Buildings: Low-Carbon Self-Healing Concrete: State-of-the-Art, Challenges and Opportunities
Buildings: Low-Carbon Self-Healing Concrete: State-of-the-Art, Challenges and Opportunities
Review
Low-Carbon Self-Healing Concrete: State-of-the-Art,
Challenges and Opportunities
Danah Albuhairi and Luigi Di Sarno *
Department of Civil Engineering and Industrial Design, University of Liverpool, Liverpool L69 3BX, UK
* Correspondence: [email protected]
Abstract: The sustainability of the construction industry is a priority in innovations made towards
mitigating its notoriously high carbon emissions. Developments in low-carbon concrete technology
are of peak interest today under the scrutiny of emerging policy pressures. Concrete is the external
part of most structures vulnerable to permanent degradation and weathering, the possibility of an
intrinsic restoration of its engineering properties promises unprecedented advancements towards
structural resilience. Existing research in self-healing concrete (SHC) has often concerned the scope
of material development and evaluation with inconclusive field testing, hindering its progress
towards structural feasibility. This paper presents an overview of recent progress in SHC, and
possible opportunities and challenges of popular healing systems are discussed. Moreover, trends
are observed to investigate SHC’s influence on the engineering properties of concrete, and future
projections of SHC are suggested with identification of potential research needs.
1. Introduction
Citation: Albuhairi, D.; Di Sarno, L. As a primary engineering material, concrete contributes greatly to the impact of the
Low-Carbon Self-Healing Concrete: construction industry on the global environment emitting approximately 8% of the global
State-of-the-Art, Challenges and carbon dioxide emissions [1,2], a poor trend that may rise with growing populations. How-
Opportunities. Buildings 2022, 12, ever, the urgency for green concrete is globally expanding as legal regulations intervene,
1196. https://doi.org/10.3390/ placing a new challenge on existing means of concrete manufacturing and application.
buildings12081196 The United Nations Sustainable Development Goals [3] and independent regulations of
Academic Editor: Abdelhafid Khelidj individual countries have placed the industry under unprecedented scrutiny to control its
carbon footprint.
Received: 27 May 2022 In addressing some of the main influencing factors contributing to unsustainable
Accepted: 6 August 2022
practices such as the phenomenon of concrete cracking, the construction industry can
Published: 9 August 2022
expect promising lifecycles of various structures. Cracking creates an open path for the
Publisher’s Note: MDPI stays neutral ingress of harmful substances into concrete structures, exposing steel reinforcement to the
with regard to jurisdictional claims in risk of corrosion and overall degradation of structural integrity. Similarly, the anticipated
published maps and institutional affil- atmospheric deterioration due to climate change effects may also threaten the lifecycle
iations. and resilience of existing concrete structures. Consequently, increased concrete production
becomes a requirement with maintenance and demolition of deteriorated structures, hence
directly influencing the industry’s carbon footprint. Within this context, costly maintenance
is in demand; however, in addition to being uneconomical, some cracks and defects are hard
Copyright: © 2022 by the authors.
to detect and reach in certain structures and/or ageing infrastructure. Current practices
Licensee MDPI, Basel, Switzerland.
geared towards controlling concrete cracking and improving durability mainly constitute
This article is an open access article
the use of supplementary cementitious materials (SCMs) and various admixtures, as well
distributed under the terms and
as the traditional approach of steel reinforcement. The SCMs adopted are often low-carbon
conditions of the Creative Commons
industrial by-products or landfill waste such as ground granulated blast-furnace slag
Attribution (CC BY) license (https://
creativecommons.org/licenses/by/
(GGBS), pulverised fuel ash (PFA), coal bottom ash (CBA), glass, ceramics, etc., where their
4.0/).
use in concrete contributes to a circular economy. Most SCMs can enhance the Ordinary
Portland Cement (OPC) concrete properties such as reduced porosity, heat generation,
and subsequent improved hydration, hence enhancing durability, quality, and overall
practicality in versatile environments. A relatively novel approach to improving structural
resilience is the enhancement of the concrete itself in preference to reinforcement reliance.
This is achieved through enhancing the intrinsically regenerative nature of concrete with
complimentary admixtures or through the inclusion of self-healing agents (SHA) and
microorganisms capable of producing self-healing concrete (SHC).
The advantages of using SHC in structural engineering are represented by its eval-
uation methods involving the reset of mechanical properties, and degree of durability
improvement following environmental exposure. Moreover, the sustainability of SHC is ev-
ident in its utilisation of abundantly available microorganisms or chemical agents, whereas,
conventional treatments, such as applying chemicals, have several environmental and
practical limitations. In reference to the advantages of using SHC shown in Figure 1, this
paper presents a state-of-the-art review transcending the existing literature in its narrower
scope of material development. Alternatively, recent progress in SHC is refined to inform
of current and projected opportunities and challenges in relevance to specific structural
applications in construction.
Decrease
Durability
2. Approaches of Self-Healing
Self-healing approaches may be categorised as either autogenous or autonomous, with
prominent autonomous systems being the vascular network system and the encapsulation
system [4]. The main distinction between autogenous and autonomous healing systems
lies in the relationship to environmental conditions such that autogenous healing is limited
to the triggering of the environmental exposure and hence poorly predictable, whereas
autonomous healing has the potential of independent activation from within the concrete
due to the autonomy of the embedded system.
Mechanical Properties
7 Days
28 Days
Healing System Concrete Nutrient Curing 56 Days Ref.
Compressive Split Tensile Flexural
Strength Strength Strength
Crystalline admixture
CEM II 32.5N - Water ↑ 18% - - [33]
(0.8% wt. cement)
Crystalline admixture
CEM II 42.5 R - Water ↑ 12% - - [34]
(0.8% wt. cement)
1% wt. cement 500 µm -
Arabic shell of liquid ↓ 4%
- -
sodium silicate ↓ 9%
OPC - Water - - [35]
1% wt. cement 130 µm -
- -
poly-urea of solid ↑ 7%
sodium silicate ↓ 11%
B. Subtilis
OPC-43 Veg broth Water ↑ 32% ↑ 14% ↑ 29% [28]
(105 cells/mL wt.)
↑ 19% - -
0.5% calcium
B. Subtilis (105 µBC) OPC Water ↑ 24% ↑ 25% - [29]
lactate
↑ 32% ↑ 26% -
↑ 18% - -
OPC and 0.5% calcium
B. Subtilis (105 µBC) Water ↑ 17% ↑ 16% - [30]
basalt fiber lactate
↑ 15% ↑ 17% -
Sporosarcina pasteurii calcium
OPC Water ↑ 44% ↑ 36% - [36]
(107 µBC) nitrate-urea
Note: Denoted ↑—increase, and ↓—decrease. A single figure is representative of the 28 days result.
In using chemical SHC systems, Giannaros et al. [35] have reported superior 28 days
compressive strengths of the SHC samples in comparison to the control; however, at
56 days, the control samples had comparatively improved. A possible explanation for
this may be that there was capsule rupture causing an accelerated early hydration which
enhanced strength development up to 28 days; this is also seen in field case studies [39].
The flexural strength of the smaller capsules exceeded the values of the larger capsules;
this may be due to microstructural integrity. However, from a structural view, this may be
compared to standard steel reinforcement where reduced reinforcement (reduced capsule
size) contributes to the favourable ductile failure, and increased reinforcement (larger
capsule size) may compromise flexural properties. Moreover, there was no correlation
between the crack widths reported and the mechanical performance such that the smaller
capsule SHC had smaller crack widths with low compressive strength values, whereas the
larger capsules had larger cracks and showed higher compressive strength values.
The typically autogenous approach of using basalt fibres has proven to be an efficient
healing system with enhanced compressive strength and flexural strength when combined
with bacteria [30]. Moreover, engineering properties have been reported to have been
recovered to a high degree following the application of 60% of load-bearing capacity at
28 days. The combined action of fibres restricting crack width and bacteria filling the cracks
may sufficiently address unwarranted healing activation.
In a study of bacterial RC beams incorporating a microbial-induced carbonate pre-
cipitation healing system [36], the deflection of the SHC beams was reported to increase
progressively with increasing crack widths; however, higher loads were sustained. More-
over, assessed recovery of the flexural strength of the SHC was found to be 73%, whereas
OPC concrete has shown a decrease of 41%. Hence, the study has concluded that improved
flexural stiffness and load-bearing capacity may be achieved with bacterial RC beams. This
may be attributed to the general increase of compressive strength reported in bacterial
concrete, which has improved ductility. The latter response characteristic can be useful for
the application of SHC in structures exposed to extreme natural and/or man-made hazards,
e.g., earthquakes, floods, strong winds, explosions, and impacts. The study recommends
for bacterial SHC to include the incorporation of a nutrient source and the introduction
of cracking at an early age of 7 days for optimal tensile strength recovery; this is also
applicable in using autogenous SHC incorporating crystalline admixtures [33].
loading [46], the SHC was shown to have an enhanced energy absorption capacity and
a dynamic strength increase parallel to the increasing strain rate. The ability of SHC to
have an improved self-healing functionality in exposure to water also suggests that it
may be appropriate for humid, rainy, seaside, breakwater, and underground foundation
applications. This is especially useful in the face of rising sea levels, where the current and
upcoming approaches of employing sea defenses or managed realignment strategies may
benefit from SHC for its tendency to thrive in such conditions.
Conclusively, two factors are identified to interfere with crack healing in SHC: increase
in hydration that decreases porosity and subsequently restricted the healing system’s
transportation, and the likely subsequent increase in crack age, likely due to s decreased
number of viable bacteria remaining after consequent pore filling. Hence, it may be
feasible to employ mineral admixtures (SCMs) for their contribution to delayed hydration
to counteract the high initial hydration interference. The six robustness criteria established
to predict self-healing functionality may be explored further to aid in the selection of an
appropriate concrete approach for specific structural applications [47]. Preliminary aspects
must be addressed to achieve maximum compatibility of SHC with a specific structural
application such as: width and dynamic of anticipated cracking, probability and extent
of water exposure, and most importantly to tailor the mix for the specified application,
it may be useful to detail the desired SHC properties and possibly categorise targets by
priority according to subjected environment (i.e., recovery of mechanical properties, liquid
tightness, limiting crack width, etc.).
Short-term
accelerated
experiment
Simulated long-term
performance
Field studies where SHC was used on a newly built structure have all shown no
signs of cracking, which has disallowed the evaluation of self-healing performance on a
real-life scale. However, valuable output can be observed regarding the feasibility of mass
production of SHC for newly built structural applications. In contrast with self-healing
application in new structures, mostly successful applications are reported in using SHC
as a repair agent on existing structures and infrastructure with crack width closure and
permeability reduction. This presents an opportunity for the use of SHC to non-invasively
regenerate historical structures. The application of the SHC roof slab [50] was reported to
have imposed a requirement for extending the mixing time on site, which presented the
issue of an increased air content, concluding with a suggestion to avoid the direct addition
of healing systems into an industrial concrete mixer.
In another application for an underground structure [39], noticeable crack formation
was found within 7 days after pouring the SHC, the cracks were healed by continued
wetting; however, the healing product formed was seen leaking externally, a possible
indication of inadequate control of the extent of warranted healing response. This issue is
especially crucial for structural applications such that self-healing system incorporation
costs more than traditional concrete and, therefore, wasted product has serious economic
and durability implications. Arguably, leaking product may be due to a nonuniform or
inconsistent dispersion of capsules within the concrete matrix. This occurrence perhaps
reveals the relevance of studying the efficiency of the extent of response of self-healing upon
stimulation. Conclusively, the rapid crack formation seen in this project is concerning and
may indicate that the fresh properties of SHC require further scrutiny. This is supported
by the appearance of fluctuations at the early-age temperature and strain monitoring,
which was translated as accelerated hydration, possibly due to potential breakage of
microcapsules. Early microcapsule breakage is a common phenomenon; however, the
researchers have used capsules protected with low-alkali cement. Therefore, it is worth
noting that the standard procedures of concrete mixing and pouring may have contributed
to the inefficient self-healing functionality.
An irrevocable appeal of SHC is the noted reduction in carbon emissions. This is por-
trayed by the use of SCMs in most SHC systems where utilised cement and reinforcement
are simultatueonly reduced. However, it is challenging to quantify the estimated emission
reduction in SHC due to the wide range of composition, production and testing variability.
Nonetheless, several lifecycle assessments (LCA) have been conducted on varying SHC
systems, and Figure 3 shows a comparative illustration of environemntal impact imporve-
ments found in using SHC in respect to traditional OPC concrete. The LCA studies shown
depict the ideal minimum percentage contribution reported for a given SHC system to the
environemntal impact in relevance to traditional concrete in the majority of categories. For
simplification of analysis, Figure 3 is limited to the reportedly optimal SHC system and
notes the traditional concrete system as OPC with no reiteration of its concrete composition
and tested environmental condition.
It is worth noting that the initial environmental and economical impacts of using SHC
systems may be higher due to associated cradle-to-gate processes; therefore, some asess-
ments conclude with urging that the repair costs may be relatively diminished in efficient
SHC structures, offsetting initial costs with an overall improved lifecycle. Noticeably, a
shortcoming was found in LCA studies of SHC regarding bacterial concrete, where most
literature scopes have involved the self-healing ECC systems.
Buildings 2022, 12, 1196 10 of 13
90
80
70
60
50
40
30
20
10
0
SH-ECC [Van Polypropylene Encapsulated Sodium hydroxide
Belleghem et al., microfibres SH-ECC polyurethane-based geopolymer SHC
2016] [Van den Heede et al., healing agent RC slab [Garces et al., 2021]
2019] [Van den Heede et al.,
2018]
Concrete
SHC OPC
Figure 3. Lifecycle assessment studies of various SHC systems. (Adapted from Refs. [54–57]).
5. Future Perspective
The outlook of SHC is likely to witness an upward trend in field experimentation and
industry collaboration such that self-healing concrete acknowledges the UN Sustainable
Development Goals, namely: Goal 9 of Industry Innovation, and Infrastructure, 11 of Sus-
tainable Cities and Communities, 12 of Responsible Consumption and Production, and 13
of Climate Action. Initiatives such as The Higher Education Sustainability Initiative (HESI)
commends the important role of universities in driving the change towards sustainable
development, and several universities have implemented individually scheduled targets
of SDGs.
In comparing the two approaches, autogenous self-healing mechanisms seem more
practical due to minimal practical requirements, whereas the autonomous mechanisms of
encapsulation or vascular networks require strategic approaching. In autogenous healing,
the commercialised state of various crystalline admixtures has presented literature disparity
and experimental nonlinearity affecting its practicality and research reliability with respect
to other healing systems. Aside from the long-term hydration seen in some SCMs, autoge-
nous healing tends to be finite in comparison to the means of protection of chemical healing
agents and long-lasting bacteria found in autonomous healing. However, in autonomous
biotechnology, the embedding of the healing system within capsules or vascular networks
is not sufficient to control the risk of spontaneous triggering of self-healing and possible
requirement of water exposure and/or manmade intervention. Counteractive to this chal-
lenge, a secondary component may be added in the concrete to act as a systematic trigger
in activating healing upon cracking. The flexibility implied by this possibility transcends
the limitations of autogenous approaches where there is a restricted healable crack width
and no degree of control towards healing activation save the influence of the external
environment. However, increased costs are associated with employing nutrients; therefore,
this technique must be evaluated against the alternative SHC reliant on external conditions
to evaluate practical and economic feasibility. Arguably, it may be more practical to desig-
nate the use of secondary components in SHC to specific applications where exists a lack
of ideal environmental conditions (i.e., dry locations with no water/humidity) to trigger
healing with no external reliance. Alternative and perhaps less costly approaches towards
Buildings 2022, 12, 1196 11 of 13
controlled healing may be through the use of a combination of crack-limiting ECCs typically
employed in autogenous systems with healing agents or bacteria due to proven promising
engineering properties. Moreover, for increased optionality of self-healing systems, the use
of fungus has displayed promising performance that warrants further exploration.
In advancing the commercialisation of SHC, future research must aim to address
reported shortcomings and exploit opportunities. Practically, field studies have proven
poor survivability of encapsulated systems in standard concrete mixers; hence, it may
be useful to study the feasibility of using standard concrete transport and production
practices on encapsulated SHC structural components. The vascular network technique
promises increased resilience in practical use through underway research involving 3D
printing; however, high expenses may be associated with such sophisticated technology.
As a deducible from research regarding structural application of SHC, it is necessary for
the anticipated damage mechanism to be prespecified in order to design an appropriate
self-healing system warranting the desired structural resilience. Similarly, relevant cost
analysis studies must be undertaken to understand the economical aspect of integrating
different SHC technologies in relation to the intended structural application. Relevant LCA
of bacterial concrete are scarce in existing literature and require further attention, such
that the focus was seen mostly on chemical healing agents. An appropriate direction for
research in SHC may regard the behaviour of structural components exposed to natural
environments with emphasis on non-destructive testing methods that may address the
gap of inconclusive field case studies to be a reliable prototype for industrial adoption.
Overall, future investigations of SHC must aim to utilise less variability in testing methods
to work towards standardising SHC production and testing procedures discernible to the
industry. Ultimately, SHC is a multidisciplinary endeavour ranging from microbiology
to structural engineering; hence, standardising SHC procedures for real-life practices will
require widescale technological convergence and profound cooperation.
Author Contributions: Conceptualization, D.A. and L.D.S.; methodology, validation: D.A. and
L.D.S.; formal analysis, D.A.; investigation, D.A.; resources, L.D.S.; data curation, D.A. and L.D.S.;
writing—original draft preparation, D.A.; writing—review and editing, L.D.S.; visualization, D.A.;
supervision, L.D.S.; project administration, L.D.S.; funding acquisition, L.D.S. All authors have read
and agreed to the published version of the manuscript.
Funding: This research received no external funding.
Institutional Review Board Statement: Not applicable.
Informed Consent Statement: Not applicable.
Data Availability Statement: Not applicable.
Conflicts of Interest: The authors declare no conflict of interest.
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