BCQ-HD（E）Series Hoisting Weight Limiter
Instruction Manual
Henan Hendai Electric & Machinery Equipment Co., Ltd.
Company Address: East Side of Beiqiyuan; South Side of Weishi
Road; North Side of Weishiyi Road; Nanpu Area, Changyuan
Beijing Hendai Industrial Technology Co.,Ltd.
County, Henan , China.
Tel: 0373-2156199
Fax:0373-2156189
Web Site: www.qcxhd.com
4. Product Introduction
The manufacturer will not be responsible for any malfunctions if caused BCQ-HD （ E ） series hoisting weight limiter is an overload safety
by misuse. protection device which is mainly used in European electric hoist. The main
5. technical specification conforms to the requirements of GB12601-90
Installations and adjustments are not included when the device is sold. <<Technical Specification for Overload Protection Device of Hoisting
Surcharges will be applied if require on-site installation and adjustment
services. Machinery>>. It not only features small size, compact structure, pleasing
6. shape and so on, but also has detailed user friendly functions such as zero
We recommend that users should inspect the products before using them. tracking, one-key clear, system self-check and malfunction indication.
Our company shall not be responsible for any liabilities claimed by any
third party/parties or joint ones due to quality issues of our products.
BCQ-HD（E）Series Hoisting Weight Limiter
一、
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1.
二、
This device is intended for industrial weighing. Please do not use it as a
Technical Specifications
normal weighting meter.
1、
Scope of application: Electric hoist with maximum carrying weight of 5t 2.
for single wire rope Please strictly follow the safety operation procedures although this
2、 device is a safety protection device and it has been installed.
Digit accuracy: ≤±5%（F·S）
3、 3.
Action deviation: ≤±3%（F·S） The device shall be inspected and maintained regularly, on a basis of
4、 every 6 months. The particulars to be inspected include display
Safety overload: 150% of rated hoisting weight accuracy, alarm point, wire connections etc.
5、
Operating ambient condition: -20～+60℃、90%RH
6、
Power supply voltage: AC110V±10% 50HZ
7、
Alarm： Warning Alarm: 90% of rated weight
Delay Alarm: 105% of rated weight(after continuous overrun time of 1-2
seconds the relay action)
Immediately Alarm: 110% of rated weight
If there are incorrect operations when calibrating, please re-calibrate it
in accordance with the above steps until it is done successfully.
六、
Notices:
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2-
Electric hoist lifts the weights at least equal to 50% of the rated load or
already known weights one meter above the ground, hold still.
4.
Press the【Set】key to enter the calibration state.
5.
Adjust the【▲】 and【▼】 keys, make sure the digits displayed are equal
to the standard weights or known weights.
6.
Press the 【 Enter 】 key, the buzzer make one sound and then shows the
weight of the lifted item.
7.
Now, take the lifted item off the hoisting machine. The weight
calibration is done.
8.
Display method: LED display with 3 digits
9.
Protection grade of sensor: IP65
10.
Protection grade of control box: IP42
三、
Principle of Operation
After the weight lifted by the electric hoist is passed to the weighing
sensor through the wire rope, the weighing sensor will be deformed under
the force and then output an electric signal which is in proportion with the
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load. It will display the real-time weight after such signal is processed by By now, the system has been adjusted and the product is in
working state. You can test the performance of the product by lifting
measurement circuit. When the lifted weight reaches 90% of the rated one of
some weight. If want to carry out overload capacity experiment,
the electric hoist, the yellow light of the buzzer will make intermittent sound please dismantle the control wire first, and this device can still show
and light alarms. When the lifted weight reaches 105% of the rated one, the lifted weight. If there is a large deviation between the displayed
weight and the actual weight when lifting, it is caused by the
control relay will delay 3 seconds before action and the red light of the
machine’s installation error. You can calibrate the product on site to
buzzer will make intermittent sound and light alarms. When the lifted eliminate the display and action deviations caused by the machine’s
error.
weight reaches 130% of the rated one, the control relay will action
immediately and the red light of the buzzer will make continuous sound and 五、
light alarms.
Calibration Method
1.
四、
After installation, lift the empty hook one meter above the ground.
Installation and Operation When the hook is still, press the【Clear】 key to clear the system.
2.
Precautions before installation:
.
Please check whether this product complies with your hoisting machine
before installation.
The power supply of the product shall not be controlled by any other
electrical controlling devices (exclude the main switch of the power supply).
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(2)
Connect the control wire: The output of the control relay of the product is
a normally closed contactor. Connect the two control wires marked with
System self-check: After connects to the power supply, press "control" in series to the rising AC contactor circle of the hoist machine. In
the【Check】key on the panel, the system will automatically check whether case of alarming due to overload, the control relay can disconnect the rising
the device is working properly. Normally, after press the 【Check】 key, it control return circuit.
will display the rated hoisting weight of the product, and deliver sound and Installation and connection must comply with the relevant requirements
light alarm. In the meantime, the relay will be disconnected. The system of "Safety Regulations for Hosting Machinery".
functions normally.
(3)
Clear (remove gross weight): Lift the empty hook one meter above the
ground. When the hook is still, press the 【Clear】 key, it will display “ 0.00
”. Then the gross weight of the hook is cleared and the system is cleared.
1.
Overall Connections:
Connect the power supply cord: Connect the two wires marked with
“AC110V" to a power supply of AC110V 50HZ. The wires should be
connected to the hoist machine's entry terminal, and the power supply
should not be controlled by any other electrical equipment.
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2.
Keyboard Functions:
Remarks: 1. You will hear a sound when the operation is effective.
2. Only press the Self-check key and the clear key when no load.
3.The rated load can be set by pressing the 【Enter】key under the
measurement state. Such value has been set already by the
manufacturer. Do not reset it unless communicated and agreed by
the manufacturer.
3.
Usage of the Device
(1)
Calibration function: Press this key to enter the calibration Connect to the power supply: Before connecting to the power supply,
function. It also has the function of Escape. always check and make sure the power supply meets the requirements of
the product.
System self-check: Press this key to check if the system functions
properly. It also has the function of number accumulation
(consecutive adding with long pressing).
Clear: Press this key to clear all data (remove the gross weight). It
also has the function of number reduction consecutively
(consecutive reducing with long pressing).
Enter function: Press this key to save the parameters you set.
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