MET330 Test2 LouisKhanhLe FinalDraft
MET330 Test2 LouisKhanhLe FinalDraft
QUESTION 2, PART 1
Purpose
Determine the corresponding pressure drop in a horizontally-laid 2-inch standard steel tube
that is 1500-feet long and has water passing through it at 65 gallons per minute.
Sources
Mott, R., Untener, J., “Applied Fluid Mechanics,” 7th edition Pearson Education, Inc., (2015)
Design Considerations
• Incompressible fluid
• Steady state
• Isothermal problem, T = 40℉, roughly 4℃ where water is the most dense
• Friction factor only depends on tube roughness
Procedure
A diagram is drawn and two points, A and B, as well as a reference are selected for the system.
Bernoulli’s equation is applied first to find out how to solve for the pressure drop. Velocity is
then found using the equation Q = VA with the flowrate being a given variable. With the
velocity being found, a Reynolds Number can be calculated as well as a relative roughness.
Using both Reynolds Number and relative roughness, the Moody Chart is used to find the
correct friction factor for the system. That friction factor completes the set of unknown
parameters, and everything is plugged back into Bernoulli’s equation to find the change in
pressure of the system.
Calculations
Please see scanned paper for calculations.
Summary
It was calculated that the tube had a pressure drop from point A (tube entrance) to point B
(tube exit) of 12920 lbf/ft^2 or 89.7222 psig.
Materials
2-inch standard steel tubing
Water at approximately 40℉
Analysis
Appendix G was used for the values of inner diameter and flow area for the tube. This is
because in the problem statement, it is stated that a “standard steel tube” is used and not
“schedule X pipe”. Different values for inner diameter will of course give different values for
flow rate and pressure drop as a result.
The temperature is assumed to be 40℉ or roughly 4℃. This is because that is the temperature
at which water is the most dense. It is also important to recognize that the velocity at point A
and point B would be the same because flow rate remains constant. For the given constant
flowrate, since cross-sectional area stays the same, velocity MUST stay the same. These
principles follow the laws of conservation of energy and conservation of mass; Qin = Qout and
furthermore VinAin = VoutAout.
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QUESTION 2, PART 2
Purpose
Using the corresponding pressure drop in Part 1, modify the system by adding a loop of 1.5-inch
standard steel tubing that is 900-feet long. Determine the expected increase in flow rate for the
system, considering all major and minor losses.
Sources
Mott, R., Untener, J., “Applied Fluid Mechanics,” 7th edition Pearson Education, Inc., (2015)
Design Considerations
• Incompressible fluid
• Steady state
• Isothermal problem, T=4℃, where water is the most dense
• Friction factor only depends on tube roughness
• All reductions and enlargements are gradual with 30-degree angles (as seen in practice
problems)
MET 330 – FLUID MECHANICS TEST 2 LOUIS-KHANH LE
Procedure
A diagram is drawn and two points, A and B, as well as a reference are selected for the system.
Each tube was also labeled with a corresponding number. Bernoulli’s equation was then applied
to find out the relationship between the change in pressure and energy losses for the system.
The energy losses equations derived from Bernoulli were then applied to each branch, Branch 2
and Branch 3. An estimated guess, in this case, 0.01, was made for the friction factor of the
tube. A flow rate was found, and therefore, a velocity could then be found. This velocity was
used to calculate an estimated Reynolds Number. An iteration table was made in Excel and then
tested 10 times until a percent difference between the guessed friction factor value and the
actual friction factor value was less than 0.001%. Once satisfied, the total flow rate was found
by adding the flow rate of Branch 2 with the flow rate at Branch 3.
Calculations
Please see scanned paper for calculations.
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Summary
The flow rate at the upper branch, Branch 2, was found to be 66.283 gpm. The flow rate at the
lower branch, Branch 3, was found to be 38.409 gpm. Adding these two values together gave us
a total flow rate of 104.593 gpm, which is a total increase of 39.693 gpm from Part 1.
Materials
2-inch standard steel tubing
1.5-inch standard steel tubing
Water at approximately 40℉
Analysis
There were many estimations and assumptions that had to be made for this problem. The
worst-case scenario was assumed by choosing water at its most dense state, at 4 degrees
Celsius or roughly 40 degrees Fahrenheit.
In addition, all junctions were considered in this problem instead of being ignored. All
reductions and enlargements were assumed to be gradual with 30-degree angles of change.
This was done to keep consistent with the assumptions done in the practice problems done on
Blackboard. Although this did make the problem slightly longer and difficult, it will give us a
closer approximation of the energy losses due to junctions, especially those with reductions
and expansions.
The first thing to recognize was that the velocities in Bernoulli’s equation cancel because the
flow rate must stay the same due to conservation of energy and mass. However, it must also be
recognized that the flowrates of each branch will be different but must equal the total flow
rate.
Lastly, it must be said that this problem is a complete estimation. The iteration process, as well
as the estimated values for friction factor using the Moody Chart, are all not exact, but they are
very close. However, these estimations give us as engineers a great idea and understanding of
the limits of the system, allowing us to upsize the pump we choose without going overboard on
other parameters, such as power and budget.
Included are the following appendices used to complete this exam found in the text “Applied
Fluid Mechanics,” 7th edition:
,::e wall roughness e (Greek letter epsilon). Figure 8.6 illus- for coated ductile iron as listed in the table. However, a l-ide
.::ies pipe wall roughness (exaggerated) as the height of the range of values exist, and data should be obtained frorn the
:.aks ofthe surface irregularities. The condition ofthe pipe manufacturer. Riveted steel is used in some new large pipe-
-:rthce is very much dependent on the pipe material and the lines and in some existing installations.
of manufacture. Because the roughness is somewhat
-:thod averaging techniques are used to measure the over- ffi.ffi.$ ?'ltm ffim**y ffi**grmr*
:::gular,
,' roughness value. One of the most widely used methods for evaluating the fric-
For commercially available pipe and tubing, the design tion factor employs the Moody diagram shown in Fig. 8.7. The
,iue of the average wall roughness e has been determined as diagram shows the friction factor/plotted versus the Relnolds
,:orvn in Table 8.2. These are only average values for new, number Np, with a series of parametric curves related to the
:.;,trt pipe. Some variation should be expected. After a pipe has relative roughness D/e. These curves were generated from
:.au in service for a time, the roughness could change due to experimental data by L. F. Moody (see Reference 2).
't Both/and "l[p are plotted on logarithmic scales because
.formation of deposits on the wall or due to corrosion.
Glass tubing has an inside surface that is virtually of the broad range of values encountered. At the 1eft end of
-.
draulically smooth, indicating a very smal1 value of rough- the chart, for Relnolds numbers less than 2000, the straight
-:ss. Therefore, the relative
roughness, D/e, approaches line shows the relationship f : 6a lNp for laminar flow. For
,rrrnity. Plastic pipe and tubing are nearly as smooth as glass, 2000 < ly'R < 4000, no curves are drawn because this is the
.:d we use the listed roughness value in this book. Variations critical zone between laminar and turbulent flow and it is
,:ou1d be expected. Copper, brass, and some steel tubing are not possible to predict the type of flow. The change from
:rawn to its final shape and size over an internal mandrel, laminar to turbulent flow results in values for friction factors
,.r'ing a fairly smooth surface. For standard steel pipe (such within the shaded band. Beyond l{n : 4000, the family of
.-. Schedule 40 and Schedule 80) and welded steel tubing, we curves for different values of D le ts plotted. Several impor-
value listed for commercial steel or welded tant observations can be made from these curves:
-.e the roughness
.:eel. Galvanized iron has a metallurgically bonded zinc coat-
l. For a given Reynolds number of flow, as the relative
:g for corrosion resistance. Ductile iron pipe is typically roughness D/e is increased, the friction factor/decreases.
,-rated on the inside with a cement mortar for corrosion pro-
2. For a given relative roughness D f e, the friction factor/
-=ction and to improve surface roughness. In this book, we
decreases with increasing Reynolds number until the
*-re the roughness values for coated ductile iron unless stated
zone of complete turbulence is reached.
;herwise. Ductile iron pipe from some rnanufacturers has a
,roother inside surface, approaching that of steel. Well-made 3. Within the zone of complete turbulence, the Rel'nolds
-:,ncrete pipe can have roughness values similar to the values number has no effect on the friction factor.
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232 CHAPTtrR TEN Minor Losses
6U"
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0.5
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?.{ atft1e,rn!ile
0.3
0.2
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3.0 4.0
DzlDr 2" 6" 10" 15" 20' 25" 30' 35" 40" 45' 50' 60'
0.01 0.01 0.03 0.05 0.10 0.13 0.16 0.18 019 0.20 o.2l 0.23
002 0.02 0.04 0.09 0.16 o.2t 0.25 0.29 031 033 0.35 0.37
1.+ an, 003 0.06 o12 o.23 0.30 0.36 o.47 o.44 0.47 0.50 0.53
1.6 .33 0.04 o07 0.14 0.26 0.35 0,42 0.47 0.51 0.54 o.57 0.61
1.8 0.03 004 0.07 015 o.2B 0.37 044 0.50 0.54 0.58 0.61 0.65
2.0 003 004 0.07 0.16 o.29 0.38 o.46 0.52 0.56 0.60 0.63 0.68
25 0.03 0.04 0.08 0,16 0,30 0.39 0.48 0.54 0.58 0.62 0.65 0.70
2n 003 0.04 0.08 016 031 0.40 0.48 0.55 0.59 0.63 0.66 0.71
003 0.05 0.08 0.16 0.31 0.40 0.49 0.56 0.60 064 o 67 07?
Source:Brater, Lrnest F, Horace W. Krng,.lames L. Lindell, and C. Y. Wei. 1996. Handbook of Hydraulics, Tth ed. New York: lVIcGraw Hill. Table 6 6.
236 CHAPTER TEN Minor Losses
1 O.7 GRADUAL CONTR.ACTION As the cone angle of the contraction decreases below
15o, the resistance coefficient actually increases, as shown in
The energy loss in a contraction can be decreased substan- Fig. 10.12. The reason is that the data include the effects of
tially by making the contraction more gradual. Figure 10.10 both the local turbulence caused by flow separation and
shows such a gradual contraction, formed by a conical sec- pipe friction. For the smaller cone angles, the transition
tion between the two diameters with sharp breaks at the between the two diameters is very 1ong, which increases the
junctions. The angle 0 is called the cone angle.
friction losses.
Figure 10.11 shows the data (from Reference 8) for the Rounding the end of the conical transition to blend it
resistance coefificient versus the diameter ratio for several val-
with the smaller pipe can decrease the resistance coefficient
ues of the cone angle. The energy loss is computed from Eq.
to below the values shown in Fig. 10.11. For example, in Fig.
( 10-6), where the resistance coefficient is based on the velocity
10.13, which shows a contraction with a 120" included angle
head in the smaller pipe after the contraction. These data arc
and D1f D2: 2.0, the value of K decreases from approxi-
for Reynolds numbers greater than 1.0 x l0s. Note that for mately 0.27 to 0.10 with a radius of only 0.05(D2), where D2
angles over the wide range of 15o to 40", K : 0.05 or less, a
is the inside diameter of the smaller pipe.
verylowvalue. For angles as high as 60", Kis less than 0.08.
t20'
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900
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Diameter ratto DrlD,
CHAPTER TEN Minor Losses
It is important to determine the resistance data for the complete turbulence. Note in Fig. 8.7, the Moody diagram,
particular type and size chosen because the resistance is that the zone of complete turbulence lies in the far right area
dependent on the geometry of the valve or fitting. AIso, dif- where the friction factor is independent of Reynolds num-
ferent manufacturers may report data in different forms. ber. The dashed line running generally diagonally across the
Data reported here are taken from Reference 2, which diagram divides the zone of complete turbulence from the
includes a much more extensive list. See also Internet transition zone to the left.
resource 1. References 2,6,10, L2, and 13 provide extensive Values for fTvarywith the size of the pipe and the valve,
discussion and information about valves. causing the value of the resistance coefficient K to also vary.
Energy loss incurred as fluid flows through a valve or Table 10.5 lists the values of ft for standard sizes of new,
fitting is computed from Eq. (10-1) as used for the minor clean, commercial steel pipe.
losses already discussed. However, the method of determin- Some system designers prefer to compute the equiva-
ing the resistance coefficient K is different. The value of K is lent length of pipe for a valve and combine that value with
reported in the form the actual length of pipe. Equation (10-8) can be solved
for Ln:
K: (LelD)fr (10-8)
The value of Lrf D, called the equivalent length ratio, is
L": KDf f7 (10-e)
reported in Table 10.4, and it is (considered to be constant for a We can also compute Le: @elD)D. Note, however,
given type of valve or fitting. Thp value of I, is called the equiv- that this would be valid only if the flow in the pipe is in the
alent length and is the length of a straight pipe of the same zone of complete turbulence.
nominal diameter as thq valve that would have the same resis- If the pipe is anything different from a new, clean,
tance as the valve. Theterm D is the actual inside {-iameter of Schedule 40 commercial steel pipe, it is necessary to com-
the pipe. pute the relative roughness Df e, and then use the Moody
The term ft is the friction factor in the pipe to which diagram to determine the friction factor in the zone of com-
tlre valve or fitting is connected, takdn to be in the zone of plete turbulence,fi.
e
---
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Outside
Diameter Wall Thickness lnside Diameter Flow Area
'/e
15.88 0.049 I24 4.521 0.a$92 13.39 15i5x103
0.065 1.65 0 495 o.o4l25 12.57 1.336 r 10-3
3/a 19.05 0.049 1?4 0 652 0.05433 16.56 2.319 x 10 3