EPC PEMBANGUNAN SP ABG STAGE 1 DI

LAPANGAN AKASIA BAGUS

No. Dok : ABG1-EPC-TPEC-00-M0-DS-003

MECHANICAL DATA SHEET Rev. :A
FOR THERMAL OXIDIZER PACKAGE (ABG-SPX-102)
Halaman : 1 of 8

NAMA PEMILIK PROYEK : PT. PERTAMINA EP

EPC PEMBANGUNAN SP ABG STAGE 1

NAMA PROYEK :
DI LAPANGAN AKASIA BAGUS

LOKASI : SP AKASIA BAGUS & SP TUGU BARAT

NO. KONTRAK : 9849

A 23-Jan-24 Issued for Review MHT JFA / MAN ARW / MUL HS/AI AP/DDJ
DISIAPKAN DIPERIKSA DISETUJUI DIPERIKSA DISETUJUI
REV. TANGGAL DESKRIPSI
PT. TRIPATRA ENGINEERS AND CONSTRUCTORS PT. PERTAMINA EP
 MECHANICAL DATA SHEET
FOR THERMAL OXIDIZER PACKAGE
(ABG-SPX-102)
Judul Proyek Nomor Dokumen Date Page
EPC PEMBANGUNAN SP ABG STAGE 1
ABG1-EPC-TPEC-00-M0-DS-003 23-Jan-24 2 OF 8
DI LAPANGAN AKASIA BAGUS

CATATAN REVIEW & PERSETUJUAN

Disetujui Oleh:
Nama Jabatan Tanggal Tandatangan

Dian Djugaswara Project Coordinator

Deputy Project
Andika Pratama
Coordinator
Lead Design & Field
Harry Satriadi
Engineering

Diperiksa Oleh:
Nama Jabatan Tanggal Tandatangan

Ngajio Purnomo Lead QA & QC

Lead Project Planning &
Achmad Ilyasa
Project Control
Mechanical Static &
Wahyu Prasetyo Puspo Adhiwibowo
Rotating Engineer
Taufik Qurahman Project Engineer
 MECHANICAL DATA SHEET
FOR THERMAL OXIDIZER PACKAGE (ABG-
SPX-102)
Judul Proyek Nomer Dokumen Date Page
EPC PEMBANGUNAN SP ABG STAGE 1
ABG1-EPC-TPEC-00-M0-DS-003 23-Jan-24 3 OF 8
DI LAPANGAN AKASIA BAGUS

TABEL REVISI

REV BAB HALAMAN DESKRIPSI KOMENTAR REVISI/TANGGAPAN

A - Issued for Review First Issuance -

 MECHANICAL DATA SHEET
FOR THERMAL OXIDIZER PACKAGE (ABG-SPX-102)

Judul Proyek Nomer Dokumen Date Page

EPC PEMBANGUNAN SP ABG STAGE 1
ABG1-EPC-TPEC-00-M0-DS-003 23-Jan-24 4 OF 8
DI LAPANGAN AKASIA BAGUS
1 SITE Indramayu, West java Manufacturer *
2 NO. OF UNIT 1 Serial no. *
3 Client : PT Pertamina EP Quantity : One (1)
4 Item : Thermal Oxidizer Package Location/Area : SP Akasia Bagus
5 Service :
Acid Gas Outlet Amine & TEG Regeneration Incineration. Vendor : as per Pertamina PML
6 EXTENT OF PACKAGE
7 THERMAL OXIDIZER PACKAGE SHALL BE SUPPLIED WITH ALL ITEMS REQUIRED TO START, OPERATE AND SHUTDOWN THE PACKAGE SAFELY.
8 THE SUPPLY SHALL INCLUDE THE FOLLOWING AS A MINIMUM:
9
10 MAIN PROCESS EQUIPMENT SKID FABRICATION
11 1. SPARK-IGNITED BURNER c/w BURNER MANAGEMENT SYSTEM 1. STEEL STRUCTURE SUPPLY AND FABRICATION
12 2. INCINERATOR WITH REFRACTORY 2. PIPING SUPPLY AND FABRICATION WITHIN SKID BATTERY LIMIT
13 3. AIR BLOWER (FANS) (IF REQUIRED) 3. ERECTION AND ASSEMBLY OF EQUIPMENT
14 4. STACK WITH REFRACTORY 4. ELECTRICAL AND INSTRUMENTATION INSTALLATION
15 5. FUEL RACK / SKID 5. PAINTING
16 6. TESTING AND PRECOMMISSIONNING
17 SECONDARY EQUIPMENT 7. DELIVERY EX-WORKS
18 1. LOCAL CONTROL PANEL (Note 13) 8 DRAIN CONNECTION
19 2. INSTRUMENTS, CONTROLS AND MONITORING DEVICES
20 3. PIPING, VALVES AND FITTINGS OTHER MISCELLANEOUS SCOPE
21 4. ELECTRICAL, WIRING, CABLES, CABLE TRAYS AND JUNCTION BOXES1. PLATFORMS, LADDERS, AND HAND RAILING, AS REQUIRED
22 5. STRUCTURAL SKID WITH DRIP PAN & DRAIN NOZZLES 2. PROCESS GUARANTEE
23 6. RAIN SHIELD 3. THERMAL INSULATION (IF REQUIRED)
24 7. FUTURE CONNECTION FOR SAMPLING 4. PERSONNEL PROTECTION (IF REQUIRED)
25 5. LIFTING LUGS
26 ENGINEERING 6. EARTHING LUGS (2 EA)
27 1. DETAIL ENGINEERING, CALCULATIONS, DRAWINGS, P&ID, ETC 7. NAME PLATE
28 2. PROCUREMENT, INSTALLATION & FABRICATION 8. FAT (FACTORY ACCEPTANCE TEST) AND SAT (SITE ACCEPTANCE TEST)
29 3. INSPECTION AND TESTING 9. COMMISSIONING / START UP SUPERVISING (QUOTE SEPARATE)
30 10. SPECIAL TOOLS REQUIRED FOR MAINTENANCE
31
32
33 APPLICABLE DRAWINGS
34 ABG1-EPC-TPEC-00-P1-PID-014 P&ID Stasiun Pengumpul Akasia Bagus Stage 1 CO2 Removal Unit
35
36
37 SCHEMATIC PACKAGE (Notes 18)
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64 CONNECTION (Notes 18)
65 Mark Quantity Descriptiion Size Rating Facing
66 TP-1 1 Inlet from CO2 Removal Package 24" 150# RFWN
67 TP-2 1 Inlet from Instrument Air Header 2" 150# RFWN
68 TP-3 1 Inlet from Fuel Gas System 2" 150# RFWN
69 TP-4 1 Drain Connection 2" 150# RFWN
70
 MECHANICAL DATA SHEET
FOR THERMAL OXIDIZER PACKAGE (ABG-SPX-102)

Judul Proyek Nomer Dokumen Date Page

EPC PEMBANGUNAN SP ABG STAGE 1
ABG1-EPC-TPEC-00-M0-DS-003 23-Jan-24 5 OF 8
DI LAPANGAN AKASIA BAGUS
1 SITE Indramayu, West java Manufacturer *
2 NO. OF UNIT 1 Serial no. *
3 Client : PT Pertamina EP Quantity : One (1)
4 Item : Thermal Oxidizer Package Location/Area : SP Akasia Bagus
5 Service : Acid Gas Outlet Amine & TEG Regeneration Incineration. Vendor : as per Pertamina PML
6 PROCESS DATA SHEET

7 ACID GAS INLET GAS OPERATING CONDITIONS

8 OERATING CASE UNIT BASE CASE SENSITIVE CASE LEAN CASE LP CASE
9 Fluid Acid Gas outlet Amine Regenerator & TEG Regenerator
10 Operating Pressure psig 5 5 0,004 0,004
11 Operating Temperature °F 140.5 141.2 140,8 126,0
12 Inlet CO2 content Mole-% 99.06 99.03 0,000 0,000
13 Inlet H2S content Mole-% 0.10 0.10 0,000 0,000
14 Mass Flowrate lb/hr 74750 76210 16.473 56.295
15 Standard Gas Flowrate (Note 17) MMscfd 15.53 15.84 7,27 24,28
16 Molecular Weight – 43.82 43.82
17
18
19 36,74 40,80
20
21 36,74 40,80
22
23 FEED COMPOSITION (mole -%) - (Note 2)
24 H2S 0.1 0.1 0,000 0,000
25 CO2 99.06 99.03 0,000 0,000
26 Nitrogen 0.03 0.03 0,000 0,000
27 Methane 0.6 0.62 0,000 0,000
28 Ethane 0.11 0.11 0,000 0,000
29 Propane 0.08 0.08 0,000 0,000
30 n-Butane 0.02 0.02 0,000 0,000
31 i-Butane 0.01 0.01 0,000 0,000
32 n-Pentane 0.00 0.00 0,000 0,000
33 i-Pentane 0.00 0.00 0,000 0,000
34 n-Hexane 0.00 0.00 0,000 0,000
35 n-Heptane 0.00 0.00 0,000 0,000
36 n-Octane 0.00 0.00 0,000 0,000
37 n-Nonane 0.00 0.00 0,000 0,000
38 n-Decane 0.00 0.00 0,000 0,000
39 n-C11 0.00 0.00
40 H2O 0.00 0.00 0,000 0,000
41 MDEA 0.00 0.00 0,000 0,000
42 TEG 0.00 0.00 0,000 0,000
43 Total 100 100 0,000 0,000
44 36,74 40,80
45
46 36,74 40,80
47 0,0 0,0
48
49 PROCESS DESIGN CONDITIONS
50 Design Pressure psig 50 (inlet line to Thermal Oxidizer)
51 Design Temperature °F 210 (inlet line to Thermal Oxidizer)
52 Maximum Pressure drop (Note 4) psi 5 (from inlet flange to stack outlet)
53 PERFORMACE DESIGN
54 Burner Capacity MMBtu/hr *
55 Burner Turndown *
56 Fuel Consumption MMscfd *
57 Emission Limit (Note 3)
58
59
60
61
62
 MECHANICAL DATA SHEET
FOR THERMAL OXIDIZER PACKAGE (ABG-SPX-102)

Judul Proyek Nomer Dokumen Date Page

EPC PEMBANGUNAN SP ABG STAGE 1
ABG1-EPC-TPEC-00-M0-DS-003 23-Jan-24 6 OF 8
DI LAPANGAN AKASIA BAGUS
1 SITE Indramayu, West java Manufacturer *
2 NO. OF UNIT 1 Serial no. *
3 Client : PT Pertamina EP Quantity : One (1)
4 Item : Thermal Oxidizer Package Location/Area : SP Akasia Bagus
5 Service : Acid Gas Outlet Amine & TEG Regeneration Incineration. Vendor : as per Pertamina PML
Process Data Sheet
1 FUEL GAS SUPPLY
2 OPERATING CASE UNIT DESIGN CASE SENSITIVE CASE BLACK START-UP CASE LP CASE
3 Source Fuel Gas
4 Supplied Pressure psig 6055,0 6055,0 6055,0 100,0
5 Supplied Temperature F o 107.3
150,2 107.3
150,0 140,0
107.3 114,0
6 Composition % mole
7 H2S 5 ppmv 5 ppm - 2 ppm
8 CO2 2.65 3.09 3.27 0,000
9 Nitrogen 6.67 6.24 5.04 0,000
10 Methane 75.42 72.63 76.48 0,000
11 Ethane 8.91 9.65 6.37 0,000
12 Propane 4.51 5.63 4.64 0,000
13 i-Butane 0.52 0.74 0.97 0,000
14 n-Butane 0.71 1.04 1.18 0,000
15 i-Pentane 0.16 0.25 0.45 0,000
16 n-Pentane 0.13 0.22 0.38 0,000
17 n-Hexane 0.31 0.5 0.74 0,000
18 H2O 0.01 0.01 0.48 0,000
19 0,000 0,000
20 0,0 0,0
21 1.496,0 1.599,2
22 1.639,2 1.749,9
23
24 SCOPE OF SUPPLY
25 The Vendor shall supply the Thermal Oxidizer package complete with all the equipment/instruments required to meet the specification.
26 The Thermal Oxidizer package shall consist of but not be limited to the following items:
27 1. Burner and Combustion Chamber/Furnace
28 The Thermal Oxidizers burner shall conform to the following requirements:
29 - The burner shall be designed for 10 % over capacity and the design load shall be subject to approval by Purchaser.
30 - Vendor shall advise the required pressure at the oxidizer inlet to provide the most flexible firing operation.
31 - The oxidizer shall be designed to comply with Indonesian Environmental discharge limits based on supplied tail gas composition.
32 2. Burner Management System
33 The burner shall be designed in accordance with applicable specifications such as NFPA 85 – Boiler and Combustion Systems Hazards Code.
34 3. Air Blowers / fans (include air duct to combustion chamber) (if required) (Note 9)
35 The Thermal Oxidizers air blowers shall conform to the following requirements (*):
36 - A forced draft fan with a motor shall be provided in order to supply the combustion air to the incinerator.
37 - Fan overall efficiencies should not be less than 70%.
38 - The burner combustion air requirements shall be such that the Destruction Removal Efficiency (DRE) is 99.9% (by weight).
39 - The Forced Draft Fan shall be sized on basis of the combustion air for the design case (with margin on flowrate and head).
40 The vendor to determine limiting flow and head combination.
41 4. Stack
42 The Thermal Oxidizers stack shall conform to the following requirements:
43 - The flue gas temperature at any location in the Thermal Oxidizer shall not be less than the flue gas dew point under any operation case
44 Optimization is subject to the constraint that the stack gas exit temperature shall be above the dew point in all operating cases.
45 5. The information in this datasheet is provided for common system (included for two train).
46 6. Maximum mercury content of tail gas to incinerator unit is 50 mg/Nm3.
47 7. Vendor to advise the minimum required inlet gas operating pressure
48 8. Vendor shall provide process guarantee for the following:
49 (i) Burner Capacity (in MMBtu/hr)
50 (ii) The burner turn down ratio; shall be 25% turndown ratio (to be confirmed by Vendor)
51 (iii) The fuel gas and utility consumption
52 (iv) H2S and SO2 limit of stack flue gas.
53 (v) The Destruction Removal Efficiency (DRE) and pressure drop through the thermal oxidiser.
54
55
56
 MECHANICAL DATA SHEET
FOR THERMAL OXIDIZER PACKAGE (ABG-SPX-102)
Judul Proyek Nomer Dokumen Date Page
EPC PEMBANGUNAN SP ABG STAGE 1
ABG1-EPC-TPEC-00-M0-DS-003 23-Jan-24 7 OF 8
DI LAPANGAN AKASIA BAGUS
1 SITE Indramayu, West java Manufacturer *
2 NO. OF UNIT 1 Serial no. *
3 Client : PT Pertamina EP Quantity : One (1)
4 Item : Thermal Oxidizer Package Location/Area : SP Akasia Bagus
5 Service : Acid Gas Outlet Amine & TEG Regeneration Incineration. Vendor : as per Pertamina PML
6 DESIGN/CONSTRUCTION REQUIREMENTS
7 GENERAL AIR BLOWER (FAN), CONTINUED (Note 9)
8 Quantity 1 SECONDARY (STANDBY) FAN
9 Plot Limitations ft * Number 1
* / CENTRIFUGAL
10 Noise Limitations dB 85 (at 3.3 ft @ grade) Manufacturer / Type
AIR BLOWER
11 Stack Limitations * Air Fow Max (design) ft3/h *
12 Plant Elevation ft 95 (above MSL) Static Pressure (design) psi *
13 Barometric Pressure psia 14,7 Air Temperature *
14 Relative humidity % 59 - 90 Rotation Speed rpm *
15 Amb. Temp. Min. / Max. / Av. °F 64.8 / 80.6 / 103.1 Air Control *
16 Wind Velocity ft/s 47,3 Driver ELECTRIC MOTOR
17 Seismic Design refer to SNI 03-1726-2012 Power HP 40 (*)
18 Others Condition Onshore Tropical marine Coupling V-BELT (*)
19 Environment Inlet Damper YES (*)
20 BURNER Overal Efficiency Min. 70% (*)
21 Number * Max Air Velocity ft/s *
22 Location / Orientation Bottom Center of furnace (*) / * Dimension / Weight ft / lb *
23 Manufacturer / Type */*
24 Heat Release Per Burner MMBtu/h *
25 Turndown Ratio 25% (*)
26 Fuel Type NATURAL GAS ELECTRIC MOTOR DRIVER
27 Fuel Pressure at Burner psi *
28 Atomisation Medium * Type / Number * / 1 FOR EACH FAN
29 Pilot / Ignitor: Manufacturer / Reference *
30 Type Electric Ignitor (*) Service Factor 1,15
31 Number * Speed rpm *
32 Operation * Winding *
33 Flame Detection: Enclosure TEFC
34 Type * Electrical Power (Volt / Hz / Phase / wires) 400 / 50 / 3 / 4
35 Number * Frame Size/Designation *
36 Noise Limitation (at 3.3') db(A) 85 Minimum Starting Voltage Volt *
37 Combustion efficiency % * Temperature Rise CLASS-B
38 Burner Management System REQUIRED, AS PER NFPA 85 Full Load Amps *
39 Locked Rotor Amps *
40 INCINERATOR/OXIDIZER SHELL (NOTE 7) Insulation CLASS F
41 Manufacturer / Type * / VERTICAL Starting Metode *
42 Dimensions L x W x H inch * Vertical Thrust Capacity (Up / Down) lb *
43 Shell Material * Dimension / Weight ft / lb */*
44 Refractory *
45 Refractory Anchor * STACK (Note 12)
SEPARATE / FREE
46 Burner Connection * Location / Type
STANDING
47 Jacket * No. Off *
48 Acces Door REQUIRED Height Above Grade ft *
49 Lifting Lugs REQUIRED Inside Diameter inch *
50 Slide Plates * Material / Thickness inch C.S / *
51 Viewing Port REQUIRED (Note 11) Corrosion Allowance inch *
52 Lining *
53 AIR BLOWER (FAN) (IF REQUIRED) (Note 9) Extend of Lining *
54 PRIMARY FAN Lining Thickness inch *
55 Number 1 Anchor Type *
* / CENTRIFUGAL AIR
56 Manufacturer / Type Stack Support (*)
BLOWER
3 * *
57 Air Fow Max (design) ft /h Design Temperature °F
58 Static Pressure (design) psi * Exit Velocity (Norm / Peak) ft/s */*
59 Air Temperature * Flue Gas Sample Connections *
60 Rotation Speed rpm * Aircaft Warning Lights *
61 Air Control * Weight lb *
62 Driver ELECTRIC MOTOR
63 Power HP 40 (*)
64 Coupling V-BELT (*) FUEL RACK / SKID
65 Inlet Damper YES (*)
66 Overal Efficiency Min. 70% (*) Instrumentation & Controls REQUIRED
67 Max Air Velocity ft/s * Valve & Piping REQUIRED
68 Dimension / Weight ft / lb * Fireproof NOT REQUIRED
69
 MECHANICAL DATA SHEET
FOR THERMAL OXIDIZER PACKAGE (ABG-SPX-102)
Judul Proyek Nomer Dokumen Date Page
EPC PEMBANGUNAN SP ABG STAGE 1
ABG1-EPC-TPEC-00-M0-DS-003 23-Jan-24 8 OF 8
DI LAPANGAN AKASIA BAGUS
1 SITE Indramayu, West java Manufacturer *
2 NO. OF UNIT 1 Serial no. *
3 Client : PT Pertamina EP Quantity : One (1)
4 Item : Thermal Oxidizer Package Location/Area : SP Akasia Bagus
5 Service : Acid Gas Outlet Amine & TEG Regeneration Incineration. Vendor : as per Pertamina PML
1 DESIGN/CONSTRUCTION REQUIREMENTS (Continued)
2 INSPECTION AND TESTING SURFACE TREATMENT AND PROTECTIVE COATING DATA
3 Radiography As per ABG1-EPC-TPEC-00-Q0-PL- Pickling & Passivation For Stainless Steel Parts
4 Ultrasonic 001_Shop Inspection and Test Plan & Surface Preparation/Painting AS PER ABG1-EPC-TPEC-00-L0-CS-004
ABG1-EPC-TPEC-00-Q0-PL-002_Field
5 Stress Relieving Inspection and Test Plan Bolts/Nuts A193 Gr. B7 / A194 Gr. 2H (Note 16)
As per ABG1-EPC-TPEC-00-Q0-PR-
6 Positive Material Identification Structural Bolt A325 (Note 16)
001_PMI
7 Other Tests & Inspection As per Applicable Specification PACKAGE DESIGN
8
9 DIMENSIONS AND WEIGHTS unit control panel REQUIRED
10 FOR TRANSPORT lifting lugs REQUIRED
11 Largest Piece: platform / ladders REQUIRED
12 Dimensions (LxWxH) ft * wiring within the skid REQUIRED
13 Weight lb * skid edge junction boxes REQUIRED
14 skid interface piping termination REQUIRED
15 Heaviest Piece:
16 Dimensions (LxWxH) ft * DESIGN CODES / STANDARDS
17 Weight lb * This data sheet shall be read in conjunction with project specification ABG1-EPC-TPEC-00-
18 M0-CS-002_Specification for Thermal Oxidizer Package.
19 Total Shipping Weight lb * All Applicable Project Documents, International Codes & Standards and National Standards
20 shall be inlined with Project Specification ABG1-EPC-TPEC-00-M0-CS-002_Specification for
21 ON FIELD Thermal Oxidizer Package
22 Footprint/Dimensions (LxWxH) ft *
23 Weight:
24 Empty lb *
25 Operating Conditions lb *
26 Hydrotest Conditions lb *
27
28 NOTE
29 1 * - Denote Vendor to advise / confirm
30 2 Performance Guarantees: The VENDOR shall guarantee the performance of the system with regard to process design, efficiency, safety and reliability under
31 all specified operating conditions. In addition, the VENDOR shall fulfill the guarantee specified on Process Data Page 5 and 6.
32 3 Flue gas emission shall comply with Indonesian Environmental discharge limits (Peraturan Menteri Lingkungan Hidup No. 13 Tahun 2009) for sulfur Themal Oxidizer
33 The SO2 limit at flue gas stack is 2600 mg/Nm3 measured at standard condition (25 oC, 1 atm) and all parameter is corrected with 0% of O2.
34 4 Minimum and maximum allowable inlet pressure of Thermal Oxidizer shall be advised by Vendor.
35 5 The vendor shall inform the Thermal Oxidizers turndown capacity.
36 6 Burner shall be capable to operate within range of 50-110% of design air condition
37 7 The Thermal Oxidizers shall be designed for outdoor unit installation in a marine tropical environtment.
38 8 Furnace of Thermal Oxidizer shall be supplied with refractory. Vendor shall choose best refractory material suitable for acid gas & operating condition
39 9 Vendor shall submit best design for Incinerator Types (natural or forced draft) & ensure that chosen design will perform as per design requirements.
40 If incinerator shall be supplied with forced draft type. All Rotating Equipment (Centrifugal Blower) shall be supplied with 2x100%.
41 The Forced Draft fan (if required) shall be equipped with an automated inlet damper to avoid possible fan surge at low air flow rates. Damper shall be of the multiple-blade type
42 10 As minimum Incinerator shall be fited with weather protection for burners, burner management system, combustion air intake and local control panel.
43 11 Facilities for viewing the burner flame shall be provided by means of special ports in the combustion chamber through the back-plate.
44 of the burner. It shall be possible to see the root, shape and length of the burner flame.
45 12 Access platforms and ladders shall be provided for all instrument/control/valves which require monitoring / maintenance.
46 13 Thermal Oxidizer shall be controlled by local PLC (interface to ICSS, via mobdus RTU) type Burner Management Start-Up panel that monitors
47 the equipment to ensure shutdown on unsafe condition, proper start-up, purging, and light off.
48 Vendor shall provide dedicated service engineering for communication test during:
49 - ICSS FAT
50 - ICSS SAT
51 14 Required field instrumentation shall include: Acid gas, permeate gas and fuel gas flow measurement, Control, isolation and venting, stack temperature
52 and O2 monitoring, flue temperature.
53 15 External Bolt and Nuts shall be with fluorocarbon-coated
54 16 Thermal Oxidizer Package capacity is exculeded 10% design margin
55 17 Motor with rating 37 kW and above shall be completed with space heater
56 18 Number of nozzles and relevant location, size, rating, isolation and utilities/disposal lines provision shall be confirmed by Vendor.
57 Utilities/disposal lines properties (e.g size, piping class, etc.) and arrangement shall be informed and confirmed by Vendor.
58 19 Site space available (HOLD)
59 Length = 10000 mm
60 Width = 5000 mm
61 Height = Open Space
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67