PQCDSM Des - 15
PQCDSM Des - 15
OEE % 70.7 71 65 73 72 73 71 72 73
Output/Man (strokes) NOS 250.0 241 260 270 269 271 268 270 271
P B/D Occurrences
Min
7.0
443.3
4
430
3
460
3
360
2
378
3
384
5
346
4
320
3
330
No of M/c in JH Nos 0.0 2 3 7 8 8 8 8 8
Warranty Rejection PPM 0.0 0 0 0 0 0 0 0 0
Customer Complaints PPM 1666.7 970 1020 1025 1270 1048 1020 1240 1230
In house Rejection (IHR) PPM 7166.7 5470.8 3420 1245.2 1265.5 1245.3 1150.7 1048.8 1030
Vendor rating Level Level 0.0 L2 L2 L2 L2 L2 L2 L2 L2
C1- Labour Cost RS /cr. S.t.o. (%) 3.20 3.30 2.9 3.9 4.0 - 4.2 4.3 3.9
C2- Consumable Cost RS /cr. S.t.o. (%) 0.1 0.9 0.7 1.2 1.1 0.89 0.8 0.76 0.7
C C3-Maint. Cost
C4-Energy Cost
C5- Water Cost
RS /cr. S.t.o. (%)
RS /cr. S.t.o. (%)
RS /cr. S.t.o. (%)
0.8
1.1
0.0
0.7
0.8
0
1.1
0.9
-
1.1
1.2
0.03
0.9
1.4
0.01
1.2
1.4
0.02
0.88
1.3
0.017
1.21
1.2
0.012
1.15
1.1
0.015
C6- Transportation RS /cr. S.t.o. (%) 0.0 0 - 1.0 0.9 1.1 0.89 0.84 0.87
Plan Vs Delivery Qty.for OEE
% 100.0 100 100 100 100 100 100 100 100
D
Part.Qty.for spare
Plan Vs Delivery
Part.
% 100.0 100 100 100 100 100 100 100 100
late Coming INCIDENTS NOS 0.0 0 0 3 4 5 4 5 4
S No Of accidents Major
FIRST AIDS
NOS.
NOS.
0.0
0.0
1
2
0
1
0
2
0
2
0
3
0
2
0
3
0
3
NEAR MISS NOS. 0.0 0 0 0 0 0 2 1 0
M NOS. 8 27 25 24 27 25 25
Kaizen / Month Total Emp. - 65 4.0 6
Tr Hrs./Man/Month Hrs 0.0 0 135 132 140 128 124 134 140
TARGET
(2015-16)
85
300
0
200
5
0
500
500
L1
2.5
0.5
0.5
0.7
0.02
0.7
100
100
0
0
0
0
65
200
UOM OEE (%) OEE (%) OEE (%)OEE (%) TARGETS OEE (%)
BM (April-June) 2013 70.7 85
AVG (2013-14) 71 85
AVG (2014-15) 65 85
STATUS OF JULY-15 73 85
STATUS OF AUG-15 72 85
STATUS OF SEPT-15 73 85
STATUS OF OCT-15 71 85
STATUS OF NOV-15 72 85
STATUS OF DES-15 73 85
80
73 72 73 71 72 73
70.7 71
70 65
60
50
OEE (%
40 OEE (%
OEE (%
30 OEE (%
TARGE
20
10
0
BM AVG AVG STATUS STATUS STATUS STATUS STATUS STATUS
(April- (2013- (2014- OF JULY- OF AUG- OF OF OCT- OF NOV- OF DES-
June) 14) 15) 15 15 SEPT-15 15 15 15
2013
85 85
72 73
OEE (%)
OEE (%)
OEE (%)
OEE (%)
TARGETS OEE (%)
STATUS STATUS
OF NOV- OF DES-
15 15
UOM ACTUAL ACTUAL ACTUAL ACTUAL
OUTPUT/MAN OUTPUT/MAN OUTPUT/MAN OUTPUT/MAN
BM (April-June) 2013 250
AVG (2013-14) 241
AVG (2014-15) 260
STATUS OF JULY-15 270
STATUS OF AUG-15 269
STATUS OF SEPT-15 271
STATUS OF OCT-15 268
STATUS OF NOV-15 270
STATUS OF DES-15 271
350
300 300 300 300 300 300 300 30
300 270 269 271 268 27
250 241
250
TARGETS 200
OUTPUT/MAN
150
300 100
300
50
300
300 0
3 4) 5) 5 5 5 5 5
300
2 01 3-1 4-1 LY-1 G-1 T-1 T-1 V-1
P C
300 ne) 201 201 F JU AU SE F O NO F D
Ju ( ( O F F O F O
300 r il- VG G US US O US O US US O US
p A V AT T T AT T AT
(A A T TA TA ST TA ST
S S S
300 BM S
300
300 300 300 300 300 300 300 300 300
270 269 271 268 270 271
250 241
ACTUAL OUTPUT/MAN
Linear (ACTUAL
OUTPUT/MAN)
ACTUAL OUTPUT/MAN
ACTUAL OUTPUT/MAN
ACTUAL OUTPUT/MAN
) ) TARGETS OUTPUT/MAN
13 14 15 -15 -15 -15 -15 -15 -15
20 13- 14- ULY UG EPT CT OV ES
0 0 J A S O N D
(2 (2 OF OF OF OF OF OF
G S S
G TUS US US TU US TU
AV TA TAT TAT STA TAT STA
S S S S
BREAKDOWN BREAKDOWN BREAKDOWN BREAKDOWN
UOM
TIME(min) TIME(min) TIME(min) TIME(min)
OMER COMPLAINTS
OMER COMPLAINTS
OMER COMPLAINTS
BM (April-June) 2013 4
AVG (2013-14) 5
AVG (2014-15) 8
STATUS OF JULY-15 6
STATUS OF AUG-15 5
STATUS OF SEPT-15 5
STATUS OF OCT-15 4
STATUS OF NOV-15 6
STATUS OF DES-15 5
4.0
9
8
8
7 6 6
TARGETS CC 6
phenomenon 5 5 5 5
5 4
4
4 CC Phenomenon
1
3 CC Phenomenon
1 2 1 1 1 1 1 1 1 1 1 CC Phenomenon
1 1 CC Phenomenon
1 0 TARGETS CC phenomenon
1 3 4) 5) 5 5 5 5 5 5
2 01 3-1 4-1 LY-1 G-1 T-1 T-1 V-1 ES-1
1 ) 1 1 U P C O
ne 0 0 JU A SE F O N F D
1 l-Ju G (2 (2 S OF OF OF S O OF S O
i S S S
pr AV VG ATU TU TU ATU TU ATU
1 (A A T TA TA ST TA ST
S S S S
1 BM
5 8 7 5 6 6 5 5 1
CC Phenomenon
CC Phenomenon
CC Phenomenon
CC Phenomenon
TARGETS CC phenomenon
Warranty Warranty Warranty Warranty
UOM
Rejection Rejection Rejection Rejection
BM (April-June) 2013 0
AVG (2013-14) 0
AVG (2014-15) 0
STATUS OF JULY-15 1
STATUS OF AUG-15 0
STATUS OF SEPT-15 0
STATUS OF OCT-15 0
STATUS OF NOV-15 0
STATUS OF DES-15 0
1.2
1
1
0.8
TARGETS
0.6 Warranty Rejection
Warranty Rejection
0 0.4
Warranty Rejection
0 0.2 Warranty Rejection
0 0 0 0 0 0 0 0 0 0 TARGETS
0 Linear (TARGETS )
0
3 4) 5) 5 5 5 5 5 5
0 2 01 3-1 4-1 LY-1 G-1 T-1 T-1 V-1 ES-1
U P C O
e) 201 201 F JU A E O N FD
0 un ( ( F F S OF OF
r il-J
VG O
S US O
S O S S USO
0 p A G TU U TU U T
(A AV TA TAT TAT STA TAT STA
0 M S S S S
B
0
Warranty Rejection
Warranty Rejection
Warranty Rejection
Warranty Rejection
TARGETS
Linear (TARGETS )
UOM IHR PPM IHR PPM IHR PPM IHR PPM
0.88
0.7 0.7 0.7
maintenance cost
maintenance cost
maintenance cost
maintenance cost
TARGETS
5 5 5
-1 V-1 S-1
E
NO F D
OF S O
U
AT
ST
Transportation Cost Transportation Cost
UOM
(rs/cr S.T.O.) (rs/cr S.T.O.)
BM (April-June) 2013 NA
AVG (2013-14) NA
AVG (2014-15)
STATUS OF JULY-15
STATUS OF AUG-15
STATUS OF SEPT-15
STATUS OF OCT-15
STATUS OF NOV-15
STATUS OF DES-15
1.2 1.1
Transportation Cost Transportation Cost 1
TARGETS 1 0.9 0.89 0.8
(rs/cr S.T.O.) (rs/cr S.T.O.)
0.8
0.7
0.7 0.6 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.
NA 0.7 0.4
1 0.7 0.2
0.9 0.7 0
1.1 0.7 3 4) 5) 5 5 5 5 5
2 01 3-1 4-1 LY-1 G-1 T-1 T-1 V-1
P C
0.89 0.7 e) 01 01 JU AU SE O NO
-Jun (2 (2 OF OF OF OF OF OF
0.84 0.7 il G G S S S S S S
pr AV AV ATU TU TU ATU TU ATU
0.87 0.7 (A A A
ST ST ST ST ST S
A T
BM
1.1
1
0.9 0.89 0.84 0.87
Transportation Cost
7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 (rs/cr S.T.O.)
Transportation Cost
(rs/cr S.T.O.)
Transportation Cost
(rs/cr S.T.O.)
Transportation Cost
4) 5) 5 5 5 5 5 5
3 -1 4-1 LY-1 G-1 PT-1 CT-1 V-1 ES-1 (rs/cr S.T.O.)
1 01 JU AU SE O NO D TARGETS
(2 OF OF OF OF OF OF
V US US US TUS US TUS
G
AT AT AT A AT A
ST ST ST ST ST ST
ENERGY COST ENERGY COST ENERGY COST
UOM (rs/cr (rs/cr (rs/cr
S.T.O.) S.T.O.) S.T.O.)
BM (April-June) 2013 1.1
AVG (2013-14) 0.8
AVG (2014-15) 0.9
STATUS OF JULY-15
STATUS OF AUG-15
STATUS OF SEPT-15
STATUS OF OCT-15
STATUS OF NOV-15
STATUS OF DES-15
1.6 1.4 1.4
ENERGY COST
TARGETS 1.4 1.3
(rs/cr S.T.O.) 1.2 1.2
1.2 1.1 1.1
0.7
1 0.9 ENERGY CO
0.7 0.8
0.8 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 S.T.O.)
0.7 ENERGY CO
0.6
1.2 0.7 S.T.O.)
0.4
1.4 0.7 ENERGY CO
0.2 S.T.O.)
1.4 0.7 0 ENERGY CO
1.3 0.7 ) ) S.T.O.)
0 13 -14 -15 -15 -15 -15 -15 -15 -15
1.2 0.7 2 3 4 LY G PT CT V ES TARGETS
ne) 201 201 F JU AU SE F O NO F D
Ju ( ( O F F O F O
1.1 0.7 il- VG VG US US O US O US US O US
r
p A A AT T T AT T AT
(A A A
ST ST ST ST ST ST
A
BM
1.2
1.1
BM (April-June) 2013 1
AVG (2013-14) 2
AVG (2014-15)
STATUS OF JULY-15
STATUS OF AUG-15
STATUS OF SEPT-15
STATUS OF OCT-15
STATUS OF NOV-15
STATUS OF DES-15
2.5
2 2
2
1.5
MINOR ACCIDENTS MINOR ACCIDENTS
TARGETS 1 1
IN NOS IN NOS
1
0
0.5
0
0 0 0 0
2 0 0
0 0 3 4) 5) 5 5 5 5 5
2 01 3-1 4-1 LY-1 G-1 T-1 T-1 V-1 ES
1 0 ) 1 1 U U EP C O D
une (20 (20 F J F A F S F O F N OF
0 0 -J O O O O O
pril AVG AVG TUS TUS US TUS TUS TUS
0 0 (A A A AT A A A
ST ST ST ST ST ST
0 0 BM
0 0
2
1
MINOR ACCIDENTS IN NOS
MINOR ACCIDENTS IN NOS
MINOR ACCIDENTS IN NOS
MINOR ACCIDENTS IN NOS
0 0 0 0 0
TARGETS
) 5 5 5 5 5 5
-15 Y-1 G-1 T-1 T-1 V-1 S-1
4 UL U EP C O DE
J A S FO N F
OF OF OF S O OF S O
S S S U
A TU ATU ATU ATU AT
T ST S ST ST
T
Major Accidents (IN Major Accidents (IN
UOM
NOS) NOS)
BM (April-June) 2013 0
AVG (2013-14) 1
AVG (2014-15)
STATUS OF JULY-15
STATUS OF AUG-15
STATUS OF SEPT-15
STATUS OF OCT-15
STATUS OF NOV-15
STATUS OF DES-15
1.2
1
1
Major Accidents (IN Major Accidents
TARGETS 0.8
NOS) (IN NOS)
0.6
0
0 0.4
0 0 0.2
0 0 0 0 0 0
0 0 0 0
0 0 3 4) 5) 5 5 5
2 01 3-1 4-1 LY-1 G-1 T-1
0 0 ) 1 1 U U EP
une (20 (20 F J F A F S F
0 0 -J O O O O
pril AVG G TUS TUS US TUS T
0 0 (A AV TA TA TAT STA TA
M S S S S
0 0 B
1
BM (April-June) 2013 NA 0
AVG (2013-14) NA 0
AVG (2014-15) NA 0
STATUS OF JULY-15 2 0
STATUS OF AUG-15 1 0
STATUS OF SEPT-15 0 0
STATUS OF OCT-15 2 0
STATUS OF NOV 1 0
2.5
2.0 2 2
1.5
1.0 1 1
Near Miss(IN NOS)
0.5 TARGETS Near Miss (IN
NOS)
0.0 0.0
0 0 0 0 0 0 0 0
13 14) 1 5)-1
5
-1
5 5 5
-1 T-1 NO
V
) 20 13- 14- ULY UG EPT C F
ne 0 0 J A S O O
l-Ju G (2 (2 OF OF OF
S OF TUS
pr
i
AV VG US US US U
ST
A
(A A TAT TAT TAT TAT
S S S S
BM
UOM FIRST AID (IN NOS) FIRST AID (IN NOS)
BM (April-June) 2013 0
AVG (2013-14) 2
AVG (2014-15)
STATUS OF JULY-15
STATUS OF AUG-15
STATUS OF SEPT-15
STATUS OF OCT-15
STATUS OF NOV-15
STATUS OF DES-15
3.5
3 3 3
3
FIRST AID (IN
FIRST AID (IN NOS) TARGETS 2.5
NOS) 2 2 2 2
2
0 1.5
0 1
1
1 0
0.5
2 0 0 0 0 0 0 0 0 0 0
0
2 0
3 4) 5) 5 5 5 5 5 5
3 0 2 01 3-1 4-1 LY-1 G-1 T-1 T-1 V-1 ES-1
) 1 1 U U EP OC NO D
2 0 une (20 (20 F J F A F S OF F OF
l-J G G S O O O S O S
i S S S
3 0 pr AV AV TU TU TU ATU TU ATU
(A ST A TA TA
ST TA ST
S S S
3 0 BM
3 3 3
2 2 2
BM (April-June) 2013 4
AVG (2013-14) 6
AVG (2014-15)
STATUS OF JULY-15
STATUS OF AUG-15
STATUS OF SEPT-15
STATUS OF OCT-15
STATUS OF NOV-15
STATUS OF DES-15
KAIZESNS/MONTH ( in KAIZESNS/MONTH ( in 70 65 65 65 65 65 65
TARGETS
nos) nos)
60
65 50
65 40
8 65 27 25 24
30
27 65 20
25 65 6 8
10 4
24 65
0
27 65 ) )
0 13 -14 -15 -15 -15 -15
25 65 2 3 4 LY G PT C
n e) 201 201 F JU AU SE F O
25 65 Ju ( ( O F F O
r il- VG VG US US O US O US US O
p A A
(A AT AT AT AT AT
ST ST ST ST ST S
BM
65 65 65 65 65 65 65 65 65
27 25 24 27 25 25
KAIZESNS/MONTH ( in nos)
KAIZESNS/MONTH ( in nos)
6 8 KAIZESNS/MONTH ( in nos)
4 KAIZESNS/MONTH ( in nos)
TARGETS
) )
0 13 -14 -15 -15 -15 -15 -15 -15 -15
Y T T V S
) 2 013 014 JUL AUG SEP OC NO DE
(2 2 F
( O OF OF O OF O F F
VG AVG US US US TUS US TUS
AT AT AT A AT A
ST ST ST ST ST ST
TRAINING/ TRAINING/
TRAINING/MAN/
UOM MAN/MONTH(in MAN/MONTH(in
MONTH(in hrs)
hrs) hrs)
BM (April-June) 2013 0
AVG (2013-14) 0
AVG (2014-15) 135
STATUS OF JULY-15
STATUS OF AUG-15
STATUS OF SEPT-15
STATUS OF OCT-15
STATUS OF NOV-15
STATUS OF DES-15
250
200 200 200 200 200 200 200 200 200
TRAINING/MAN/ 200
TARGETS
MONTH(in hrs)
150 135 132 140 128 124 134 140 TRAINING/MAN/MO
hrs)
200 TRAINING/MAN/MO
100 hrs)
200
TRAINING/MAN/MO
200 50 hrs)
132 200 0 0 TRAINING/MAN/MO
0 hrs)
140 200 3 4) 5) 5 5 5 5 5 5
01 3-1 4-1 LY-1 G-1 T-1 T-1 V-1 ES-1 TARGETS
128 200 ) 2 1 1 U U EP C O D Linear (TARGETS)
124 200 une (20 (20 F J F A F S F O F N OF
-J O O O O O
pril AVG AVG TUS TUS US TUS TUS TUS
134 200 (A A A A T A A A
ST ST ST ST ST ST
140 200 BM
TRAINING/MAN/MONTH(in
hrs)
TRAINING/MAN/MONTH(in
hrs)
TRAINING/MAN/MONTH(in
hrs)
TRAINING/MAN/MONTH(in
hrs)
TARGETS
Linear (TARGETS)