Alloy 2507 Super Duplex Weld Fittings 1

www.swagelok.com

A lloy 2507 Supe r Duplex

FITTINGS
Weld Fit tings

■ Excellent corrosion resistance in chloride-containing environments WELD

■ Compact, high-flow Alloy 2507 tube system connections

■ Available in sizes from 1/4 to 1 in.

 2 Weld, VCR, VCO, Pipe, and Vacuum Fittings

Features
1/4 to 1/2 in. 5/8 to 1 in.
Radius internal junction
Compact design smoothly transitions flow.
reduces system
weight and
FITTINGS

footprint.
WELD

Square, pre-finished
tube weld ends simplify
alignment and welding.

Material type
marked by Roll-stamped material
laser-etch. type and material heat
code ensures raw
material traceability.

Swagelok weld fittings manufactured using Sandvik Available in sizes from 1/4 to 1 in., Swagelok Alloy 2507 weld
Alloy 2507 super duplex provide a compact solution for fittings deliver flow and service ratings that are comparable
joining Alloy 2507 tube systems. They can be joined to to larger, heavier Alloy 2507 weld fittings that require filler-
Alloy 2507 components using the Swagelok welding system type welding. All Swagelok Alloy 2507 weld fittings are
and flux in the autogenous Alloy 2507 welding process—no manufactured from a special grade of Alloy 2507 material that
filler material or special shielding gases are required. has a minimum pitting resistance equivalent (PRE) value of 42.5
for maximum durability in chloride-containing environments.
 Alloy 2507 Super Duplex Weld Fittings 3

Pressure Ratings
Pressure ratings for a fluid system are determined by the end connection or system component with the lowest pressure rating.

Tube Butt Weld Tube Wall Thickness, in.

End Connections Tube
0.035 0.049 0.065 0.083 0.095 0.109 0.120
OD
Pressure ratings are calculated from
in. Pressure Rating, psig (bar)

FITTINGS
S values (53 300 psi [367 MPa]),

WELD
12 300 19 000 26 200
in accordance with ASME B31.3 1/4 — — — —
(850) (1310)➀ (1810)
Chapter IX. Pressure ratings are for 12 400 15 800 21 400
metal temperatures from –20 to 100°F 3/8 — — — —
(860)➀ (1090) (1480)
(–28 to 37°C). Alloy 2507 tubing, 12 400 16 200 19 400
1/2 — — — —
fully annealed, meets ASTM A789 or (860)➀ (1120) (1340)➀
equivalent. 12 400 15 000
5/8 — — — — —
(860)➀ (1040)➀
For lower temperature use, see Low-
10 400 12 400 13 900
Temperature Ratings. 3/4 — — — —
(720)➀ (860)➀ (960)
10 000 11 100
Cone-and-Thread 1 — — — — —
(690) (770)
End Connections ➀ Pressure ratings based on special wall thickness tolerance for Swagelok Alloy 2507 tubing
Cone-and-thread end connections
listed in this catalog are manufactured
to API-6A “Specification for Wellhead Elevated Temperature Ratings Low-Temperature Ratings
and Christmas Tree Equipment” Multiply the Fitting pressure ratings are for metal
working Temperature temperatures from –50 to 100ºF (–46 to
tolerances, Autoclave Engineers °F (°C) Factor
and Butech Pressure Systems pressure 37ºC), based on –50ºF (–46ºC) impact
200 (93) 0.87
catalog dimensions, and are rated to from the table tests performed on Alloy 2507 bar and
20 000 psig (1380 bar) for 1/4, 3/8, above by the 300 (148) 0.81 forgings. The tubing listed in the table
and 9/16 in. sizes and to 10 000 psig appropriate 400 (204) 0.76 above has a minimum use temperature
(690 bar) for 3/4 and 1 in. sizes. factor to 482 (250) 0.73 of –20ºF (–28ºC) in accordance with
obtain ASME B31.3.
working pressure at elevated However, the NORSOK M-001
temperatures. Materials Selection standard allows
Example: 1/4 in. tubing with 0.035 in. this tubing to be used at a minimum
wall at 300°F (148°C): temperature of –50ºF (–46ºC).
The working pressure at 100°F (37°C) is According to the NORSOK M-630
12 300 psig (850 bar). Material Data Sheets for Piping,
Alloy 2507 tubing does not have to
The temperature factor for 300°F
undergo low-temperature impact
(148°C) is 0.81.
testing so long as wall thicknesses are
12 300 psig (850 bar ) × 0.81 is below 0.236 in. (6 mm).
9963 psig (689 bar).
ASME B31.3 Process Piping requires
The working pressure for 1/4 in. tubing weld qualification testing for use at
with 0.035 in. wall at 300°F (148°C) is temperatures below –20ºF (–28ºC).
9963 psig (689 bar).
Use of Alloy 2507 super duplex
stainless steel at temperatures above
482°F (250°C) causes microstructural
changes that lead to embrittlement and
loss of corrosion resistance.
 4 Weld, VCR, VCO, Pipe, and Vacuum Fittings

Ordering Information and Dimensions

Dimensions are for reference only and are subject to change.

Reducing Union T, Tube Wall Tx, Tube Wall

OD Thickness OD Thickness Ordering A
in. in. in. in. Number in. (mm)
0.049 0.035 2507-6MW-6-4-10K
FITTINGS

T Tx
WELD

3/8 1/4
0.083 0.065 2507-6MW-6-4-20K
0.065 0.035 2507-8MW-6-4-10K 0.75
A 1/2 1/4
0.095 0.065 2507-8MW-6-4-20K (19.0)

0.065 0.049 2507-8MW-6-6-10K

1/2 3/8
0.095 0.083 2507-8MW-6-6-20K
5/8 0.083 1/2 0.065 2507-10TB-6-8-10K
1/4 0.035 2507-12TB-6-4-10K
3/4 0.083 3/8 0.049 2507-12TB-6-6-10K 1.60
1/2 0.065 2507-12TB-6-8-10K (40.6)

1/2 0.065 2507-16TB-6-8-10K

1 0.109
3/4 0.083 2507-16TB-6-12-10K

90° Union Elbow Tube Wall

Dimensions, in. (mm)
L OD Thickness Ordering
B in. in. Number B F L
F flat
0.035 2507-4MW-9-035
1/4 0.25 (6.4) 5/16 0.41 (10.4)
0.065 2507-4MW-9-065
0.049 2507-6MW-9-049
L 3/8 0.25 (6.4) 7/16 0.47 (11.9)
0.083 2507-6MW-9-083
0.065 2507-8MW-9-065
1/2 0.25 (6.4) 9/16 0.53 (13.5)
0.095 2507-8MW-9-095
5/8 0.083 2507-10TB-9-083 0.80 (20.3) 13/16 1.42 (36.1)
3/4 0.083 2507-12TB-9-083 0.80 (20.3) 13/16 1.41 (35.8)
1 0.109 2507-16TB-9-109 0.80 (20.3) 1 1/16 1.49 (37.8)

Union Tee Tube Wall

Dimensions, in. (mm)
A OD Thickness Ordering
F flat B in. in. Number A B F
0.035 2507-4MW-3-035
1/4 0.82 (20.8) 0.25 (6.4) 5/16
0.065 2507-4MW-3-065
0.049 2507-6MW-3-049
L 3/8 0.94 (23.9) 0.25 (6.4) 7/16
0.083 2507-6MW-3-083
0.065 2507-8MW-3-065
1/2 1.06 (26.9) 0.25 (6.4) 9/16
0.095 2507-8MW-3-095
5/8 0.083 2507-10TB-3-083 2.84 (72.1) 0.80 (20.3) 13/16
3/4 0.083 2507-12TB-3-083 2.82 (71.6) 0.80 (20.3) 13/16
1 0.109 2507-16TB-3-109 2.98 (75.7) 0.80 (20.3) 1 1/16
 Alloy 2507 Super Duplex Weld Fittings 5

Ordering Information and Dimensions

Dimensions are for reference only and are subject to change.

Cone-and-Thread Medium-
Male Adapter Pressure Tube Wall Dimensions
in. (mm)
Tube Size OD Thickness Ordering
A in. in. in. Number A B E G

FITTINGS
WELD
B
0.25 0.035 2507-4-MP-3-4TB-035 1.85 0.34 0.11 0.14
1/4
(6.4) 0.065 2507-4-MP-3-4TB-065 (47.0) (8.6) (2.8) (3.6)
G E
0.37 0.049 2507-6-MP-3-6TB-049 2.00 0.44 0.21 0.25
3/8
(9.4) 0.083 2507-6-MP-3-6TB-083 (50.8) (11.2) (5.3) (6.4)
29° 0.065 2507-9-MP-3-8TB-065
0.50 2.25 0.50 0.31 0.41
9/16
(12.7) 0.095 2507-9-MP-3-8TB-095 (57.2) (12.7) (7.9) (10.4)

0.62
2507-12-MP-3-10TB-083
(15.7) 2.70 0.63 0.46 0.56
3/4 0.083
0.74 (68.6) (16.0) (11.7) (14.2)
2507-12-MP-3-12TB-083
(18.8)
0.99 3.20 0.78 0.56 0.72
1 0.109 2507-16-MP-3-16TB-109
(25.1) (86.3) (19.8) (14.2) (18.3)

Long Cone-and-Thread Medium-

Male Adapter Pressure Tube Wall Dimensions
in. (mm)
Tube Size OD Thickness Ordering
A in. in. in. Number A B E G
B
0.25 0.035 2507-4-MP-3L-4TB-035 2.65 0.34 0.11 0.14
1/4
(6.4) 0.065 2507-4-MP-3L-4TB-065 (67.3) (8.6) (2.8) (3.6)
GE
0.37 0.049 2507-6-MP-3L-6TB-049 2.85 0.44 0.21 0.25
3/8
(9.4) 0.083 2507-6-MP-3L-6TB-083 (72.4) (11.2) (5.3) (6.4)
29°
0.50 0.065 2507-9-MP-3L-8TB-065 3.10 0.50 0.31 0.41
9/16
(12.7) 0.095 2507-9-MP-3L-8TB-095 (78.7) (12.7) (7.9) (10.4)

0.62
2507-12-MP-3L-10TB-083
(15.7) 3.65 0.63 0.46 0.56
3/4 0.083
0.74 (92.7) (16.0) (11.7) (14.2)
2507-12-MP-3L-12TB-083
(18.8)
0.99 4.15 0.78 0.56 0.72
1 0.109 2507-16-MP-3L-16TB-109
(25.1) (105) (19.8) (14.2) (18.3)

Cone-and-Thread Medium-
Male Nut Pressure Dimensions
in. (mm)
Tube Size Ordering Thread
A in. Number Size A F
1/4 2507-4-MP-4 7/16-20 UNF-2 0.58 (14.7) 9/16
3/8 2507-6-MP-4 9/16-18 UNF-2 0.72 (18.3) 5/8
9/16 2507-9-MP-4 13/16-16 UN-2 0.80 (20.3) 7/8
3/4 2507-12-MP-4 3/4-14 NPSM-2 0.94 (23.9) 1 1/8
1 2507-16-MP-4 1 3/8-12 UNF-2 1.35 (34.3) 1 3/8
F flat
 6 Weld, VCR, VCO, Pipe, and Vacuum Fittings

Ordering Information and Dimensions

Dimensions are for reference only and are subject to change.

Cone-and-Thread Medium-
Female Connector Pressure Tube Wall Dimensions
in. (mm)
Tube Size OD Thickness Ordering Thread
A in. in. in. Number A E F Size
FITTINGS
WELD

0.035 2507-4-MP-3A-4TB-035 1.47 0.11 7/16-20

30° 1/4 1/4 11/16
E 0.065 2507-4-MP-3A-4TB-065 (37.3) (2.8) UNF-2
0.049 2507-6-MP-3A-6TB-049 1.57 0.21 9/16-18
3/8 3/8 7/8
0.083 2507-6-MP-3A-6TB-083 (39.9) (5.3) UNF-2
0.37
Weep hole 0.065 2507-9-MP-3A-8TB-065
2.05 (9.4) 13/16-16
F flat 9/16 1/2 1 1/16
(52.1) 0.31 UN-2
0.095 2507-9-MP-3A-8TB-095
(7.9)

Cleaning and Packaging

Weld fitting components are cleaned to remove machine
oil, grease, and loose particles. For more information,
see Swagelok Standard Cleaning and Packaging (SC-10)
(MS-06-62).

Alloy 2507 Tubing Alloy 2507 Tube Fittings

Swagelok offers Alloy 2507 tubing See the Swagelok
in sizes of 1/4 to 1 in. outside Alloy 2507 Super Duplex
diameter. See the Swagelok Tube Fittings catalog
Alloy 2507 Seamless Super Duplex (MS‑01‑174) for more
Tubing—Fractional Sizes catalog information.
(MS‑02-151) for more information.
 Alloy 2507 Super Duplex Weld Fittings 7

Tools for Use with Alloy 2507 Weld Fittings

Swagelok Welding System
The Swagelok welding system is a powerful (up to 200 A) gas-
tungsten arc orbital welding system. Compared to manual
or filler-based welding methods for Alloy 2507 material, this
autogenous orbital welding system can reduce weld cycle

FITTINGS
WELD
time, improve weld consistency and quality, and help manage
the total welding process. The Swagelok welding system
is supported by a comprehensive package of equipment,
training, accessories, and technical service.
For more information, see the Swagelok Welding System—
M200 Power Supply catalog (MS-02-342).

Welding Flux
Swagelok welding flux is required in the autogenous
Alloy 2507 welding process developed for use with the
Swagelok welding system. The flux helps to ensure that
proper austenite/ferrite phase balance, nitrogen content,
and weld penetration are achieved in welded Alloy 2507 Ordering number:
connections. SWS-FLUX-1

Tube Facing Tools

Swagelok TF series tube facing tools machine the smooth,
square, burr-free tube ends needed for maximum reliability
and performance in orbitally welded and mechanical fitting
connections.
For more information, see the Swagelok Tube Facing Tools
catalog, MS-02-426.

MS-01-173, RevE, October 2017

 About this document
Thank you for downloading this electronic catalog, which is part of General Product
catalog Swagelok published in print. This type of electronic catalog is updated as new
information arises or revisions, which may be more current than the printed version.
Swagelok Company is a major developer and provider of fluid system solutions,
including products, integration solutions and services for industry research,
instrumentation, pharmaceutical, oil and gas, power, petrochemical, alternative fuels,
and semiconductor. Our manufacturing facilities, research, service and distribution
facilities support a global network of more than 200 authorized sales and service
centers in 57 countries.
Visit www.swagelok.com to locate your Swagelok representative and obtain any
information on features, technical information and product references, or to learn about
the variety of services available only through authorized sales centers and service
Swagelok.

Safe Product Selection

Warranty Information
When selecting a product, the total system design must be Swagelok products are backed by The Swagelok Limited
considered to ensure safe, trouble-free performance. Function, Lifetime Warranty. For a copy, visit your Swagelok Web site or
material compatibility, adequate ratings, proper installation, contact your authorized Swagelok representative.
operation, and maintenance are the responsibilities of the system
designer and user.

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FM —TM FM Global
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MAC—TM MAC Valves Inc.
Microsoft, Windows—TM Microsoft Corp.
NACE—TM NACE International
Nitronic—TM AK Steel Corporation
picofast—TM HansTurck KG
Pillar—TM Nippon Pillar Packing Company, Ltd.
Rapid Tap—TM Relton Corporation
15-7 PH, 17-7 PH—TM AK Steel Corp.
Sandvik—TM SandvikAB
Silconert—TM Silcotek Corporation
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