Nanjing Qiming Machinery Co.

;Ltd
Crusher Blow Bars

Qiming is an ISO9001:2015 certified foundry specialized in manufacturing manganese,

manganese with TIC, martensitic, martensitic with ceramic, chrome and chrome with
ceramic blow bars for quarry, mining, cement, construction, aggregates, recycling and
other industry where longer service life wear parts are desperately needed to reduce
downtime.

Address:2th,Taixi Road, Pukou Area, Nanjing City, China Email: [email protected]

Website:https://www.qimingcasting.com/
 How To Make A Good Blow
01 Bars

Qiming Casting knows how to make a good blow

bars.
Ø Raw material control and design
Ø Pattern making and design
Ø Heat treatment control
Ø Machining control
Ø Inspection control
Chemicals
Blow bars are normally made of manganese steel , martensitic
steel, chrome white iron and their ceramic composites, with
Chemical as below respectively:

Material Main Chemicals

Fe C Si Cr Mn / / S P Others
Manganese
steel

Martensitic Fe C Si Cr Mn Mo Ni S P Others
steel

Fe C Si Cr Mn Mo Ni S P Others
Chrome
white
iron

• The correctness of chemical content is decisive to the

natures of the material.

• Sulfur(S) and Phosphorus(P) must be controlled as little as

possible in Martensitic steel and chrome white iron because
they area negative to the impact-resistant ability of blow
bars whereas Moly and Nickel are positive.

• Phosphorus(P) is destructive in manganese steel so it must

be controlled under the limit.
Pattern design and Preparation

Pattern design and Preparation is very important for a casting of

blow bar.

A good design will do best to avoid the internal and also surface
defects including porosity, impurity, inclusions, cold laps and etc.
Heat treatment
Heat treatment is vital to achieve the good quality and performance
of blow bars.

• Manganese blow bars usually are water toughened only.

• Chrome white iron blow bars are quenched and tempered.
• Martensitic steel blow bars are annealed, quenched and tempered.

Heat treatment temperature and procedures must be carefully and

precisely set in order to achieve expected hardness, toughness,
microstructure, and also avoid cracking and deflecting on blow bars.
Machining

Machining is necessary for some blow bars to

achieve good flatness, straightness and roughness on the
mounting areas. Especially for longstrip
high chrome white iron blow bars, machining on mounting
areas is always compulsory.
Inspection
Inspection is the only way to ensure the blow bar is qualified for
being used on crushers.

A comprehensive inspection should include:

• Chemical testing
• Ultrasonic testing on inner defects;
• Penetration or Magnetic testing on cracks;
• Hardness testing (Rockwell or Brinell)
• Dimensional inspections and gauged;
• Weight balance;
• Toughness testing (on material basis)
• Microstructure testing (on material basis)
• Yield and Tensile strength (on material basis)
 Ceramic Blow Bars Series
02 and Selection

Based on different working conditions, Qiming

Casting supplies different material to suit. Which
inclde:
Ø S200
Ø S200T
Ø 550
Ø 550MC
Ø 550MY
Ø 650C
Ø 650CC
Ø 700CX
 Ceramic Blow Bars Series

Code Description Wear performance Status

Chrome+Cerami Available
650 CC
c for market

Chrome+Cerami Available
700 CX 40-50% better than CC
c for market

550 Martensit ic Available

MC +Ceramic for market

550 Martensit ic Available

50-60% better than MC
MY +Ceramic for market

650 C C
Ceramic grade
Base material (C is Chrome, M
is Martensitic)
Brinell hardness range

Crushing conditions Material suggested

Crushib Ceramic
Feed size Hardness Base material
ility inserts

Small High Medium to high Chrome CC

Small Low High to very high Chrome CX

Large High Medium to high Martensitic MC

Large Low Medium to high Martensitic MY

High Crushibility = Easy to be break

 BLOW BAR SELECTION

Code Material Basis Hardness Wear Resistance Applications

Large feed size low-abrasiveness stones

S200 Manganese steel 200-250HB Relatively low
e.g. limestones.

Up to 100% Same as above

S200T Manganese+Tic 200-250HB
increased on S200 but where longer wear life required.

Medium feed size of low to medium abrasiveness,

such as Limestones, Asphalt, Concretes, Building
550 Martensitic Steel 500-550HB Medium
rubbleswith steel rebars or a small quantity of
unbreakable objects.

Martensitic Steel Up to 100% Same as above

550MC +Ceramic 500-550HB
increased on S550 but where longer wear life required.

Small feed size of medium to high abrasiveness

but low strength, such as Limestones, Asphalt,
650C High Chrome 600-650HB High
Concretes, Building rubbles without steel rebars
or unbreakable objects.

High Chrome Up to 100% Same as above

650CC +Ceramic 600-650HB
increased on C650 but where longer wear life required.

High Chrome 150% Small feed size of high abrasiveness and high
700CX +Ceramic 600-650HB strength materials, such as gravels, granites
increased on C650
without unbreakable objects

Qiming Casting supply blow bars to suit following and more brands:

• Metso • Rubblemaster • KPI-JCI • Portafill

• Terex • Hazemag • Sandvik • Lippmann
• Powerscreen • Tesab • Hartl • Rockster
• Finlay • McCloskey • Striker • Mesda
• Evoquip • Eagle • Keestrack • Kreat

* All brands mentioned above are for reference purpose only.

 Compare with MAG MMC
03 blow bars

We know MAG is the biggest ceramic blow bars

manufacturer in the world. As a follower, we are
proud to develop products of the same quality or
even exceeding their quality.
 Comparison with MAG
- Martensitic + Ceramic Blow Bars

550 MC Recyx

Qiming Casting MAG Application Comparsion

550 MC Recyx l Primary or secondary Based on customer

crusher feedback:
l Feed size <800mm dia. • Our 550 MC
l Medium to high blow bars span
abrasiveness: life can be
limestones, rubbles, 95%-115% of
recycling concrete MAG Recyx
l Unbreakable or rebars blow bars
allowed • Our new design
550MY can
550 MY / Same as the above increase 50%
to 60% than
Recyx
 Comparison with MAG
- Chrome + Ceramic Blow Bars

650 MC MAG Xwin +Chrome

Qiming Casting MAG Application Comparsion

650CC Xwin l Secondary or tertiary Based on customer

+Chro crusher feedback:
me l Feed size <300mm dia. • Our 650CC
l Medium to high blow bars span
abrasiveness but high life can be
crushability e.g. 100%-115% of
limestones, rubbles MAG
l No unbreakable objects Xwin+Chrome
contained blow bars
 Comparison with MAG
- Chrome + Ceramic Blow Bars

700 CX MAG NeoX +Chrome

Qiming Casting MAG Application Comparsion

700CX NeoX l Secondary or tertiary Based on customer

+Chro crusher feedback:
me l Feed size <300mm dia. • Our 700CX
l High abrasiveness and blow bars span
low crushability, e.g. life can be
limestones with high 100%-115% of
silicon content, asphalts, MAG
granite, river gravels. Xwin+Chrome
l No unbreakable objects blow bars
contained
 Experimental results under
04 real working conditions

With the assistance of our German agent, we

have found a user of high chrome ceramic blow
bars in the German market who has tested our
650CC and 700CX blow bars.
 Tests 700 CX vs 650 CC

650 CC Blow Bars After Use

Crushing hard rocks, high hardness but low

Application
crushibility

Blow bars Chrome + CC

Ceramics scratched down, wear performance was

Results
not much improved
 Tests 700 CX vs 650 CC

700 CX Blow Bars After Use

Crushing hard rocks, high hardness but low

Application
crushibility

Blow bars Chrome + CX

Ceramics stand out, wear performance was much

Results
better
 Tests 700 CX vs 650 CC

CX Tested on site

Increase
Blow bar
Crushed material Feed size by a set of wear
grade
bars life

# Cubic shape High Silicon Dia.

High chrome 80,000 tons
1 Limestones 100-300mm

# Cubic shape High Silicon Dia. 210,000

Chrome+CX 162%
1 Limestones 100-300mm tons

# Cubic shape High Silicon Dia.

High chrome 128 hrs
2 Limestones 300mm

# Cubic shape High Silicon Dia.

Chrome+CX 368 hrs 187%
2 Limestones 300mm
 Side Liners and Impact
05 Plates

Except for blow bars, Qiming Casting also

develops new design for impact crusher side
liners and impact plates to improve the working
life and short downtime.
Bimetallic (Chromium Brazed Steel)
Liner

An innovative solution of wear liner.

Wear life is 300% to 400% as long as the alloy steel liners.

Easier assembly with bolts pre-welded on.

Mild Steel Backup

A whole piece of High Chrome plate

Hardness: HB700+

Parts Code Material Hardness Applications

High abrasiveness applications,

R50 Bimetallic >700HB Particularly at the rotor areas where
SIDE LINER the most abrasion happens.

Manganese
S200 200-250HB Large feed size low abrasiveness stones
steel

S550 Martensitic steel 500-550HB Large to medium feed size low abrasiveness

Martensitic
IMPACT PLATE S550C +Ceramic 500-550HB Small to medium feed size high abrasiveness

Small feed size high abrasiveness

C650 High chrome 600-650HB
without unbreakable objects
 ROTOR PROTECTION LINER

Bimetallic (Chromium Brazed Steel) Chocky Bars

Manufacture in different dimensions

cater to specific rotor size

300%-400% Wear Life Increased

compared to classical hardfacing solution

Easier and faster to be welded on

WEDGE & ACCESSORIES

Qiming Casting is able to provide the customized wedges and other accessories for impact crushers.
Nanjing Qiming Machinery Co.;Ltd

Ø Address: No.2 Taixi Road, Jiangbei New

Area, Nanjing City, Jiangsu Province,
China
Ø Email: [email protected]
Ø Website: www.qimingcasting.com
Ø Whatsapp: +86 15251744209
Copyright © 2023 Qiming Casting. This brochure
makes no offers, representations or warranties
(express or implied), and information and data
contained in this brochure are for general reference
only and may change at any time e.