1 dormay 14.09.2022 thohir 14.09.2022 duskislast 14.09.

2022 REVISED AS MARKED

0 dormay 26.08.2022 janjol 31.08.2022 duskislast 31.08.2022 FIRST ISSUE
Name Date Name Date Name Date Revision Text
Rev
Prepared Checked Released
Status: Customer Category: Original Size:
APPROVED FOR PURCHASE ORDER A4
Project Lifecycle Phase: Site No.:
IMPLEMENTATION 01
Customer: Consultant:

NMDC LIMITED NMDC LIMITED

MECON LIMITED
HYDERABAD HYDERABAD
BENGALURU

Project Name: Customer Document NO:

NMDC Nagarnar 2.0 Mtpa Pellet Plant
Replaced by: Replaces: Language:
EN
Document Title:
DATA SHEET
PELLETIZING PLANT (TRAVELLING GRATE)
INDURATING HOOD
HOOD ENGINEERING
DATA SHEET
Equipment No: Item No:

L&T Document
Number

Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Sheet of Sheets:
Outotec Document
Number
903254 PPG01 PH02 MDA01 00001 1 1 (11)
This information is confidential and proprietary to Metso Outotec Corporation or its subsidiaries (“Metso Outotec”) and is protected by Outotec Document ID:
trade secret, copyright and/or other laws. It may not be accessed, used, copied or disclosed without the written consent of Metso
Outotec. All rights reserved. OU110761733
 NMDC Nagarnar 2.0 Mtpa Pellet Plant
DATA SHEET
PELLETIZING PLANT (TRAVELLING GRATE)

TABLE OF CONTENTS

1. SUBJECT ............................................................................................................................. 3
2. DESIGN DATA....................................................................................................................... 3
2.1. General Design Data ................................................................................................ 3
2.2. Plant Location and Site Condition .......................................................................... 4
2.3. Hood Dimension – Zone Layout .............................................................................. 4
2.4. Hood Dimension – Direct Recuperation Air Duct (D1) ........................................... 5
2.5. Hood Dimension - Down Comer (D2) ...................................................................... 6
2.6. Hood Dimension - Windbox Air Duct (D3) .............................................................. 6
2.7. Hood Dimension - Combustion Chamber (BCh) .................................................... 6
2.8. Hood Dimension - Baffle Lintel ............................................................................... 6
2.9. Hood Dimension - Duct Connection ....................................................................... 7
2.10. Hood Dimension - Recuperation Duct .................................................................... 7
2.11. Hood Dimension - Further Design Data .................................................................. 8
3. MATERIAL STANDARDS....................................................................................................... 10
4. REFRACTORY MATERIAL ..................................................................................................... 11
5. PAINTING ........................................................................................................................... 11
6. DRAWING FILE FORMAT ...................................................................................................... 11

L&T Document
Number

Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Sheet of Sheets:
Outotec Document
Number
903254 PPG01 PH02 MDA01 00001 1 2 (11)
This information is confidential and proprietary to Metso Outotec Corporation or its subsidiaries (“Metso Outotec”) and is protected by Outotec Document ID:
trade secret, copyright and/or other laws. It may not be accessed, used, copied or disclosed without the written consent of Metso
Outotec. All rights reserved. OU110761733
 NMDC Nagarnar 2.0 Mtpa Pellet Plant
DATA SHEET
PELLETIZING PLANT (TRAVELLING GRATE)

1. SUBJECT
Item No.: PH02 UR001
1 Set Indurating Hood Steel Structure Drawings

2. DESIGN DATA
2.1. General Design Data
Rev.
1 Installation position - Indoor
2 Environment Enclosed, hot and dusty
exposure to wet atmosphere
containing airborne salts.
3 Design temperature °C 170
(Max. steel shell temperature)
4 Design pressure mbar -2 up to +2
(Max. pressure inside furnace)
5 Duty Continuous
6 Main design codes and standards - Tolerances acc.
DIN EN ISO 13920
CLASS B and F
7 Material standard, Indian Standards
steel sections and plate thickness
8 Bolts, nuts, washers DIN EN ISO

9 Design code piping (X) ANSI

( ) DIN
10 Plant location and site conditions - See chapter 2.2
11 Execution of documents See GTR
903254_ZZZ01_ZZ01_BEC01_ 1
00006_OU110199268_R0

L&T Document
Number

Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Sheet of Sheets:
Outotec Document
Number
903254 PPG01 PH02 MDA01 00001 1 3 (11)
This information is confidential and proprietary to Metso Outotec Corporation or its subsidiaries (“Metso Outotec”) and is protected by Outotec Document ID:
trade secret, copyright and/or other laws. It may not be accessed, used, copied or disclosed without the written consent of Metso
Outotec. All rights reserved. OU110761733
 NMDC Nagarnar 2.0 Mtpa Pellet Plant
DATA SHEET
PELLETIZING PLANT (TRAVELLING GRATE)

2.2. Plant Location and Site Condition

Rev.
12 Plant location - India,
Nagarnar, Jagadalpur district of
Chhattisgarh state
13 Elevation above sea level m 553
14 Ambient temperature °C Maximum: +46.1
Minimum: +2.8
15 Wind velocity / Basic wind speed m/s Refer to General Design Criteria
“Seismic and Wind”:
1
903254_ZZZ01_ZZ01_BEC01_
00003_OU110198089_R0
16 Prevailing wind direction - Refer to General Design Criteria
“Seismic and Wind”:
1
903254_ZZZ01_ZZ01_BEC01_
00003_OU110198089_R0
17 Atmospheric pressure mbar 946
18 Seismic condition - Refer to General Design Criteria
“Seismic and Wind”:
903254_ZZZ01_ZZ01_BEC01_ 1
00003_OU110198089_R0

For further details please refer also GENERAL DESIGN CRITERIA - SITE CONDITIONS
903254_ZZZ01_ZZ01_BEC01_00001_OU110198087_R0 1

2.3. Hood Dimension – Zone Layout

19 Total length (reaction area) m 105
20 Machine width m 3
21 Effective reaction area m² 315
22 Updraft drying zone m 12
23 Downdraft drying zone m 12
24 Preheating zone m 18
25 Firing zone m 24
26 After firing zone m 6
27 Cooling zone I m 26,25 1
28 Cooling zone II m 6,75 1

L&T Document
Number

Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Sheet of Sheets:
Outotec Document
Number
903254 PPG01 PH02 MDA01 00001 1 4 (11)
This information is confidential and proprietary to Metso Outotec Corporation or its subsidiaries (“Metso Outotec”) and is protected by Outotec Document ID:
trade secret, copyright and/or other laws. It may not be accessed, used, copied or disclosed without the written consent of Metso
Outotec. All rights reserved. OU110761733
 NMDC Nagarnar 2.0 Mtpa Pellet Plant
DATA SHEET
PELLETIZING PLANT (TRAVELLING GRATE)

Sketch Hood:
1

Sketch Down Comer:

1

2.4. Hood Dimension – Direct Recuperation Air Duct (D1)

29 Combustion chamber A / B mm 400
30 Combustion chamber C / D mm 1000
31 Combustion chamber 1 / 2 mm 1200
32 Combustion chamber 3 / 4 mm 1100
33 Combustion chamber 5 / 6 mm 1100
34 Combustion chamber 7 / 8 mm 1000
35 Combustion chamber 9 / 10 mm 1100
36 Combustion chamber 11 / 12 mm 1100
37 Combustion chamber 13 / 14 mm 1100
38 Combustion chamber 15 / 16 mm 1100
39 Combustion chamber 17 / 18 mm 1100
40 Combustion chamber 19 / 20 mm 1100
41 Combustion chamber 21 / 22 mm 1100
42 Combustion chamber 23 / 24 mm 1100

L&T Document
Number

Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Sheet of Sheets:
Outotec Document
Number
903254 PPG01 PH02 MDA01 00001 1 5 (11)
This information is confidential and proprietary to Metso Outotec Corporation or its subsidiaries (“Metso Outotec”) and is protected by Outotec Document ID:
trade secret, copyright and/or other laws. It may not be accessed, used, copied or disclosed without the written consent of Metso
Outotec. All rights reserved. OU110761733
 NMDC Nagarnar 2.0 Mtpa Pellet Plant
DATA SHEET
PELLETIZING PLANT (TRAVELLING GRATE)

2.5. Hood Dimension - Down Comer (D2)

43 Combustion chamber A / B mm 1100
44 Combustion chamber C / D mm 1150
45 Combustion chamber 1 / 2 mm 1200
46 Combustion chamber 3 / 4 mm 1100
47 Combustion chamber 5 / 6 mm 1100
48 Combustion chamber 7 / 8 mm 1000
49 Combustion chamber 9 / 10 mm 1100
50 Combustion chamber 11 / 12 mm 1100
51 Combustion chamber 13 / 14 mm 1100
52 Combustion chamber 15 / 16 mm 1100
53 Combustion chamber 17 / 18 mm 1100
54 Combustion chamber 19 / 20 mm 1100
55 Combustion chamber 21 / 22 mm 1100
56 Combustion chamber 23 / 24 mm 1100

2.6. Hood Dimension - Windbox Air Duct (D3)

57 Combustion chamber A / B mm 900 1
58 Combustion chamber C / D mm 500 1
59 Flange connection level m 18,000 1

2.7. Hood Dimension - Combustion Chamber (BCh)

60 Combustion chamber mm
1300
without burner - inner diameter
61 Combustion chamber burner 1-24 mm
1300
with burner - inner diameter
62 Approx. length of combustion mm
2600
chamber (inside)
63 Distance between combustion mm
3000
chamber center lines

2.8. Hood Dimension - Baffle Lintel

64 Baffle lintel design - ( ) Dry lintel design
(X) Water cooled lintel design
65 Baffle Lintel material - -
66 Distance between Top of Pallet mm
65
and refractory lining

L&T Document
Number

Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Sheet of Sheets:
Outotec Document
Number
903254 PPG01 PH02 MDA01 00001 1 6 (11)
This information is confidential and proprietary to Metso Outotec Corporation or its subsidiaries (“Metso Outotec”) and is protected by Outotec Document ID:
trade secret, copyright and/or other laws. It may not be accessed, used, copied or disclosed without the written consent of Metso
Outotec. All rights reserved. OU110761733
 NMDC Nagarnar 2.0 Mtpa Pellet Plant
DATA SHEET
PELLETIZING PLANT (TRAVELLING GRATE)

2.9. Hood Dimension - Duct Connection

67 Updraft drying zone mm
1800 x 1800 1
Flange connection
68 Updraft drying zone m
+16,000 1
Flange level
69 Updraft drying zone
Center of Axis E65
Center Line
70 Downdraft drying zone mm
2600 x 2200 1
Flange connection
71 Downdraft drying zone m
+16,000 1
Flange level
72 Downdraft drying zone
2500 mm right off Axis E80
Center Line
73 Cooling zone II mm
2400 x 1800 1
Flange connection
74 Cooling zone II m
+15,000 1
Flange connection
75 Cooling zone II
Center of Axis E255
Center Line

2.10. Hood Dimension - Recuperation Duct

76 Recuperation duct At process flow direction
Big diameter Before burner port 23/24
d= 5200 mm
77 Recuperation duct At process flow direction
Middle diameter Between burner port 7/8 and 9/10
d= 3250 mm
78 Recuperation duct At process flow direction
Small diameter After burner port A/B
d= 1300 mm

L&T Document
Number

Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Sheet of Sheets:
Outotec Document
Number
903254 PPG01 PH02 MDA01 00001 1 7 (11)
This information is confidential and proprietary to Metso Outotec Corporation or its subsidiaries (“Metso Outotec”) and is protected by Outotec Document ID:
trade secret, copyright and/or other laws. It may not be accessed, used, copied or disclosed without the written consent of Metso
Outotec. All rights reserved. OU110761733
 NMDC Nagarnar 2.0 Mtpa Pellet Plant
DATA SHEET
PELLETIZING PLANT (TRAVELLING GRATE)

2.11. Hood Dimension - Further Design Data

79 Top of Pallet (Pallet Car) m +10,008
80 Pallet Car Assembly (3m) - 903254_PPG01_PH01_MTA06_
03900_OU700012989_R2
81 Distance between top of pallet and mm
1815
center line of combustion chamber
82 Level Connection m
+8,985 1
Hood to Building Steel Structure

Sketch 1 Level Hood:

L&T Document
Number

Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Sheet of Sheets:
Outotec Document
Number
903254 PPG01 PH02 MDA01 00001 1 8 (11)
This information is confidential and proprietary to Metso Outotec Corporation or its subsidiaries (“Metso Outotec”) and is protected by Outotec Document ID:
trade secret, copyright and/or other laws. It may not be accessed, used, copied or disclosed without the written consent of Metso
Outotec. All rights reserved. OU110761733
 NMDC Nagarnar 2.0 Mtpa Pellet Plant
DATA SHEET
PELLETIZING PLANT (TRAVELLING GRATE)

83 Building Expansion Joint Location - Axis E90 / E91 and

Axis E190 / E191
84 Nozzle for temperature and -
Nozzle 4”, 200 mm long
pressure measurement.
85 Opening Dimension for 786 mm -0/+3 high
Burner Block
und 472 mm -0/+3 wide
86 Dedusting Connection in 3x left side and 3x right side
Updraft Drying Zone NPS 20” including flanges,
pitch circle 600 mm, outside
diameter 670 mm,

Sketch 2 Level Hood:

L&T Document
Number

Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Sheet of Sheets:
Outotec Document
Number
903254 PPG01 PH02 MDA01 00001 1 9 (11)
This information is confidential and proprietary to Metso Outotec Corporation or its subsidiaries (“Metso Outotec”) and is protected by Outotec Document ID:
trade secret, copyright and/or other laws. It may not be accessed, used, copied or disclosed without the written consent of Metso
Outotec. All rights reserved. OU110761733
 NMDC Nagarnar 2.0 Mtpa Pellet Plant
DATA SHEET
PELLETIZING PLANT (TRAVELLING GRATE)

3. MATERIAL STANDARDS
87 Plate Work and Steel Structure - According Indian Standard,
Main Material S235JR / A36
88 Fixing Material - Bolt / ISO 4014 / 8.8 - 10.9
Bols and Nuts Hexagon head C35E - 1.4923
Bolt / ISO 4017 / 8.8 - 10.9
C35E - 1.4923
Nut / ISO 4032 / 8 - 10
C35E - 1.4921
Washer / ISO 7090 / St
Washer / ISO 7093 / C35E
89 Fixing Material Bolt / ISO 14399-4 / 10.9
Bols and Nuts Nut / ISO 14399-4 / 10
High-strength structural bolting Washer / ISO 14399-6 / C45
assemblies for preloading
90 Fixing Material Splint pin /
Other ISO 1234 / St - 1.4828
Washer /
ISO 8738 / St - 1.4828
Spring washer /
DIN 128 / Spring steel
Washer /
DIN 434 / St
Stud bolt
DIN 975
91 Piping ANSI / ASME

Bolts and nuts are to be supplied according to EN ISO standards,

minimum screw quality shall be 8.8. 1
See also document 903254_ZZZ01_ZZ01_MEC01_00002_OU110198086_R0

L&T Document
Number

Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Sheet of Sheets:
Outotec Document
Number
903254 PPG01 PH02 MDA01 00001 1 10 (11)
This information is confidential and proprietary to Metso Outotec Corporation or its subsidiaries (“Metso Outotec”) and is protected by Outotec Document ID:
trade secret, copyright and/or other laws. It may not be accessed, used, copied or disclosed without the written consent of Metso
Outotec. All rights reserved. OU110761733
 NMDC Nagarnar 2.0 Mtpa Pellet Plant
DATA SHEET
PELLETIZING PLANT (TRAVELLING GRATE)

4. REFRACTORY MATERIAL
92 Refractory Lining List - See document:
903254_PPG01_BR01_MED06_
00001_OU110201426_R0

5. PAINTING
93 Painting Specification - See document:
903254_ZZZ01_ZZ01_BEC01_
00004_OU110198090_R1
903254_ZZZ01_ZZ01_BEC01_
00007_OU110200593_R0

6. DRAWING FILE FORMAT

94 3D Model file format - .stp and native
1
95 2D drawing file format - AUTO CAD 2013
1

L&T Document
Number

Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Sheet of Sheets:
Outotec Document
Number
903254 PPG01 PH02 MDA01 00001 1 11 (11)
This information is confidential and proprietary to Metso Outotec Corporation or its subsidiaries (“Metso Outotec”) and is protected by Outotec Document ID:
trade secret, copyright and/or other laws. It may not be accessed, used, copied or disclosed without the written consent of Metso
Outotec. All rights reserved. OU110761733