AN INTRODUCTION TO FOO1312f 1
AN INTRODUCTION TO FOO1312f 1
Walter E. L. Spiess
Disclaimer
Copyright notice.
Copy right is reserved by
Walter E.L.Spiess 2009.
In Part 1, we will examine the reasons for chilling and freezing food, introduce
some definitions and then look on the range of produce/products suited for chilling
and freezing and the conditions for storing major product groups under chilling
and freezing regimes.
During freezing the number of living The list of produce/products which are
and reproducible microbial cells is chilled in industry and private
reduced, households comprises almost al types
There are however always some of edible produce/products. Properly
micro-organisms that survive treated chilled food materials maintain
low/freezing temperatures. Therefore: their quality characteristics during
lowering product temperatures even to storage to a high degree; therefore
the extremes (-190°C) cannot be chilling has to be considered as the
considered as a sterilization process. perfect preservation method in case
relatively short periods of time have to
be bridged between harvest/production
1.3.1.3 The General Rule and consumption.
Major groups of chilled foods are:
As a rule of thumb, lowering the Fresh vegetable and fruit
product temperature by 10°C, results in Meat and meat-products
doubling the shelf-life. including poultry
If, in the case of chilling, the shelf-life Marine products including fish
of a product at 20 °C is 2 days, Dairy products including milk,
then it is at 10 °C 4 days and at 0 °C 8 cream, dressings etc.
days Ready meals and recipe dishes,
In case of freezing the starting pasta, rice, sauces
temperature is usually -10 °C, at this Bakery products including pastry
temperature most of the freezable
water is frozen out and reasonable
shelf- life can be achieved. 1.4.2 Freezing
In case the Shelf Life of a product (fatty
fish) at -10 °C is 2,5 months, then it is When Freezing is being discussed very
at -20 °C 5 months and at –30 °C 10 often the question is being raised:”can
months. this or that product be frozen”. The
answer is a very simple one; every
product containing “free” water can be
frozen (Walnuts with a water content of
1.4 Products suited for Chilling and about 4% can not be “frozen” because
(Deep) Freezing and Frozen Storage the entire water is bound to the protein
and carbohydrate fraction, Walnuts can
When food products are prepared for only be chilled!). The correct question
chilled or frozen storage it should should be: “is this, or that product
always be kept in mind: Best quality suited for freezing and thawing”.
The answer now is: Bakery products require to some
Animal tissue is well preserved by the extent special types of processing..
process whereas
Plant tissue in most cases is severely Meat/Fish and Meat/Fish Products
damaged by the freezing process. Meat and fish and meat- and fish-
Heat processed food/bakery products products are very much suited for
etc. can be frozen and thawed with freezing, frozen storage and thawing. If
very good results. properly processed (frozen with
minimum freezing rate of ~ 1cm/h, well
packaged and stored at sufficient low
Major deep frozen/frozen products are: temperatures for appropriate times) the
thawed products are of high quality
Ready prepared meals: All kind and suited for any consecutive process
Meat: Beef, Pork, Lamb, Rabbit step.
Poultry: Chicken, Duck, and Like other meat products chicken are
Turkey processed in large quantities as frozen
Fish: All kind of lean (e.g. Cod) products in the form of whole chicken
and fatty (e.g. Salmon) Fish and chicken parts e.g. chicken breast,
Fruit: Strawberry, Raspberry, drumsticks or wings. In general chicken
Cherry, Citrus Juices are slaughtered, scalded, eviscerated,
Vegetable: Peas, Spinach, packaged and then immediately
Broccoli, Brussels Sprouts frozen. Since many chicken flocks are
Potato Products: French Fries, highly contaminated with Salmonella in
Dumplings, Pre-Fried Potato their digestive system the whole
Bakery Products: All types of process from slaughtering to freezing
Bread, Rolls, Pretzel, Croissant, has to be carried out with great care
and Cakes/Tarts, Short Cake and under extreme hygienic conditions
Ice Cream/Sherbet: All types Most fish and fish products are frozen
and varieties on board directly after being caught in
floating factory units. This allows
longer catching journeys and optimizes
Ready prepared meals the quality of the products.
Ready prepared meals are lifestyle
products and reflect to a high degree Vegetable
consumer demands for convenience In the case of vegetable and fruits the
and quality. Ready prepared meals situation is different from meat
help to reduce the time consumers products. In the course of the freezing
have to spend in kitchen; they allow process plant cell membranes are
also addressing consumer concerns damaged in a way that the cell
regarding health issues with special compartments are destroyed so that
products targeted towards health already in the frozen state chemical
problems like heart disease or reactions amongst the components of
diabetes. The components of frozen the cells are possible.
ready prepared meals are in general Those reactions lead especially in the
similar to those used for preparing case of vegetable to unfavorable
meals which are not frozen, certain quality symptoms like off-flavor,
components like starches have changes in color, and loss of vitamins.
however special properties e.g. being Vegetable therefore has to be
freeze stable. Also the application of blanched before freezing and frozen
particular spices has to be modified in storage. Once blanched the freezing
case of frozen ready prepared meals. rate does not play a major role for
quality retention, it is however may last from a few weeks to several
recommended to freeze with rates of ~ months depending on the cultivar,
1 to 2 cm/h. variety and the state of maturity of the
chilled produce. As already mentioned
Deep Frozen Potato Products the storage temperature has to be
Processed potato products are adjusted to the requirements of the
especially suited for deep freezing. The produce, in case of tropical vegetable
potato industry has developed a large and fruits the “critical” temperature has
variety of products for all type of meals. to be observed. It has to be understood
Those products are mostly based on that fresh vegetable and fruit are living
classical recipes e.g. French fries, organisms that means that even under
tumbling, hash potato etc. Cassava a low temperature regime the
and yam tubers can be prepared and metabolic processes persist producing
frozen in a similar way. heat and degrade carbohydrates. By
Fruits modifying and controlling the storage
Fruits are frozen in general without atmosphere those processes can be
pre-treatment like blanching, they are slowed down and the shelf life of most
less susceptible to quality losses vegetable and fruits extended.
during frozen storage because of a low Meat and Fish
pH and frequently high sugar contents. Protein rich materials like red meat and
Freezing of fruits should be carried out fish of any kind are very susceptible to
with freezing rates of ~2 to 3 cm/h. microbial contamination; if possible
Bread they should be kept close to their
Bread like any other food product can freezing point. Optimal hygienic
be frozen in the finished baked form. conditions should be observed when
Such products are available on the handling this type of food!
market. Their quality is however inferior Milk and dairy products
to the quality of fresh products and The storage life of chilled dairy
basically they cannot compete with the products like milk, cream and cheese
fresh product form. These products varies very much with type of product.
lack of almost all volatile aroma The storage temperature of milk and to
components, the acid content is some extent also of cream is, as
reduced and the crust usually is already mentioned, regulated in many
extremely fragile and lacks coherence countries. Because of its high water-
with the crumb. content the shelf-life of fresh milk,
In case bread is prepared from frozen- cream and soft cheese is much shorter
thawed dough the final products than that of hard cheese, butter and
contain all the quality characteristics of margarine.
good bread and are in any sense Prepared Meals and related products
comparable with products made up of The storage life of prepared meals,
fresh dough. bakery products depends on the type
of the product. The preparation of
those products have to be carried out
1.5 Storage and Storage-Life of under utmost hygienic conditions
chilled and frozen produce/products (HACCP).In certain cases special care
has to be devoted to seasoning,
1.5.1 Storage of Chilled products because some condiments may loose
their flavour faster than others causing
Fresh vegetable and fruit an imbalanced product flavour.
The storage life of chilled fresh
vegetable (including tubers) and fruit
Storage of Selected Produce satisfactory results, already
and Products mentioned, it is important that the
Storage time 1 to 2 months
storage temperatures are always kept
Produce Optimal Mod. at a constant level, this is especially
Temperature Atmosph. important for rather elevated storage
°C// O2 %// temperatures (e.g. ~ -10°C to ~ -18°C);
Tolerance CO2 % independent if the material is kept in
Temperatures
small or large storage facilities. In
°C
Avocado 10//5/13 2/5//3/10 order to avoid weight losses and partial
Banana 14//12/16 2/5// 2/5 desiccation (freezer burn) and
Mango 13//10/15 3/5//5/10 pronounced fat oxidation during
Papaya 12//10/15 2/5//5/8 storage it is advisable to package the
Pineapple 10// 8/13 2/5//5/10 stored materials in water-vapour and
Cherimoya 10// 8/15 5//5/10 air-tight cold tolerant plastic films. An
Lychee 7//5/12 5//3/5 alternative to plastic films is glazing i.e.
Strawberry 0//--/-- --//20 covering the product with a thin layer of
Apple*) 0//-1/5 3/5//8/12 ice.
Pear*) -1// -2/6 3/5//8/12
Major product groups which are frozen
Ch.Cabbage*) 0//--/-- --//6
and stored as frozen/deep frozen
Cassava 3//--/-- --//--
products are:
Carrots*) 0//--/-- --//--
Meat and meat-products
Corn 0//--/-- --//--
including poultry
Paprika 8//--/-- --//5
Marine products including fish
Pea 0//--/-- --//3
Vegetable
Potato*) 5//--/-- --//1
Fruits and fruit juices
Spinach 0//--/-- --//10
Potato products including Chips
Tomato 10//--/-- --//3
Ready meals and recipe dishes
Yam*) --//13/15 --//10
including pizza
Bakery products including pastry
Fish**) 0 (on ice) --//--
Meat***) .-1,25//-0,75 --//--
Meat and meat products
Meat .-1,25//-0,75 --//10
Meat and meat products are
traditionally the products which are
traded and stored as frozen or deep
Prepared .-1,25//-0,75 --//--
Meals***) frozen products. Beef, pork,
*) Extended storage-life up to 5 months lamb/mouton, game, and poultry and
**) Reduced storage-life 1 week related products show very good
***) Reduced storage-life 2 weeks quality when properly frozen and
stored. Nutritional studies demonstrate
Table 1.1 Recommended storage that frozen meats are in certain cases
conditions for various groups of chilled
produce/products are easier to digest than fresh meat, a
further beneficial effect of frozen
storage the destruction of parasites
1.5.2 Storage of Frozen Products e.g. parasitic protozoa, cestodes, cysts
Storage of frozen produce and of tapeworm and nematode larvae
products is certainly the most effective causing trichinosis; the minimum
method to preserve larger amounts of storage time for disinfection is about 21
materials over longer periods of time days at -25°C.
without noteworthy quality losses.
Besides the criteria for obtaining Marine products
Similar to meat, fish and other marine recommended to add sugar or fructose
products are well suited for frozen for better quality retention. Fruits with a
storage. Since the connective tissue of weak/soft cellular structure suffer in
fish muscle is rather weak, the fish general pronounced cellular damage
muscle tends to disintegrate after especially in case of unfavorable
thawing. For exceptional good quality freezing and storage conditions, after
retention fish like tuna, which is thawing in most cases a trip loss is
frequently eaten raw, is kept at observed. The products are therefore
temperatures as low as -70°C for the with regard to sensorial properties e.g.
East Asian market. consistency or mouth feeling only in
In this context it should be mentioned limited cases comparable to unfrozen
that, like in the case of meat fish can fresh products, flavor and taste are
be disinfected by exposing to freeze- however retained by the freezing
store conditions. Freezing/storing at - process.
20°C or below for 7 days or -35°C for
about 20 hours will kill parasites e.g. Product Tempera- Possible
nematodes. Many species of ture Storage
°C Time
nematodes are known to occur Months
worldwide and some species of marine Meat
fish act as secondary hosts. Among Beef -12 5 ./. 8
the nematodes of most concern are -15 6 ./. 9
Anisakis spp., Capillaria spp., -18 9 ./. 12
Gnathostoma spp., and -24 ./. 18
Ground Meat -12 3 ./. 6
Pseudoteranova spp. which can be -18 4 ./. 8
found in the liver, belly cavity, and flesh Lamb -12 3 ./. 6
of marine fish. An example of a -18 ./. -20 6 ./. 10
nematode causing disease in man is Pork -12 2
Anisakis simplex; the infective stage of -18 4 ./. 6
the parasite is killed by freezing (-20°C -23 8 ./. 10
-29 12 ./. 14
for 24 hours in the thermal center of Ham -18 ./. -23 4 ./. 6
the fish). (Uncured)
Offal -18 3 ./. 4
Vegetable Lard -18 9 ./. 12
The quality of frozen-stored and Rabbit -18 ./. -23 ./. 6
thawed vegetable compare favorably Chicken -18 8 – 10
Turkey -18 4–6
with fresh products especially when
Duck -18 4–6
those products have been kept after Geese -18 6–8
harvest even for a short time under Pheasant -18 8
rather unfavorable conditions. As
already mentioned it is advisable to Fish
blanch vegetable after cleaning and Lean Fish -18 3 ./. 5
trimming before freezing. -25 6 ./. 8
During storage the products have to be -29 8 ./. 10
protected against oxygen penetration Fatty Fish -18 2 ./. 3
-25 3 ./. 5
and water vapor losses. -29 ~6
Fruit Vegetable
Fruits have to be protected during Broccoli -18 15
storage against oxygen penetration Green Beans -18 18
and water vapor losses. For high Brussel sprout -18 15
quality products it is frequently Carrots -18 18
Cauliflower -18 15
Corn on the -18 12
cob CODE OF PRACTICE FOR FISH AND
Peas -18 18
FISHERY PRODUCTS
(CAC/RCP 52-2003)
Potato Chips -18 24
Spinach -18 18 STANDARD FOR SALTED ATLANTIC
HERRING AND SALTED SPRAT
Table 1. 2 Recommended Storage Times for CODEX STAN 244-2004
various groups of frozen product
(Source International Institute of
Refrigeration, Paris)