FAX550 Service Manual
FAX550 Service Manual
SERVICE MANUAL
Lithium Batteries (Memory Back-up)
CAUTION:
The danger of explosion exists if a battery of this type is incorrectly replaced.
Replace only with the same or an equivalent type recommended by the
manufacturer. Discard used batteries in accordance with the manufacturer’s
instructions.
CONTENTS
3. INSTALLATION
1-1
November 30th, 1991 OVERALL MACHINE INFORMATION
FEATURES
1.2. FEATURES
KEY: Communication Features -
O = Used, X = Not Used, User Selectable
A = With optional memory only
Action as a transfer broadcaster X
AI Redial O
Equipment
Alternative Destination O
ADF O
Answering machine O
Bar code reader X
Authorized Reception O
Built-in handset X
Auto-answer delay time X
Cabinet X
Auto dialing (pulse or DTMF) O
Connection for ans. machine O
Auto Document O
Connection for handset O
Automatic Voice Message X
Cutter O
Auto-note X
Handset O
Batch Transmission (max 5 files) A
Hard disk X
Broadcasting O
Magnetic card reader X
Chain Dialing O
Manual feed mechanism X
Confidential ID Override O
Marker X
Confidential Transmission O
Microphone X
Forwarding (4 stations) A
Monitor speaker O
Free Polling O
Remaining memory indicator O
Groups (7 groups) O
Speakerphone X
Hold O
Immediate Redialing O
Video Processing Features Immediate transmission O
Contrast O Keystroke Programs O
Halftone (Basic & Error Diffusion) O Mailbox A
MTF O Memory transmission O
Reduction O Notify X
Resolution O On Hook Dial O
Smoothing - 8 x 3.85 to 8 x 7.7 O Page Count O
Smoothing - 8 x 7.7 to 8 x 15.4 X Personal Codes O
Personal Codes with Conf ID A
Communication Features - Auto Polling Reception O
Automatic fallback O Polling Transmission O
Automatic redialing O Quick Dial (30)
Confidential reception A Reception modes (Fax, Tel, Auto) O
Dual Access O Reduction X
Substitute reception O Remote control features O
Transmission Reserve O Remote Transfer O
Restricted Access (10 codes,
O
without cards)
Secured Polling O
Secured Polling with Stored ID
O
Override
Send Later O
Silent ringing detection O
1-2
OVERALL MACHINE INFORMATION November 30th, 1991
FEATURES
1-3
November 30th, 1991 OVERALL MACHINE INFORMATION
FEATURES
1-4
OVERALL MACHINE INFORMATION November 30th, 1991
COMPONENT LAYOUT
1 2 3 4 5 6 7 8 9 10 11
19
18
17 16 15 14 13 12
1-5
November 30th, 1991 OVERALL MACHINE INFORMATION
COMPONENT LAYOUT
1 2 3 4 5 6
10 9 8 7
1-6
OVERALL MACHINE INFORMATION November 30th, 1991
COMPONENT LAYOUT
23
1 2 1
22 3
4
21 5
20
6
19 7
8
18
9
17 10
16
15
14 11
13 12
1-7
November 30th, 1991 OVERALL MACHINE INFORMATION
COMPONENT LAYOUT
1-8
OVERALL MACHINE INFORMATION November 30th, 1991
OVERALL SYSTEM CONTROL
Scanner
Sensors NCU Scanner and Printer Drive
Speaker PSU Components and Sensors
Operation
Panel
Modem AFE
CONTROL SIGNALS
I/O
CPU RS-232C
SBU Video Port
(CCD) Processor Interface
SAF ECM
Memory Memory
ROM RAM FCU
MBU
The cpu on the FCU board controls the machine, as shown in the above
drawing.
There is no modem board in the machine. The cpu performs the digital func-
tions of a modem and carries out digital to analog conversion of facsimile
data. There is a separate analog modem chip (called the Modem AFE) which
does the rest of the modem operations.
1-9
November 30th, 1991 OVERALL MACHINE INFORMATION
VIDEO DATA PATH
Reference: Original
Group 3 There is no pro-
Facsimile grammable resis-
Manual, CCD
tor in this model.
section 1-3-1 Xenon
Lamp Analog Signal
MODEM Modem
AFE (Analog)
Line
FIFO
FCU
Buffer
RAM
MBU To the
Network
(via the NCU)
1.5.2. Reception
I/O Port
Line
FIFO Thermal
Buffer
RAM Head
MBU
Thermal
Paper
1-10
OVERALL MACHINE INFORMATION November 30th, 1991
POWER DISTRIBUTION
+24VD
NCU
+5V
+24VS
Thermal +5V
Head +5V
MBU
FCU
+24VD
+5V
RS-232C
+5V Interface
+5V
+12V +5V
+24VS
Regulator SBU
+12V
+24VD +24VS
+24VD +5V
-12V OPU
PSU Regulator
- 5V +5V
- 12V
+5V Scanner
Printer
Sensors Sensors
The PSU supplies power to the machine through the FCU, except for the ther-
mal head power, which it supplies directly. The FCU contains regulators
which generate other voltages needed by the machine.
There are two + 24V power supplies:
• + 24VS: This is always on when the main switch is on.
• + 24VD: This is switched on by the cpu when a ringing signal is de-
tected, or when the user presses the Start or Copy key. It is not inter-
rupted if the cover switch is opened; however, printing stops and the
document is fed out.
1-11
November 30th, 1991 OVERALL MACHINE INFORMATION
POWER DISTRIBUTION
+5V
MBU FCU
RAM
Switching
Voltage Circuit 1-11 1-11
Detector
1-9 1-9
Battery
Reference: Switch
Group 3 Real Time
Facsimile [A] Battery Clock
Manual,
section 1-4-3
(Circuit type 1) CPU
Memory
+5V Monitor
+24V
Switching
Circuit
Regulator
SAF
Memory
5-1 5-2
[B]
Battery
The battery [A] on the MBU backs up the RAM on the MBU, which contains
system parameters. It also backs up the real time clock in the cpu. This bat-
tery is not rechargeable. CN1-9 tells the cpu whether the back-up power
(CN1-11) comes from the battery or from the + 5V supply.
A rechargeable battery [B] backs up the SAF memory and the real time clock
for 1 hour. When the main power is switched on, the + 24V supply charges
the battery. If there is data in the SAF, the battery also backs up the real time
clock, to preserve the MBU battery.
1-12
DETAILED SECTION DESCRIPTIONS November 30th, 1991
SCANNER
2.1.1. Mechanisms
Scan Line Sensor
1. Document Detection
2
ADF Clutch
Trailing Edge
Sensor
Document
Sensor
Separation
Plate
2-1
November 30th, 1991 DETAILED SECTION DESCRIPTIONS
SCANNER
Mechanism
Reference:
Group 3
Facsimile
Manual,
section 2-2
Tx Motor
ADF Clutch
• This machine uses an electrical clutch mechanism with trailing edge sen-
sor.
• There is no manual feed.
Resolution
Standard - The tx motor feeds the document at 7.7 lines/mm. The video
processor executes OR processing to convert the data into 3.85 lines/mm.
Detail - The tx motor feeds the document at 7.7 lines/mm. There is no OR
processing, and the data is transmitted at 7.7 lines/mm
Fine - The tx motor feeds the document and transmits data at 15.4 lines/mm.
If the other terminal cannot receive at this resolution, the tx motor feeds the
paper at 7.7 lines/mm, and the data is transmitted using Detail resolution.
Jam Conditions
The cpu detects a document jam if one of the following conditions occurs.
• The scan line sensor does not switch on within 3.5 s of the Start key be-
ing pressed.
• The scan line sensor does not turn off after the maximum document
length has been fed since it turned on.
• The scan line sensor switches on while the document sensor is off.
2-2
DETAILED SECTION DESCRIPTIONS November 30th, 1991
SCANNER
Auto Shading
Memory
WHITE
WAVEFORM
FEEDBACK
A/D Peak
2
DC Converter Hold
Amplifier
Filter
CORRECTED
DATA
Data Processing
Circuits
Reference: Group 3
Facsimile Manual, Error
Gamma Basic
Diffusion
section 2-3 Correction, Halftone
Halftone
MTF Process
Process
EDGE
Edge ELEMENTS
Detection
Comparator NON-EDGE
ELEMENTS Image/Text
Detection
Reduction
Background
Detection
OR
Halftone
Processing
Reduction
B B’
A
Process Selector
2-3
November 30th, 1991 DETAILED SECTION DESCRIPTIONS
PRINTER
2.2. PRINTER
2.2.1. Mechanisms
1. Paper Feed
Mechanism
One-way Clutch
Feed-out
Roller
Platen Roller
Reference:
Group 3
Facsimile
Manual,
section
3-4-1
Rx Motor
Resolution
2-4
DETAILED SECTION DESCRIPTIONS November 30th, 1991
PRINTER
Jam Detection
The cpu detects a copy jam if one of the following conditions occurs:
• If the printer jam sensor still does not detect paper after the minimum
copy length has been fed since the start of printing.
• Between pages of a multipage printout, the printer jam sensor switches
off. A jam is detected if the sensor does not switch back on after the
minimum copy length has been fed since it turned off.
• If the printer jam sensor still detects paper after the end of the feed-out
procedure for the last page of a print run. 2
2. Cutting
Cutter
Blade
Reference:
Group 3
Cutter
Facsimile
Sensor
Manual,
section 3-6
Cutter
Motor
If a cutter jam is detected, the cutter motor reverses to return the cutter to the
standby position.
2-5
November 30th, 1991 DETAILED SECTION DESCRIPTIONS
PRINTER
2.2.2. Circuits
2. Thermal Head
Both machines use an A4-width [8.3"] thermal head. Refer to section 3-5-2 of
the Group 3 Facsimile Manual for a circuit diagram.
The operation of the thermal head is as explained in the Group 3 Facsimile
Manual, except that when printing a line, blocks 0 and 1 are printed together,
then blocks 2 and 3 are printed together.
The data are printed as explained in section 3-5-3 of the Group 3 Facsimile
Manual. In Fine mode, the pulse width is automatically increased by 50%.
The machine prevents overheat protection by adjusting the pulse width in ac-
cordance with the temperature measured by the thermistor on the thermal
head.
2-6
DETAILED SECTION DESCRIPTIONS November 30th, 1991
PCBs AND THEIR FUNCTIONS
2.3.1. FCU
Line Handset
Scanner
Scanner and Printer Drive
Sensors
Speaker NCU PSU Components and Sensors
2
Operation
Panel
CONTROL SIGNALS
FCU
Video Processing Thermal
Memory
Head
I/O
CPU RS-232C
SBU Video Port
(CCD) Processor Interface
MBU
2-7
November 30th, 1991 DETAILED SECTION DESCRIPTIONS
PCBs AND THEIR FUNCTIONS
1. CPU (AFSP)
• 65C02 compatible microprocessor
• Interrupt control
• DMA control
• Data compression and reconstruction (high speed MH coding for 4.5-
second scanning)
• Modem (digital operations)
• Real time clock (battery backed-up)
• Memory control
• Control of all mechanisms (directly or through other chips)
• NCU control (through the I/O Port)
5. Driver (MFPD)
• Tx/Rx/cutter motor drive
6. Driver Array
• Xenon lamp/ADF clutch drive
7. Hybrid IC (HIC)
• Gain control for rx data
• Filters
8. RAM
• 128k for ECM (no back-up)
• 256k SAF memory (with battery back-up)
2-8
DETAILED SECTION DESCRIPTIONS November 30th, 1991
PCBs AND THEIR FUNCTIONS
2.3.2. MBU
System MBU
ROM
2
Memory Back-up System
Control RAM
To/From To/From
FCU FCU
1. System ROM
• Contains the software to run the machine
2. System RAM
• 32k SRAM and 32k PSRAM for parameter storage, line buffer, FIFO,
SAF memory administration
2-9
November 30th, 1991 DETAILED SECTION DESCRIPTIONS
PCBs AND THEIR FUNCTIONS
2.3.3. SBU
Analog Video Drive Clocks
To the FCU From the FCU
Drivers
CCD
+12V
Inverter
+12V Amplifier
+
Emitter
Follower
SBU
2.3.4. OPU
Output
Auxiliary Operation Operation Panel
from the
Panel Controller Controller
Scanner
Sensors
Serial Interface
To/From FCU
2-10
DETAILED SECTION DESCRIPTIONS November 30th, 1991
PCBs AND THEIR FUNCTIONS
2.3.5. NCU
RING Line
Current
FG Detector
2
To
Handset
T1 Ringing To FCU
Signal
Detector
R1
Auto
T2 Mode
Relay
R2
To Oh
Answering Relay
Machine +24V
From FCU
Off-Hook
Detector
To FCU
NCU
• For simplification, relay drive signals and detector outputs to/from the
FCU are not shown on this diagram.
• In the above diagram, the relays are shown in the standby position for
Auto Receive (Fax) Mode.
2-11
November 30th, 1991 DETAILED SECTION DESCRIPTIONS
PCBs AND THEIR FUNCTIONS
2.3.6. PSU
NEUTRAL
Main
Arrestor
Switch
PSU
2-12
INSTALLATION November 30th, 1991
CONNECTING UP THE MACHINE
3. INSTALLATION
3.1. CONNECTING UP THE MACHINE
LINE
3-1
November 30th, 1991 INSTALLATION
INITIAL PROGRAMMING
3-2
SERVICE TABLES AND PROCEDURES November 30th, 1991
SERVICE LEVEL FUNCTIONS
1. Function 5 1 9 9 1
then immediately Yes FUNCTION Y/∇
9 SERVICE FUNCTIONS
5. Either:
• Adjust more bit switches - go to step 3.
• Finish - Function
1. Function 5 1 9 9 1
then immediately Yes FUNCTION Y/∇
9 SERVICE FUNCTIONS
2. 9 2 Yes START
SYSTEM REPORT
3. Start
4-1
November 30th, 1991 SERVICE TABLES AND PROCEDURES
SERVICE LEVEL FUNCTIONS
1. Function 5 1 9 9 1
then immediately Yes FUNCTION Y/∇
9 SERVICE FUNCTIONS
3. Either:
Scroll through the error codes - #
Finish - Function
1. Function 5 1 9 9 1
then immediately Yes FUNCTION Y/∇
9 SERVICE FUNCTIONS
3. No/∇ Start
1. Function 5 1 9 9 1
then immediately Yes FUNCTION Y/∇
9 SERVICE FUNCTIONS
2. 9 4 Yes START
PROTOCOL DUMP LIST
3. Start
4-2
SERVICE TABLES AND PROCEDURES November 30th, 1991
SERVICE LEVEL FUNCTIONS
1. Function 5 1 9 9 1
then immediately Yes FUNCTION Y/∇
9 SERVICE FUNCTIONS
2. 9 5 Yes Y/∇
DISPLAY MEMORY
4. Input the address that you wish to see. Example: Address 20202
2 0 2 0 2 ADDRESS = 20202
DATA = 00
1. Function 5 1 9 9 1
then immediately Yes FUNCTION Y/∇
9 SERVICE FUNCTIONS
2. 9 5 Yes Y/∇
DISPLAY MEMORY
4. Input the bank number (B) and the start The value of B is
and end addresses. Max. range: 256 bytes always 2.
Example: Start at 1200, end at 12FF.
4-3
November 30th, 1991 SERVICE TABLES AND PROCEDURES
SERVICE LEVEL FUNCTIONS
1. Function 5 1 9 9 1
then immediately Yes FUNCTION Y/∇
9 SERVICE FUNCTIONS
4. To finish: Function
1. Function 5 1 9 9 1
then immediately Yes FUNCTION Y/∇
9 SERVICE FUNCTIONS
4. 1
5. Function Function
4-4
SERVICE TABLES AND PROCEDURES November 30th, 1991
SERVICE LEVEL FUNCTIONS
1. Function 5 1 9 9 1
then immediately Yes FUNCTION Y/∇
9 SERVICE FUNCTIONS
1. Function 5 1 9 9 1
then immediately Yes FUNCTION Y/∇
9 SERVICE FUNCTIONS
3. 2 DTMF TEST
DUAL-1 SINGLE-2 4
4. Either:
7. Either:
Test another tone: Go to step 5.
Finish: Function
4-5
November 30th, 1991 SERVICE TABLES AND PROCEDURES
SERVICE LEVEL FUNCTIONS
697 Hz 1 1209 Hz 5
770 Hz 2 1336 Hz 6
852 Hz 3 1477 Hz 7
941 Hz 4 1633 Hz 8
10. Either:
Test another tone: Go to step 8.
Finish: Function
1. Function 5 1 9 9 1
then immediately Yes FUNCTION Y/∇
9 SERVICE FUNCTIONS
1. Function 5 1 9 9 1
then immediately Yes FUNCTION Y/∇
9 SERVICE FUNCTIONS
3. 4
4-6
SERVICE TABLES AND PROCEDURES November 30th, 1991
SERVICE LEVEL FUNCTIONS
1. Function 5 1 9 9 1
then immediately Yes FUNCTION Y/∇
9 SERVICE FUNCTIONS
3. 5 MODEM TEST
G3-1 TONE-2
4. Either:
Test G3 carrier signals - 1 . Go to step 5.
7. Either: 4
Test another tone: Go to step 5.
Finish: Function
10. Either:
• Test another tone: Go to step 8.
• Finish: Function
4-7
November 30th, 1991 SERVICE TABLES AND PROCEDURES
SERVICE LEVEL FUNCTIONS
1. Function 5 1 9 9 1
then immediately Yes FUNCTION Y/∇
9 SERVICE FUNCTIONS
3. 7
1. Function 5 1 9 9 1
then immediately Yes FUNCTION Y/∇
9 SERVICE FUNCTIONS
The reflective photosensors in the printer are initialized. Any defective sensor
will be indicated on the display.
SB4: Paper end sensor
SB5: Paper jam sensor
Do not switch the machine off and/or cover the sensors with paper before
this test.
4-8
SERVICE TABLES AND PROCEDURES November 30th, 1991
SERVICE LEVEL FUNCTIONS
1. Function 5 1 9 9 1
then immediately Yes FUNCTION Y/∇
9 SERVICE FUNCTIONS
To correct a mistake: No
1. Function 5 1 9 9 1
them immediately Yes FUNCTION Y/∇
9 SERVICE FUNCTIONS
0 4 5 Function
4-9
November 30th, 1991 SERVICE TABLES AND PROCEDURES
SERVICE LEVEL FUNCTIONS
Use this procedure if the user has switched on Restricted Access. This en-
ables you to use the machine without having to input a Personal Code. It is
also useful if the user cannot operate the machine because they cannot re-
member any of the Personal Codes.
1. 2 2 2 2
Then operate the machine as you wish. When the machine is returned to
standby mode, Restricted Access is reimposed immediately.
1. Function 2 3 Yes
or Function 2 4 Yes FILE NO
All files in the memory, including confidential messages, will be printed one by
one. The files will not be erased.
After you have finished, set bit 5 of bit switch 01 back to 0.
Note: To erase memory files, set bit 2 of bit switch 00 to 1. All files will be
erased, and some RAM addresses will also be cleared.
4-10
SERVICE TABLES AND PROCEDURES November 30th, 1991
BIT SWITCHES
Bit Switch 00
FUNCTION COMMENTS
0 MTF process 0: The MTF process is used when required by the software.
0: Enabled 1: Disabled 1: The MTF process is never used.
1 RAM reset level 2 When this bit is set to 1, some items stored in the RAM are
1: Reset reset, and then this bit changes back to 0.
All items are reset except the sensor data, pulse width, and
the clock. Also, all image files in the SAF memory are erased.
2 RAM reset level 3 When this bit is set to 1, some items stored in the RAM are
1: Reset reset, then this bit changes back to 0. All items are reset
except the bit switch and NCU parameter settings, sensor
Note: RAM reset level data, pulse width, clock, own tel. no., CSI, RTI, TTI, Quick
1 is a RAM Dials, Speed Dials, Groups, and the TCR memory. Also, all
adjustment. It is not image files in the SAF memory are erased.
described in this This bit switch is recommended for use when it is necessary
manual. to clear the SAF, as fewer RAMs will need reprogramming.
3 Memory file forwarding Use this if the printer does not work, but the user wishes to
1: Forward the files print the files. First, change the fax machine’s telephone
number (Function 51) to the number to which you wish to
4
forward the files, then set this bit to 1. All files in the memory
will be forwarded. This bit resets to 0 automatically.
However, you must return the fax machine’s telephone
number to the original setting. The files stay in memory.
4 Inclusion of technical 1: Instead of the personal code, the following data are listed
data on the TCR on the TCR as a six-figure number.
0: No 1: Yes First two numbers: Final modem rate (for example, 96
means 9,600 bps)
Second two numbers (Rx mode only): Rx signal level (Level
= 0 - 0.375x, where x is the value on the report; accurate to
3 dB)
Third two numbers (Rx mode only): Rx cable equalizer; 00
= Equalizer is Off, 01 = Equalizer is On
5 Monitor speaker Used for testing. Set this bit to 1 to hear the fax data signal
during video data (phase C of CCITT T.30 protocol).
communication (tx Make sure that you reset this bit after testing.
and rx)
0: Disabled 1: Enabled
6 Not used Do not change the factory setting.
Continued on the next page
4-11
November 30th, 1991 SERVICE TABLES AND PROCEDURES
BIT SWITCHES
Bit Switch 00
FUNCTION COMMENTS
7 Communication This is a fault-finding aid. The LCD shows the key
parameter display parameters (see the next page). This is normally disabled
0: Disabled because it cancels the CSI display for the user.
1: Enabled Make sure that you reset this bit after testing.
See below for information about this display.
Bit Switch 01
FUNCTION COMMENTS
0 LCD contrast Use these bit switches to adjust the brightness
Bit 2 1 0 Contrast of the LCD on the operation panel.
1 0 0 0 Brightest
0 0 1 ↓
2 ↓ ↓
1 1 0 ↓
1 1 1 Darkest
Memory read/write by RDS (0,0): At any time, an RDS system can read or
Bit 4 3 Setting write RAM data such as TTI, RTI, and bit
3 0 0 Always enabled switches.
0 1 User selectable (0,1), (1,0): Normally, RDS systems are locked
4 1 0 User selectable out, but the user can temporarily switch RDS
1 1 Always disabled on to allow an RDS operation to take place.
RDS will automatically switch off again after a
certain time, which is stored in a RAM address
(see section 4-5). Note that, if an RDS
operation takes place, RDS will not switch off
until this time limit has expired.
(1,1): All RDS systems are always locked out.
5 Dedication transmission parameter This bit must be at 1 in order to program
programming/printing all SAF files dedicated transmission parameters or to print
0: Disabled 1: Enabled all files stored in the SAF memory.
6 Not used Do not change the factory settings.
7
4-12
SERVICE TABLES AND PROCEDURES November 30th, 1991
BIT SWITCHES
Bit Switch 02
FUNCTION COMMENTS
0 Not used Do not change the factory settings.
1
2
3 Near-end indication When paper roll near-end has been detected, the
0: Disabled Replace Paper indicator blinks to warn the user. If
1: Enabled this bit is 1, this function is disabled.
4 Minimum printout length This bit switch determines the minimum length of
0: 75 mm 1: 150 mm paper that is always fed out after printing. If the
received message is shorter than this, there will
be a blank space after the message to make up
the minimum length.
5 Not used Do not change the factory setting.
Maximum transmittable document If the user wants to send very long documents
length such as well logs, use the 14 m or 100 m setting.
6 Bit 7 6 Setting
0 0 600 mm
7 0 1 1200 mm
1 0 14 m
1 1 100 m
Bit Switch 03
FUNCTION COMMENTS
0 Dialing with the handset off-hook If this bit is 1, the user will not be able to dial if
0: Enabled 1: Disabled the handset is off hook.
1 Lifetime of polling standby files in 0: Messages stored for polling transmission will 4
the memory be erased immediately after polling.
0: Erased after being polled 1: This allows the user to keep messages in
1: Kept until user erases memory to be polled by more than one station.
2 Inclusion of communications on If communication did not reach phase 3 of CCITT
the TCR when no image data was T.30 protocol (such as for a telephone call), this
exchanged. communication can be listed on the TCR if this
0: No 1: Yes bit is at 1.
3 Printing of the error code on the If this bit is 1, error codes are printed on the error
error report report for users.
0: No 1: Yes
4 Not used Do not change the factory setting.
5 Printing the TTI in copy mode If this bit is 1, the TTI stored in the machine will
0: No 1: Yes be printed at the top of copies.
6 Printing the received RTI/CSI In addition to the TTI, the other end’s RTI or CSI
0: No 1: Yes will be printed on top of the pages that the
machine receives.
7 Reconstruction time for the first When the sending terminal is controlled by a
line in receive mode computer, there may be a delay in receiving page
0: 6 s 1: 10 s data after the local machine accepts set-up data
and sends CFR. If this occurs, set this bit to 1 to
give the sending machine more time to send data
4-13
November 30th, 1991 SERVICE TABLES AND PROCEDURES
BIT SWITCHES
Bit Switch 04
FUNCTION COMMENTS
Compression modes available in These bits determine what capabilities are
receive mode informed to the transmitting side in the protocol
0 Bit 1 0 Modes exchange.
0 0 MH only
1 0 1 MR or MH
1 0 MR or MH, with
EFC
1 1 MMR, MR, or
MH, with EFC
2 Error counting method The machine counts data errors caused by a
0: 10 (20) [40] noisy line or defective machine.
1: In accordance with the settings 0: If the count reaches 10 (Standard mode), 20
of bits 3 to 7 (Detail mode), or 40 (Fine mode), the machine
sends RTN to the other end in reply to the post-
message command. As 10 (or 20 or 40) good
lines cause the count to decrement, RTN will
only occur in bad conditions.
Burst error threshold If there are more consecutive error lines in the
3 Bit 4 3 Threshold received page than the threshold specified by
0 0 3 (6) [12] these bits, the page is rejected. Values in
4 0 1 4 (8) [16] parenthesis are for Detail resolution, and those in
1 0 5 (10) [20] square brackets are for Fine resolution.
1 1 6 (12) [24]
Error line ratio If the number of error lines divided by the total
5 Bit 7 6 5 Value number of lines reaches the value determined by
0 0 0 5% the settings of these bits, RTN will be sent to the
6 0 0 1 6% other end.
0 1 0 7%
7 0 1 1 8%
1 0 0 9%
1 0 1 10%
4-14
SERVICE TABLES AND PROCEDURES November 30th, 1991
BIT SWITCHES
Bit Switch 05
FUNCTION COMMENTS
Compression modes available in These bits determine what capabilities are
transmit mode informed to the receiving side in the protocol
0 Bit 1 0 Modes exchange.
0 0 MH only
1 0 1 MR or MH
1 0 MR or MH, with
EFC
1 1 MMR, MR, or
MH, with EFC
2 PABX dial tone detection 0: PABX dial tone is detected in accordance
0: Enabled with the parameters programmed in RAM. The
1: Disabled machine will wait for the dial tone before trying
to gain access to the PSTN.
3 PSTN dial tone detection 0: PSTN dial tone is detected in accordance
0: Enabled with the parameters programmed in RAM. The
1: Disabled machine will wait for the dial tone before dialing
out.
4 Busy tone detection 0: Busy tone is detected in accordance with the
0: Enabled parameters programmed in RAM. The machine
1: Disabled will not have to wait out the CCITT T1 time
before hanging up if the line is busy.
5 Not used Do not change the factory setting.
PSTN access method through Set these bits to match the type of signal
6 PABX accepted by the PABX. If there is no PABX
Bit 7 6 Method between the machine and the network, set both
7 0
0
0
1
No PABX
Loop Start
bits to 0.
4
1 0 Not used
1 1 Flash Start
Bit Switch 06
FUNCTION COMMENTS
0 PSTN access number Program this bit switch if the machine is
behind a PABX. The access number is
1 Access No. Hex value of bit switch the number the user must dial to get an
0 F0 outside line. If the machine detects the
2 ↓ ↓ access number at the start of a
9 F9 telephone number, it will connect with
3 the PABX, pause for a few seconds,
00 00 then dial the number.
4 ↓ ↓ Example: If the access number for the
99 99 PABX is 9, the bit switch must be F9. To
5 do this, set all bits to 1 except bits 1 and
2.
6 If there is no PABX, set all bits to 1.
4-15
November 30th, 1991 SERVICE TABLES AND PROCEDURES
BIT SWITCHES
Bit Switch 07
FUNCTION COMMENTS
0 Back to back test Set this bit to 1 when you wish to do a back -
0: Disabled to-back test. Note that this machine has
1: Enabled jumpers on the NCU for supplying line
voltage during a back-to-back test.
1 Short preamble If this is 0, the Short Preamble feature is
0: Enabled 1: Disabled switched on.
2 Not used Do not change the factory setting.
3 Echo countermeasure If the setting is 1, the machine will hang up if
0: Enabled it receives the same signal twice. If the
1: Disabled setting is 0, the machine will ignore echoes
from the line.
4 DIS detection number The machine will send DCS (G3 set-up
0: 1 signal) if it receives DIS. If echoes are
1: 2 frequent, setting this bit to 1 will allow the
machine to wait for the second DIS before
sending DCS.
5 ECM If this is 0, ECM is switched on.
0: On 1: Off
6 Post-message response timing (rx) 0: Data cannot be stored in the SAF during
0: After feed-out reception if the memory is full, so, if this bit is
1: When the leading edge reaches the 0, the machine will wait until the page has
printer jam sensor been fed out. However, communication will
take longer to complete.
1: The post message response is sent earlier,
but the paper has not been fed out yet, so if
there is a jam after this, data may be lost.
This bit is ignored during memory reception.
7 Not used Do not change the factory setting.
4-16
SERVICE TABLES AND PROCEDURES November 30th, 1991
BIT SWITCHES
4-17
November 30th, 1991 SERVICE TABLES AND PROCEDURES
BIT SWITCHES
Bit switch 0C is not used. Do not change any of the factory settings.
4-18
SERVICE TABLES AND PROCEDURES November 30th, 1991
BIT SWITCHES
Bit Switch 0D
FUNCTION COMMENTS
0 Not used Do not change the factory settings.
1
2
3
4
5
6 Contents of the top line of the LCD 0: The telephone number being dialed is
when handset mode is in use displayed.
0: Telephone number dialed 1: Only HANDSET MODE is displayed.
1: HANDSET MODE
7 Not used Do not change the factory setting.
Bit Switch 0E
FUNCTION COMMENTS
0 Not used Do not change the factory settings.
to
4
5 Conditions for reception 1: If the sending machine does not transmit
0: Normal an RTI or CSI, the call will be rejected, and
1: RTI or CSI needed the machine will send DCN.
6 Not used Do not change the factory settings.
7
Bit switches 0F to 1F are not used. Do not change any of the factory settings.
4
Factory Settings
The factory settings of all the bit switches are shown below in hexadecimal
code. The first digit represents bits 7 to 4, and the second digit represents
bits 3 to 0.
4-19
November 30th, 1991 SERVICE TABLES AND PROCEDURES
NCU PARAMETERS
The following tables give the RAM addresses and units of calculation of the
parameters that the machine uses for ringing signal detection and automatic
dialing. The factory settings are also given. Most of these must be changed
by RAM read/write (Function 95), but some can be changed using NCU Pa-
rameter programming (Function 96); if Function 96 can be used, this will be
indicated in the Remarks column. The RAM is programmed in hex code un-
less (BCD) is included in the Unit column.
When using RAM read/write, you must add the bank number before the four-
digit RAM address number. See section 4-1-6 for details.
4-20
SERVICE TABLES AND PROCEDURES November 30th, 1991
NCU PARAMETERS
Tolerance (± )
Bit 1 0
0 0 75%
0 1 50%
1 0 25%
1 1 12.5%
4-21
November 30th, 1991 SERVICE TABLES AND PROCEDURES
NCU PARAMETERS
4-22
SERVICE TABLES AND PROCEDURES November 30th, 1991
NCU PARAMETERS
4-23
November 30th, 1991 SERVICE TABLES AND PROCEDURES
NCU PARAMETERS
Notes
1. If a setting is not required, store FF in the address.
2. Tone frequencies are stored in BCD in the following format.
Examples:
a) 380 Hz HIGH 0 3 LOW 8 0
b) 1210 Hz HIGH 1 2 LOW 1 0
3. Pulse dial parameters (addresses 418A to 418F) are the values for 10
pps. If 20 pps is used, the machine automatically compensates.
4. The first ring may not be detected until 1 to 2.5 wavelengths after the time
specified by this parameter.
5. N must be between 0 and 15.
4-24
SERVICE TABLES AND PROCEDURES November 30th, 1991
NCU PARAMETERS
On the following pages, there is a list of factory settings for those parameters
that are programmed for the USA version of this machine.
For each RAM address, there are two columns.
• The left hand column shows the actual value of the parameter.
• The right hand column shows the value of the factory setting that is
stored in the RAM. The factory settings are quoted either in hexadeci-
mal code (the actual contents of the RAM address) if there is a H after
the value in the table, or in decimal (converted from the actual hexadeci-
mal contents of the RAM address) if there is no H after the value.
• Some RAMs must be programmed in BCD. See the NCU parameter
definitions for details.
4-25
November 30th, 1991 SERVICE TABLES AND PROCEDURES
NCU PARAMETERS
In Auto Select mode, the machine waits for CED if it receives a ringing signal. If it does not re-
ceive CED, it rings the buzzer and sends a ringback tone back through the network to the
transmitter. The frequency and cadence of this generated ringback tone are determined by
the following RAM addresses.
These RAMs are not changed by the country code. If the required values differ from the de-
fault values, they must be adjusted at installation if necessary. A table of default values and val-
ues for various countries follows the RAM address table.
4-26
SERVICE TABLES AND PROCEDURES November 30th, 1991
DEDICATED TRANSMISSION PARAMETERS
Each Quick Dial Key and Speed Dial Code has three bytes of programmable
parameters allocated to it. If transmissions to a particular machine often expe-
rience problems, store that terminal’s fax number as a Quick Dial or Speed
Dial, and adjust the parameters allocated to that number.
The programming procedure will be explained first. Then, the three bytes will
be described.
4.4.1. Programming Procedure
6. The settings for byte 1 are now displayed. Press a number from 0 to 7
corresponding to the bit that you wish to change.
7. Either:
• Select another byte: Yes until the correct byte is displayed. Then go
to step 6. If you press Yes while byte 3 is displayed, you can go back
to step 4 and select another number.
• Finish: Function
4-27
November 30th, 1991 SERVICE TABLES AND PROCEDURES
DEDICATED TRANSMISSION PARAMETERS
4.4.2. Parameters
Byte 1
FUNCTION COMMENTS
0 Initial Tx modem rate If training with a particular remote terminal
Bit 1 Bit 0 Setting always takes too long, the initial modem rate
1 0 0 9,600 bps may be too high. Reduce the initial Tx modem
0 1 7,200 bps rate using these bits.
1 0 4,800 bps
1 1 2,400 bps
2 Tx level If communication with a particular remote
Bit 2 3 4 5 Level terminal often contains errors, the signal level
3 (dBm) may be inappropriate. Adjust the Tx level for
0 0 0 0 0 communications with that terminal until the
4 0 0 0 1 -1 results are better.
0 0 1 0 -2
5 0 0 1 1 -3
and so on until
1 1 1 1 -15
6 Not used Do not change the factory setting.
7 Dedicated transmission parameters 0: The parameters in these three bytes will be
for this Quick/Speed Dial number ignored. The current settings of the relevant bit
0: Disabled 1: Enabled switches, NCU parameters, and RAM addresses
will be used.
1: The parameters in these three bytes will be
used when transmitting to the fax number
stored in the Quick Dial Key or Speed Dial Code
that these bytes are allocated to.
Byte 2
FUNCTION COMMENTS
0 DIS/NSF detection method Set this bit to 1 if echoes on the line are
0: First DIS or NSF interfering with the set-up protocol at the start of
1: Second DIS or NSF transmission. The machine will then wait for the
second DIS or NSF before sending DCS or NSS.
1 ECM during transmission For example, if ECM is switched on but is not
0: Enabled wanted when sending to a particular terminal,
1: Disabled set this bit to 1.
2 Not used Do not change the factory settings.
3
4
Continued on the next page
4-28
SERVICE TABLES AND PROCEDURES November 30th, 1991
DEDICATED TRANSMISSION PARAMETERS
Byte 2
FUNCTION COMMENTS
Compression modes available in These bits determine the capabilities that are
transmit mode informed to the other terminal during
5 Bit 6 5 Modes transmission.
0 0 MMR, MR, or MH
6 0 1 MR or MH
1 0 MH only
1 1 MH only
7 Short preamble If this bit is 1, Short Preamble is always used
0: Disabled when transmitting to this terminal.
1: Enabled
Byte 3
FUNCTION AND COMMENTS
CCITT T1 timer
If you wish to use a different T1 timer than the NCU parameter setting when sending to
a particular terminal, adjust this byte. The T1 timer is the BCD value of this byte, multi-
plied by 2.56 seconds.
Caution: Note that if the value of this byte is 0, the T1 timer will be 35 s.
4-29
November 30th, 1991 SERVICE TABLES AND PROCEDURES
USEFUL RAM ADDRESSES
404B: Contrast threshold - Lighten (Hex code, from 00 to 1F) 00: All Black, 1F: All White
404C: Contrast threshold - Normal (Hex code, from 00 to 1F) 00: All Black, 1F: All White
404D: Contrast threshold - Darken (Hex code, from 00 to 1F) 00: All Black, 1F: All White
4053 Bit 0: Default resolution used for copy mode 0: As selected by the user, 1: Fine
4054 Bit 0: Reduction during printing 0: Disabled, 1: Enabled
4055
The amount of remaining memory below which ringing detection (and therefore substitute re-
ception) is disabled if the printer is out of action (hex code, from 00 to FF, unit = kbytes)
• One page is about 24 kbytes
• If this is kept at 0, the machine will detect ringing signals and go into receive mode even if
there is no memory space left. This will result in communication failure.
4057
Image/Text detection threshold in halftone mode (Hex: 00 - 1F)
• 01: Almost all the data will be processed without halftone, even if the fax message contains
photographs.
• The threshold increases with increments in the setting from 01 to 1F.
• 00, 1F: Almost all the data will be halftone processed, even if the fax message contains
only text.
4058: Number of redialing attempts, including the first dialing attempt (memory tx)
Hex : 00 - FF
4059: Redialing interval (memory tx) Hex: 00 - FF (minutes)
405D: Time for which RDS is enabled after the user has switched it on BCD: 00 - 99 (hours)
4-30
SERVICE TABLES AND PROCEDURES November 30th, 1991
SPECIAL TOOLS AND LUBRICANTS
Factory Settings
The factory settings of the above RAM addresses are shown below in hexa-
decimal code. The first digit represents bits 7 to 4, and the second digit repre-
sents bits 3 to 0.
Note: When programming a RAM address, you have to enter the bank
number before the four-digit RAM address. In this model, it is always
2. For example, to program RAM address 4044 using Function 95,
you have to input 24044.
Scan line test chart and 8 line/mm test pattern: P/N H0539500 4
Test lead: P/N H0419002
SBU adjustment knobs: P/N H0539501
4-31
REPLACEMENT AND ADJUSTMENT November 30th, 1991
COVERS
[A]
[A]: 4 screws
[A]
[C]
5
[B]: 3 screws
[C]: 5 screws, 1 washer
[B]
Caution: Do not damage the cable at the front left side of the machine.
5-1
November 30th, 1991 REPLACEMENT AND ADJUSTMENT
SCANNER
5.2. SCANNER
[A]
5.2.1. ADF Clutch [B] and Pick-up [H] and Feed [I] Rollers
[E]
[C]
[B]
[A]: 2 screws
[B]: 1 E-ring
[D] [E]: 4 screws
• First, remove the front and rear covers (see section 5-1).
Reassembly
• Place stopper [C] astride bracket [D] as shown, so that rotation of the
clutch body will be prevented.
• Hold the ADF clutch harness by the cord keep, to move it away from
gears and timing belts.
[J]
[H]
[G]
[I]
[F]
[F]
[H]: 1 spring washer
[J]: 1 Allen screw
3 clips
• If you need to disassemble the one-way clutch [J], see the diagram.
5-2
REPLACEMENT AND ADJUSTMENT November 30th, 1991
SCANNER
[B]
[A]
[D] [E]
[D]: 2 screws
[E]: 4 screws
[F]
[F]: 2 screws
• When removing [A], lift it up by the part that hangs down just above the
5
document feed area, and ease it off over the cover release button.
• When replacing [A], pull down the part of the cover that hangs above
the document feed-out area, so that the pegs on the inside of the cover
fit into the slots in the bracket above the document feed-out area.
5-3
November 30th, 1991 REPLACEMENT AND ADJUSTMENT
SCANNER
[A]
[C]
• First remove the top and rear covers (see section 5-1), the ADF clutch
cover (see section 5-2-1, item [A]), and the thermal head (see section 5-
3-2).
Reassembly
• Before replacing the ADF clutch cover, adjust the timing belts as shown
below.
2 mm 500 ± 100 gf
• Loosen screw [A], adjust the belt, then tighten screw [A].
• Loosen screw [B], adjust the belt, then tighten screw [B].
5-4
REPLACEMENT AND ADJUSTMENT November 30th, 1991
SCANNER
[A] [E]
[C]
[B]
[F]
[A]: 2 screws
[B]: 4 screws
[C]: 1 E-ring
[D]: 1 E-ring, 1
bushing
[E]: 2 screws
• First remove the top and rear covers (see section 5-1), the ADF clutch
(see section 5-2-1), and the lower ADF guide plate ([E] in section 5-2-2).
Reassembly
• Test the new lamp before reassembly.
• Clean the exposure glass with a soft cloth before putting it back. Do not
get fingerprints on the exposure glass.
• After reassembly, check the tension of the tx motor timing belts (see
section 5-2-4).
[A]: 3 screws
5-5
November 30th, 1991 REPLACEMENT AND ADJUSTMENT
SCANNER
[A]
Tools Required
• Scan line test chart and 8 line/mm test pattern: P/N H0539500
• Test lead: P/N H0419002
• SBU adjustment knobs: P/N H0539501
• Allen wrench
Preparation
1. Remove the top cover (see section 5-1) and the SBU cover (see section
5-2-7, item [A]).
2. Set the oscilloscope scale to 0.2 V/unit (vertical) and 0.5 ms/unit (horizon-
tal).
3. Connect the test lead to CN21 on the FCU.
4. Connect the oscilloscope probe to pin 1 (blue wire) and the ground to pin
4 (black wire).
5. Clean the white pressure plate with a soft cloth and alcohol.
6. Light the xenon lamp (see section 4-1-10).
5-6
REPLACEMENT AND ADJUSTMENT November 30th, 1991
SCANNER
Adjustments
1. White Level
[B]
[B]
[A]
• Fit the adjustment knobs [A] through the slots in the SBU as shown.
• Loosen the SBU securing screws [B].
• Remove any test charts that are on the exposure glass.
• Check that the white level waveform can be seen fully across the oscillo-
scope. If it cannot be seen properly, turn the adjustment knobs.
• Carefully tighten the SBU securing screws.
If the waveform has irregular patches, the lens, mirror, exposure glass,
white pressure plate, or CCD may be dirty.
If the waveform is lower at the ends than in the middle, the xenon lamp
may be wearing out.
If the waveform has sharp peaks or dropouts, the CCD may be defective.
2. Flatness
[B]
A
B
0.2 V
5
[A]
0.5 ms
In the oscilloscope waveform, (A-B)/A must be less than 0.25. If it is not, do
the following.
• Remove any test charts that are on the exposure glass.
• Loosen the shading plate securing screws [A].
• Move the shading plate [B] back and forth until the waveform meets the
requirements.
• Tighten the shading plate securing screws.
5-7
November 30th, 1991 REPLACEMENT AND ADJUSTMENT
SCANNER
3. Focusing (MTF)
[A]
A B
[B]
0.2 V
0.5 ms
4. Reduction Rate
[B]
[A]
0.2 V 1 2 3 4 5 6 7 8
0.5 ms
5-8
REPLACEMENT AND ADJUSTMENT November 30th, 1991
SCANNER
5. Scan Line
[A]
0.2 V
0.5 ms
• Place the scan line test chart
[A] on the exposure glass as shown.
• Loosen the SBU securing screws (see procedure 1).
• Adjust the waveform with the adjusting knobs until the waveform is as
shown on the right.
[A] AVIDEO
signal
VADJ
signal
•
•
Place the scan line test chart [A] on the exposure glass as shown.
Connect the oscilloscope to the test lead as follows: Channel 1 to
5
AVIDEO (pin 1 - blue wire), channel 2 to VADJ (pin 2 - red wire), and
connect up the ground to pin 4 (black wire).
• Set the oscilloscope scales as follows:
Vertical - CH1 0.2 V/unit, CH2 2 V/unit; Horizontal - 2 µs/unit.
• Gently tap the SBU until the waveform is as shown on the right.
The peak of AVIDEO must be within 4 bits of the peak of VADJ.
• Reset the oscilloscope to the original settings and repeat procedure 5
(Scan Line). It may be necessary to recheck procedures 5 and 6 until
the scan line is perfectly positioned.
• Tighten the SBU securing screws.
5-9
November 30th, 1991 REPLACEMENT AND ADJUSTMENT
PRINTER
5.3. PRINTER
[C]
5.3.1. Rx Motor [D]
[A]: 2 screws
[B]: 2 screws
[D]: 2 screws
[B]
[D] [A]
• First, remove the rear cover (see section 5-1), and the NCU and PSU
(see section 5-4).
[G]
[F]
[A]: 2 screws
[B]: 1 screw
[C] [B]
[E]
Caution: [D]
• Do not touch the heating elements of the new thermal head.
• Check that the new thermal head is properly positioned and that the
springs pushing the head against the platen roller are in position.
Reassembly
• Fit pin [D] into slot [E] at the front, then fit pin [F] into slot [G] at the rear.
• When replacing plate [B], fit the pegs on the plate into the indents on
the main body.
• Program the pulse width (Function 99; see section 4-1-19).
5-10
REPLACEMENT AND ADJUSTMENT November 30th, 1991
PRINTER
[B]
[C]
[A]: 1 screw
[B]: 2 screws
[C]: 2 screws
• First, remove the cover on the left side of the machine above the copy
exit (2 screws). This allows the upper unit to be opened a little more
than usual.
• Then remove the rear cover (see section 5-1).
Reassembly: [D]
• Clearance [D] must be 0.3 mm. To adjust [D], loosen the screws that
hold the cutter [C], and move the cutter back and forth until the clear-
ance is correct.
5-11
November 30th, 1991 REPLACEMENT AND ADJUSTMENT
PCBs
5.4. PCBs
[B]
[A]
5.4.1. FCU [E] and Battery [F]
[A]: 2 screws
[B]: 2 screws
[F]: 1 screw
[D]
[F]
[E] [C]
If possible, print a File List and all the messages stored in the memory before
starting.
Caution: Do not dislodge the jumper switch on the MBU board, or the
machine will have to be reprogrammed.
Reassembly:
The SAF memory has been erased. The user must reprogram files for trans-
mission that were erased, and must also contact the senders of messages
that were received into memory and erased (see the File List). Polling trans-
mission files have also been lost.
5.4.2. Memory
5-12
REPLACEMENT AND ADJUSTMENT November 30th, 1991
PCBs
5.4.3. MBU
After reassembly:
• Make a few copy and communication tests.
• Program the thermal head pulse width (Function 99).
• Reprogram the following: RAM addresses that had been changed from
the factory settings before the MBU failed, dedicated tx parameters,
items listed on the System Report, serial number
• Instruct the user to reprogram the following items: Quick/Speed/Group
Dial, date and time, keystroke programs, polling reception files, ID
codes, Personal Codes, User Parameters, and other user functions.
• The SAF memory has been erased. The user must reprogram files for
transmission that were erased, and must also contact the senders of
messages that were received into memory and erased (see the File
List). Polling transmission files have also been lost.
5
5-13
November 30th, 1991 REPLACEMENT AND ADJUSTMENT
PCBs
[A]
• First, remove the rear cover (see section 5-1).
[A]
[B]
5-14
TROUBLESHOOTING November 30th, 1991
COPY QUALITY TROUBLESHOOTING
6. TROUBLESHOOTING
6.1. COPY QUALITY TROUBLESHOOTING
If there is no fault in the transmitting terminal or on the line, but the copy qual-
ity is bad, either:
• Check that the printer cover is closed properly.
• Check the thermal head pulse width.
• Clean the thermal head (soft cloth, do not use water)
• Replace the thermal head or FCU.
The following faults must be considered in addition to the printer faults men-
tioned above.
6-1
November 30th, 1991 TROUBLESHOOTING
MECHANICAL PROBLEMS
If there is a mechanical problem that cannot be solved easily, try using the fol-
lowing troubleshooting flow charts, while referring to the point-to-point dia-
gram. The flow charts may not be comprehensive, but they may help you to
find the problem.
6.2.1. ADF/Scanner
6-2
TROUBLESHOOTING November 30th, 1991
MECHANICAL PROBLEMS
Symptom: Skew
Check Action if Yes Action if No
1. Are the scanner rollers Replace the separation Clean the rollers:
clean? roller and or separation Metal - soft cloth and alcohol
plate. Rubber - soft cloth and water
Symptom: Jam
Check Action if Yes Action if No
1. Are the scanner rollers Go to step 2. Clean the rollers:
clean? Metal - soft cloth and alcohol
Rubber - soft cloth and water
2. Is the document feed Go to step 3. Remove any debris.
path blocked?
3. Is the scanner mecha- Go to step 4. Correct the problem.
nism in good shape?
4. Are the connections be- Connect the cables properly. Go to step 5.
tween the operation
panel, FCU, and scan line
sensor loose?
5. Does the operation panel Replace the operation panel Replace the scan line sensor.
PCB receive signals from PCB or FCU.
the scan line sensor?
6-3
November 30th, 1991 TROUBLESHOOTING
MECHANICAL PROBLEMS
6-4
TROUBLESHOOTING November 30th, 1991
MECHANICAL PROBLEMS
6.2.2. Printer
6-5
November 30th, 1991 TROUBLESHOOTING
MECHANICAL PROBLEMS
Symptom: Jam
Check Action if Yes Action if No
1. Is the printer jammed with Clear the debris. Go to step 2.
debris?
2. Initialize the sensors. Is Go to step 5. Go to step 3.
the printer jam sensor
good?
3. Are the connections be- Connect the cables properly. Go to step 4.
tween the printer jam sen-
sor and the FCU loose?
4. Does the signal from the Change the FCU. Replace the printer jam
printer jam sensor sensor.
change correctly?
5. Are the connections be- Connect the cables properly. Go to step 6.
tween the FCU and the
paper end sensor loose?
6. Does the Replace Paper Initialize the sensors (see Go to step 7.
indicator light when pa- section 4-1-17). If a sensor
per is present? is defective, replace it. Go to
step 8.
7. Does the signal from the Change the FCU. Replace the paper end
paper end sensor change sensor.
in the correct way?
8. Are the connections be- Connect the cables properly. Go to step 9.
tween the PSU, FCU, and
the rx motor loose?
9. Does the rx motor work? Go to step 11. Go to step 10.
10. Does the FCU output Replace the rx motor. Replace the FCU.
power and phase drive
signals to the rx motor?
11. Does the cutter sensor Go to step 12. Correct the fault, then go to
mechanism work prop- step 12.
erly?
12. Do a paper cycle. Does the cutter work properly? If not, go to step 13.
13. Are the connections be- Connect the cables properly. Replace the FCU and/or
tween the FCU and the cutter motor and/or cutter
cutter loose? sensor.
6-6
TROUBLESHOOTING November 30th, 1991
ERROR CODES
If an error code occurs, retry the communication. If the same problem oc-
curs, try to fix the problem as suggested below. Note that error codes 4-00,
01, 02, and 10 only appear in the error code display and on the service re-
port.
6-7
November 30th, 1991 TROUBLESHOOTING
ERROR CODES
6-8
TROUBLESHOOTING November 30th, 1991
ERROR CODES
6-9
November 30th, 1991 TROUBLESHOOTING
ERROR CODES
6-10
TROUBLESHOOTING November 30th, 1991
ERROR CODES
6-11
November 30th, 1991 TROUBLESHOOTING
ERROR CODES
6-12
TROUBLESHOOTING November 30th, 1991
ELECTRICAL COMPONENT DEFECTS
6-13