KNT-001-TS-ME6-DS-002 - 3 - Mechanical DataSheet For Seawater Lift Pumps
KNT-001-TS-ME6-DS-002 - 3 - Mechanical DataSheet For Seawater Lift Pumps
TRACK CHANGES
No Rev. Content of Changes Note
1 1 Issued for Approval
2 2 Issued for Approval
Issued for Approval
3 3
- Update Sketch at page 8
BLOCK 09-2/09 FIELD DEVELOPMENT KNT-001-TS-ME6-DS-002
KNT CPP
MECHANICAL DATASHEET FOR SEAWATER LIFT PUMP REV 3 Page 3 of 10
1 Note VERTICAL TYPE (TABLE 1) VERTICAL SUSPENDED PUMP WITH SUBMERGED ELECTRICAL MOTOR
2 REMARKS
3
4
5
6 VERTICAL PUMPS (VTA) VERTICAL PUMPS (CONT'D)
7 PUMP THRUST: (+) UP (-) DOWN LINE SHAFT: N/A
8 STATIC THRUST N N LINE SHAFT DIAMETER mm
9 AT MIN FLOW N N TUBE DIAMETER mm
10 AT RATED FLOW N N LINESHAFT CONNECTION
11 AT MAX FLOW N N LEVEL CONTROL
12 MAX THRUST N N SUCTION STRAINER TYPE COARSE MESH TYPE, SUPER DUPLEX SS
13 SEPARATE SOLEPLATE REQUIRED (9.3.8.3.2) IMPELLER COLLETS ACCEPTABLE (6.6.3)
14 SOLEPLATE Length x Width mm X mm HARDENED SLEEVES UNDER BEARINGS (9.3.10.4)
15 SOLEPLATE THICKNESS mm STRUCTURAL ANALYSIS (9.3.5)
16 SEPARATE MOUNTING FLANGE REQUIRED (9.3.8.3.1)
17 SUCTION CAN N/A
18 COLUMN PIPE: THICKNESS mm
19 DIAMETER mm LENGTH m
20 LENGTH m DIAMETER mm
21 NUMBER OF SECTIONS CAN DRAIN PIPE TO SURFACE (9.3.13.4)
22 SPACING (LENGTH PER SECTION) m ELLIPTICAL BOTTOM HEAD REQUIRED (9.3.2.5)
23 CAN DRAIN PIPE TO SURFACE (9.3.13.4)
24 GUIDE BUSHINGS: PRESSURE CASING WAL USING SEAMLESS PIPE (9.3.2.7)
25 NUMBER HYDROTEST BOWLS / COLUMN @MAX DIFF PRESSURE (9.3.13.1)
26 LINE SHAFT BEARING SPACING mm
27 GUIDE BUSHING LUBE:
28
29 MATERIALS (additional)
30 SUCTION CAN / BARREL: STATOR TUBE : Stainless steel 316 or equivalent
31 DISCHARGE HEAD : SUPER DUPLEX SS BEARING RETAINER: SUPER DUPLEX SS
32 BOWL SHAFT: SUPER DUPLEX SS DISCHARGE COLUMN : SUPER DUPLEX SS
Duplex stainless steel combines Duplex stainless steel combines
BEARING BUSH: THRUST BEARING:
33 non-metallic materials non-metallic materials
34 BEARING SLEEVE: DUPLEX SS TOP & BOTTOM STATOR FLANGE: Stainless steel 316 or equivalent
35 WEAR RING: Stainless steel 316 or equivalent PRESSURE RATING: MAWP (kPa) HYDRO (kPa)
36 BEARING BOWL: SUPER DUPLEX SS HEAD
37 BOLTS & NUTS: SUPER DUPLEX SS COLUMN PIPE
38 SEALING HOUSING OR APDAPTOR: DUPLEX SS BOWL
39 LOWER HOUSING: DUPLEX SS
40 SUMP ARRANGEMENT
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BLOCK 09-2/09 FIELD DEVELOPMENT KNT-001-TS-ME6-DS-002
KNT CPP
MECHANICAL DATASHEET FOR SEAWATER LIFT REV 3 Page 8 of 10
PUMP
PUMP SKETCH
1
2
CELLAR DECK
3 EL + 18500 mm (T.O.S)
4 HEADER TANK
(By VENDOR) MAX. LIFT HEIGHT
5
6 AIR RELEASE VALVE
(By OTHERS) (By VENDOR)
7
(Note 8, Page 9)
8
(By VENDOR)
9
DISCHARGE HEAD
10 RTD JB
11 (By VENDOR)
12 CENTERLINE OF DISCHARGE FLANGE
POWER JB F
13 EL + 14792mm (VTC)
(By VENDOR)
14
15 TOP OF CAISSON FLANGE
PUMP MOUNTING PLATE EL + 14600mm
16 AND CABLE STUB-UP
(PART OF PUMP VENDOR
17
SCOPE) A I
MSF DECK
18 G EL + 14000 mm
19
PUMP COLUMN TO
20 HYPOCHLORITE DISCHARGE FLANGE
21 DOSING LINE WITH
TITANIUM DOSING RING
22 (By VENDOR) CENTRALIZERS /
BUFFER RINGS
23
(By VENDOR) B
HAT. LEVEL (Note 12, Page 9)
24
EL +1130 mm
25
PUMP
26 DISCHARGE TO
MSL EL +0
COLUMN
27
28
LAT. LEVEL
29 EL -1790mm
30 WAVE TROUGH D
E
EL -5700mm
31 MAX. PUMP OD X*
32 H (MINIMUM PUMP
33 SUBMERGENCE-VTA)
NOTE 3 PAGE 9
34
35
FIRST STAGE
36 IMPELLER EYE
37 SUBMERSIBLE
38 MOTOR FEEDER
(By VENDOR) SUCTION STRAINER C
39 (By VENDOR)
40
41 SUBMERSIBLE MOTOR
42
43 CAISSON ID
44 Ø= 635mm*
45 BOTTOM OF CAISSON (EL-31500 mm)
46 MAIN DIMENSIONS
47 A = 792 (VTC) mm E = 5700 mm E+H = 15000(VTC) mm
48 B = VTA mm F = VTA mm I = VTA mm
49 C = VTA mm G = VTA mm
50 D = VTA mm X = VTA mm
51 Ø = 635(VTC) mm H = VTA mm
52
KNT-001-TS-ME6-DS-002
BLOCK 09-2/09 FIELD DEVELOPMENT
KNT CPP
MECHANICAL DATASHEET FOR SEAWATER LIFT PUMP REV 3 Page 9 of 10
NOTES
1 DENOTES: N/A - NOT APPLICABLE; VTC -VENDOR TO CONFIRM AND SUBJECT TO COMPANY APPROVAL
2 VTA - VENDOR TO ADVISE AND SUBJECT TO COMPANY APPROVAL
3 1. THIS DATASHEET SHALL BE READ CONJUNCTION WITH SPECIFICATION FOR SEAWATER LIFT PUMP (KNT-001-TS-ME6-SP-009). PUMPS SHALL COMPLY
6 3. PUMP SUCTION AT ELEVATION (-) 15000 MM FROM MSL. VENDOR TO ADVISE THE REQUIRED MINIMUM PUMP SUBMERGENCE,
7 ADVISE THE ACTUAL PUMP ELEVATION AND THE NPSHA CONSIDER 100 YEARS WAVE TROUGH DEPTH FROM LAT AS PER SKETCH IN PAGE 8.
8 4. THE DISCHARGE PRESSURE INDICATED IN THE PROCESS DATASHEET IS THE REQUIRED PRESSURE AT CENTERLINE OF DISCHARGE FLANGE AT
10 5. THE DIFFERENTIAL PRESSURE/ DIFFERENTIAL HEAD INDICATED IS IN PROCESS DATASHEET. THE DIFFERENTIAL PRESSURE/HEAD BASED ON SUCTION
11 PRESSURE AT ESTIMATED PUMP SUCTION ELEVATION (NOTE 3), ESTIMATED COLUMN PRESSURE DROP AND DISCHARGE PRESSURE AT DISCHARGE
12 FLANGE (NOTE 4) . VENDOR TO VERIFY AND CONFIRM THE ACTUAL DIFFERENTIAL PRESSURE / HEAD AT THE PUMP DISCHARGE BOWL.
13 6. VENDOR SHALL INCLUDE HYPOCHLORITE DOSING LINE WITH DOSING RING IN PUMP SCOPE OF SUPPLY. HYPOCHLORITE SOLUTION WITH CONCENTRATION
14 1000 PPM WT SHALL BE SUPPLIED BY PURCHASER FOR CONNECTING WITH PUMP HYPOCHLORITE DOSING LINE.
15 7. THE PUMP DISCHARGE LINE AND FLOODED MOTOR LINE INSIDE THE CAISSON SHALL BE SECTIONALISED INTO A MAXIMUM OF 3M LENGTH FOR THE EASE
16 OF RETRIEVAL OF THE CAISSON PUMP. NECESSARY PROVISIONS SHALL BE CONSIDERED FOR INSTALLATION/ REMOVAL OF THE HYPOCHLORITE HOSE
18 8. VENDOR TO SIZE AND SUPPLY AIR / VACUUM RELEASE VALVE LOCATED ON SEAWATER LIFT PUMP DISCHARGE LINE.
19 9. SHUT-OFF HEAD OF THE SELECTED PUMP SHALL BE LIMITED TO 1.2 TIMES OPERATING DIFFERENTIAL HEAD.
20 10. VENDOR SHALL INCLUDE ANTI-REVERSE ROTATION PROTECTION DEVICE INTO SCOPE OF SUPPLY (AS REQUIRED).
21 11. NECESSARY CLAMPS FOR POWER CABLE /RTD CABLE/HYPOCHLORITE HOSE SHALL BE PROVIDED.
22 12. VENDOR SHALL INCLUDE CENTRALIZERS/BUFFER RINGS IN THEIR SCOPE OF SUPLY. SIZE OF CAISSON WILL BE CONFIRMED DURING DETAIL ENGINEERING.
24 13. THE MOTOR SHALL HAVE A MECHANICAL SEAL TO PREVENT INGRESS OF SEAWATER. VENDOR SHALL PROVIDE FULL DETAIL OF MECHANICAL
26 14. VENDOR TO ADVISE THE REQUIRED SHAFT POWER BASED ON ACTUAL DIFFERENTIAL HEAD AND EFFICIENCY OF THE PUMP.
27 15. NPSHA SHALL EXCEED NPSHR BY AT LEAST ONE (1) METER OR 15% WHICHEVER IS GREATER THROUGHOUT THE ENTIRE OPERATING FLOW RANGE AND
28 UP TO RATED POINT.
29 16. THE MATERIAL FOR FLANGED DISCHARGED PIPE AND DISCHARGE ELBOW OF DISCHARGE HEAD ASSEMBLY SHALL BE THE SAME MATERIAL OF COLUMN PIPE.
30 17. EXTERNAL PROTECTIVE COATING ACCORDING TO "TECHNIAL SPECIFICATION FOR PROTECTIVE COATING"(DOC.: KNT-001-GE-AC7-SP-001)
32 18. REFER TO "PROCESS DATASHEET FOR SEAWATER LIFT PUMPS" (Doc: DOC:KNT-001-TS-PR1-DS-045)
33 19. ELECTRIC MOTOR SHALL BE IN ACCORDANCE WITH SPECIFICATION FOR LV MOTORS (DOC. NO.: KNT-001-TS-ES2-SP-012)
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BLOCK 09-2/09 FIELD DEVELOPMENT KNT-001-TS-ME6-DS-002
KNT CPP
MECHANICAL DATASHEET FOR SEAWATER LIFT PUMP REV 3 Page 10 of 10
N
"B" =
"C" =
C OF G
"B
"X" =
0.00 DATUM POINT
"Y"
"Y" =
"X" "Z" =
"A"
PLAN
C OF G
"C
"Z"
SUPPORT STEEL
ELEVATION
NOTE: