To Epc 72060008
To Epc 72060008
UL Type 1 Kit
Installation Manual
Model ZBAA-GA50Vx-x
To properly use the product, read this manual thoroughly and retain for
easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
2. General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Supplemental Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Section Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3. Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Compatible Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
For Yaskawa Customers in the North or South America Regions . . . . . . . . . . . . . . . . 7
Installation Environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4. Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Option Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Necessary Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
7. Related Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1 Receiving
◆ Applicable Documentation
Document Description
Yaskawa AC Drive Option Read this manual before you install this option to the drive.
UL Type 1 Kit This manual gives information about how to install the option and change the
Installation Manual enclosure type of the drive from IP20/UL Open Type to IP20/UL Type 1.
Refer to the manual packaged with the drive for basic information about the drive.
Yaskawa AC Drive Refer to the Technical Manual for more information about programming and
parameter settings.
Manuals
You can download the Technical Manual from the Yaskawa website shown on the
back cover of this manual.
◆ Glossary
Kit,
Yaskawa AC Drive Option UL Type 1 Kit
Option
2 General Safety
◆ Section Safety
General Precautions
• Some figures in the instructions include options and drives without covers or safety shields to more clearly show the
inside of the drive. Replace covers and shields before operation. Use options and drives only as specified by the
instructions.
• The figures in this manual are examples only. All figures do not apply to all products included in this manual.
• Yaskawa can change the products, specifications, and content of the instructions without notice to make the product
and/or the instructions better.
• If you damage or lose these instructions, contact a Yaskawa representative or the nearest Yaskawa sales office on the
rear cover of the manual, and tell them the document number on the front cover to order new copies.
DANGER Electrical Shock Hazard. Do not examine, connect, or disconnect wiring on an energized
drive. Before servicing, disconnect all power to the equipment and wait for the time specified on the warning label
at a minimum. The internal capacitor stays charged after the drive is de-energized. The charge indicator LED
extinguishes when the DC bus voltage decreases below 50 Vdc. When all indicators are OFF, measure for
dangerous voltages to make sure that the drive is safe. If you do work on the drive when it is energized, it will
cause serious injury or death from electrical shock.
CAUTION Burn Hazard. Do not touch a hot drive heatsink. De-energize the drive, wait for a minimum
of 15 minutes, then make sure that the heatsink is cool before you replace the cooling fans. If you touch a hot
drive heatsink, it can burn you.
WARNING Electrical Shock Hazard. Only let approved personnel install, wire, maintain, examine,
replace parts, and repair the drive. If personnel are not approved, it can cause serious injury or death.
WARNING Sudden Movement Hazard. Tighten the screws to the specified tightening torque.
Incorrect tightening torques can cause damage to equipment and cause serious injury or death from falling
equipment.
NOTICE Damage to Equipment. When you touch the drive and circuit boards, make sure that you
observe correct electrostatic discharge (ESD) procedures. If you do not follow procedures, it can cause ESD
damage to the drive circuitry.
3 Overview
This option will change an IP20/UL Open Type enclosure drive to an IP20/UL Type 1 enclosure
drive.
The option has a bracket that will prevent damage to the wiring and a top protective cover that
will not let unwanted material get in the drive. You can use this option when the installation
environment of the drive meets the specifications shown in Installation Environment on page 7.
◆ Compatible Products
This installation kit is compatible with these drives:
• GA500
■ For Yaskawa Customers in the North or South America Regions
If your drive series is not shown in the “Compatible Products” section, refer to the web page
below to confirm that your drive is compatible with this option. The web page shows a list of
drives and compatible options, and also directs you to the correct installation manual and
installation procedure for your drive.
Refer to the URL or scan QR code:
https://www.yaskawa.com/products/option-lookup
◆ Installation Environment
The installation environment is important for the lifespan of the product and to make sure that
the drive performance is correct. Make sure that the installation environment agrees with these
specifications.
Environment Conditions
95%RH or less
Humidity
Do not let condensation form on the drive.
Storage -20 °C to +70 °C (-4 °F to +158 °F) (short-term temperature during transportation)
Temperature
Environment Conditions
Installation Install the drive vertically for sufficient airflow to cool the drive.
Orientation
NOTICE Do not put drive peripheral devices, transformers, or other electronics near the drive.
Shield the drive from electrical interference if components must be near the drive. Components near the drive can
cause incorrect drive operation from electrical interference.
NOTICE Do not let unwanted objects, for example metal shavings or wire clippings, fall into the
drive during drive installation. Put a temporary cover over the drive during installation. Remove the temporary
cover before start-up. Unwanted objects inside of the drive can cause damage to the drive.
4 Receiving
1. Examine the products for damage.
If there is damage to the products, contact the shipping company immediately. The
Yaskawa warranty does not include damage from shipping.
2. Verify the product model number to make sure that you received the correct model.
If you have problems with the products, contact the distributor where you purchased the
products or the Yaskawa sales office immediately.
Table 4.1 Drive Model and Kit
Drive Model Kit Model
Three-Phase 200 V Single-Phase 200 V Three-Phase 400 V ZBAA-xxxxxx-x
- B004 - GA50V1-2
- - 4004 GA50V2-5
- B012 - GA50V3-1
- B018 - GA50V4-1
GA50V1-1
A - M3.5 × 8 pan head screw: #2
B - C-Washer: #2
#1 #1
#1 C - Mounting screw: #1
GA50V1-2
A - M3.5 × 8 pan head screw: #2
B - C-Washer: #2
#1 #1
#1 C - Mounting screw: #1
GA50V2-1
A - M4 × 8 pan head screw: #2
#1 B - C-Washer: #2
#1 #1 C - Mounting screw: #1
GA50V2-2
A - M4 × 8 pan head screw: #2
#1 B - C-Washer: #2
#1 #1 C - Mounting screw: #1
GA50V2-3
A - M4 × 8 pan head screw: #2
#1 B - C-Washer: #2
#1 #1 C - Mounting screw: #1
GA50V2-4
A - M4 × 8 pan head screw: #2
#1 B - C-Washer: #2
#1 #1 C - Mounting screw: #1
GA50V2-5
A - M4 × 8 pan head screw: #2
#1 B - C-Washer: #2
#1 #1
C - Mounting screw: #1
GA50V3-1
A - M4 × 8 pan head screw: #2
#1 B - C-Washer: #2
#1 #1 C - Mounting screw: #1
GA50V3-2
A - M4 × 8 pan head screw: #2
#1 B - C-Washer: #2
#1 #1 C - Mounting screw: #1
GA50V4-1
A - M5 × 10 pan head screw: #2
#1
#1 #1 B - Mounting screw: #1
GA50V5-1
A - M4 × 12 pan head screw: #2
#1
#1 B - Mounting screw: #2
#1
GA50V6-1
A - M4 × 12 pan head screw: #2
#1
#1 B - Mounting screw: #2
#1
GA50V7-1
#1
GA50V8-1
#1
◆ Necessary Tools
To install the kit, use these tools:
• Phillips screwdriver #2, #3
• Wrench
• Slotted screwdriver
• File
◆ IP20/UL Type 1
■ 2001 to 2006, B001 to B004
Figure 5.1 Exterior and Mounting Dimensions: 2001 to 2006, B001 to B004
Table 5.4 Three-Phase 200 V Class (IP20/UL Type 1, without Built-in EMC Filter)
Dimensions mm (in) Est.
Drive Weight
Model
W H D W1 W2 H1 H2 H3 t1 d kg (lb)
Table 5.5 Single-Phase 200 V Class (IP20/UL Type 1, without Built-in EMC Filter)
Dimensions mm (in) Est.
Drive Weight
Model W H D W1 W2 H1 H2 H3 t1 d kg (lb)
Figure 5.2 Exterior and Mounting Dimensions: 2008 to 2021, B006 to B018, 4001 to 4012
Table 5.6 Three-Phase 200 V Class (IP20/UL Type 1, without Built-in EMC Filter)
Dimensions mm (in) Est.
Drive Weight
Model
W H D W1 W2 H1 H2 H3 t1 d kg (lb)
Table 5.7 Single-Phase 200 V Class (IP20/UL Type 1, without Built-in EMC Filter)
Dimensions mm (in) Est.
Drive Weight
Model W H D W1 W2 H1 H2 H3 t1 d kg (lb)
Table 5.8 Three-Phase 400 V Class (IP20/UL Type 1, without Built-in EMC Filter)
Dimensions mm (in) Est.
Drive Weight
Model W H D W1 W2 H1 H2 H3 t1 d kg (lb)
4005
108 178 154 96 6 118 5 10 5 2.0
4007 M5
(4.25) (7.01) (6.06) (3.78) (0.24) (4.65) (0.20) (0.39) (0.20) (4.4)
4009
Figure 5.3 Exterior and Mounting Dimensions: 2030 to 2082, 4018 to 4060
Table 5.9 Three-Phase 200 V Class (IP20/UL Type 1, without Built-in EMC Filter)
Dimensions mm (in) Est.
Drive Weight
Model
W H D W1 W2 H1 H2 H3 t1 d kg (lb)
Table 5.10 Three-Phase 400 V Class (IP20/UL Type 1, without Built-in EMC Filter)
Dimensions mm (in) Est.
Drive Weight
Model
W H D W1 W2 H1 H2 H3 t1 d kg (lb)
Dimensions mm (in)
Drive Model
D W φ
39 33 22
2001, 2002, B001, B002
(1.53) (1.30) (0.87)
71 33 22
2004
(2.79) (1.30) (0.87)
91 33 22
2006
(3.57) (1.30) (0.87)
■ B004
Dimensions mm (in)
Drive Model
D D1 W φ
60 92 32 22
B004
(2.36) (3.62) (1.26) (0.87)
Figure 5.6 Knock-Out Hole Dimensions: 2012 to 2021, B006, B010, 4004 to 4012
Dimensions mm (in)
Drive Model
D D1 W W2 φ
79 110 33 21 22
2012
(3.11) (4.33) (1.30) (0.83) (0.87)
89 115 46 21 22
2018, 2021
(3.50) (4.53) (1.81) (0.83) (0.87)
81 110 33 21 22
B006
(3.18) (4.33) (1.30) (0.83) (0.87)
84 124 33 21 22
B010
(3.31) (4.88) (1.30) (0.83) (0.87)
79 110 33 21 22
4004
(3.11) (4.33) (1.30) (0.83) (0.87)
84 124 33 21 22
4005, 4007, 4009
(3.30) (4.88) (1.30) (0.83) (0.87)
89 115 46 21 22
4012
(3.50) (4.53) (1.81) (0.83) (0.87)
Dimensions mm (in)
Drive Model
D D1 W W1 φ
82 102 42 26 22
2008, 2010
(3.23) (4.02) (1.65) (1.02) (0.87)
33.5 53.5 41 25 22
4001
(1.32) (2.11) (1.61) (0.98) (0.87)
51.5 71.5 41 25 22
4002
(2.03) (2.81) (1.61) (0.98) (0.87)
■ B012
Dimensions mm (in)
Drive
Model
D D1 D2 D3 W W1 φ φ1
92 103 128 96 46 42 22 28
B012
(3.62) (4.06) (5.04) (3.78) (1.81) (1.65) (0.87) (1.10)
■ B018
Dimensions mm (in)
Drive
Model
D D1 W W1 W2 φ φ1
103 143 60 42 14 22 28
B018
(4.06) (5.63) (2.36) (1.65) (0.55) (0.87) (1.1)
Dimensions mm (in)
Drive Model
D D1 D2 W φ φ1
81 91 111 38 22 35
2030, 2042
(3.17) (3.57) (4.35) (1.50) (0.87) (1.38)
75 90 105 50 22 44
2056
(2.96) (3.55) (4.14) (1.97) (0.87) (1.73)
80 90 110 38 22 35
4018, 4023
(3.15) (3.55) (4.33) (1.50) (0.87) (1.38)
75 90 105 50 22 44
4031, 4038
(2.94) (3.53) (4.12) (1.97) (0.87) (1.73)
■ 2070, 2082
Dimensions mm (in)
Drive
Model
D D1 D2 D3 W W1 W2 φ φ1 φ2 φ3
■ 4044, 4060
Dimensions mm (in)
Drive
Model
D D1 D2 W W1 W2 φ φ1 φ2
- B004 - GA50V1-2
- - 4004 GA50V2-5
Drive Model
Kit Model Pag
Procedure
Three-Phase Single-Phase Three-Phase ZBAA-xxxxxx-x e
200 V 200 V 400 V
- B012 - GA50V3-1
- B018 - GA50V4-1
1. Put the end of the straight-edge screwdriver into the center hole and move it up and
down to remove the plate.
A - Screws
7 Related Parameters
When you attach the kit to the drive and do an IP20/UL Type 1 Installation, set L8-35 = 2
[Installation Method Selection = IP20/UL Type 1]. Refer to the drive manual for information
about setting parameters.
Default
No. Name Description
(Range)
L8-12 Ambient Sets the ambient temperature of the drive installation area. The 40 °C
Temperature setting range changes when the L8-35 [Installation Method (-10 °C - +60 °C)
Setting Selection] value changes:
In the event that the end user of this product is to be the military and said product is to be
employed in any weapons systems or the manufacture thereof, the export will fall under the
relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations.
Therefore, be sure to follow all procedures and submit all relevant documentation according to
any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice for ongoing product modifications and
improvements.
© 2019 YASKAWA Electric Corporation
*TOEPC72060008*