1 s2.0 S0950061818315794 Main
1 s2.0 S0950061818315794 Main
h i g h l i g h t s
a r t i c l e i n f o a b s t r a c t
Article history: The efficient crack healing capability of microbial concrete leads to an improvement in its various
Received 12 February 2018 mechanical properties such as compressive strength, water absorption and water permeability. Studies
Received in revised form 18 June 2018 on microbial concrete have reported that the enhancement of the compressive strength is maximum
Accepted 21 June 2018
at a particular bacterial concentration, which is not necessarily the highest amongst the considered levels
Available online 26 June 2018
of bacterial concentrations. So far, the reason for the existence of such an optimal bacterial concentration
for the increase in the compressive strength of concrete remains unexplored. In this paper, an attempt has
Keywords:
been made to establish the cause of the presence of this optimal bacterial concentration. Three different
Microbial concrete
Optimal concentration
bacterial concentrations of Bacillus subtilis have been used in this study, namely 103 cells/ml, 105 cells/ml
Compressive strength and 107 cells/ml of water. Results indicate that though the higher bacterial concentration of 107 cells/ml
Crack healing is more efficient for crack healing, the best performance in compressive strength enhancement is
Precipitation pattern achieved with the bacterial concentration of 105 cells/ml. It is seen that for a given bacterial type and
mortar mix, the different calcite precipitation patterns inside the mortar matrix at varying levels of bac-
terial concentrations constitute the reason for the existence of the optimal bacterial concentration for
compressive strength enhancement.
Ó 2018 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.conbuildmat.2018.06.176
0950-0618/Ó 2018 Elsevier Ltd. All rights reserved.
S. Mondal, A.(Dey) Ghosh / Construction and Building Materials 183 (2018) 202–214 203
considered cell concentration. Ghosh et al. [13] investigated seven Microscopy (SEM) is employed to examine the calcite precipitation
different bacterial concentrations of the Shewanella species at the inner concrete matrix. Finally, based on the results, a sche-
(10–107 cells/ml) and obtained the optimal bacterial concentration matic diagram of calcite precipitation patterns at different bacte-
to be 105 cells/ml, with a corresponding 25% increase in compres- rial concentrations inside the mortar matrix is provided to
sive strength. Chahal et al. [16] used three bacterial concentrations explain the existence of the optimal bacterial concentration for
(103, 105 and 107 cells/ml) and found that the maximum increment compressive strength enhancement.
of 22% in compressive strength of flyash concrete was also attained
at the cell concentration of 105 cells/ml of Sporoscarcina pasteurii.
2. Materials and test methods
Sarkar et al. [19] showed that even for the genetically modified
Bacillus subtilis, the maximum compressive strength was achieved 2.1. Materials
at the cell concentration of 105 cells/ml. Further, Andalib et al. [14]
used five cell concentrations (viz. 10 105–50 105 cfu/ml) of Bacillus Subtilis (MTCC 441) obtained from the Microbial Type Culture Collec-
tion and Gene Bank, India, is used in this study. The culture was grown in a nutrient
Bacillus magaterium and reported that the optimum concentration broth made with Beef Extract 1.0 gm/l, Yeast Extract 2.0 gm/l, Peptone 5.0 gm/l,
for strength enhancement was at 30 105 cfu/ml. Thus in all these NaCl 5.0 gm/l and distilled water (pH = 7.0). After 5–6 days of inoculation, about
works, the maximum compressive strength enhancement was 10 ll from the culture medium was taken on a Haemocytometer and counted under
attained at an intermediate value of the range of considered bacte- the microscope. This was followed by serial dilution to obtain the required bacterial
concentrations. The live bacterial cells obtained from the pre-culture were added to
rial concentrations. Apart from the above, in a single instance as
water at different cell concentrations, namely 103 cells/ml, 105 cells/ml and
reported in literature, the optimum concentration for compressive 107 cells/ml.
strength enhancement was obtained at the highest considered A total of 123 mortar samples were prepared by using Ordinary Portland
level of bacterial cell concentration. Kumari et al. [20] used three cement (OPC) of grade 43 and locally available river sand. Mortar cubes of dimen-
different cell concentrations (105, 105 and 107 cfu/ml) of Bacillus sion 70.6 mm 70.6 mm 70.6 mm were prepared for both control and bacterial
mortar samples. The cement to sand ratio was taken as 1:3 (by weight) and water
conhii and found that the maximum strength enhancement of to cement ratio was fixed at 0.4 (by weight). The samples were removed from the
49.18% occurred at the bacterial cell concentration of 107 cells/ml. moulds after 24 h and cured at room temperature (27 °C) in fresh water.
Several researchers who have focused on crack healing with a
single high bacterial concentration have also presented results on 2.2. Compressive strength test
the compressive strength of the microbial concrete samples. Khaliq
et al. [5] reported a 12% increase in the compressive strength by The compressive strength tests of the control and the bacterial mortar cubes
using lightweight aggregate with Bacillus subtilis at bacterial cell were performed at the age of 3, 7 and 28 days of curing, in a 2000 kN capacity com-
pression testing machine.
concentration of 3 108 cells/cm3, while Jonkers et al. [17] stated
a 10% decrease in the compressive strength at 6 108 cells/cm3
of bacterial spores. These results indicate that high cell concentra- 2.3. Water absorption test
tions have a negative impact on the enhancement of compressive
For water absorption test, initially the mortar cubes were oven dried at 105 °C
strength in microbial concrete. for 24 h and the dry weight measured ð¼ Woven dried Þ. The samples were then kept in
It is thus observed that the optimum bacterial concentration for a saturated condition in water at room temperature for 24 h and weighed again
the increase in compressive strength lies between 105–107 cells/ml ð¼ Wsaturated Þ. The water absorption was then calculated by using the following
for all considered bacteria, whereas enhanced crack healing occurs formula.
at higher bacterial cell concentrations of 108–109 cells/ml. Further, Wsaturated Woven dried
the rate of calcite precipitation is dependent upon the type of bac- water absorptionð%Þ ¼ 100 ð1Þ
Woven dried
teria and the concentration of the bacteria. However, the reason for
The water absorption tests of the control and the bacterial mortar samples were
the reduction of compressive strength at higher bacterial concen- performed after 3, 7 and 28 days of curing.
trations is not currently understood. It is true that the main pur-
pose of microbial concrete is crack healing, but it should be
2.4. Self-healing study at mortar surfaces
without adversely affecting the compressive strength. Therefore,
it is necessary to identify the reason for the existence of the opti- 2.4.1. Crack healing
mal concentration for compressive strength enhancement of To evaluate the self-healing efficiency at different bacterial concentrations,
microbial concrete, which can lead to an appropriate selection of crack healing in microbial concrete was analysed. At 28 days of curing, the mortar
samples were loaded on the compression testing machine. When visible cracks
bacterial concentration as per the requirement. An external cal-
appeared on the surface, the loading was stopped. Thereafter, the widths of the
cium source like calcium lactate, calcium oxide, calcium glutamate cracks were measured by the crack-measuring instrument. The widths of the cracks
etc. is often used to enhance the self-healing efficiency of microbial varied from 0.1 mm to 1.2 mm. Next, the cracked samples were submerged in
concrete [17,21,22]. However, various researchers have also water. For crack healing quantification, the crack widths were measured after 3, 7
and 28 days of curing. Further, Scanning Electron Microscopy (SEM) and Energy Dis-
obtained improvement in the mechanical properties of concrete
persive Spectroscopy (EDS) were carried out to examine the shape and morphology
by the addition of bacteria alone [13,23]. of the healing product. Additionally, X-ray Diffraction (XRD), with a Cu anode (40
The aim of the current study is to explore the reasons behind kV and 40 mA) and scanning from 10° to 80° (2h) at the rate of 0.02° s1 at room
the existence of an optimum bacterial concentration for the temperature, was employed to analyse the chemical composition of the healing
enhancement of compressive strength of microbial concrete. To product.
Fig. 1. Magnified view of a surface pore with the corresponding RGB values of the pixels.
pores. In an attempt to quantify the total area of pores on the face of the mortar
cube, a ratio termed as the pore ratio, expressed as a percentage, is defined as
follows.
Fig. 3. Water absorption test results for control and microbial mortar.
crack width up to 0.6 mm and 0.9 mm can be healed with the bacte-
rial concentration 103 cells/ml and 105 cells/ml respectively,
whereas by using 107 cells/ml the crack width is healed up to 1.2
mm. These results indicate that higher bacterial cell concentrations
lead to higher precipitation, thus the cracks healed at a faster rate at
107 cells/ml. However, it is perceived that the rate of crack healing
with time is decreased (see Fig. 5). At the initial stage, the healing
rate is faster at higher cell concentrations. Thereafter, the rate
decreases at higher cell concentration as compared to the lower cell
concentrations. This is due to the lower availability of space at the
crack portion that decelerates the growth of the calcite crystal due
to the enhanced precipitation that has already taken place at the ini-
tial stage. The precipitation patterns at a surface crack for different
Fig. 6. Calcite precipitation pattern at different bacterial concentrations inside the bacterial concentrations are visualised in Fig. 6.
crack (a) 103 cells/ml, (b) 105 cells/ml, (c) 107 cells/ml. Next, the results of SEM and EDS and XRD are presented. Fig. 7a
shows the SEM images of the morphology of the white precipita-
3 days of incubation, the crack width is almost completely healed at tion at the cracks. The element composition of the precipitation
107 cells/ml concentration. After 3 days of curing, the cracks are is obtained from the EDS analysis (see Fig. 7b) which indicate that
healed by 70% and 30% respectively at 105 cells/ml and 103 cells/ the precipitation is mainly composed of three elements namely,
ml. Further, after 7 days, the cracks are healed by 85% and 50% at Calcium (Ca), Carbon (C) and Oxygen (O). Again, XRD analysis of
105 cells/ml and 103 cells/ml respectively and after 28 days, the the precipitation is presented in Fig. 8, which shows increased
cracks are healed by 90% and 60% at 105 cells/ml and 103 cells/ml intensity at 2 theta (2h) values of 29.3°, 35.7° and 47.3° confirming
respectively. It is further noted that after 28 days, the maximum that the precipitation is calcite.
Fig. 7. Microstructure analysis of the precipitation at the cracks by Bacillus subtilis (a) SEM images, (b) EDS.
3.3.2. Pore-healing analysis pixel ratio from 1 day to 7 days is 63% and from 7 days to 28 days
Fig. 9 presents the images of the mortar cube surfaces with dif- is 97%. This indicates that the surface pores are almost completely
ferent bacterial concentration at different ages. It is clearly visible filled up at this cell concentration.
that surface pores on the microbial mortar samples have filled up
at a faster rate as compared to the control samples. Higher cell con- 3.4. Water penetration depth test results
centrations have accelerated the rate of filling of pores. Thus, the
maximum pore filling is achieved at cell concentration 107 cells/ The photographs of the control and microbial mortar cross-
ml, which is also reflected from the pixel analysis (Table 1). It is sections at 30, 60 and 90 min taken at 3 days, 7 days and 28 days
noted that for bacterial concentration 107 cells/ml, the change in of curing are given in Figs. 10–12 respectively. The corresponding
Fig. 9. Progress of surface pore-healing in control and microbial concrete at different bacterial concentrations.
Table 1
Surface image pixel ratio for controlled and microbial mortar.
values of average water penetration depths and weights of the Further, to understand the effect of bacterial precipitation on
samples are plotted in Fig. 13 and in Fig. 14 respectively. The the penetration of water inside the concrete matrix, the rates of
results indicate that microbial mortar samples have less water water penetration (see Fig. 13) and rates of increase in absorbed
penetration as compared to the control samples. Further, higher weight of water (see Fig. 14) are analysed at intervals of 30 min.
bacterial concentration leads to lower penetration. The same trend It is observed that at the initial 30 min of testing, the water pene-
of penetration is exhibited at all ages of testing. The reduction in tration velocity and the rates of the absorbed weight of water are
penetration depth by increasing bacterial concentration reveals decreased with the increase in bacterial concentration at all the
that the presence of greater number of bacterial cells leads to more testing ages. It is also noticed that the differences in the water pen-
amount of calcite precipitation and thus the total pore area is etration velocity and the rates of the absorbed weight of water for
reduced at the surface region. Thus, at cell concentration the different bacterial concentrations are maximum at the initial
107 cells/ml, the maximum reduction in penetration depth and 30 min of testing. This implies that at the initial age, greater
water absorption are achieved as compared to the other bacterial precipitation occurs at the surface region. At 3 days, in between
concentrations. At 28 days of curing, after 90 min of submergence, 30 min to 60 min of submergence, the water penetration velocity
as compared to the control specimen, the water penetration depth and the rate of the absorbed weight of water for the different
is reduced by 23%, 30% and 53% for cell concentrations 103 cells/ml, bacterial concentrations are almost identical. At 7 days and
105 cells/ml and 107 cells/ml respectively. 28 days, however, the rates decrease with increase in bacterial
S. Mondal, A.(Dey) Ghosh / Construction and Building Materials 183 (2018) 202–214 209
concentration. This indicates that higher precipitation due to centrations. To this end, SEM was carried out on the mortar sam-
increase in bacterial concentration blocks the surface pores. ples at two different depths, 5 mm and 20 mm from the concrete
surface (see Fig. 15). Fig. 15(a)–(d) contain the SEM images at 5
4. Discussion mm depth; Fig. 15(a) is that of the controlled sample while
Fig. 15(b)–(d) are those of the microbial samples at bacterial
The results in the foregoing section indicate that while the max- concentrations of 103, 105 and 107 cells/ml respectively.
imum reduction in water absorption and maximum surface crack Fig. 15(a)–(d) clearly exhibit the lack of precipitation in the case
and pore healing take place at 107 cells/ml of bacterial concentra- of the controlled sample and an increase in calcite precipitation
tion, the maximum enhancement in compressive strength of the with higher bacterial concentration at the surface region of the
microbial concrete is obtained at 105 cells/ml. Further, the water microbial concrete samples, corroborating the earlier test results
penetration depth test also exhibits that after 30, 60 and 90 min in Section 3.3. Next, the images taken from the inner concrete
of incubation, the maximum reduction in water penetration is at matrix (at 20 mm depth) are examined. Fig. 15(e) is that of the con-
the bacterial concentration of 107 cells/ml. trolled sample while Fig. 15(f)–(h) are those of the microbial sam-
An explanation for the optimal cell concentration for compres- ples at bacterial concentrations of 103, 105 and 107 cells/ml
sive strength enhancement occurring at 105 cells/ml may be respectively. It is interesting to note that as compared to both
arrived at by examining the calcite precipitation at the surface 103 cells/ml as well as 107 cells/ml, greater precipitation has taken
and at the inner matrix of the mortar cubes at different cell con- place in the inner matrix at 105 cells/ml.
210 S. Mondal, A.(Dey) Ghosh / Construction and Building Materials 183 (2018) 202–214
Thus, it can be inferred that adding different bacterial concen- the mortar matrix for 105 cells/ml as compared to that for
trations leads to two different types of healing in concrete, namely, 107 cells/ml. Thus the overall filling of pores in the mortar matrix
surface healing and inner matrix healing. At the surface region, as is more in case of 105 cells/ml concentration than 107 cells/ml
the availability of water is equal for all the samples, the precipita- concentration, leading to maximum compressive strength
tion is only dependent upon the bacterial concentration. Since enhancement at 105 cells/ml concentration. At the low concentra-
greater number of bacterial cells can precipitate higher amount tion of 103 cells/ml, though precipitation takes place throughout
of calcite, the maximum amount of precipitation at the surface the mortar matrix, it is not sufficient to fill the pores substantially.
region of the mortar takes place at the highest cell concentration Further, reduction in the flow of water inside the mortar matrix at
of 107 cells/ml. Thus all the test results directly related to the sur- an early stage may also affect the hydration of cement, which can
face region of the mortar, such as surface crack and pore healing be a reason for the reduction of compressive strength at higher
and reduction in water penetration depth, exhibit better perfor- bacterial concentration.
mance at 107 cells/ml. However, as observed earlier in Section 3.4 The reasoning presented above indicates that the precipitation
from Fig. 13(a)–(c), the high calcite precipitation at 107 cells/ml pattern of CaCO3 inside the concrete matrix at different bacterial
almost blocks the surface pores, and that leads to lower availability concentrations is different. The schematic diagram of the precipita-
of water inside the mortar matrix. At 105 cells/ml, the surface pores tion patterns of CaCO3 at different bacterial concentrations is given
are not fully blocked due to comparatively lower precipitation at in Fig. 16.
the surface region of the mortar, which allows the flow of water Apart from the bacterial concentration, the precipitation
inside the mortar matrix. This results in higher precipitation within pattern is also dependent upon several factors such as the type
S. Mondal, A.(Dey) Ghosh / Construction and Building Materials 183 (2018) 202–214 211
Fig. 14. Increase in absorbed weight of water w.r.t. time for control and microbial
mortar samples (a) 3 days, (b) 7 days, and (c) 28 days.
Fig. 13. Increase in water penetration depth w.r.t. time for control and microbial
mortar samples (a) 3 days, (b) 7 days, and (c) 28 days.
Fig. 15. SEM images inside the concrete matrix at a depth of (a–d) 5 mm from the surface (e–h) 20 mm from the surface.
compared to Fig. 16(b), the water absorption in case of the higher which contains about 0.3–1.3% of free calcium oxide [26]. More-
cell concentration in Fig. 16(c) would be higher than in Fig. 16(b). over, the water to cement ratio of 0.4 considered for the test
The maximum reduction in water absorption would thus occur at implies that about 7.5 gm/l to 32.5 gm/l calcium oxide is already
the concentration that corresponds to minimum overall porosity, available in the cement for use by the bacteria for calcite precipita-
which also is the optimum concentration for maximum enhance- tion. Achal and Pan [22] have reported that the reaction between
ment of compressive strength. This indicates why Chahal et al. calcium hydroxide (formed by hydration of CaO and water) and
[16] found the optimum concentration for both compressive carbon dioxide leads to the precipitation of calcite. The autogenous
strength and water absorption at 105 cells/ml. healing of concrete occurs in the same manner, but due to lack of
The precipitation of CaCO3 both at the surface and in the inner binding material, the maximum portion of calcium hydroxide is
matrix of the microbial mortar samples as evinced from Fig. 15 fur- leached out from the concrete. Thus, the autogenous healing capac-
ther indicates that even in the absence of an external calcium ity of concrete is very low. Pei et al. [27] experimentally proved
source, free calcium oxide already present in the cement can serve that bacterial cell walls accelerate the carbonation of Ca(OH)2
as the calcium source for the bacteria for CaCO3 precipitation. leading to the precipitation of CaCO3 in aqueous medium. This
Externally supplied CaO has earlier been used as an effective explains why significant calcite precipitation takes place in
calcium source for calcite precipitation by bacteria in concrete microbial concrete samples even without providing an external
[22]. In the current study, ordinary Portland cement has been used, source of calcium.
S. Mondal, A.(Dey) Ghosh / Construction and Building Materials 183 (2018) 202–214 213
Fig. 16. Schematic diagram of the precipitation pattern of calcite at different bacterial concentration inside the concrete matrix (a) 103 cells/ml, (b) 105 cells/ml, (c) 107 cells/ml.
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