CAS 1 / CA 1 / CA 2 Basic Unit

EN

Installation and operating instructions

2103V005

9000-606-26/30

*9000-606-26/30*
 Contents

Contents
5.3 Spittoon connections . . . . . . . . 21
EN
5.4 Station selection valve / safety
valve . . . . . . . . . . . . . . . . . . . . . 21
Important information 5.5 Amalgam separation . . . . . . . . . 22
1 About this document . . . . . . . . . . . . . 3 5.6 Sediment level measurement . . . 22
1.1 Warnings and symbols . . . . . . . 3 5.7 Operating problems . . . . . . . . . . 22
1.2 Copyright information . . . . . . . . 4 5.8 Service key . . . . . . . . . . . . . . . . 22
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Intended purpose . . . . . . . . . . . 4
2.2 Intended use . . . . . . . . . . . . . . . 4
2.3 Improper use . . . . . . . . . . . . . . . 5 Assembly
2.4 Systems, connection with other 6 Requirements . . . . . . . . . . . . . . . . . . . 23
devices . . . . . . . . . . . . . . . . . . . 5 6.1 Installation/setup room . . . . . . . 23
2.5 General safety information . . . . . 5 6.2 Setup options . . . . . . . . . . . . . . 23
2.6 Specialist personnel . . . . . . . . . 5 6.3 Hose materials . . . . . . . . . . . . . 23
2.7 Notification requirement of seri- 6.4 Installation and routeing of hoses
ous incidents . . . . . . . . . . . . . . . 5 and pipes . . . . . . . . . . . . . . . . . 23
2.8 Electrical safety . . . . . . . . . . . . . 5 6.5 Information about electrical con-
2.9 Only use original parts . . . . . . . . 6 nections . . . . . . . . . . . . . . . . . . 23
2.10 Transport . . . . . . . . . . . . . . . . . . 6 6.6 Information about connecting
2.11 Disposal . . . . . . . . . . . . . . . . . . 6 cables . . . . . . . . . . . . . . . . . . . . 23
7 Combination variants . . . . . . . . . . . . . 24
7.1 Single-station combination suc-
tion unit . . . . . . . . . . . . . . . . . . . 24
Product description 7.2 With buffer vessel as CA 2 . . . . 24
3 Overview . . . . . . . . . . . . . . . . . . . . . . . 7 8 Installation . . . . . . . . . . . . . . . . . . . . . . 25
3.1 Scope of delivery . . . . . . . . . . . . 7 8.1 Combining devices safely . . . . . 25
3.2 Accessories . . . . . . . . . . . . . . . . 7 8.2 Installation of the CAS 1 in treat-
3.3 Optional items . . . . . . . . . . . . . . 7 ment units . . . . . . . . . . . . . . . . . 25
3.4 Consumables . . . . . . . . . . . . . . 7 8.3 Installation in a housing . . . . . . . 26
3.5 Wear parts and replacement 8.4 Installation of the CA 1 next to
parts . . . . . . . . . . . . . . . . . . . . . 7 the suction unit . . . . . . . . . . . . . 26
4 Technical data . . . . . . . . . . . . . . . . . . . 9 8.5 Power supply . . . . . . . . . . . . . . 27
4.1 CAS 1 Combi-Separator . . . . . . 9 8.6 Electrical connections, controller . 27
4.2 CA 1 Amalgam Separator . . . . . 11 8.7 Electrical connections . . . . . . . . 28
4.3 CA 2 basic unit . . . . . . . . . . . . . 13 8.8 Network connection . . . . . . . . . 29
4.4 Information about the EMC . . . . 15 8.9 Connections and displays of the
4.5 Type plate . . . . . . . . . . . . . . . . . 18 control . . . . . . . . . . . . . . . . . . . . 30
4.6 Evaluation of conformity . . . . . . 18 8.10 LEDs and symbols . . . . . . . . . . 31
4.7 Approvals . . . . . . . . . . . . . . . . . 18 9 Commissioning . . . . . . . . . . . . . . . . . . 31
5 Operation . . . . . . . . . . . . . . . . . . . . . . 19 9.1 Monitoring the unit via the net-
work . . . . . . . . . . . . . . . . . . . . . 31
5.1 Operation . . . . . . . . . . . . . . . . . 21
5.2 Separation . . . . . . . . . . . . . . . . . 21 10 Service program . . . . . . . . . . . . . . . . . 33

9000-606-26/30 2103V005 1
 Contents

11 Description of the service program . . 34

11.1 Service program ON/OFF . . . . . 34
11.2 Display test . . . . . . . . . . . . . . . . 34 Appendix
11.3 Sediment level measurement . . . 34
EN 18 Handover record . . . . . . . . . . . . . . . . . 47
11.4 Motor start - motor braking . . . . 34
11.5 Input and output signals . . . . . . 34

Usage
12 Display/handling . . . . . . . . . . . . . . . . . 35
12.1 Ready for operation . . . . . . . . . . 35
12.2 Amalgam collector vessel is 95%
full . . . . . . . . . . . . . . . . . . . . . . . 35
12.3 Amalgam collector vessel is
100% full . . . . . . . . . . . . . . . . . . 35
12.4 Amalgam collector vessel not in
position . . . . . . . . . . . . . . . . . . . 35
12.5 Motor fault . . . . . . . . . . . . . . . . . 36
13 Disinfection and cleaning . . . . . . . . . . 36
13.1 After every treatment . . . . . . . . . 36
13.2 Daily after the end of treatment . 36
13.3 Once or twice a week before the
midday break . . . . . . . . . . . . . . 37
14 Replace the amalgam collector ves-
sel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
14.1 Disposal of the collector vessel . 37
15 Maintenance . . . . . . . . . . . . . . . . . . . . 39
15.1 Additional maintenance work for
CA 2 . . . . . . . . . . . . . . . . . . . . . 39
15.2 Tests . . . . . . . . . . . . . . . . . . . . . 40

Troubleshooting
16 Tips for operators and service techni-
cians . . . . . . . . . . . . . . . . . . . . . . . . . . 41
16.1 Replacing the fuse . . . . . . . . . . . 45
17 Transporting the unit . . . . . . . . . . . . . 45
17.1 Close CA 1 . . . . . . . . . . . . . . . . 45
17.2 Close CAS 1 . . . . . . . . . . . . . . . 46
17.3 Close CA 2 . . . . . . . . . . . . . . . . 46

2 9000-606-26/30 2103V005
 Important information

Important information SIGNAL WORD

Description of the type and source of
danger
1 About this document Here you will find the possible conse- EN
These installation and operating instructions rep- quences of ignoring the warning
resent part of the unit. ❯ Follow these measures to avoid the
If the instructions and information in these danger.
installation and operating instructions are
not followed, Dürr Dental will not be able The signal word differentiates between four levels
to offer any warranty or assume any liabil- of danger:
ity for the safe operation and the safe – DANGER
functioning of the unit. Immediate danger of severe injury or death
– WARNING
The German version of the installation and oper- Possible danger of severe injury or death
ating instructions is the original manual. All other
– CAUTION
languages are translation of the original manual.
Risk of minor injuries
These installation and operating instructions
apply to: – NOTICE
CAS 1 Risk of extensive material/property damage
REF: 7117-100-50; 7117-100-50E; Other symbols
7117-100-53; 7117-100-54; 7117-100-54E; These symbols are used in the document and on
7117-100-57; 7117-100-59; 7117-100-60; or in the unit:
7117-100-60E; 7117-100-61; 7117-100-62;
7117-100-63; 7117-981-50 Note, e.g. specific instructions regarding
CA 1 efficient and cost-effective use of the unit.
REF: 7117-100-90; 7117-100-90E;
7117-100-91 Refer to Operating Instructions.
CA 2 Basic unit
REF: 7117-100-95

1.1 Warnings and symbols Wear protective gloves.

Warnings
The warnings in this document are intended to Disconnect all power from the unit.
draw your attention to possible injury to persons
or damage to machinery.
The following warning symbols are used: Hose manifold connection

General warning symbol

Spittoon connections
Biohazard warning

The warnings are structured as follows: Suction unit connection

Drain connection

Connection for supply with filter

9000-606-26/30 2103V005 3
 Important information

Unit in operation
2 Safety
Dürr Dental has designed and constructed this
unit so that when used properly and for the inten-
Unit operation interrupted ded purpose it does not pose any danger to
EN people or property.
Despite this, the following residual risks can
Audible signal/melody sounds remain:
– Personal injury due to incorrect use/misuse
Do not reuse – Personal injury due to mechanical effects
– Personal injury due to electric shock
– Personal injury due to radiation
CE labelling – Personal injury due to fire
– Personal injury due to thermal effects on skin
Order number – Personal injury due to lack of hygiene, e.g.
infection
Serial number
2.1 Intended purpose
Medical device CAS 1
The CAS 1 Combi-Separator is designed for
Health Industry Bar Code (HIBC) continuous separation of liquids and air and for
separation of amalgam from the entire waste
water from dental treatment units.
Manufacturer
CA 1 / CA 2 basic unit
The amalgam separator is designed for the sepa-
1.2 Copyright information ration of amalgam from the entire waste water
All circuits, processes, names, software pro- from dental treatment units.
grams and units mentioned in this document are
protected by copyright. 2.2 Intended use
The Installation and Operating Instructions must
not be copied or reprinted, neither in full nor in CAS 1
part, without written authorisation from Dürr Den- The Combi-Separator is designed for installation
tal. in the suction line of a dry suction system after
the hose manifold and spittoon.
Service, maintenance, recurring tests and clean-
ing must be performed in accordance with the
manufacturer's information.
The permissible flow rate must be observed.
A rinsing unit is required for surgical procedures
and for procedures using prophy powders.
The disposable amalgam containers must only
be used once.
CA 1 / CA 2 basic unit
The amalgam separator is designed for installa-
tion downstream of an air/water separation sys-
tem.
Service, maintenance, recurring tests and clean-
ing must be performed in accordance with the
manufacturer's specifications.
The permissible flow rate must be observed.

4 9000-606-26/30 2103V005
 Important information

The disposable amalgam containers must only ❯ The Installation and Operating Instructions
be used once. must be accessible to all operators of the unit
at all times.
2.3 Improper use
Any use of this appliance / these appliances 2.6 Specialist personnel EN
above and beyond that described in the Installa-
Operation
tion and Operating Instructions is deemed to be
incorrect usage. The manufacturer cannot be Unit operating personnel must ensure safe and
held liable for any damage resulting from incor- correct handling based on their training and
rect usage. The operator will be held liable and knowledge.
bears all risks. ❯ Instruct or have every user instructed in han-
This includes: dling the unit.
– Use for separation of dust, sludge, plaster or Installation and repairs
similar. ❯ Installation, readjustments, alterations,
– Use in conjunction with flammable or explosive upgrades and repairs must be carried out by
mixtures. Dürr Dental or by qualified personnel specifi-
– Installation in a manner that does not comply cally approved and authorized by Dürr Dental.
with the installation instructions, in particular
installation in rooms containing a potentially 2.7 Notification requirement of
explosive atmosphere. serious incidents
– Cleaning and disinfection with agents contain-
The operator/patient is required to report any
ing sodium hypochlorite or potassium hypo-
serious incident that occurs in connection with
chlorite.
the device to the manufacturer and to the com-
petent authority of the Member State in which
2.4 Systems, connection with the operator and/or patient is established/resi-
other devices dent.
Additional devices connected with medical elec-
trical devices must be proven to conform with 2.8 Electrical safety
their corresponding IEC or ISO standards. All ❯ Comply with all the relevant electrical safety
configurations must continue to comply with the regulations when working on the unit.
standard requirements for medical systems (see ❯ Never touch the patient and unshielded plug
IEC 60601-1). connections on the device at the same time.
Whoever connects additional devices to medical
❯ Replace any damaged cables or plugs immedi-
electrical devices automatically becomes the sys-
ately.
tem configurator and is responsible for ensuring
that the system corresponds with the standard Observe the EMC rules concerning medical
requirements for systems. Local laws take priority devices
over the requirements outlined above. ❯ The unit is intended for use in professional
healthcare facilities (in accordance with IEC
2.5 General safety information 60601-1-2). If the appliance is operated in
❯ Always comply with the specifications of all another environment, potential effects on elec-
guidelines, laws, and other rules and regula- tromagnetic compatibility must be taken into
tions applicable at the site of operation for the account.
operation of this unit. ❯ Do not operate the unit in the vicinity of HF sur-
❯ Check the function and condition of the unit gical instruments or MRT equipment.
prior to every use. ❯ Keep a minimum distance of 30 cm between
❯ Do not convert or modify the unit. the unit and mobile radio devices.
❯ Comply with the specifications of the Installa- ❯ Note that cable lengths and cable extensions
tion and Operating Instructions. have effects on electromagnetic compatibility.

9000-606-26/30 2103V005 5
 Important information

2.10 Transport
NOTICE
The original packaging provides optimum protec-
Negative effects on the EMC due to tion for the unit during transport.
non-authorised accessories If required, original packaging for the unit can be
EN ❯ Use only Dürr Dental parts or accesso- ordered from Dürr Dental.
ries specifically approved by Dürr Den-
Dürr Dental will not accept any responsi-
tal.
bility or liability for damage occurring dur-
❯ Using any other accessories may result
ing transport due to the use of incorrect
in increased electromagnetic interfer-
packaging, even where the unit is still
ence emissions or the unit having
under guarantee.
reduced electromagnetic immunity,
leading to an erroneous operation ❯ Only transport the unit in its original packaging.
mode. ❯ Keep the packing materials out of the reach of
children.
NOTICE
Erroneous operation mode due to use
2.11 Disposal
immediately adjacent to other devices The unit may be contaminated. Instruct
or with other stacked devices the company disposing of the waste to
❯ Do not stack the unit together with take the relevant safety precautions.
other devices. ❯ Decontaminate potentially contaminated parts
❯ If this is unavoidable, the unit and other before disposing of them.
devices should be monitored in order
❯ Uncontaminated parts (e.g. electronics, plastic
to ensure that they are working cor-
and metal parts etc.) should be disposed of in
rectly.
accordance with the local waste disposal regu-
lations.
2.9 Only use original parts ❯ If you have any questions about the correct
❯ Only use accessories and optional items that disposal of parts, please contact your dental
have been recommended or specifically trade supplier.
approved by Dürr Dental. An overview of the waste keys for Dürr
❯ Only use only original wear parts and replace- Dental products can be found in the
ment parts. download area at:
DÜRR MEDICAL accepts no liability for www.duerrdental.com
damages or injury resulting from the use Document no.: P007100155
of non-approved accessories or optional
accessories, or from the use of non-origi-
nal wear parts or replacement parts.
The use of non-approved accessories,
optional accessories or non-genuine wear
parts / replacement parts (e.g. mains
cables) can have a negative effect in
terms of electrical safety and EMC.

6 9000-606-26/30 2103V005
 Product description

3.2 Accessories
Product description The following items are required for operation of
the device, depending on the application:
Disposable amalgam container . . . 7117-033-00
3 Overview Disposable amalgam container for EN
CA 2 . . . . . . . . . . . . . . . . . . . . . . . 7117-037-00

3.3 Optional items

The following optional items can be used with the
device:
Various installation sets are available on request.
Display panel . . . . . . . . . . . . . . . 7805-116-00E
Cable for display panel, 1 m . . . . 9000-119-043
Cable for display panel, 3 m . . . . 9000-119-042
Station selection valve . . . . . . . . . . 7560-500-60
Station selection valve for CAS 1 /
CS 1 . . . . . . . . . . . . . . . . . . . . . . . 7560-500-80
Place selection valve for CAS 1 . . . 7560500082
Rinsing unit II . . . . . . . . . . . . . . . . 7100-250-50
1 2 Vario rinsing unit . . . . . . . . . . . . . . 7100-260-50
1 CAS 1 Combi-Separator Housing . . . . . . . . . . . . . . . . . . . . 7117-800-51
2 CA 1 Amalgam Separator Safety transformer 24 V, 100 VA . . 9000-150-46
Surge tank for CA 1 . . . . . . . . . . . 7117-800-60
3.1 Scope of delivery OroCup care system . . . . . . . . . . . 0780-350-00
Depending on the variant, the scope of Test vessel . . . . . . . . . . . . . . . . . . 7117-064-00
delivery can vary slightly.
3.4 Consumables
The following items are included in the scope of The following materials are consumed during
delivery: operation of the device and must be ordered
CAS 1 . . . . . . . . . . . . . . . . . . . . . 7117-100-5x separately:
or Disposable amalgam container . . . 7117-033-00
CAS 1 . . . . . . . . . . . . . . . . . . . . . 7117-100-6x Disposable amalgam container for
– Combi-Separator CA 2 . . . . . . . . . . . . . . . . . . . . . . . 7117-037-00
– or Combi-Separator incl. station selection DürrConnect protective strainer,
valve 5 pieces . . . . . . . . . . . . . . . . . . . 0700-700-18E
– Rinsing unit DürrConnect protective strainer,
– Replacement disposable amalgam container 5 pieces . . . . . . . . . . . . . . . . . . . 0700-700-28E
– Installation and Operating Instructions Orotol plus (2.5 litre bottle) . . . . . CDS110P6150
– Operating Handbook MD 550 spittoon bowl cleaner
CA 1 . . . . . . . . . . . . . . . . . . . . . . . 7117-100-9x (750 ml bottle) . . . . . . . . . . . . . . CCS550C4500
– Amalgam separator MD 555 cleaner (2.5 litre bottle) . CCS555C6150
– Surge tank
– Housing 3.5 Wear parts and replacement
– Replacement disposable amalgam container parts
– Installation and Operating Instructions The following working parts need to be changed
– Operating Handbook at regular intervals (refer to the "Maintenance"
section):
Bellows . . . . . . . . . . . . . . . . . . . . 7117-420-25E
Service kit (3-year interval) . . . . . . 7117-980-32

9000-606-26/30 2103V005 7
 Product description

Service kit (5-year interval) . . . . . . 7117-980-30

Information about replacement parts is
available from the portal for authorised
specialist dealers at:
EN www.duerrdental.net

8 9000-606-26/30 2103V005
 Product description

4 Technical data
4.1 CAS 1 Combi-Separator
Electrical data EN
Rated voltage V 24 AC 24 DC 36 DC
Frequency Hz 50 / 60 - -
Rated power VA 100
Current consumption in stand-by mA 200 70 70
Signal input from the hose manifold V 24 AC
Hz 50 / 60
V 24 - 36 DC
Signal output V 24 DC
mA 300

Media
Air flow volume l/min £ 350
Flow rate high
The suction system must be suitable for a high flow rate in accordance with EN ISO 10637.
Max. pressure hPa/mbar -160
Min. volume of aspiration fluid l/min ³ 0.1
max. l/min £ 1.0
Water supply, spittoon l/min £3
Total flow of waste liquids l/min £4
Usable volume in amalgam collecting con-
tainer ccm approx. 90
Replacement interval 4 - 6 months

General data
Drive motor nominal speed rpm 2800
Operating mode S5 95% duty cycle *
Type of protection IP 20
Protection class II
Noise level ** approx. dB(A) 45
Dimensions (H x W x D) mm 255 x 157 x 110
Weight, approx. kg 2.7
Separation rate % ³ 95

* DC = duty cycle
** Noise level in accordance with EN ISO 3746

Network connection
LAN technology Ethernet

9000-606-26/30 2103V005 9
 Product description

Network connection
Standard IEEE 802.3u
Data rate Mbit/s 100
EN Connector RJ45
Type of connection Auto MDI-X
Cable type ³ CAT5

Ambient conditions during storage and transport

Temperature °C -10 to +60
Relative humidity % < 95

Ambient conditions during operation

Temperature °C +10 to +40
Relative humidity % < 70

Classification
Medical Device Class I

10 9000-606-26/30 2103V005
 Product description

4.2 CA 1 Amalgam Separator

Electrical data
Rated voltage V 24 AC 24 DC 36 DC
Frequency Hz 50 / 60 - - EN
Rated power VA 60
Current consumption in stand-by mA 200 70 70
Signal input from the hose manifold V 24 AC
Hz 50 / 60
V 24 - 36 DC

Media
Fluid amount, minimum l/min ³ 0.1
Total flow of waste liquids l/min £4
Usable volume in amalgam collecting con-
tainer ccm c. 90
Replacement interval 4 - 6 months

General data
Drive motor nominal speed rpm 2800
Operating mode S5 95% duty cycle *
Type of protection IP 20
Protection class II
Noise level ** approx. dB(A) 44
Dimensions (H x W x D) mm 255 x 157 x110
Weight, approx. kg 2.7
Separation rate % ³ 95

* DC = duty cycle
** Noise level in accordance with EN ISO 3746

Network connection
LAN technology Ethernet
Standard IEEE 802.3u
Data rate Mbit/s 100
Connector RJ45
Type of connection Auto MDI-X
Cable type ³ CAT5

Ambient conditions during storage and transport

Temperature °C -10 to +60
Relative humidity % < 95

9000-606-26/30 2103V005 11
 Product description

Ambient conditions during operation

Temperature °C +10 to +40
Relative humidity % < 70
EN
Classification
Medical Device Class I

12 9000-606-26/30 2103V005
 Product description

4.3 CA 2 basic unit

Electrical data
Rated voltage V 24 AC 24 DC 36 DC
Frequency Hz 50 / 60 - - EN
Rated power VA 60
Current consumption in stand-by mA 200 70 70
Signal input from the hose manifold V 24 AC
Hz 50 / 60
V 24 - 36 DC

Media
Fluid amount, minimum l/min ³ 0.1
Total flow of waste liquids l/min £4
Usable volume in amalgam collecting con-
tainer ccm approx. 180
Replacement interval * 4 - 6 months

* Depending on the level of use of the connected treatment units.

General data
Drive motor nominal speed rpm 2800
Operating mode S5 95% duty cycle *
Type of protection IP 20
Protection class II
Noise level ** approx. dB(A) 44
Dimensions (H x W x D) mm 277 x 157 x 110
Weight, approx. kg 2.7
Separation rate % ³ 95

* DC = duty cycle
** Noise level in accordance with EN ISO 3746
Network connection
LAN technology Ethernet
Standard IEEE 802.3u
Data rate Mbit/s 100
Connector RJ45
Type of connection Auto MDI-X
Cable type ³ CAT5

Ambient conditions during storage and transport

Temperature °C -10 to +60

9000-606-26/30 2103V005 13
 Product description

Ambient conditions during storage and transport

Relative humidity % < 95

Ambient conditions during operation

EN
Temperature °C +10 to +40
Relative humidity % < 70

Classification
Medical Device Class I

14 9000-606-26/30 2103V005
 Product description

4.4 Information about the EMC

Electromagnetic compatibility (EMC)
Interference emission measurements
High-frequency emissions in accordance with CISPR 11 Group 1
Class B EN
Interference voltage at the power supply connection
Compliant
CISPR 11:2009+A1:2010
Electromagnetic interference radiation
Compliant
CISPR 11:2009+A1:2010
Emission of harmonics
Compliant
IEC 61000-3-2:2005+A1:2008+A2:2009
Voltage changes, voltage fluctuations and flicker emis-
sions Compliant
IEC 61000-3-3:2013

Electromagnetic compatibility (EMC)

Interference immunity measurements
Immunity to electrostatic discharge
Compliant
IEC 61000-4-2:2008
Immunity to high-frequency electromagnetic fields
Compliant
IEC 61000-4-3:2006+A1:2007+A2:2010
Immunity to near fields of wireless HF communication
devices Compliant
IEC 61000-4-3:2006+A1:2007+A2:2010
Immunity to fast electrical transients/bursts – AC mains
voltage Compliant
IEC 61000-4-4:2012
Immunity to electrical fast transients/bursts – I/O,
SIP/SOP ports Compliant
IEC 61000-4-4:2012
Immunity to interference, surges
Compliant
IEC 61000-4-5:2005
Immunity to conducted disturbances, induced by radio-
frequency fields – AC mains voltage Compliant
IEC 61000-4-6:2013
Immunity to conducted disturbances, induced by radio-
frequency fields – SIP/SOP ports Compliant
IEC 61000-4-6:2013
Immunity to power frequency magnetic fields
Compliant
IEC 61000-4-8:2009
Immunity to voltage dips, short interruptions and voltage
variations Compliant
IEC 61000-4-11:2004

9000-606-26/30 2103V005 15
 Product description

Electromagnetic compatibility (EMC)

Interference immunity measurements on the supply input
Immunity to fast electrical transients/bursts – AC mains
voltage
EN IEC 61000-4-4:2012 Compliant
± 2 kV
100 kHz repetition rate
Immunity to surges, line-to-line
IEC 61000-4-5:2005 Compliant
± 0.5 kV, ± 1 kV
Immunity to surges, line-earth
IEC 61000-4-5:2005 N/A
± 0.5 kV, ± 1 kV, ± 2 kV
Immunity to conducted disturbances, induced by radio-
frequency fields – AC mains voltage
IEC 61000-4-6:2013
3V
0.15–80 MHz Compliant
6V
ISM frequency bands
0.15–80 MHz
80% AM at 1 kHz
Immunity to voltage dips, short interruptions and voltage
variations Compliant
IEC 61000-4-11:2004
N/A = not applicable

Electromagnetic compatibility (EMC)

Interference immunity measurements SIP/SOP
Immunity to electrical fast transients/bursts – I/O,
SIP/SOP ports
IEC 61000-4-4:2012 Compliant
± 1 kV
100 kHz repetition rate
Immunity to impulse voltages, conductor to earth
IEC 61000-4-5:2005 N/A
± 2 kV
Immunity to conducted disturbances, induced by radio-
frequency fields – SIP/SOP ports
IEC 61000-4-6:2013
3V
0.15–80 MHz Compliant
6V
ISM frequency bands
0.15–80 MHz
80% AM at 1 kHz
N/A = not applicable

16 9000-606-26/30 2103V005
 Product description

Electromagnetic compatibility (EMC)

Interference immunity measurements on the cover
Immunity to electrostatic discharge
IEC 61000-4-2:2008
Compliant EN
± 8 kV contact
± 2 kV, ± 4 kV, ± 8 kV, ± 15 kV air
Immunity to high-frequency electromagnetic fields
IEC 61000-4-3:2006+A1:2007+A2:2010
3 V/m Compliant
80 MHz–2.7 GHz
80% AM at 1 kHz
Immunity to near fields of wireless HF communication
devices
IEC 61000-4-3:2006+A1:2007+A2:2010 Compliant
Refer to the table with immunity to interference levels for
near fields of wireless HF communication devices.
Immunity to power frequency magnetic fields
IEC 61000-4-8:2009
Compliant
30 A/m
30 Hz or 60 Hz

Immunity to interference table, near fields of wireless HF communication devices

Radio service Frequency band Test level
MHz V/m
TETRA 400 380 - 390 27
GMRS 460
430 - 470 28
FRS 460
LTE band 13, 17 704 - 787 9
GSM 800/900
TETRA 800
iDEN 820 800 - 960 28
CDMA 850
LTE band 5
GSM 1800
CDMA 1900
GSM 1900
1700 - 1990 28
DECT
LTE band 1, 3, 4, 25
UMTS
Bluetooth
WLAN 802.11 b/g/n
2400 - 2570 28
RFID 2450
LTE band 7
WLAN 802.11 a/n 5100 - 5800 9

9000-606-26/30 2103V005 17
 Product description

4.5 Type plate

The type plates are located on the cover of the
motor.
EN

1 Type plate

4.6 Evaluation of conformity

This device has been subjected to conformity
acceptance testing in accordance with the cur-
rent relevant European Union guidelines. This
equipment conforms to all relevant requirements.

4.7 Approvals
Centre of Competence in Civil Engineering,
Berlin
Test number Z-64.1-20

Separation method compliant with standard

ISO 11143 Type 1

18 9000-606-26/30 2103V005
 Product description

5 Operation

EN
CAS 1 5

1 2
7
6
3

8
9a
9b
10
9c

11
12
13

14
15

1 Fluid intake
2 Vacuum, to suction unit
3 Aspiration input
4 Fluid output
5 Motor
6 Separation
7 Separation rotor
8 Centrifuge
9 Light barriers (3x)
10 Sensor enclosure
11 Cone pump
12 Amalgam collector vessel
13 Float sensor
14 Fluids
15 Amalgam particles

9000-606-26/30 2103V005 19
 Product description

CA 1 5
EN

8
9a
9b
10
9c
1
11
12
13

14
15

1 Fluid intake
4 Fluid output
5 Motor
8 Centrifuge
9 Light barriers (3x)
10 Sensor enclosure
11 Cone pump
12 Amalgam collecting container
13 Float sensor
14 Fluids
15 Amalgam particles

20 9000-606-26/30 2103V005
 Product description

Once the centrifuge is switched off, a self-clean-

5.1 Operation ing process is triggered by the braking cycle. This
CAS 1 Combi-Separator self-cleaning process also leads to smooth and
The task of the CAS 1 combi-separator is to pro- silent running, as well as providing a separation
vide continuous separation of secretions and air efficiency of more than 95%, even under heaviest
as well as the amalgam separation of all the loads.
EN
waste water from the treatment unit.
The waste water flows through the connection (1) 5.2 Separation
from the spittoon directly into the centrifuge (8) At the inlet connection (3) of the CAS 1, the aspi-
and amalgam separation. rated fluid/air mix is accelerated and set into a
During the suction phase the aspirated secre- spiral motion in the separation unit (6). The result-
tions are separated from the aspirated air in the ing centrifugal forces sling the aspirated particles
separation unit (6). The secretions accumulating against the outer wall. The air is continuously
in the separation unit are continuously transpor- separated from the fluid and escapes via the
ted to the centrifuge (8), where the amalgam par- spinning separation rotor (7) to the suction unit.
ticles are then separated. The aspirated air is subject to high centrifugal
Underneath the centrifuge is a replaceable amal- forces by the separation rotor (7), which is driven
gam collector vessel (12), into which the separa- by the motor (1), which ensures that no fluid or
ted amalgam particles (15) are rinsed once the blood foam can be carried into the suction unit.
centrifuge (8) is switched off. A float sensor (13) The spiral motion feeds the separated fluid con-
checks the level within the collector vessel and tinuously to the pump wheel, which transports
sends a signal to the display panel when it needs the fluid into the collector vessel. The fluid is
replacing. In combination with a light barrier (9c), transported to the centrifuge (8) via a pump cone
this float sensor also monitors whether a collec- (11).
tor vessel is in use. An external station selection valve connects the
The compact size of the CAS 1 Combi-Separator CAS 1 with the suction unit via the vacuum con-
allows it to be installed in dental treatment units. nection (2).
This results in short secretion carrying lines. After
the centrifuge is switched off, the braking cycle 5.3 Spittoon connections
triggers a self-cleaning process. This self-clean-
The waste water from the spittoon flows through
ing process also leads to smooth and silent run-
a protective strainer on the fluid inlet (1) and into
ning, as well as providing a separation efficiency
the collector vessel (12). Once sufficient fluid has
of more than 95%, even under heaviest loads.
CA 1 Amalgam Separator / CA 2 Basic Unit been collected, the float sensor (13) activates a
light barrier (9a) and (9b) via a sensor housing
The task of the CA 1 Amalgam Separator / CA 2
(10) and switches on the motor (1). The fluid is
Basic Unit is to separate amalgam from all of the
transported to the centrifuge (8) via a pump cone
waste water of the treatment unit.
(11).
During the aspiration process, the aspirated
secretions are separated from the aspirated air in
the separation chamber of the upstream separa- 5.4 Station selection valve /
tion unit. The secretions accumulating in the sep- safety valve
aration chamber are continuously fed via the The station selection valve has 2 tasks:
connection (1) to the centrifuge (8), where the 1st task:
amalgam particles are then separated out. The station selection valve interrupts the suction
Underneath the centrifuge is a replaceable amal- flow between the hose manifold and the suction
gam collector vessel (12), into which the separa- unit. As soon as a suction hose is removed from
ted amalgam particles (15) are rinsed once the the hose manifold, a solenoid valve opens the
centrifuge is switched off. A float sensor (13) station selection valve and suction flow is ena-
checks the level within the collector vessel and bled.
sends a signal to the display panel when it needs 2nd task:
replacing. In combination with a light barrier (9c),
this float sensor also monitors whether a collec-
tor vessel is in use.

9000-606-26/30 2103V005 21
 Product description

The station selection valve also acts as a safety 5.7 Operating problems
valve. If the CAS 1 is over-full or not functioning If the unit is not ready for operation due to a fault,
properly, the system will perform a safety shut- this will be indicated on the display panel via illu-
down. This safety shutdown prevents fluids from minated LEDs and an audible signal.
being drawn into the dry suction pipe.
EN
For single station suction systems, the 5.8 Service key
station selection valve takes over the On the display panel there is a service key that
function of the safety valve. can be used to switch off the audible signal in the
In various types, a station selection valve is event of a fill level warning or if a fault message is
already integrated in the CAS 1. The station indicated. This button can also be used to start
selection valve is on the connection (2) of the the device manually. To do this, press the button
CAS 1. for longer than 2 seconds until the drive motor
starts up.
5.5 Amalgam separation
The switches in the hose manifold or the light
barrier of the sensor system switch on the motor
and the associated centrifuge (8).
The fluid containing amalgam particles flows con-
tinuously to the collector vessel (12). The fluids
ejected by the centrifuge are pumped through
the fluid output (4) to the central waste water
system.
As soon as no further fluid is fed to the amalgam
separator, e.g. when the suction hose is placed
back in the hose manifold, the centrifuge drum is
switched off after a short delay time. This switch-
off brakes the motor, as a result of which the ring
of water, which continues to rotate due to inertia,
rinses the separated particles out of the centri-
fuge (8) downwards into the collector vessel.
The separated amalgam particles form a sedi-
ment in the replaceable collector vessel. The level
of fluid in the collector is regulated by the pump
cone so that the risk of fluid escaping when the
collector vessel is changed can be avoided.

5.6 Sediment level measurement

The fill level in the collector vessel (12) is checked
by a float sensor (13) every time the main power
switch is switched on.
The centrifuge motor starts, fluid is transported
via the pump cone to the centrifuge drum (8) and
provides a constant level of fluid (underside of the
cone pump) in the collector vessel. The float sen-
sor sinks. Two light barriers (9a) and (9b) meas-
ure the fluid level. Once the level reaches 95% in
the collector vessel, this is displayed on the dis-
play panel.

22 9000-606-26/30 2103V005
 Assembly

❯ Lay the hose installation of the drains to or

Assembly from the unit at a sufficient incline.
If incorrectly laid, the hoses can
become blocked with sedimentation.
6 Requirements EN
6.1 Installation/setup room 6.5 Information about electrical
The room chosen for set up must fulfil the follow- connections
ing requirements: ❯ Ensure that electrical connections to the mains
– Closed, dry, well-ventilated room power supply are carried out in accordance
– Should not be a room made for another pur- with current valid national and local regulations
pose (e. g. boiler room or wet cell) and standards governing the installation of low
voltage units in medical facilities.
6.2 Setup options ❯ Install an all-pole disconnect switch with a con-
CAS 1 Combi-Separator tact opening width of at least 3 mm in the elec-
– Directly in the treatment unit. trical connection to the mains power supply.
– In a special housing in an extension of the ❯ Observe the current consumption of the devi-
treatment unit. ces that are to be connected.
CA 1 Amalgam Separator ❯ Install electrical lines without mechanical ten-
– In a special housing in an extension of the sion.
treatment unit. ❯ Make the electrical connection via the main
– In a side room, together with a combination power switch of the treatment unit or via the
suction unit or a suction unit in a wet suction main power switch of the practice.
system.
6.6 Information about connecting
6.3 Hose materials cables
For waste connections and suction lines only
use the following hose types: Mains supply cable
– Flexible spiral hoses made of PVC with inte- Installation type Line layout (minimum
grated spiral or equivalent hoses requirements)
– Hoses that are resistant to dental disinfectants Fixed installation – Plastic sheathed cable
and chemicals (e.g. type NYM‑J)
Plastic hoses will display signs of ageing Flexible – PVC flexible line
over time. Therefore, they should be (e.g. H05 VV‑F)
inspected regularly and replaced as nec- or
essary. – Rubber connection
The following types of hoses must not be (e.g. H05 RN‑F or
used: H05 RR‑F)
– Rubber hoses
– Hoses made completely of PVC Control cable
– Hoses that are not sufficiently flexible Installation type Line layout (minimum
requirements)
6.4 Installation and routeing of Fixed installation – Shielded sheathed cable
hoses and pipes (e.g. (N)YM (St)-J)
❯ Execute the on-site pipe installation in accord-
ance with the applicable local regulations and
standards.

9000-606-26/30 2103V005 23
 Assembly

Installation type Line layout (minimum 7 Combination variants

requirements)
Flexible – PVC data cable with 7.1 Single-station combination
shielded cable sheath- suction unit
EN ing, as used for tele-
communications and IT 3
processing systems
(e.g. type LiYCY) 2
or
– Lightweight PVC control 1
cable with shielded
cable sheathing

Wire cross-section
Unit feed:
– 0.75 mm²
> 8%
Connection external valves / units:
– 0.5 mm² 1 CA 1
2 Surge tank
3 VS 300 S combination suction unit

7.2 With buffer vessel as CA 2

2

1 CA 2 basic unit
2 Buffer vessel

24 9000-606-26/30 2103V005
 Assembly

8 Installation
Prior to working on the unit or in case of
danger, disconnect it from the mains.
EN
8.1 Combining devices safely
Take care when connecting units together or to
parts of other systems as there is always an ele-
ment of risk (e.g. due to leakage currents).
❯ Only connect units when there can be no
question of danger to operator or to patient.
❯ Only connect units when it is safe to do so and
when there is no risk of damage or harm to the
surroundings.
Station selection valve
❯ If it is not 100% clear from the unit data sheet
In various types, the station selection valve is
that such connections can be safely made or if
directly mounted on the CAS 1. The station
you are in any doubt, always get a suitably
selection valve (for separate installation) should
qualified person (e.g. the manufacturer) to ver-
be fitted in the suction pipe in the treatment unit,
ify that the setup is safe.
preferably near the end connection in the floor
A copy of the system manufacturer‘s socket. In some installation setups the station
declaration in accordance with Article 12 selection valve also functions as a safety valve,
of Directive 93/42/EEC can be found in so its actuation must be implemented via the
our download section at www.duerrden- CAS 1.
tal.com (document no. 9000-461-264). For further information, refer to the station selec-
tion valve installation and operating instructions
8.2 Installation of the CAS 1 in Inlet and outlet hoses
treatment units Connect and attach the inlet and outlet hoses
with DürrConnect connectors to the relevant
WARNING connections on the unit. Route the hoses at an
Infection due to contaminated unit incline.
Recommended diameter of the connection
❯ Clean and disinfect the suction before
hoses: Æ 25 mm.
working on the unit.
The minimum nominal width for the outlet hose is
❯ Wear protective equipment when
15 mm.
working (e. g. impermeable gloves,
protective goggles and mouth and
nose protection).
Attach the unit vertically at a suitable position in
the treatment unit. The unit is mounted on rubber
pads and suspended in a metal frame. This
mounting arrangement prevents the transmission
of any vibrations to the treatment unit while the
device is running. Vibrations may occur if the unit
is not positioned vertically. A minimum distance
of 3 mm must be maintained to the surround-
ings.

9000-606-26/30 2103V005 25
 Assembly

1
8.3 Installation in a housing
2

EN

4
3

1 Hose manifold
2 Spittoon
3 Outlet
4 Suction unit

Spittoon connections Unit in a housing, e.g. next to the treatment unit.

See "Installation information CAS 1 in a housing"
In some dental units it is possible that noises can
be heard at the spittoon, which are amplified by
the funnel shape of the spittoon itself. In this 8.4 Installation of the CA 1 next
case, the outlet between spittoon and CAS 1 to the suction unit
should be bled. A corresponding siphon trap with ❯ If possible, place the unit directly next to the
ventilation is available as a special accessory. suction unit; max. distance 30 cm.
Rinsing unit If the distance between the unit and
It is recommended that the suction system is suction unit is too large, there is a risk
equipped with a rinsing unit, e.g. in the treatment of sedimentation forming and the out-
unit. The rinsing unit provides a small amount of lets becoming blocked if the hoses are
water during aspiration. This dilutes the aspirated installed and routed unfavourably.
fluids (blood, saliva, rinsing water etc.), which can
then be transported more effectively. Surge tank

Installation sets 3
Installation sets and detailed documentation for
various installation situations are available from 2
the manufacturers.
When installed in a housing, ventilation 1
slits should be provided to avoid heat
build-up in the housing.

> 8%
1 CA 1
2 Surge tank
3 VS 300 S combination suction unit

26 9000-606-26/30 2103V005
 Assembly

The fluid must flow without pressure to the CA 1. X1 Power supply in acc. with 60601‑1:
To ensure this, a surge tank must be installed 24 V AC or 24‑36 V DC
between the suction unit and CA 1. X2 Signal input from the hose manifold
A suitable surge tank is available as a special X3 Rinsing unit or place selection valve /
accessory. safety valve (CAS 1 only) (max. 8 W)
24 V DC
EN
8.5 Power supply X4 CAN bus
X6 Display panel, external (X6a = connection
The power may only be provided via the
for predecessor model)
connection X1 OR only via the CAN bus.
X7 Sensor technology
– Safety transformer order number: X9 Motor
9000‑150‑46 X11 Integriertes Platzwahlventil / Sicherheits-
ventil (nur CAS 1)
– Safety transformer 24 V AC with an isolator
X12 Network connection
consisting of two means of patient protection
F1 Fuse 4 A
(MOPP) between the mains circuit and secon-
B Rinsing unit
dary circuit, min. 100 VA, secondary fuse
C Suction unit relay (alternative)
T 4 AH (or IEC 60127‑2/V T 4 AH, 250 V)
– Power supply 24‑36 V DC (medical power
supply compliant with IEC 60601‑1) with two
means of patient protection (MOPP) between
the mains circuit and the secondary circuit, at
least 100 VA, secondary fuse T 4 AH (or
IEC 60127‑2/V T 4 AH, 250 V)

8.6 Electrical connections, con-

troller
Power provided via X1

X9 X8
F1
Diag.

X1

X4 X10
JTAG

X2

B X3 X11
X13
C

X1 X7 X5

Display X6 X6a

X12

9000-606-26/30 2103V005 27
 Assembly

Power provided via CAN bus Belegung CAN-Bus

5
6 4 4 3
M

EN X9 X8

Diag.
3 2 1 2 1
X1 1 GND
2 CAN Low
X4 X10 3 CAN High
4 24 - 36 V DC

JTAG
F1
X2 5 -
6 -
B X3 X11
X13
C 8.7 Electrical connections
X1 X7 X5 Station selection valve / safety valve
❯ Connect the station selection valve / safety
valve using a 2-core wire with connector to the
X3 connection of the control.
Display X6 X6a
Rinsing unit
❯ Connect the rinsing unit using a 2-core wire
X12 with connector to the X3 connection of the
control.
X2 Signal input from the hose manifold At the connection for the rinsing unit, a
X3 Rinsing unit or place selection valve / suction unit relay, for example, can be
safety valve (CAS 1 only) (max. 8 W) connected if there is no isolation present
24 V DC between the suction unit signal and sta-
X4 CAN-Bus: Spannungsversorgung, nach tion selection valve in the treatment unit.
EN 60601‑1: 24‑36 V DC Note the power consumption of the suc-
X6 Display panel, external (X6a = connection tion unit relay.
for predecessor model)
X7 Sensor technology Display panel
X9 Motor The display panel is used to indicate mes-
X11 Integriertes Platzwahlventil / Sicherheits- sages acoustically and visually (via LEDs).
ventil (nur CAS 1)
X12 Network connection A display panel is already integrated in the unit
F1 Fuse 4 A and should be visible/audible at all times.
B Rinsing unit If the display panel is not visible/audible, fit an
C Suction unit relay (alternative) additional display panel in an easily visible loca-
tion. The display panel is connected to the X6
socket (RJ-45 socket). An existing Dürr Dental
display panel with a 6-pin connector can be con-
nected to the X6A connector when replacing an
older device.
If the installation of the amalgam separator in a
neighbouring room or in the basement results in
distances of more than 3 m, we recommend
installing a shielded network cable with RJ-45
sockets.

28 9000-606-26/30 2103V005
 Assembly

8.8 Network connection

All connected IT units must correspond to
the currently-valid edition of IEC 60950.

Purpose of the network connection EN

The network connection is used to exchange
information or control signals between the unit
and a software installed on a computer, in order
to, e. g.:
– Display parameters
– Select operating modes
– Indicate messages and error situations
– Change unit settings
– Activate test functions
– Transmit data for archiving
– Provide documents concerning the units
Connecting the device to the network
During initial installation, a router or server
with DHCP is recommended so the unit is
detected in the network.
❯ Remove the cover from the electronics.
❯ Plug the network cable into the electronics and
into a network socket.
❯ Attach the network cable to the device.
❯ Create a connection to the network in the sur-
gery with the network cable.
DHCP

Amalgam-
Separator

9000-606-26/30 2103V005 29
 Assembly

8.9 Connections and displays of the control

Main PCB (main board)

EN H1 X9

X1
X8
X4
X10
X2

X3

X11 X13
H2
H3
X7 X5
X6a

H4

X6
H5 H6

X12
X1 Spannungsversorgung, nach EN 60601‑1
X2 Signaleingang von der Schlauchablage (bei CA 1 + 2 optional)
X3 Spüleinheit oder Platzwahlventil / Sicherheitsventil (nur CAS 1)
X4 CAN bus
X6 Display panel, external (X6a = connection for predecessor model)
X7 Sensor technology
X8 Production interface
X9 Motor
X10 JTAG programming interface
X11 Integriertes Platzwahlventil / Sicherheitsventil (nur CAS 1)
X12 Network connection
X13 SD card holder (for Micro SD), optional
H1 Motor display
H2 Manifold display
H3 Display, place selection valve
H4 Display, collecting container missing
H5 Network display
H6 Network display

30 9000-606-26/30 2103V005
 Assembly

Sensor PCB 9 Commissioning

H1 In many countries technical medical prod-
H2 W2 ucts and electrical devices are subject to
S1 regular checks at set intervals. The owner
W1 must be instructed accordingly. EN
H3
❯ Turn on the unit power switch or the main sur-
W3 gery switch.
❯ Carry out an electrical safety check in accord-
X1 ance with applicable local regulations (e.g. the
X1 Main PCB (main board) German Ordinance on the Installation, Opera-
H1 Display red tion and Use of Medical Devices / Medizinpro-
H2 Yellow LED display dukte-Betreiberverordnung) and record the
H3 Green LED display results as appropriate, e.g. in the technical log
S1 Service key book.
W1 Fork light sensor ❯ Check the aspiration function.
W2 Fork light sensor ❯ Check the start function via the spittoon.
W3 Fork light sensor ❯ Check the connections, hoses and device for
leaks.
8.10 LEDs and symbols
9.1 Monitoring the unit via the
network
1 The following requirements must be met in order
to monitor the unit on the computer:
– Unit connected to the network
– Current monitoring software installed on the
computer
As the monitoring system of the device,
2 the software must deliver acoustic sig-
nals. Audio output on the computer must
3 be activated.
4
Combining devices safely
5
– The overall safety of the unit and its main per-
formance features are independent of the net-
work. The device is designed for operation
independent of a network. However, some of
1 Motor the functions are not available in this case.
2 Tray – Incorrect manual configuration can lead to sig-
3 Place selection valve nificant network problems. The expert knowl-
4 Auffangbehälter fehlt edge of a network administrator is required for
5 Netzwerk, je nach Variante configuration.
– The data connection utilises part of the band-
width of the network. Interactions with other
medical devices cannot be completely ruled
out. Apply the IEC 80001‑1 standard for risk
assessment.
– The device is not suitable for direct connection
to the public Internet.

9000-606-26/30 2103V005 31
 Assembly

Network configuration
Various options are available for network configu-
ration:
ü Automatic configuration via DHCP (recommen-
ded).
EN
ü Automatic configuration via Auto-IP for direct
connection of unit and computer.
ü Manual configuration.
❯ Configure the network settings of the unit using
the software or, if available, the touch screen.
❯ Check the firewall and release the ports, if
applicable.
Network protocols and ports
Port Purpose Service
45123 UDP, Unit recognition and
45124 UDP configuration
1900 UDP Service indicator SSDP /
UPnP
502 TCP, Device data
80801) TCP,
2005 TCP
5141) UDP Event log data Syslog
22 TCP, Diagnosis SSH,
23 TCP Telnet
123 UDP Time NTP
2006 Diagnosis

1) The port may vary depending on the

configuration.

32 9000-606-26/30 2103V005
 Assembly

10 Service program

EN

9000-606-26/30 2103V005 33
 Assembly

Every time the service key is pressed, the sedi-

11 Description of the service ment level is checked. If a test collector vessel is
used for this, the different levels can be scanned
program and made visible on the display panel.
Wear protective equipment to avoid any While changing the collectors (collector vessel -
EN risk of infection (e.g. liquid-tight protective test collector vessel ) in the service program the
gloves, protective goggles, face mask). unit remains in the ON state.
The various unit functions can be checked with
the aid of the service program. 11.4 Motor start - motor braking
The individual program steps are: The drive motor starts and, after approx. 5 sec-
– Display test onds, braking is applied. If the service key is
– Sediment level measurement pressed during these 5 seconds, the motor will
immediately be braked.
– Motor start and motor braking with rpm check
This procedure can be repeated by pressing the
– Input and output signals service key 1x again.
Function of the service key: The drive motor starts up.
– By pressing the service key twice the next indi- As a result of the rpm monitoring, the LED will
vidual program step is called up. change from orange to green upon start-up and
– By pressing the service key once that program from green to orange upon braking.
step is repeated.
A press of the service key is confirmed by an 11.5 Input and output signals
audible signal. – After this program item is activated, the yellow
LED flashes and a cycled DC voltage (approx.
11.1 Service program ON/OFF 22-30 V) can be measured at the terminal for
On the rinsing unit.
– Press the service key and switch on the volt- – If the suction hose is lifted off the hose mani-
age supply to the unit. fold the green LED will also come on.
– As soon as a signal melody can be heard, – Removal of the collecting container causes the
release the service key. red LED to illuminate.
The green, yellow and orange LEDs on the dis-
play panel light up (display test) and the serv-
ice program is activated.
Off
Switch off the main supply to the unit.

11.2 Display test

The display test is activated as soon as the serv-
ice program is started.
The LEDs on the display panel are checked. All
three LEDs must come on. There is also an audi-
ble signal, which can be switched off by pressing
the service button.

11.3 Sediment level measurement

While the service program is activated,
the safety check for the collector vessel is
deactivated.
The sediment level measurement can be used to
check the function of the sediment sensor and
the function of the LEDs.

34 9000-606-26/30 2103V005
 Usage

12.3 Amalgam collector vessel is

Usage 100% full
Yellow LED is on
12 Display/handling Red display flashes EN
Audible signal melody sounds
1
– At a fill level of 100% the signal melody can no
longer be switched off by pressing the reset
button.
– The collecting container needs to be replaced.
2 Wear protective equipment to avoid any
3 risk of infection (e.g. liquid-tight protective
4 gloves, protective goggles, face mask).
5 – The separator will not be ready for operation
6 again until the amalgam collecting container
has been replaced

12.4 Amalgam collector vessel not

1 Display panel in position
2 RED display
3 GREEN LED Red display flashes
4 Audible signal/melody Audible signal
5 Reset/service key
6 YELLOW LED – Press the reset button briefly to switch off the
audible signal.
12.1 Ready for operation – Switch off the device.
Green LED is on – Insert the collecting container.
– Switch on the unit.
– Green LED lights up – "Ready for operation“
12.2 Amalgam collector vessel is
95% full If this error message occurs when the
collecting container is correctly inserted,
Yellow LED is on this indicates that there is a technical
Green LED is on defect – inform your Service Technician.

Audible signal melody sounds

– At a fill level of 95%, the signal melody can be

switched off by pressing the reset button. The
device is then ready for operation again.
– The yellow LED comes on as a reminder that
the amalgam collector vessel is due to be
changed. The level display is repeated every
time the unit is switched on at the main power
switch.
We recommend changing the amalgam
collector vessel when it reaches 95% full.

9000-606-26/30 2103V005 35
 Usage

12.5 Motor fault 13 Disinfection and cleaning

Red display and
NOTICE
green LED flash alternately
Device malfunctions or damage due
EN Audible signal to use of incorrect media

– Press the reset button briefly to switch off the Guarantee claims may become invalid
audible signal. as a result.
– If the reset button is pressed for longer than 2 ❯ Do not use any foaming agents such
seconds the unit can be restarted. as household cleaning agents or
– Green LED lights up – "Ready for operation“ instrument disinfectants.
❯ Do not use abrasive cleaners.
If, after pressing the reset button repeat-
❯ Do not use agents containing chlorine.
edly, the fault report reappears again
each time, this indicates a technical ❯ Do not use any solvents like acetone.
defect – inform your Service Technician.
Dürr Dental recommends
– For disinfection and cleaning:
Orotol plus or Orotol ultra
– For cleaning:
MD 555 cleaner
Only these products have been tested by Dürr
Dental.
When using prophy powders, Dürr Dental recom-
mends the water-soluble Lunos prophy powders
in order to protect the Dürr Dental suction sys-
tems.

13.1 After every treatment

❯ Aspirate a glass of cold water through the large
and the small suction hoses. Do this even if
only the small suction hose was actually used
during treatment.

Suction through the large suction hose

causes a large amount of air to be drawn
up, thereby considerably increasing the
cleaning effect.

13.2 Daily after the end of treat-

ment
After higher workloads before the midday
break and in the evening

36 9000-606-26/30 2103V005
 Usage

The following are required for disinfection/clean- 14 Replace the amalgam col-
ing:
ü Non-foaming disinfectant/cleaning agent that lector vessel
is compatible with the materials.
ü Unit care system, e.g. OroCup NOTICE
EN
❯ To pre-clean, suck up 2 litres of water with the Risk of contamination if the amalgam
care system. collector vessel is reused since the
❯ Aspirate the disinfection/cleaning agent with collector vessel is not water-tight.
the care system. ❯ Do not use the collecting container
more than once (disposable item).
13.3 Once or twice a week before
Wear protective equipment to avoid any
the midday break risk of infection (e.g. liquid-tight protective
Under harsher conditions (e.g. hard water gloves, protective goggles, face mask).
or frequent use of prophy powders) 1x
daily before the midday break We strongly recommend that the amal-
gam collecting container should only be
The following are required for cleaning: changed in the morning before the start
ü Special non-foaming detergent for suction of work. This will prevent fluid from drip-
units that is compatible with the materials. ping out of the drum while it is being
ü Unit care system, e.g. OroCup changed.
❯ To pre-clean, suck up 2 litres of water with the ❯ Disconnect all power from the unit.
care system.
❯ Remove the full amalgam collecting container
❯ Aspirate the cleaning agent with the care sys- and from the device.
tem.
❯ Pour disinfectant for suction units (e. g. Orotol
❯ Rinse with ca. 2 l water after the application plus, 30 ml) into the full amalgam collecting
time. container.
❯ Close and secure the full amalgam collecting
container using the cap. Observe the markings
on the cap and on the collecting container.
❯ Place the securely closed amalgam collecting
container into its original packaging and seal.
❯ Insert a new amalgam collecting container in
the unit and clamp it in position.
Only use original amalgam collecting con-
tainer.

❯ Switch on the power supply. The unit is ready

for operation again.

14.1 Disposal of the collector ves-

sel
Used amalgam collector vessels must not
be sent in the post!

Dürr Dental is not a waste management

company and is not allowed by law to
accept any filled amalgam collector ves-
sels.

9000-606-26/30 2103V005 37
 Usage

❯ Arrange to have filled amalgam collector ves-

sels collected from the surgery by a local waste
management company.
❯ New amalgam collector vessels should be
ordered from your specialist dental equipment
EN
retailer.
❯ Document the replacement and legally compli-
ant disposal of the filled waste amalgam collec-
tor vessel in the Operating Handbook.
In some countries the owner is required
to keep an operating handbook. This
operating handbook must document all
maintenance work, service work, checks
and amalgam disposal.

38 9000-606-26/30 2103V005
 Usage

15 Maintenance
All maintenance work must be performed by a qualified expert or by one of our Service Techni-
cians.
EN
WARNING
Infection due to contaminated unit
❯ Clean and disinfect the suction before working on the unit.
❯ Wear protective equipment when working (e. g. impermeable gloves, protective goggles and
mouth and nose protection).

Prior to working on the unit or in case of danger, disconnect it from the mains.

Maintenance interval Maintenance work

Dependent upon the ❯ Replace the amalgam collecting container when a fill level of 95% or
level of usage of the 100% is indicated on the display panel
device ❯ Clean or replace protective sieves during replacement of the amalgam
collecting container. At the latest, do this when the suction or draining
power of the device decreases.
Annually ❯ Cleaning of the suction unit in accordance with the operating instructions.
❯ Clean the float. *
❯ Replace the bellows. *
Every 3 years ❯ Replace the rubber grommets on the connections. *
❯ Replace the float. *
Every 5 years ❯ Replace the centrifuge drum and seal. *
❯ Replace all O-rings (from the replacement parts kit) in the device. *
❯ Replace the rubber grommets on the connections. *
❯ Replace the float. *
* to be done by service technicians only

15.1 Additional maintenance work for CA 2

Maintenance interval Maintenance work
Monthly ❯ Check the yellow filter at the inlet of the buffer vessel and clean if neces-
sary.
Annually ❯ Check the throttle at the inlet of the CA 2 basic unit for contamination and
clean if necessary. *
Every 3 years ❯ Replace the throttle with ventilation. *
❯ Replace the ventilation valve. *
❯ Replace the nonreturn valve. *
* to be done by service technicians only

9000-606-26/30 2103V005 39
 Usage

Regulations, Annex 50, Dental Treatment) by an

15.2 Tests inspector in accordance with national regulations.
For inspection, the following are required:
WARNING ü Test vessel
Infection due to contaminated unit ü Measuring beaker
EN
❯ Clean and disinfect the suction before Work steps to be performed:
working on the unit. ❯ Fill the test vessel with water and insert it into
❯ Wear protective equipment when the unit.
working (e. g. impermeable gloves, ❯ Start the device and wait until it switches off
protective goggles and mouth and again.
nose protection).
❯ Once the device has switched off, remove
the test vessel and measure the remaining
In some countries the owner is required
amount of water.
to keep an operating handbook. This
The unit is working correctly if:
operating handbook must document all
– there is at minimum content of 140 ml in the
maintenance work, service work, checks
test vessel.
and amalgam disposal.
If there is less fluid, clean the centrifuge drum or
Annual inspection check the operation of the unit.
This inspection should only be carried out by
suitably trained staff.
For inspection, the following are required:
ü Test vessel
Work steps to be performed:
❯ General functional check (e.g. aspiration,
spittoon inlet)
❯ Service program
The following measurement times apply to fill
level measurements with a test vessel:
– For a fill level of 95%, the measurement result
is displayed after approx. 30 sec, whereby the
drive motor is briefly switched off during the
measurement.
– At a fill level of 100% the measurement result
is displayed after approx. 90 sec continuous
running.
Tyscor Pulse (optional)
This test should be performed as an additional
test if the device is monitored with software via
the network.
Requirements for the test:
ü Device connected to the network.
ü Monitoring software running.
Work steps to be performed:
❯ Check whether any messages are displayed
on the PC monitor.
❯ Check the acoustic signal.
Inspection of the general operating condition
every 5 years
This inspection must be carried out every 5 years
(in accordance with the German Waste Water

40 9000-606-26/30 2103V005
 Troubleshooting

Troubleshooting

16 Tips for operators and service technicians EN

Any repairs exceeding routine maintenance may only be carried out by qualified personnel or our
service.

WARNING
Infection due to contaminated unit
❯ Clean and disinfect the suction before working on the unit.
❯ Wear protective equipment when working (e. g. impermeable gloves, protective goggles and
mouth and nose protection).

Prior to working on the unit or in case of danger, disconnect it from the mains.

2
3
4
5
6

1 Display panel
2 RED display
3 GREEN LED
4 Audible signal/melody
5 Reset/service key
6 YELLOW LED

9000-606-26/30 2103V005 41
 Troubleshooting

Error Possible cause Remedy

Device not "ready for opera- The main power switch of the ❯ Main power switch ON.
tion" treatment unit or surgery is not
No display on the display switched on
EN panel. If an external display panel is fit- ❯ Check cable connections.
ted: cable not correctly connec-
ted
Fuses have tripped ❯ Replace the fuses of the
transformer. *
❯ Replace the fuses in the cold-
device plug (CA 2).
Mains cable not plugged in ❯ Check the mains cable con-
(CA 2) nections.
Yellow display is on Amalgam collecting container is ❯ Change the amalgam collect-
GREEN LED illuminates 95% full ing container.
Audible signal melody sounds Float sensor dirty or blocked ❯ If this display occurs repeat-
edly even when the collecting
container is empty, check that
the float sensor can move
freely.
Yellow display is on Amalgam collecting container is ❯ Change the amalgam collect-
Red display flashes 100% full ing container. Audible signal
Audible signal melody sounds can no longer be switched off.
Float sensor dirty or blocked ❯ If this display occurs repeat-
edly even when the collecting
container is empty, check that
the float sensor can move
freely.
Waster water line/siphon trap ❯ Clean the waste water line/
dirty siphon trap. *
The RED and GREEN displays Motor is dirty or defective ❯ Check motor for smooth run-
flash alternately ning; replace the centrifuge if
Audible signal necessary. *
❯ Replace the device. *
Contact problems at X9 ❯ Plug in the connector cor-
rectly. *
❯ Replace the PCB main board
and connector on the motor. *
Orange LED flashes Press the service key briefly to
Audible signal switch off the audible signal
Amalgam collecting container ❯ Switch OFF the device.
not correctly in position ❯ Insert the amalgam collecting
container in the correct posi-
tion.
❯ Switch ON the device.
Float sensor missing ❯ Insert the float sensor. *

42 9000-606-26/30 2103V005
 Troubleshooting

Error Possible cause Remedy

Water accumulating in the Coarse sieve in the fluid inlet ❯ Clean the coarse sieve.
spittoon blocked
Outlet ineffective or not vented ❯ Check or retrofit the ventila-
tion. *
EN
Suction power too weak or Coarse sieve is blocked on the ❯ Clean the coarse sieve.
interrupted inlet of the aspiration
Place selection valve not or ❯ Check the control voltage. *
incompletely open ❯ Clean the place selection
valve. *
Device running continuously Float sensor blocked in water ❯ Clean the float. *
start position ❯ Free up the float sensor link-
age so that it can move freely.
*
Start signal at signal input ❯ Check the control voltage. *
Waster water line/siphon trap ❯ Clean the waste water line/
dirty siphon trap. *
Noise at the spittoon Outlet ineffective or not vented ❯ Check or retrofit the ventila-
tion. *
Increased vibration of the Pump cone dirty ❯ Clean or replace the pump
device cone. *
Centrifuge dirty ❯ Clean or replace the centri-
fuge. *
Water supply too low ❯ Introduce water into the suc-
tion pipe.
❯ Retrofit the rinsing unit. *
❯ Check the rinsing unit for its
correct installation position. *
❯ Check the function of the rins-
ing unit. *
Backlog at the inlet of the buf- Unit was suspended at an angle ❯ Suspend or stand the unit
fer vessel, or insufficient or is not horizontal horizontally. *
draining of water from the buf- Yellow filter in the filter unit dirty ❯ Clean the filter. *
fer tank (CA 2)
Poor ventilation ❯ Check the ventilation at the
throttle, clean it if required. *
❯ Check the relief valve. *
Water inlet too high ❯ Reduce the amount of water.
Throttle at the CA 2 basic unit ❯ Clean the throttle and hose to
dirty the throttle. *
Water cannot be pumped Centrifuge dirty ❯ Clean or replace the centri-
away or only insufficiently fuge. *
Nonreturn valve on the waste ❯ Replace the nonreturn valve. *
water outlet is defective (CA 2)
Waster water line/siphon trap ❯ Clean the waste water line/
dirty siphon trap. *

9000-606-26/30 2103V005 43
 Troubleshooting

* Only by customer services service technicians.

EN

44 9000-606-26/30 2103V005
 Troubleshooting

16.1 Replacing the fuse 17 Transporting the unit

Prior to working on the unit or in case of WARNING
danger, disconnect it from the mains. Infection due to contaminated unit
❯ Disinfect the unit before transport. EN
Transformer
❯ Close all media connections.
❯ Unscrew and remove the safety cover.
❯ Replace the fuse. Wear protective equipment to avoid any
risk of infection (e.g. liquid-tight protective
gloves, protective goggles, face mask).
❯ Before disassembly, clean and disinfect the
suction unit and the unit using a suitable disin-
fectant approved by Dürr Dental.
❯ Disinfect a defective unit using a suitable sur-
face disinfection agent.
❯ Seal all connections with sealing caps.
❯ Pack the unit securely in preparation for trans-
port.
Fuse housing 17.1 Close CA 1
❯ Turn the fuse housing to open it.
❯ Replace the fuse.

2
1

2 1

1 DürrConnect dummy bushing

2 Ring clamp
1 Fuse housing
2 Fuses

9000-606-26/30 2103V005 45
 Troubleshooting

17.2 Close CAS 1

EN
1 2

2 1

1 Dummy bushing
2 Ring clamp

17.3 Close CA 2
1 2

1 2

1 Dummy bushing
2 Ring clamp

46 9000-606-26/30 2103V005
 Appendix

Appendix

18 Handover record EN
This document confirms that a qualified handover of the medical device has taken place and that
appropriate instructions have been provided for it. This must be carried out by a qualified adviser for the
medical device, who will instruct you in the proper handling and operation of the medical device.
Product name Order number (REF) Serial number (SN)

o Visual inspection of the packaging for any damage

o Unpacking the medical device and checking for damage
o Confirmation of the completeness of the delivery
o Instruction in the proper handling and operation of the medical device based on the operating
instructions

Notes:

Name of person receiving instruction: Signature:

Name and address of the qualified adviser for the medical device:

Date of handover: Signature of the qualified adviser for the medi-

cal device:

9000-606-26/30 2103V005 47
 Appendix

EN

48 9000-606-26/30 2103V005
Hersteller / Manufacturer:
DÜRR DENTAL SE
Höpfigheimer Str. 17
74321 Bietigheim-Bissingen
Germany
Fon: +49 7142 705-0
www.duerrdental.com
[email protected]