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Asc Installation Instructions 4189341076 Uk

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0% found this document useful (0 votes)
71 views29 pages

Asc Installation Instructions 4189341076 Uk

Uploaded by

Emmanuel Valiao
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 29

ASC-4

4189341076F
Automatic Sustainable Controller

Installation instructions
1. General information
1.1 Warnings, legal information and safety.........................................................................................................................................................................4
1.1.1 Symbols for hazard statements...................................................................................................................................................................................4
1.1.2 Symbols for general notes.............................................................................................................................................................................................4
1.1.3 Legal information and disclaimer...............................................................................................................................................................................4
1.1.4 Safety during installation and operation................................................................................................................................................................5
1.1.5 Electrostatic discharge awareness........................................................................................................................................................................... 5
1.1.6 Factory settings...................................................................................................................................................................................................................5
1.2 About the installation instructions..................................................................................................................................................................................5
1.2.1 General purpose..................................................................................................................................................................................................................5
1.2.2 Intended users.................................................................................................................................................................................................................... 6
1.2.3 Application examples...................................................................................................................................................................................................... 6

2. Mounting
2.1 ASC mounting and dimensions.......................................................................................................................................................................................... 7
2.1.1 Mounting of the unit.......................................................................................................................................................................................................... 7
2.1.2 Unit dimensions...................................................................................................................................................................................................................7
2.1.3 Panel cutout.......................................................................................................................................................................................................................... 7
2.1.4 Drilling template in mm (inches)................................................................................................................................................................................ 8
2.1.5 Mounting instructions......................................................................................................................................................................................................9
2.1.6 Tightening torques............................................................................................................................................................................................................ 9

3. Hardware
3.1 Board slot positions......................................................................................................................................................................................................................10
3.2 Terminal overview.................................................................................................................................................................................................................. 10
3.3 Terminal strip overview....................................................................................................................................................................................................... 12
3.4 Input/output lists.....................................................................................................................................................................................................................14
3.4.1 Slot 1: Power supply.......................................................................................................................................................................................................14
3.4.2 Slot 2: Serial communication (standard)........................................................................................................................................................... 15
3.4.3 Slot 3: 13 digital inputs and 4 relay outputs (standard/M12)................................................................................................................. 15
3.4.4 Slot 4: 7 digital inputs (option M13.4)................................................................................................................................................................. 16
3.4.5 Slot 4: Relay outputs (option M14.4)................................................................................................................................................................... 16
3.4.6 Slot 4: Analogue outputs for inverter control or transducer signals (option E2).........................................................................17
3.4.7 Slot 5: AC measuring.....................................................................................................................................................................................................17
3.4.8 Slot 6: 7 digital inputs (option M13.6)..................................................................................................................................................................18
3.4.9 Slot 6: 4 relay outputs (option M14.6).................................................................................................................................................................18
3.4.10 Slot 6: 4 analogue inputs (option M15.6).........................................................................................................................................................18
3.4.11 Slot 6: Analogue outputs for transducer (option F1)................................................................................................................................. 18
3.4.12 Slot 7: I/O interface card (standard/M4)..........................................................................................................................................................19
3.4.13 Slot 8: Serial communication (option H2.8)...................................................................................................................................................20
3.4.14 Slot 8: 7 digital inputs (option M13.8)...............................................................................................................................................................20
3.4.15 Slot 8: 4 relay outputs (option M14.8)............................................................................................................................................................... 21
3.4.16 Slot 8: 4 analogue inputs (option M15.8).........................................................................................................................................................21

4. Wiring
4.1 AC connections.........................................................................................................................................................................................................................22
4.1.1 Neutral line (N)...................................................................................................................................................................................................................22
4.1.2 Current transformer grounding............................................................................................................................................................................... 22
4.1.3 Fuses......................................................................................................................................................................................................................................22
4.1.4 3-phase wiring..................................................................................................................................................................................................................22
4.2 DC connections....................................................................................................................................................................................................................... 24

Installation instructions 4189341076F EN Page 2 of 29


4.2.1 Digital inputs......................................................................................................................................................................................................................24
4.2.2 Analogue inputs (option M15.X).............................................................................................................................................................................24
4.2.3 External set points.........................................................................................................................................................................................................25
4.2.4 Multi-inputs (102, 105, 108)..................................................................................................................................................................................... 25
4.2.5 Transistor outputs (open collector outputs)................................................................................................................................................... 26
4.3 Communication........................................................................................................................................................................................................................27
4.3.1 CAN bus and RS-485 cable recommendation................................................................................................................................................ 27
4.3.2 CAN bus for power management..........................................................................................................................................................................27
4.3.3 Modbus RS-485 (option H2.2 and H2.8).......................................................................................................................................................... 28
4.3.4 Display cable (option J)..............................................................................................................................................................................................29

Installation instructions 4189341076F EN Page 3 of 29


1. General information

1.1 Warnings, legal information and safety


1.1.1 Symbols for hazard statements

DANGER!

This shows dangerous situations.


If the guidelines are not followed, these situations will result in death, serious personal injury, and equipment
damage or destruction.

WARNING

This shows potentially dangerous situations.


If the guidelines are not followed, these situations could result in death, serious personal injury, and equipment
damage or destruction.

CAUTION

This shows low level risk situation.


If the guidelines are not followed, these situations could result in minor or moderate injury.

NOTICE

This shows an important notice


Make sure to read this information.

1.1.2 Symbols for general notes

NOTE This shows general information.

More information
This shows where you can find more information.

Example

This shows an example.

How to ...
This shows a link to a video for help and guidance.

1.1.3 Legal information and disclaimer

DEIF takes no responsibility for installation or operation of the generator set or switchgear. If there is any doubt about how
to install or operate the engine/generator or switchgear controlled by the Multi-line 2 unit, the company responsible for the
installation or the operation of the equipment must be contacted.

Installation instructions 4189341076F EN Page 4 of 29


NOTE The Multi-line 2 unit is not to be opened by unauthorised personnel. If opened anyway, the warranty will be lost.
Disclaimer
DEIF A/S reserves the right to change any of the contents of this document without prior notice.

The English version of this document always contains the most recent and up-to-date information about the product. DEIF
does not take responsibility for the accuracy of translations, and translations might not be updated at the same time as the
English document. If there is a discrepancy, the English version prevails.

1.1.4 Safety during installation and operation

When you install and operate the equipment, you may have to work with dangerous currents and voltages. The installation
must only be carried out by authorised personnel who understand the risks involved in working with electrical equipment.

DANGER!

Hazardous live currents and voltages


Do not touch any terminals, especially the AC measurement inputs and the relay terminals, as this could lead to
injury or death.

1.1.5 Electrostatic discharge awareness

Sufficient care must be taken to protect the terminal against static discharges during the installation. Once the unit is
installed and connected, these precautions are no longer necessary.

1.1.6 Factory settings

The Multi-line 2 unit is delivered from factory with certain factory settings. These are based on average values and are not
necessarily the correct settings for matching the engine/generator set in question. Precautions must be taken to check the
settings before running the engine/generator set.

1.2 About the installation instructions


1.2.1 General purpose

These Installation Instructions include hardware information, mounting instructions, terminal strip descriptions, I/O lists and
wiring descriptions.

The purpose of this document is to give the user important information to be used in the installation of the controller.

NOTICE

Incorrect wiring
Read this document before starting to work with the Multi-line 2 unit and the equipment to be controlled. Failure to do this
could result in human injury or damage to the equipment.

We would love to hear from you.


Click here
Help us improve our documentation by giving us feedback.

Installation instructions 4189341076F EN Page 5 of 29


1.2.2 Intended users

These Installation Instructions are mainly intended for the person responsible for the design and installation. In most cases,
this would be a panel builder designer. Naturally, other users might also find useful information in the document.

1.2.3 Application examples

More information
See the ASC Designer's handbook for application examples.

Installation instructions 4189341076F EN Page 6 of 29


2. Mounting

2.1 ASC mounting and dimensions


2.1.1 Mounting of the equipment

The controller is designed for mounting inside the panel. The DU-2 display can be installed on the panel door and
connected to the controller with a display cable.

2.1.2 Dimensions

115 (4.528)
165 (6.486)

144 (5.669)

119(4.689)
15 (0.59)
115 (4.528)
215(8.465)
230 (9.055)
115 (4.528)

Display or AOP

220 (8.661) 20.0 (0.787)

NOTE Dimensions are given in mm (inches).

2.1.3 DU-2/AOP display panel cutout

Cut and drill the panel door for the DU-2/AOP according to the diagram below.

Installation instructions 4189341076F EN Page 7 of 29


174 (6.850)

113 (4.449)

27.5 (1.083)
Ø4 (0.157) × 6
66 (2.598)

41 (1.614)
61 (2.402)
107 (4.213) 61 (2.402)

NOTE Dimensions are in mm (inches).

2.1.4 Controller mounting drilling diagram

201.2 (7.921)
100.6 (3.961)

Ø4 (0.157) × 6
106 (4.173)

NOTE Measurements are in mm (inches).

Installation instructions 4189341076F EN Page 8 of 29


2.1.5 Controller mounting

The controller can be mounted:

1. With screws to the rear side of the cabinet. Six screw holes are available for this.
2. Directly on a DIN rail.

NOTE DEIF recommends using the screw hole fastening.

2.1.6 Tightening torques

Controller: 1.5 Nm, 13 lb-in for the six M4 screws (countersunk screws are not to be used)
Plug connections (terminals): 0.5 Nm, 4.4 lb-in

DU-2/AOP-1/AOP-2 (see diagram below)


Panel door mounting: 0.7 Nm, 6.2 lb-in
D-sub screw: 0.2 Nm, 1.8 lb-in
DC-DC converter terminals: 0.5 Nm, 4.4 lb-in

220.0 (8.661)

0.2 Nm
115.0 (4.528)

Display

9P Female
D-sub
connector
0.7 Nm
Screw M3
Bossard BN5687 Max. 10 mm
or similar Min. 6 mm

20.0 (0.787)

Installation instructions 4189341076F EN Page 9 of 29


3. Hardware

3.1 Board slot positions


The controller housing is divided into board slot positions. The controller consists of a number of printed circuit boards
(PCBs) mounted in numbered slots. Green terminal blocks are mounted in the PCBs. The board slot positions are as follows.

Slot type Option Slot 1 Slot 3 Slot 5 Slot 7

98 to 124, A1-A3,
Terminals 1 to 28 37 to 64 73 to 89
B1-B3

Power supply Standard ●

AC measurements Standard ●

ASC PM: Standard


Interface ●
ASC-4: M4

Power
Standard ●
management

ASC PM: Standard


I/O extension ●
ASC-4: M12

Slot type Option Slot 2 Slot 4 Slot 6 Slot 8

Terminals 29 to 34 65 to 72 90 to 97 126 to 133

Analogue
E2 ●
controller outputs

Analogue
transducer F1 ●
outputs

Relay outputs M14.4 ●

Serial
H2.2 (standard) ●
communication

Serial
H2.8 ●
communication

I/O extension card M13.4 ●

I/O extension M13.6/M14.6/



cards M15.6

I/O extension M13.8/M14.8/



cards M15.8

NOTE Only hardware options which affect the hardware of the controller are included in the table. The software options
can be seen in the data sheet and by using the PC utility software.

3.2 Terminal overview


An overview of the terminals is presented below. The slot positions are as follows:

Installation instructions 4189341076F EN Page 10 of 29


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

1 2

3 4

37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

CAN A
CAN B Ethernet Service port Display
Ethernet

9
Power
Self check ok
Alarm inhibit

73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97
5 6

7 8

98 100 102 104 106 108 110 112 114 116 117 118 119 120 121 122 123 124 A1 A2 A3 B1 B2 B3 126 127 128 129 130 131 132 133

1
: These numbers are the slot numbers.

Slot Terminals Function

1 1-28 Power supply (standard)

2 29-36 Communication (standard)

3 37-64 Inputs/outputs (standard/M12)

4 65-72 Inputs/outputs

5 73-89 AC measuring (standard)

6 90-97 Inputs/outputs

7 98-124, A1-A3, B1-B3 Inputs/outputs and PM CAN (standard/M4)

8 126-133 Communication and I/O extensions

9 - Interfaces and LEDs

Installation instructions 4189341076F EN Page 11 of 29


3.3 Terminal strip overview

36 97
35 96
34 95

Reserved for options, 33 94 Reserved for options,


see Data sheet. 32 93 see Data sheet.

31 92
30 91
29 Slot #2 Slot #6 90

Common for 23-27 28 Slot #1 Slot #5

PV/ESS Breaker Closed 27

PV/ESS Breaker Open 26

Configurable 25

Configurable 24

Configurable 23

Common for 20/21 22


kVArh pulse/Relay 21 21
kWh pulse/Relay 20 20
19
Close PV/ESS Breaker
18 Relay 17
(sync.)
17 89 L3
16 88 Neutral
MAINS or
Open PV/ESS Breaker 15 Relay 14 87 L2 BUSBAR
VOLTAGE
14 86
13 85 L1
Configurable
12 Relay 11 84 Neutral
11 83 L3
10 82 PV/ESS
Configurable VOLTAGE
9 Relay 08 81 L2
8 80
7 79 L1
Alarm horn /
6 Relay 05 78 S2 (l) L3 AC current
Configurable
5 77 S1 (k) L3 AC current
4 76 S2 (l) L2 AC current
Status relay Status relay
3 75 S1 (k) L2 AC current

DC power supply (-) 2 74 S2 (l) L1 AC current


8-36 V DC (+) 1 73 S1 (k) L1 AC current

Installation instructions 4189341076F EN Page 12 of 29


72 133
71 132
70 131

Reserved for options, 69 130 Reserved for options,


see Data sheet. 68 129 see Data sheet.

67 128
66 127
65 Slot #4 Slot #8 126
64 Slot #3 Slot #7 B3 CAN L
Configurable CAN bus
63 Relay 63 B2 GND
Interface1B
62 B1 CAN H
Configurable
61 Relay 61 A3 CAN L
CAN bus
60 A2 GND
Configurable Interface 1
59 Relay 59 A1 CAN H
58 124
Configurable Not used
57 Relay 57 123

Common for 43-55 56 122


Not used
121
Configurable 55
120 Not used
Configurable 54 119 Not used

Configurable 53 118 Emergency stop

117 Configurable
Configurable 52
116 Configurable
Configurable 51
115 Configurable
Configurable 50
114 Configurable
Configurable 49
113 Configurable
Configurable 48 112 Configurable

Configurable 47 111 Common for 112-117

110 C
Configurable 46
Multi-input 108
109 B
or DG reactive
Configurable 45
108 A
uP
Configurable 44 107 C
Multi-input 105
106 B
Configurable 43 or DG power
105 A
Ext. PF set point 42 Communication
I/F to main uP 104 C
Common for 40/42 41 Multi-input 102
103 B or MAINS power
Ext. kW set point 40 102 A
101 GND
Not used 39 Not used
100 Input
Not used 38
99 (-) Common for 118
Not used 37 98 (+) 8-36 V DC

Installation instructions 4189341076F EN Page 13 of 29


3.4 Input/output lists
In the I/O lists, the following terms will be used in connection with the relay outputs:

• NO means Normally Open


• NC means Normally Closed
• NE means Normally Energised
• ND means Normally Deenergised
• Com. means common terminal

3.4.1 Slot 1: Power supply

Terminal Function Technical data Description

1 +12/24 V DC 12/24 V DC
Power supply
2 0 V DC +/-30 %

3 NO Normally open relay,


processor/power supply
Status relay
status supervision. When the
4 Com. 24 V DC/1 A
status is okay, the relay is
closed.

5 NO
Relay 05 Central alarm HORN/
6 Com.
250 V AC/8 A Configurable
7 NC

8 NO
Relay 08
9 Com. Configurable
250 V AC/8 A
10 NC

11 NO
Relay 11
12 Com. Configurable
250 V AC/8 A
13 NC

14 NO
Open PV breaker/ESS
Relay 14
15 Com. breaker/Configurable if there
250 V AC/8 A
is no breaker
16 NC

17 NO
Close PV breaker/ESS
Relay 17
18 Com. breaker/Configurable if there
250 V AC/8 A
is no breaker
19 NC

Transistor output/relay 20 Pulse output 1, kWh counter/


20 Open collector 1
36 V DC, 10 mA Configurable

Transistor output/relay 21 Pulse output 2, kvarh


21 Open collector 2
36 V DC, 10 mA counter/Configurable

Common terminal for


22 Com. Common
terminals 20 and 21

23 Digital input 23 Optocoupler Configurable

Mains breaker open


24 Digital input 24 Optocoupler feedback/Configurable if
there is no mains breaker

Installation instructions 4189341076F EN Page 14 of 29


Terminal Function Technical data Description

Mains breaker closed


25 Digital input 25 Optocoupler feedback/Configurable if
there is no mains breaker

PV breaker/ESS breaker open


26 Digital input 26 Optocoupler
feedback

PV breaker/ESS breaker
27 Digital input 27 Optocoupler
closed feedback

Common for terminals 23 to


28 Com. Common
27

3.4.2 Slot 2: Serial communication (standard)

Modbus (standard option H2.2)

Terminal Function Description

29* DATA + (A)

30 GND

31** DATA - (B)


Modbus RTU, RS-485
32 Not used This is the Modbus master output for
33* DATA + (A) inverter control, for example using
Sunspec communication
34 Not used

35** DATA - (B)

36 Not used

When the serial communication line exceeds 30 m, it should be terminated between DATA + and DATA - with a resistor
equal to the cable impedance.

NOTE *Terminals 29 and 33 are internally connected.


NOTE **Terminals 31 and 35 are internally connected.
NOTE Never connect the GND terminal 30 to earth. Only connect it to the shield in the communication cable.

3.4.3 Slot 3: 13 digital inputs and 4 relay outputs (standard/M12)

Terminal Function Technical data Description

37

38

39 Not used

40 -10/+10 V DC Analogue I/O f/P set point

41 Com. Common Common

42 -10/+10 V DC Analogue I/O U/Q set point

43 Digital input Optocoupler Configurable

44 Digital input Optocoupler Configurable

45 Digital input Optocoupler Configurable

46 Digital input Optocoupler Configurable

47 Digital input Optocoupler Configurable

Installation instructions 4189341076F EN Page 15 of 29


Terminal Function Technical data Description

48 Digital input Optocoupler Configurable

49 Digital input Optocoupler Configurable

50 Digital input Optocoupler Configurable

51 Digital input Optocoupler Configurable

52 Digital input Optocoupler Configurable

53 Digital input Optocoupler Configurable

54 Digital input Optocoupler Configurable

55 Digital input Optocoupler Configurable

Common for terminals 43 to


56 Com. Common
55

57 NE/ND Relay 57
Configurable
58 Com. 250 V AC/5 A

59 NE/ND Relay 59
Configurable
60 Com. 250 V AC/5 A

61 NE/ND Relay 61
Configurable
62 Com. 250 V AC/5 A

63 NE/ND Relay 63
Configurable
64 Com. 250 V AC/5 A

3.4.4 Slot 4: 7 digital inputs (option M13.4)

Terminal Function Technical data Description

65 Digital input 65 Optocoupler Configurable

66 Digital input 66 Optocoupler Configurable

67 Digital input 67 Optocoupler Configurable

68 Digital input 68 Optocoupler Configurable

69 Digital input 69 Optocoupler Configurable

70 Digital input 70 Optocoupler Configurable

71 Digital input 71 Optocoupler Configurable

Common for terminals 65 to


72 Com. Optocoupler
71

3.4.5 Slot 4: Relay outputs (option M14.4)

Terminal Function Technical data Description

65 NE/ND Relay 65
Configurable
66 Com. 250 V AC/5 A

67 NE/ND Relay 67
Configurable
68 Com. 250 V AC/5 A

69 Not used Relay 69


Configurable
70 Com. 250 V AC/5 A

Installation instructions 4189341076F EN Page 16 of 29


Terminal Function Technical data Description

71 Not used Relay 71


Configurable
72 Com. 250 V AC/5 A

3.4.6 Slot 4: Analogue outputs for inverter control or transducer signals (option E2)

Terminal Function Description

65 Not used

66 0(4) to 20 mA out
Configurable
67 0

68 Not used

69 Not used

70 0(4) to 20 mA out
Configurable
71 0

72 Not used

3.4.7 Slot 5: AC measuring

Terminal Function Technical data Description

73 I L1, s1
PV/ ESS current L1 x/1 A or x/5 A input
74 I L1, s2

75 I L2, s1
PV/ESS current L2 x/1 A or x/5 A input
76 I L2, s2

77 I L3, s1
PV/ESS current L3 x/1 A or x/5 A input
78 I L3, s2

Max. 690 V AC phase-phase


79 U L1 PV/ESS voltage L1
value

80 Not used

Max. 690 V AC phase-phase


81 U L2 PV/ESS voltage L2
value

82 Not used

Max. 690 V AC phase-phase


83 U L3 PV/ESS voltage L3
value

84 UNEUTRAL PV/ESS voltage neutral

Max. 690 V AC phase-phase


85 U L1 Mains/bus voltage L1
value

86 Not used

Max. 690 V AC phase-phase


87 U L2 Mains/bus voltage L2
value

88 UNEUTRAL Mains/bus voltage neutral

Max. 690 V AC phase-phase


89 U L3 Mains/bus voltage L3
value

Installation instructions 4189341076F EN Page 17 of 29


3.4.8 Slot 6: 7 digital inputs (option M13.6)

Terminal Function Technical data Description

Common for terminals 91 to


90 Com. Common
97

91 Digital input 91 Optocoupler Configurable

92 Digital input 92 Optocoupler Configurable

93 Digital input 93 Optocoupler Configurable

94 Digital input 94 Optocoupler Configurable

95 Digital input 95 Optocoupler Configurable

96 Digital input 96 Optocoupler Configurable

97 Digital input 97 Optocoupler Configurable

3.4.9 Slot 6: 4 relay outputs (option M14.6)

Terminal Function Technical data Description

90 NE/ND Relay 90
Configurable
91 Com. 250 V AC/5 A

92 NE/ND Relay 92
Configurable
93 Com. 250 V AC/5 A

94 NE/ND Relay 94
Configurable
95 Com. 250 V AC/5 A

96 NE/ND Relay 96
Configurable
97 Com. 250 V AC/5 A

3.4.10 Slot 6: 4 analogue inputs (option M15.6)

Terminal Function Technical data Description

90 Analogue input 91 - Common


Configurable
91 Analogue input 91 + 4 to 20 mA in

92 Analogue input 93 - Common


Configurable
93 Analogue input 93 + 4 to 20 mA in

94 Analogue input 95 - Common


Configurable
95 Analogue input 95 + 4 to 20 mA in

96 Analogue input 97 - Common


Configurable
97 Analogue input 97 + 4 to 20 mA in

3.4.11 Slot 6: Analogue outputs for transducer (option F1)

Terminal Function Description

90 Not used

91 0
Transducer output
92 0 (4) to 20 mA out

Installation instructions 4189341076F EN Page 18 of 29


Terminal Function Description

93 Not used

94 Not used

95 0
Transducer output
96 0 (4) to 20 mA out

97 Not used

NOTE Option F1 cannot be used for inverter control outputs.

3.4.12 Slot 7: I/O interface card (standard/M4)

Terminal Function Technical data Description

98 +12/24 V DC 12/24 V DC
DC power supply
99 0 V DC +/-30 %

100 NA
- Not used
101 NA

102 A Multi-input 1

103 B
4 to 20 mA signal from mains
transducer (stand-alone
104 C
application)

105 A Multi-input 2
0(4) to 20 mA Digital
106 B
Pt100 4 to 20 mA signal from
Pt1000 genset bus total active
107 C RMI power transducer (stand-
0 to 40 V DC alone application)

108 A Multi-input 3

109 B
4 to 20 mA signal from
genset bus total reactive
110 C power transducer (stand-
alone application)

Common for terminals 112 to


111 Com. Common
117

112 Digital input 112 Optocoupler Configurable

113 Digital input 113 Optocoupler Configurable

114 Digital input 114 Optocoupler Configurable

115 Digital input 115 Optocoupler Configurable

116 Digital input 116 Optocoupler Configurable

117 Digital input 117 Optocoupler Configurable

Emergency stop and


118 Digital input 118 Optocoupler common for terminals 119
and 120

119 NO - Not used

120 NO - Not used

Installation instructions 4189341076F EN Page 19 of 29


Terminal Function Technical data Description

121 Com.
- Not used
122 NO

123 Com.
- Not used
124 NO

A1 CAN-H

A2 GND CAN bus interface A

A3 CAN-L

B1 CAN-H

B2 GND CAN bus interface B

B3 CAN-L

3.4.13 Slot 8: Serial communication (option H2.8)

Terminal Function Description

133* DATA + (A)

132 GND

131** DATA - (B)

130 Not used Modbus RTU, RS-485


This is the Modbus master output for
129* DATA + (A) power meter communication
128 Not used

127** DATA - (B)

126 Not used

When the serial communication line exceeds 30 m, it should be terminated between DATA + and DATA - with a resistor
equal to the cable impedance.

NOTE *Terminals 129 and 133 are internally connected.


NOTE **Terminals 127 and 131 are internally connected.
NOTE Never connect the GND terminal 132 to earth. Only connect it to the shield in the communication cable.

3.4.14 Slot 8: 7 digital inputs (option M13.8)

Terminal Function Technical data Description

Common for terminals 127 to


126 Com. Common
133

127 Digital input 127 Optocoupler Configurable

128 Digital input 128 Optocoupler Configurable

129 Digital input 129 Optocoupler Configurable

130 Digital input 130 Optocoupler Configurable

131 Digital input 131 Optocoupler Configurable

132 Digital input 132 Optocoupler Configurable

133 Digital input 133 Optocoupler Configurable

Installation instructions 4189341076F EN Page 20 of 29


3.4.15 Slot 8: 4 relay outputs (option M14.8)

Terminal Function Technical data Description

126 NE/ND Relay 126


Configurable
127 Com. 250 V AC/5 A

128 NE/ND Relay 128


Configurable
129 Com. 250 V AC/5 A

130 NE/ND Relay 130


Configurable
131 Com. 250 V AC/5 A

132 NE/ND Relay 132


Configurable
133 Com. 250 V AC/5 A

3.4.16 Slot 8: 4 analogue inputs (option M15.8)

Terminal Function Technical data Description

126 Analogue input 127 - Common


Configurable
127 Analogue input 127 + 4 to 20 mA in

128 Analogue input 129 - Common


Configurable
129 Analogue input 129 + 4 to 20 mA in

130 Analogue input 131 - Common


Configurable
131 Analogue input 131 + 4 to 20 mA in

132 Analogue input 133 - Common


Configurable
133 Analogue input 133 + 4 to 20 mA in

Installation instructions 4189341076F EN Page 21 of 29


4. Wiring

4.1 AC connections
The Multi-line 2 unit can be wired up in 1-phase, 2-phase or 3-phase configuration.

CAUTION

Incorrect wiring
Contact the switchboard manufacturer for accurate information about required wiring for the specific
application.

4.1.1 Neutral line (N)

When 3-phase distribution systems are used, the neutral line (N) is only necessary if it is a 3-phase + neutral system. If the
distribution system is a 3-phase system without neutral, then leave the terminals 84 and 88 empty.

4.1.2 Current transformer grounding

The current transformer ground connection can be made on s1 or s2 connection, whichever is preferred.

4.1.3 Fuses

Protect the AC voltage measurement cables with 2 A, slow blow fuses.

4.1.4 3-phase wiring

The diagram shows the most important points to wire, and it shows the example where the PV breaker is installed, but this
is optional.

Installation instructions 4189341076F EN Page 22 of 29


General wiring arrangement
LOAD SIDE
L1 L2 L3 N
SOLAR
88 N

89 UL3
BUSBAR
UL2 VOLTAGE
87

85 UL1

26 PVB OFF PVB


FEEDBACK
27 PVB ON

14
PVB OFF
15
PVB
PVB CONTROL
17
PVB ON
18

84 N

83 UL3
INVERTER
UL2 VOLTAGE
81

79 UL1
P2 s2
78
I3
P1 s1 77
P2 s2
76 INVERTER
I2 CURRENT
P1 s1 75
P2 s2
74
I1
P1 s1 73

INVERTER

NOTE The 3-phase wiring for the ESS is similar to the PV example.

Installation instructions 4189341076F EN Page 23 of 29


4.2 DC connections
4.2.1 Digital inputs

Battery positive to input Battery negative to input


12/24V DC 12/24V DC

Switch

23
23

Multi-line 2
Multi-line 2
Switch
28 (COM.)
28 (COM.)

Emergency stop
12/24V DC

118

Multi-line 2

99 (COM.) 0V DC

4.2.2 Analogue inputs (option M15.X)

Active transducer (4 to 20 mA)

Multi-line 2
4-20 mA
transducer 91
+12/24V DC + +
Analogue input 91
0V DC - -
90 (Common)
Measurement

Passive transducer (4 to 20 mA)

Multi-line 2
4-20 mA
transducer 91
+12/24V DC + -
Analogue input 91
Measurement
0V DC 90 (Common)

Installation instructions 4189341076F EN Page 24 of 29


V DC sensor (4 to 20 mA)

Multi-line 2

91
0-10V DC
Analogue input 91
sensor
90 (Common)
R = 450 Ω

4.2.3 External set points

The set point inputs are passive; this means that an external power source is needed. This can be an active output from, for
example, a PLC, or a potentiometer can be used.

0 to 10 V DC input using potentiometer


2000 Ohm
¼W Multi-line 2
potentiometer
10V DC Ø

40 or 42

0V DC Ø 41 (Common)

+/-10 V DC input using potentiometer


2000 Ohm
¼W Multi-line 2
potentiometer
10V DC Ø

40 or 42

-10V DC Ø 41 (Common)

0V DC Ø

4.2.4 Multi-inputs (102, 105, 108)

0(4) to 20 mA
The multi-inputs are placed in slot #7, the terminal numbers for the individual multi-inputs can be seen in the Input/output
list.

Active transducer (0(4) to 20 mA)


Multi-line 2
4-20 mA
transducer A
+12/24V DC +
+ Out B Multi-input
0V DC -
Measurement In - Out C

Passive transducer (0(4) to 20 mA)


Multi-line 2
4-20 mA
transducer A

+12/24V DC + - B Multi-input

0 V DC C

NOTE If the passive sensor has its own battery supply, the voltage must not exceed 30 V DC.

Installation instructions 4189341076F EN Page 25 of 29


Digital inputs
Multi-line 2
A

R B Multi-input

NOTE The resistor is only mounted if wire fail supervision is required. The value of the resistor should be 270 Ω +/-10 %.

Pt100/Pt1000

2-wire 3-wire
Pt100/1000 Multi-line 2 Pt100/100 0 Multi-line 2
0
A A
B Multi-input I
B Multi-inpu t
C P
C

RMI

1-wire 2-wire

RMI Multi-line 2
A RMI Multi-line 2
B Multi-input A

C B Multi-input
C

0 to 40 V DC

Battery Multi-line 2
0-40V DC A

B Multi-input

0V DC C

4.2.5 Transistor outputs (open collector outputs)

The open collector outputs can be used as kWh and kvarh counter outputs or as relay outputs. The outputs are low power
outputs. For that reason, one of the following circuits must be applied.

Maximum load on the open collector outputs is 10 mA at 24 V DC.

External counter Relay outputs


+12/24 VDC +12/24 VDC

A1
0,5 µF External
100 V Relay*
counter
A2

20 kWh 20 (Relay 20)


Multi-line 2 Multi-line 2
22 (Com. For 20/21) 22 (Common)

0 VDC 0 VDC

Installation instructions 4189341076F EN Page 26 of 29


* Remember to mount the freewheeling diode. If the external relay does not have a
NOTE
built-in diode, you can use a 1N4007 (1000 V/1 A) diode.

Connection to PLC
+12/24 VDC

PLC
4,7 kΩ

Input (positive)

20 kWh
Multi-line 2
22 (Com. For 20/21)

0 VDC

4.3 Communication
4.3.1 CAN bus and RS-485 cable recommendation

Use a shielded twisted cable. Use a 120 ohm resistor at each end. Wiring that uses a two-wire cable is acceptable. Wiring
that uses a three-wire cable is best.

NOTE If the device terminals are not galvanically separated, ground the cable shield at that end.
NOTE The system must not have more than one ground for the cable shield.

DEIF recommends this cable: Belden 3105A or equivalent. 22 AWG (0.6 mm ⌀, 0.33mm2) twisted pair, shielded, <40 mΩ/m,
min. 95 % shield coverage. The cable type is particularly important if the total line length is more than 30 m.

4.3.2 CAN bus for power management

Examples with three controllers connected, for example one ASC and two generator AGC controllers.

CAN bus A wiring with 2-wire cable

CAN bus B wiring with 2-wire cable

Installation instructions 4189341076F EN Page 27 of 29


CAN bus A wiring with 3-wire cable

NOTE Use shielded twisted cable.


NOTE End resistor R = 120 Ohm.

4.3.3 Modbus RS-485 (option H2.2 and H2.8)

Example with two-wire cable


Multi-line 2
DATA + (A)

DATA (GND)

DATA - (B)

133 1 32 131 Option H2.8 terminals

29 30 31 Option H2.2 terminals


DATA - (B)

DATA (GND)

DATA + (A)

PLC or oth er device

Installation instructions 4189341076F EN Page 28 of 29


Example with three controllers connected, three-wire cable

4.3.4 Display cable (option J)

A standard computer extension cable can be used (9-pole D-sub male/female plugs) or a cable can be tailored.

Connect shield to plug metallic casing

9-p D-sub 9-p D-sub


male female

1 1

2 2

3 3

4 4

5 5

6 6

7 7

8 8

9 9

Wires min. 0.22 mm2, max. cable length 6 m.

Cable types: Belden 9540, BICC H8146, Brand Rex BE57540 or equivalent.

NOTE Do not use tools or brute force when tightening the finger-screws on the display cable.

Installation instructions 4189341076F EN Page 29 of 29

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