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Shin Nippon - Process Pumps - Shin Nippon Machinery Co., LTD

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100% found this document useful (1 vote)
315 views32 pages

Shin Nippon - Process Pumps - Shin Nippon Machinery Co., LTD

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 32

09/10/2024, 11:24 Process Pumps | Shin Nippon Machinery Co.

, Ltd

Home Solutions and Products Process Pumps

Process Pumps

Supporting an evolving industrial base


with unique combinations

The world keeps evolving in fascinating ways.

Utilizing the wealth of technology and achievements we have

cultivated over many long years, we are committed to the

pursuit of optimized combinations of products for use all over


the world, constructing a system capable of supporting the

market’s needs.

Efficiently utilize energy during


iquid transport

HPRT
Hydraulic Power Recovery Turbine

Type API Class SNM Model

BTBF(Diffuser*)
Multistage Between Bearing Pumps
BB5
(Double Casing)
BTBF(Volute)

Multistage Between Bearing Pumps BB3


(Single Casing)
HTB

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09/10/2024, 11:24 Process Pumps | Shin Nippon Machinery Co., Ltd

MTB

HDV

BB2

RTV

1&2 stage Between Bearing Pumps

SD-S

BB1

RTH

VS1/VS6 CZ

Vertical Pumps VS6 BTV

VS4 SIW

OH2 NSI

Overhung Pumps
OH3/OH4 NSI-V

Overhang Pump

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09/10/2024, 11:24 Process Pumps | Shin Nippon Machinery Co., Ltd

Overhang pump compliant with


API610 requirements

Featuring centerline support, the NSI is


appropriate for many high-temperature
applications.

Overview

Heavy-duty overhang pump compliant with API61 requirements.

Design Features

Featuring back pull-out construction. Air cooling system

Forced air-cooling by fan is standard for high-temperature


Centerline support applications. Operation up to maximum temperature of

The centerline support structure is designed to eliminate 250°C is possible without using cooling water on bearings.

the effects of thermal expansion under high-temperature At temperatures over 250°C, a water jacket-cooling bearing

operating conditions. housing is used.

Seal chamber

Seal chamber dimensions fully conform to API682 and

API610 standards, with installation of dual seals also


supported.

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09/10/2024, 11:24 Process Pumps | Shin Nippon Machinery Co., Ltd

1 Casing 2 Seal chamber


The casing is designed in compliance with API610. Metal-to- The seal chamber is designed to comply with API682 and
metal fitting prevents misalignment, ensuring perfect API610 standard dimensions.

sealing. The top centerline discharge design enables

reliable self-venting.

3 Bearings 4 Replaceable labyrinth end seals and


deflectors
Bearings are designed for a bearing life of at least 25,000

operating hours. Labyrinth end seals and deflectors (non-sparking


materials) effectively retain oil in the housing and prevent

entry of foreign material into the housing.

5 Bearing housing 6 Lubrication


The bearing housing is equipped with a constant level oiler. Bearings are lubricated using an oil flinger system.

7 Bearings 8 Replaceable wear rings


Shaft rigidity complies with API682 and API610 Both the casing and impeller are fitted with wear rings.

requirements, minimizing shaft deflection and extending

mechanical seal life.

9 Impeller
This model adopts a fully enclosed impeller designed for
specific operating conditions with maximum efficiency and

low NPSH.

The impeller is dynamically balanced to comply with


API610 requirements.

Performance Chart

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09/10/2024, 11:24 Process Pumps | Shin Nippon Machinery Co., Ltd

Coverage Coverage

- 50Hz - 60Hz

(*) In addition to the chart laid out above, we are happy to provide the ideal design for your company’s applications.

Specifications

Maximum Maximum operating


flow rate: 1500m³/h temperature: 400℃

Maximum Pressure rating: 4MPa


diff. head: 400m

Between Bearings Pump

Compliant with API610


requirements
Radially Split Multi-Stage Double
Casing Between Bearings Pump

The BTBF (BTBFD) model is suitable for high

pressures, high temperatures, and high


speeds, as well as a broad range of other

heavy-duty processes and industrial

applications. Using double suction impellers


(BTBFD), it is also suitable for low NPSH

applications.

Overview

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09/10/2024, 11:24 Process Pumps | Shin Nippon Machinery Co., Ltd

The BTBF model is a horizontal, radially split, multi-stage, single suction (BTBFD: double suction at 1st stage) between
bearings double barrel pump with double casing, diffuser guide-vane, and centerline support.

The BTBF (BTBFD) model is suitable for high pressures, high temperatures, and high speeds, as well as a broad range of other

heavy-duty processes and industrial applications.

Design Features

This is a heavy-duty pump conforming to API610 High reliability


requirements. Balance drum reduces thrust force to an optimum level.
Diffuser guide vane provides balance for internal radial
Seal chamber force.

Seal chamber dimensions fully conform to API682 and Additionally, full-circular construction of the bearing

API610 standards, with installation of our own standard- housing and high-precision dynamic balance ensure stable

dimension dual seals also supported. operation and long bearing life.

Easy maintenance Self-venting

Overhaul can be performed without removal of main Both the discharge and suction nozzles are located on top,

pipelines or drive assembly. which enables self-venting and achieves a smoother start-

up.

1 Outer casing 2 Impeller


The casing is designed in full compliance with API610 Designed for high efficiency and low NPSH, the enclosed

requirements (design pressure, nozzle external force, single-suction (BTBFD: double suction at 1st stage) multi-

moment, etc.). stage impeller is designed to meet a wide range of specific


Cylindrical forging from high-grade steel grants the operating conditions. The arrangement of impeller vanes

strength required for safe operations under high pressure and diffusers is designed to avoid vane-pulsation buildup.

up to maximum operating temperature. The impeller is firmly secured to the shaft by interference

The radially split outer casing is fitted metal-to-metal with fit and split rings.
a controlled compression gasket that ensures perfect The impeller is dynamically balanced to comply with

sealing without misalignment. The centerline support API610 requirements.

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09/10/2024, 11:24 Process Pumps | Shin Nippon Machinery Co., Ltd

design prevents misalignment caused by thermal


expansion.
3 Wear rings 4 Main shaft
Fitted with replaceable wear rings. Minimizing main shaft deflection as far as possible
prolongs bearing and seal life. The double keyway design

of the main shaft makes balancing easier.

5 Shaft seal and seal chamber 6 Bearing housing


All seals and plans for mechanical seals comply with API682 Full circular bracket design minimizes any vibration of the
and API610 requirements. Gland packing can be installed bearing housing. Pump vibration is within the API610

upon request. permitted range. If operating at high temperatures, a

Using a balance line, seal chamber pressure on both sides suitable cooling system will be installed.

(coupling and anti-coupling side) is designed to maintain

suction pressure for the mechanical seal.

7 Bearings 8 Balance drum


Bearing lubrication systems are available in three different Balance drum reduces thrust force to an optimum level and

configurations, all in compliance with API610 prolongs bearing life.

requirements, to meet various operating applications.

1.Ball radial and angular contact thrust


ball bearings / Oil bath

2.Sleeve radial and angular contact thrust


ball bearings / Oil ring lubrication

3.Sleeve radial and tilting pad thrust


bearings / Pressurized lubrication

9 Inner casing 10 Labyrinth end seals and deflectors


The precision-machined inner casing of forged steel Replaceable labyrinth end seals and deflectors effectively

improves machining accuracy, surface smoothness, and retain oil in the housing and prevent entry of foreign
reliability of materials. material into the housing.

Intermediate covers with radial split and metal-to-metal

fitting minimize internal leakages and misalignment.

Diffusers with multiple equally spaced vanes equalize


pressure at all points around the impellers, providing radial

force balance and, as a result, eliminating shaft deflection.

Performance Chart

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09/10/2024, 11:24 Process Pumps | Shin Nippon Machinery Co., Ltd

Coverage Coverage

- 50Hz - 60Hz

(*) In addition to the chart laid out above, we are happy to provide the ideal design for your company’s applications.

Specifications

Maximum flow rate: 1100m³/h Maximum operating


temperature: 400℃
Maximum discharge
pressure: 2500# Flange rating Maximum speed: 6000rpm

HTB (HTBD)
Axially Split Multi-Stage
Between Bearings Pump
(API Class BB3)

Compliant with API610


requirements
Axially Split Multi-Stage Between
Bearings Pump

Adopting a volute-type casing enables easy

removal and inspection of rotors. Using double

suction impellers (HTBD), it is also suitable for

low NPSH applications.

Overview

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09/10/2024, 11:24 Process Pumps | Shin Nippon Machinery Co., Ltd

The HTB model is a horizontal type axially split, multi-stage, single suction (HTBD: double suction at 1st stage), double volute

between bearings pump with centerline support. The HTB (HTBD) model is suitable for high pressures and large capacities, as

well as a wide range of processes and industrial applications.

Design Features

This is a heavy-duty pump conforming to API610 High reliability


requirements. The opposite impeller multi-stage arrangement provides
pumps with balance for thrust force. Double volute casing
Seal chamber provides balance for internal radial force.

Seal chamber dimensions fully conform to API682 and Additionally, full-circular construction of the bearing

API610 standards, with installation of our own standard- housing and high-precision dynamic balance ensure stable

dimension dual seals also supported. operation and long bearing life.

Compact design Easy maintenance

Casing with compact crossovers minimizes friction loss on Overhaul can be performed without removal of main

flow passages. pipelines or drive assembly. Adopting a volute-type casing

enables easy removal and inspection of rotors.

1 Casing 2 Impeller
The casing is designed in full compliance with API610 Designed for high efficiency and low NPSH, the enclosed

requirements (design pressure, nozzle external force, single-suction (HTBD: double suction at 1st stage) multi-
moment, etc.). Casing gaskets can be selected as stage impeller is designed to meet a wide range of specific

appropriate to meet operating specifications and specific operating conditions. The impeller is firmly secured to the

liquids to be used, ensuring reliable sealing performance. shaft by interference fit and split rings to prevent

The centerline support design prevents misalignment deviations caused by axial thrust force.

caused by thermal expansion. Suction and discharge The impeller is dynamically balanced to comply with
nozzles are integrally cast with the lower part of the casing, API610 requirements. Adopting a multi-stage back-to-back

enabling rotors to be taken out without removing the drive

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09/10/2024, 11:24 Process Pumps | Shin Nippon Machinery Co., Ltd

machine or pipelines. impeller arrangement suppresses thrust load and prolongs


The double volute design reduces radial force. bearing life.

The volute casing is designed for easy removal and

inspection of rotors.

3 Wear rings 4 Main shaft


Fitted with replaceable wear rings. Main shaft deflection is minimized for longer bearing life

and shaft seal life.

5 Shaft seal and seal chamber 6 Bearing housing


All seals and plans for mechanical seals comply with API682 Full circular bracket design minimizes any vibration of the

and API610 requirements. Gland packing can be installed bearing housing. Pump vibration is within the API610

upon request. permitted range. If operating at high temperatures, a


Using a balance line, seal chamber pressure on both sides suitable cooling system will be installed.

(coupling and anti-coupling side) is designed to maintain

suction pressure for the mechanical seal.

7 Bearings 8 Labyrinth end seals and deflectors


Bearing lubrication systems are available in three different Replaceable labyrinth end seals and deflectors effectively

configurations, all in compliance with API610 retain oil in the housing and prevent entry of foreign

requirements, to meet various operating applications. material into the housing.

1.Ball radial and angular contact thrust


ball bearings / Oil bath

2.Sleeve radial and angular contact thrust


ball bearings / Oil ring lubrication

3.Sleeve radial and tilting pad thrust


bearings / Pressurized lubrication

Performance Chart

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09/10/2024, 11:24 Process Pumps | Shin Nippon Machinery Co., Ltd

Coverage Coverage

- 50Hz - 60Hz

(*) In addition to the chart laid out above, we are happy to provide the ideal design for your company’s applications.

Specifications

Maximum Maximum operating


flow rate: 750m³/h temperature: 200℃

Maximum
diff. head: 2200m

MMTB Axially Split Multi-


Stage Between Bearings
Pump (API Class BB3)

Compliant with API610


requirements Axially Split Multi-
Stage Between Bearings Pump

Featuring a precision-machined diffuser, this

high-efficiency pump is suitable for

applications from small flow rates.

Overview

The MTB model is a horizontal, axially split, multi-stage, single suction, between bearings process pump with diffuser guide-
vane and centerline support.

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09/10/2024, 11:24 Process Pumps | Shin Nippon Machinery Co., Ltd

The MTB is suitable for high pressures and a wide range of process applications.

Design Features

This is a heavy-duty pump conforming to API610 High reliability


requirements. The multi-stage back-to-back arrangement of the impeller
reduces thrust force to an optimum level. Diffuser guide
Seal chamber vane provides balance for internal radial force.

Seal chamber dimensions fully conform to API682 and Additionally, full-circular construction of the bearing

API610 standards, with installation of our own standard- housing and high-precision dynamic balance ensure

dimension dual seals also supported. smooth operation and long bearing life.

Easy Maintenance

Overhaul can be performed without removal of main

pipelines or drive assembly.

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09/10/2024, 11:24 Process Pumps | Shin Nippon Machinery Co., Ltd

1 Casing 2 Impeller
The casing is designed in full compliance with API610 Designed for high efficiency, the enclosed single-suction

requirements (design pressure, nozzle external force, multi-stage impeller is designed to meet a wide range of

moment, etc.). specific operating conditions.

Casing gaskets can be selected as appropriate to meet Dynamic balance of the impeller conforms to API610

operating specifications and specific liquids to be used, requirements.

ensuring reliable sealing performance. Adopting a multi-stage back-to-back impeller arrangement

The centerline support design prevents misalignment suppresses thrust load and prolongs bearing life.
caused by thermal expansion. Suction and discharge

nozzles are integrally cast with the lower part of the casing,

enabling rotors to be taken out without removing the drive

machine or pipelines.

3 Wear rings 4 Diffuser


Fitted with replaceable wear rings. The precision-machined diffuser guide-vane maintains

high efficiency and provides radial force balance.

5 Main shaft 6 Shaft seal and seal chamber


Minimizing main shaft deflection as far as possible All seals and plans for mechanical seals comply with API682

prolongs bearing and seal life. Conforms to API610 and API610 requirements. Gland packing can be installed

requirements. upon request. Using a balance line, seal chamber pressure

on both sides (coupling and anti-coupling side) is designed

to maintain suction pressure for the mechanical seal.

7 Bearing housing 8 Bearings


Full circular bracket design minimizes any vibration of the Bearing lubrication systems are available in three different

bearing housing. Pump vibration is within the API610 configurations, all in compliance with API610

permitted range. If operating at high temperatures, a requirements, to meet various operating applications.
suitable cooling system will be installed.
1.Ball radial and angular contact thrust
ball bearings / Oil bath

2.Sleeve radial and angular contact thrust


ball bearings / Oil ring lubrication

3.Sleeve radial and tilting pad thrust


bearings / Pressurized lubrication

www.snm.co.jp/products/process_pump.html 13/32
09/10/2024, 11:24 Process Pumps | Shin Nippon Machinery Co., Ltd

9 Labyrinth end seals and deflectors


Replaceable labyrinth end seals and deflectors effectively

retain oil in the housing and prevent entry of foreign

material into the housing.

Performance Chart

Coverage Coverage

- 50Hz - 60Hz

(*) In addition to the chart laid out above, we are happy to provide the ideal design for your company’s applications.

Specifications

Maximum Maximum operating


flow rate: 650m³/h temperature: 200℃

Maximum
diff. head: 1500m

RTH Axially Split Two-


Stage Between Bearings
Pump
(API Class BB1)

Compliant with API610


requirements

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09/10/2024, 11:24 Process Pumps | Shin Nippon Machinery Co., Ltd

Axially Split Two-Stage Between


Bearings Pump

The RTH model is suitable for low NPSH, large

capacity, and medium pressure applications.

Overview

The RTH model is a horizontal, axially split, two-stage, single or double suction, double volute between bearings process pump

with centerline support.

The RTH model is suitable for low NPSH, large capacity, and medium pressure applications.

Design Features

This is a heavy-duty pump conforming to API610 High reliability


requirements. The double volute casing design and double suction

impeller, as well as the impeller rear alignment


Seal chamber arrangement, reduce the radial force and thrust force

Seal chamber dimensions fully conform to API682 and balance of the pump, achieving stable operation and

API610 standards, with installation of our own standard- prolonging bearing life.

dimension dual seals also supported.

Easy maintenance

Overhaul can be performed without removal of main

pipelines or drive assembly.

1 Casing 2 Impeller

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09/10/2024, 11:24 Process Pumps | Shin Nippon Machinery Co., Ltd

The casing is designed in full compliance with API610 Designed for high efficiency and low NPSH, the enclosed

requirements (design pressure, nozzle external force, single-suction/double-suction multi-stage impeller is

moment, etc.). designed to meet specific operating conditions. Dynamic


Casing gaskets can be selected as appropriate to meet balance of the impeller conforms to API610 requirements.

operating specifications and specific liquids to be used, Adopting a multi-stage back-to-back impeller arrangement

ensuring reliable sealing performance. or balanced double-suction configuration suppresses

The centerline support design prevents misalignment thrust load and prolongs bearing life.

caused by thermal expansion. Suction and discharge

nozzles are integrally cast with the lower part of the casing,

enabling rotors to be taken out without removing the drive

machine or pipelines.

3 Wear rings 4 Main shaft


Fitted with replaceable wear rings. Minimizing main shaft deflection as far as possible

prolongs bearing and seal life.

5 Shaft seal 6 Bearing housing


All seals and plans for mechanical seals comply with API682 Full circular bracket design minimizes any vibration of the

and API610 requirements. Gland packing can be installed bearing housing. Pump vibration is within the API610

upon request. permitted range. If operating at high temperatures, a

suitable cooling system will be installed.

7 Bearings 8 Labyrinth end seals and deflectors


Bearing lubrication systems are available in three different Replaceable labyrinth end seals and deflectors effectively

configurations, all in compliance with API610 retain oil in the housing and prevent entry of foreign

requirements, to meet various operating applications. material into the housing.

1.Ball radial and angular contact thrust


ball bearings / Oil bath

2.Sleeve radial and angular contact thrust


ball bearings / Oil ring lubrication

3.Sleeve radial and tilting pad thrust


bearings / Pressurized lubrication

Performance Chart

www.snm.co.jp/products/process_pump.html 16/32
09/10/2024, 11:24 Process Pumps | Shin Nippon Machinery Co., Ltd

Coverage Coverage

- 50Hz - 60Hz

(*) In addition to the chart laid out above, we are happy to provide the ideal design for your company’s applications.

Specifications

Maximum Maximum operating


flow rate: 2000m³/h temperature: 200℃

Maximum
diff. head: 650m

RTV Radially Split Two-


Stage Between Bearings
Pump (API Class BB2)

Compliant with API610


requirements Radially Split Two-
Stage Between Bearings Pump

The RTV model is suitable for low capacity and

medium pressure applications. It can also be

used under high temperature conditions.

Overview

The RTV model is a horizontal, radially split, two-stage, single suction, diffuser (at 1st stage) and single or double volute (at 2nd

stage) between bearings process pump with centerline support. The RTV is suitable for use at low and medium pressures.

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Design Features

This is a heavy-duty pump conforming to API610 High reliability


requirements. The rear alignment arrangement of the impeller balances

the thrust force of the pump. The volute casing with


Seal chamber attached diffuser balances the internal radial force.

Seal chamber dimensions fully conform to API682 and Additionally, full-circular construction of the bearing

API610 standards, with installation of our own standard- housing and high-precision dynamic balance ensure stable

dimension dual seals also supported. operation and long bearing life.

Easy maintenance Self-venting

Overhaul can be performed without removal of main Both the discharge and suction nozzles are located on top,

pipelines or drive assembly. which enables self-venting and achieves a smoother start-

up.

1 Casing 2 Impeller
The casing is designed in full compliance with API610 Designed for high efficiency, the enclosed single-suction

requirements (design pressure, nozzle external force, impeller is designed to meet specific operating conditions.

moment, etc.). The radially split outer casing is fitted The impeller is dynamically balanced to comply with

metal-to-metal with a controlled compression gasket that API610 requirements. Adopting a back-to-back impeller
ensures perfect sealing without misalignment. The arrangement suppresses thrust load and prolongs bearing

centerline support design prevents misalignment caused life.

by thermal expansion. The single head design with back

pull out enables removal of rotors without needing to

remove the drive assembly or suction/discharge pipelines.

3 Wear rings 4 Main shaft

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09/10/2024, 11:24 Process Pumps | Shin Nippon Machinery Co., Ltd

Fitted with replaceable wear rings. Minimizing main shaft deflection as far as possible

prolongs bearing and seal life.

5 Shaft seal 6 Bearing housing


All seals and plans for mechanical seals comply with API682 Full circular bracket design minimizes any vibration of the

and API610 requirements. Gland packing can be installed bearing housing. Pump vibration is within the API610

upon request. permitted range. If operating at high temperatures, a

suitable cooling system will be installed.

7 Bearings 8 Labyrinth end seals and deflectors


Bearing lubrication systems are available in three different Replaceable labyrinth end seals and deflectors effectively

configurations, all in compliance with API610 retain oil in the housing and prevent entry of foreign

requirements, to meet various operating applications. material into the housing.

1.Ball radial and angular contact thrust


ball bearings / Oil bath

2.Sleeve radial and angular contact thrust


ball bearings / Oil ring lubrication

3.Sleeve radial and tilting pad thrust


bearings / Pressurized lubrication

Performance Chart

Coverage Coverage

- 50Hz - 60Hz

(*) In addition to the chart laid out above, we are happy to provide the ideal design for your company’s applications.

Specifications

Maximum Maximum operating


flow rate: 500m³/h temperature: 400℃

www.snm.co.jp/products/process_pump.html 19/32
09/10/2024, 11:24 Process Pumps | Shin Nippon Machinery Co., Ltd

Maximum
diff. head: 750m

HDV Radially Split


Single-Stage Between
Bearings
Pump (API Class BB2)

Compliant with API610


requirements Radially Split Single-
Stage Between Bearings Pump

Featuring a double suction impeller, this

model is suitable for use with large capacity

and low NPSH applications. It can also be used

under high temperature conditions.

Overview

The HDV model is a horizontal, radially split, single stage, double suction, double volute between bearings process pump with

centerline support.

The HDV model is suitable for large capacity, low NPSH, and high temperature applications

Design Features

This is a heavy-duty pump conforming to API610 High reliability


requirements. The double suction impeller design balances thrust force,
while the double volute casing reduces radial force.
Seal chamber Additionally, full-circular construction of the bearing

Seal chamber dimensions fully conform to API682 and housing and high-precision dynamic balance ensure stable

API610 standards, with installation of our own standard- operation and long bearing life.

dimension dual seals also supported.


Self-venting
Easy maintenance Both the discharge and suction nozzles are located on top,

Overhaul can be performed without removal of main which enables self-venting and achieves a smoother start-

pipelines or drive assembly. up.

www.snm.co.jp/products/process_pump.html 20/32
09/10/2024, 11:24 Process Pumps | Shin Nippon Machinery Co., Ltd

1 Casing 2 Impeller
The casing is designed in full compliance with API610 Designed for high efficiency and low NPSH, the enclosed

requirements (design pressure, nozzle external force, double-suction impeller is designed to meet specific

moment, etc.). operating conditions.

The radially split outer casing is fitted metal-to-metal with The impeller is dynamically balanced to comply with

a controlled compression gasket that ensures perfect API610 requirements.


sealing without misalignment. The centerline support The well-balanced double suction design suppresses thrust

design prevents misalignment caused by thermal load and prolongs bearing life.

expansion.

The single head design with back pull out enables removal

of rotors without needing to remove the drive assembly or

suction/discharge pipelines. The double volute design

reduces radial force.

3 Wear rings 4 Main shaft


Fitted with replaceable wear rings. Minimizing main shaft deflection as far as possible

prolongs bearing and seal life.

5 Shaft seal 6 Bearing housing


All seals and plans for mechanical seals comply with API682 Full circular bracket design minimizes any vibration of the

and API610 requirements. Gland packing can be installed bearing housing. Pump vibration is within the API610

upon request. permitted range. If operating at high temperatures, a


suitable cooling system will be installed.

7 Bearings 8 Labyrinth end seals and deflectors

www.snm.co.jp/products/process_pump.html 21/32
09/10/2024, 11:24 Process Pumps | Shin Nippon Machinery Co., Ltd

Bearing lubrication systems are available in three different Replaceable labyrinth end seals and deflectors effectively

configurations, all in compliance with API610 retain oil in the housing and prevent entry of foreign
requirements, to meet various operating applications. material into the housing.

1.Ball radial and angular contact thrust


ball bearings / Oil bath

2.Sleeve radial and angular contact thrust


ball bearings / Oil ring lubrication

3.Sleeve radial and tilting pad thrust


bearings / Pressurized lubrication

Performance Chart

Coverage Coverage
- 50Hz - 60Hz

(*) In addition to the chart laid out above, we are happy to provide the ideal design for your company’s applications.

Specifications

Maximum Maximum operating


flow rate: 3500m³/h temperature: 400℃

Maximum
diff. head: 600m

SD-S Axially Split Single-


Stage Between Bearings
Pump
(API Class BB1)

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Compliant with API610


requirements Axially Split Single-
Stage Between Bearings Pump (API
Class BB1)

Featuring a double suction impeller design,


this model is suitable for use with large
capacity, low NPSH applications.

Overview

The SD-S model is a horizontal, axially split, single stage, double suction, double volute between bearings process pump with
foot support.

The SD-S model is suitable for use with large capacity, low NPSH applications.

Design Features

This is a heavy-duty pump conforming to API610 High reliability


requirements. The double volute casing reduces radial force. The double

suction impeller design balances thrust force. Additionally,


Seal chamber full-circular construction of the bearing housing and high-

Seal chamber dimensions fully conform to API682 and precision dynamic balance ensure smooth operation and

API610 standards, with installation of our own standard- long bearing life.

dimension dual seals also supported.

Easy maintenance

Overhaul can be performed without removal of main


pipelines or drive assembly.

www.snm.co.jp/products/process_pump.html 23/32
09/10/2024, 11:24 Process Pumps | Shin Nippon Machinery Co., Ltd

1 Casing 2 Impeller
The casing is designed in full compliance with API610 Designed for high efficiency and low NPSH, the enclosed
requirements (design pressure, nozzle external force, double-suction impeller is designed to meet specific

moment, etc.). Casing gaskets can be selected as operating conditions. The impeller is dynamically balanced
appropriate to meet operating specifications and specific to comply with API610 requirements.

liquids to be used, ensuring reliable sealing performance. The well-balanced double suction design suppresses thrust
Suction and discharge nozzles are integrally cast with the load and prolongs bearing life.

lower part of the casing, enabling rotors to be taken out


without removing the drive machine or pipelines.

The double volute design reduces radial force.

3 Wear rings 4 Main shaft


Fitted with replaceable wear rings. Minimizing main shaft deflection as far as possible

prolongs bearing and seal life.

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5 Shaft seal 6 Bearings


All seals and plans for mechanical seals comply with API682 Bearing lubrication systems are available in three different
and API610 requirements. Gland packing can be installed configurations, all in compliance with API610

upon request. requirements, to meet various operating applications.

1.Ball radial and angular contact thrust


ball bearings / Oil bath

2.Sleeve radial and angular contact thrust


ball bearings / Oil ring lubrication

3.Sleeve radial and tilting pad thrust


bearings / Pressurized lubrication

7 Bearing housing 8 Labyrinth end seals and deflectors


Full circular bracket design minimizes any vibration of the Replaceable labyrinth end seals and deflectors effectively
bearing housing. Pump vibration is within the API610 retain oil in the housing and prevent entry of foreign

permitted range. If operating at high temperatures, a material into the housing.


suitable cooling system will be installed.

Performance Chart

Coverage Coverage

- 50Hz - 60Hz

(*) In addition to the chart laid out above, we are happy to provide the ideal design for your company’s applications.

Specifications

Maximum Maximum service


flow rate: 9000m³/h temperature: 150℃

Maximum
diff. head: 250m

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CZ Vertically Suspended
Double Casing Diffuser
Pump
(API Class VS1 and VS6)

Compliant with API610


requirements Double Casing
Vertical Pump

The CZ model is suitable for low temperatures


and low NPSH, as well as a broad range of

other heavy-duty processes and industrial


applications. Removal of the external casing
enables it to be used as a submerged-type

pump.

Overview

The CZ model is a double casing, multi-stage vertical diffuser pump (API Class VS6).
Removal of the external casing enables it to be used as a submerged-type pump. (API Class VS1).

The CZ model is suitable for low temperatures and low NPSH, as well as a broad range of other processes and industrial
applications. NPSH can be adjusted by adding a column component.

Design Features

This is a heavy duty pump conforming to API610 Easy maintenance


requirements. Overhaul can be performed without removal of main

pipelines or drive assembly.


Seal chamber

Seal chamber dimensions fully conform to API682 and High reliability


API610 standards, with installation of our own standard- The drive mount and the pump case are optimally
dimension dual seals also supported. designed to ensure stable operation.

Space-saving and easy to install

The vertical pump configuration saves on valuable


installation space. In-line construction means no

complicated piping requirements.

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1 Driver mount 2 Spacer coupling


Effectively designed to prevent vibrations generated by Spacer permits removal and repair of mechanical seals

resonance. without removal of driver.

3 Pump shaft 4 Shaft seal


Outstanding strength and rigidity of pump shaft minimize All seals and plans for mechanical seals comply with API682
deflection and vibrations. and API610 requirements. Gland packing can be installed

upon request.

5 Impeller 6 Wear rings


Designed for high efficiency and low NPSH, the enclosed Fitted with replaceable wear rings (on the fixed side only).

multi-stage impeller is designed to meet a wide range of


specific operating conditions. The impeller is dynamically

balanced to comply with API610 requirements.

7 Internal bushing 8 Head


The optimum design of the closed clearance bushing Designed in full compliance with API610 requirements
minimizes pump shaft deflection. These bushings are (design pressure, nozzle external force, moment, etc.).

lubricated by pumped liquid (as standard). Optionally, Head is constructed of superior-quality forged or fabricated
bushings can also be lubricated by an external source. steel, optimized for use with casings.

9 Bowl 10 Outer case


Equipped as standard with casing diffuser bowl. Optionally, Length, diameter, and wall thickness are designed to suit
precision-machined diffuser vane bowl can also be fitted. operating conditions.

This maintains a high level of efficiency.

11 12
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Lower bearing and suction bell mouth Column (optional)


Suction bell mouth is designed to facilitate more efficient If NSPH is extremely low, a column can be attached to
flow into the first stage impeller. The lower bearing handle this.
functions as a pump shaft guide for alignment and

concentricity.

Performance Chart

Coverage Coverage

- 50Hz - 60Hz

(*) In addition to the chart laid out above, we are happy to provide the ideal design for your company’s applications.

Specifications

Maximum Maximum operating


flow rate: 1200m³/h temperature: 150℃

Maximum Minimum operating


diff. head: 1500m temperature: -120℃

SIW Line-Shaft Vertical


Sump Pump
(API Class VS4)

Compliant with API610


requirements
Vertical sump pump

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Since the impeller is situated underwater, it

avoids the need to eliminate priming water or


air. The range also includes a model (SIWN
model) that does not require shaft seals.

Overview

The SIW model is a single stage, closed single-suction, volute type, line shaft vertical pump. The range also includes a model

(SIWN model) that does not require mechanical shaft seals. Since this model requires no mechanical seals, it cuts down on
initial cost and maintenance costs. This model is suitable for operating conditions involving non-hazardous materials and non-

flammable fluids.
A semi-open impeller-type pump (SIWO model) is also available, which is suitable for use as a drainage pump for pits.

Design Features

This is a heavy duty pump conforming to API610 Easy maintenance


requirements. Features a flanged spigot fit for casing and column in order
to maintain alignment and facilitate easier maintenance.
Seal chamber

Seal chamber dimensions fully conform to API682 and High reliability


API610 standards, with installation of our own standard- A powerful driver mount design ensures stable pump
dimension dual seals also supported. operation.

Easy startup and operation Space-saving and easy to install


As this pump is usually under flooded suction, it avoids the The vertical pump configuration saves on valuable
need to eliminate priming water or air. installation space. Shipment of the preassembled pump

(excluding the driver) simplifies on-site installation work.

1 Driver mount 2 Shaft seal

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Effectively designed to prevent vibrations generated by All seals and plans for mechanical seals comply with API682
resonance. and API610 requirements. Gland packing can be installed

upon request.

3 Pump shaft 4 Column


Outstanding strength and rigidity of pump shaft minimize Flanged spigot fit maintains precise alignment and as a

deflection and vibrations. result, prolongs bearing life. In the absence of a shaft seal,
the pumped liquid does not fall to the bottom (floor level)

as it leaves the hole at the top of the column pipe.

5 Line shaft bearings 6 Impeller


Closed clearance bushings minimize pump shaft deflection. Designed for high efficiency, the enclosed or semi-open

These bushings are lubricated by pumped liquid (as suction impeller is designed to meet a wide range of
standard). specific operating conditions. The impeller is dynamically

Optionally, bushings can also be lubricated by an external balanced to comply with API610 requirements.
source.

7 Wear rings 8 Discharge pipe


Fitted with replaceable wear rings (on the fixed side only). Discharge pipe is locked to the base plate, providing
structural rigidity and minimizing vibration of the unit.

Performance Chart

Coverage Coverage
- 50Hz - 60Hz

(*) In addition to the chart laid out above, we are happy to provide the ideal design for your company’s applications.

Specifications

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Maximum Maximum service


flow rate: 400m³/h temperature: 250℃

Maximum
diff. head: 150m

HPRT Hydraulic Power Recovery Turbine

Efficiently utilize energy during liquid transport

Installing a hydraulic power recovery turbine when transporting liquid from high pressure to

low pressure enables more efficient utilization of energy by extracting rotational power from
liquid pressure.

Overview

In oil refineries and petrochemical plants, after raw materials are sent to react or decompose in high-pressure tanks, the

products of these processes are commonly returned to lower-pressure tanks. When fluids are transferred to high-pressure
tanks, pumps impart energy to the fluid; however, that same energy is wasted if pressure-reducing valves or other throttle

mechanisms are used when transferring fluids back to low-pressure tanks. Installing a hydraulic power recovery turbine
(HPRT) when transporting fluids from high pressure to low pressure enables more efficient utilization of energy by extracting
rotational power from liquid pressure.

Although we call these hydraulic power recovery turbines, their basic architecture is no different from a pump. The difference
is that the direction of fluid flow is completely opposite to that of a pump. An HPRT sends high-pressure fluid to the discharge
nozzle and out of the suction nozzle, applying turning force to the impeller in the reverse direction, which can be collected as

power. For this reason, most devices sold as pumps can also be utilized as hydraulic power recovery turbines.

SNM also manufactures a hydraulic power recovery turbine, thus helping companies around the world conserve energy to
prevent combat global warming.

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Sample image depicts typical installation of a hydraulic power recovery turbine

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