Asc Installation Instructions 4189341076 Uk
Asc Installation Instructions 4189341076 Uk
4189341076F
Automatic Sustainable Controller
Installation instructions
1. General information
1.1 Warnings, legal information and safety.........................................................................................................................................................................4
1.1.1 Symbols for hazard statements...................................................................................................................................................................................4
1.1.2 Symbols for general notes.............................................................................................................................................................................................4
1.1.3 Legal information and disclaimer...............................................................................................................................................................................4
1.1.4 Safety during installation and operation................................................................................................................................................................5
1.1.5 Electrostatic discharge awareness........................................................................................................................................................................... 5
1.1.6 Factory settings...................................................................................................................................................................................................................5
1.2 About the installation instructions..................................................................................................................................................................................5
1.2.1 General purpose..................................................................................................................................................................................................................5
1.2.2 Intended users.................................................................................................................................................................................................................... 6
1.2.3 Application examples...................................................................................................................................................................................................... 6
2. Mounting
2.1 ASC mounting and dimensions.......................................................................................................................................................................................... 7
2.1.1 Mounting of the unit.......................................................................................................................................................................................................... 7
2.1.2 Unit dimensions...................................................................................................................................................................................................................7
2.1.3 Panel cutout.......................................................................................................................................................................................................................... 7
2.1.4 Drilling template in mm (inches)................................................................................................................................................................................ 8
2.1.5 Mounting instructions......................................................................................................................................................................................................9
2.1.6 Tightening torques............................................................................................................................................................................................................ 9
3. Hardware
3.1 Board slot positions......................................................................................................................................................................................................................10
3.2 Terminal overview.................................................................................................................................................................................................................. 10
3.3 Terminal strip overview....................................................................................................................................................................................................... 12
3.4 Input/output lists.....................................................................................................................................................................................................................14
3.4.1 Slot 1: Power supply.......................................................................................................................................................................................................14
3.4.2 Slot 2: Serial communication (standard)........................................................................................................................................................... 15
3.4.3 Slot 3: 13 digital inputs and 4 relay outputs (standard/M12)................................................................................................................. 15
3.4.4 Slot 4: 7 digital inputs (option M13.4)................................................................................................................................................................. 16
3.4.5 Slot 4: Relay outputs (option M14.4)................................................................................................................................................................... 16
3.4.6 Slot 4: Analogue outputs for inverter control or transducer signals (option E2).........................................................................17
3.4.7 Slot 5: AC measuring.....................................................................................................................................................................................................17
3.4.8 Slot 6: 7 digital inputs (option M13.6)..................................................................................................................................................................18
3.4.9 Slot 6: 4 relay outputs (option M14.6).................................................................................................................................................................18
3.4.10 Slot 6: 4 analogue inputs (option M15.6).........................................................................................................................................................18
3.4.11 Slot 6: Analogue outputs for transducer (option F1)................................................................................................................................. 18
3.4.12 Slot 7: I/O interface card (standard/M4)..........................................................................................................................................................19
3.4.13 Slot 8: Serial communication (option H2.8)...................................................................................................................................................20
3.4.14 Slot 8: 7 digital inputs (option M13.8)...............................................................................................................................................................20
3.4.15 Slot 8: 4 relay outputs (option M14.8)............................................................................................................................................................... 21
3.4.16 Slot 8: 4 analogue inputs (option M15.8).........................................................................................................................................................21
4. Wiring
4.1 AC connections.........................................................................................................................................................................................................................22
4.1.1 Neutral line (N)...................................................................................................................................................................................................................22
4.1.2 Current transformer grounding............................................................................................................................................................................... 22
4.1.3 Fuses......................................................................................................................................................................................................................................22
4.1.4 3-phase wiring..................................................................................................................................................................................................................22
4.2 DC connections....................................................................................................................................................................................................................... 24
DANGER!
WARNING
CAUTION
NOTICE
More information
This shows where you can find more information.
Example
How to ...
This shows a link to a video for help and guidance.
DEIF takes no responsibility for installation or operation of the generator set or switchgear. If there is any doubt about how
to install or operate the engine/generator or switchgear controlled by the Multi-line 2 unit, the company responsible for the
installation or the operation of the equipment must be contacted.
The English version of this document always contains the most recent and up-to-date information about the product. DEIF
does not take responsibility for the accuracy of translations, and translations might not be updated at the same time as the
English document. If there is a discrepancy, the English version prevails.
When you install and operate the equipment, you may have to work with dangerous currents and voltages. The installation
must only be carried out by authorised personnel who understand the risks involved in working with electrical equipment.
DANGER!
Sufficient care must be taken to protect the terminal against static discharges during the installation. Once the unit is
installed and connected, these precautions are no longer necessary.
The Multi-line 2 unit is delivered from factory with certain factory settings. These are based on average values and are not
necessarily the correct settings for matching the engine/generator set in question. Precautions must be taken to check the
settings before running the engine/generator set.
These Installation Instructions include hardware information, mounting instructions, terminal strip descriptions, I/O lists and
wiring descriptions.
The purpose of this document is to give the user important information to be used in the installation of the controller.
NOTICE
Incorrect wiring
Read this document before starting to work with the Multi-line 2 unit and the equipment to be controlled. Failure to do this
could result in human injury or damage to the equipment.
These Installation Instructions are mainly intended for the person responsible for the design and installation. In most cases,
this would be a panel builder designer. Naturally, other users might also find useful information in the document.
More information
See the ASC Designer's handbook for application examples.
The controller is designed for mounting inside the panel. The DU-2 display can be installed on the panel door and
connected to the controller with a display cable.
2.1.2 Dimensions
115 (4.528)
165 (6.486)
144 (5.669)
119(4.689)
15 (0.59)
115 (4.528)
215(8.465)
230 (9.055)
115 (4.528)
Display or AOP
Cut and drill the panel door for the DU-2/AOP according to the diagram below.
113 (4.449)
27.5 (1.083)
Ø4 (0.157) × 6
66 (2.598)
41 (1.614)
61 (2.402)
107 (4.213) 61 (2.402)
201.2 (7.921)
100.6 (3.961)
Ø4 (0.157) × 6
106 (4.173)
1. With screws to the rear side of the cabinet. Six screw holes are available for this.
2. Directly on a DIN rail.
Controller: 1.5 Nm, 13 lb-in for the six M4 screws (countersunk screws are not to be used)
Plug connections (terminals): 0.5 Nm, 4.4 lb-in
220.0 (8.661)
0.2 Nm
115.0 (4.528)
Display
9P Female
D-sub
connector
0.7 Nm
Screw M3
Bossard BN5687 Max. 10 mm
or similar Min. 6 mm
20.0 (0.787)
98 to 124, A1-A3,
Terminals 1 to 28 37 to 64 73 to 89
B1-B3
AC measurements Standard ●
Power
Standard ●
management
Analogue
E2 ●
controller outputs
Analogue
transducer F1 ●
outputs
Serial
H2.2 (standard) ●
communication
Serial
H2.8 ●
communication
NOTE Only hardware options which affect the hardware of the controller are included in the table. The software options
can be seen in the data sheet and by using the PC utility software.
1 2
3 4
37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
CAN A
CAN B Ethernet Service port Display
Ethernet
9
Power
Self check ok
Alarm inhibit
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97
5 6
7 8
98 100 102 104 106 108 110 112 114 116 117 118 119 120 121 122 123 124 A1 A2 A3 B1 B2 B3 126 127 128 129 130 131 132 133
1
: These numbers are the slot numbers.
4 65-72 Inputs/outputs
6 90-97 Inputs/outputs
36 97
35 96
34 95
31 92
30 91
29 Slot #2 Slot #6 90
Configurable 25
Configurable 24
Configurable 23
67 128
66 127
65 Slot #4 Slot #8 126
64 Slot #3 Slot #7 B3 CAN L
Configurable CAN bus
63 Relay 63 B2 GND
Interface1B
62 B1 CAN H
Configurable
61 Relay 61 A3 CAN L
CAN bus
60 A2 GND
Configurable Interface 1
59 Relay 59 A1 CAN H
58 124
Configurable Not used
57 Relay 57 123
117 Configurable
Configurable 52
116 Configurable
Configurable 51
115 Configurable
Configurable 50
114 Configurable
Configurable 49
113 Configurable
Configurable 48 112 Configurable
110 C
Configurable 46
Multi-input 108
109 B
or DG reactive
Configurable 45
108 A
uP
Configurable 44 107 C
Multi-input 105
106 B
Configurable 43 or DG power
105 A
Ext. PF set point 42 Communication
I/F to main uP 104 C
Common for 40/42 41 Multi-input 102
103 B or MAINS power
Ext. kW set point 40 102 A
101 GND
Not used 39 Not used
100 Input
Not used 38
99 (-) Common for 118
Not used 37 98 (+) 8-36 V DC
1 +12/24 V DC 12/24 V DC
Power supply
2 0 V DC +/-30 %
5 NO
Relay 05 Central alarm HORN/
6 Com.
250 V AC/8 A Configurable
7 NC
8 NO
Relay 08
9 Com. Configurable
250 V AC/8 A
10 NC
11 NO
Relay 11
12 Com. Configurable
250 V AC/8 A
13 NC
14 NO
Open PV breaker/ESS
Relay 14
15 Com. breaker/Configurable if there
250 V AC/8 A
is no breaker
16 NC
17 NO
Close PV breaker/ESS
Relay 17
18 Com. breaker/Configurable if there
250 V AC/8 A
is no breaker
19 NC
PV breaker/ESS breaker
27 Digital input 27 Optocoupler
closed feedback
30 GND
36 Not used
When the serial communication line exceeds 30 m, it should be terminated between DATA + and DATA - with a resistor
equal to the cable impedance.
37
38
39 Not used
57 NE/ND Relay 57
Configurable
58 Com. 250 V AC/5 A
59 NE/ND Relay 59
Configurable
60 Com. 250 V AC/5 A
61 NE/ND Relay 61
Configurable
62 Com. 250 V AC/5 A
63 NE/ND Relay 63
Configurable
64 Com. 250 V AC/5 A
65 NE/ND Relay 65
Configurable
66 Com. 250 V AC/5 A
67 NE/ND Relay 67
Configurable
68 Com. 250 V AC/5 A
3.4.6 Slot 4: Analogue outputs for inverter control or transducer signals (option E2)
65 Not used
66 0(4) to 20 mA out
Configurable
67 0
68 Not used
69 Not used
70 0(4) to 20 mA out
Configurable
71 0
72 Not used
73 I L1, s1
PV/ ESS current L1 x/1 A or x/5 A input
74 I L1, s2
75 I L2, s1
PV/ESS current L2 x/1 A or x/5 A input
76 I L2, s2
77 I L3, s1
PV/ESS current L3 x/1 A or x/5 A input
78 I L3, s2
80 Not used
82 Not used
86 Not used
90 NE/ND Relay 90
Configurable
91 Com. 250 V AC/5 A
92 NE/ND Relay 92
Configurable
93 Com. 250 V AC/5 A
94 NE/ND Relay 94
Configurable
95 Com. 250 V AC/5 A
96 NE/ND Relay 96
Configurable
97 Com. 250 V AC/5 A
90 Not used
91 0
Transducer output
92 0 (4) to 20 mA out
93 Not used
94 Not used
95 0
Transducer output
96 0 (4) to 20 mA out
97 Not used
98 +12/24 V DC 12/24 V DC
DC power supply
99 0 V DC +/-30 %
100 NA
- Not used
101 NA
102 A Multi-input 1
103 B
4 to 20 mA signal from mains
transducer (stand-alone
104 C
application)
105 A Multi-input 2
0(4) to 20 mA Digital
106 B
Pt100 4 to 20 mA signal from
Pt1000 genset bus total active
107 C RMI power transducer (stand-
0 to 40 V DC alone application)
108 A Multi-input 3
109 B
4 to 20 mA signal from
genset bus total reactive
110 C power transducer (stand-
alone application)
121 Com.
- Not used
122 NO
123 Com.
- Not used
124 NO
A1 CAN-H
A3 CAN-L
B1 CAN-H
B3 CAN-L
132 GND
When the serial communication line exceeds 30 m, it should be terminated between DATA + and DATA - with a resistor
equal to the cable impedance.
4.1 AC connections
The Multi-line 2 unit can be wired up in 1-phase, 2-phase or 3-phase configuration.
CAUTION
Incorrect wiring
Contact the switchboard manufacturer for accurate information about required wiring for the specific
application.
When 3-phase distribution systems are used, the neutral line (N) is only necessary if it is a 3-phase + neutral system. If the
distribution system is a 3-phase system without neutral, then leave the terminals 84 and 88 empty.
The current transformer ground connection can be made on s1 or s2 connection, whichever is preferred.
4.1.3 Fuses
The diagram shows the most important points to wire, and it shows the example where the PV breaker is installed, but this
is optional.
89 UL3
BUSBAR
UL2 VOLTAGE
87
85 UL1
14
PVB OFF
15
PVB
PVB CONTROL
17
PVB ON
18
84 N
83 UL3
INVERTER
UL2 VOLTAGE
81
79 UL1
P2 s2
78
I3
P1 s1 77
P2 s2
76 INVERTER
I2 CURRENT
P1 s1 75
P2 s2
74
I1
P1 s1 73
INVERTER
NOTE The 3-phase wiring for the ESS is similar to the PV example.
Switch
23
23
Multi-line 2
Multi-line 2
Switch
28 (COM.)
28 (COM.)
Emergency stop
12/24V DC
118
Multi-line 2
99 (COM.) 0V DC
Multi-line 2
4-20 mA
transducer 91
+12/24V DC + +
Analogue input 91
0V DC - -
90 (Common)
Measurement
Multi-line 2
4-20 mA
transducer 91
+12/24V DC + -
Analogue input 91
Measurement
0V DC 90 (Common)
Multi-line 2
91
0-10V DC
Analogue input 91
sensor
90 (Common)
R = 450 Ω
The set point inputs are passive; this means that an external power source is needed. This can be an active output from, for
example, a PLC, or a potentiometer can be used.
40 or 42
0V DC Ø 41 (Common)
40 or 42
-10V DC Ø 41 (Common)
0V DC Ø
0(4) to 20 mA
The multi-inputs are placed in slot #7, the terminal numbers for the individual multi-inputs can be seen in the Input/output
list.
+12/24V DC + - B Multi-input
0 V DC C
NOTE If the passive sensor has its own battery supply, the voltage must not exceed 30 V DC.
R B Multi-input
NOTE The resistor is only mounted if wire fail supervision is required. The value of the resistor should be 270 Ω +/-10 %.
Pt100/Pt1000
2-wire 3-wire
Pt100/1000 Multi-line 2 Pt100/100 0 Multi-line 2
0
A A
B Multi-input I
B Multi-inpu t
C P
C
RMI
1-wire 2-wire
RMI Multi-line 2
A RMI Multi-line 2
B Multi-input A
C B Multi-input
C
0 to 40 V DC
Battery Multi-line 2
0-40V DC A
B Multi-input
0V DC C
The open collector outputs can be used as kWh and kvarh counter outputs or as relay outputs. The outputs are low power
outputs. For that reason, one of the following circuits must be applied.
A1
0,5 µF External
100 V Relay*
counter
A2
0 VDC 0 VDC
Connection to PLC
+12/24 VDC
PLC
4,7 kΩ
Input (positive)
20 kWh
Multi-line 2
22 (Com. For 20/21)
0 VDC
4.3 Communication
4.3.1 CAN bus and RS-485 cable recommendation
Use a shielded twisted cable. Use a 120 ohm resistor at each end. Wiring that uses a two-wire cable is acceptable. Wiring
that uses a three-wire cable is best.
NOTE If the device terminals are not galvanically separated, ground the cable shield at that end.
NOTE The system must not have more than one ground for the cable shield.
DEIF recommends this cable: Belden 3105A or equivalent. 22 AWG (0.6 mm ⌀, 0.33mm2) twisted pair, shielded, <40 mΩ/m,
min. 95 % shield coverage. The cable type is particularly important if the total line length is more than 30 m.
Examples with three controllers connected, for example one ASC and two generator AGC controllers.
DATA (GND)
DATA - (B)
DATA (GND)
DATA + (A)
A standard computer extension cable can be used (9-pole D-sub male/female plugs) or a cable can be tailored.
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
Cable types: Belden 9540, BICC H8146, Brand Rex BE57540 or equivalent.
NOTE Do not use tools or brute force when tightening the finger-screws on the display cable.