CBR500R 32MKPF000 0
CBR500R 32MKPF000 0
CBR500RA
CBR500RA
32MKPF00 XXX.XXXX.XX.K
00X32-MKP-F000 PRINTED IN XXXXX EN
20180925135432_32MKPF000_eng_BOOK Page 1 Tuesday, September 25 2018 14:02:27 JST
The vehicle pictured in this owner’s manual may not match your
actual vehicle.
Welcome
Congratulations on your purchase of a new ● The following codes in this manual
Honda motorcycle. Your selection of a indicate each country.
Honda makes you part of a worldwide family ● The illustrations here in are based on the
of satisfied customers who appreciate CBR500RA ED type.
Honda's reputation for building quality into Country Codes
every product. Code Country
CBR500RA
To ensure your safety and riding pleasure: ED European direct sales
● Read this owner's manual carefully. U Australia, New Zealand
● Follow all recommendations and KO Korea
procedures contained in this manual.
*The specifications may vary with each locale.
● Pay close attention to safety messages
contained in this manual and on the
motorcycle.
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Contents
Motorcycle Safety P. 2
Operation Guide P. 16
Maintenance P. 59
Troubleshooting P. 105
Information P. 124
Specifications P. 138
Index P. 141
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Motorcycle Safety
This section contains important information for safe riding of your motorcycle.
Please read this section carefully.
Safety Guidelines
Safety Guidelines that you and your passenger are both wearing
an approved motorcycle helmet and protective
Motorcycle Safety
Follow these guidelines to enhance your safety: apparel. Instruct your passenger on holding
● Perform all routine and regular inspections onto the seat strap or your waist, leaning with
specified in this manual. you in turns, and keeping their feet on the
● Stop the engine and keep sparks and flame footpegs, even when the motorcycle is stopped.
away before filling the fuel tank.
● Do not run the engine in enclosed or partly
enclosed areas. Carbon monoxide in Take Time to Learn & Practice
exhaust gases is toxic and can kill you. Even if you have ridden other motorcycles,
practice riding in a safe area to become familiar
with how this motorcycle works and handles,
Always Wear a Helmet and to become accustomed to the motorcycle's
It's a proven fact: helmets and protective size and weight.
apparel significantly reduce the number and
severity of head and other injuries. So always
wear an approved motorcycle helmet and Ride Defensively
protective apparel. 2 P. 10 Always pay attention to other vehicles around
you, and do not assume that other drivers see
you. Be prepared to stop quickly or perform an
Before Riding evasive maneuver.
Make sure that you are physically fit, mentally
focused and free of alcohol and drugs. Check
Continued 3
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Safety Guidelines
by wearing bright reflective clothing, positioning maintained and in safe riding condition.
yourself so other drivers can see you, signaling Inspect your motorcycle before every ride and
before turning or changing lanes, and using perform all recommended maintenance. Never
your horn when necessary. exceed load limits (2 P. 15), and do not modify
your motorcycle or install accessories that
would make your motorcycle unsafe (2 P. 14).
Ride within Your Limits
Never ride beyond your personal abilities or
faster than conditions warrant. Fatigue and If You are Involved in a Crash
inattention can impair your ability to use good Personal safety is your first priority. If you or
judgement and ride safely. anyone else has been injured, take time to
assess the severity of the injuries and whether it
is safe to continue riding. Call for emergency
Don't Drink and Ride assistance if needed. Also follow applicable laws
Alcohol and riding don't mix. Even one alcoholic and regulations if another person or vehicle is
drink can reduce your ability to respond to involved in the crash.
changing conditions, and your reaction time
gets worse with every additional drink. Don't
drink and ride, and don't let your friends drink
and ride either.
4
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Safety Guidelines
If you decide to continue riding, first turn the Never run your motorcycle inside a garage or
ignition switch to the (Off) position, and other enclosure.
Motorcycle Safety
evaluate the condition of your motorcycle.
Inspect for fluid leaks, check the tightness of 3WARNING
critical nuts and bolts, and check the Running the engine of your motorcycle
handlebars, control levers, brakes, and wheels. while in an enclosed or even partially
Ride slowly and cautiously. enclosed area can cause a rapid build-
Your motorcycle may have suffered damage up of toxic carbon monoxide gas.
that is not immediately apparent. Have your
motorcycle thoroughly checked at a qualified
Breathing this colourless, odorless gas
service facility as soon as possible.
can quickly cause unconsciousness and
Carbon Monoxide Hazard lead to death.
Exhaust contains poisonous carbon monoxide, a
colourless, odorless gas. Breathing carbon Only run your motorcycle's engine
monoxide can cause loss of consciousness and when it is located in a well ventilated
may lead to death. area outdoors.
5
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Image Labels
Image Labels
Motorcycle Safety
ED, U type
The following pages describe the label Read instructions contained in Owner's
meanings. Some labels warn you of Manual carefully.
potential hazards that could cause serious
injury. Others provide important safety
information. Read this information carefully Read instructions contained in Shop Manual
and don't remove the labels. carefully. In the interest of safety, take the
motorcycle to be serviced only by your
If a label comes off or becomes hard to dealer.
read, contact your dealer for a replacement. DANGER (with RED background)
You WILL be KILLED or SERIOUSLY HURT if
There is a specific symbol on each label. you don't follow instructions.
The meanings of each symbol and label are WARNING (with ORANGE background)
as follows. You CAN be KILLED or SERIOUSLY HURT if
you don't follow instructions.
CAUTION (with YELLOW background)
You CAN be HURT if you don't follow
instructions.
6
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Image Labels
BATTERY LABEL
DANGER
Motorcycle Safety
• Keep flame and spark away from the battery. Battery
produce explosive gas that can cause explosion.
• Wear the eye protection and rubber gloves when
handling the battery, or you can get burned or lose
your eyesight by the battery electrolyte.
• Do not allow children and other people to touch a
battery unless they understand proper handling and
hazards of the battery very well.
• Handle the battery electrolyte with extreme care as
it contains dilute sulfuric acid. Contact with your skin
or eyes can burn you or cause loss of your eyesight.
• Read this manual carefully and understand it before
handling the battery. Neglect of the instructions can
cause personal injury and damage to the
motorcycle.
• Do not use a battery with the electrolyte at or below
the lower level mark. It can explode causing serious
injury.
Continued 7
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Image Labels
ED type
NEVER OPEN WHEN HOT.
Hot coolant will scald you.
Relief pressure valve begins to open at 1.1 kgf/cm2.
Image Labels
Motorcycle Safety
Do not open. Do not heat.
9
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Safety Precautions
Riding Precautions
Motorcycle Safety
Running-in Period ● Avoid excessively hard braking and
During the first 500 km (300 miles) of running, downshifting.
follow these guidelines to ensure your u Sudden braking can reduce the
motorcycle's future reliability and performance. motorcycle's stability.
● Avoid full-throttle starts and rapid u Where possible, reduce speed before
acceleration. turning; otherwise you risk sliding out.
● Avoid hard braking and rapid down-shifts. ● Exercise caution on low traction surfaces.
● Ride conservatively. u The tyres slip more easily on such
surfaces and braking distances are
longer.
● Avoid continuous braking.
u Repeated braking, such as when
descending long, steep slopes can
seriously overheat the brakes, reducing
their effectiveness. Use engine braking
with intermittent use of the brakes to
reduce speed.
● For full braking effectiveness, operate both
the front and rear brakes together.
Continued 11
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Riding Precautions
System (ABS) designed to help prevent the down when you release the throttle. For further
brakes from locking up during hard braking. slowing action, downshift to a lower gear. Use
● ABS does not reduce braking distance. In engine braking with intermittent use of the
certain circumstances, ABS may result in a brakes to reduce speed when descending long,
longer stopping distance. steep slopes.
● ABS does not function at speeds below 10
km/h (6 mph).
# Wet or Rainy Conditions
Road surfaces are slippery when wet, and wet
● The brake lever and pedal may recoil slightly
brakes further reduce braking efficiency.
when applying the brakes. This is normal.
Exercise extra caution when braking in wet
● Always use the recommended front/rear
conditions.
tyres and sprockets to ensure correct ABS
If the brakes get wet, apply the brakes while
operation.
riding at low speed to help them dry.
12
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Riding Precautions
Motorcycle Safety
4. Turn the handlebars fully to the left.
● If you must park on a slight incline or loose
u Turning the handlebars to the right
surface, park so that the motorcycle cannot
reduces stability and may cause the
move or fall over.
motorcycle to fall.
● Make sure that high-temperature parts
5. Turn the ignition switch to the (Lock)
cannot come into contact with flammable
position and remove the key. 2 P. 50
materials.
● Do not touch the engine, muffler, brakes
and other high-temperature parts until they Refuelling and Fuel Guidelines
cool down.
Follow these guidelines to protect the engine,
● To reduce the likelihood of theft, always lock
fuel system and catalytic converter:
the handlebars and remove the key when
● Use only unleaded petrol.
leaving the motorcycle unattended.
● Use recommended octane number. Using
Use of an anti-theft device is also
lower octane petrol will result in decreased
recommended.
engine performance.
# Parking with the Side Stand ● Do not use fuels containing a high
1. Stop the engine. concentration of alcohol. 2 P. 136
2. Push the side stand down. ● Do not use stale or contaminated petrol or
an oil/petrol mixture.
● Avoid getting dirt or water in the fuel tank.
13
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14
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Loading
Loading 3WARNING
Motorcycle Safety
● Carrying extra weight affects your Overloading or improper loading can
motorcycle's handling, braking and stability. cause a crash and you can be seriously
Always ride at a safe speed for the load you hurt or killed.
are carrying.
● Avoid carrying an excessive load and keep Follow all load limits and other loading
within specified load limits. guidelines in this manual.
Maximum weight capacity / Maximum
luggage weight 2 P. 138
● Tie all luggage securely, evenly balanced
and close to the centre of the motorcycle.
● Do not place objects near the lights or the
muffler.
15
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Parts Location
Tool kit (P.57)
Document bag (P.57)
Fuel fill cap (P.55)
Operation Guide
16
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Operation Guide
Front seat (P.79)
Battery (P.77)
Fuse boxes (P.122)
Rear seat (P.80)
17
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Instruments
Operation Guide
Display Check
When the ignition switch is turned to the (On) position, initial animation will show. If any
part of these displays does not come on when it should, have your dealer check for
problems.
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Operation Guide
Speedometer
Continued 19
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Instruments (Continued)
Coolant temperature gauge
When the coolant is over specified
temperature, the segment H flashes.
Operation Guide
Fuel gauge
Gear position indicator Remaining fuel when only 1st (E)
The gear position is shown in the segment starts flashing:
gear position indicator. approximately 3.2 L (0.85 US gal,
u “-” appears when the transmission 0.70 Imp gal)
is not shifted properly. If the fuel gauge indicator
flashes in a repeat pattern
or turns off: (P.110)
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Operation Guide
● Average fuel mileage [AVG] mileage, average fuel mileage, fuel
● Fuel consumption consumption, average speed, elapsed time,
● Average speed [AVG] and reserve fuel consumption.
● Elapsed time [TIME]
● Reserve fuel consumption [RES]
Instruments (Continued)
# Current fuel mileage Also, the average fuel mileage for tripmeter
Displays the current instant fuel mileage. A will be displayed when the odometer,
tripmeter A, numerical tachometer and
reserve tripmeter are selected.
Operation Guide
When “---.-” is displayed except for the When “---.-” is displayed except for the
above-mentioned cases, go to your dealer above-mentioned cases, go to your dealer
for service. for service.
To reset the average fuel mileage:
# Average fuel mileage [AVG] (P.27)
Displays the average fuel mileage since the
selected tripmeter was reset.
The average fuel mileage will be calculated
based on value displayed on the tripmeter (A
or B) selected.
22
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Operation Guide
The fuel consumption will be calculated The average speed will be calculated based on
based on value displayed on the tripmeter (A value displayed on the tripmeter (A or B)
or B) selected. selected.
Also, the fuel consumption for tripmeter A Also, the average speed for tripmeter A will be
will be displayed when the odometer, displayed when the odometer, tripmeter A,
tripmeter A, numerical tachometer and numerical tachometer and reserve tripmeter are
reserve tripmeter are selected. selected.
Display range: 0.0 to 300.0 L (litres) or 0.0 to Display range: 0 to 299 km/h (0 to 185
300.0 gal (gallon) mile/h)
• More than 300.0 L (litres) or 300.0 gal • Initial display: “---” is displayed.
(gallon): “300.0” is displayed. • When your motorcycle has traveled less
than 0.2 km (0.12 mile) since the engine
When “---.-” is displayed, go to your dealer was started: “---” is displayed.
for service. • When your motorcycle operating time is
To reset the fuel consumption: (P.27) less than 30 seconds since the engine was
started: “---” is displayed.
Continued 23
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Instruments (Continued)
When “---” is displayed except for the above- # Reserve fuel consumption [RES]
mentioned cases, go to your dealer for service. Displays the fuel consumption since the 1st
To reset the average speed: (P.27) (E) segment of the fuel gauge starts flashing.
Operation Guide
24
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Operation Guide
● Tripmeter [TRIP A/B] tripmeter A, tripmeter B, numerical
● Numerical tachometer tachometer, and reserve tripmeter.
● Reserve tripmeter [RES]
Odometer Tripmeter A
When the 1st (E) segment of the fuel gauge starts flashing, the odometer, tripmeters and
numerical tachometer switches to the reserve tripmeter.
Continued 25
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Instruments (Continued)
# Odometer [TOTAL] # Reserve tripmeter [RES]
Total distance ridden. Distance ridden since the 1st (E) segment of
When “------” is displayed, go to your dealer the fuel gauge starts flashing.
Operation Guide
for service. When the 1st (E) segment of the fuel gauge
starts flashing, the odometer, tripmeters or
numerical tachometer switch to the reserve
# Tripmeter [TRIP A/B] tripmeter. You should refill the tank as soon
Distance ridden since tripmeter was reset.
as possible.
When “-----.-” is displayed, go to your dealer
When “----.-” is displayed, go to your dealer
for service.
for service.
To reset the tripmeter: (P.27)
After refuelling more than the reserve
amount, the display returns to normal.
# Numerical tachometer
Displays the engine revolutions per minutes
digit.
Display range: 0 to 15,000 r/min
● More than 15,000 r/min: “15,000” is
displayed.
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# To reset the tripmeter [TRIP A/B], When they are reset, reset display appears at
average fuel mileage [AVG], fuel each indication. Then, the display returns to
consumption, average speed [AVG] the last selected indication.
Operation Guide
and elapsed time Also, the tripmeter A, average fuel mileage,
To reset the tripmeter A, average fuel mileage fuel consumption, average speed and
A, fuel consumption A, average speed A and elapsed time will be automatically reset by
and elapsed time A (these are based on refuelling more than the reserve amount and
tripmeter A) together, press and hold the SET riding your motorcycle for 0.1 km (0.06 mile).
button while tripmeter A is displayed. You can activate or deactivate the automatic
Average fuel mileage A reset mode by refuelling. (P.33)
Tripmeter A
Fuel consumption A
Average speed A
Elapsed time A
Continued 27
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Instruments (Continued)
To reset the tripmeter B, average fuel When they are reset, reset display appears at
mileage B, fuel consumption B, average each indication. Then, the display returns to
speed B and and elapsed time B (these are the last selected indication.
Operation Guide
Fuel consumption B
Average speed B
Elapsed time B
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Operation Guide
(P.30) • Setting of REV indicator
• Time format setting - RPM setting
• Clock setting - Interval RPM setting
• Backlight brightness adjustment - Brightness adjustment
• Activating/deactivating of tripmeter A, • Changing of tachometer display mode
average fuel mileage, fuel consumption,
average speed and elapsed time
automatic reset mode
• HISS indicator setting
• Changing the speed and mileage unit
• Changing the fuel mileage meter unit
Continued 29
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Instruments (Continued)
Setting Mode A Ordinary display
If the buttons are not pressed for about 30
seconds, the control is automatically switched Setting Mode A
Operation Guide
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Operation Guide
a Turn the ignition switch to the (On)
position. the hour quickly.
b Press and hold SEL and SET buttons until
the current time format start flashing.
Continued 31
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Instruments (Continued)
c Press SEL button until the desired minute is 3 Backlight brightness adjustment:
displayed. You can adjust the brightness to one of five
u Press and hold SEL button to advance levels.
the minute quickly.
Operation Guide
32
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Operation Guide
elapsed time automatic reset mode:
You can activate or deactivate the automatic
reset mode by refuelling after the 1st (E)
segment of the fuel gauge starts flashing.
Initial setting is activation. b Press SET button. The HISS indicator setting
a Press SEL button to select “ ” (activate) or
is set, and then the display moves to the
“ ” (deactivate) in the automatic reset
changing of speed and mileage unit.
mode.
Continued 33
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Instruments (Continued)
6 Changing of speed and mileage unit: 7 Changing the fuel mileage meter unit:
a Press the SEL button to select either “km/h” a When the “km/h” for speed and “km” for
mileage are selected
and “km” or “mph” and “mile”.
Press SEL button to select “L/100km” or
Operation Guide
“km/L”.
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Operation Guide
from the setting mode to the ordinary Setting of REV indicator
display. RPM setting
If the buttons are not pressed for about 30 Interval RPM setting
seconds, items in the process of being set will
be discarded and only items that were set
Brightness adjustment
and finalized will be applied. Only if the
ignition switch is turned to the (Off)
position, items in the process of being set
and those that are finalized will be applied. Changing of tachometer display mode
Continued 35
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Instruments (Continued)
1 Setting of REV indicator: a To change the setting mode B, turn the
You can change the setting of the REV ignition switch to the (On) position while
indicator. pressing SEL button until the initial
animation ends. The display moves to the
Operation Guide
Numerical
SET button tachometer
SEL button
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Operation Guide
fastest RPM" setting value exceeds 8,750
r/min (rpm), the "REV indicator blinking
fastest RPM" setting value automatically
returns to 5,000 r/min (rpm).
u Press and hold SEL button to advance
the "REV indicator blinking fastest RPM"
setting value quickly.
Continued 37
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Instruments (Continued)
c Press SET button. The "REV indicator d Each time SEL button is pressed, the
blinking fastest RPM" is set, and then the numbers of the "REV indicator blinking
display moves to the setting of "REV interval RPM" advances as following: 250
indicator blinking interval RPM". r/min (rpm), 500 r/min (rpm), 750 r/min
Operation Guide
At the same time, the numerical (rpm), 1,000 r/min (rpm) and 0 r/min (rpm).
tachometer shows the current "REV Tachometer
indicator blinking interval RPM" and the
blinking bar segment show the current
settings of the "REV indicator blinking
fastest RPM".
Numerical tachometer
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Example: REV indicator blinking fastest e Press SET button. The "REV indicator
RPM: 8,750 r/min (rpm) blinking interval RPM" is set, and then the
REV indicator blinking interval display moves to the brightness adjustment
of the REV indicator.
Operation Guide
RPM: 250 r/min (rpm)
The REV indicator switches from blinking
REV indicator r/min (rpm)
to lighting.
Blinking 8,250 r/min (rpm) f Press SEL button. The brightness level is
Blinking fast 8,500 r/min (rpm) switched.
u You can adjust the brightness level from
Blinking fastest 8,750 r/min (rpm)
five levels.
If the "REV indicator blinking interval RPM" is
0, the REV indicator blinks when reaching the
"REV indicator blinking fastest RPM" setting
value.
g Press SET button. The brightness of the REV
indicator is set, and then the display moves
to the display setting of the tachometer.
Continued 39
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Instruments (Continued)
2 Changing of tachometer display Conventional Peak hold
mode: display display
You can change the display mode of the
Operation Guide
tachometer.
a Press SEL button to switch the display
mode of tachometer.
b Press SET button. The currently selected
display mode is set, and then the display
moves to the ordinary display.
Conventional display
Shows the engine RPM on the tachometer
bar segment.
Peak
Tachometer hold
Peak hold display bar segment segment
Shows the engine RPM on the tachometer
bar segment and peak hold segment.
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Operation Guide
8,750 r/min (rpm)
Conventional Peak hold
display display
Peak
Tachometer hold
bar segment segment
41
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Indicators
If one of these indicators does not come on when it should, have
your dealer check for problems.
Operation Guide
42
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Operation Guide
High beam indicator
PGM-FI (Programmed Fuel Injection) malfunction indicator lamp (MIL)
Comes on briefly when the ignition switch is turned to the (On) position with the
engine stop switch in the (Run) position.
If it comes on while engine is running: (P.108)
Neutral indicator
Comes on when the transmission is in Neutral.
Continued 43
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Indicators (Continued)
Operation Guide
44
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Operation Guide
● Goes off when the engine starts.
If it comes on while engine is running: (P.108)
Continued 45
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Indicators (Continued)
REV Indicator
• Comes on briefly when the ignition switch is turned to the (On) position.
Initial setting
Operation Guide
46
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Operation Guide
47
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Switches
Engine stop switch
Should normally remain in the
Operation Guide
(Run) position.
u In an emergency, switch to
the (Stop) position (the
starter motor will not operate)
to stop the engine.
Start button
Hazard switch
Horn button Switchable when the ignition
Turn signal switch switch is in the (On) position.
u Pressing the switch turns
the turn signal off.
Headlight dimmer switch
• : High beam
• : Low beam
Passing light control switch
Flashes the high beam headlight.
48
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(On)
Ignition Switch
Turns electrical system
Switches the electrical system on/off, locks
on for starting/riding.
the steering.
Operation Guide
u Key can be removed when in the (Off) (Off)
or (Lock) position. Turns engine off.
(Lock)
Locks steering.
Continued 49
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Switches (Continued)
Steering Lock # Locking
Lock the steering when parking to help a Turn the handlebar all the way to the left.
prevent theft. b Push the key down, and turn the ignition
Operation Guide
Ignition key
50
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Operation Guide
c
c Shift the transmission to Neutral ( N
indicator comes on). Alternatively, pull in the
b clutch lever to start your motorcycle with the
a transmission in gear so long as the side
stand is raised.
d Press the start button with the throttle
completely closed.
d
NOTICE
If the engine does not start:
• If the engine does not start within 5 seconds, turn a Open the throttle fully and press the start
the ignition switch to the (Off) position and button for 5 seconds.
wait 10 seconds before trying to start the engine b Repeat the normal starting procedure.
again to recover battery voltage. c If the engine starts, open the throttle slightly
• Extended fast idling and revving the engine can if idling is unstable.
damage the engine, and the exhaust system.
d If the engine does not start, wait 10 seconds
• Snapping the throttle or fast idling for more
than about 5 minutes may cause exhaust before trying steps a & b again.
pipe discolouration.
• The engine will not start if the throttle is fully open. # If Engine Will Not Start (P.106)
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Shifting Gears
Your motorcycle transmission has 6 forward
gears in a one-down, five-up shift pattern.
6
Operation Guide
5
4
3
2
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Operation Guide
or above to alert drivers behind you about ● The ABS is deactivated.
sudden braking by rapidly flashing both turn ● Your motorcycle’s decelerating speed
signal lights. This may help to alert drivers becomes moderate.
behind you to take appropriate means to ● You press the hazard switch.
avoid a possible collision with your
motorcycle.
When the system activates:
Hard braking
Brakelight comes on
Continued 53
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54
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Refuelling
Ignition key Level plate Opening the Fuel Fill Cap
Open the lock cover, insert the ignition key,
and turn it clockwise to open the cap.
Operation Guide
Closing the Fuel Fill Cap
a After refuelling, push the fuel fill cap closed
until it locks.
Lock cover b Remove the key and close the lock cover.
u The key cannot be removed if the cap is
Fuel fill cap not locked.
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Storage Equipment
Helmet Holder
3WARNING
The helmet holder is located underside of the
Riding with a helmet attached to the
rear seat.
holder can interfere with the rear wheel
Operation Guide
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Operation Guide
Document bag
Tool kit Rubber strap
Rubber strap
Continued 57
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Maintenance
Importance of Maintenance
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Maintenance Schedule
The maintenance schedule specifies the All scheduled maintenance is considered a
maintenance requirements necessary to normal owner operating cost and will be
ensure safe, dependable performance, and charged to you by your dealer. Retain all
proper emission control. receipts. If you sell the motorcycle, these
receipts should be transferred with the
motorcycle to the new owner.
Maintenance
Maintenance work should be performed in
accordance with Honda's standards and
specifications by properly trained and equipped Honda recommends that your dealer should
technicians. Your dealer meets all of these road test your motorcycle after each periodic
requirements. Keep an accurate record of maintenance is carried out.
maintenance to help ensure that your
motorcycle is properly maintained.
Make sure that whomever performs the
maintenance completes this record.
Continued 61
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Maintenance Schedule
Frequency *1
Pre-ride Annual Regular Refer to
Items Check × 1,000 km 1 12 24 36 48 Check Replace page
2 P. 64
× 1,000 mi 0.6 8 16 24 32
Fuel Line –
Fuel Level 55
Throttle Operation 99
Maintenance
Air Cleaner *2 75
Crankcase Breather *3 100
Spark Plug –
Valve Clearance –
Engine Oil 84
Engine Oil Filter 84
Engine Idle Speed –
Radiator Coolant *4 3 Years 86
Cooling System –
Secondary Air Supply System –
Evaporative Emission –
Control System *5
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Maintenance Schedule
Frequency *1
Pre-ride Annual Regular Refer to
Items Check × 1,000 km 1 12 24 36 48 Check Replace page
2 P. 64
× 1,000 mi 0.6 8 16 24 32
Drive Chain Every 1,000 km (600 mi): 92
Drive Chain Slider 95
Brake Fluid *4 2 Years 88
Maintenance
Brake Pads Wear 89
Brake System 64
Brakelight Switch 90
Headlight Aim 101
Lights/Horn –
Engine Stop Switch –
Clutch System 96
Side Stand 91
Suspension –
Nuts, Bolts, Fasteners –
Wheels/Tyres 72
Steering Head Bearings –
Notes:
*1 : At higher odometer reading, repeat at the frequency interval established here.
*2 : Service more frequently when riding in unusually wet or dusty areas.
*3 : Service more frequently when riding in rain or at full throttle.
*4 : Replacement requires mechanical skill.
*5 : ED, KO type only.
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Maintenance Fundamentals
●
because having a breakdown, or even a flat
indicators and horn function properly.
tyre, can be a major inconvenience.
● Engine stop switch - Check for proper
function. 2 P. 48
Check the following items before you get on
● Clutch - Check operation;
your motorcycle:
Adjust freeplay if necessary. 2 P. 96
● Fuel level - Fill fuel tank when necessary.
● Side stand ignition cut-off system - Check
2 P. 55
for proper function. 2 P. 91
● Throttle - Check for smooth opening and
● Wheels and tyres - Check condition, air
full closing in all steering positions. 2 P. 99
pressure and adjust if necessary. 2 P. 72
● Engine oil level - Add engine oil if necessary.
Check for leaks. 2 P. 82
● Coolant level - Add coolant if required.
Check for leaks. 2 P. 86
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Maintenance Fundamentals
Maintenance
on the colour label.
3WARNING
Installing non-Honda parts may make
your motorcycle unsafe and cause a
crash in which you can be seriously hurt
or killed.
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Maintenance Fundamentals
corroded.
● Electrolyte splashes onto your skin:
Do not remove the battery cap seals. There is
u Remove affected clothing and wash your skin
no need to remove the cap when charging.
thoroughly using water.
NOTICE ● Electrolyte splashes into your mouth:
Your battery is a maintenance-free type and can u Rinse mouth thoroughly with water, and do not
be permanently damaged if the cap strip is swallow.
removed.
3WARNING
This symbol on the battery means
The battery gives off explosive hydrogen gas
that this product must not be treated
as household waste.
during normal operation.
Maintenance Fundamentals
# Cleaning the Battery Terminals The battery has a limited life span. Consult your
1. Remove the battery. 2 P. 77 dealer about when you should replace the
2. If the terminals are starting to corrode and battery. Always replace the battery with another
are coated with a white substance, wash maintenance-free battery of the same type.
with warm water and wipe clean. NOTICE
3. If the terminals are heavily corroded, clean
Maintenance
Installing non-Honda electrical accessories can
and polish the terminals with a wire brush or overload the electrical system, discharging the
sandpaper. Wear safety glasses. battery and possibly damaging the system.
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Maintenance Fundamentals
68
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Maintenance Fundamentals
*1.
The JASO T 903 standard is an index for engine Brake Fluid
oils for 4-stroke motorcycle engines. There are
two classes: MA and MB. For example, the
Do not add or replace brake fluid, except in an
following label shows the MA classification.
emergency. Use only fresh brake fluid from a
sealed container. If you do add fluid, have the
brake system serviced by your dealer as soon as
Oil code
Maintenance
possible.
Oil classification NOTICE
Brake fluid can damage plastic and painted surfaces.
*2.
The SAE standard grades oils by their viscosity.
Wipe up spills immediately and wash thoroughly.
*3.
The API classification specifies the quality and
Recommended brake fluid:
performance rating of engine oils. Use SG or
higher oils, excluding oils marked as “Energy
Honda DOT 4 Brake Fluid or equivalent
Conserving” or “Resource Conserving” on the
Drive Chain
circular API service symbol.
The drive chain must be inspected and lubricated
regularly. Inspect the chain more frequently if you often
ride on bad roads, ride at high speed, or ride with
repeated fast acceleration. 2 P. 92
If the chain does not move smoothly, makes strange
noises, has damaged rollers, has loose pins, has missing
Not recommended Recommended O-rings, or kinks, have the chain inspected by your
dealer.
Continued 69
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Maintenance Fundamentals
Also inspect the drive sprocket and driven sprocket. If After cleaning, wipe dry and lubricate with the
either has worn or damaged teeth, have the sprocket recommended lubricant.
replaced by your dealer.
Recommended lubricant:
Drive chain lubricant designed
specifically for O-ring chains
Maintenance
NOTICE
Use of a new chain with worn sprockets will cause
rapid chain wear.
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Maintenance Fundamentals
Maintenance
Pro Honda HP Coolant is a pre-mixed solution
tube.
of antifreeze and distilled water.
If the drain tube overflows, the air filter may
Concentration: become contaminated with engine oil causing
50% antifreeze and 50% distilled water poor engine performance. 2 P. 100
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Maintenance Fundamentals
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Maintenance Fundamentals
Maintenance
Follow all instructions in this owner's
or TWI manual regarding tyre inflation and
maintenance.
Continued 73
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Maintenance Fundamentals
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Maintenance Fundamentals
Air Cleaner
This motorcycle is equipped with a viscous type
air cleaner element.
Air blow cleaning or any other cleaning can
degrade the viscous element performance and
Maintenance
cause the intake of dust.
Do not perform the maintenance. Should be
serviced by your dealer.
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Tool
The tool kit is stored under the rear seat.
2 P. 80
● Pin spanner
● 10 × 14 mm Open end wrench
● Standard/Phillips screwdriver
● Screwdriver handle
● Extension bar
● 5 mm Hex wrench
● Fuse puller
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Battery # Removal
Make sure the ignition switch is in the (Off)
Rubber strap position.
1. Remove the front seat. 2 P. 79
2. Unhook the rubber strap from rear side.
Maintenance
3. Disconnect the negative - terminal from the
battery.
4. Disconnect the positive + terminal from the
battery.
5. Remove the battery taking care not to drop
the terminal nuts.
Battery
# Installation
Install the parts in the reverse order of removal.
Always connect the positive + terminal first. Make
Negative sure that bolts and nuts are tight.
terminal Make sure the clock information is correct after
Positive terminal
the battery is reconnected. 2 P. 31
For proper handling of the battery, see
“Maintenance Fundamentals.” 2 P. 66
“Battery Goes Dead.” 2 P. 119
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Clip
# Removal
1. Press down on the centre pin to release
the lock.
Maintenance
Centre pin
# Installation
1. Push the bottom of the centre pin.
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Maintenance
# Installation
1. Insert the tab into the recess.
Tab
2. Install and tighten the mounting bolts
securely.
Make sure that the seat is locked securely
in position by pulling it up lightly.
Recess
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# Installation
Seat lock
1. Insert the tab into the recess.
2. Push down on the front of the rear seat
while inserting the ignition key into the
seat lock.
Make sure that the seat is locked securely
in position by pulling it up lightly.
Recess 3. Move the seat strap to its original
position.
The seat locks automatically when closed.
Seat strap
(Original position)
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Maintenance
Hooks
Left side
cover
Prong Bolt Prong
# Removal
1. Remove the front seat. 2 P. 79
2. Remove the bolt and clip. 2 P. 78
3. Remove the prongs from the grommets,
then remove the left side cover backward
by releasing the hooks.
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Engine Oil
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Maintenance
1. Remove the oil fill cap. Add the affect lubrication and clutch operation.
recommended oil until it reaches the For the recommended oil and oil selection
upper level mark. guidelines, see “Maintenance Fundamentals.”
u Place your motorcycle in an upright 2 P. 68
position on a firm, level surface when
checking the oil level.
u Do not overfill above the upper level
mark.
u Make sure no foreign objects enter the
oil filler opening.
u Wipe up any spills immediately.
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Maintenance
oil (2 P. 68, 2 P. 139) and install the oil fill
cap.
Rubber Required oil
seal When changing oil & engine oil
Oil filter
filter:
7. Apply a thin coat of engine oil to the 2.7 L (2.9 US qt, 2.4 Imp qt)
rubber seal of a new oil filter. When changing oil only:
8. Install the new oil filter and tighten. 2.5 L (2.6 US qt, 2.2 Imp qt)
Torque: 26 N·m (2.7 kgf·m, 19 lbf·ft) 11. Check the oil level. 2 P. 82
12. Check that there are no oil leaks.
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Coolant
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1. Remove the reserve tank cap and add Reserve tank cap
fluid while monitoring the coolant level.
u Do not overfill above the UPPER level
mark.
u Make sure no foreign objects enter the
Maintenance
reserve tank opening.
2. Securely reinstall the reserve tank cap.
3WARNING
Removing the radiator cap while the
engine is hot can cause the coolant to Changing Coolant
spray out, potentially scalding you.
Have your dealer change the coolant unless
Always let the engine and radiator cool you have the proper tools and are
down before removing the radiator cap. mechanically qualified.
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Brakes
is horizontal and that the fluid level is likely have a leak. Have your motorcycle
above the LWR mark. inspected by your dealer.
Rear Check that the brake fluid reservoir
is horizontal and that the fluid level is
between the LOWER level and UPPER
level marks.
Front Front brake fluid reservoir Rear Rear brake fluid reservoir
UPPER level
mark
LWR mark
LOWER level
mark
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Inspecting the Brake Pads If necessary have the pads replaced by your
dealer.
Check the condition of the brake pad wear Always replace both left and right brake pads
indicators. at the same time.
The pads need to be replaced if a brake pad
Maintenance
is worn to the indicator.
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B A
Adjusting nut
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Side Stand
Checking the Side Stand 4. Start the engine, pull the clutch lever in,
and shift the transmission into gear.
5. Lower the side stand all the way. The
engine should stop as you lower the side
stand. If the engine doesn't stop, have
Maintenance
your motorcycle inspected by your dealer.
Side stand
spring
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Drive Chain
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Adjusting the Drive Chain Slack Front end of Wheel speed sensor
adjusting plate
Adjusting the chain requires special tools.
Lock nut
Have the drive chain slack adjusted by your
dealer.
Maintenance
When adjusting the drive chain slack, be Adjusting
careful not to damage the wheel speed bolt
Scale Pulser
sensor and pulser ring. graduations ring
Rear axle nut
1. Shift the transmission to Neutral. Stop the
engine. Lock nut Front end of
2. Place your motorcycle on its side stand on adjusting plate
a firm, level surface.
3. Loosen the rear axle nut.
4. Loosen the lock nuts on both adjusting
bolts.
Scale
graduations
Adjusting bolt
Continued 93
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5. Turn both adjusting bolts an equal 7. Tighten the rear axle nut.
number of turns until the correct drive
Torque: 88 N·m (9.0 kgf·m, 65 lbf·ft)
chain slack is obtained. Turn the adjusting
bolts counterclockwise to tighten the 8. Hold the adjusting bolts and tighten the
chain. Turn the adjusting bolts clockwise lock nuts.
Maintenance
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# Checking the Drive Chain Wear Checking the Drive Chain Slider
Check the chain wear label when adjusting
the drive chain. If the front end of the chain Check the condition of the drive chain slider.
adjusting plate enters the red zone on the The drive chain slider will need to be
label after the chain has been adjusted to the replaced if the chain slider is worn to the
Maintenance
proper slack, the chain is excessively worn wear limit line.
and must be replaced. If necessary have the drive chain slider
replaced by your dealer.
Chain: DID520VF or RK520KLO2
Red zone
Wear limit
line
Front end of
adjusting plate
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Clutch
Checking the Clutch Check the clutch cable for kinks or signs of
wear. If necessary have it replaced by your
# Checking the Clutch Lever Freeplay dealer.
Check the clutch lever freeplay. Lubricate the clutch cable with a
commercially available cable lubricant to
Maintenance
Freeplay
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Maintenance
Attempt adjustment with the upper clutch
cable adjuster first.
+
1. Loosen the upper lock nut.
2. Turn the upper clutch cable adjuster until
the freeplay is 10 - 20 mm (0.4 - 0.8 in).
Upper clutch cable adjuster
3. Tighten the upper lock nut and check the
freeplay again.
# Lower Adjustment
If the upper clutch cable adjuster is threaded
out near its limit, or the correct freeplay
cannot be obtained, attempt adjustment with
the lower clutch cable adjusting nut.
Continued 97
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1. Loosen the upper lock nut and turn the Lower lock nut Adjusting nut
upper clutch cable adjuster all the way in
(to provide maximum freeplay). Tighten
the upper lock nut.
+
2. Loosen the lower lock nut.
Maintenance
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Throttle
Maintenance
freeplay is correct. If the throttle does not
move smoothly, close automatically, or if the
cable is damaged, have the motorcycle
inspected by your dealer.
Freeplay at the throttle grip flange:
2 - 6 mm (0.1 - 0.2 in)
Freeplay
Flange
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Crankcase Breather
Crankcase
breather tube
Crankcase breather
tube plug
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Other Adjustments
Maintenance
screwdriver (2 P. 76).
Obey local laws and regulations.
Raise Lower
Pinion Pinion
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5
1
4
3
2
# Adjustment method
Maintenance
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Maintenance
Turn clockwise to increase spring preload
(hard), or turn counterclockwise to decrease 3rd groove Adjusters
spring preload (soft). The standard position is
3rd groove from the top aligning with the
top surface of the fork bolt.
NOTICE
Do not turn the adjuster beyond its limits.
Adjust both left and right forks to the same
spring preload.
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# Spring Preload
You can adjust the spring preload by the
adjuster to suit the load or the road surface.
Maintenance
NOTICE
Do not turn the adjuster beyond its limits.
NOTICE
The rear shock absorber damper unit contains
high pressure nitrogen gas. Do not attempt to
disassemble, service, or improperly dispose of
the damper. See your dealer.
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Troubleshooting
Engine Will Not Start (HISS indicator stays Electrical Trouble............................................. P. 119
on)..................................................................... P. 106 Battery Goes Dead............................................ P. 119
Overheating (Segment H flashes in coolant Burned-out Light Bulb ..................................... P. 119
temperature gauge) ..................................... P. 107 Blown Fuse.......................................................... P. 122
Warning Indicators On or Flashing............. P. 108
Low Oil Pressure Indicator .............................. P. 108
PGM-FI (Programmed Fuel Injection)
Malfunction Indicator Lamp (MIL)............... P. 108
ABS (Anti-lock Brake System) Indicator ....... P. 109
Other Warning Indications ........................... P. 110
Fuel Gauge Failure Indication......................... P. 110
Coolant Temperature Gauge Failure
Indication .......................................................... P. 111
Tyre Puncture ................................................... P. 112
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Starter Motor Operates But Check if there are no any metallic seals
or stickers on the key.
Engine Does Not Start If the HISS indicator still stays on, have
Check the following items: your motorcycle inspected by your
● Check the correct engine starting
dealer.
sequence. 2 P. 51
Starter Motor Does Not
Troubleshooting
Troubleshooting
procedure. Allow the engine to cool with the ignition
Extended fast idling may cause the segment switch in the (Off) position.
H to flash. 3. After the engine has cooled, inspect the
NOTICE
radiator hose and check if there is a leak.
Continuing to ride with an overheated engine 2 P. 86
can cause serious damage to the engine. If there is a leak:
Do not start the engine. Transport your
1. Stop the engine using the ignition switch, motorcycle to your dealer.
and then turn the ignition switch to the 4. Check the coolant level in the reserve
(On) position. tank. 2 P. 86
u Add coolant as necessary.
5. If 1-4 check normal, you may continue
riding, but closely monitor the
temperature gauge.
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Low Oil Pressure Indicator If the engine oil level goes down rapidly, your
motorcycle may have a leak or another
If the low oil pressure indicator comes on, serious problem. Have your motorcycle
pull safely to the side of the road and stop inspected by your dealer.
the engine.
NOTICE
PGM-FI (Programmed Fuel
Injection) Malfunction
Troubleshooting
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ABS (Anti-lock Brake System) If the ABS indicator stays on, your brakes will
continue to work as a conventional system,
Indicator but without the anti-locking function.
If the indicator operates in one of the
following ways, you may have a serious The ABS indicator may flash if you turn the
problem with the ABS. Reduce your speed rear wheel while the rear wheel is lifted off
the ground. In this case, turn the ignition
Troubleshooting
and have your motorcycle inspected by your
dealer as soon as possible. switch to the (Off) position, and then to
the (On) position again. The ABS indicator
will go off after your speed reaches 30 km/h
● Indicator comes on or starts flashing while
(19 mph).
riding.
● Indicator does not come on when the
ignition switch is in the (On) position.
● Indicator does not go off at speeds above
10 km/h (6 mph).
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Troubleshooting
If this occurs, see your dealer as soon as
possible.
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Tyre Puncture
Repairing a puncture or removing a wheel
3WARNING
requires special tools and technical expertise.
Riding your motorcycle with a
We recommend you have this type of service
temporary tyre repair can be risky. If the
performed by your dealer.
temporary repair fails, you can crash
After an emergency repair, always have the
and be seriously injured or killed.
tyre inspected/replaced by your dealer.
Troubleshooting
Emergency Repair Using a Tyre If you must ride with a temporary tyre
repair, ride slowly and carefully and do
Repair Kit not exceed 50 km/h (30 mph) until the
If your tyre has a minor puncture, you can tyre is replaced.
make an emergency repair using a tubeless
tyre repair kit. Removing Wheels
Follow the instructions provided with the
emergency tyre repair kit. Follow these procedures if you need to
Riding your motorcycle with a temporary tyre remove a wheel in order to repair a
repair is very risky. Do not exceed 50 km/h puncture.
(30 mph). Have the tyre replaced by your
dealer as soon as possible.
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When removing and installing the wheel, be u Take care to prevent the brake caliper
careful not to damage the wheel speed from scratching the wheel during
sensor and pulser ring. removal.
Tape or cloth
# Front Wheel
Removal
1. Place your motorcycle on a firm, level
Troubleshooting
surface.
2. Cover the right side of the front wheel
and brake caliper with protective tape or Mounting
cloth. bolts
3. On the right side, remove the mounting
bolts and brake caliper.
u Support the brake caliper assembly so
Pulser ring
that it doesn't hang from the brake Brake caliper
hose. Do not twist the brake hose. Wheel speed sensor
u Avoid getting grease, oil, or dirt on the Right side collar
disc or pad surfaces.
u Do not pull the front brake lever while
the brake caliper is removed.
Continued 113
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114
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4. Install the brake caliper and tighten the 8. Raise the front wheel off the ground
mounting bolts. again, and check that the wheel rotates
freely after you release the brake.
Torque: 30 N·m (3.1 kgf·m, 22 lbf·ft)
9. Uncover the protective tape or cloth.
u Take care to prevent the brake caliper
from scratching the wheel during If a torque wrench was not used for
installation. installation, see your dealer as soon as
Troubleshooting
u Use new mounting bolts when possible to verify proper assembly.
installing the brake caliper. Improper assembly may lead to loss of
NOTICE
braking capacity.
When installing a wheel or caliper into original
position, carefully fit the brake disc between the
pads to avoid scratching them.
Continued 115
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Adjusting
bolt Rear axle shaft
116
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Troubleshooting
NOTICE
u Do not push the brake pedal while the When installing a wheel or caliper into original
wheel is removed. position, carefully fit the brake disc between the
pads to avoid scratching them.
Continued 117
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2. Make sure that the slot on the brake 3. Adjust the drive chain slack. 2 P. 93
caliper bracket is positioned in the lug on 4. Install and tighten the rear axle nut.
the swingarm.
Torque: 88 N·m (9.0 kgf·m, 65 lbf·ft)
Brake caliper bracket Slot
5. Hold the adjusting bolts and tighten the
lock nuts.
Troubleshooting
118
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Electrical Trouble
Troubleshooting
charger, as these can overheat a motorcycle Do not use bulbs other than those specified.
battery and cause permanent damage. If the Check the replacement bulb for correct
battery does not recover after recharging, operation before riding.
contact your dealer.
NOTICE For the light bulb wattage, see
Jump starting using an automobile battery can “Specifications.” 2 P. 140
damage your motorcycle's electrical system and
is not recommended.
Continued 119
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Headlights
Troubleshooting
The headlights, position lights and front turn The brakelight, taillight and rear turn signals
signals use several LEDs. use several LEDs.
If there is an LED which is not turned on, see If there is an LED which is not turned on, see
your dealer for servicing. your dealer for servicing.
120
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Troubleshooting
License
light cover
121
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122
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# Main Fuse 3. Pull the main fuse out and check for a
Wire connector blown fuse. Always replace a blown fuse
with a spare fuse of the same rating.
Main fuse u Spare main fuse is provided in the
starter magnetic switch.
4. Reinstall parts in the reverse order of
removal.
Troubleshooting
NOTICE
If a fuse fails repeatedly, you likely have an
Starter magnetic electrical problem. Have your motorcycle
switch inspected by your dealer.
Spare main fuse
123
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Information
Keys..................................................................... P. 125
Instruments, Controls, & Other Features... P. 126
Caring for Your Motorcycle .......................... P. 129
Storing Your Motorcycle ............................... P. 133
Transporting Your Motorcycle..................... P. 133
You & the Environment ................................. P. 134
Serial Numbers ................................................ P. 135
Fuels Containing Alcohol .............................. P. 136
Catalytic Converter ......................................... P. 137
20180925135432_32MKPF000_eng_BOOK Page 128 Tuesday, September 25 2018 14:02:27 JST
Keys
Information
key carefully to prevent damaging the HISS
A metal key holder may cause damage to the
components.
area surrounding the ignition switch.
● Do not bend keys or subject them to undue
stress.
● Avoid prolonged exposure to sunlight or
high temperatures.
● Do not grind, drill or in any way alter their
shape.
● Do not expose to strong magnetic objects.
If you lose all ignition keys and the key tag, the
PGM-FI unit/ignition control module must be
Continued 125
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Odometer
The display locks at 999,999 when the read-out
exceeds 999,999.
126
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Tripmeter EU Directive
This immobilizer system complies with the RE
The tripmeters return to 0.0 when each read-
(Radio Equipment) Directive (2014/53/EU).
out exceeds 9,999.9.
HISS
The Honda Ignition Security System (HISS)
The declaration of conformity to RE Directive is
immobilizes the engine's ignition system if an
improperly-coded key is used to try and start the provided to the owner at the time of purchase.
engine. When the ignition switch is turned to the The declaration of conformity should be kept at
Information
(Off) position, the HISS immobilizer system is always a safe place. When the declaration of
alert, even if the HISS indicator is not flashing. conformity is lost or is not provided, contact
If the ignition switch is turned to the (On) position your dealer.
with the engine stop switch in the (Run) position,
the HISS indicator turns on and goes off after a few South Africa only Singapore only
seconds to indicate it is OK to start the engine. HISS
Indicator Does Not Turn off 2 P. 106
Continued 127
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128
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Caring for Your Motorcycle Avoid directing water into the air cleaner,
muffler, and electrical parts.
Frequent cleaning and polishing is important to 3. Thoroughly rinse your motorcycle with
ensure the life of your Honda. A clean plenty of clean water and dry with a soft,
motorcycle makes it easier to spot potential clean cloth.
problems. 4. After the motorcycle dries, lubricate any
In particular, seawater and salts used to prevent moving parts.
ice on roads promote the formation of u Make sure that no lubricant spills onto
corrosion. Always wash your motorcycle the brakes or tyres. Brake discs, pads,
drum or shoes contaminated with oil will
Information
thoroughly after riding on coastal or treated
suffer greatly reduced braking
roads.
effectiveness and can lead to a crash.
Washing 5. Lubricate the drive chain immediately after
washing and drying the motorcycle.
Allow the engine, muffler, brakes, and other
high-temperature parts to cool before washing. 6. Apply a coat of wax to prevent corrosion.
1. Rinse your motorcycle thoroughly using a
u Avoid products that contain harsh
low pressure garden hose to remove loose detergents or chemical solvents. These
dirt. can damage the metal, paint, and plastic
2. If necessary, use a sponge or a soft towel
on your motorcycle.
with mild cleaner to remove road grime. Keep the wax clear of the tyres and
u Clean the windscreen, headlight lens, brakes.
panels, and other plastic components u If your motorcycle has any mat painted
with extra care to avoid scratching them. parts, do not apply a coat of wax to the
mat painted surface.
Continued 129
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● Do not direct water at the muffler: water or ice accumulated inside the
u Water in the muffler can prevent starting lens(es), have your vehicle inspected by
and causes rust in the muffler. your dealer.
● Dry the brakes: ● Do not use wax or polishing compounds on
u Water adversely affects braking mat painted surface:
effectiveness. After washing, apply the u Use a soft cloth or sponge, plenty of
brakes intermittently at low speed to water, and a mild detergent to clean mat
help dry them. painted surfaces. Dry with a soft clean
● Do not direct water under the seat: cloth.
u Water in the under seat compartment
can damage your documents and other
belongings.
130
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Information
Panels
Follow these guidelines to prevent scratches For a dirtier windscreen, use a diluted neutral
and blemishes: detergent with a sponge and plenty of water.
● Wash gently using a soft sponge and plenty
Make sure to wash off all the detergent.
of water. (Detergent residue may cause windscreen
cracks.)
● To remove stubborn stains, use diluted
detergent and rinse thoroughly with plenty
Replace the windscreen if scratches cannot be
of water.
removed and they obstruct clear vision.
● Avoid getting petrol, brake fluid, or
detergents on the instruments, panels, or
Take care to keep battery electrolyte, brake
headlight. fluid, or other chemical solvents off the
windscreen and screen garnish. They will
damage the plastic.
Continued 131
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Exhaust Pipe and Muffler When the exhaust pipe and muffler are painted,
do not use a commercially available abrasive
The exhaust pipe and muffler are stainless steel
kitchen cleaning compound. Use a neutral
but may become stained by mud or dust.
detergent to clean the painted surface on the
exhaust pipe and muffler. If you are not sure if
To remove mud or dust, use a wet sponge and
your exhaust pipe and muffler are painted,
a liquid kitchen abrasive, then rinse well with
contact your dealer.
clean water. Dry with chamois or a soft towel.
commercially available fine texture compound. Even though the exhaust is made of stainless
Then rinse by the same manner as removing steel, it can become stained. Remove all marks
mud or dust. and blemishes as soon as they are noticed.
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Information
● Place your motorcycle on a maintenance
NOTICE
stand and position a block so that both tyres
are off the ground. Towing your motorcycle can cause serious
● After rain, remove the body cover and allow damage to the transmission.
the motorcycle to dry.
● Remove the battery (2 P. 77) to prevent
discharge. Fully charge the battery and then
place it in a shaded, well-ventilated area.
u If you leave the battery in place,
disconnect the negative - terminal to
prevent discharge.
After removing your motorcycle from storage,
inspect all maintenance items required by the
Maintenance Schedule.
133
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You & the Environment that can hurt refuse workers and contaminate
drinking water, lakes, rivers, and oceans.
Owning and riding a motorcycle can be
enjoyable, but you must do your part to protect
the environment.
Recycle Wastes
Put oil and other toxic wastes in approved
containers and take them to a recycling centre.
Call your local or state office of public works or
environmental services to find a recycling centre
in your area, and to get instructions on how to
dispose of non-recyclable wastes. Do not place
used engine oil in the trash, or pour it down a
drain or on the ground. Used oil, petrol,
coolant, and cleaning solvents contain poisons
134
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Serial Numbers
Serial Numbers
The frame and engine serial numbers uniquely
identify your motorcycle and are required in
order to register your motorcycle. They may
also be required when ordering replacement
parts.
You should record these numbers and keep
them in a safe place.
Information
Frame number
Engine number
135
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Fuels Containing Alcohol The use of petrol containing more than 10%
ethanol may:
Some conventional fuels blended with alcohol ● Damage the painting of the fuel tank.
are available in some locales to help reduce ● Damage the rubber tubes of the fuel line.
emissions to meet clean air standards. If you ● Cause corrosion of the fuel tank.
plan to use blended fuel, check that it is ● Cause poor drivability.
unleaded and meets the minimum octane
NOTICE
rating requirement.
Use of blended fuels containing higher than
approved percentages can damage metal,
Information
The following fuel blends can be used in your rubber, plastic parts of your fuel system.
motorcycle:
● Ethanol (ethyl alcohol) up to 10% by volume. If you notice any undesirable operating
u Petrol containing ethanol may be symptoms or performance problems, try a
marketed under the name Gasohol. different brand of petrol.
136
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Catalytic Converter
Information
A defective catalytic converter contributes to air
pollution and can impair your engine's
performance. A replacement unit must be an
original Honda part or equivalent.
137
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Specifications
■ Main Components YTZ8V
Battery
Overall length 2,080 mm (81.9 in) 12 V- 7.0 Ah (10 HR) / 7.4 Ah (20 HR)
Except KO type 755 mm (29.7 in) 1st 3.285
Overall width
KO type 730 mm (28.7 in) 2nd 2.105
Overall height 1,145 mm (45.1 in) 3rd 1.600
Gear ratio
Wheelbase 1,410 mm (55.5 in) 4th 1.300
Minimum ground 5th 1.150
130 mm (5.1 in)
clearance 6th 1.043
Caster angle 25.5º Reduction ratio
2.029 / 2.733
Except KO type 101 mm (4.0 in) (primary / final)
Trail
KO type 102 mm (4.0 in) *1 : Including rider, passenger, all luggage, and accessories
Except KO type 192 kg (423 lb) *2 : Includes the weight of the luggage and added accessories
Curb weight
Specifications
138
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Specifications
■ Service Data After draining 2.5 L (2.6 US qt, 2.2 Imp qt)
Front 120/70ZR17M/C (58W) After draining
Tyre size
Rear 160/60ZR17M/C (69W) Engine oil & engine oil 2.7 L (2.9 US qt, 2.4 Imp qt)
Tyre type Radial, tubeless capacity filter change
DUNLOP D222F W After
Front 3.2 L (3.4 US qt, 2.8 Imp qt)
Recommended MICHELIN ROAD5 disassembly
Tyre DUNLOP D222 W Recommended
Honda DOT 4 Brake Fluid
Rear brake fluid
MICHELIN ROAD5
Cooling system
Normal Permitted 1.40 L (1.48 US qt, 1.23 Imp qt)
capacity
Tyre category of Special Not Permitted
Recommended
use *1 Snow Not Permitted Pro Honda HP Coolant
coolant
Moped Not Permitted
Specifications
Recommended Drive chain lubricant designed specifically
Front 250 kPa (2.50 kgf/cm2, 36 psi) drive chain for O-ring chains
Tyre air pressure
Rear 290 kPa (2.90 kgf/cm2, 42 psi) lubricant If not available, use SAE 80 or 90 gear oil.
Minimum tread Front 1.5 mm (0.06 in) Drive chain slack 25 - 35 mm (1.0 - 1.4 in)
depth Rear 2.0 mm (0.08 in) Standard drive DID520VF or RK520KLO2
Spark plug (standard) CPR8EA-9 (NGK) chain No. of links 112
Spark plug gap 0.8 - 0.9 mm (0.03 - 0.04 in) Standard sprocket Drive sprocket 15T
Idle speed 1,200 ± 100 rpm size Driven sprocket 41T
Honda 4-stroke motorcycle oil API Service
Classification SG or higher, excluding oils *1 : EU regulation
Recommended
marked as “Energy Conserving” or
engine oil
“Resource Conserving,” SAE 10W-30, JASO
T 903 standard MA
139
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Specifications
140
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Index
A Clock ............................................................. 19, 31
ABS (Anti-lock Brake System)....................... 12 Clutch System ................................................... 96
ABS (Anti-lock Brake System) Coolant......................................................... 71, 86
Indicator .................................................. 45, 109 Coolant Temperature Gauge ........................ 20
Accessories ........................................................ 14 Crankcase Breather ....................................... 100
Average Speed Meter..................................... 23
D
B Digital Clock Adjustment............................... 31
Battery.......................................................... 66, 77 Drive Chain........................................................ 92
Brakelight Switch............................................. 90
Brakes E
Fluid ................................................................ 69, 88 Elapsed Time..................................................... 24
Lever Adjustment............................................. 102 Electrical Trouble ........................................... 119
Index
Pad Wear ............................................................. 89 Engine
Braking ............................................................... 11 Number.............................................................. 135
Bulb Oil.................................................................... 68, 82
Brakelight/Taillight/Rear Turn Signals......... 120 Oil Filter ................................................................ 84
Headlights/Position Lights/Front Turn Overheats .......................................................... 107
Signals .............................................................. 120 Starting ................................................................. 51
License Plate Light........................................... 121 Stop Switch.......................................... 48, 51, 126
Stopping ............................................................ 126
C Will Not Start .................................................... 106
Caring for Your Motorcycle ........................ 129 Environment ................................................... 134
Catalytic Converter........................................ 137
141
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Equipment H
Owner’s Manual ........................................ 57, 128 Hazard Switch................................................... 48
Tool Kit.................................................................. 57 Headlight Aim ................................................ 101
Headlight Dimmer Switch ............................. 48
F Helmet Holder.................................................. 56
Flooded Engine ................................................ 51 High Beam Indicator....................................... 43
Frame Number ............................................... 135 HISS Indicator .......................................... 45, 106
Front Seat .......................................................... 79 Horn Button ...................................................... 48
Front Suspension........................................... 103
Fuel I
Average Fuel Mileage Meter........................... 22 Ignition Cut-off System
Consumption Meter .......................................... 23 Banking Sensor................................................. 128
Current Fuel Mileage Meter ............................ 22 Side Stand............................................................ 91
Index
Index
O Battery................................................................... 77
Odometer.................................................. 26, 126 Clip......................................................................... 78
Oil Front Seat............................................................. 79
Engine ............................................................ 68, 82 Left Side Cover ................................................... 81
Overheating .................................................... 107 Rear Seat.............................................................. 80
Repair Kit ......................................................... 112
P Reserve Tripmeter ........................................... 26
Parking ............................................................... 13 REV Indicator.............................................. 36, 43
Parts Location................................................... 16 Riding Precautions .......................................... 11
Passing Light Control Switch ........................ 48
Petrol .................................................................. 55
143
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S Throttle............................................................... 99
Safety Precautions........................................... 10 Tool ..................................................................... 76
SEL button ......................................................... 18 Transporting Your Motorcycle ................... 133
Serial Numbers............................................... 135 Tripmeter................................................... 26, 127
SET button......................................................... 18 Troubleshooting ............................................ 105
Shifting Gears ................................................... 52 Turn Signal Indicator ...................................... 42
Side Stand.......................................................... 91 Tyres
Side Stand Ignition Cut-off System ............ 91 Air Pressure ......................................................... 72
Specifications.................................................. 138 Puncture............................................................. 112
Speedometer .................................................... 19 Replacing .................................................... 72, 112
Start Button ................................................ 48, 51
Starting the Engine ......................................... 51 W
Steering Lock .................................................... 50 Warning Indicators On................................. 108
Index
T
Tachometer ....................................................... 19
Tachometer Display ........................................ 40
144
OWNER’S MANUAL
CBR500RA
CBR500RA
32MKPF00 XXX.XXXX.XX.K
00X32-MKP-F000 PRINTED IN XXXXX EN