Abhishek Kumar
linkedin.com/in/abhishek-kumar-a2a9ab287
PROFILE
Highly analytical and creative technical professional with 1.5 years of experience in the Electric Vehicle (EV)
industry, specializing in motor and controller development, testing, and validation.
PROFESSIONAL EXPERIENCE
Engineer 06/2023 – present
TSUYO Manufacturing Private Limited Greater Noida, India
Testing and Validation:
•
- Conducted rigorous testing and validation of EV components and systems on
bench level using Dynamo and Rig
- Developed and executed comprehensive test plans and protocols using IOT
devices and data logger on vehicle level
- Ensured compliance with industry standards and regulations as per Indian
Authorized Agency like ARAI, ICAT, etc
Drawing and Drafting:
•
- Created detailed technical drawings and designs for EV components and
systems
- Utilized CAD software like Solid-Works, Auto-Cad, CATIA, Draft-Sight and
Ansys to develop and Modify designs
- Collaborated with cross-functional teams to ensure design accuracy and
feasibility
Motor and Controller Development:
•
- Developed and implemented customized motor for EV application from
concept to launch, ensuring timely and within-budget delivery
- Optimized motor and controller performance, efficiency, and reliability using
software programming by changing parameters
- Conducted testing and validation of motor and controller systems for new
development
Customer Technical Handling:
•
- Managed customer technical inquiries and concerns, providing timely and
effective solutions
- Coordinated TSO (Technical Sign-Off) and SOR (Statement of Requirements)
fulfillment, ensuring customer satisfaction
- Conducted on-site visits to resolve technical issues and provide support
Documentation:
•
- Developed and maintained technical documentation, including:
- DFMEA (Design Failure Mode and Effects Analysis)
- ECN (Engineering Change Notice)
- DVP (Design Verification Plan)
- Test plans and reports
- Design and development documentation
- User manuals and guides
Technical Training:
•
- Provided technical training and support to internal teams and external
stakeholders
- Developed and delivered training programs for EV-related technologies to
R&D team members and service team
- Ensured knowledge transfer and skill development of team members to
develope a strong team for overall growth of the company
EV Conversion:
•
- Spearheaded EV conversion projects, including design, development, and
implementation
- Conducted feasibility studies and developed conversion plans for various
vehicle platforms like two wheelers, three wheelers and four wheelers
- Ensured compliance with industry standards and regulations
Vehicle Integration:
•
- Integrated EV powertrains and components into vehicle platforms, ensuring
seamless functionality
- Conducted thorough testing and validation of integrated systems
Powertrain Solutions:
•
- Developed and implemented innovative powertrain solutions for EV
applications and the suitable motor required as per vehicle design
- Optimized powertrain performance, efficiency, and reliability
Drivetrain:
•
- Designed and developed EV drivetrain components and systems, including
gearboxes and transmissions
- Conducted testing and validation of drivetrain components and systems
Mechanical Simulation:
•
- Conducted mechanical simulations to optimize EV component and system
performance
- Utilized simulation tools like Ansys and Solid-Works to analyze and improve
design concepts
Wiring Harness Development:
•
- Designed and developed wiring harnesses for EV applications, ensuring
electrical system integration and functionality
- Utilized CAD software to create detailed wiring harness designs and
documentation
EDUCATION
B-Tech / Mechanical Engineering Kanpur
Pranveer Singh Institute of Technology
Senior Secondary Bokaro
DAV Public School
Secondary Muzaffarpur
DAV Public School
SKILLS
Technical Expertise:
- Motor design and development, including electromagnetic and thermal analysis
- Testing and validation of motor and controller systems
- EV system integration and validation
- Mechanical and electronic systems expertise
- Manufacturing process knowledge
Key Skills:
- Creative problem-solving and innovative thinking
- Effective communication and technical presentation
- Analyzing complex technical problems and developing solutions
- Attention to detail and quality-focused approach
- Collaborating with cross-functional teams and customers
- Highly analytical and research-driven approach
- Conducting research and documenting findings
- Deadline-driven and results-oriented
- Team player with excellent collaboration skills
INTERESTS
Reading books | Playing chess
LANGUAGES
English Hindi
