PROCESS DESIGN GUIDELINE FOR

IDENTIFYING DOCUMENTS FOR REVIEW DURING

DETAILED ENGINEERING

0 25.10.2001 Renumbered and Reissued as Standard VS NR MKJ

Rev Date Revisions By Chk App

Document No.
Process Design Guideline for Identifying Rev
ENGINEERS INDIA 8-0241-4560
Documents for Review During Detailed
LIMITED
NEW DELHI Engineering Page 1 of 6 0
Process Design Guideline for Identifying Documents 8-0241-4560 Rev 0
For Review During Detailed Engineering Page 2 of 6

TABLE OF CONTENTS

Section Contents Page No.

1.0 PURPOSE 3

2.0 SCOPE 3

3.0 DEFINITIONS 3

4.0 PROCEDURE 3

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and are not to be used or reproduced for use by any other organization or individual.
Process Design Guideline for Identifying Documents 8-0241-4560 Rev 0
For Review During Detailed Engineering Page 3 of 6

1.0 PURPOSE

The purpose of this guideline is to identify documents required by Process Department

for review during detailed engineering ensuring that there are no gaps in understanding
the design requirements of Process by other engineering departments within EIL. A
specific list of such documents identified based on this guideline will be enclosed with
each process package released by Process Department.

2.0 SCOPE

The Divisional Work Procedure of Process Department, Standard 5-0241-2000, defines

interactions required between Process and engineering disciplines, listed under Inter
Departmental Checks (IDC), during both package preparation stage as well as during
engineering stage while performing different activities of Process Department.

This guideline lists , as a minimum, the documents originated by other engineering

departments which require review from process point of view during detailed
engineering. The scope of this list is limited to review of documents for process
packages, which are engineered within EIL. This guideline is not applicable to those
packages, which are intended to be engineered by turnkey contractors after international
bidding.

3.0 DEFINITIONS

None

4.0 PROCEDURE

Engineering documents needing process review will be identified by Lead engineer

specific for each process package released by process department. The list of these
documents will be enclosed with the process package without exception. These
documents are covered department wise in this guide to assist the engineer to identify
those specific to the process package released.

Guidelines for review of some of the documents listed below are covered in Section -3 of
Process Department manual for Guidelines for Detailed Engineering follow up

The review of these documents does not relieve the concerned engineering discipline of

CONFIDENTIAL: The contents of this document are the exclusive property of ENGINEERS INDIA LIMITED
and are not to be used or reproduced for use by any other organization or individual.
Process Design Guideline for Identifying Documents 8-0241-4560 Rev 0
For Review During Detailed Engineering Page 4 of 6

their responsibilities for design in conformance with process requirements. Process

department will furnish comments on these documents to respective engineering
discipline. Any further review of subsequent revisions will be limited to those items
previously noted.

4.1 HMTD

a) Thermal data sheets for exchangers and air coolers

b) Hydraulic data sheets for Mass Transfer equipment
c) API data sheet for fired heaters
d) Data sheet for vacuum system
e) APH P&ID
f) Main Burner/Incinerator Burner specifications (SRU)
g) Combustion Chamber Vendor Drawings (SRU)
h) Extraction column details
j) Gas Dehydration Unit
k) Deaerator Data Sheet

4.2 PIPING

a) Equipment Layout
b) Isometrics of lines such as :
- Transfer lines
- Critical two phase lines (e.g. Partial Condenser outlet/Raffinate, extract
heater outlet for NMP unit, column inlet, severe flashing lines)
- Pump suction lines.
- PSV inlet lines
- Air Cooler inlet, specific cases as identified by Lead Engineer
- Compressor suction and spill back lines
- All Column overhead lines
- Reactor Loop/ Lines from recycle gas compressor discharge to suction
(e.g. CRU, HCU, DHDS, WHFU, etc.)
- Catalyst carrying lines (e.g. CCR, FCCU)
- Liquid Sulphur lines
- Lines where flow from one equipment to another is by gravity (e.g.
FCCU, DCU, line from Absorber to HP separator
- Lines under vacuum service (e.g. vacuum column overhead, dryer
overhead in WHFU)

CONFIDENTIAL: The contents of this document are the exclusive property of ENGINEERS INDIA LIMITED
and are not to be used or reproduced for use by any other organization or individual.
Process Design Guideline for Identifying Documents 8-0241-4560 Rev 0
For Review During Detailed Engineering Page 5 of 6

- Lines where cold loss or heat loss is critical for equipment / plant
performance (e.g. cold pump suctions, cold Stainless Steel flare header,
line from Naphtha Superheated to reformer / reformer to WHB/ WHB to
DM water exchanger for Hydrogen Reformer)
- Lines requiring long radius elbows (more than 1.5D bends)
- Lines requiring additional break flanges, crosses for cleaning
- Circuits other than those mentioned above, as identified by Lead
Engineer.

Isometrics of lines in the thermosyphon reboiler loop, thermosyphon steam generators,

thermosyphon refrigerant exchangers and ejector barometric legs will be reviewed by
HMTD to ensure their requirement of design. The isometrics of lines in thermosyphon
circuits requiring review, will however, be identified by Process Department.

4.3 ROTATING EQUIPMENT

a) Vendor P&IDs for Compressors/ Expander Compressors including data on

vendor requirement of utilities, seal gas etc.
b) Performance curves for pumps and compressors (curves which are received with
vendor offers during Bid stage)
c) API Seal Plan
d) Vendor P&ID for Fuel gas conditioning skid
e) Closed circuit vapor turbine (CCTV) specification Vendor data

4.4 MECHANICAL EQUIPMENT

a) Process data sheet or Engineering data sheet, as applicable, prepared for Package
items by vendor (to ensure conformance with product specifications as desired
e.g. Air Separation Plant, Compressed Air system, dryer etc.)
b) Vendor data for Flare Stack and seal, Flare Tip, Flame Front Generator

4.5 PRESSURE VESSELS

a) Columns/Vessel/Tank/Reactor engineering data sheet

b) Clay tower details
c) Vendor Drawing for Steam Drum

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and are not to be used or reproduced for use by any other organization or individual.
Process Design Guideline for Identifying Documents 8-0241-4560 Rev 0
For Review During Detailed Engineering Page 6 of 6

4.6 INSTRUMENTATION

a) MR and PRs vendor P&IDs and data sheets for desuperheaters.

e) Analyzer, vendor requirements for Analyzers i.e. utilities, effluents, connection to
flare.

4.7 GENERAL CIVIL

a) Plot Plan

4.8 ELECTRICAL

a) Thermo Electric Generator Specifications / Vendor data

b) Electrical Heaters

4.9 PIPELINE ENGINEERING

a) Pipeline layout

4.10 POSD

a) Operating Manual

4.11 ENVIRONMENTAL ENGINEERING

a) DM Plant and Condensate Polisher unit: Engineering Specifications, Vendor

P&IDs, Vendor’s requirement of utilities and effluents generated.

CONFIDENTIAL: The contents of this document are the exclusive property of ENGINEERS INDIA LIMITED
and are not to be used or reproduced for use by any other organization or individual.