Fire Barrier Systems
Fire Barrier Systems
FirePro ®
Fire Barrier
Preventing the spread of fire and inhibiting the
passage of smoke in concealed spaces
ROCKWOOL Fire Barrier is a dense stone wool roll with an integral wire mesh,
developed to prevent the spread of flames through concealed spaces, while also
inhibiting the transfer of heat and smoke.
APPLICATIONS
• Pitched roof voids
• Head of wall
• Concealed ceiling spaces
• Multiple substrates
PERFORMANCE
Fire performance
Maximum Maximum
drop drop with
without additional
Rating support support Max Supporting
required frame frame width Integrity Insulation Install specification document
30 min 10.5m 30 15 Single 50mm layer FB, vertical joints butt
3m 20m 116911
cavity barrier - 60 15 jointed.
N.B. All extensions in drop height must incorporate a minimum 100mm overlap between the sections and stitched with
1.5mm galvanised wire.
*All stitching must be carried out using 0.9mm annealed and galvanised wire. Continuous wire stitching (100mm minimum)
or separate lengths of wire secured by twisting ends together. Wire must penetrate through thickness of barrier.
Acoustic performance
The correct use of Fire Barrier within structural cavities and voids will reduce the level of transmitted sound.
PRODUCT INFORMATION
• One or two sided foil face options available.
• Wired mesh is available to both sides if required.
Fire Barrier has been independently tested and assessed to BS 476: Part 22
by UKAS accredited laboratories.
They are third party approved for performance and quality by the Loss Prevention
Council Certification board (LPCB) and are listed in their Fire and Security ‘Red Book’ - certificate no. 022c.
The product has been authorised for use in LUL surface and sub-surface premises when installed in
accordance with this data sheet - please refer to the LUL Approved Product Register website
www.LU-apr.co.uk for specific details – LUL ref: 2230.
INSTALLATION
½ hour cavity barrier
Figures 4-9 show typical details for Fire Barrier applied to a timber truss construction as a half hour cavity barrier within the roof
section, to satisfy the requirements of building Regulation B3 - (4) i.e. 30 minutes fire integrity and 15 minutes fire insulation.
If the truss is constructed from a minimum timber size of 35 to 49mm thick, both sides of all truss members/bracing require
protection from fire in order to minimise charring and retain strength. Figure 6 shows strips of 50mm Fire Barrier used on the
reverse side of the truss (for this purpose). Nail plate fixings may fail prematurely in fire unless protected (see Figure 9).
The ROCKWOOL
Fire Barrier ROCKWOOL
angle support
Fixing System
incorporates an
ROCKWOOL
angle support and clamping plate
clamping plate
(Up to one hour)
For fixing to timber, the ROCKWOOL clamping plate is used, compressing the barrier to the timber, fixed at 450mm centres
using No. 10 woodscrews.
To use the patented ROCKWOOL angle support system, bend tongues out to 90° and impale barrier onto them. The slotted
clamping plate is then fitted by pushing the tongues through the slots, these are then bent over the face of the clamping plate
completing the process.
Figure 4
Allow sufficient material
Fire Barrier to pack and stitch Fire
Barrier between rafters
traverse to rafters as shown
RW clamping plate
Figure 5 RWA45
min 200mm
Half hour Tiled or slated roof
protection for
No. 10 wood screws at
timber truss maximum 450mm centres
construction RW clamping plate
50mm thick ROCKWOOL 50mm Fire
or more. Barrier tightly butt joined
and stitched (see Fig. 15)
Note: nail plate protection
required - see Figure 6 Minimum 50mm thick
timber trussed rafter
No. 10 wood screws at
maximum 450mm centres
Clamping plate
Figure 6 RWA45
Half hour min 200mm
Tiled or slated roof
protection for
35-49mm thick timber
timber truss trussed rafter
construction 35
0.9mm wire stitching
to 49mm thick. to secure strips to main
barrier stitches typically
100mm long
Figure 7
Head of partition
ROCKWOOL Fire Barrier
RW clamping plate
Head plate
Ceiling board
Figure 8
Barrier fitted
transversely
to timber
joisted ceiling
Tongues fixed at max
300mm centres
300
For fixing to concrete soffits (Figure 10-12), the pre-punched angle support is fixed using Hilti DBZ or Ejot ECL 35 hammer set
anchors at max. 750mm centres. For fixing to steel purlins, use Hilti SMD 02Z (5.5 x 70mm) self-tapping screws at maximum
450mm centre.
Figure 10
Support angle fixed
50mm Fire to soffit at max 750mm
centres
Barrier fixed to
concrete soffit.
max 450mm
Figure 11
50mm Fire
Barrier running
across ribbed
soffit - Section RW clamping plate fixed
at 450mm centres
Figure 12
Alternative
fixing to flat s
offit or perimeter,
appropriate to
barriers with a 50mm Fire Barrier
compressed between
shallow drop soffit and clamping plate
at max 450mm centres
Figure 13
min 100mm
Figure 14
Common details
Extended drops
ROCKWOOL 50mm Fire Barrier single and double layers, can be extended from a 3.5m drop to a maximum 6m drop by fixing
an additional 2.5m section, stitched with overlapped joints as per Figure 16. For additional guidance and drops in excess of
6m, please refer to Figure 31 and associated guidance.
Figure 15
100mm typical
Figure 16
Penetration details
It is regarded as good practice to adequately support or reinforce services penetrating compartment walls and cavity
barriers, to prevent displacement. It is recommended that such supports should be no greater than 500mm from each face
of the Fire Barrier.
To maintain the integrity of the barrier when penetrated by services with a high melting point (such as steel or copper pipes,
beams or trusses) the barrier is first cut locally to accommodate the service or structural member and then re-stitched as
neatly as possible. The penetration is then lightly sleeved each side of the barrier to a minimum length of 300mm, using the
same barrier material. Each sleeve should be securely stitched to the main barrier to produce a tight seal and prevent future
detachment (see Figures 18 and 19). Where access is only available from one side, the double seal solution may be replaced
by a single ‘collar’ detail - please contact our Technical Fire Team for further advice.
If the penetrating service is manufactured from a low melting point material such as plastic or aluminium, then sleeving should
be extended to at least 1000mm either side of the barrier.
This guidance applies to services such as pipes, sheathed cables and conduits, including those carried on steel trays.
For protected steel ductwork with a tested fire resistance performance (stability, integrity and insulation) at least the same as
the Fire Barrier, 300mm sleeves should be applied either side of the main barrier, as for high melting point services above.
For information on achieving fire protection to steel ductwork, please refer to the ROCKWOOL Fire Duct System data sheet.
For non-fire protected ductwork, or that with a fire resistance performance less than the barrier, two sleeves should be applied
to each side of the barrier, an inner sleeve of 1000mm and an outer sleeve of 300mm. All sleeves should be stitched to the
main barrier.
The duct should also include an independently supported fire damper, located in the line of the main barrier. Reference should
also be made to Approved Document B of England & Wales Building Regulations - Volume 1, Requirement B3, Section 7 and
Volume 2, Requirements B3, Section 10.
Figure 18
300mm min
Fire barrier material
backing
Figure 19
Sleeves to be stitched to
main barrier
The ROCKWOOL support angle has tongues that are pushed out from opposite sides at 300mm max. centres. A layer of
Fire Barrier is impaled onto the tongues on each side, with joints staggered, then fixed in place using ROCKWOOL clamping
plates. The clamping plates are secured by bending the support angle tongues.
Figure 20
Concrete soffit
Figure 21
Clamping plate
Figure 22
Clamping plate
Suspended ceiling
Fire-resisting wall
RW clamping plate
No.10 wood screws at
maximum 450mm centres
35mm thick timber
trussed rafter
60mm ROCKWOOL Fire
Barrier tightly butt joined
and stitched (see Fig.15)
1 hour fire rated ceiling
Clamping plate
No.10 wood screws at
maximum 450mm centres
Suspended ceiling
Fire-resisting wall
Figure 27
Suspended ceiling
Fire-resisting wall
Figure 29
M8 expanding bolt
anchors at max. 750mm
centres
2mm punched strap
Figure 30
Two layers of foil-
faced Fire Barrier
2mm punched
strap and universal
Screw System max.
300mm centres
2mm punched
strap
Ceiling
Extended drops
For periods of up to 60 minutes, ROCKWOOL Fire Barrier can be used for extended void heights between 3.5 and 6m without
the need for a supported frame - see Figure 16 for joining barriers with overlap. For periods of up to 90 minutes, this drop
height can be increased to 10.5m (9m for 120 minutes), by the use of a simple frame system constructed from slotted angles
and straps (see Figure 31).
Figure 31
ROCKWOOL ancillaries
ROCKWOOL Fire Barrier support angle and clamping plate are specially manufactured for ROCKWOOL.
Clamping Plate:
3m x 40mm, 10 lengths per pack
Proprietary fixings
All steel hammer set expansion anchors for soffit fixings are available from Hilti, or Ejot. For perimeter fixings to concrete or
masonry, use Hilti HUS Universal Screw system. For fixings to timber, use standard No. 10 steel wood screws 100mm long.
Durability
For durability, we recommend that the finish should be capable of withstanding at least 200 hours salt spray and 400 hours
humidity corrosion resistance testing to BS 3990: Part F. Slotted angles and straps conforming to this specification are available
from the following suppliers: JB Products Tel: 01384 240234 Link 51 Tel: 01952 682251 Romstor Tel: 01442 242261
If other hardware is used to support the barriers, we recommend that the respective specifier, supplier or installer should be
certain that the chosen fixing system has been both tested and approved, for the required period of fire resistance and drop
height.
Handling
ROCKWOOL Fire Barrier is easy to handle and cut to shape. The product should be stored indoors or under a weatherproof
covering.
Maintenance
Once installed ROCKWOOL Fire Barrier should require no maintenance. It should be ensured during routine inspections that
the product has not been damaged or disturbed.
SPECIFICATION CLAUSES
ROCKWOOL Fire Barrier is associated with the following NBS clauses:
LEGAL NOTICES
General safety requirements – Building Safety Act 2022
ROCKWOOL Limited is committed to supporting specifiers, resellers and users of ROCKWOOL products for the full life cycle
of the product to comply with the obligations and responsibilities set out in the Building Safety Act 2022. With regard to the
general safety requirements of the Act, ROCKWOOL Limited cannot control or foresee every situation where its products might
be used. We therefore strongly advise that specifiers, resellers and users contact us where use of ROCKWOOL products is
contemplated in applications different from those explicitly described in the latest, relevant ROCKWOOL product datasheets;
especially in applications that can be reasonably foreseen as critical to safety.
ROCKWOOL Limited reserves the right to amend the specification of its products without notice. Changes to the ROCKWOOL
manufacturing process, or to pertinent regulations, may be reflected in changes to tested and certified product performance.
Whilst ROCKWOOL Limited endeavours to keep its publications up to date, readers will appreciate that between publications
there may be pertinent changes in the law or other developments affecting the accuracy of the information contained in our
publications.
ROCKWOOL Limited does not accept responsibility for the consequences of using (including testing or certifying) its products
in applications different from those explicitly described in the relevant ROCKWOOL product datasheets. Expert advice should
be sought, and ROCKWOOL Limited should be contacted, where such different use is contemplated, or where the extent of
any use described by ROCKWOOL Limited is in doubt.
Sustainability Environment
ROCKWOOL products are used to enrich modern ROCKWOOL takes a fact-based, auditable
living, creating safer, healthier and more climate- approach to documenting our progress in
resilient communities. maximising our products’ positive impact and
minimising the effect our operations have on the
We transform abundant, natural volcanic rock into
environment, backed by third-party references
stone wool insulation products that are used to
and methodologies. Further details can be found
reduce energy demand, lower fuel bills and help
online in our annual sustainability report.
address society’s climate change challenges.
Our high-tech production process uses filters,
ROCKWOOL stone wool insulation is recyclable
pre-heaters, after-burners and other cleaning and
and can be transformed into new ROCKWOOL
collection systems that help to reduce the effects of
products. Please contact us for details of how we
our manufacturing operations on the environment.
can work together to recycle waste ROCKWOOL
stone wool material that may be generated during ROCKWOOL stone wool insulation does not
on-site installation. contain (and has never contained) gases that have
ozone depletion potential (ODP) or global warming
Our annual sustainability reports, which set out
potential (GWP).
progress against our sustainability goals, and
further details of the positive impacts of using our
products can be found on our website.