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HCMC University of Technology and Education

INTERNATIONAL FACULTY

Project
Mechanisms and Machine Components Design
TOPIC: DRIVE SYSTEM DESIGN

Lecturer: Ph.D Phan Công Bình

Class: MMCD230323E_23_1_04FIE
Student name: Phạm Nguyễn Bảo Ngọc
Student ID: 21147134
Lesson: Tuesday-lesson 7,8,9

TP.Hồ Chí Minh, month 12 year 2023

 HCMC University of Technology Essay for Mechanisms and
and Education Machine Components Design

International faculty DRIVE SYSTEM DESIGN

Department of Machine Design HKI, Year: 2023-2024

Topic: 5 Plan: 1

Lecturer: Ph.D Phan Công Bình

Student name: PHẠM NGUYỄN BẢO NGỌC Student ID: 21147134

I. Đề bài

Working condition:
- Constant load, unidirectional rotation
- Working time: 5 years (300 days each year, 2 shifts per day and 6 hours
per shift).

PLAN 1: Initial parameters:

 Number Name Value
1 Circular force 2F (N) 2250
2 Chain speed v (m/s) 3.2
3 Number of chain teeth Z (teeth) 11
4 Pitch of chain p (mm) 100
II. Yêu cầu
1. Nộp file mềm trên trang dạy học số pitch
III. NỘI DUNG THUYẾT MINH
1. Chọn động cơ và phân phối tỉ số truyền
2. Tính toán các bộ truyền:
 Tính toán bộ truyền ngoài HGT
 Tính toán bộ truyền trong HGT
3. Tính toán thiết kế 2 trục trong HGT

IV. TIẾN ĐỘ THỰC HIỆN

Tuần Nội dung thực hiện GVHD

05 - Nhận đề và phương án Bài tập lớn

- Phổ biến nội dung, yêu cầu

06 - Chọn động cơ, phân phối tỉ số truyền

- Tính toán thiết kế một trong 2 bộ truyền ngoài HGT:
 Bộ truyền đai
07-08
 Bộ truyền xích

09-10 - Tính toán thiết kế bộ truyền trong HGT

11 - Tính toán thiết kế 2 trục trong HGT

12 - Hoàn thiện thuyết minh Bài tập lớn

- Nộp file mềm lên trang Dạy học số
Part 01: MOTOR SELECTION AND DISTRIBUTION OF
TRANSMISSION RATIO
I. Motor selection
1. Determine the power of the working shaft:

F t × v 2250 × 3.2
Plv = = =7.2(kW )
1000 1000
The load is static:
Pt =Plv =7.2(kW )
2. Determine the required power on the motor shaft:
- Based on the diagram, the system includes 1 clutch, 1 pair of
helical gear, 3 pairs of rolling bearing and 1 belt drive.
3 3
ղ=ղ nt × ղ br × ղ ol × ղ đ =1× 0.97 ×0.99 ×0.96=0. 9
- As shown in Table 2.3:
Efficiency of 1 clutch: ղ nt=1

Efficiency of 1 pair of helical gear:

Efficiency of 1 pair of rolling bearing:

Efficiency of 1 belt drive:

 Pt 7.2
Pct = = =8(kW )
ղ 0. 9
* Preliminary ratio (based on table 3,2):
u sb=uđ × ubr ×unt =2× 1.6 ×1 = 3.2

* Premilinary rotationg speed of motor

n sb=usb ×nlv =3.2 × ( 60000×

11×100 )
3.2
=558.54 ( rpm )

n sb<750 selection .

Motor~750rpm
* Selection of motor is satisfied by:
Pđc ≥ Pct =8 (kW )
n đc nsb 750 rpm
* Selection of 3-phases electric power in the given ABB catalogue

Type motor M2QA180L8A

Power(kW) 11
Rotation speed(rpm) 730

Ts 2.0
Tn

II. Distribution of transmission ratio

1. Transmission ratio
Transmission ratio of system:
nđc 730
ut = = =4.1824=ubr ×u đ ×u nt
nlv 174.54

Select: unt =1
1.0 1.25 1.6 2.0 2.5 3.15 4.0 5.0 6.3 8.0

ut 4.1824
ubr =2. 0=¿ uđ = = =2.091
ubr 2.0

Try to select uđ =2.0 (based on the given rate range)

Then, check the tolerance of total transmission ratio

∆ u=
|ut −( uđ × ubr )|=|4.1824−( 2. 0× 2.0 )| ×100=4.36 % > 4%
ut 4.1824

It′s not satisfied, so we must use the number that

calculated
Finally , uđ =2.091
2. Rotation speed of shafts
Rotation speed of shafts I:
nđc 730
nI= = =349.11(rpm)
uđ 2.091
Rotation speed of shafts II:
nI 349.11
n II = = =174.55 (rpm)
ubr 2.0
Rotation speed of working shaf:
nlv =n II =174.55(rpm)
3. Calculating the power on shafts:
Power on shaft II:
Plv 7.2
P II = = =7.35(kW )
nol ×n nt 0.99 × 0.99
Power on shaft I:
PI 7.35
P I= = =7.65(kW )
nol × nbr 0.97 × 0.99
Power on working shaft:
PI 7.65
Pđc = = =8.05(kW )
nđ × nol 0.96 ×0.99
4. Calculating the torque on shafts:
Torque on motor’s shaft:
6
9.55 × 10 × Pđc 9.55 ×10 6 × 8.05
T đc = = =105311.64 (N ×mm)
nđc 730
Torque on shaft I:
6
9.55 × 10 × PI 9.55 ×10 6 ×7.65
T I= = =209267.85(N ×mm)
nI 349.11
 Torque on shaft II:
6
9.55× 10 × PII 9.55× 106 ×7.35
T II = = =402134.06 ( N ×mm)
nII 174.55
Torque on working shaft:
6
9.55 ×10 × P lv 9.55 ×106 ×7.2
T lv= = =393927.24 ( N ×mm)
n lv 174.55
III. Data sheet
Shafts Motor I II Working

Data
Power(kW) 8.05 7.65 7.35 7.2

Transmission 2.091 2.0 1

ratio

Rotation 730 349.11 174.55 174.55

speed(rpm)

Torque(N ×mm) 105311.64 209267.85 402134.06 393927.24

 Part 02: CALCULATION OF EXTERNAL TRANSMISSION V-
BELT DRIVE
I. Initial parameter
- Power on dring shaft P1=Pđc =8.05 (kW )
- Rotation speed of driving shaft n1=nđc =730(rpm)
- Transmission ratio of V-belt drice u=2.091
- Torque T=105311.64(N ×mm)
II. The order of execution
1. Choose belt type and cross section of belt
Pđc =8(kW )
n đc=730
Based on the table, choose V – belt type B
 2. Choose pitch circle diameter of two pulleys
- Choose pitch circle diameter of driving pulley :
d 1 ≈ 1.2 ×d min =1.2 ×140=168(mm)

- Choose pitch circle diameter d 1 by standard :

- Velocity of belt drive:

π × d 1 ×n 1 π × 180 ×730
v= = =6.88 (m/s)
60000 60000
- Choose pitch circle diameter d 2:
u 2.091
With ε =0.01 → d2 =d 1 × =180 × =380.18 (mm)
1−ε 1−0.01
Choose pitch circle diameter d 2 by standard: d 2=400(mm)
d 2 ×(1−ε) 400 ×(1−0.01)
- Reality transmission ratio: ureality = = =2.2
d1 180
u−ureality 2.091−2.2
Tolerance of transmission ratio: ∆ u= ×100= ×100=¿
u 2.091