Service Repair Manual

Models

336 GC Excavator
336 GC Excavator EBJ00001-UP (MACHINE) POWERED BY C7.1 Engine(M00904... 1/12

Shutdown SIS

Previous Screen

Product: EXCAVATOR
Model: 336 GC EXCAVATOR EBJ
Configuration: 336 GC Excavator EBJ00001-UP (MACHINE) POWERED BY C7.1 Engine

Disassembly and Assembly

336 Excavator Machine Systems
Media Number -M0087649-02 Publication Date -01/10/2018 Date Updated -22/10/2018

i05103849

Final Drive - Assemble

SMCS - 4050-016

Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Brackets 3
B 154-6183 Forcing Bolts 3
C 138-7576 Link Brackets 3
D 5P-3931 Anti-Seize Compound -
E 1U-9895 Crossblock 1
F 6V-2012 Depth Micrometer 1
G 6V-7059 Micrometer () 1
H - Loctite 242 -
J 6V-2055 Grease -
K - Loctite 17430 -
L 8T-9206 Seal Installer 1

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/9/9
336 GC Excavator EBJ00001-UP (MACHINE) POWERED BY C7.1 Engine(M00904... 2/12

Illustration 1 g02132155

1. Apply Tooling (D) to the surface of dowels (46) . Install dowels (46) .

2. Raise the temperature of roller bearing (47) . Install the roller bearing (47) on motor housing
(48) .

3. Install Duo-Cone seal (45) .

Illustration 2 g02131888

4. Lower the temperature of bearing races (43) . Install bearing races (43) in sprocket housing
(41) .

5. Install Duo-Cone seal (44) .

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/9/9
336 GC Excavator EBJ00001-UP (MACHINE) POWERED BY C7.1 Engine(M00904... 3/12

Illustration 3 g02131887

6. Attach Tooling (C) and a suitable lifting device to sprocket housing (41) . The weight of
sprocket housing (41) is approximately 107 kg (235 lb). Install sprocket housing (41) .

7. Raise the temperature of roller bearing (42) . Install the roller bearing (42) .

Illustration 4 g02135728

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/9/9
336 GC Excavator EBJ00001-UP (MACHINE) POWERED BY C7.1 Engine(M00904... 4/12

Illustration 5 g02134214

8. Use Tooling (E) and a suitable press in order to apply force to roller bearing (42) . Apply a
force of 4000 kg (8818 lb) to the top of Tooling (E) . Rotate sprocket housing (41) in order
to seat the roller bearings.

9. Reduce the force on top of Tooling (E) to 3000 ± 300 kg (6614 ± 661 lb). Use Tooling (F)
in order to measure Dimension (X) . Record Dimension (X) .

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/9/9
336 GC Excavator EBJ00001-UP (MACHINE) POWERED BY C7.1 Engine(M00904... 5/12

Illustration 6 g02134175

10. Use Tooling (F) in order to measure Dimension (W) on gear (39) . Record Dimension (W) .

11. Remove Tooling (E) .

Illustration 7 g02131886

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/9/9
336 GC Excavator EBJ00001-UP (MACHINE) POWERED BY C7.1 Engine(M00904... 6/12

Illustration 8 g02131882

12. Subtract Dimension (X) from Dimension (W) and record the difference as Dimension (V) .
The correct shim thickness is Dimension (V) . Use Tooling (G) in order to measure the
correct thickness of shims (40) . The tolerance of Dimension (V) is 0 ± 0.05 mm (0 ± 0.002
inch).

Note: Use a maximum of two shims (40) . If two shims (40) are used to achieve the proper
dimension, install the thinner of the two shims toward gear (39) .

13. Install shims (40) .

14. Apply Tooling (G) to the threads of bolts (38) . Install gear (39) and bolts (38) . Tighten
bolts (38) to a torque of 900 ± 100 N·m (665 ± 75 lb ft).

Illustration 9 g02131881

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/9/9
336 GC Excavator EBJ00001-UP (MACHINE) POWERED BY C7.1 Engine(M00904... 7/12

Illustration 10 g02133219

Note: Make sure that the spring pin hole in planetary shaft (32) is aligned with the spring
pin hole in the carrier.

15. Install roller bearings (35) , planetary gear (36) , washer (37) , washer (33) , planetary shaft
(32) , and spring pin (31) into carrier assembly (34) . Install spring pin (31) until spring pin
(31) is even with the outside surface of the carrier. Align the split in spring pin (31) to the
top or the bottom.

16. Make a stake mark on each side of the spring pin hole in the carrier, as shown. The stake
mark will prevent the spring pin from falling out of the spring pin hole. Make a stake mark
at Dimension (Y) . Dimension (Y) is 2.25 ± 0.75 mm (0.089 ± 0.030 inch).

Illustration 11 g02131879

17. Attach Tooling (A) and a suitable lifting device to planetary gear assembly (30) . The
weight of planetary gear assembly (30) is approximately 57 kg (125 lb). Install planetary
gear assembly (30) .

18. Install O-ring seal (29) .

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/9/9
336 GC Excavator EBJ00001-UP (MACHINE) POWERED BY C7.1 Engine(M00904... 8/12

Illustration 12 g02131878

19. Attach Tooling (A) and a suitable lifting device to ring gear (27) . The weight of ring gear
(27) is approximately 70 kg (155 lb). Install ring gear (27) and bolts (28) . Tighten bolts
(28) to a torque of 520 ± 70 N·m (385 ± 52 lb ft).

20. Install spacer (26) .

Illustration 13 g02131877

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/9/9
336 GC Excavator EBJ00001-UP (MACHINE) POWERED BY C7.1 Engine(M00904... 9/12

Illustration 14 g02133219

21. Install roller bearing (22) , planetary gear (23) , washer (24) , washer (20) , planetary shaft
(18) , and spring pin (17) into carrier assembly (21) . Install spring pin (17) until spring pin
(17) is even with the outside surface of the carrier. Align the split in spring pin (17) to the
top or the bottom.

22. Make a stake mark on each side of the spring pin hole in the carrier, as shown. The stake
mark will prevent the spring pin from falling out of the spring pin hole. Make a stake mark
at Dimension (Y) . Dimension (Y) is 2.25 ± 0.75 mm (0.089 ± 0.030 inch).

23. Install sun gear (25) and retaining ring (19) .

Illustration 15 g02131876

24. Attach Tooling (A) and a suitable lifting device to planetary gear assembly (15) . The
weight of planetary gear assembly (15) is approximately 32 kg (70 lb). Install planetary gear
assembly (15) .

25. Install spacer (16) .

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/9/9
336 GC Excavator EBJ00001-UP (MACHINE) POWERED BY C7.1 Engine(M009... 10/12

Illustration 16 g02131875

26. Install sun gear (14) and retaining ring (10) .

27. Install washer (12) , roller bearing (11) , planetary gear (9) , washer (8) , and retaining ring
(7) on carrier assembly (13) .

Illustration 17 g02131415

28. Install planetary gear assembly (6) , spacer (5) , and sun gear (4) .

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/9/9
336 GC Excavator EBJ00001-UP (MACHINE) POWERED BY C7.1 Engine(M009... 11/12

Illustration 18 g02135393

29. Use the correct plate (3) in order to achieve Dimension (Z) . Dimension (Z) is 1.00 to 2.00
mm (0.039 ± 0.079 inch).

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/9/9
336 GC Excavator EBJ00001-UP (MACHINE) POWERED BY C7.1 Engine(M009... 12/12

Illustration 19 g02131414

30. Use Tooling (J) in order to secure plate (3) in cover (2) .

Illustration 20 g02131413

31. Apply Tooling (K) to the mating surface of cover (1) . Attach Tooling (A) and a suitable
lifting device to cover (2) . The weight of cover (2) is approximately 20 kg (45 lb). Install
cover (2) and bolts (1) . Tighten bolts (1) to a torque of 105 ± 20 N·m (80 ± 15 lb ft).

32. Remove Tooling (A) and the suitable lifting device. Apply Tooling (H) to the threads of the
set screws. Install the set screws so that the setscrews are flush with cover (1) .

End By: Install the final drive and the travel motor.

Copyright 1993 - 2020 Caterpillar Inc. Wed Sep 9 10:05:07 UTC+0800 2020
All Rights Reserved.
Private Network For SIS Licensees.

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/9/9
336 GC Excavator EBJ00001-UP (MACHINE) POWERED BY C7.1 Engine(M00904... 1/9

Shutdown SIS

Previous Screen

Product: EXCAVATOR
Model: 336 GC EXCAVATOR EBJ
Configuration: 336 GC Excavator EBJ00001-UP (MACHINE) POWERED BY C7.1 Engine

Disassembly and Assembly

336 Excavator Machine Systems
Media Number -M0087649-02 Publication Date -01/10/2018 Date Updated -22/10/2018

i07223777

Swivel - Remove and Install

SMCS - 5060-010

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty

A 422-5473 Lifting Eye Assembly 2

B 8C-8422 Sealant -

C - LOCTITE 243 -

Reference: Special Instruction, "Visual Service Procedures - Colors and Symbols" M0066576.

1. Drain hydraulic fluid. Refer to operation maintenance manual hydraulic system oil change
M0068104.

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/9/9
336 GC Excavator EBJ00001-UP (MACHINE) POWERED BY C7.1 Engine(M00904... 2/9

Illustration 1 g06257077

Illustration 2 g06241074

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/9/9
336 GC Excavator EBJ00001-UP (MACHINE) POWERED BY C7.1 Engine(M00904... 3/9

Illustration 3 g06241091

Illustration 4 g06241152

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/9/9
336 GC Excavator EBJ00001-UP (MACHINE) POWERED BY C7.1 Engine(M00904... 4/9

Illustration 5 g06241160

Illustration 6 g06241175

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/9/9
336 GC Excavator EBJ00001-UP (MACHINE) POWERED BY C7.1 Engine(M00904... 5/9

Illustration 7 g06241190

Illustration 8 g06241191

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/9/9
336 GC Excavator EBJ00001-UP (MACHINE) POWERED BY C7.1 Engine(M00904... 6/9

Illustration 9 g06241188

Illustration 10 g06241195

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/9/9
336 GC Excavator EBJ00001-UP (MACHINE) POWERED BY C7.1 Engine(M00904... 7/9

Illustration 11 g06241383

Illustration 12 g06241390

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/9/9
336 GC Excavator EBJ00001-UP (MACHINE) POWERED BY C7.1 Engine(M00904... 8/9

Illustration 13 g06241417

Illustration 14 g06241481

Installation Procedure
1. Install swivel in the reverse order of removal.

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/9/9
336 GC Excavator EBJ00001-UP (MACHINE) POWERED BY C7.1 Engine(M00904... 9/9

Illustration 15 g06246469

Illustration 16 g06246449

Copyright 1993 - 2020 Caterpillar Inc. Wed Sep 9 10:06:03 UTC+0800 2020
All Rights Reserved.
Private Network For SIS Licensees.

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/9/9
336 GC Excavator EBJ00001-UP (MACHINE) POWERED BY C7.1 Engine(M00904... 1/4

Shutdown SIS

Previous Screen

Product: EXCAVATOR
Model: 336 GC EXCAVATOR EBJ
Configuration: 336 GC Excavator EBJ00001-UP (MACHINE) POWERED BY C7.1 Engine

Disassembly and Assembly

336 Excavator Machine Systems
Media Number -M0087649-02 Publication Date -01/10/2018 Date Updated -22/10/2018

i07223810

Swivel - Disassemble
SMCS - 5060-015

Disassemble Procedure
Reference: Special Instruction, "Visual Service Procedures - Colors and Symbols" , M0066576.

Illustration 1 g06241549

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/9/9
336 GC Excavator EBJ00001-UP (MACHINE) POWERED BY C7.1 Engine(M00904... 2/4

Illustration 2 g06241552

Illustration 3 g06241569

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/9/9
Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING

NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
336 GC Excavator EBJ00001-UP (MACHINE) POWERED BY C7.1 Engine(M00904... 3/4

Illustration 4 g06241570

Illustration 5 g06241574

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/9/9
336 GC Excavator EBJ00001-UP (MACHINE) POWERED BY C7.1 Engine(M00904... 4/4

Illustration 6 g06241577

Illustration 7 g06241579

Copyright 1993 - 2020 Caterpillar Inc. Wed Sep 9 10:06:58 UTC+0800 2020
All Rights Reserved.
Private Network For SIS Licensees.

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/9/9
336 GC Excavator EBJ00001-UP (MACHINE) POWERED BY C7.1 Engine(M00904... 1/4

Shutdown SIS

Previous Screen

Product: EXCAVATOR
Model: 336 GC EXCAVATOR EBJ
Configuration: 336 GC Excavator EBJ00001-UP (MACHINE) POWERED BY C7.1 Engine

Disassembly and Assembly

336 Excavator Machine Systems
Media Number -M0087649-02 Publication Date -01/10/2018 Date Updated -22/10/2018

i07223813

Swivel - Assemble
SMCS - 5060-016

Assemble Procedure
Reference: Special Instruction, "Visual Service Procedures - Colors and Symbols" , M0066576.

Illustration 1 g06241589

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/9/9