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My Sten MK2.5 Build

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100% found this document useful (1 vote)
347 views16 pages

My Sten MK2.5 Build

Uploaded by

Roddy Pfeiffer
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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9/20/22, 9:10 AM My Sten MK2.

5 build | Gunboards Forums

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My Sten MK2.5 build


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rcbif · Registered
Joined Jun 22, 2008 · 490 Posts

Discussion Starter · #1 · Jan 18, 2013

So for some reason or another, I caught a random sten obsession, and decided to build a few. This is my
sten mk2.5, a mkii sten build on a mkiii trigger group. Not correct, but I'm sure it happened a few times
during the war.

Really skimped out on documenting the last part of the build and posting as I go, but really only the welding,
front sight, and bluing is missing I think. Here goes

tube as it comes

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retaining slot in the rough

magwell slot

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ejection port being cut with edge

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opended up in the rough

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drill for charging slot

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cutting jig

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soak in warm water to remove paper/glue

Bhushan5991

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rcbif · Registered
Joined Jun 22, 2008 · 490 Posts

Discussion Starter · #2 · Jan 18, 2013

all naked being filed

k, bolt fits

making magazine pawl from scrap receiver because I refused to buy this part seperate for $18

after heat treat (oil quenched)

k
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mockup

that is all Just picture welding and filing metal to make a dovetail and sight ;D

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rcbif · Registered
Joined Jun 22, 2008 · 490 Posts

Discussion Starter · #3 · Jan 18, 2013

Anyways, here is my sten MK2.5 pistol with Indy Ord. parts. I was able to borrow a welder from an
awesome friend to do my welding. The pistol grip mounting lug is notched, and a big OL' blob of weld was
put in the triggerguard/housing respectively, so only the pistol grip fits.
I didnt do any polishing before my bluing, to keep an aged look. I love how it turned out.
Almost forgot - Did a quick test in my yard with it. Shot 10 rounds flawlessly. I did 5, and handed it off to my
dad (who cant stop admiring it) and he did some "double taps"

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rcbif · Registered
Joined Jun 22, 2008 · 490 Posts

Discussion Starter · #4 · Jan 20, 2013

My pics never showed up, did they. Ooops


I used the weapons guild pic url's which are password protected

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Vic · Admin Emeritus


Joined Sep 6, 2007 · 19,073 Posts

#5 · Jan 20, 2013

nice-

Administrator of Gunboards.com
Mosin Nagant.net

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mudoven · Registered
Joined Jul 19, 2009 · 1,024 Posts

#6 · Jan 20, 2013

Other than the visible multiple springs through the charging handle, it looks like something that could have
been carried by a wily British Commando or French Partisan during WW2.

Looks awesome! I applaud your "I'm not paying that...for that" attitude.
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9/20/22, 9:10 AM My Sten MK2.5 build | Gunboards Forums
oo s a eso e app aud you ot pay g t at o t at att tude

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cthulu · Registered
C Joined Dec 31, 1969 · 570 Posts

#7 · Jan 20, 2013

Nice! thats motivating me to dust off the sten kit I have and get doing something with it!

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rickyracer2 · Copper Bullet member


Joined Dec 31, 1969 · 5,393 Posts

#8 · Feb 13, 2013

Amazing work and it turned out great!

What has our country become? More takers than givers.

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oscartg · Registered
O Joined Jun 21, 2012 · 45 Posts

#9 · Feb 21, 2013

Oh, I get it. You welded on the pistol grip over the detachable stock slot.
That's pretty cool, though.

I'm thinking of doing my MKII with the 7.62 x 25mm 16" barrel option from Indianapolis ordinance.
Does anyone know the trick to modifying the magazine?
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oes a yo e o t e t c to od y g t e aga e

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Sidney Smith · Registered


S Joined Dec 7, 2010 · 3,290 Posts

#10 · Feb 22, 2013

Just came across this thread. Looks like a neat project. Are there any of these kits still around? I'd like to do
a MKII with the skeletonized stock........The receiver looks like an easy build.

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brit plumber · Registered


B Joined May 9, 2010 · 994 Posts

#11 · Feb 22, 2013

Do a google on New Zealand local patten STEN, they used a Mk3 type head assembly with a Mk2 barrel.
Very similar design to yours.

Has anyone ever decide to do a Mk1*? It would be really easy if you have a Mk2 and 3 parts kit as pretty
much every part is there between the 2 marks.

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rcbif · Registered
Joined Jun 22, 2008 · 490 Posts

Discussion Starter · #12 · Feb 22, 2013

Yep, I've seen a pic of a one of those floating around. I really dig the french stens too with the wood stock
and forgrip.
http://www.tircollection.com/t4369-un-pm-meconnule-r5-gnome-rhone

The most complicated part of the mki* would be the muzzlenut I think.

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brit plumber · Registered


B Joined May 9, 2010 · 994 Posts

#13 · Feb 23, 2013

The muzzle nut isn't really a nut. There is a end cap and then a bushing fits into the end cap to support the
barrel.

As far as I have determined, you need a Mk2 head assembly, Mk2 magazine housing, mk3 barrel, and Mk3
ejector. You would need to modify the Mk2 mag housing by removing the barrel nut lock assembly and filling
in the holes. The Mk3 ejector needs to have the inner counter sunk hole filled, drilled and tapped to 2BA.
You need a New made rear barrel trunnion, end cap, barrel bushing, front sight and 2 x long 2BA screws

The tube has similar features to the Mk3 (The Mk3 is a simplified Mk1 and the 1, 2 and 3 were all in

production at the same time), the ventilation holes in the tube are in the same place, the rear trunnion is
held by rivets in the same place etc.

If you have a lathe, you can make the barrel trunnion, end cap and barrel bushing in a few hours. I can post
pics of my parts as I've not fitted them as yet.

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Otter · Registered
Joined Dec 31, 1969 · 1,566 Posts

#14 · Feb 27, 2013

Anyone know how to get the barrel shroud off of a MK5? My parts kit shroud looks like a tank ran over it.

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brit plumber · Registered


B Joined May 9, 2010 · 994 Posts

#15 · Feb 28, 2013

Either remove the Sight protector and sight block or drift out the lcoking pin for the collar and remove from
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the barrel.

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Otter · Registered
Joined Dec 31, 1969 · 1,566 Posts

#16 · Feb 28, 2013 (Edited)

Thanks brit plumber...any idea if the bayonet mounting unit has to be removed to take off the site or the
shroud?

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oscartg · Registered
O Joined Jun 21, 2012 · 45 Posts

#17 · Mar 3, 2013

Looking back over your pictures rcbif, a couple more questions come to mind.
Did you spot weld or plug weld the tabs on the trigger housing to the tube? The weld at the back of the tube
and the handle weld look almost like a MIG weld, was that what you used?
Did Indianapolis Ordinance tell you whether the 4130 receiver tube was annealed or normalized?
Their website only mentions that it is "aircraft grade" 4130.

Nice job, btw.

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rcbif · Registered
Joined Jun 22, 2008 · 490 Posts

Discussion Starter · #18 · Mar 6, 2013

oscartg said: 
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9/20/22, 9:10 AM My Sten MK2.5 build | Gunboards Forums
Looking back over your pictures rcbif, a couple more questions come to mind.
Did you spot weld or plug weld the tabs on the trigger housing to the tube? The weld at the back of the tube and the
handle weld look almost like a MIG weld, was that what you used?
Did Indianapolis Ordinance tell you whether the 4130 receiver tube was annealed or normalized?
Their website only mentions that it is "aircraft grade" 4130.

Nice job, btw.

Yes, the "tabs" are plug welded. Two 1/4" holes were drilled side by side, and plug welded. There is a fillet
weld infront of the rear sight, and two spot welds joining the rear of the tube, and the trigger housing ""ring"
at 3 and 9 o clock.
These welds wont have tons of force on them. Just small shock loads from recoil, and the force of the
striker grabbing.

The front trunnion/barrel bushing also has 4 plug welds, 1/4in holes, spaced equally. I then did a seam weld,
and ground it down. The seam weld probably wasent even necessary, but if the plug welds fail, the seam

weld would be a visual indicator.

As for the handle, half of the glob wasent mine. It's a cheap indian repro I had to fix. It was HUGE, so I had
to remove material.

Not sure about the type of steel tubing they use, but I doubt they do anything other than machine it if that
tells you anything. Havent heard of anyone dieing in an explosion yet :thumbsup: (and they sell plenty of
kits)

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bplvr · Registered
Joined May 5, 2008 · 77 Posts

#19 · Mar 25, 2014

NICE WORK ! We are leading parallel build lives. Here is my MK2/MK3 carbine .

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bplvr · Registered
Joined May 5, 2008 · 77 Posts

#20 · Apr 14, 2014 (Edited)

.....and my STEN pistol.Legal and reg'd in Ca. She is wearing Alumi-Hyde Matte Black. :grin:

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