P VOILLY 31/08/15

Hydraulic interest

Oil tank
Hydraulic system
Low pressure
Oil tank
Return line

Oil function
 Power transmission
 Items protection by lubrication
 Cooling
Suction line

Motor Pump

High pressure
Oil tanks types

Side design Rear cab design

Oil tanks dimensions
Tank sizing:
Side design
 Oil flow rate X 3 + 10%

 50l/mn > 165l (13.2 GPM > 44G)

 100l/mn > 330l (26.4 GPM > 87G)
640
480

170l (45G) 320l (85G)

185 Kg 335 Kg 650
407 P 739 P

10l (2.6G)
430 38 Kg
84 P
Hydrive 2010
278
Oil temperature increase

Radiator
Air
Temperature

Temperature
70°C (158°F) maxi 70°C (158°F) maxi

Time Time
Basic tank
Hydrive
Pump & Motor technology
External Internal
Piston
gear gear
Efficiency Medium High Low
Speed
•HPI 750/2000 750/3000 100/750
•ROQUET
(rpm)
•Muncie Pressure
•CASAPPA… 200 350 170
(bar)
External gear
Price Low High low

•DANFOSS
•M + S
•Brevini…

•LEDUC
internal gear
•PARKER
Piston •SUNFAB
…
Efficiency

Volumetric efficiency Mechanic efficiency

Global efficiency = Volumetric efficiency x Mechanic efficiency

Efficiency

External Gears: 0.90 x 0.90 = 0.81 Internal Gears: 0.84 x 0.84 = 0.70
Maximum Temperature: 70°C (158°F) Maximum temperature: 70°C (158°F)

Global efficiency= Hydraulic Efficiency x Mechanical Efficiency

Piston: 0.93 x 0.93 = 0.86

Maximum temperature: 80°C (176°F)
9
Power to dissipate
Efficiency Motor power / Power to dissipate (KW/HP)
Technology Pressure Ratio 10 15 20 30 40 50
Pump Motor Global
losses 13.4 20.1 26.8 40.2 53.6 67
4 6 8 12 16 20
Ext gear 0.81 0.81 0.9 0.60 0.40
5.4 8 10.7 16.1 21.5 26.8
3.3 5 6.6 10 13.2 16.5
Piston 0.86 0.86 0.9 0.67 0.33
4.4 6.7 8.9 13.4 17.7 22.1

10 KW (13.4 HP) Pressure losses 14 KW (18.8 HP)

Motor Pump

Power to dissipate = Pump power – Motor power

Power dissipation ability
Maximum oil temperature – Maximum ambient temperature
P(KW) = 40(°C)
X 10

70 - 30
P= X 10 = 10 KW P = 70 - 45 X 10 = 6.2 KW
2010 40 40

Maximum oil temperature – Maximum ambient temperature

P(KW)= X 20
40(°C)

70 - 30 80 - 20
2020 P = X 20 = 20 KW P= X 20 = 30 KW
40 40
Fan

Vibration pad

2800 rpm

Hydraulic motor Oil Tank

 2 CC (0.12 inc³) (Hydrive 2010)
 3 CC (0.18 inc³) (Hydrive 2020)
 2500 m3/h / 6604300 g/h (H 2010)
 4500 m3/h / 11887700 g/h (H 2020)
Motor Oil flow Pump

No electrical supply
Fan technology

Axial fan
 Bulky
 Needs high energy power
 No pressure
Tangential fan

Alternative technology Hydrive

Design

Oil tank
Valve bloc

3
1
2
Design with the selective valve

Oil tank
Valve bloc

3
1
2
Design

Clogging indicator

Oil Filter
10 microns Plug

1DR50
Direct acting
170 bar (2465 PSI) version Dust tolerant
Plug

1AR60
170 bar+ bar version Pilot operated

Plug
Relieve valve
Fan speed adjuster
Hydraulic connection
With selective valve

Motor 2

Motor Pump Pump

Motor 1
Conception
Oil filler cap
Vibration pads

Clogging indicator
Housing
(Stainless Steel)
Sight glass

Fan
(Steel coated)

Cover
(Stainless Steel)

Radiator
Valve block
(Anodized aluminium) (Aluminium)
Features
Hydrive 2010
Oil flow rate 15 / 26 GPM 55 / 100 l/mn
Circuit pressure 750 / 5076 PSI 50 / 350 bar
Fan speed 2800 rpm
Return pressure 15 / 75 PSI 1 / 5 bar
Heat dissipation 13.5 HP for 70°F rise 10 KW for 40°C rise
Fan motor flow 1.5 GPM 5.5 l/mn
Weight (dry) 53 lbs. 24Kg
Oil tank capacity 2.5 G 10 l

Hydrive 2020

Oil flow 2020-150 15 / 40 GPM 55 / 150 l/mn

rate 2020-200 15 / 50 GPM 55 / 200 l/mn
Circuit pressure 750 / 5076 PSI 50 / 350 bar
Fan speed 2800 rpm
Return pressure 15 / 75 PSI 1 / 5 bar
Heat dissipation 27 HP for 70°F rise 20 KW for 40°C rise
Fan motor flow 2.2 GPM 8.2 l/mn
Weight (dry) 77 lbs. 35 Kg
Oil tank capacity 4.5 G 17 l
Versions

Selective valve Pressure

With 170 bar / 2465 PSI With Without
Without 170 bar +

Hydrive 2010

170 bar 170 bar +

Selective valve Flow rate

150 l/mn (40 GPM)

Without 200 l/mn (50 GPM)

Hydrive 2020
Radiator
Hydrive 2010 limits

10 KW
85°C – 185°F

10 Litres – 2.64 gal

5 bar - 72 psi
100 Litres/minute
26.3 gal/mn
350 bar
5076 psi
Hydrive 2020 limits

20 KW
85°C – 185°F

20 Litres – 5.28 gal

5 bar – 72 psi

300 bar 150 / 200 Litres/minute

4350 psi 40 / 50 gal/mn
Hydrive sizing

3” pumps

Liquid Compressors

4” pumps

Walking floors
Screw Compressors
Fixation
4 minimum

Air inlet

Vibration pads provided

Pipe sizing S = Flow (l/s) /Speed (dm/s)
R = S/3.14

Flow rate Diameter 5 bar / 73PSI maxi

50 / 13.2 20 / ¾”
100 / 26.4 25 / 1”
150 / 39.6 30 / 1 ¼”
0.6 to 1m/s
200 / 52.8 35 / 1 ¼”
24 to 39 in/s
Flow rate Diameter

4 to 5m/s 50/13.2 40 / 1 ½”
100 / 26.4 60 / 2 ¼ ”
157 to 197 in/s 150 / 39.6 65 / 2 ½ ”
200 / 52.8 80 / 3”

Flow rate Diameter

50/ 13.2 15 / ½”
6 to 8m/s
100 / 26.4 20 / ¾”
25 / 1”
150 / 39.6
236 to 315 in/s
200 / 52.8 30 / 1 ¼”
Extra components

4 ways valve 3 2 1

4
5

Flow regulator
6
4
Tests

Leak proof Relieve valve Fan speed

Duration
control setting setting

170 bar
20 min  2800 rpm
2465 PSI
Tools required

27 17 5
Maintenance
Maintenance

Oil and filter replacement once a year…

BP ENERGOL HP32

SHELL TELLUS 32

?
CASTROL HYSPIN AWS 32
KENDALL AW32
ESSO NUTO – H32
TOTAL AZZOLA 32

…or more if necessary

Maintenance
Maintenance

2800 rpm
Hydrive 2010 Test procedure
1 2 4 3
 # 1: Hydraulic pump,
50l/min minimum (13
GPM)
½” ¾  #2: Pressure gauge 400
” bar (5800 PSI)
1”1/2  #3: 2 ways valve
½”  #4: Optional: oil flow
meter
Procedure
- Fill up the Hydrive and circulates the oil in the circuit.
- Set the valve #3 to get 50 bar (725 PSI) at the gauge #2 and wait until the oil is 60°C (140°F).
- Close the valve #3.
- Set the Hydrive relief valve to the pressure requested, standard = 186/195 bar (2700/2830 PSI) which corresponds to an
opening value of 170 bar (2465 PSI).
- Set the Hydrive fan speed at the working pressure.
- Open and closed the valve #3 to check the pressure opening value of the relief valve . Standard is 170 bar (2465 PSI).
That operation is easier with the flow meter.
- Adjust the pressure to 80 bar (1160 PSI) with the valve #3 and operate the Hydrive during 30 min,
check there is no leak and that the oil temperature doesn’t exceed 75°C (167°F).

Once the Hydrive is fitted on the truck, adjust if requested the relief valve setting depending of the pressure limitation
of the installation and check the fan speed at the working pressure.
Spare parts

Serial number 19
to communicate
Trouble shooting No vibration pads
Fan cracks

No vibration pads
Stress

Fan dirty,
unbalanced
Trouble shooting
Fan crash

 Over speed ?
 Debris ?
Trouble shooting
Overheating

Oil tank
Dirty radiator
Not enough oil

Pump & Motor damaged

Too low speed
Trouble shooting
Lack of flow

Relieve valve
 Not properly set
 Clogged
Trouble shooting
Water in the oil

Gasket damaged
Competition
STAC
Competition
ROPER
Competition
GARDNER DENVER
Competition
GARDNER DENVER
Competition
TUTHILL
Competition
TRANSAIRVAC
Competition
HAAR
Competition
UNIBLOC
Examples
2010
Examples
2010
Examples
2010
Examples
2020
Hydrive benefits

 Less weight and volume than a standard tank

 Easy to install
 Small size
 Corrosion protection (Stainless Steel)
 No additional electric wiring
 Adjustable relief valve
Hydrive benefits