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20 views30 pages

To Epc 72060008

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John Goez
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Yaskawa AC Drive Option

UL Type 1 Kit
Installation Manual
Model ZBAA-GA50Vx-x

To properly use the product, read this manual thoroughly and retain for
easy reference, inspection, and maintenance. Ensure the end user
receives this manual.

MANUAL NO. TOEP C720600 08B


This Page Intentionally Blank

2 YASKAWA TOEP C720600 08B UL Type 1 Kit Installation Manual


Table of Contents
1. Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Applicable Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2. General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Supplemental Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Section Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3. Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Compatible Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
For Yaskawa Customers in the North or South America Regions . . . . . . . . . . . . . . . . 7
Installation Environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4. Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Option Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Necessary Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

5. Drive Exterior and Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11


Drive Models and Exterior and Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
IP20/UL Type 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2001 to 2006, B001 to B004 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2008 to 2021, B006 to B018, 4001 to 4012. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2030 to 2082, 4018 to 4060 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Knock-Out Hole Dimensions (IP20/UL Type 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2001 to 2006, B001, B002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
B004 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2012 to 2021, B006, B010, 4004 to 4012 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2008, 2010, 4001, 4002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
B012 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
B018 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2030 to 2056, 4018 to 4038 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2070, 2082 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4044, 4060 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

6. Kit Installation Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22


Remove the Knock-Out Holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Attach the Protective Cover (Procedure A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Attach the Top Protective Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

YASKAWA TOEP C720600 08B UL Type 1 Kit Installation Manual 3


Attach the Conduit Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Attach the Protective Cover (Procedure B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Attach the Top Protective Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Attach the Conduit Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

7. Related Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4 YASKAWA TOEP C720600 08B UL Type 1 Kit Installation Manual


1 Receiving

1 Receiving

◆ Applicable Documentation

Document Description

Yaskawa AC Drive Option Read this manual before you install this option to the drive.
UL Type 1 Kit This manual gives information about how to install the option and change the
Installation Manual enclosure type of the drive from IP20/UL Open Type to IP20/UL Type 1.

Refer to the manual packaged with the drive for basic information about the drive.
Yaskawa AC Drive Refer to the Technical Manual for more information about programming and
parameter settings.
Manuals
You can download the Technical Manual from the Yaskawa website shown on the
back cover of this manual.

◆ Glossary

Terminology Used in this


Description
Document

Drive YASKAWA AC Drive GA500

Kit,
Yaskawa AC Drive Option UL Type 1 Kit
Option

2 General Safety

◆ Supplemental Safety Information


DANGER This signal word identifies a hazard that will cause serious injury or death if you do not
prevent it.
WARNING This signal word identifies a hazard that can cause death or serious injuries if you do not
prevent it.
CAUTION This signal word identifies a hazardous situation, which, if not avoided, can cause minor or
moderate injury.
NOTICE This signal word identifies a property damage message that is not related to personal
injury.

◆ Section Safety

General Precautions

• Some figures in the instructions include options and drives without covers or safety shields to more clearly show the
inside of the drive. Replace covers and shields before operation. Use options and drives only as specified by the
instructions.
• The figures in this manual are examples only. All figures do not apply to all products included in this manual.
• Yaskawa can change the products, specifications, and content of the instructions without notice to make the product
and/or the instructions better.
• If you damage or lose these instructions, contact a Yaskawa representative or the nearest Yaskawa sales office on the
rear cover of the manual, and tell them the document number on the front cover to order new copies.

YASKAWA TOEP C720600 08B UL Type 1 Kit Installation Manual 5


3 Overview

DANGER Electrical Shock Hazard. Do not examine, connect, or disconnect wiring on an energized
drive. Before servicing, disconnect all power to the equipment and wait for the time specified on the warning label
at a minimum. The internal capacitor stays charged after the drive is de-energized. The charge indicator LED
extinguishes when the DC bus voltage decreases below 50 Vdc. When all indicators are OFF, measure for
dangerous voltages to make sure that the drive is safe. If you do work on the drive when it is energized, it will
cause serious injury or death from electrical shock.
CAUTION Burn Hazard. Do not touch a hot drive heatsink. De-energize the drive, wait for a minimum
of 15 minutes, then make sure that the heatsink is cool before you replace the cooling fans. If you touch a hot
drive heatsink, it can burn you.
WARNING Electrical Shock Hazard. Only let approved personnel install, wire, maintain, examine,
replace parts, and repair the drive. If personnel are not approved, it can cause serious injury or death.
WARNING Sudden Movement Hazard. Tighten the screws to the specified tightening torque.
Incorrect tightening torques can cause damage to equipment and cause serious injury or death from falling
equipment.
NOTICE Damage to Equipment. When you touch the drive and circuit boards, make sure that you
observe correct electrostatic discharge (ESD) procedures. If you do not follow procedures, it can cause ESD
damage to the drive circuitry.

3 Overview
This option will change an IP20/UL Open Type enclosure drive to an IP20/UL Type 1 enclosure
drive.
The option has a bracket that will prevent damage to the wiring and a top protective cover that
will not let unwanted material get in the drive. You can use this option when the installation
environment of the drive meets the specifications shown in Installation Environment on page 7.

A - Top protective cover C - Front cover


B - Base

Figure 3.1 IP20/UL Type 1 Drive Overview

◆ Compatible Products
This installation kit is compatible with these drives:

6 YASKAWA TOEP C720600 08B UL Type 1 Kit Installation Manual


3 Overview

• GA500
■ For Yaskawa Customers in the North or South America Regions
If your drive series is not shown in the “Compatible Products” section, refer to the web page
below to confirm that your drive is compatible with this option. The web page shows a list of
drives and compatible options, and also directs you to the correct installation manual and
installation procedure for your drive.
Refer to the URL or scan QR code:

https://www.yaskawa.com/products/option-lookup

◆ Installation Environment
The installation environment is important for the lifespan of the product and to make sure that
the drive performance is correct. Make sure that the installation environment agrees with these
specifications.

Environment Conditions

Area of Use Indoors

Power Supply Overvoltage Category III (IEC60664)

IP20/UL Type 1: -10 °C to +40 °C (14 °F to 104 °F)


Ambient • Drive reliability is better in environments where the temperature does not increase or decrease
Temperature
Setting quickly.
• Do not let the drive freeze.

95%RH or less
Humidity
Do not let condensation form on the drive.

Storage -20 °C to +70 °C (-4 °F to +158 °F) (short-term temperature during transportation)
Temperature

Pollution degree 2 or less (IEC 60664-1)


Install the drive in an area without:
• Oil mist, corrosive or flammable gas, or dust
• Metal powder, oil, water, or other unwanted materials
Surrounding Area • Radioactive or flammable materials.
• Harmful gas or fluids
• Salt
• Direct sunlight
Keep wood and other flammable materials away from the drive.

1000 m (3281 ft) Maximum


Note:
Derate the output current by 1% for each 100 m (328 ft) to install the drive in altitudes between
1000 to 4000 m (3281 to 13123 ft).
Altitude It is not necessary to derate the rated voltage in these conditions:
• Installing the drive at 2000 m (6562 ft) or lower
• Installing the drive between 2000 to 4000 m (6562 to 13123 ft) and grounding the neutral point
on the power supply.
Contact Yaskawa or your nearest sales representative when not grounding the neutral point.

YASKAWA TOEP C720600 08B UL Type 1 Kit Installation Manual 7


4 Receiving

Environment Conditions

• 10 Hz to 20 Hz: 1 G (9.8 m/s2,


32.15 ft/s2)
Vibration
• 20 Hz to 55 Hz: 0.6 G (5.9 m/s2, 19.36 ft/s2)

Installation Install the drive vertically for sufficient airflow to cool the drive.
Orientation

NOTICE Do not put drive peripheral devices, transformers, or other electronics near the drive.
Shield the drive from electrical interference if components must be near the drive. Components near the drive can
cause incorrect drive operation from electrical interference.
NOTICE Do not let unwanted objects, for example metal shavings or wire clippings, fall into the
drive during drive installation. Put a temporary cover over the drive during installation. Remove the temporary
cover before start-up. Unwanted objects inside of the drive can cause damage to the drive.

4 Receiving
1. Examine the products for damage.
If there is damage to the products, contact the shipping company immediately. The
Yaskawa warranty does not include damage from shipping.
2. Verify the product model number to make sure that you received the correct model.
If you have problems with the products, contact the distributor where you purchased the
products or the Yaskawa sales office immediately.
Table 4.1 Drive Model and Kit
Drive Model Kit Model
Three-Phase 200 V Single-Phase 200 V Three-Phase 400 V ZBAA-xxxxxx-x

2001 - 2006 B001, B002 - GA50V1-1

- B004 - GA50V1-2

2012 B006 - GA50V2-1

- B010 4005 - 4009 GA50V2-2

2008, 2010 - - GA50V2-3

- - 4001, 4002 GA50V2-4

- - 4004 GA50V2-5

- B012 - GA50V3-1

2018, 2021 - 4012 GA50V3-2

- B018 - GA50V4-1

2030, 2042 - 4018, 4023 GA50V5-1

2056 - 4031, 4038 GA50V6-1

2070, 2082 - - GA50V7-1

- - 4044, 4060 GA50V8-1

8 YASKAWA TOEP C720600 08B UL Type 1 Kit Installation Manual


4 Receiving

◆ Option Package Contents

Kit Model Top Protective


Base Front Cover Mounting Screw
ZBAA-xxxxxx-x Cover

GA50V1-1
A - M3.5 × 8 pan head screw: #2
B - C-Washer: #2
#1 #1
#1 C - Mounting screw: #1

GA50V1-2
A - M3.5 × 8 pan head screw: #2
B - C-Washer: #2
#1 #1
#1 C - Mounting screw: #1

GA50V2-1
A - M4 × 8 pan head screw: #2
#1 B - C-Washer: #2
#1 #1 C - Mounting screw: #1

GA50V2-2
A - M4 × 8 pan head screw: #2
#1 B - C-Washer: #2
#1 #1 C - Mounting screw: #1

GA50V2-3
A - M4 × 8 pan head screw: #2
#1 B - C-Washer: #2
#1 #1 C - Mounting screw: #1

GA50V2-4
A - M4 × 8 pan head screw: #2
#1 B - C-Washer: #2
#1 #1 C - Mounting screw: #1

YASKAWA TOEP C720600 08B UL Type 1 Kit Installation Manual 9


4 Receiving

Kit Model Top Protective


Base Front Cover Mounting Screw
ZBAA-xxxxxx-x Cover

GA50V2-5
A - M4 × 8 pan head screw: #2
#1 B - C-Washer: #2
#1 #1
C - Mounting screw: #1

GA50V3-1
A - M4 × 8 pan head screw: #2
#1 B - C-Washer: #2
#1 #1 C - Mounting screw: #1

GA50V3-2
A - M4 × 8 pan head screw: #2
#1 B - C-Washer: #2
#1 #1 C - Mounting screw: #1

GA50V4-1
A - M5 × 10 pan head screw: #2
#1
#1 #1 B - Mounting screw: #1

GA50V5-1
A - M4 × 12 pan head screw: #2
#1
#1 B - Mounting screw: #2

#1

GA50V6-1
A - M4 × 12 pan head screw: #2
#1
#1 B - Mounting screw: #2

#1

10 YASKAWA TOEP C720600 08B UL Type 1 Kit Installation Manual


5 Drive Exterior and Mounting Dimensions

Kit Model Top Protective


Base Front Cover Mounting Screw
ZBAA-xxxxxx-x Cover

GA50V7-1

#1 A - M4 × 12 pan head screw: #2


#1 B - Mounting screw: #2

#1

GA50V8-1

#1 A - M4 × 12 pan head screw: #2


#1 B - Mounting screw: #2

#1

◆ Necessary Tools
To install the kit, use these tools:
• Phillips screwdriver #2, #3
• Wrench
• Slotted screwdriver
• File

5 Drive Exterior and Mounting Dimensions

◆ Drive Models and Exterior and Mounting Dimensions


Table 5.1 Three-Phase 200 V Class

Drive Model Drive Exterior and Mounting Knock-Out Hole Dimensions


Dimensions Diagram

2001 - 2006 Figure 5.1 Figure 5.4

2008, 2010 Figure 5.7


Figure 5.2
2012 - 2021 Figure 5.6

2030 - 2056 Figure 5.10


Figure 5.3
2070, 2082 Figure 5.11

YASKAWA TOEP C720600 08B UL Type 1 Kit Installation Manual 11


5 Drive Exterior and Mounting Dimensions

Table 5.2 Single-Phase 200 V Class


Drive Exterior and Mounting Knock-Out Hole Dimensions
Drive Model
Dimensions Diagram

B001, B002 Figure 5.4


Figure 5.1
B004 Figure 5.5

B006, B010 Figure 5.6

B012 Figure 5.2 Figure 5.8

B018 Figure 5.9

Table 5.3 Three-Phase 400 V Class


Drive Exterior and Mounting Knock-Out Hole Dimensions
Drive Model
Dimensions Diagram

4001, 4002 Figure 5.7


Figure 5.2
4004 - 4012 Figure 5.6

4018 - 4038 Figure 5.10


Figure 5.3
4044, 4060 Figure 5.12

◆ IP20/UL Type 1
■ 2001 to 2006, B001 to B004

Figure 5.1 Exterior and Mounting Dimensions: 2001 to 2006, B001 to B004

12 YASKAWA TOEP C720600 08B UL Type 1 Kit Installation Manual


5 Drive Exterior and Mounting Dimensions

Table 5.4 Three-Phase 200 V Class (IP20/UL Type 1, without Built-in EMC Filter)
Dimensions mm (in) Est.
Drive Weight
Model
W H D W1 W2 H1 H2 H3 t1 d kg (lb)

2001 68 148 76 56 6 118 5 10 3 0.7


M5
2002 (2.68) (5.83) (2.99) (2.20) (0.24) (4.65) (0.20) (0.39) (0.12) (1.5)

68 148 108 56 6 118 5 10 5 1.0


2004 M5
(2.68) (5.83) (4.25) (2.20) (0.24) (4.65) (0.20) (0.39) (0.20) (2.1)

68 148 128 56 6 118 5 10 5 1.1


2006 M5
(2.68) (5.83) (5.04) (2.20) (0.24) (4.65) (0.20) (0.39) (0.20) (2.4)

Table 5.5 Single-Phase 200 V Class (IP20/UL Type 1, without Built-in EMC Filter)
Dimensions mm (in) Est.
Drive Weight
Model W H D W1 W2 H1 H2 H3 t1 d kg (lb)

B001 68 148 76 56 6 118 5 10 3 0.7


M5
B002 (2.68) (5.83) (2.99) (2.20) (0.24) (4.65) (0.20) (0.39) (0.12) (1.5)

68 148 118 56 6 118 5 10 5 1.0


B004 M5
(2.68) (5.83) (4.65) (2.20) (0.24) (4.65) (0.20) (0.39) (0.20) (2.2)

■ 2008 to 2021, B006 to B018, 4001 to 4012

Figure 5.2 Exterior and Mounting Dimensions: 2008 to 2021, B006 to B018, 4001 to 4012

YASKAWA TOEP C720600 08B UL Type 1 Kit Installation Manual 13


5 Drive Exterior and Mounting Dimensions

Table 5.6 Three-Phase 200 V Class (IP20/UL Type 1, without Built-in EMC Filter)
Dimensions mm (in) Est.
Drive Weight
Model
W H D W1 W2 H1 H2 H3 t1 d kg (lb)

2008 108 178 129 96 6 118 5 10 5 1.9


M5
2010 (4.25) (7.01) (5.08) (3.78) (0.24) (4.65) (0.20) (0.39) (0.20) (4.2)

108 178 138 96 6 118 5 10 5 1.9


2012 M5
(4.25) (7.01) (5.41) (3.78) (0.24) (4.65) (0.20) (0.39) (0.20) (4.2)

2018 140 178 143 128 6 118 5 10 5 2.5


M5
2021 (5.51) (7.01) (5.63) (5.04) (0.24) (4.65) (0.20) (0.39) (0.20) (5.5)

Table 5.7 Single-Phase 200 V Class (IP20/UL Type 1, without Built-in EMC Filter)
Dimensions mm (in) Est.
Drive Weight
Model W H D W1 W2 H1 H2 H3 t1 d kg (lb)

108 178 138 96 6 118 5 10 5 1.9


B006 M5
(4.25) (7.01) (5.41) (3.78) (0.24) (4.65) (0.20) (0.39) (0.20) (4.2)

108 178 154 96 6 118 5 10 5 2.0


B010 M5
(4.25) (7.01) (6.06) (3.78) (0.24) (4.65) (0.20) (0.39) (0.20) (4.4)

140 178 163 128 6 118 5 10 5 2.6


B012 M5
(5.51) (7.01) (6.42) (5.04) (0.24) (4.65) (0.20) (0.39) (0.20) (5.7)

170 182 180 158 6 118 5 1.5 5 3.5


B018 M5
(6.69) (7.17) (7.09) (6.22) (0.24) (4.65) (0.20) (0.06) (0.20) (7.7)

Table 5.8 Three-Phase 400 V Class (IP20/UL Type 1, without Built-in EMC Filter)
Dimensions mm (in) Est.
Drive Weight
Model W H D W1 W2 H1 H2 H3 t1 d kg (lb)

108 149 81 96 6 118 5 10 5 1.0


4001 M5
(4.25) (5.87) (3.19) (3.78) (0.24) (4.65) (0.20) (0.39) (0.20) (2.3)

108 149 99 96 6 118 5 10 5 1.1


4002 M5
(4.25) (5.87) (3.90) (3.78) (0.24) (4.65) (0.20) (0.39) (0.20) (2.5)

108 149 138 96 6 118 5 10 5 1.8


4004 M5
(4.25) (5.87) (5.41) (3.78) (0.24) (4.65) (0.20) (0.39) (0.20) (3.9)

4005
108 178 154 96 6 118 5 10 5 2.0
4007 M5
(4.25) (7.01) (6.06) (3.78) (0.24) (4.65) (0.20) (0.39) (0.20) (4.4)
4009

140 178 143 128 6 118 5 10 5 2.5


4012 M5
(5.51) (7.01) (5.63) (5.04) (0.24) (4.65) (0.20) (0.39) (0.20) (5.5)

14 YASKAWA TOEP C720600 08B UL Type 1 Kit Installation Manual


5 Drive Exterior and Mounting Dimensions

■ 2030 to 2082, 4018 to 4060

Figure 5.3 Exterior and Mounting Dimensions: 2030 to 2082, 4018 to 4060
Table 5.9 Three-Phase 200 V Class (IP20/UL Type 1, without Built-in EMC Filter)
Dimensions mm (in) Est.
Drive Weight
Model
W H D W1 W2 H1 H2 H3 t1 d kg (lb)

140 298 140 122 9 248 6 1.5 5 4.0


2030 M5
(5.51) (11.73) (5.51) (4.80) (0.35) (9.76) (0.24) (0.06) (0.20) (8.9)

140 298 140 122 9 248 6 1.5 5 4.2


2042 M5
(5.51) (11.73) (5.51) (4.80) (0.35) (9.76) (0.24) (0.06) (0.20) (9.3)

180 340 143 160 10 284 8 1.5 5 6.4


2056 M5
(7.09) (13.39) (5.63) (6.30) (0.39) (11.18) (0.31) (0.06) (0.20) (14.1)

220 403 187 192 14 336 7 1.5 5 8.9


2070 M6
(8.66) (15.87) (7.36) (7.56) (0.55) (13.23) (0.28) (0.06) (0.20) (19.6)

220 403 187 192 14 336 7 1.5 5 9.4


2082 M6
(8.66) (15.87) (7.36) (7.56) (0.55) (13.23) (0.28) (0.06) (0.20) (20.7)

YASKAWA TOEP C720600 08B UL Type 1 Kit Installation Manual 15


5 Drive Exterior and Mounting Dimensions

Table 5.10 Three-Phase 400 V Class (IP20/UL Type 1, without Built-in EMC Filter)
Dimensions mm (in) Est.
Drive Weight
Model
W H D W1 W2 H1 H2 H3 t1 d kg (lb)

140 298 140 122 9 248 6 1.5 5 3.6


4018 M5
(5.51) (11.73) (5.51) (4.80) (0.35) (9.76) (0.24) (0.06) (0.20) (8.0)

140 298 140 122 9 248 6 1.5 5 3.8


4023 M5
(5.51) (11.73) (5.51) (4.80) (0.35) (9.76) (0.24) (0.06) (0.20) (8.4)

180 340 143 160 10 284 8 1.5 5 5.5


4031 M5
(7.09) (13.39) (5.63) (6.30) (0.39) (11.18) (0.31) (0.06) (0.20) (12.1)

180 340 143 160 10 284 8 1.5 5 5.7


4038 M5
(7.09) (13.39) (5.63) (6.30) (0.39) (11.18) (0.31) (0.06) (0.20) (12.6)

4044 190 403 204 160 15 336 7 1.5 5 7.6


M6
4060 (7.48) (15.87) (8.03) (6.30) (0.59) (13.23) (0.28) (0.06) (0.20) (16.9)

◆ Knock-Out Hole Dimensions (IP20/UL Type 1)


■ 2001 to 2006, B001, B002

Figure 5.4 Knock-Out Hole Dimensions: 2001 to 2006, B001, B002

Dimensions mm (in)
Drive Model
D W φ

39 33 22
2001, 2002, B001, B002
(1.53) (1.30) (0.87)

71 33 22
2004
(2.79) (1.30) (0.87)

91 33 22
2006
(3.57) (1.30) (0.87)

16 YASKAWA TOEP C720600 08B UL Type 1 Kit Installation Manual


5 Drive Exterior and Mounting Dimensions

■ B004

Figure 5.5 Knock-Out Hole Dimensions: B004

Dimensions mm (in)
Drive Model
D D1 W φ

60 92 32 22
B004
(2.36) (3.62) (1.26) (0.87)

■ 2012 to 2021, B006, B010, 4004 to 4012

Figure 5.6 Knock-Out Hole Dimensions: 2012 to 2021, B006, B010, 4004 to 4012

YASKAWA TOEP C720600 08B UL Type 1 Kit Installation Manual 17


5 Drive Exterior and Mounting Dimensions

Dimensions mm (in)
Drive Model
D D1 W W2 φ

79 110 33 21 22
2012
(3.11) (4.33) (1.30) (0.83) (0.87)

89 115 46 21 22
2018, 2021
(3.50) (4.53) (1.81) (0.83) (0.87)

81 110 33 21 22
B006
(3.18) (4.33) (1.30) (0.83) (0.87)

84 124 33 21 22
B010
(3.31) (4.88) (1.30) (0.83) (0.87)

79 110 33 21 22
4004
(3.11) (4.33) (1.30) (0.83) (0.87)

84 124 33 21 22
4005, 4007, 4009
(3.30) (4.88) (1.30) (0.83) (0.87)

89 115 46 21 22
4012
(3.50) (4.53) (1.81) (0.83) (0.87)

■ 2008, 2010, 4001, 4002

Figure 5.7 Knock-Out Hole Dimensions: 2008, 2010, 4001, 4002

Dimensions mm (in)
Drive Model
D D1 W W1 φ

82 102 42 26 22
2008, 2010
(3.23) (4.02) (1.65) (1.02) (0.87)

33.5 53.5 41 25 22
4001
(1.32) (2.11) (1.61) (0.98) (0.87)

51.5 71.5 41 25 22
4002
(2.03) (2.81) (1.61) (0.98) (0.87)

18 YASKAWA TOEP C720600 08B UL Type 1 Kit Installation Manual


5 Drive Exterior and Mounting Dimensions

■ B012

Figure 5.8 Knock-Out Hole Dimensions: B012

Dimensions mm (in)
Drive
Model
D D1 D2 D3 W W1 φ φ1

92 103 128 96 46 42 22 28
B012
(3.62) (4.06) (5.04) (3.78) (1.81) (1.65) (0.87) (1.10)

■ B018

Figure 5.9 Knock-Out Hole Dimensions: B018

YASKAWA TOEP C720600 08B UL Type 1 Kit Installation Manual 19


5 Drive Exterior and Mounting Dimensions

Dimensions mm (in)
Drive
Model
D D1 W W1 W2 φ φ1

103 143 60 42 14 22 28
B018
(4.06) (5.63) (2.36) (1.65) (0.55) (0.87) (1.1)

■ 2030 to 2056, 4018 to 4038

Figure 5.10 Knock-Out Hole Dimensions: 2030 to 2056, 4018 to 4038

Dimensions mm (in)
Drive Model
D D1 D2 W φ φ1

81 91 111 38 22 35
2030, 2042
(3.17) (3.57) (4.35) (1.50) (0.87) (1.38)

75 90 105 50 22 44
2056
(2.96) (3.55) (4.14) (1.97) (0.87) (1.73)

80 90 110 38 22 35
4018, 4023
(3.15) (3.55) (4.33) (1.50) (0.87) (1.38)

75 90 105 50 22 44
4031, 4038
(2.94) (3.53) (4.12) (1.97) (0.87) (1.73)

20 YASKAWA TOEP C720600 08B UL Type 1 Kit Installation Manual


5 Drive Exterior and Mounting Dimensions

■ 2070, 2082

Figure 5.11 Knock-Out Hole Dimensions: 2070, 2082

Dimensions mm (in)
Drive
Model
D D1 D2 D3 W W1 W2 φ φ1 φ2 φ3

2070, 121 127.5 151 131.5 67 31 40 44 50 35 22


2082 (4.76) (5.02) (5.94) (5.18) (2.64) (1.22) (1.57) (1.73) (1.97) (1.37) (0.87)

YASKAWA TOEP C720600 08B UL Type 1 Kit Installation Manual 21


6 Kit Installation Procedure

■ 4044, 4060

Figure 5.12 Knock-Out Hole Dimensions: 4044, 4060

Dimensions mm (in)
Drive
Model
D D1 D2 W W1 W2 φ φ1 φ2

4044, 133 143.5 172 56 17.5 38.5 44 22 28


4060 (5.24) (5.65) (6.77) (2.20) (0.69) (1.52) (1.73) (0.87) (1.10)

6 Kit Installation Procedure


CAUTION Crush Hazard. Tighten terminal cover screws and hold the case safely when you move the
drive. If the drive or covers fall, it can cause moderate injury.

Table 6.1 Kit Installation Procedure


Drive Model
Kit Model Pag
Procedure
Three-Phase Single-Phase Three-Phase ZBAA-xxxxxx-x e
200 V 200 V 400 V

2001 - 2006 B001, B002 - GA50V1-1

- B004 - GA50V1-2

2012 B006 - GA50V2-1

- B010 4005 - 4009 GA50V2-2 Procedure A 24

2008, 2010 - - GA50V2-3

- - 4001, 4002 GA50V2-4

- - 4004 GA50V2-5

22 YASKAWA TOEP C720600 08B UL Type 1 Kit Installation Manual


6 Kit Installation Procedure

Drive Model
Kit Model Pag
Procedure
Three-Phase Single-Phase Three-Phase ZBAA-xxxxxx-x e
200 V 200 V 400 V

- B012 - GA50V3-1

2018, 2021 - 4012 GA50V3-2

- B018 - GA50V4-1

2030, 2042 - 4018, 4023 GA50V5-1

2056 - 4031, 4038 GA50V6-1


Procedure B 26
2070, 2082 - - GA50V7-1

- - 4044, 4060 GA50V8-1

◆ Remove the Knock-Out Holes


Remove the knock-out holes on the UL Type 1 base before you attach the conduit bracket to the
drive.
CAUTION Injury to Personnel. Use a file to remove sharp edges from the knock-out hole. If you touch
the rough edges, it can cause injury.

1. Put the end of the straight-edge screwdriver into the center hole and move it up and
down to remove the plate.

2. Use a file to make the rough surface of the plate smooth.


Do the necessary procedures to prevent damage to the wiring, for example install a
conduit.

YASKAWA TOEP C720600 08B UL Type 1 Kit Installation Manual 23


6 Kit Installation Procedure

◆ Attach the Protective Cover (Procedure A)


■ Attach the Top Protective Cover
Insert the hooks on the rear side of the top protective cover into the placement holes on the
top of the drive, and then push in the top protective cover until the hooks click into place.

A - Hook C - Drive front side


B - Rear side of top protective cover D - Placement holes

Figure 6.1 Attach the Top Protective Cover

■ Attach the Conduit Bracket


Remove the knock-out holes on the UL Type 1 base before you install the kit.
Refer to Remove the Knock-Out Holes on page 23 for more information.
1. Remove the drive ground terminal screws.

A - Screws

Figure 6.2 Remove the Ground Terminal Screws


2. Align the screw holes of the UL Type 1 base with the screw holes on the drive and safety
them with the supplied screws.
Tighten the screws to a correct tightening torque:
• M3.5 × 8 pan head screw: 0.69 to 0.98 N∙m (6.11 to 8.67 in∙lb)
• M4 × 8 pan head screw: 0.98 to 1.33 N∙m (8.67 to 11.77 in∙lb)
• M5 × 10 pan head screw: 1.96 to 2.53 N∙m (17.35 to 22.39 in∙lb)

24 YASKAWA TOEP C720600 08B UL Type 1 Kit Installation Manual


6 Kit Installation Procedure

A - UL Type 1 base B - Screw holes

Figure 6.3 Install the UL Type 1 Base


3. Wire the drive.
Use the supplied C-Washer and the drive ground terminal screws to connect the
grounding wire to the base.

A - Ground terminal screw C - C-Washer


B - Grounding wire
4. Use the supplied screws to attach the front cover to the base.
Tighten the screws to a correct tightening torque:
• M4 × 10 truss head screw: 0.98 to 1.33 N∙m (8.67 to 11.77 in∙lb)

A - Front cover B - M4 × 10 truss head screw

Figure 6.4 Reattach the Front Cover

YASKAWA TOEP C720600 08B UL Type 1 Kit Installation Manual 25


6 Kit Installation Procedure

◆ Attach the Protective Cover (Procedure B)


■ Attach the Top Protective Cover
Insert the hooks (A) on the back side of the top protective cover into the placement holes (F)
on the rear side of the drive. Then put the hooks (B) on the front side of the top protective
cover into the placement holes on the front side of the drive.
Note:
• Attach the top protective cover and make sure that the mark ( ) on the upper surface of the top protective
cover is on the front side of the drive.
• When you attach the top protective cover to the drive, make sure that you cover the slits on the top of the
drive.

A - Hooks A D - Drive front side


B - Hooks B E - Top protective cover
C - Back side of top protective cover F - Placement holes

Figure 6.5 Attach the Top Protective Cover

■ Attach the Conduit Bracket


Remove the knock-out holes on Type 1 base before you install the kit.
Refer to Remove the Knock-Out Holes on page 23 for more information.
1. Align the screw holes of Type 1 base with the screw holes on the drive and safety them
with the supplied screws.
Tighten the screws to a correct tightening torque:
• M4 × 12 pan head screw: 0.98 to 1.33 N∙m (8.67 to 11.77 in∙lb)

26 YASKAWA TOEP C720600 08B UL Type 1 Kit Installation Manual


7 Related Parameters

A - UL Type 1 base B - Screw holes

Figure 6.6 Install the UL Type 1 Base


2. Wire the drive.
3. Use the supplied screws to attach the front cover to the base.
Put the hooks (A) on the rear side of the front cover (B) into the placement holes (C) on
the drive. Tighten the screws to a correct tightening torque:
• M4 × 10 truss head screw: 0.98 to 1.33 N∙m (8.67 to 11.77 in∙lb)

A - Hook D - Front cover


B - Rear side of the front cover E - M4 × 10 truss head screw
C - Placement holes

Figure 6.7 Reattach the Front Cover

7 Related Parameters
When you attach the kit to the drive and do an IP20/UL Type 1 Installation, set L8-35 = 2
[Installation Method Selection = IP20/UL Type 1]. Refer to the drive manual for information
about setting parameters.

YASKAWA TOEP C720600 08B UL Type 1 Kit Installation Manual 27


7 Related Parameters

Default
No. Name Description
(Range)

L8-12 Ambient Sets the ambient temperature of the drive installation area. The 40 °C
Temperature setting range changes when the L8-35 [Installation Method (-10 °C - +60 °C)
Setting Selection] value changes:

L8-35 Installation Sets the type of drive installation. 0


Method Selection 0 : IP20/UL Open Type (0 - 3)
1 : Side-by-Side Mounting
2 : IP20/UL Type 1
3 : External Heatsink

A - L8-35 = 0 [IP20/UL Open Type] C - L8-35 = 2 [IP20/UL Type 1]


B - L8-35 = 1 [Side-by-Side Mounting] D - L8-35 = 3 [External Heatsink]

Figure 7.1 Derating Depending on Drive Installation Method

28 YASKAWA TOEP C720600 08B UL Type 1 Kit Installation Manual


Revision History
Revision
Date of Publication Number Section Revised Content

All Reviewed and corrected entire documentation.


May 2022 1
Chapter 3 Addition: For Yaskawa Customers in the North or South
America Regions

March 2019 - - First Edition

YASKAWA TOEP C720600 08B UL Type 1 Kit Installation Manual 29


Yaskawa AC Drive Option
UL Type 1 Kit
Installation Manual

In the event that the end user of this product is to be the military and said product is to be
employed in any weapons systems or the manufacture thereof, the export will fall under the
relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations.
Therefore, be sure to follow all procedures and submit all relevant documentation according to
any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice for ongoing product modifications and
improvements.
© 2019 YASKAWA Electric Corporation

MANUAL NO. TOEP C720600 08B <1>-0


Published in Japan May 2022
22-3-23

*TOEPC72060008*

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