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Horticulture :: Greenhouse cultivation

GREENHOUSE CULTIVATION

1. Designs and classification of greenhouse

2. Orientation Of Greenhouse / Polyhouse
3. Components of green house
4. Plant growing structures/containers in green house production
5. Environmental factors influencing greenhouse cultivation
6. Media preparation and fumigation
7. Drip irrigation and fertigation systems greenhouse cultivation
8. Cost estimation for green/polyhouse construction
9. Problem management in greenhouse cultivation
10. Special horticultural practices in greenhouse production
11. Physiological disorders of greenhouse grown cut flowers
12. Post harvest handling practices for cut flowers
1. Designs and classification of greenhouse

Greenhouses are frames of inflated structure covered with a transparent material in which crops are grown under controlled
as well as other modes of controlled environment cultivation have been evolved to create favorable micro-climates, which f
through the year or part of the year as required. Greenhouses and other technologies for controlled environment plant prod
production of ornamentals and foods of high value in cold climate areas where outdoor production is not possible. The prim
controlled is temperature, usually providing heat to overcome extreme cold conditions. However, environmental control can
temperatures, light control either shading or adding supplemental light, carbon dioxide levels, relative humidity, water, plan

Classification of greenhouse based on suitability and cost

a) Low cost or low tech greenhouse
Low cost greenhouse is a simple structure constructed with locally available materials such as bamboo, timber etc. The ultr
Unlike conventional or hi-tech greenhouses, no specific control device for regulating environmental parameters inside the g
however, adopted for increasing or decreasing the temperature and humidity. Even light intensity can be reduced by incorp
temperature can be reduced during summer by opening the side walls. Such structure is used as rain shelter for crop cultiv
when all sidewalls are covered with plastic film. This type of greenhouse is mainly suitable for cold climatic zone.

b) Medium-tech greenhouse
Greenhouse users prefers to have manually or semiautomatic control arrangement owing to minimum investment. This typ
iron (G.I) pipes. The canopy cover is attached with structure with the help of screws. Whole structure is firmly fixed with the
Exhaust fans with thermostat are provided to control the temperature. Evaporative cooling pads and misting arrangements
inside the greenhouse. As these system are semi-automatic, hence, require a lot of attention and care, and it is very difficu
environment throughout the cropping period. These greenhouses are suitable for dry and composite climatic zones.

c) Hi-tech greenhouse
To overcome some of the difficulties in medium-tech greenhouse, a hi-tech greenhouse where the entire device, controlling
function automatically.

Cost involved
1. Less expensive greenhouse without fan and pad Rs.300 to 500/m2

2. Medium cost greenhouse with pad and fan system Rs.800 to Rs.1100/m2
without automation

3. Expensive greenhouses with fully automatic Rs.2000 to Rs.3500/m2

control system

Other classifications
The greenhouse can also be classified based on type of structures, type of glazing, number of spans, environmental contro

Classification as per type of structure

a. Quonset type
b. Curved roof type
c. Gable roof type

Classification as per glazing

a. Glass glazing
b. Fiberglass reinforced plastic glazing
i. Plain sheet
ii. Corrugated sheet
c. Plastic film
i. Ultra violet stabilized low density poly ethylene
ii. Silpaulin

Classification based on number of spans

a. Free standing or single span
b. Multispan or ridge and furrow or gutter connected

Classification based on environmental control

a. Naturally ventilated
b. Passive ventilation

Poly house
The crops grown in open field are exposed to vivid environmental conditions, attack of insects and pests, whereas the poly
Polyhouse can be divided in to two types
a) Naturally ventilated polyhouse
These polyhouse do not have any environmental control system except for the provision of adequate ventilation and fogger
weather aberrations and other natural agents..

b) Environmental controlled polyhouse

This type of polyhouse helps to extend the growing season or permits off-season production by way of controlling light, tem
of root medium.
 Carnation under high-tech greenhouse

Shade house
Shadehouses are used for the production of plants in warm climates or during summer months. Nurserymen use these stru
during the summer months. Apart from nursery, flowers and foliages which require shade can also be grown in shadehouse
excellent holding areas for field-grown stock while it is being prepared for shipping to retail outlets. Shadehouses are most
and covered with either lath (lathhouses) or polypropylene shade fabric. Polypropylene shadenets with various percentage
coloured nets are used, while black colours are the most preferred as it retains heat outside.

2. Orientation of greenhouse / polyhouse

The design of greenhouse should be based upon sound scientific principles which facilitates controlled environment for the
production systems are used widely throughout the world to produce plant materials and products at a time or place, or of a
Controlled environment agriculture requires far more capital investment per unit area than field agriculture and thus must e
justify investment costs. The greenhouse is a structure covered with a transparent material for admitting natural light for pla
like structure, covering/glazing and temperature control systems need proper design for healthy growth of plants.
Under Indian conditions, Quonset type, multispan greenhouse is most suitable, because of its low cost and ease of fabricat
(UVLDPE) single film cladding of 200 micron thickness is sufficient for Naturally Ventilated ( NV) greenhouse and fan and p
tightened by stretching on the structure to avoid fluter and tearing. It should not be nailed or screwed to the structure as it g
should be used for fastening the sheet at structure, as this does not tear the sheet and sheet replacement is easy.

Design
The structure has to carry the following loads and is to be designed accordingly.
a) Dead load: weight of all permanent construction, cladding, heating and cooling equipment, water pipes and all fixed serv

b) Live load: weights superimposed by use (include hanging baskets, shelves and persons working on roof). The greenho
square meter live load. Each member of roof should be capable of supporting 45 kg of concentrated load when applied at i
c) Wind load: The structure should be able to withstand winds of 110 kilometer per hour and at least 50 kg per square met

d) Snow load: These are to be taken as per the average snowfall of the location
The greenhouse should be able to take dead load plus live load or dead load plus wind load plus half the live load.
The greenhouses are to be fabricated out of Galvanized Iron Pipes. The foundation can be 60cmx60cmx60cm or 30 cm dia
The vertical poles should also be covered to the height of 60 cm by PCC with a thickness of 5cm. This avoids the rusting of

Orientation
Orientation of the greenhouse is a compromise for wind direction, latitude of location and type of temperature control. Singl
have ridge running east to west to allow low angle light to enter from side rather than ends. Below 40°N the ridge of single
south, since the angle of sun is much higher. This orientation permits the movement of shadow of the gutter across the gre
greenhouse should avoid falling of shadow on the adjacent greenhouses. To avoid the shading effect from one green hous
East to West. However, the wind direction and latitude are also to be considered.

Wind effects
If the greenhouse is naturally ventilated, the advantage of natural wind direction has to be taken to the maximum possible.
should be perpendicular to the wind direction especially in summer. For fan and pad greenhouse the natural wind direction

Size of the greenhouse

The dimension of NAV GH should not be more than 50m x 50m. Bigger the greenhouse, more will be the temperature build
evaporatively cooled greenhouse should not be more than 60m.

Spacing between greenhouses

The spacing between naturally ventilated green house should be 10 to 15 m so that the exhaust from one greenhouse shou

Height of greenhouse
The maximum height can be up to 5m for 50m x 50m green house and this can be reduced as per the reduced size of the g
wind load for structure and glazing. The side ventilation can be of 2 m width and roof ventilation is 1m in width.

Structural design
The greenhouses are to be designed for necessary safety, serviceability, general structural integrity and suitability. The stru
dead, live, wind and snow loads. The foundation, columns and trusses are to be designed accordingly. The greenhouse str
per design loads prescribed by the National Greenhouse Manufactures Association (NGMA of USA) standards –1994.
Comparison of different kinds of covering materials

Transmission
Sl. Type Durability Light Heat Mainte
No.

1. Poly ethylene One year 90% 70% Very hi

2. Poly ethylene UV resistant Two years 90% 70% High
3. Fiber Glass Seven years 90% 5% Low
4. Tedlar coated Fiber Glass Fifteen years 90% 5% Low
5. Double strength Glass Fifty years 90% 5% Low
6. Poly carbonate Fifty years 90% 5% Very lo
4. Plant growing structures / containers in greenhouse production

The duration of crop in greenhouse is the key to make the greenhouse technology profitable or the duration of production in
of containers in greenhouse production assumes greater significance. The containers are used for the following activities in
• Raising of seedlings in the nursery
• Growing plants in greenhouses for hybrid seed production of flowers
• Growing plants for cutflower production.
• Growing potted ornamental plants.

Advantages of containers in greenhouse production

• Increase in production capacity by reducing crop time.
• High quality of the greenhouse product
• Uniformity in plant growth with good vigour.
• Provide quick take off with little or no transplanting shock.
• Easy maintenance of sanitation in greenhouse
• Easy to handle, grade and shift or for transportation.
• Better water drainage and aeration in pot media.
• Easy to monitor chemical characteristics and plant nutrition with advanced
irrigation systems like drips.

Advantages and disadvantages of plant growing containers

Advantages Disadvantages
Containers
Clay pot Low cost Slow to work with pots and dry out fa
Easy water They are heavy to handle
management
Fiber block Easy to handle Slow root penetration
Short life
Fiber tray Minimum use of space Hard to handle when wet
Single peat No media preparation Requires individual handling Limited
Pallet Low storage be handled
requirement
Prespaced No media preparation
Peat pallet Limited to small sizes
Single peat Good root penetration Difficult to separate
Pot Easy to handle in field
Available (square /
round) in large sizes
Strip peat pot Good root penetration Slow to separate
Protrays Easy to handle May be limited in sizes
Reusable
Plastic pack Easy to handle Roots may grow out of
container
Plastic pot Reusable Requires handling as single plant
Good root penetration
Polyurethane Easy to handle Requires regular fertilization
 foam Requires less medium
Reusable
Soil band Good root penetration Requires extensive labour
Soil block Excellent root Expensive machinery
penetration
Perforated Easy to handle Requires regular fertigation
Plastic tray Requires less medium Roots may grow out of the container
Available in many
sizes reusable
Perforated Less expensive Less durable
Polyethylene Reusable bags Requires less storage space
Selection of suitable containers depends upon the crop to be produced in greenhouse, plant characteristics like crop stage
Generally long duration, deep rooted and vigorous crop plants require bigger containers compared to short duration, shallo
optimum condition for germination of seed and growth and development of transplants.

5. Environmental factors influencing greenhouse cultivation

Plants need an optimum temperature for maximum yield and quality. The greenhouses in plain and coastal region of India
and coastal region can be naturally ventilated. The greenhouses for hot summer climates of northern plains have to evapor
greenhouses for northern plains may require both cooling and heating depending on the crop.

Natural ventilation
The greenhouse has to be thoroughly ventilated for control of temperature. It should be noticed that the temperature built u
throughout the year. Further during hot months the temperature in the greenhouse was same as the ambient temperature.

Unconventional method of heating and cooling

a) Hot and cold water can be sprinkled on the greenhouse covered externally with
the shadenet
b) Use of earth tunnel for cooling in summer and heating in winter
c) Construction of greenhouse in a trench for heating in winter cooling in summer
d) Circulating the borewell water in pipes laid on the floor of the greenhouse

Heating of greenhouse
The heating of greenhouses in cold climates like winter in North India or
Himalayan Region at high altitudes is advisable for getting better produce. Double
covering of glazing with an air cushion of 2 cm to 10 cm reduces the heating load
considerably.

Heating systems
These can be of the following types
a. Boiler
1. With hot water tube
2. With steam pipes
 b. Unit heaters
c. Infrared heaters
d. Solar heaters

Boiler
This system is used for very big greenhouses and is a centralized system of heating. The boiler of necessary capacity is pr
be coal or fuel oil. The heating of the greenhouse is generally done through hot water at 85°C or steam at 102°C. Water or
and along the side wall. The steam system is cheaper than hot water system. To reduce the length of pipe to be used a num
and green house air circulated over them by blower for heating.

Unit heaters
These are localized system of heating and a number of unit heaters are to be provided in the greenhouse at a height of abo
greenhouse. In a unit heater the fuel is combusted in the chamber at bottom. Hot fumes rise inside the heat exchanger tube
exists at the top. A fan forces cool air of the greenhouse over the outside of heat exchange tubes, where it picks up heat.

Infra-red heaters
The fuel gas (LPG) is burnt and the fumes at a temperature of about 480°C are passed in 10 cm diameter pipes kept overh
are provided over the full length of pipe to radiate the infra red rays over the plants. The plants and soil only get heated with
pipes can be provided at 6 to 10 meters interval all along the length of greenhouse. The temperature of fume gases at exis
maintaining the flow of fumes.

Solar heating
Flat plate solar heaters are used to heat the water during day time. The hot water is stored in the insulated tanks. The hot w
length of the greenhouse during night. Supplementary or emergency heating systems are provided for heating the greenho
Environmental control
Temperature control
The thermostat can be coupled to water circulating pump or exhaust fan for controlling the temperature inside the greenhou
fan and pad greenhouse is not below the wet bulb temperature in any case.

Relative humidity control

The humidistat coupled to water circulating pump or exhaust fan to control the relative humidity inside the fan and pad gree
humidity is 90% only in fan regulated (FR) greenhouse. The RH in Non ventilated (NV) GH can be increased by providing f

Light intensity control

In certain areas where natural illumination is absent or very low, illumination for plants may be provided by artificial sources
are unsatisfactory in most instances. Fluorescent tubes are useful as the sole source of light for African violets, gloxinias an
low light intensities. Excessive light intensity destroys chlorophyll even though the synthesis of this green pigment in many
a classic example for a short-day plant., however, flower buds will not form unless the night temperature is high enough. Ch
a cut flower or potted plant simply by controlling the length of day and temperature.

Quality of light
Quality of light refers to its wave-length composition. Light in the orange-red portion of the visible spectrum from either sunl
causing the long-day response in plants. Far-red radiation appears to have the opposite effect. It is probable that the wave
the plant which brings about the specific effect of light on growth or flowering.

Fan and pad

Selection of fan
The fans should deliver the required air at 15mm static pressure. The maximum center to center spacing between the tow f
be determined based on the plant height which is proposed to be grown in the greenhouse. The fan blades and frame are t
aluminium/stainless steel.
Design
The cross fluted cellulose pad is preferred. These are available mostly in 100mm thickness. One meter of pad height is give
the fan to pad distance should not exceed 60m. The air flow rate should be of 75 cubic meter/minute/sq.m of pad. The wate
meter pad. The uniform distribution of water on pad is to be maintained.

Maintenance of pad
The algae will grow and salts will deposit on pads if these are not maintained properly. Good control of algae can be obtain
methods.
1. By shading the pads and sumps
2. By drying the pads daily
3. By avoiding nutrient contamination
4. By draining and disinfecting the sump regularly
5. By replenishing 20% of circulating water each time to avoid scaling of minerals.

Maintenance of fan
1. The lubrication of bearings should be done regularly
2. The v belt should be tightened as per requirement
3. The levers should be properly lubricated.

6. Media preparation and fumigation

Soil mixes used for greenhouse production of potted plants and cut flowers are highly modified mixtures of soil, organic and
portion of the mixture, it is generally combined with other materials to improve the water holding capacity and aeration of th
topsoil as an additive to the soil mixes, but rather use a combination of these organic and inorganic components as an artif
watering and fertilization practices, these artificial mixes grow crops that are equal to those grown in top soil.

Media preparation for greenhouse production

The media used in greenhouse generally have physical and chemical properties which are distinct from field soils.

 A desirable medium should be a good balance between physical properties like water holding capacity and porosity
 The medium should be well drained.
 Medium which is too compact creates problems of drainage and aeration which will lead to poor root growth and m
 Highly porous medium will have low water and nutrient holding capacity, affects the plant growth and development.
 The media reaction (pH of 5.0 to 7.0 and the soluble salt (EC) level of 0.4 to 1.4 dS/m is optimum for most of the gr
 A low media pH (<5.0) leads to toxicity of micronutrients such as iron, zinc, manganese and copper and deficiency
(>7.5) causes deficiency of micronutrients including boron.
 A low pH of the growth media can be raised to a desired level by using amendments like lime (calcium carbonate)
fertilizers like calcium nitrate, calcium cyanamide, sodium nitrate and potassium nitrate.
 A high pH of the media can be reduced by amendments like sulphur, gypsum and Epsom salts, acidic fertilizers like
mono ammonium phosphate and aqua ammonia and acids like phosphoric and sulphuric acids.
 It is essential to maintain a temperature of the plug mix between 70 to 75ºF. Irrigation through mist is a must in plug
on cloudy days and 12 seconds every 6 minutes on sunny days is desirable.
 The pH of water and mix should be monitored regularly.

Gravel culture
Gravel culture is a general term which applies to the growing of plants with out soil in an inert medium into which nutrient so
regular intervals. Haydite (shale and clay fused at high temperatures), soft- or hard-coal cinders, limestone chips, calcareou
inert and slowly decomposing materials are included in the term “gravel”. The more important greenhouse flowering crops i
gardenias, snapdragons, lilies, asters, pansies, annual chrysanthemums, dahlias, bachelor buttons and others.

Desirable nutrient level in greenhouse growth media

S. No. Concentration (mg/l)

Category
NO3 N P K
1. Transplants 75 125 10-15 25
2. Young pot & foliage plants 50 90 6-10 15
3. Plants in beds 125 225 10-15 20
Media ingredients and Mix
Commercially available materials like peat, sphagnum moss, vermiculite, perlite and locally available materials like sand, re
can be used in different proportions to grow greenhouse crops. These ingredients should be of high quality to prepare a go
elements like nickel, chromium, cadmium, lead etc.

Pasteurization of greenhouse plant growing media

Greenhouse growing medium may contain harmful disease causing organisms, nematodes, insects and weed seeds, so it
treating with volatile chemicals like methyl bromide, chloropicrin etc.

Method Recommendation
Agent
Heat Steam 30 min at 180° F
Methyl bromide 10 ml/cu. ft. of medium Cover with gas proof cover f
Aerate for 24-28 hr before u
Chloropicrin (Tear gas) 3-5 ml/cu. ft. of Cover for 1-3 days with gas
medium after sprinkling with water. A
days or until no odour is dete
using.
Basamid 8.0 g/cu.ft. of medium Cover for 7 days with gas pr
aerate for atleast a week befo
Formalin 20 ml/l of water (37%) Apply 2 l/cu.ft. cover for 14
aerate for at least 14 days.
Disinfection of the growing media can also be achieved by fungicides or bactericides

Fungicides and their effect on a few fungi

Rate of Effect against

Chemical application
Captan 2 g/l of water Pythium, Fusarium, Rhizoctonia
Phytophthora. Some extent to ro
rot, white mold,black rot, crown
damping off.
Metalaxyl + Mancozeb 1 g/l of water Pythium, Phytophthora, Fusariu
(Ridomil MZ 72 WP) soil borne pathogens
Temperature necessary to kill soil pests

 115°F for water molds (Pythium and Phytophthora)

 120°F for nematodes
 135°F for worms, slugs and centipedes
 140°F for most plant pathogenic bacteria
 160°F for soil insects
 180°F for most of weed seeds
 200°F for few resistant weed seeds and plant viruses

Fumigation in greenhouse
Physical propagation facilities such as the propagation room, containers, flats, knives, working surface, benches etc. can b
of water or one part sodium hypochlorite in nine parts of water. An insecticide such as dichlorvos sprayed regularly will take
taken to disinfect the seed or the planting materials before they are moved into the greenhouse with a recommended seed
insecticide combination for cuttings and plugs respectively. Disinfectant solution such as trisodium phosphate or potassium
greenhouse would help to get rid off the pathogens from the personnel entering the greenhouses.

7. Drip irrigation and fertigation systems in greenhouse cultivation

The plant is required to take up very large amounts of water and nutrients, with a relatively small root system, and manufac
per unit area with a foliar system relatively small in relation to required production.

Watering system
Micro irrigation system is the best for watering plants in a greenhouse. Micro sprinklers or drip irrigation equipments can be
that water does not fall on the leaves or flowers as it leads to disease and scorching problems. In micro sprinkler system, w
arranged on a supporting stand at about 1 feet height. This facilitates watering at the base level of the plants.

Equipments required for drip irrigation system include

i) A pump unit to generate 2.8kg/cm2 pressure
ii) Water filtration system – sand/silica/screen filters
iii) PVC tubing with dripper or emitters

Drippers of different types are available

i) Labyrinth drippers
ii) Turbo drippers
iii) Pressure compensating drippers – contain silicon membrane which assures uniform flow rate for years
iv) Button drippers- easy and simple to clean. These are good for pots, orchards and are available with side outlet/top outle
v) Pot drippers – cones with long tube

Water out put in drippers

a. 16mm dripper at 2.8kg/cm2 pressure gives 2.65 litres/hour ( LPH).
b. 15mm dripper at 1 kg/cm2 pressure gives 1 to 4 litres per hour

Filters: Depending upon the type of water, different kinds of filters can be used.

Gravel filter: Used for filtration of water obtained for open canals and reservoirs that are contaminated by organic impuritie
or quartz.
Hydrocyclone: Used to filter well or river water that carries sand particles.

Disc flitersL: Used to remove fine particles suspended in water

Screen filters: Stainless steel screen of 120 mesh ( 0.13mm) size. This is used for second stage filtration of irrigation wate

Fertigation system
In fertigation system an automatic mixing and dispensing unit is installed which consists of three systems pump and a supp
separately in tanks and are mixed in a given ratio and supplied to the plants through drippers.

Fertilizers
Fertilizer dosage has to be dependent on growing media. Soilless mixes have lower nutrient holding capacity and therefore
Essential elements are at their maximum availability in the pH range of 5.5 to 6.5. In general Micro elements are more read
elements are more readily available at pH 6 and higher.

Forms of inorganic fertilizers

Dry fertilizers, slow release fertilizer and liquid fertilizer are commonly used in green houses.

Slow release fertilizer

They release the nutrient into the medium over a period of several months. These fertilizer granules are coated with porous
fertilizer inside is released slowly into the root medium. An important thing to be kept in mind regarding these fertilizers is th
before steaming or heating of media. Heating melts the plastic coating and releases all the fertilizer into the root medium at

Liquid fertilizer
These are 100 per cent water soluble. These comes in powdered form. This can be either single nutrient or complete fertiliz

Fertilizer Application Methods

1. Constant feed
Low concentration at every irrigation are much better. This provides continuous supply of nutrient to plant growth and resul
each watering is referred as fertigation.

2. Intermittent application
Liquid fertilizer is applied in regular intervals of weekly, biweekly or even monthly. The problem with this is wide variability in
time of application, high concentration of fertilizer will be available in the root zone and the plant immediately starts absorbi
be low or non existent. This fluctuation results in uneven plant growth rates, even stress and poor quality crop.

Fertilizer injectors
This device inject small amount of concentrated liquid fertilizer directly into the water lines so that green house crops are fe

Multiple injectors
Multiple injectors are necessary when incompatible fertilizers are to be used for fertigation. Incompatible fertilizers when m
precipitates. This would change nutrient content of the stock solution and also would clog the siphon tube and injector. Mul
injectors can be of computer controlled H.E. ANDERSON is one of the popular multiple injector.

Fertilizer Injectors
Fertilizer injectors are of two basic types: Those that inject concentrated fertilizer into water lines on the basis of the venturi
displacement
A. Venturi Principle Injectors
1.Basically these injectors work by means of a pressure difference between the irrigation line and the fertilizer stock tank.
a) The most common example of this is the HOZON proportioner.
b) Low pressure, or a suction, is created at the faucet connection of the Hozon at the suction tube opening. This draws up t
the irrigation water flowing through the Hozon faucet connection.
c) The average ratio of Hozon proportioners is 1:16. However, Hozon proportioners are not very precise as the ratio can va
d) These injectors are inexpensive and are suitable for small areas. Large amounts of fertilizer application would require hu

B. Positive displacement injectors.

1. These injectors are more expensive than Hozon types, but are very accurate in proportioning fertilizer into irrigation lines
2. These injectors also have a much broader ratio with 1:100 and 1:200 ratio being the most common. Thus, stock tanks fo
and these injectors have much larger flow rates.
3. Injection by these proportioners is controlled either by a water pump or an electrical pump.
4. Anderson injectors are very popular in the greenhouse industry with single and multiple head models.
a.Ratios vary from 1:100 to 1:1000 by means of a dial on the pump head for feeding flexibility.
b.Multihead installations permit feeding several fertilizers simultaneously without mixing. This is especially significa
precipitates, etc.) when mixed together in concentrated form.
5. Dosatron feature variable ratios (1:50 to 1:500) and a plain water bypass.
6. Plus injectors also feature variable ratios (1:50 to 1:1000) and operates on water pressure as low as 7 GPM.
7. Gewa injectors actually inject fertilizer into the irrigation lines by pressure.
a. The fertilizer is contained in a rubber bag inside the metal tank.
Water pressure forces the fertilizer out of the bag into the water supply.
b. Care must be taken when filling the bags as they can tear.
c. Ratios are variable from 1:15 to 1:300.
8. If your injector is installed directly in a water line, be sure to install a bypass
around the injector so irrigations of plain water can be accomplished.

General problems of fertigation

Nitrogen tends to accumulate at the peripherous of wetted soil volume. Hence, only roots at the periphery of the wetted zon
Nitrogen is lost by leaching and denitrification. Since downward movement results in permanent loss of NO3 –N, increased
and reduces loss by leaching.

Phosphorous
It accumulates near emitter and P fixing capacity decides its efficiency. Low pH near the emitter results in high fixation.

Potassium
It moves both laterally and downward and does not accumulate near emitter. Its distribution is more uniform than N&P.

Micronutrients
Excepting boron, all micronutrients accumulates near the emitter if supplied by fertigation. Boron is lost by leaching in a san
micronutrients of Fe, Zn can move away from the emitter but not far away from the rooting zone.

8. Cost estimation for green house construction

A model project proposal for floriculture industry

A. Title of the project:
Title should be brief and apt. It should be indicate clearly the main business activity. Eg. Production of Rose cut flowers for

B. Introduction:
Give a line of introduction of the proposed business. Justification for starting the business, scope and competition should b

C. Production technology:
Give detailed account of the entire production process along with the scientific basis for each step.

D. Project components: For cut flower production

1. Land
2. Greenhouse
3. Planting material
4. Irrigation
5. Fertilization system
6. Grading and packing room
7. Refrigerated van
8. Office equipment
9. Import of technology
10. Labour charge
11. Technical manpower
12. Pesticides, Fertilizers, preservatives

Give the costing for each of the major components and classify them into
A. Fixed cost –Permanent items
B. Recurring cost –planting, cultivation, maintenance, storage, packing and transportation costs.

E. Project yield
Estimate the total production expected in different years and the realization expected through sales.

F. Margin money
25% of the total cost that has to be invested by the entrepreneur.
G. Repayment
Principal and interest are to be repayable in seven years with a moratorium for the first year on interest and for 2 years on p

Budget requirement
For a one hectare greenhouse to produce Rose cut flowers.

A. Fixed cost

S. No. Item Amount in lakhs

1. Land and development 4.0

2. Green house 13.0

3. Cold storage 10.0

4. Grading and packing room 5.0

5. Office area 2.5

6. Refrigerated van 1.0

7. Generator set 2.0

 8. Fax, telephone, Computer 1.0

9. Furniture 0.5

10. Power supply installations 1.5

11. Water supply system, drip irrigation and misting 6.0

liners

12. Planting material and planting 30.0

Total fixed cost 76.5 lakhs

B. Recurring costs

S. No. Item Amount in lakhs

1. Electricity charges / year 6.0

2. Manures and fertilizers 1.0

3. Plant protection 1.0

4. Preservatives 3.0

5. Packing material 2.0

6. Air freight 125.0

7. Labour charges 3.0

8. Commission / duty/ insurance 15.0

9. Salaries 5.0

10. Overhead costs 0.5

11. Maintenance cost 1.0

12. Miscellaneous 3.7

Total recurring cost 166.2

Total investment for the project = Fixed cost + Recurring cost = 76.5 + 166.2 in first year= 242.7.

Project yield
No. of rose plants per hectare of greenhouse = 60,000
No. of flowers expected per plant = 100 to 150
No. of exportable quality flowers /plant = 60 to 100
Price per flower in international market = Rs. 6 to 11
Total exportable flowers /ha @ 100 flowers /plant = 60 lakhs flowers
Gross income through exports @ 50 flowers/plant = 300 lakhs (minimum).
9. Problem management in greenhouse cultivation

The troubles which arise in the culture of crops in the greenhouse may be divided into several groups a) failure to supply th
light, moisture, carbon dioxide and heat in amounts necessary for each individual crop b) fertilizer deficiencies c) fertilizer e
animals, and allied pests and f) susceptibility to fungus, bacteria and virus troubles.

Fertilizer deficiencies
Symptoms of deficiencies of various fertilizers have been studied over a period of years with plants in greenhouses.

Chlorosis
This is a term used to denote the loss of normal green colour from the foliage whether it is on the older, more mature leave
affected, or just areas between the veins, in which case the yellowing is most usually in irregular patches shading into the g
or leaflets may be yellow, while the centre of the foliage is almost a normal green.

Necrosis
This refers to the death of the area severely affected by chlorosis. Necrotic spots or areas can also be caused by spray or a
which may have no relation of fertilizer.

Nitrogen deficiency
Generally the entire plant becomes lighter green, but the effect will be most noticeable on the older foliage. Gradually the o
plants become yellow. The flowers are smaller and may lack well-developed colour.

Phosphorus deficiency
A purplish coloration developing first on the underside of the petiole, or leaf stem, which spreads to the main veins of the le

Potassium deficiency
The margins of the leaves of the older foliage become yellow, and the chlorosis progresses toward the mid-portion of the fo
older leaves may drop in extreme cases of deficiency. Certain fumigants may cause marginal burning or chlorosis, and som
spots or blotches of chlorotic or necrotic nature.

Calcium deficiency
In sand culture, a typical symptom is the development of short clubby roots followed in a matter of several weeks by their d
associated with a low pH of the soil.

Iron deficiency
This is a rather common trouble although an actual lack of iron may not be the primary cause. As iron deficiency becomes
portions of the yellow coloured leaves and the affected foliage may drop. Iron can become deficient in soil, but often the sym
causes from injury to the roots by over-watering or over fertilization. Nematodes, or other soil pests interfering with root gro

Boron deficiency
The number of cases where this is a limiting factor are few, and most of them are with certain rose and carnation varieties.
becomes chlorotic. The rose flowers are usually very malformed. The stem tip dies, giving rise to growth of shoots immedia
‘witches broom’ effect is observed. Because deficiency symptoms can sometimes be confused with the effects of some oth
thorough review of fertilizer application, soil testing, soil type, watering practices, and other procedures is warranted before

Fertilizer excesses
An unfortunate belief among many growers is that when a plant does not grow under apparently favorable conditions, the t
This practice has resulted in untold damage or loss of crops, as more often than not the original trouble could have been to
applied when no more is needed, the results can be very injurious. Sometimes the difference between a high but safe nutri
great and the margin of safety may be extremely small. Therefore, it behaves the grower to test the soil in case of doubt to

Nitrogen excess
The plants exhibit heavy, rank growth, with large, dark green leaves that are often crisp and break easily. Additional nitroge
of iron chlorosis. If the root system is killed, the plants wilt excessively and never recover. This yellowing of the top foliage i
snapdragons. Over 75 ppm of nitrates is not safe.

Phosphorus excess
Over doses of phosphorus precipitate the iron from the soil solution and make it insoluble and unavailable, causing iron chl

Potassium excess
Up to a certain point, excessive potash apparently is not injurious. Greater amounts inhibit root action and may cause chlo
60ppm is dangerous.

Calcium excess
Usually the pH of the soil will rise when there is excessive calcium. This causes iron chlorosis in many plants and has been

Iron excess
In the normal pH range of soil, there is little danger of excessive iron since phosphorus or calcium will precipitate it from the
very soluble, and on hydrangeas brown dots appear on the leaves, indicating iron is being precipitated as water vapor is lo

Sulfate excess
A low pH may often be characteristic of soils high in sulfates. Sometimes high sulfates are encountered at pH 6.5. Over 600

Boron excess
This trace elements is often found in soil to which unleached cinders have been added or where boric acid has been applie
have rather high amounts of boron. On roses, the serrations on the margin of the leaflets of the lower leaves turn black and

Aluminum excess
This is not troublesome except on hydrangeas that are being blued. Roots are burnt, and the plants wilt.

Soluble salts excess

Too much fertilizers in the soil injures or kills roots, and plant growth is severely reduced.

Remedial measures for excess fertilizer

When fertilizer levels rise to the point where they become toxic, immediate steps must be taken to remove the excessive m
waterings and application of of straw mulch Excessive phosphorus can not be leached. Only by addition of lime or iron sulf
quantity, but in clay soils removal may be almost impossible. Excessive calcium Acidifying the soil excessive iron Raising th
sulfates Leaching and avoiding the use of sulfate forms of fertilizers excessive boron Water glass, or sodium silicate can be
centimeters per gallon and applied to the soil. Excessive aluminum raising the pH or by adding phosphorus excessive solu

Injury by toxic gases

Natural gas
This gas usually contains 95 per cent methane and 4 to 5 per cent ethane and frequently causes injury to greenhouse plan
or leaky gas pipes inside or outside the greenhouse. This injuries usually occur during winter when the ventilators kept clos
to cause damage to plants, its detection is difficult by sense of smell. One part to 350 will cause a headache after 2 hours,
of air will injure many plants. The best method of detection is through the use of tomato plants. In the presence of gas the le
epinastic response, which causes petioles of leaves to grow more rapidly on the upper side. Carnations exposed to low con
also occur in bright weather in unshaded greenhouses. In case of prolonged exposure of young buds even 1 part to 100,00
Rose foliage on the upper shoots exhibits epinasty, or a bending downward of the petiole. Severe leaf drop may follow and
usually develop twisted foliage and the flowers do not open properly.

Ethylene gas
This gas apparently is a by-product of metabolic processes and is given off in very small quantities by plants or their parts.
be associated with ethylene vapors. The carnation flowers close or may appear “sleepy”, that is, the ends of the petals curl

Sulphur dioxide
In very low concentrations this gas is toxic to plants. Sulphur dioxide enters the leaf through open stomata and kills the cell
scattered over the leaf and frequently affecting the margins. Middle-aged leaves are more susceptible than young leaves.
Damage from sulphur dioxide is commonly found in localities where coal is burnt in large quantities. Foggy days are particu
sulphur on heating pipes in rose houses to control mildew is responsible for leaf drop on some varieties.

Mercury damage
Many plants are quickly damaged by vapors from metallic mercury. This damage is manifested in roses by peduncles of yo
of flowers turns dark and leaves are scorched. Breaking of mercury thermometers or the use of bi chloride of mercury on be
mercury may be released. Control measures consist of removing all possible traces of mercury and covering the areas whe
thickness of iron filings. Paint containing mercury as a fungicide should not be applied to rose houses.

2,4-D
The fumes of 2,4- dichlorophenoxy acetic acid and related compounds used as weed killers cause bending, curling, and ot
bracts. Fumes or ‘drift’ from a spray applied along the side of a greenhouse may enter through the doors or side vents caus
keeping such sources of potential damage out of the greenhouse, boiler room, potting shed, or any place where the fumes

Phenol compounds
Many materials containing phenol or its derivatives are toxic to plants. Tar, carbolic acid, pentachlorophenol and many othe
glass. Treatment of wooden bench members with wood preservatives containing phenol compounds results in severe dam

10. Special horticultural practices in greenhouse production

The aim of greenhouse cultivation is to obtain high yield and good quality flower with in a short period. Several methods for
high yield and quality.

Rose
Deshooting
Sprouting of buds just below flower, from the point between shoot and leaf lead to smaller bud size. So these shoots should

Dead shoot removal

In the old plants the dead shoot or dried shoots on plants are observed which will be the host for fungi. So regulary these h

Soil loosening on beds

After 6 months or so, there is every chance that the soil become stony and it has to be loosened for efficient irrigation.

Bending
Leaf is a source of food for every plant. There should be balance between source (assimilation ) and sink (Dissimilation).

Mother shoot bending

After planting 2 to 3 eye buds will sprout on main branch, these sprouts will grow as branches and these branches in turn fo
ground shoots which will form main framework of plant structure. The mother shoot is bend on 2nd leaf or nearer to the cro
will start coming from the base. These ground shoots form the basic framework for production and thereon the ground shoo
medium ground shoots should be cut at 2nd or 3rd five pair of leaves.

Defoliation
The removal of leaves is known as defoliation. It is done mainly to induce certain plant species to flower or to reduce transp
may be done by removal of leaves manually or by withholding water. The shoots are defoliated after pruning.

Carnation
Support system (Netting)
Good support material is metal wire mesh width of 7.5 x 7.5 cm to 15 x 15 cm. The cheapest support material is net with ny
be supported with poles. The poles at the beginning and the end of each bed should be strong enough and be in cast conc
increasing width of meshes may be used. Eg. The bottom net of 7.5 x 7.5 cm, then 12.5 x 12.5 cm and the upper nets 15 x

Pinching
Pinching refers to breaking out the tip of shoot with few leaves and encouraging growth of side shoots. There are three type
a) single b) one and half and c) double pinches
Pinching is done at a stage when the plants are young and between of 7-15cm height. Since very tender shoots are usually
snapping the shoot tip manually. A sharp knife or blade may be used for pinching. When the plant attains 6 nodes, the first
This would give rise to six lateral shoots. With a ‘ one and half pinch’, 2-3 of these lateral shoots are pinched again. For the
Other than carnation, pinching is also practiced in marigold, Gomphrena (single pinch), and spray types of chrysanthemum

Disbudding
Disbudding refers to removal of side shoots so that the central/terminal bud receives maximum food for the full developmen
removed where as in spray carnations, the terminal bud has to be removed.

Chrysanthemum
Pinching out the apical bud
As soon as the bud stems begin to elongate in other words as soon as the buds have just separated from one another, it is
the spray shape. If pinching out is done too early, damage may be caused to the side buds, so it is carried out between 2nd

11. Physiological disorders

Plant disorders may be either due to nutritional deficiencies or unsuitable growing storage conditions. In appropriate tempe
poor light, unsatisfactory atmospheric conditions may also cause deficiencies of the mineral salts that are essential for hea

Rose
Blind wood
The normal flowering shoot on a greenhouse rose possesses fully expanded sepals, petals, and reproductive parts. The fa
stem is a common occurrence-such shoots are termed blind. The sepals and petals are present, but the reproductive parts
short and thin, but it may attain considerable length and thickness when it develops at the top of the plant. This may be cau
pests, fungal diseases and other factors.

Bull heads or malformed flowers

The center petals of the bud remain only partly developed and the bud appears flat. They are common on very vigorous sh
that there is a lack of carbohydrates to develop the petals. The cause of bull heading is as yet unknown, how ever, thrips in

Colour fading
Off- coloured flowers present a problem with some yellow varieties in that the petals may be green or a dirty white instead o
several degrees will reduce the number of off-coloured flowers. Occasionally the pink or red varieties develop bluish-colour
of organic phosphate and various other kinds of insecticides.

Limp necks
The area of the stem just below the flower “wilts” and will not support the head. Sometimes this is due to insufficient water a
stem and placing the cut stem in water at 37°C will revive the flower.

Blackening of rose petals

This is caused by low temperature and high anthocyanin content. GA3 treatment causes accumulation of anthocyanin in pe
pronounced at low temperature (20°C at day and 4°C at night) than in higher temperature (30°C at day and 20°C at night).

Nutritional disorders
Iron deficiencies can cause pale foliage. Adjusting the pH of the soil may solve this problem

Carnation
Splitting of calyx
The calyx may split down either half or completely. The petals are deprived of their support, which results into bending dow
structure of the flower destroyed. Splitting is associated with weather, particularly where light and temperature fluctuate. So
keeping the night temperature at 5°F. High plant density per unit area caused more calyx splitting. Increasing doses of N re
potassium rates enhanced it. Varieties tolerant to calyx splitting are Epson, palmir etc.

Curly tip
This disorder affects the growing tips which curl and become distorted. Tips of the young shoots fail to separate and contin
curvature. Poor light and other adverse conditions are thought to be the causes of the disorder. Water stress and potassium
physiological curly tip and die-back of carnation flowers.

Chrysanthemum
Blindness
It occurs when the night temperature is too low and the days are short at the time when flower buds are forming. A rosetted
petals that fail to develop can be due to excessive heat; or in dark weather some varieties apparently lack enough food to o
foliage, is generally associated with over watering, excessive fertilizer in the soil, or insects or diseases attacking the root s
form flower buds when short days are started the mean night temperature was too low. Sunscald is prevalent on standards
brown and dry up.

Gerbera
Bushiness
An abnormality characterized by numerous leaves, short petioles and small laminae, which gives some cultivars of gerbera
are not clearly distinguished and no internode elongation is seen.

Stem break
It is common post harvest disorder in cut gerberas. This is mainly caused by water imbalances. It could be ethylene control
associated with water stress.

Yellowing and purple margin

Nitrogen deficiency causes yellowing and early senescence of leaves. Phosphorus deficiency causes pale yellow colour wi
phosphorus were found to promote development of suckers and improve flowering in gerbera.

Anthurium
Excess light
Leaves appear bleached in the centers and may have brown tips. To control this problem, shade should be given so as to r
Gladioli
Fluoride injury
Leaf scorch of gladioli due to the presence of fluorine compounds in the atmosphere which accumulated on the tips of leav
of super phosphate.

12. Postharvest handling practices for cut flowers

Cut flower quality and longevity are influenced by pre and post harvest practices. Nearly 20-40% of the cut flowers produce
handling, storage, transportation and marketing. These losses can be reduced by careful harvesting, post harvest handling
judicious use of floral preservatives.

Harvesting
Maturity of the cut flower mainly decides its post harvest life. The flowers must reach certain stage of development before h
the early morning or late in the afternoon. Flowers are harvested with sharp knife or secature.

Rose
Harvesting is done at the tight bud stage when the colour is fully developed and the petals have not yet started unfolding.

Gladioli
The spikes are cut in tight bud stage when colour has fully developed in the mature unopened buds leaving 4 leaves on the

Carnation
Standard carnation flowers are harvested when the outer petals unfold nearly perpendicular to the stem. Spray types are h
buds show colour.

Chrysanthemum
Standard flowers are cut soon after the disappearance of green colour in the centre of the flowers and the center petals are
fully developed. Spray types should be cut when the central flower is open and the surrounding flowers are well developed
to be cut before they become unsighty. Cutting the stem while the flowers are slightly on the “green” side is preferred becau
customer. The stems are harvested by pulling them out and breaking of the root system leaving it behind in the bed/field be
for next crop.

Orchid
Flowers are harvested when they are fully open as the flowers cut prior to their maturity will wilt before reaching the wholes

Anthurium
Flowers are harvested when the spathe completely unfurls and the spadix is well developed. Harvesting the blooms, when
change of colour can be observed that moves from base to tip of spadix. At this stage the flowers are harvested. Harvesting
early morning or late evening In general the cut blooms are placed in water held in plastic buckets immediately after cutting
entry into the stem and causes blockage of the vascular vessels. Cut flowers after harvest should be shifted to pre cooling
temperature as they deteriorate most rapidly at high temperature. After reaching the cooling chamber, another cut is given
lower 0.75 cm of the peduncle is cut. In gladioli, 2.5 cm diagonal cut is made to expose maximum capillary tissues for abso

Pre cooling
Pre cooling removes field heat rapidly from the freshly harvested cut flowers. Precooling lowers respiration rate, water loss
loss occurs due to delay in precooling. Generally two methods of cooling are followed. The first one is room cooling and the
the flowers are held in buckets which are placed in a cooler. In the forced air cooling system, the flowers packed in perforat
specific period in a closed room to remove field heat. The flowers take 20-30 minutes for cooling in forced cooling dependin
box. Proper temperature (1.7°C to 4°C) and relative humidity (90-95%) maintenance are critical to the success of precoolin

Postharvest handling practices for important cut flowers

Rose
Roses must be placed in a bucket of water inside the polyhouse immediately after harvesting and transported to cold stora
variety and quality of the roses.The flowers are graded according to the length. It varies from 40-70 cm depending on the v

Carnation
After harvest, the flower stems have to be trimmed at the base and should be immediately placed in a bucket of preservativ
preservative solution for carnations should be acidic (pH 4.5) with 2-5% sucrose and a biocide not phytotoxic to carnations.
hours, flowers should be placed in a refrigerated room at 0-2°C for 12-24 hours. The flowers can be stored for two to four w
to be packed in cartons lined with polyethylene film. These cartons should have sufficient vent holes. The full cartons shoul
loosely folded on top of the stems and the lid is closed. These cartons are stored in cool chambers designed to maintained
relative humidity of 90-95%.

Chrysanthemum
After harvest, the stem have to be cut at equal length (90 cm is the standard), bunched in five putting a rubber band at the
putting the bunches in plastic buckets filled with water. Early morning on the day of shipment (or night before) the bunches

Gerbera
Harvesting is done when outer 2-3 rows of disc florets are perpendicular to the stalk. The heel for the stalk should be cut ab
chlorinated water.

Orchids

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