INFUSION PUMP

AIP-1200
AIP-1200Y

SERVICE MANUAL

※※※※※※※※※※※※※※※※※※※

ARI Medical Technology Co., Ltd.

1
Revision table
AIP-1200/AIP-1200Y

Date Revision Chapter Description

15 May 17 0 All Creation

2
Revision table ................................................................................................................................................................. 1
1 Introduction.................................................................................................................................................................. 4
1.1 Description of symbols ............................................................................................................................................. 4
1.2 Intended user population ........................................................................................................................................... 4
1.3 Scope......................................................................................................................................................................... 4
1.4 Technical characteristics ........................................................................................................................................... 4
1.4.1 Electrical specifications ................................................................................................................................. 5
1.4.2 Electronic specifications ................................................................................................................................ 5
1.4.3 Mechanical specifications .............................................................................................................................. 5
1.4.4 Compliance with standards ............................................................................................................................ 5
1.5 Operational and storage conditions ........................................................................................................................... 6
1.6 Glossary of terms ...................................................................................................................................................... 6
2 Device description ....................................................................................................................................................... 8
2.1 Overview diagram..................................................................................................................................................... 8
2.2 Physical description .................................................................................................................................................. 9
2.2.1 Front view ...................................................................................................................................................... 9
2.2.2 Front panel and keys ...................................................................................................................................... 9
2.2.3 Door opened view ................................................................................................................................ 10
2.2.4 Back view ....................................................................................................................... 错误!未定义书签。
2.2.5 Case opened view ........................................................................................................................................ 11
2.3 Functional description............................................................................................................................................. 12
2.3.1 Administration set position control sub-assembly ....................................................................................... 12
2.3.2 Pumping sub-assembly ................................................................................................................................ 12
2.3.3 Drop detection sub-assembly ....................................................................................................................... 12
3 Preventive maintenance ............................................................................................................................................. 13
3.1 Maintenance policy ................................................................................................................................................. 13
3.2 Maintenance requirements ...................................................................................................................................... 13
3.2.1 Maintenance schedule .................................................................................................................................. 14
3.3 Cleaning and disinfecting ....................................................................................................................................... 14
3.4 Checks..................................................................................................................................................................... 14
3.5 Battery........................................................................................................................................ 错误!未定义书签。
3.6 Fuses .......................................................................................................................................... 错误!未定义书签。
3.7 Service life of the device......................................................................................................................................... 16
3.8 Waste disposal......................................................................................................................................................... 16
3.9 Warranty.................................................................................................................................................................. 16
3.10 Flow rate tests ....................................................................................................................................................... 17
3.10.1 Measurement with a computer ................................................................................................................... 17
3.10.2 Measurement with a scale .......................................................................................................................... 19
3.11 IV set calibration ................................................................................................................................................... 20
3.12 Pressure calibration ............................................................................................................................................... 21
4 Troubleshooting ..................................................................................................................................................... 24
4.1 Troubleshooting guide ............................................................................................................................................ 24
4.2 Error messages ........................................................................................................................................................ 27
5 Spare parts catalog ..................................................................................................................................................... 28

3
 5.1 Front case ................................................................................................................................................................ 28
5.2 Rear case ................................................................................................................................................................. 31
5.3 Pumping unit ........................................................................................................................................................... 32
5.4 Pump door unit........................................................................................................................................................ 33
5.5 Drop sensor unit ...................................................................................................................................................... 34
Useful addresses ........................................................................................................................................................... 35

4
1 Introduction

The AIP-1200 and AIP-1200Y both are compact and comprehensive volumetric pumps, where the AIP-1200Y
is supported by a drug library and more delivery modes.

1.1 Description of symbols

Danger symbol:
Warning of an imminent hazard that could result in serious personal injury
and/or product damage if the written instructions are not followed.

Warning symbol:
Warning of a potential hazard that could result in serious personal injury and/or
product damage if the written instructions are not followed.

Information symbol:
Recommendations to be followed.

1.2 Intended reader population

This Service Manual (SM) is intended to be used exclusively by trained professionals for servicing of the infusion
pump AIP-1200/AIP-1200Y.

Warning:
This SM contains only instructions necessary for servicing. Please refer to the “Instructions
for Use (IFU)” for detailed information about the use environment, installation and
operations for the device.

The service personnel must adhere strictly to the instructions specified in this SM. Failure to
do so may result in damage to the equipment

1.3 Scope
This SM is applicable to the AIP-1200 and AIP-1200Y infusion pumps (hereafter referred to as
“pump” or “device”) with embedded software version 1.0 and Hardware version 1.0.

1.4 Technical characteristics

5
1.4.1 Electrical specifications

Power supply 220V, 50Hz with a ground fault protection

Fuse F2AL/250V，2pc
AC Power
Maximum power estimation 35VA
Power cord length 2.5M
External DC
power supply 12V～15V / Power>15W
（user option）

1.4.2 Electronic specifications

The AIP-1200 or AIP-1200Y infusion pump contains 9 electronic boards：

 Main board
 Display board
 Audio board
 Air detection board
 Motor speed detection board
 Drop sensor：drop sensor controlling board, transmitting board and receiving board
 Power supply board
 Reset board
 Drop sensor interface board

1.4.3 Mechanical specifications

Weight Dimensions (W×D×H)

Pump 1.8kg 120mm × 100mm×215mm,(excluding pole clamp protrusion）
Packaging 2.5kg 248mm × 190mm × 155mm

1.4.4 Compliance with standards

Safety of Electro Compliant with IEC  Protection against splashing

IPX4
Medical 60601-1:2006, IEC liquid.
Equipments 60601-2-24:1998, IEC  Protection against leakage
60601-1-2:2007/AC2010, IEC current: Defibrillation-proof
60601-1-8:2008, and IEC type CF applied part.
60529:2001 standards.
 Protection against electric
EMC Compliant with EN/IEC shocks: class I
(ElectroMagnetic 60601-1-2:2007/AC2010 and
Compatibility) EN/IEC 60601-2-24:1998  Functional earth
standards

6
1.5 Storage and transport conditions

Warning：
 Please store or transport the device according to the specified transport and
storage conditions：
o Temperature range: : -10°C to +55°C
o Pressure range: 860 hPa to 1060 hPa
o Humidity range: 20% to 90%, no condensation
 Storage and transport equipment in the following environments is prohibited：
Inflammable, explosive, difficult to solid place and strong electromagnetic
radiation.

1.6 Glossary of terms

Term Description
A Ampere
AC Alternating Current
°C Degrees Celsius
CISPR Special International Committee on Radio Interference
DC Direct Current
ECMO ExtraCorporeal Membrane Oxygenation
EEC European Economic Community
EEPROM Electrically Erasable Programmable Read-Only Memory
ERR Error
°F Degrees Fahrenheit
hPa Hectopascal
Hz Hertz
IEC International Electrotechnical Commission
IFU Instructions for Use
IT Information Technology
IV Intravenous
kg Kilogram
kHz Kilohertz
KVO Keep Vein Open
mA Milliampere
mAh Milliampere hour
mmHg Millimeter of mercury
mcL Microliter
mL/h Milliliter per hour
MRI Magnetic Resonance Imaging
mV Millivolt
PC Personal Computer
RAM Random Access Memory
7
V Volt
TM Technical Manual
VA Volt Ampere
Vac Volt alternating current
Vdc Volt direct current
VTBI Volume to Be Infused
W Watt

8
2 Device description

2.1 Overview diagram

9
2.2 Physical description

2.2.1 Front view

Legend:
1 Handle
2 Display
3 Front Panel
4 Alarm light
5 Pump door
6 Door lever

2.2.2 Front panel and keys

The front panel contains all keys and indicator lights.

Information:
The indicators provide information about the AC power source connection, alarm
priority, infusion mode and keyboard locked/unlocked.

10
 No. Press Key Icon Features Description

1/3 Increment/ Press the keys to Increment/ Decrement the parameters

Decrement /
2/8 Direction Press the key to select the setting parameters
/
4 Clear/Silence/Re Under Rate mode interface: press it to clear alarm, no alarm
turn then clear infused volume; Under other interface, press it return
to the last interface
5 Menu/ Locks or When pause, press the key into setup menu
Unlocks During infusion in rate mode, press the key to turn on/off the
Keyboard function of change flow rate setting during infusion
6 On/Off On/Off the pump

7 AC power AC power indicator

indicator

9 Confirm Press it to confirm the selected parameters

10 Purge/BOLUS When pause, double-click the key into purge mode;

When infusion, double-click the key into Bolus mode

11 Start/Pause Start/Pause the infusion

12 Switches Press it to switch infusion modes

Infusion Modes

2.2.3 Door opened view

Legend:
1 Upper slot
2 Air sensor
3 Peristaltic fingers
4 The flow arrow
5 Door latch
6 Pressure sensor
7 Anti-flow clamp
8 Lower slot

11
2.2.4 Back view

Legend:
1 Drop sensor connection socket
2 Potential Equalization Terminal
3 Nameplate
4 RS232 port
5 Pole clamp
6 Reset hole
7 12Vdc socket
8 AC power inlet

2.2.5 Case opened view

12
Marking Qty Reference Description
1 1 2100011 Display board
2 1 2200008 Motor unit
3 1 2100013 Motor speed detection board
4 1 3109019 Pressure sensor
5 1 2100010 Main board
6 1 3103015 Loudspeaker
7 1 2100012 Power supply unit
8 1 3109004 Battery

13
2.3 Functional description
From a functional point of view, the AIP-1200 or AIP-1200Y is made up of 3 sub-assemblies：
 An administration set position control sub-assembly.
 A pumping sub-assembly.
 A drop detection sub-assembly.

2.3.1 Administration set position control sub-assembly

The administration set is held on the front case behind the pump door when the door is closed. It is equipped with 3
detection systems:
 A reed switch detector to check the position of the door (closed /open).
 An ultra-sound detector to detect the presence of air bubbles in the administration set.
 A piezoelectric pressure sensor to detect and ensure the pressure in the administration set.

2.3.2 Pumping sub-assembly

The pumping sub-assembly drives the fluid to flow in the administration set: a motor-reducer unit drives an
eccentric wheels and shaft system, which in turn moves the peristaltic fingers that press the infusion line and
therefore the fluid to flow.
The motor rotation speed is detected and controlled by a disk fitted to the shaft end of the motor and linked to an
opto-electronic sensor and motor speed detection board.

2.3.3 Drop detection sub-assembly

The drop detection sub-assembly checks the flow in the administration set. It is composed of a drop sensor, a
connection cable and a drop sensor interface board, where the drop sensor includes an infrared transmitter (LED), an
infrared receiver, and a controlling circuitry.
During infusion operation, the drop sensor is clamped on a drip chamber, and the infrared LED emits infrared
light, which transmits through the drip chamber, is received by the photodiode of the receiver, and then generates
pulse signals in the amplifier circuitry.
When drops are falling down in the drip chamber, the light received by the photodiode and therefore the signal
in the circuitry will be reduced to a certain degree, and the amount of light reduction depends on the drop flow rate.
Therefore the drop detection sub-assembly can count the number of drops falling through the drip chamber, and
this information is sent to control the motor speed and flow rate.

14
3 Preventive maintenance

3.1 Service policy and rules

Information:
 For warranty information please see Section "Warranty" in IFU.
 If the device must be returned for servicing, please contact Manufactuer.
 Clean and disinfect the device before packaging and shipping the returned device.
 Manufactuer is not liable for loss or damage to the device during transport.

3.2 Maintenance requirements

3.2.1 Schedule

In order to maintain the pump’s performance, a preventive maintenance, which may include
checking and changing the battery, must be carried out every 12 months.

Warning:
 The maintenance should be carried out by a qualified technician.
 If the maintenance schedule is not observed, the proper functioning of the pump will be
impaired.

3.3 Cleaning and disinfecting

The following agents are prohibited for use in cleaning or disinfecting:

 Full strength bleach
 Trichloroethylene
 Abrasive detergents
 Undiluted alcohol

Use of these aggressive agents may damage the plastic parts of the device and cause the device to
malfunction.

3.4 Checks
In order to ensure the device’s normal operation, a regular servicing inspection is recommended every 12 months,
and the inspection includes the checks described below.

Procedure Requirements
1 Front & rear cases ①No obvious damage, burr, deformation, scratch or bruise is seen on external
surfaces.
②Two cases are closed and matched perfectly.
2 Pump door and lever ①No obvious damage, bur, deformation, scratch or bruise is seen on external
surfaces.
15
 ①The door is open or closed easily without abnormal noise.
②The door fits well into the front case.
③The door lever can be operated properly and the door cannot be open
without lifting the lever.
④The door and lever do not appear loose.
3 Display screen ①No obvious damage, deformation, or scratch is seen on external surface.
②Texts and symbols are displayed clearly and completely with no tilted,
deformed and missing contents.
4 Keyboard ①No obvious damage is seen on external surface.
②Keys are easily pressed down and then released without being stuck.
5 Pole clamp ①No obvious damage is seen.
②It can be operated properly without thread stripping.
6 Anti-flow clamp ①No obvious damage is seen.
②It can be open or closed easily without abnormal noise.
7 RS232 port ①It is firmly installed on the rear case.
②Screws and nuts are not loose, damaged and rusted.
8 Potential equalization ①It is firmly installed on the rear case.
terminal ②It is not damaged and rusted.
9 AC power inlet ①It is firmly installed on the rear case.
②The power cord can be plugged in easily and securely.
10 Drop sensor ①No obvious damage is seen on external surfaces.
②The cable is connected to the sensor and the plug connector properly.
③It can be plugged in the socket securely

3.5 Battery

The device contains a rechargeable lithium-ion polymer battery, which recharges automatically when
the device is connected to the AC power source. The initial battery full charge with the pump off
takes about 10 hours.
Please switch off the device and disconnect from the AC power source when it is not used to avoid
battery overcharge.
It is necessary to recharge the battery if the device is stored for more than one month.

Please contact Manufacturer for replacing the battery. The replaced battery should be handled
following local laws.

3.6 Fuses

When the fuses need to be replaced, please contact Manufacturer

16
3.7 Service life of the device

Considering the use safety of medical equipment, the use of this device shall not be more than 7
years (not including the battery). The start date is the production date. Use expired products may
cause harm to patients and medical workers.
The storage time of the device electronic storage is 20 years after power off.

3.8 Waste disposal

 The dispose of scrapped equipment, removed battery, used needles and

syringes and extension tube must comply with local laws and regulations
about electronics and medical waste treatment.
 If mishandled, it could pollute the environment, and risk to the health of public
and sanitation workers.

3.9 Warranty

3.9.1 General conditions of warrant

The device warranty for one year from the purchase date.

3.9.2 Limited warranty

To benefit from the materials and workmanship guarantee from our sales representative or
agent authorized by Manufacturer, the following conditions must be respected:
 The device must have been used according to the instructions described in this document and
other accompanying documents.
 The device must not have been damaged when in storage, at the time of repair, or show signs of
improper handling.
 The device must not have been altered or repaired by non-qualified personnel.
 The internal battery of the device must not have been replaced by a battery other than that
specified by the manufacturer.
 The serial number (ID/No) must not have been altered, changed, or erased.
Information:
 If these conditions have been violated, Manufacturer will prepare an estimate
for repair covering the parts and labor required.
 When a return and/or a repair of the device is required, please contact your
Manufacturer sales representative.

17
3.9.3 Warranty conditions for battery and accessories

Batteries and accessories may have specific conditions of warranty. Please contact your
Manufacturer sales representative for additional information.

3.10 Flow rate tests

The device flow rate accuracy with respect to a specific administration set can be measured by two methods
described below.

3.10.1 Measurement with a computer

Information:
ISDebit software is required for measuring the flow rate with a computer. Please contact our
Technical Service for any further information about ordering.

Equipment required
 Scale connected to a computer: 1/10000thg sensitivity
 Scale acquisition program: ISDebit
 Test tube or beaker
 Liquid: distilled water
 Administration set (infusion line length 100 cm, inside diameter 2.5 mm)
 Needle: G18

Installation

 Install the administration set on the device.

Information:
Please refer to “Instructions for Use” for detailed information about infusion line installation.

 Set up the measurement equipment according to the drawings shown below.

18
 Information:
Make sure the horizontal installation plane is respected.

 Fill the infusion set with distilled water.

 Prime to eliminate any air bubbles.
 Secure one end of the infusion line onto the needle.
 Fill the test tube with distilled water.
 Place the test tube in the center of the scale platform.
 Place the needle inside the test tube, ensuring the needle is dipped in the liquid (> 1 cm).

Warning:
The infusion line must not rest on the scale/test tube assembly.

 Press key to power on the device (device connected to mains supply).

 Prime the infusion line using the key.

 Check that there are no air bubbles.

Measurement

 Start the acquisition program for the scale.

 Enter the necessary data to launch the program without validating the flow rate. Confirm the flow rate on the
computer and set the scale to zero.

19
 Start the infusion by pressing key and the software simultaneously when 0.0000g appears on the scale
display screen.

 When the specified time is over, stop the infusion by pressing key again and note the error percentage
displayed on the screen.

3.10.2 Measurement with a scale

Equipment required
 Chronometer
 Scale: 1/10000thg sensitivity
 Test tube or beaker
 Liquid: distilled water
 Administration set (infusion line length 100 cm, inside diameter 2.5 mm)
 Needle: G18

Installation
 Install the administration set as described in section “Measurement with a computer”.
 Set up the measurement equipment according to the drawing shown below.
 Fill the infusion set with distilled water.
 Prime to eliminate any air bubbles.
 Secure one end of the infusion line onto the needle.

20
 Information:
Make sure the horizontal installation plane is respected.

 Fill the test tube with distilled water.

 Place the test tube in the center of the scale platform.
 Place the needle inside the test tube, ensuring the needle is dipped in the liquid (> 1 cm).

Warning:
The infusion line must not rest on the scale/test tube assembly.

 Press key to power on the device (device connected to mains supply).

 Prime the infusion line using the key.

 Check that there are no air bubbles.

Measurement
 Select a flow rate to be measured.
 Set the scales at 0.0000g.

 Start the infusion by pressing key and start the chronometer at the same time (if necessary make a note of

the chronometer start value).

 Press key to stop the test two hour later.

 Note the value in grams of the infused liquid from the pump display (theoretical value).
 Note the value in grams from the reading of the scale (real value).
 Calculate the difference between the theoretical and the real values
 The error percentage can be calculated from this difference:

3.11 IV set calibration

 Press or key to select the parameter to set（IV set, drip/ml, Actual Vol.）.

 Press or key to set the parameter.

21
 Information：
 There are three types IV set brand of user defined:“User-defined_1”，
“User-defined _2”，“User-defined _3”
 /ml：10~60 can be adjusted.
 Actual Vol.：5~15 ml can be adjusted(Step 1);
20~60 ml can be adjusted(Step 2)

Warning:
 Do not connect the IV set to the patient during calibration.
 Before a new type of IV set is used, it must be calibrated, which determines the set
parameter such as its accuracy in d/ml and normal pressure value.

Prepare for calibration:

 Prepare the IV set to be calibrated and metering equipments(such like electronic balance and
measuring glass)
 Carefully pour the water into the container of the IV set, to ensure it is more than 80ml.
 Install the IV set on the device properly.

 Open the flow regulator, press key to eliminate air.

Step 1:
 Put the end of IVset into the measuring glass.

 Press key to start calibration.

 After calibration completed, enter the actual vol. which is measured by the measuring glass.

 Press key, Step 1 calibration completed.

Information：
 During calibration, “Wait complete…” and is displayed, and all parameters
can’t be adjusted.
 After calibration, “pls enter actual vol.”will be displayed, and “Actual Vol.” will
be highlight displayed.

Step 2:

 Press key to start the step 2 calibration. (Repeat the operation as same as step 1)

 Press key to complete the calibration and return to “Rate mode” interface.

22
 Information:
After calibration, only the latest administration set information is stored in the
device and the information previously stored is erased.

3.12 Pressure calibration

The pressure calibration determines occlusion alarms pressure points for the device to be calibrated in normal
operating conditions.

Warning：
 We recommend wearing an anti-static bracelet connected to earth and working
on ananti-static floor mat when working with electronic components.
 Do not touch any electronic cards with your hands.
 Please contact with the manufacturer to get the factory code to enter into the
System setup interface.

Warning:

recommend wearing an anti-static bracelet connected to earth and working on an

anti-static floor mat when working with electronic components.

Tools needed:
A 3-way tubing joint connector, a disposable IV set, an extension set, a pressure gauge and an infusion pump.

Procedures:
Step 1
1. Open the device cases (see procedure N°1 in Chapter 5 “Intervention procedures”).
2. Connect the device to AC power source.

3. Press key to power on the device.

4. Adjust the adjustable resistor (item 1) on the main board with a non-inductive tuning pen until the voltage
measured between TP7 (item 2) and GND (item 3) to be 200±2mv.

23
5. Press key again to power off the device.
6. Solidify the adjustment by applying some silicone rubber to completely cover the adjustable resistor.
7. Put the device aside for 30 minutes and avoid shaking or vibrating the device during this time.
8. Close the device cases.

Step 2
9. Fill the infusion line and the syringe with distilled water.
10. Prime the infusion line and ensure that there are no air bubbles.
11. Connect the calibration tools and the infusion pump to be calibrated as shown in the diagram.

24
12. Adjust to open the 3-way tubing joint connector and ensure the infusion line and the pressure gauge are all
interconnected.
13. Adjust the pusher position, make sure the reading of the pressure gauge is 0±1kpa and keep the reading stable.

14. Press keys to power on the infusion pump and press keys to select the “System setup” to enter
pressure calibration user interface.

15. Select “Pressure”, and press key to enter next step. Some numbers are displayed and counting down
starts from “9” to “0” on the screen. Wait till the counting down ends.

16. Press key to start infusion and watch carefully the reading of the pressure gauge going up.

17. When the reading reaches 60±15kPa，press key again to stop the infusion，then press key to

start infusion , when the reading reaches 90±15kPa, press key again to stop the infusion. then press

key to start infusion , when the reading reaches 120±15kPa, press key again to stop the infusion.

After that “Completed’ displayed and press key, the calibration is completed.

25
18. Press key return to System setup interface

26
4 Troubleshooting

4.1 Troubleshooting guide

Trouble Possible Causes Corrective Actions
 Check battery connection wires.
Battery or battery connection
 Replace battery wires.
wires are shorted.
 Replace battery
 Check power supply board
connection wires and main board.
Power supply board connection  Check switching power supply
wires are disconnected or main board.
board is defective.  Replace power supply board
connection wires.
 Replace main board.
The device cannot
 Check drop sensor cable.
be powered on with
Drop sensor or its connection  Check drop sensor.
its internal battery
cable is shorted  Replace drop sensor cable.
or with AC power
 Replace drop sensor.
source connected.
 Check audio board connection
The AC indicator
wires.
does not light.
Audio board or its connection  Check audio board.
wires are shorted.  Replace audio board connection
wires.
 Replace audio board.
 Check air detection board.
 Check the connection wires
Air detection board or its between air detection board and
connection wires are shorted. main board.
 Replace air detection board.
 Replace the connection wires.
 Check motor speed detection
Motor speed detection board is board.
defective  Replace motor speed detection
board（181 board）

 Check display board and

Display board is shorted or
key.
key is disconnected.  Check display module.
 Replace display board.
 Replace display module.

27
  Check reset board.
 Check reset board connection
Reset board and its connection wires.
wires are shorted or reset key is  Check reset key.
shorted.  Replace reset board.
 Replace reset key.

 Check fuses.
Fuses are burnt out or live line
 Check live line and null line
and null line are not
connection.
connected.
 Replace fuses

No sound or
abnormal sound for  Check speaker connection wires.
Speaker is defective or speaker
alarms or  Check speaker.
connection wires are not
key-pressing or  Replace speaker.
connected.
when device is  Replace speaker connection wires.
powered on.
 Check the device door.
Device door is not closed.
 Close the door.
“Door Open” alarm
is activated when Door sensor (reed switch) is  Check reed switch.
the device is defective.  Replace reed switch.
powered on.
 Check the magnet.
Magnet falls off the device door.
 Reinstall a magnet on the door.
“Air-in-Line” alarm is
 Check infusion line.
activated while no
Infusion line is not installed  Check air detection board.
air bubbles are
properly.  Replace air detection board.
found in infusion
 Reinstall infusion line.
line.
 Check fuses.
 Test live line and null line
Fuses are burnt out. connection.
AC power indicator  Replace fuses.
does not light.  Reconnect live line and null line.
 Check AC power indicator.
AC power indicator is damaged.
 Replace AC power indicator.

Alarm indicator  Check alarm indicator.

Alarm indicator is damaged.
does not light.  Replace alarm indicator.

28
  Check main board.
Main board is defective or
 Check connector P7 on main
connector P7 on main board is
board.
badly connected.
 Replace main board.
 Check AC power source
AC power source is badly
connection.
Display does not connected.
 Reconnect AC power source.
show battery is
 Check switching power supply
being recharged
module.
when AC power Switching power supply module
 Check fuses.
source is is defective or fuses are burnt
 Replace switching power supply
connected. out.
module.
 Replace fuses.
 Check display FPC connector.
Display does not Display is badly connected.  Check display FPC.
show anything or  Replace FPC and connector.
shows distorted
 Check display board.
contents. Display board is defective.
 Replace display board.
 Check drop sensor.
Drop sensor is defective.
 Replace drop sensor.
“Rate Abnormal” is
 Check stepper motor.
displayed when
 Check main board.
Motor does not turn.
key is  Replace motor.
 Replace main board
pressed.
Infusion set is damaged or  Check infusion set.
broken.  Replace infusion set.
“Occlusion” is  Check pressure sensor.
displayed when Pressure sensor is defective.
 Replace pressure sensor.

key is  Test main board.

Main board is defective.
pressed.  Replace main board.
 Check battery.
Battery is defective.
 Replace battery.
 Check power supply board.
Power supply board or
 Check switching power supply
switching power supply is
“Battery Low” alarm module.
defective
is activated when  Replace power supply board.
AC power source is  Check fuses.
connected.  Check live line and null line
Fuses are burnt out, or AC
connection.
power live line and null line are
 Replace fuses.
disconnected.
 Reconnect or replace live line and
null line.
29
  Check main board.
Main board is defective.
 Replace main board.
Export software is not properly  Check PC software version.
installed on PC.  Update PC software.
A wrong communication port is  Check PC communication port.
selected by the software.  Change the port selection.
History records PC and RS232 port on device is  Check the cable connecting PC
cannot be badly connected or not communication port to device.
exported. connected.  Reconnect or replace the cable.

 Check main board.

Main board is defective.
 Replace main board.

Display shows
 Check main board.
invalid time or time Main board is defective.
 Replace main board.
is shown as 00:00.

4.2 Error messages

Message displayed Description Recommended actions

 EEPROM chip or mainboard  Replace EEPROM chip or
EEPROM
failure mainboard
 No battery in machine
 Battery failure  Install battery on mainboard
Battery loose
 Battery connection wires are  Replace battery
shorted.
“User-defined_1”，
 The EEPROM storage
“User-defined _2”，
calibration syringes dates are  Calibration the IV set again
“User-defined _3”
failure
date error
Pressure date error  Pressure sensor self-test error  Perform pressure calibration
 Incorrect voltage presents at  If main board or pressure sensor
point TP7 on main board is replaced, adjust potentiometer
when syringe is not installed PJ1 and make the voltage at TP7
Pressure sensor or main board is defective on main board within range of
error  Pressure sensor is 200±5mV when syringe is not
disconnected installed.
 Pressure sensor is defective  Reconnect pressure sensor
 Replace pressure sensor
Door open alarm.  Close the pump door.
 The pump door is open.  Check the door sensor.
 The door sensor (Reed  Check the door magnet.
30
 switch) is defective.  Replace the door sensor.
 The door magnet falls off.  Reinstall the door magnet.
Air in line alarm.  Prime to drive the air out of the
 Air bubbles are found in infusion line.
infusion line.  Check the air sensor.
 Air sensor is defective.  Replace the air sensor.
Occlusion alarm.
 Refer to “Troubleshooting guide”
 Refer to “Troubleshooting
for recommended actions.
guide” for cause description.
Bottle empty alarm  Check and replace the IV bottle
 The IV bottle is empty. or stop the infusion.
 The drop sensor is not  Check and reinstall the drop
installed properly. sensor.
 The drop sensor is defective.  Replace the drop sensor.
Rate abnormal alarm.
 Refer to “Troubleshooting guide”
 Refer to “Troubleshooting
for recommended actions.
guide” for cause description.
Free flow alarm.
 Check and reinstall the
 The administration set is not
administration set.
installed properly.
Key holding during infusion/pause
 Check the keyboard.
alarm.
 Replace the keyboard.
 Some of the keys is broken.
Infusion complete alarm.
 Infused volume reaches the  End the infusion.
target volume.
No Action alarm
 Device is switched on but no  Start infusion or switch off the
action is taken by the user for device
over 3 minutes.
Battery low alarm.
 Refer to “Troubleshooting guide”
 Refer to “Troubleshooting
for recommended actions.
guide” for cause description.

31
5 Spare parts catalog

Warning:
Use ONLY recommended accessories and options delivered with the device. When replacing
components, only use Manufactuer spare parts.

5.1 Front case

Marking Qty Reference Description

1 1 2200007 Pump door
2 1 3212038 Door latch
3 1 3210046 Front case
4 1 Display LCD
5 1 Keyboard
6 1 3210045 Air sensor
7 1 3210064 Waterproof for rib peristaltic finger
8 1 2200008 Motor unit
9 4 3211011 Silica foot pad B
10 1 3211010 Keyboard cover
11 1 3211013 Water cover for pressure sensor
12 1 3211020 Water cover for loudspeaker

32
13 1 3210051 Pressure sensor cover
14 1 Pressure sensor
15 1 3210052 Infusion line clamp head
16 1 3210053 Infusion line clamp head cover
17 1 3210055 Infusion line clamp head case

33
5.2 Rear case

Marking Qty Reference Description

1 1 Switching power supply module
2 1 3210070 Battery cover B
3 1 Battery
4 1 3210042 Rear case
5 1 RS232 Port
6 1 AC Appliance inlet
7 1 3211005 AC water-proof cover(Silica)
8 1 2200011 Pool clamp B
9 1 3210016 AC water-proof cover

34
5.3 Pumping unit

Marking Qty Reference Description

1 1 3210040 Big gear B
2 2 3213037 Bearing F695ZZ
3 1 3212042 Eccentric cam shaft
4 1 3210049 Small fixed case
5 6 3210062 Eccentric camⅡ
6 6 3210063 Eccentric camⅠ
7 12 3210047 Rib peristaltic finger
8 1 3210066 Motor speed tester
9 1 3210048 Small gear B
10 1 3210056 Medium gear B
11 1 3212028 Motor output shaft B
12 1 3210057 Peristaltic finger case
13 1 Motor speed testing board
14 1 3213063 Motor cushion
15 1 Motor

35
5.4 Pump door unit

Marking Qty Reference Description

1 1 3210059 Door cover
2 2 3212035 Extrusion plate spring
3 1 3210043 Extrusion plate
4 1 3212044 Pressure sensor spring
5 1 3210081 Pressure sensor cover
6 1 3210082 Pressure sensor Fixed holder
7 1 3210058 Door
8 1 3210074 Door hook
9 1 3212036 Hook plate
10 1 3213039 Magnet
11 1 3212041 Door bolt spring
12 1 3210044 Door bolt

36
5.5 Drop sensor unit

Marking Qty Reference Description

1 1 3212050 Rivet
2 1 3210086 Drop sensor case cover
3 1 Drop sensor receiver board
4 1 Optical filter
5 1 3212051 Drop sensor torsion spring
6 1 Drop sensor Launcher board
7 1 3210085 Drop sensor case
8 1 3210087 Drop sensor clamp

37
ARI Medical Technology Co., Ltd.

Add: Block A, Lotus Industrial Park,

Economic Development Zone,

Hefei City, Anhui, China.

Tel: 0086-551-63802963

Fax: 0086-551-63802920

Email: [email protected]

Web: www.ari-cn.com

38