CREATING

VALUE FOR
PROCESS. PEOPLE. PLANET
OUR JOURNEY TOWARDS
EMPOWERING INDUSTRIES
Since 2010, ACME Process Systems Pvt. Ltd. has been a leading process equipment designer and manufacturer for
various industries. Specializing in advanced mixing technology, we have supplied agitators and mixers with improved
impeller designs, resulting in reduced power consumption and efficient heat & mass transfer rates. Our product range
includes high-pressure reactors, heat exchangers, columns, and various process equipment with a wide spectrum of
metallurgy. With a dedicated team of qualified professionals, we are proud to serve clients not only in India but also in
the USA, Oman, Qatar, Saudi Arabia, Malaysia, UAE, Bangladesh, Nepal, Sri Lanka, Iraq, and beyond.

SUCCESS
Growth of all
2024 Stakeholders

COMMITMENT
Quality & GLOBAL REACH
Energy Efficiency Serving Clients
Worldwide
2014
2018
EXPERTISE INNOVATION
Process Equipment Fluid Mixing
& Turnkey Solutions Technology

2010
Established
in Pune, India
REVOLUTIONIZING INDUSTRY
SOLUTIONS

Agitators / Mud Agitators / Static Mixers

Reactors / Vessels (GMP & Non GMP)

High Pressure Reactors & Hydrogenators

High-speed Dispersers / Twin Shaft Dispersers

Bio-Fermenters (Gas-Liquid- Solid 3 Phase Application)

Storage tanks (API- 650 Design)

Falling film evaporators & Multi Effect Evaporator

Distillation Columns (Tray/ Packed)

Heat Exchangers / Reboiler (Shell & Tube, Corrugated tubes.)

Turnkey automated plants

Downstream Processing Equipment like Nutsche Filter, RCVD, RPVD, ATFD

GMP Skids & aseptic modules

PIONEERING EFFICIENT, RELIABLE AND
SUSTAINABLE MIXING SOLUTIONS

Delve into ACME's expertise in mixing technology, offering solutions that

optimize efficiency, reduce batch times, and minimize operational costs.
Our agitators are designed to perform various functions in industrial plants,
including:
Homogenizing solutions and suspensions to achieve a uniform consistency.
Maintaining solutions in a mixed state and preventing concentration gradient
Dispersing a gas into a liquid solvent
Maintaining a consistent temperature of the solution inside a vessel
Enhancing rate of chemical reaction inside a reactor
Enhancing heat transfer from a jacket to reaction mass

IMPELLERS
Impellers are often described qualitatively as high flow, high shear or high efficiency and the choice of equipment required
to achieve the process result most efficiently is made on this basis.
There are four general classes of impellers used in stirred tanks/reactors operating in low to medium viscosity fluids
in the turbulent regime
Axial flow: Flow is directed down toward the base of the vessel
Mixed Flow: These impellers generate both axial and radial components of velocity and the distribution between the
two can be controlled by adjusting the impeller diameter to vessel diameter ratio
Radial Flow: These impellers generate a strong radial component of velocity directed at the vessel wall.
Radial Flow: High Speed Dispersers: These impellers look like circular-saw blades with alternating teeth angled up and
down which operate at high rotational tip speeds and are used for processes requiring significant size reduction, such as
dispersion and de-agglomeration.
APPLICATIONS
Liquid Blending, Solid Dissolution & Suspension Emulsion
Solid- Liquid Dispersion (Non-Newtonian Fluid) Crystallization
Heat & Mass Transfer applications Mud Mixing
Solid- Liquid Dispersion (Non-Newtonian Fluid)
Gas Dispersion (Hydrogen, Oxygen, Ethylene, etc.)
Mixing plays a key role in a wide range of industries
mentioned below.
Specialty & Fine Chemicals
Agrochemicals
Pharmaceuticals
Petrochemicals
Biotechnology
Paints and automotive finishes
Cosmetics and consumer products
Food & Beverages
Drinking water and wastewater treatment
Pulp and paper.
Mineral processing
Polymer processing and Adhesive
IMPELLER TECHNOLOGY

AA-302/AA-303- This impeller gives AA-304- High Viscosity-Hydrofoil AA-405- Gas-Liquid-Solid

a huge power savings as most of the impeller developed for applications Application. Used for better gas hold
power is converted into flow bearing having viscosity up to 160000 cPs. up, dispersion and uniform solid
axial velocity vectors. This is used for Gives much better flow in high suspension. At same power as that
various flow based application viscosity. Also used for a mix of shear of primitive impellers 15% more
having viscosity less than 4000 cPs. and flow type application. Pressure mass transfer/yield. This hydrofoil
Has shown huge power savings, type flow pattern can be used as down as well as
lowered batch times & improved up-pumping.
process results

CBT-601- Shear-Gas-Used for Pitched Blade Turbine- Used for Cowl's Disc- Saw Tooth-Used for
gas-liquid application where shear is high as well as low viscosity high shear applications. Breaking of
not detrimental to process. It's a application. Has both axial as well as solids inside liquid mass. Dispersion
reformed version of Rushton, for radial velocity vectors. Helps in applications. Mostly designed as a
lower power gives the same application where flow and shear are direct driven (motor speed) with high
performance. Better when used as a required. Largely replaced by AA-302 tip speeds for cutting action
combination with AA-405 or AA-303 because of power efficiency

ANCHOR- This impeller is generally Marine Propeller- Used for specific Double Twist DB-1 Specially
used for very high viscosity applications where high solidity of designed impeller for bottom entry
applications. Also it used for marine propeller helps. High costs as agitators. Widely used in brewery
applications where material sticks to it requires more material. Axial flow plants. It generates multiple direction
the wall of vessel and heat transfer impeller adapted from rigs propel flow which ensures no settling at the
on jacket on outside the tank is impellers. Performs in high viscosity bottom
hampered. Spiral helix performs as well.
better than Anchor

SPIRAL HELIX- Single flight & FBT-101- Rushton-Primitive impeller

CBT-602- Shear-Gas-Liquid-Used for
double flight impellers with screw used for shear applications. Also
gas- liquid application where shear is
arrangement. Used for crystallization used in gas- liquid applications
not detrimental to process. This is
process where material is either high where shear is not detrimental to
reformed version of CBT-601, it has
viscous or solid formed due to process.
ellipsoidal design. For lower power it
condensation crystallization stick to
gives the better performance.
the walls/cooling surface of vessel
PROCESS REACTOR & PROCESS VESSELS

ACME is leading Designer, Manufacturer & Exporter of GMP, CGMP,

Non-GMP Process Reactors & Process Vessel in India.
We are focused on delivering customized designs of reactor & process
vessels that perfectly align with client process requirements.
Our manufacturing legacy is marked by a strong commitment to excel
in manufacturing Reactor, High-pressure Reactor & High-Pressure
Vessel.
A team of highly qualified engineers and professionals competent in
their respective fields are working with ACME to deliver a wide variety
of products to meet the demands of our clients.

GMP REACTOR

REACTOR FUNCTIONAL
SPECIFICATIONS
Capacity: 50 L to 100 KL
Pressure Range: 0-100 Barg
Temperature Range: -200 to 350oC
Surface Finish - ≤ 0.4 µm.
Types – Monoblock or Flanged with Half Coil
Limpet, Conventional Jacket, Dimple Jacket,
Laser welded Jacket.
MOC - Hastelloy, Inconel, Nickel, Stainless Steel,
Carbon Steel, and Chrome-Moly-Vanadium Steels.
Complying with ASME Sec VIII Div 1 & ASME BPE
Standards
Certifications - CE / PED / ASME U Stamp NON-GMP REACTOR

We also manufacture explosion bonded reactor which

are used for critical processes with corrosive &
hazardous chemicals.
Our reactors & vessels cater to a various industry such
as Specialty Chemicals, Chemical, Pharmaceutical,
API Bulk Drug, Paint, Adhesive, Food, Petrochemical
etc.

HIGH PRESSURE EXPLOSION

BONDED REACTOR
HYDROGENATION SYSTEM
The hydrogenation reaction usually involves a three-phase slurry- liquid oil,
the solid catalyst in slurry phase and the hydrogen bubbles as the gas
phase. As there are a number of phase boundaries the mass transfer, and
especially the hydrogen dispersion, is a very important factor. The mixing
system that is employed in the reactor influences the mass transfer
coefficient of the gas-liquid transfer greatly.
The types of mixing systems currently in use can be divided into two broad
types.
Stirred Reactors
(External) Loop reactors
STIRRED REACTORS
These are usually batch "dead-end" reactors where there is no external
recirculation of hydrogen.
The impellers used in Hydrogenator can be categorized as follows:
PITCHED BLADE TURBINE (PBT) WIDE BLADE HYDROFOIL
The application of these 4 bladed IMPELLER (AA-405)
impellers in Hydrogenator is These 4 bladed impellers generate an
majorly to re-entrain the hydrogen axial flow pattern and is especially used for
gas near the liquid surface in the Gas- holdup. This increases the residence
reaction mass and increase the time of hydrogen gas inside the vessel,
residence time as well as reduce improving the mass transfer rate and
the batch time. eventually reducing the overall batch time.

CURVED BLADE TURBINE

(CBT-602)
These 6 Bladed radial flow impellers are used especially to impart shear in a
Gas-Liquid-Solid application. It consumes lower power and gives same performance
as Rushton Turbine. The hydrogen is usually introduced using a sparger ring below
CBT impeller or passing through a hollow shaft by sucking it from the head space.

SALIENT FEATURES OF ACME’S IMPELLER TECHNOLOGY

FOR HYDROGENATOR
Very high vessel side heat transfer coefficients, which Eliminates use of Barrier Fluids (Thermosyphon,
approach boiling coefficients Forced Lubrication).
Enhanced Gas-Liquid and Liquid Mass Transfer rates Minimal friction saves power.
Vigorous Gas-Liquid-solid mixing Suitable for pressure fluctuations.
Large gas-liquid interfacial areas No maintenance required.
Reduced Batch times No spares required.
Minimal side reactions Cutting edge of shaft sealing technology.
Excellent Batch-to-Batch Repeatability Various capacities available, Customizable.
Batch Recipe System. Compact Design.
BIO-FERMENTERS (GAS-LIQUID- SOLID
3 PHASE APPLICATION)

ACME Process Systems specializes in designing and

manufacturing fermenters that adhere to the latest industrial
standards, including ASME Sec VIII Div 1/ ASME BPE. Our
fermenters are meticulously tailored to meet the specific
requirements of microbial, yeast, and fungal product cultivation
processes. These processes are dynamic, with shorter run
times due to accelerated cell doubling rates and increased
oxygen uptake requirements (OUR). Consequently, there is a
heightened demand for improved airflow and agitation
capabilities.

Our fermenters are designed to accommodate both batch

and continuous operations, offering flexibility to our valued
customers. The systems can be operated in fully automated
mode using PLC/ SCADA or DCS based Control Systems,
or in a semi-automated model.
With a focus on precision and control, our fermenters are
equipped with automated control loops and retractable
sensors to ensure accurate monitoring of crucial process
parameters such as temperature, pressure, pH, and
dissolved oxygen (DO). We prioritize accuracy and reliability
in maintaining optimal conditions throughout the
fermentation process.

FEATURES

Sterilizable Zero dead-leg sampling valves and Automatic Exhaust Gas Pressure Monitoring &
flush bottom valve. Control.
Sterile transfer. Mobile Application
Aeration Control through rotameter/MFC. SMS Alert Facility.
Automatic Nutrient Feeding Control. Supervisory Control and Data Acquisition (SCADA).
Automatic Agitation Control. Standardization.
Automatic Back Pressure Monitoring. Validation of Documentation (DQ/IQ/OQ/PQ Protocols)
Automatic DO/pH/OD Control (Cascade Control). Automatic Temperature Control.
Batch Recipe System. Automatic Vessel Sterilization Control.
TWIN SHAFT DISPERSER: (TSD)
ACME demonstrates expertise in the production of Twin Shaft
Dispersers (TSD) with its co-axial compact design, ideal for
applications requiring mixing and dispersion of solids. The
high-speed cowl disc ensures solid dispersion in liquid, while
the slow-speed anchor impeller provides excellent overall
mixing and improved heat transfer by scrapping the wall of the
vessel.

APPLICATIONS:
Water/ Solvent based Paint Dispersion
Adhesives Manufacturing
Pigment Dispersion
Ink Manufacturing.

SPECIFICATION:
Normal operating viscosity range:
Up to 3,00,000 centipoise (cP)
Motor specification: 5 kW to 200 kW & above
Capacity: 50 L to 10 KL
Operation: Hydraulic Lifting/Vessel Mounted Lifter

HIGH-SPEED DISPERSERS
(HSD)
ACME specializes in the production of High-speed Dispersers
COUNTER
WEIGTH

(HSD) designed for mixing, dispersing, and dissolving various

viscous materials. The highly rotating cowl disc applies strong
shear, impact, and crush forces to quickly mix, dissolve,
disperse, and grind materials, while the blades are rotated at
optimal speeds to ensure the proper flow pattern and desired
consistency is achieved.
COUNTER
WEIGTH

7 APPLICATIONS:
Pigment Dispersion
Water / Solvent based paint Dispersion
~1470 RPM
Adhesives Manufacturing
Food Processing
Emulsification

SPECIFICATION:
Normal operating viscosity range: 1 cP to
1,00,000 centipoise (cP)
Motor specification: 5 kW to 200 kW
Capacity: 0.5 KL to 10 KL
Lifting option: Hydraulic
HEAT AND MASS TRANSFER EQUIPMENT
HEAT EXCHANGER
ACME Manufacturers shell and tube heat exchangers, offering
both plain and corrugated tube options.
These heat exchangers serve a variety of purposes across
industries, including condensers, reboilers, heaters, coolers,
falling film reboilers, kettle reboilers, thermo-syphon reboilers,
and heat recovery exchangers.
Additionally, we utilize advanced simulation software such as
HTRI and ASPEN EDR for the thermal design of heat
exchangers. This meticulous approach guarantees the highest
level of performance and efficiency.
SHELL & TUBE HEAT EXCHANGER

FUNCTIONAL SPECIFICATION:
Capacity: Area 606 m2 & Above
Pressure Range: 0-100 Bar g
Temperature Range: -200 to 350oC
Types of Heat Exchanger – Shell & Tube, Double Pipe, Finned Tube, U Tube, Drop out Box.
MOC - Hastelloy, Inconel, Nickel, Duplex, Stainless Steel & Carbon Steel,etc.
Complying with ASME Sec VIII Div 1 & TEMA Standards
Certifications - CE / PED / ASME U Stamp

DISTILLATION COLUMNS (TRAY/ PACKED)

ACME is a leading manufacturer and supplier of distillation columns, offering a diverse range of construction materials.
Our comprehensive portfolio caters to various distillation column needs, including batch, continuous, azeotropic, extractive
distillation, or fractionation.
What sets us apart is our commitment to providing complete turnkey solutions for distillation systems, including
accompanying components such as heat exchangers, receivers, piping, and instrumentation automation.
Our highly qualified engineers specialize in distillation column design, excelling in process design, simulation, and
hydraulic design calculations, instrumentation & Automation to ensure optimal performance and efficiency. We offer
custom designs tailored to meet specific project requirements.

FUNCTIONAL SPECIFICATION:
Type – Packed/Tray
Diameter – up to 2.4 Meter (capability of manufacturing up to 3 meters in our factory)
Height – up to 30 Meter (capability of manufacturing
up to 60 meters in our factory with body flange design)
MOC - Hastelloy, Inconel, Nickel, Duplex, Stainless Steel,
Carbon Steel, and Chrome-Moly-Vanadium Steels
Complying with ASME Sec VIII Div 1 Standards
Certifications - CE / PED / ASME U Stamp
APPLICATIONS
Solvent Recovery
Purification
Separation
TURNKEY PROJECT
Our dedicated technical team supports businesses throughout the project lifecycle, from engineering design to final
commissioning, ensuring high-quality products that meet industry standards. With extensive experience in managing
turnkey projects for major manufacturing units, we adhere to international norms such as GMP, USFDA, and cGMP. Even
after project handover, we provide ongoing support to minimize downtime and ensure uninterrupted production.
Our cost-effective solutions elevate project efficacy, leading to enhanced performance, and our strong global presence
underscores our commitment to excellence in project management.
We provide solution as per your industry needs such as:
Conceptual Design
Basic and Detail Engineering
Process Design
Mechanical Design & Manufacturing
3D Modelling
Plant Layout
Piping Design and Layout
Instrumentation & Process Control
Automation using PLC/SCDA & DCS
Logistics
Erection & Commissioning
Standardization
Validation of Documentation
(DQ/IQ/OQ/PQ Protocols)
Training
After sales service
INFRASTRUCTURE
ACME’s advanced infrastructure is well-equipped with
sophisticated tools, equipment, and machinery, utilized by
diligent professionals for manufacturing the product line.
ACME has also appointed experts and developed an
advanced R&D cell, ensuring that the products and
solutions offered meet international quality standards.
Under the supervision of its highly experienced
leadership team, ACME Process Systems Pvt. Ltd. has
carved out a reputable position in the market,
emphasizing quality, innovation, and client satisfaction.

Unit 1 U Stamp Manufacturing facility with 3 Floor Furnished office Area of 45,000 sq. ft.

Unit 2 Manufacturing facility Area of 35,000 sq. ft.

Unit 3 Manufacturing facility Area of 55,000 sq. ft.

Unit 4 Centralized Store Area of 10,000 sq. ft.

Unit 5 Centralized Preparatory Area Area of 6000 sq. ft.

Store
Project & Project Coordinator
9 5
Account & Purchase Production & Planing
11

Support - R&D, HR & Admin, IT, 19

14
Logistic & Services
Quality 14
19
18 Estimate & Design
Sales & Application
 GLOBAL FOOTPRINT
Our global footprint proudly showcases ACME's widespread reach, with clients from various countries benefiting from our
diverse range of products and solutions. ACME's innovative solutions have been trusted by clients worldwide, reaffirming
our commitment to excellence on a global scale.

Trinidad & Tobago Europe

Kuwait
Ghana Egypt Nepal
Oman
Turkey
Bangladesh
Iraq
USA Ukraine Malaysia

Nigeria

United Arab
Emirates
( Dubai, Abu Dhabi)

Sri Lanka

Qatar

Saudi Arabia

Uganda

Zambia
 CERTIFICATE OF
AUTHORIZATION

� The named company is authorized by The American Society of Mechanical Engineers

(ASME) for the scope of activity shown below in accordance with the applicable rules of
the ASME Boiler and Pressure Vessel Code. The use of the ASME Single Certification
�� �!�"�#�$�#���%�"� Mark and the authority granted by this Certificate of Authorization are subject to the
provisions of the agreement set forth in the application. Any construction stamped with
the ASME Single Certification Mark shall have been built strictly in accordance with the
provisions of the ASME Boiler and Pressure Vessel Code.
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Managing Director, Standards & Engineering Services

Contact Us
[email protected] Unit.1-Plot No. E-6, G Block, Opposite NARI,
Bhosari MIDC Pune-411026
www.acmeprocess.net
Unit.2-Plot No. EL-21/2, MIDC Bhosari,
+91 84849 58770
Pune-411026
+91-2067323313
Unit.3-Plot No.D-I 25/26/10, Pimpri Industrial
Area, Chinchwad MIDC