POLYDOROS IT 30/55

CO

Troubleshooting Guide

© Sie mens AG 2001

The reproduction, transmission or
use of this document or its contents
is not permitted without express
written authority. Offenders will be
liable for damages. All rights,
including rights created by patent
grant or registration of a utility
model _or_ design,_are_ reserved.

English
Print No.: COPL-136.840.02.04.02 Doc. Gen. Date: 07.01
Replaces: COPL-136.840.02.03.02
0-2 Revision

Chapter Page Revision

all all 01
all all 02
all all 03
all all 04

Document revision level

The document corresponds to the version/revision level effective at the time of system delivery. Revi-
sions to hardcopy documentation are not automatically distributed.
Please contact your local Siemens office to order current revision levels.

Disclaimer
The installation and service of equipment described herein is to be performed by qualified personnel
who are employed by Siemens or one of its affiliates or who are otherwise authorized by Siemens or
one of its affiliates to provide such services.
Assemblers and other persons who are not employed by or otherwise directly affiliated with or autho-
rized by Siemens or one of its affiliates are directed to contact one of the local offices of Siemens or
one of its affiliates before attempting installation or service procedures.

POLYDOROS IT 30/55 COPL-136.840.02 Page 2 of 4 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Contents 0-3

Page
1 _______General Remarks _______________________________________________ 1- 1

Safety Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1- 1
Safety Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1- 1
POLDOROS IT 30/55 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1- 5
Location of Test Points, Switches, Connectors . . . . . . . . . . . . . . . . . . . . . 1- 5
S1 Switch for Service Mode on the D500 Board . . . . . . . . . . . . . . . . . . . . 1- 6
Service Elements on the D501 Board . . . . . . . . . . . . . . . . . . . . . . . . . . 1- 6
S1 Service Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1- 6
S2 Service Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1- 6
Ready Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1- 7
Abbreviations / Designations Used . . . . . . . . . . . . . . . . . . . . . . . . . . . 1- 7

2 _______Generator Status Display ________________________________________ 2 - 1

7-Segment Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1

3 _______Error Messages ________________________________________________ 3 - 1

Overview of Possible Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3- 1

Interpretation of the Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3- 2
Err001: Console Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3- 3
Err002: MCB D300 Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Err003: D500 Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Err004: D501 Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Err005: D115 Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
Err006: D470 Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Err007: Inverter Temperature Error . . . . . . . . . . . . . . . . . . . . . . . . . . .3- 9
Err008: HVT Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 10
Err009: D510 Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 11
Err010: Power Supply Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 12
Err011: Console Error, External . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 13
Err012: High Voltage Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 14
Err013: Door Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 16
Err014: Single Tank Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 17
Err015: D500 S2 in Wrong Position . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 18
Err016: Exposure Time Exceeded. . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 19
Err017: Grid Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 20
Err018: Tube Unit Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 21
Err019: Dongle Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 22
Err020: Reconfiguration Required. . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 23
Err021: Operating Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 24
Err022: K1 Main Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 25
Err023: K2 Charge Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 26
Err024: Intermediate Circuit Voltage Error . . . . . . . . . . . . . . . . . . . . . . 3 - 27
Err025: Rotating Anode Operation Error . . . . . . . . . . . . . . . . . . . . . . . 3 - 29

Siemens AG COPL-136.840.02 Page 3 of 6 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
0-4 Contents

Page
Err026: HVT Over-pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 30
Err027: Dongle Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 31
Err028: Filament Operating Error. . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 32
Err029: D510 Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 33
Err030: Console HW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 34
Err031: D500 S4 IGNITION Switch. . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 35
Err032: Real Time Clock Data Error . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 36
Err033: HVT Temperature Error . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 37
Err034: Init_Radiation Triggering Pressed . . . . . . . . . . . . . . . . . . . . . . .3 - 38
Err035: Plus_kV_Max . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 39
Err036: Minus_kV_Max. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 40
Err037: Delta_kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 41
Err038: Tube Data UT_Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 42
Err039: Tube Current IT_Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 43
Err040: Short-circuit in Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 44
Err041: ILoad Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 46
Err042: XRAY_On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 47
Err043: Tube Unit Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 49
Err044: Automatic Exposure Unit Configuration . . . . . . . . . . . . . . . . . . . .3 - 50
Err045: High Voltage Cable Configuration . . . . . . . . . . . . . . . . . . . . . . .3 - 51
Err046: X-ray Tube Temperature Error . . . . . . . . . . . . . . . . . . . . . . . . .3 - 52
Err047: Tomo Unit Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 53
Err048: IT_Learn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 54
Err049: Learn Heating Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 55
Err050: Gen not Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 56
Err550: Dose_min . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 57

4 ______ Replacement Part Situation: Pwr. Storage Unit (Opt.) _________________4 - 1

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Overview of Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Power Line Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
D120 Battery Charger Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Cable Plug-in Connections: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Fuses:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
LED’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Replacing the Battery Banks in the ESU Cabinet . . . . . . . . . . . . . . . . . . . 4-6
Replacing the D120 Battery Charger Board . . . . . . . . . . . . . . . . . . . . . . 4-8
Replacing the TF1 Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Replacing the TF2 Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Replacing the SW1 Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Replacing the SW2 Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

5 ______ Parts Replacement Situation: HV Tank Replacement _________________ 5 -1

POLYDOROS IT 30/55 COPL-136.840.02 Page 4 of 6 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Contents 0-5

Page
6 _______Parts Replacement Situation: Inverter Replacement __________________ 6 -1

7 _______Changes to Previous Version_____________________________________ 7 -1

Siemens AG COPL-136.840.02 Page 5 of 6 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
0-6 Contents

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POLYDOROS IT 30/55 COPL-136.840.02 Page 6 of 6 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
General Remarks 1 1-1

Safety Note 1

WARNING When carrying out the work steps and checks, the product-
specific safety information contained in the documents, as well
as the general safety information must be observed.

Safety Measures 1

• Before taking any action in the generator, switch it off at the control console Off switch.

LED
LED

Fig. 1

WARNING When the generator is switched off, there is still voltage present
at the T3 transformer and on the switch-on circuit.
After switching off the generator, there is still approx. 600 VAC
voltage present on the D510 inverter board! This is indicated by
the LEDs on the D510 board (Fig.1).
The voltage dissipates within approx. 2 minutes to < 30 V; the
LEDs go off at approx. 30 V.

• To prevent unintentional triggering of high voltage or radiation, set the IGNITION switch
on the D500 to OFF (no control of the inverter).

WARNING Checks or adjustments that must be performed with radiation

switched on are labeled with the radiation warning symbol .
While performing such work, appropriate radiation safety mea-
sures must be provided.

Siemens AG COPL-136.840.02 Page 1 of 8 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
1-2 General Remarks
• To switch off power to all parts of the system (generator and connected equipment), set
the system switch to the OFF position.

WARNING High voltage!

The unit may be operated only by qualified personnel who are
familiar with the operating instrucitons and in particular who
observe the warning labels.
If these steps are not observed, death or serious bodily injury can
occur from electric shock.

WARNING If the power storage option is configured, it must be cut off from
the generator using switches SW1 and SW2 (Fig.2) to switch off
power to the generator and the power storage option. However,
there are still approx. 600V DC battery voltage present in the
power storage cabinet!
The SW2 switch in the power storage cabinet must be secured
prior to switching it on again (Fig.3). To do this, slide back the
white square sleeve(1/Fig.3) and secure it with a lock (2/Fig.3).
Then perform a measurement to assure that power is switched off
to the generator; to do this measure the:
• DC battery output voltage (+ / -) at the power connection of the
power storage cabinet (6/Fig.4).
• 400V AC output voltage (13 / 14) at the power connection of the
power storage cabinet (2/Fig.4).
If these measures are not observed, death or serious bodily injury
can occur from electric shock.

POLYDOROS IT 30/55 COPL-136.840.02 Page 2 of 8 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
General Remarks 1-3

Fig. 2

2 1

Fig. 3

Siemens AG COPL-136.840.02 Page 3 of 8 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
1-4 General Remarks

1 2 3
5
4 6

Fig. 4

POLYDOROS IT 30/55 COPL-136.840.02 Page 4 of 8 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
General Remarks 1-5

POLDOROS IT 30/55 Overview 1

Generator cabinet Control console with display

Power
Supply D115
Inverter
D510
D500

D470
D501
HVT
T3
H1

M16

Fig. 5 Fig. 6

Location of Test Points, Switches, Connectors 1

X5

X6
X14

F_INV
I_Load
UDCact
S4 IGNITION 1 / X7
S2 mA_Meas
P_UT 0 / X8
N_UT 2 / X9
UTact
A_GND D115

D500

Fig. 7 Fig. 8

D500 Service Elements

The locations of the test points, switches and connectors on the D500 board (Fig. 7) are
illustrated, for detailed information, see the Wiring Diagrams.
D115 Test Points
For the relevant points, see Fig. 8.

CAUTION During operation, there are approx. 565 V present at points

D115_X5 and X6.

Siemens AG COPL-136.840.02 Page 5 of 8 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
1-6 General Remarks

S1 Switch for Service Mode on the D500 Board 1

Service Mode:
Switch OFF (Position 1):
- Normal status
Switch ON (Position 2):
- Following a restart, the generator goes into the service mode
• For further information, see the Polydoros IT Wiring
Diagram

Service Elements on the D501 Board 1

S1 Service Switch 1

To be independent of the control console (generator switch-on mode), the S1 switch in the
generator must be switched off. If the switch remains in the switched off position, it is not
possible to switch on the generator.

NOTICE Absolutely take note: for the normal mode, always set the switch
to the ON position.

S2 Service Switch 1

To be independent of the control console to perform service work (generator switch-on

mode), the generator can be switched on using the S2 switch. Prerequisite for this: the S1
service switch must be set to ON.

POLYDOROS IT 30/55 COPL-136.840.02 Page 6 of 8 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
General Remarks 1-7

Ready Display 1

Ready display

• Green ready display off:

- The examination room door is open (also indicated on the display) or
- The generator is in an error situation
• Green ready display blinking:
- The X-ray tube unit needs a pause

73
¤

125

The green ready display goes on:

- The generator is ready.

Abbreviations / Designations Used 1

Abbreviation/ Explanation
Designation
Dongle Coding plug
FIL Filament
HVT High Voltage Tank (high voltage transformer)
IGNITION Operating mode: no ignition pulses, no high voltage
ILoad Primary inverter oscillation current
Inverter Inverter
MCB Micro Controller Board
N_UT Negative tube voltage (kV-)
P_UT Positive tube voltage (kV+)
RAC Rotation Anode Controller
RTC Real Time Clock
STTA Single Tank Tube Assembly
UDCact Intermediate circuit voltage
UTact Composite tube voltage

Siemens AG COPL-136.840.02 Page 7 of 8 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
1-8 General Remarks
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POLYDOROS IT 30/55 COPL-136.840.02 Page 8 of 8 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Generator Status Display 2 2-1

7-Segment Display 2

Watchdog
Cycle Dot
Dot

Value Explanation
0 System start
1 Subsystem programming
2 Subsystem self-test
3 Subsystem self-test successfully completed
4 Safe condition following an error
5 System Reset (quick self-test and, if applicable, charge intermediate circuit)
6 System waiting for exposure request
7 Exposure preparation
8 Exposure prep completed, startup (anode and heating) successful
9 Exposure trigger
A Exposure postprocessing completed
b Error during initialization
c STOP during initialization
d System cannot initialize and communication not possible
b1 Console not reacting to commands
88 FLEX not installed -> D500 not ready
FF Boot error same as FLEX error, checksum error
Watchdog Toggled with triggering of the watchdog
dot
Cycle dot blinks at approx. 5 Hz

Siemens AG COPL-136.840.02 Page 1 of 2 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
2-2 Generator Status Display
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POLYDOROS IT 30/55 COPL-136.840.02 Page 2 of 2 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Error Messages 3 3-1

Overview of Possible Errors 3

Summary of all Polydoros IT 30/55 components in question

D300
MCB3

D500 D502
MAIN CONTROL Dongle

W522 W521 W500 W520 W523

W509
W510

D470 D115 D501 D510 STTA/HVT

FIL Power RA Power Interface Inverter Nominal Values

W541 W508 W506 W541 W540 Tube W530 W531 W581 W576 W501 D530
RA W504 W502 W503 W515 Iontomat W577
Cable Cable W578

D510 D501 STTA/HVT D510 D470 TUBE STTA/HVT TF2 K2 K1 D501 WST100
Inverter Interface FILAMENT FIL_POWER or K1 T3 Power Console Detector 1 High Voltage Temperatur
Inverter Charge Main Interface
UDC Circuit UHF UHF STTA Main Transformer Supply Sensor Contactor Contactor
Stator Contactor

W541 W508 K2 Iontomat High Voltage LF LF W503 Pressure

Charge Temp Cable Cable
Switch
Contactor Sensor

D510 D501 F5, F8 TUBE F1, F2, F3 F1, F2, F3 Power

Inverter Interface 0,8A Detector 2 35A Supply
UHF

W586
Line Line

F1, F2, F3
35A

Line

Fig. 1

Siemens AG COPL-136.840.02 Page 1 of 58 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
3-2 Error Messages
Interpretation of the Error 3

Overview of the possible errors, see Fig. 1

• Priority 1 Possibles
- Highly probable error displayed as (example):
D500
MAIN CONTROL

• Priority 2 Possibles
- Additionally possible error displayed as (example):
D470
FIL Power

• D500 and MCB D300

The D500 and MCB D300 boards are networked with most components and if not
immediately display, are evaluated as Priority 2.
-> D500 and MCB D300 are Master boards.

NOTICE When replacing the D500 board:

1) Compare all switches /jumpers wit the original board and, if
needed, set them to their original position (for further information,
see the Wiring Diagram),
2) Reenter the modified organ program in the organ expansion
(option).
See also the accompanying sheet in the Operating Instructions.

NOTICE The D510 board is a sub-component of the inverter unit; if the

D510 is defective, the complete inverter unit is replaced.

The following documents are provided for additional support:

- Wiring Diagram, COPL-136.844...
- Adjustment Instructions, COPL-136.842...
- Configuration Instructions, COPL-136.843...

POLYDOROS IT 30/55 COPL-136.840.02 Page 2 of 58 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Error Messages 3-3

Err001: Console Error 3

Description:
• Console could not establish a connection to the generator

Possible causes of error:

• Console defective.
• Cables W515, W500, W509, W510 defective or have contact problems.
• Power supply defective.
• D501 defective.

Corrective measures:
• 7-segment display: not equal to 88 -> check power supply voltages to D501/LEDs
• Check power supply/LED; if needed, replace.
• 7-segment display: b1 -> check W500, W509, W510; if needed, replace.
• Check cable W515; if needed, replace.
• Replace the D501 and:
- Tighten the ground wire connection to 4.5Nm.
Possible errors
D300
MCB3

D500 D502
MAIN CONTROL Dongle

W522 W521 W500 W520 W523

W509
W510

D470 D115 D501 D510 STTA/HVT

FIL Power RA Power Interface Inverter Nominal Values

W541 W508 W506 W541 W540 Tube W530 W531 W581 W576 W501 D530
RA W577
W504 W502 W503 W515 Iontomat
Cable W578
Cable

D510 D501 STTA/HVT D510 D470 TUBE STTA/HVT TF2 K2 K1 D501 WST100
Inverter Interface FILAMENT Inverter FIL_POWER or High Voltage Temperatur Charge Main Interface
Detector 1
UDC Circuit UHF UHF STTA K1 T3 Power Console Sensor Contactor Contactor
Stator Main Transformer Supply
Contactor

W541 W508 Iontomat High Voltage LF LF W503 Pressure

K2
Cable Cable Switch
Charge
Temp
Contactor
Sensor

D510 D501 TUBE F1, F2, F3 F1, F2, F3 Power

F5, F8
Inverter Interface Detector 2 35A Supply
0,8A
UHF

W586
Line Line

F1, F2, F3
35A

Line

D500 and D300BCB3 are master boards

Siemens AG COPL-136.840.02 Page 3 of 58 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
3-4 Error Messages

Err002: MCB D300 Error 3

Description:
• Appearance of Error002 on the display

Possible causes of error:

• D300 MCB3 defective

Corrective measure
• Replace the D300 MCB3
Possible errors
D300
MCB3

D500 D502
MAIN CONTROL Dongle

W522 W521 W500 W520 W523

W509
W510

D470 D115 D501 D510 STTA/HVT

FIL Power RA Power Interface Inverter Nominal Values

W541 W508 W506 W541 W540 Tube W530 W531 W581 W576 W501 D530
RA W504 W502 W503 W515 Iontomat W577
Cable Cable W578

D510 D501 STTA/HVT D510 D470 TUBE STTA/HVT TF2 K2 K1 D501 WST100
Inverter Interface FILAMENT Inverter FIL_POWER or K1 T3 Power Console Detector 1 High Voltage Temperatur Charge Main Interface
UDC Circuit UHF UHF STTA Main Transformer Supply Sensor Contactor Contactor
Stator Contactor

K2 Iontomat
W541 W508 High Voltage LF LF W503 Pressure
Charge Cable Cable Switch
Temp
Contactor
Sensor

F5, F8
D510 D501 TUBE F1, F2, F3 F1, F2, F3 Power
Inverter Interface 0,8A Detector 2 35A Supply
UHF

W586
Line Line

F1, F2, F3
35A

Line

POLYDOROS IT 30/55 COPL-136.840.02 Page 4 of 58 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Error Messages 3-5

Err003: D500 Error 3

Description:
• An error on the D500 has been detected.

Possible causes of error:

• Power supply voltage missing
• D500 defective
• The board that is connected to the D500 signals an error when power is switched on

Corrective measures
• Check the D501/LED power supply voltages; if needed, replace the T3/D501 fuse.
• Check the power supply/LED; if needed, replace.
• Replace the D500 and:
- Set all switches/jumpers to their correct positions (see previous board)
- Tighten the ground wire connection to 4.5Nm.
- Perform a reconfiguration (for configuration data, see Operating Instructions)
- Perform the adjustment "Static Inverter adjust"A an oscillation circuit adjustment
- Perform the adjustment "Learn filament" A
- Perform the adjustment "mAs relay adjust"A
Possible errors
D300
MCB3

D500 D502
Dongle
MAIN CONTROL

W522 W521 W500 W520 W523

W509
W510

D470 D115 D501 D510 STTA/HVT

FIL Power RA Power Interface Inverter Nominal Values

W541 W508 W506 W541 W540 Tube W530 W531 W581 W576 W501 D530
RA W504 W502 W503 W515 Iontomat W577
Cable Cable W578

D510 D501 STTA/HVT D510 D470 TUBE STTA/HVT TF2 K2 K1 D501 WST100
Inverter Interface FILAMENT Inverter FIL_POWER or K1 T3 Power Console Detector 1 High Voltage Temperatur Charge Main Interface
UDC Circuit UHF UHF STTA Main Transformer Supply Sensor Contactor Contactor
Stator Contactor

K2 Iontomat
W541 W508 High Voltage LF LF W503 Pressure
Charge Cable Cable Switch
Temp
Contactor
Sensor

F5, F8
D510 D501 TUBE F1, F2, F3 F1, F2, F3 Power
0,8A Detector 2
Inverter Interface 35A Supply
UHF

W586
Line Line

F1, F2, F3
35A

Line

C
Theconfiguration is described in the Configuration Instructions, Chapter 2.
A
The adjustment is described in the Adjustment Instructions, Chapter 2.

Siemens AG COPL-136.840.02 Page 5 of 58 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
3-6 Error Messages

Err004: D501 Error 3

Description:
• Error on the D501

Possible causes of error:

• Cables W500, W509, W510 defective or contact problems.
• D501 defective.

Corrective measures:
• Check the power supply voltages for the D501/LEDs; if needed, replace the T3/D501
fuse.
• Check the power supply/LED; if needed, replace.
• Check the W500, W509, W510 cables; if needed, replace.
• Replace the D501 and:
- Tighten the ground wire connection to 4.5Nm.
Possible errors
D300
MCB3

D502
D500
Dongle
MAIN CONTROL

W522 W521 W520 W523

W500
W509
W510

D470 D115 D501 D510 STTA/HVT

FIL Power RA Power Inverter Nominal Values
Interface

W541 W508 W506 W541 W540 Tube W530 W531 W581 W576 W501 D530
RA W577
W504 W502 W503 W515 Iontomat
Cable W578
Cable

D510 D501 STTA/HVT D510 D470 TUBE STTA/HVT TF2 K2 K1 D501 WST100
Inverter Interface FILAMENT Inverter FIL_POWER or High Voltage Temperatur Charge Main Interface
K1 T3 Power Console Detector 1
UDC Circuit UHF UHF STTA Sensor Contactor Contactor
Main Transformer Supply
Stator
Contactor

W541 W508 K2 Iontomat High Voltage LF LF W503 Pressure

Charge Cable Cable Switch
Temp
Contactor
Sensor

D510 D501 F5, F8 TUBE F1, F2, F3 F1, F2, F3 Power

Inverter Interface 0,8A Detector 2 35A Supply
UHF

W586
Line Line

F1, F2, F3
35A

Line

D500 and D300BCB3 are master boards

POLYDOROS IT 30/55 COPL-136.840.02 Page 6 of 58 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Error Messages 3-7

Err005: D115 Error 3

Description:
• Error on the D115 board.

Possible causes of error:

• W521 cable defective or contact problems.
• Single-tank defective.
• D115 defective.

Corrective measures:
• Check the D501/LED power supply voltage; if needed, replace the T3/D501 fuse.
• Check the power supply/LED; if needed, replace.
• Check the W521 cable; if needed, replace it.
• Check of the 7-segment display: 6, 7, 8, 9 or A, then the intermediate circuit voltage with
the DVM on the D115 board, measure between pin X5 and X6, there must be 565 V
(± 10%) present; if needed. 1) replace the W541 cable; 2) replace the Inverter unitI and
perform following adjustment: Static Inverter adjustA again.
• Check the stator resistances on the D115 board: pins X7(I) and X8(0) (2.0 - 2.6 OhmT,
at a temp. of 20°C) and pins X8(0) and X9(II) (2.0 - 2.6 OhmT, at a temp. of 20°C); if the
values are different -> replace the tube unit, but first read out / noteA the Tube data and
perform the adjustments: 1) Static Inverter adjustA; 2) Learn filamentA.
• Replace the D115.
Possible errors D500 and D300 MCB3 are master boards
D300
MCB3

D502
D500
Dongle
MAIN CONTROL

W522 W521 W500 W520 W523

W509
W510

D470 D115 D501 D510 STTA/HVT

FIL Power Interface Inverter Nominal Values
RA Power

W541 W508 W506 W530 W531 W581 W576 W501 D530

W541 W540 Tube W504 W502 W503 W515 Iontomat W577
RA Cable W578
Cable

D510 D501 STTA/HVT STTA/HVT TF2 K2 K1 D501 WST100

Inverter Interface FILAMENT D510 D470 TUBE K1 T3 Power Console Detector 1 High Voltage Temperatur Charge Main Interface
UDC Circuit UHF Main Transformer Supply Sensor Contactor Contactor
Inverter FIL_POWER or
Contactor
UHF STTA
Stator

K2 Iontomat
W541 High Voltage LF LF W503 Pressure
Charge Cable Cable Switch
Temp
W508 Contactor
Sensor

D510 F5, F8 TUBE F1, F2, F3 F1, F2, F3 Power

0,8A
Inverter Detector 2 35A Supply
D501
Interface
UHF W586

Line Line

F1, F2, F3
35A

Line

A
Reading out the tube data and the adjustment is described in the Adjustment Instructions, Chapters 4 and 2.
I
Replacement of the inverter unit is described in the Installation Instructions.
T The data are valid for the X-ray tubes Opti 150/30/50C_3 and Optitop 150/40/80HC.

Siemens AG COPL-136.840.02 Page 7 of 58 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
3-8 Error Messages

Err006: D470 Error 3

Description:
• An error with the D470 has been detected.

Possible causes of the error:

• Heating not learned if error occurred during exposure
• Cable W522, W506 defective or not plugged in
• Connection cables for large and small focus switched at X1 and X3 on single-tank.
• D470 defective

Corrective measures:
• Check D501/LED power supply voltages; if needed, replace /D501 fuses
• Adjustment: Perform Learn filamentA
• Check cables W522, W506; if needed, replace
• At the single-tank, Check X1 cable connection (large focus) and X3 (small focus).
• Measure the intermediate circuit voltage using the DVM on the D115 board between pins
X5 and X6; there must be 565 V (± 10%) present; if not, replace cable W522 and/or cable
W506.
• Replace D470 and perform following adjustment: Learn filamentA
Possible errors D500 and D300 MCB3 are master boards
D300
MCB3

D500 D502
Dongle
MAIN CONTROL

W522 W521 W500 W520 W523

W509
W510

D115 D501 D510 STTA/HVT

D470
RA Power Interface Inverter Nominal Values
FIL Power

W541 W540 W_ST101 W530 W531 W581 W576 W501 D532

W541 W508 W506 W504 W502 W503 W515 Iontomat W577
Kabel W578

D510 D470 TUBE STTA/HVT TF2 K2 K1 D501 WST100

D510 D501 STTA/HVT Inverter FIL_POWER oder K1 T3 Power Console Detektor 1 High Voltage Temperatur Charge Main Interface
UHF STTA Main Transformer Supply Sensor Contactor Contactor
Inverter Interface FILAMENT
Stator Contactor
UDC Circuit UHF

K2 Iontomat
W508 High Voltage LF LF W503 Pressure
Charge Kabel
Temp Cable Switch
W541 Contactor
Sensor

F5, F8
D501 TUBE F1, F2, F3 F1, F2, F3 Power
0,8A Detektor 2
Interface 35A Supply
D510 UHF
Inverter
W586
Line Line

F1, F2, F3
35A

Line

A
Adjustment is described in the Adjustment Instructions, Chapter 2.

POLYDOROS IT 30/55 COPL-136.840.02 Page 8 of 58 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Error Messages 3-9

Err007: Inverter Temperature Error 3

Description:
• Temperature error of the Inverter unit

Possible causes of the error:

• Temperature sensor has responded
• Cable W531 defective
• Inverter unit defective

Corrective measures:
• Check the temperature of the inverters at the heat sink
- If hot: 1) operating error (limit mode) or 2) Inverter unit defective; if needed, replace the
Inverter unitI and perform following adjustment: Static Inverter adjustA again.
- If cold: The temperature sensor has contact problems or is defective; if needed,
replace the Inverter unitI and perform the following adjustment: Static Inverter adjustA.
Possible errors D500 and D300 MCB3 are master boards
D300
MCB3

D502
D500
Dongle
MAIN CONTROL

W522 W521 W500 W523

W520
W509
W510

D470 D115 D501 STTA/HVT

D510
FIL Power RA Power Interface Nominal Values
Inverter

W541 W508 W506 W541 W540 Tube D530

W530 W581 W576 W501
RA W504 W502 W503 W515 Iontomat W531
W577
Cable Cable W578

D510 D501 STTA/HVT D510 D470 TUBE WST100

Inverter Interface FILAMENT Inverter FIL_POWER or STTA/HVT K2 K1 D501
K1 T3 Power Console Detector 1 TF2
UDC Circuit UHF UHF STTA Main Transformer Supply High Voltage Charge Main Interface
Temperatur Contactor Contactor
Stator Contactor
Sensor

K2 Iontomat
W541 W508 Pressure
Charge Cable High Voltage LF LF W503
Temp Switch
Contactor Cable
Sensor

F5, F8
D510 D501
Inverter Interface 0,8A Detector 2 TUBE F1, F2, F3 F1, F2, F3 Power
UHF 35A Supply

W586

Line Line

F1, F2, F3
35A

Line

A
Adjustment is described in the Adjustment Instructions, Chapter 2.
I Replacement of the inverter unit is described in the Installation Instructions.

Siemens AG COPL-136.840.02 Page 9 of 58 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
3 - 10 Error Messages

Err008: HVT Error 3

Description:
• A High Voltage Tank error occurred.

Possible causes of the error

• W523 defective or contact problems
• HVT defective

Corrective measures:
• Check cable W523; if needed, replace it
• Replace the HVTI; than perform the following adjustment: Static Inverter adjustA.
Possible errors D500 and D300MCB3 are master boards
D300
MCB3

D502
D500
Dongle
MAIN CONTROL

W522 W521 W500 W520

W523
W509
W510

D470 D115 D501 D510

STTA/HVT
FIL Power RA Power Interface Inverter
Nominal Values

W541 W508 W506 W541 W540 Tube W530 W531 W581 W576 W501
RA W504 W502 W503 W515 Iontomat W577 D530
Cable Cable W578

D510 D501 STTA/HVT D510 D470 TUBE STTA/HVT TF2 K2 K1 D501

Inverter Interface FILAMENT Inverter FIL_POWER or K1 T3 Power Console Detector 1 High Voltage Temperatur Charge Main Interface WST100
UDC Circuit UHF UHF STTA Main Transformer Supply Sensor Contactor Contactor
Stator Contactor

W541 W508 K2 Iontomat High Voltage LF LF W503

Charge Cable Pressure
Temp Cable
Contactor Switch
Sensor

F5, F8
D510 D501 TUBE F1, F2, F3 F1, F2, F3 Power
0,8A Detector 2
Inverter Interface 35A Supply
UHF

W586
Line Line

F1, F2, F3
35A

Line

A
Reading out the tube data and the adjustment are described in the Adjustment Instructions, Chapters 4 and 2.
I Replacement of the High Voltage Tank is described in the Installation Instructions.

POLYDOROS IT 30/55 COPL-136.840.02 Page 10 of 58 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Error Messages 3 - 11

Err009: D510 Error 3

Description:
• A D510 inverter error occurred.

Possible causes of the error:

• Cable W520 defective or contact problems
• Power supply defective
• D510 unit defective

Corrective measures:
• Check D501/LED power supplies; if needed, replace T3/D501 fuses.
• Check power supply/LED; if needed, replace it
• Check cable W520; if needed, replace it
• Replace Inverter unitI and perform following adjustment: Static Inverter adjustA again.
Possible errors D500 and D300 MCB3 are master boards
D300
MCB3

D502
D500
Dongle
MAIN CONTROL

W522 W521 W500 W523

W520
W509
W510

D470 D115 D501 STTA/HVT

D510
FIL Power RA Power Interface Nominal Values
Inverter

W541 W508 W506 W541 W540 Tube D530

W530 W531 W581 W576 W501
RA W504 W502 W503 W515 Iontomat W577
Cable Cable W578

D510 D501 STTA/HVT D510 D470 TUBE WST100

Inverter Interface FILAMENT Inverter FIL_POWER or STTA/HVT TF2 K2 K1
K1 T3 Power Console Detector 1 D501
UDC Circuit UHF UHF STTA Main Transformer Supply High Voltage Temperatur Charge Main
Sensor Contactor Contactor Interface
Stator Contactor

W541 W508 K2 Iontomat Pressure

Charge Cable High Voltage LF LF
Temp Switch
Contactor
Sensor Cable W503

F5, F8
D510 D501
0,8A Detector 2 TUBE F1, F2, F3 F1, F2, F3
Inverter Interface
UHF 35A Power
Supply
W586

Line Line

F1, F2, F3
35A

Line

A The adjustment is described in the Adjustment Instructions, Chapter 2.

I
Replacement of the inverter unit is described in the Installation Instructions.

Siemens AG COPL-136.840.02 Page 11 of 58 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
3 - 12 Error Messages

Err010: Power Supply Error 3

Description:
• The generator has detected as power supply voltage error.

Possible causes of the error:

• Power supply voltages missing
• D501, the X7 and X8 connections are crossed.
• Power supply defective
• Cable W503 defective or contact problems
• D500 defective

Corrective measures:
• Check LED in the power supply; if needed, replace the power supply
• D501, correctly plug in the X7 and X8 connections
• Check the D501/LED power supply voltages; if needed, replace T3/D501 fuses
• Check cable W503; if needed, replace it
• Disconnect the W500 cable at D500, check the W500 connector to see if voltage is
present at Pin 1 (+5V ±5%), Pin 2 (GND), Pin 3 (+15V ±5%), 4 (-15V ±5%). If voltage is
present: -> replace D500 and perform reconfiguration and readjustment (see Err003:
D500 Error)
Possible errors D500 and D300 MCB3 are master boards
D300
MCB3

D500 D502
Dongle
MAIN CONTROL

W522 W521 W520 W523

W500
W509
W510

D470 D115 D501 D510 STTA/HVT

FIL Power RA Power Inverter Nominal Values
Interface
Fuses

W541 W508 W506 W541 W540 Tube W530 W531 W581 W576 W501 D530
RA W577
W504 W502 W503 W515 Iontomat
Cable W578
Cable

D510 D501 STTA/HVT D510 D470 TUBE STTA/HVT TF2 K2 K1 D501 WST100
Inverter Interface FILAMENT Inverter FIL_POWER or High Voltage Temperatur Charge Main
K1 T3 Console Detector 1
UDC Circuit UHF UHF STTA Power Sensor Contactor Contactor
Stator Main Transformer
Contactor Supply

W541 W508 K2 Iontomat High Voltage LF LF W503 Pressure

Charge Cable Cable Switch
Temp
Contactor
Sensor

D510 D501 F5, F8 TUBE F1, F2, F3 F1, F2, F3 Power

Inverter Interface 0,8A Detector 2 35A Supply
UHF

W586
Line Line

F1, F2, F3
35A

Line

POLYDOROS IT 30/55 COPL-136.840.02 Page 12 of 58 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Error Messages 3 - 13

Err011: Console Error, External 3

Reserved for future error message

Siemens AG COPL-136.840.02 Page 13 of 58 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
3 - 14 Error Messages

Err012: High Voltage Error 3

Description:
• A high voltage error has occurred.

Possible causes of the error:

• Oscillation circuit not adjusted
• Tube unit data not learned
• A High Voltage cable is defective
• HVT defective
• Power line problems
• Connection cables for large and small focus switched at HVT/D530 X1 and X3.
• D510 defective

Corrective measures:
• Adjustment: Perform static inverter adjustmentA
• Adjustment: Perform Learn filamentA
• Check line power quality
• Check the high voltage cables / connectors
- Check the HV cable connectors for signs of arcing → if traces are found, → replace the
HV cable.
- If no signs of arcing are found on the HV cable, at the X-ray tube unit → clean the HV
connectors, replace the corona disks (17 86 508 R4176) and seals (17 86 995 R4176)
and insert them into the tube unit with silicon oil (17 87 035 R4176).
- The ohm value of the shielding braid may be 1 Ohm per meter. → If it is suspected that
the HV cable is no longer stabile, → the HV cable must be replaced.
• At HVT/D530, check X1 cable connection (large focus) and X3 (small focus).
• Replace the HVTI; then perform the following adjustment: Static Inverter adjustA.
• Replace Inverter unitI and perform following adjustment: Static Inverter adjustA again.

A Reading out the tube data and the adjustment are described in the Adjustment Instructions, Chaps. 4 and 2.
I
Replacement of the HVT and Inverter unit are described in the Installation Instructions.

For possible errors, see next page.

POLYDOROS IT 30/55 COPL-136.840.02 Page 14 of 58 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Error Messages 3 - 15
Possible errors D500 and D300MCB3 are master boards

D300
MCB3

D502
D500
Dongle
MAIN CONTROL

W522 W521 W500 W520 W523

W509
W510

D470 D115 D501 D510 STTA/HVT

FIL Power RA Power Interface
Inverter Nominal Values

W541 W508 W506 W541 W540 Tube W531 W581 W576 W501 D530
RA W504 W502 W503 W515 Iontomat W530
W577
Cable Cable W578

D510 D501 STTA/HVT D510 D470 TUBE WST100

Inverter Interface FILAMENT Inverter FIL_POWER or K1 T3 Power Console Detector 1 STTA/HVT TF2 K2 K1 D501
UDC Circuit UHF UHF STTA Main Transformer Supply Temperatur Charge Main Interface
High Voltage Sensor Contactor Contactor
Stator Contactor

W541 W508 K2 Iontomat

Charge Cable LF LF W503 Pressure
Temp Switch
Contactor
Sensor
High Voltage
Cable

D510 D501 F5, F8

Detector 2
Inverter Interface 0,8A F1, F2, F3 F1, F2, F3 Power
UHF TUBE 35A Supply

W586

Line Line

F1, F2, F3
35A

Line

Siemens AG COPL-136.840.02 Page 15 of 58 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
3 - 16 Error Messages

Err013: Door Position 3

Description:
• The door signal was activated during the exposure.

Possible causes of the error:

• Operating error; the door was opened during the exposure
• Door switch or cables defective
• D501 defective
• W500, W509 or W510 defective

Corrective measures:
• Check whether the door symbol on the control console display is blinking
• Check door contact or cables; if needed, replace
• Check cables W500, W509, W510; if needed, replace
• Replace the D501 and:
- Tighten the ground wire connection to 4.5Nm.
Possible errors
D300
MCB3

D500 D502
Dongle
MAIN CONTROL

W522 W521 W500 W520 W523

W509
W510

D470 D115 D501 D510 STTA/HVT

FIL Power RA Power Inverter Nominal Values
Interface

W541 W508 W506 W541 W540 Tube W530 W531 W581 W576 W501 D530
RA W577
W504 W502 W503 W515 Iontomat
Cable W578
Cable

D510 D501 STTA/HVT D510 D470 TUBE STTA/HVT TF2 K2 K1 D501 WST100
Inverter Interface FILAMENT Inverter FIL_POWER or High Voltage Temperatur Charge Main Interface
K1 T3 Power Console Detector 1
UDC Circuit UHF UHF STTA Sensor Contactor Contactor
Main Transformer Supply
Stator
Contactor

W541 W508 K2 Iontomat High Voltage LF LF W503 Pressure

Charge Cable Cable Switch
Temp
Contactor
Sensor

D510 D501 F5, F8 TUBE F1, F2, F3 F1, F2, F3 Power

Inverter Interface 0,8A Detector 2 35A Supply
UHF

W586
Line Line

F1, F2, F3
35A

Line

D500 and D300MCB3 are master boards

POLYDOROS IT 30/55 COPL-136.840.02 Page 16 of 58 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Error Messages 3 - 17

Err014: Single Tank Error 3

-> This error occurs only with the POLYDOROS IT S 30/55.

Siemens AG COPL-136.840.02 Page 17 of 58 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
3 - 18 Error Messages

Err015: D500 S2 in Wrong Position 3

Description:
• Switch D500 S2 _mA_Meas_On is not in the service mode; it is in the mAs
measurement position.

Possible causes of the error:

• Switch S2 not correctly set
• D500 defective

Corrective measures:
• Set the S2 switch to the correct position
• Replace the D500 and perform a reconfiguration and readjustment (see Err003: D500
Error)
Possible errors
D300
MCB3

D500 D502
Dongle
MAIN CONTROL

W522 W521 W500 W520 W523

W509
W510

D470 D115 D501 D510 STTA/HVT

FIL Power RA Power Interface Inverter Nominal Values

W541 W508 W506 W541 W540 Tube W530 W531 W581 W576 W501 D530
RA W504 W502 W503 W515 Iontomat W577
Cable Cable W578

D510 D501 STTA/HVT D510 D470 TUBE STTA/HVT TF2 K2 K1 D501 WST100
Inverter Interface FILAMENT Inverter FIL_POWER or K1 T3 Power Console Detector 1 High Voltage Temperatur Charge Main Interface
UDC Circuit UHF UHF STTA Main Transformer Supply Sensor Contactor Contactor
Stator Contactor

W541 W508 K2 Iontomat High Voltage LF LF W503 Pressure

Charge Cable Cable Switch
Temp
Contactor
Sensor

D510 D501 F5, F8 TUBE F1, F2, F3 F1, F2, F3 Power

Inverter Interface 0,8A Detector 2 35A Supply
UHF

W586
Line Line

F1, F2, F3
35A

Line

POLYDOROS IT 30/55 COPL-136.840.02 Page 18 of 58 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Error Messages 3 - 19

Err016: Exposure Time Exceeded 3

In preparation

Siemens AG COPL-136.840.02 Page 19 of 58 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
3 - 20 Error Messages

Err017: Grid Error 3

Description:
• An error of the external grid has been detected.

Possible causes of the error:

• Grid not connected.
• Grid connected.
• D501 defective.

Corrective measures:
• Check the grid connection/contact.
• Check the grid HW; if needed, replace the HW.
• Replace the D501 and:
- Tighten the ground wire connection to 4.5Nm.
Possible errors
D300
MCB3

D500 D502
Dongle
MAIN CONTROL

W522 W521 W520 W523

W500
W509
W510

D470 D115 D510 STTA/HVT

FIL Power RA Power
D501 Inverter Nominal Values
Interface

W541 W508 W506 W541 W540 Tube W530 W531 W581 W576 W501 D530
RA W577
W504 W502 W503 W515 Iontomat
Cable W578
Cable

D510 D501 STTA/HVT D510 D470 TUBE STTA/HVT TF2 K2 K1 D501 WST100
Inverter Interface FILAMENT Inverter FIL_POWER or High Voltage Temperatur Charge Main Interface
K1 T3 Power Console Detector 1
UDC Circuit UHF UHF STTA Sensor Contactor Contactor
Main Transformer Supply
Stator
Contactor

W541 W508 K2 Iontomat High Voltage LF LF W503 Pressure

Charge Cable Cable Switch
Temp
Contactor
Sensor

D510 D501 F5, F8 TUBE F1, F2, F3 F1, F2, F3 Power

Inverter Interface 0,8A Detector 2 35A Supply
UHF

W586
Line Line
KK
Cable

F1, F2, F3
35A
External
Grid
Line

D500 and D300MCB3 are master boards

POLYDOROS IT 30/55 COPL-136.840.02 Page 20 of 58 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Error Messages 3 - 21

Err018: Tube Unit Error 3

In preparation

Siemens AG COPL-136.840.02 Page 21 of 58 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
3 - 22 Error Messages

Err019: Dongle Error 3

Description:
• Dongle D502 missing; system operating in the minimum configuration

Possible causes of the error:

• Dongle D502 not correctly plugged in
• Dongle D502 defective

Corrective measures:
• Check the D502 dongle for contact problems; if needed, replace
Possible errors
D300
MCB3

D500 D502
MAIN CONTROL
Dongle

W522 W521 W500 W520 W523

W509
W510

D470 D115 D501 D510 STTA/HVT

FIL Power RA Power Interface Inverter Nominal Values

W541 W508 W506 W541 W540 Tube W530 W531 W581 W576 W501 D530
RA W504 W502 W503 W515 Iontomat W577
Cable Cable W578

D510 D501 STTA/HVT D510 D470 TUBE STTA/HVT TF2 K2 K1 D501 WST100
Inverter Interface FILAMENT Inverter FIL_POWER or K1 T3 Power Console Detector 1 High Voltage Temperatur Charge Main Interface
UDC Circuit UHF UHF STTA Main Transformer Supply Sensor Contactor Contactor
Stator Contactor

W541 W508 K2 Iontomat High Voltage LF LF W503 Pressure

Charge Cable Cable Switch
Temp
Contactor
Sensor

D510 D501 F5, F8 TUBE F1, F2, F3 F1, F2, F3 Power

Inverter Interface 0,8A Detector 2 35A Supply
UHF

W586
Line Line

F1, F2, F3
35A

Line

POLYDOROS IT 30/55 COPL-136.840.02 Page 22 of 58 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Error Messages 3 - 23

Err020: Reconfiguration Required 3

Description:
• Invalid configuration data have been found in the E2PROM on the D500 board.

Possible causes of the error:

• System configuration incorrect
• D500 defective

Corrective measures:
• Perform a reconfigurationC of the generator (for configuration data, see Operating
Instructions) and readjustments: Perform Static Inverter adjustA and Learn filamentA
If error still exists: -> Replace D500 and perform reconfiguration and readjustment (see
Err003: D500 Error)
Possible errors
D300
MCB3

D500 D502
Dongle
MAIN CONTROL

W522 W521 W500 W520 W523

W509
W510

D470 D115 D501 D510 STTA/HVT

FIL Power RA Power Interface Inverter Nominal Values

W541 W508 W506 W541 W540 Tube W530 W531 W581 W576 W501 D530
RA W504 W502 W503 W515 Iontomat W577
Cable Cable W578

D510 D501 STTA/HVT D510 D470 TUBE STTA/HVT TF2 K2 K1 D501 WST100
Inverter Interface FILAMENT Inverter FIL_POWER or K1 T3 Power Console Detector 1 High Voltage Temperatur Charge Main Interface
UDC Circuit UHF UHF STTA Main Transformer Supply Sensor Contactor Contactor
Stator Contactor

W541 W508 K2 Iontomat High Voltage LF LF W503 Pressure

Charge Cable Cable Switch
Temp
Contactor
Sensor

D510 D501 F5, F8 TUBE F1, F2, F3 F1, F2, F3 Power

Inverter Interface 0,8A Detector 2 35A Supply
UHF

W586
Line Line

F1, F2, F3
35A

Line

C
Theconfiguration is described in the Configuration Instructions, Chapter 2.
A
The adjustment is described in the Adjustment Instructions, Chapter 2.

Siemens AG COPL-136.840.02 Page 23 of 58 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
3 - 24 Error Messages

Err021: Operating Error 3

Description:
• An error was detected during triggering of exposure in the service mode.

Possible causes of the error:

• Release of exposure switch too soon during an adjustment routine

Corrective measures:
• Trigger exposure again and allow adjustment routine to take place again completely

POLYDOROS IT 30/55 COPL-136.840.02 Page 24 of 58 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Error Messages 3 - 25

Err022: K1 Main Breaker 3

Description:
• An error with the K1 main breaker (power line breaker) has been detected.

Possible causes of the error:

• K1 main breaker defective
• W504 defective or contact problems

Corrective measures:
• Check whether the K1 breaker reacts correctly when power is switched on; if needed,
replace it
• Check cable W504; if needed, replace
Possible errors
D300
MCB3

D500 D502
Dongle
MAIN CONTROL

W522 W521 W500 W520 W523

W509
W510

D470 D115 D501 D510 STTA/HVT

FIL Power RA Power Inverter Nominal Values
Interface

W541 W508 W506 W541 W540 Tube W530 W531 W581 W576 W501 D530
RA W577
W504 W502 W503 W515 Iontomat
Cable W578
Cable

D510 D501 STTA/HVT D510 D470 TUBE STTA/HVT TF2 K2 K1 D501 WST100
Inverter Interface FILAMENT Inverter FIL_POWER or High Voltage Temperatur Charge Main Interface
Detector 1
UDC Circuit UHF UHF STTA K1 T3 Power Console Sensor Contactor Contactor
Stator Transformer Supply
Main
Contactor

W541 W508 Iontomat High Voltage LF LF W503 Pressure

K2 Cable Cable Switch
Charge Temp
Contactor Sensor

D510 D501 F5, F8 TUBE F1, F2, F3 F1, F2, F3 Power

Inverter Interface 0,8A Detector 2 35A Supply
UHF

W586
Line Line

F1, F2, F3
35A

Line

D500 and D300BCB3 are master boards

Siemens AG COPL-136.840.02 Page 25 of 58 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
3 - 26 Error Messages

Err023: K2 Charge Breaker 3

Description:
• An error with the K2 charge breaker has been detected.

Possible causes of the error:

• K2 charge breaker defective
• W504 defective or contact problems.

Corrective measures:
• Check whether the K2 charge breaker responds correctly when power is switched on; if
needed, replace it.
• Check cable W504; if needed, replace it.
Possible errors
D300
MCB3

D500 D502
Dongle
MAIN CONTROL

W522 W521 W500 W520 W523

W509
W510

D470 D115 D510 STTA/HVT

D501
FIL Power RA Power Inverter Nominal Values
Interface

W541 W508 W506 W541 W540 Tube W530 W531 W581 W576 W501 D530
RA W577
W504 W502 W503 W515 Iontomat
Cable W578
Cable

D510 D501 STTA/HVT D510 D470 TUBE STTA/HVT TF2 K2 K1 D501 WST100
Inverter Interface FILAMENT Inverter FIL_POWER or High Voltage Temperatur Charge Main Interface
K1 T3 Power Console Detector 1
UDC Circuit UHF UHF STTA Sensor Contactor Contactor
Stator Main Transformer Supply
Contactor

W541 W508 Iontomat High Voltage LF LF W503 Pressure

K2 Cable Cable Switch
Charge Temp
Sensor
Contactor
D510 D501 F5, F8 TUBE F1, F2, F3 F1, F2, F3 Power
Inverter Interface 0,8A Detector 2 35A Supply
UHF

W586
Line Line

F1, F2, F3
35A

Line

D500 and MCB D300 are master boards

POLYDOROS IT 30/55 COPL-136.840.02 Page 26 of 58 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Error Messages 3 - 27

Err024: Intermediate Circuit Voltage Error 3

Description:
• An error of the intermediate circuit voltage has been detected.

Possible causes of the error:

• Power not correctly connected (take note of the phase positions)
• Fuses F1, F2 or F3 defective;
• Pre-transformer defective or needed.
• Cabling defective
• K1 main breaker or K2 charge breaker defective.
• Intermediate circuit components defective (D510, D115, D470)

Corrective measures:
• Check the power connection
• Replace fuses F1, F2, F3; replace pre-transformer or it is needed.
• Check/replace K1 main breaker or K2 charge breaker; replace cabling
• Measure the intermediate circuit voltage with the DVM on the D115 board between pins
X5 and X6; there must be 565 V (± 10%) present; if not, disconnect cables to D115 and
D470 and check whether there is voltage at D500_X110/UDCact -> one after the other,
repeat the routine with all other components.
• Replace Inverter unitI and perform following adjustment: Static Inverter adjustA again.
• Replace D115, D470 and perform following adjustment: Learn filamentA again.

A
The adjustment is described in the Adjustment Instructions, Chapter 2.
I
Replacement of the Inverter unit is described in the Installation Instructions.

For possible errors, see next page.

Siemens AG COPL-136.840.02 Page 27 of 58 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
3 - 28 Error Messages
Possible errors D500 and D300MCB3 are master boards
D300
MCB3

D502
D500
Dongle
MAIN CONTROL

W522 W521 W523

W500 W520
W509
W510

STTA/HVT
D470 D115 D501 D510
Nominal Values
FIL Power RA Power Interface Inverter

W508 W506 D530

W541 W540 Tube W530 W531 W501
W541 RA
W581 W576
W503 W515 Iontomat
Cable W504 W502 Cable W577
W578

WST100
D501 STTA/HVT D470 TUBE STTA/HVT TF2 D501
D510 Interface FILAMENT D510 Detector 1 K2 K1
FIL_POWER or Power Console High Voltage Temperatur
Inverter UHF Inverter UHF STTA K1 T3 Sensor Charge Main
Supply
UDC Circuit Stator Main Transformer Contactor Contactor
Contactor

Iontomat Pressure
W508 Cable High Voltage W503 Switch
W541 K2 Cable LF LF
Charge Temp
Sensor
Contactor

D501 Detector 2 TUBE Power

Interface F5, F8 Supply
D510 UHF 0,8A F1, F2, F3 F1, F2, F3
Inverter 35A

W586
Line Line

F1, F2, F3
35A

Line

POLYDOROS IT 30/55 COPL-136.840.02 Page 28 of 58 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Error Messages 3 - 29

Err025: Rotating Anode Operation Error 3

Description:
• An error occurred during rotating anode operation (startup, run or braking).

Possible causes of the error:

• Wrong tube configured
• Defective stator
• Intermediate circuit voltage missing
• W521, W540, W541 and Tube anode rotate cable are defective or contact problems
• D115 defective

Corrective measures:
• Check the tube configuration.
• Check the stator resistances on D115: Pins X7(I) and X8(0) (2.0 - 2.6 OhmT, at a temp. of
20°C) and pins X8(0) and X9(II) (2.0 - 2.6 OhmT, at a temp. of 20°C); if values are
different -> replace the tube unit; first read out/noteA the Tube data; then perform the
following adjustments: 1) Static Inverter adjustA; 2) Learn filamentA.
• Check cables W521, W540, W541 and Tube anode rotate cable; if needed, replace.
• Measure the intermediate circuit voltage with the DVM on the D115 board between pins
X5 and X6; there must be 565 V (± 10%) present; if needed, replace the D115.
• Replace the D115.
Possible errors D500 and D300MCB3 are master boards
D300
MCB3

D502
D500
Dongle
MAIN CONTROL

W522 W521 W500 W520 W523

W509
W510

D470 D115 D501 D510 STTA/HVT

FIL Power Interface Inverter Nominal Values
RA Power

W541 W508 W506 W530 W531 W581 W576 W501 D530

W541 W540 Tube W504 W502 W503 W515 Iontomat W577
RA Cable W578
Cable

D510 D501 STTA/HVT STTA/HVT TF2 K2 K1 D501 WST100

Inverter Interface FILAMENT D510 D470 TUBE K1 T3 Power Console Detector High Voltage Temperatur Charge Main Interface
UDC Circuit UHF Main Transformer Supply 1 Sensor Contactor Contactor
Inverter FIL_POWER or
Contactor
UHF STTA
Stator

W541 K2 Iontomat High Voltage LF LF W503 Pressure

Charge Cable Cable Switch
Temp
W508 Contactor
Sensor

D510 F5, F8 TUBE F1, F2, F3 F1, F2, F3 Power

Inverter 0,8A 35A Supply
Detector
D501 2
Interface
UHF W586

Line Line

F1, F2, F3
35A

Line

A
Reading out the tube data and the adjustment are described in the Adjustment Instructions, Chapters 4 and 2.
T
The data are valid for the X-ray tubes Opti 150/30/50C_3 and Optitop 150/40/80HC.

Siemens AG COPL-136.840.02 Page 29 of 58 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
3 - 30 Error Messages

Err026: HVT Over-pressure 3

Description:
• An over-pressure error occurred in the High Voltage Tank.

Possible causes of the error:

• Cable W523 defective or contact problems
• HVT is defective

Corrective measures:
• Check the HVT to determined if there is high external temperature; if yes, let the HVT
cool down; if the error persists, then:
- disconnect the HVT. X9 and check the pressure switch; it must be closed. If it is open,
replace the HVTM and then perform the adjustment: Static Inverter adjustJ
• Check cable W523; if needed, replace
Possible errors D500 and D300MCB3 are master boards
D300
MCB3

D500 D502
Dongle
MAIN CONTROL

W522 W521 W500 W520

W523
W509
W510

D470 D115 D501 D510 STTA/HVT

FIL Power RA Power Interface Inverter
Nominal Values

W541 W508 W506 W541 W540 Tube W530 W531 W581 W576 W501
RA W504 W502 W503 W515 Iontomat W577 D530
Cable Cable W578

D510 D501 STTA/HVT D510 D470 TUBE STTA/HVT TF2 K2 K1 D501

Inverter Interface FILAMENT Inverter FIL_POWER or K1 T3 Power Console Detector 1 High Voltage Temperatur Charge Main Interface WST100
UDC Circuit UHF UHF STTA Main Transformer Supply Sensor Contactor Contactor
Stator Contactor

K2 Iontomat
W541 W508 High Voltage LF LF W503
Charge Cable Cable
Temp
Contactor Pressure
Sensor
Switch

D510 D501 F5, F8 TUBE F1, F2, F3 F1, F2, F3 Power

Detector 2
0,8A
Inverter Interface 35A Supply
UHF

W586
Line Line

F1, F2, F3
35A

Line

A
Reading out the tube data and adjustment are described in the Adjustment Instructions, Chapters 4 and 2.
I Replacement of the HVT is described in the Installation Instructions.

POLYDOROS IT 30/55 COPL-136.840.02 Page 30 of 58 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Error Messages 3 - 31

Err027: Dongle Position 3

Description:
• System working in the minimum configuration.

Possible causes of the error:

• The D502 dongle is plugged in turned around 180°
• D502 dongle not plugged in correctly in its position
• D502 dongle defective

Corrective measures:
• Check the position of the dongle
• Replace the D502 dongle
Possible errors
D300
MCB3

D500 D502
MAIN CONTROL
Dongle

W522 W521 W500 W520 W523

W509
W510

D470 D115 D501 D510 STTA/HVT

FIL Power RA Power Interface Inverter Nominal Values

W541 W508 W506 W541 W540 Tube W530 W531 W581 W576 W501 D530
RA W504 W502 W503 W515 Iontomat W577
Cable Cable W578

D510 D501 STTA/HVT D510 D470 TUBE STTA/HVT TF2 K2 K1 D501 WST100
Inverter Interface FILAMENT Inverter FIL_POWER or K1 T3 Power Console Detektor High Voltage Temperatur Charge Main Interface
UDC Circuit UHF UHF STTA Main Transformer Supply 1 Sensor Contactor Contactor
Stator Contactor

W541 W508 K2 Iontomat High Voltage LF LF W503 Pressure

Charge Cable Cable Switch
Temp
Contactor
Sensor

D510 D501 F5, F8 TUBE F1, F2, F3 F1, F2, F3 Power

Inverter Interface 0,8A Detector 35A Supply
UHF 2

W586
Line Line

F1, F2, F3
35A

Line

D500 and D300BCB3 are master boards

Siemens AG COPL-136.840.02 Page 31 of 58 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
3 - 32 Error Messages

Err028: Filament Operating Error 3

Description:
• A heating error occurred during exposure.

Possible causes of the error:

• Incorrect single-tank or tube unit configured
• Tube unit has not be conditioned
• Cable for large and small focus connected incorrectly on the HVT/D530 at X1 and X3.
• Tube unit defective
• D470 defective

Corrective measures:
• Check tube unit configurationC (see data in the Operating Instructions)
• Readjustment: Perform tube warm upA and Learn filamentA
• At the HVT/D530, check cable connections X1 (large focus) and X3 (small focus); if
needed, -> replace the Tube unit; first read out/noteA the Tube data, then perform the
following adjustments: 1) Static Inverter adjustA, 2) Learn filamentA.
• Replace the D470 and then perform the following adjustment: Learn filamentA again.
Possible errors D500 and D300MCB3 are master boards
D300
MCB3

D502
D500
Dongle
MAIN CONTROL

W521 W500
W522 W520 W523
W509
W510

D115 D501
D470 D510 STTA/HVT
RA Power Interface
FIL Power Inverter Nominal Values

W541 W540 Tube

W541 W508 W506 W530 W531 W581 W576 W501 D530
RA W504 W502 W503 W515 Iontomat W577
Cable Cable W578

D510 D470 TUBE

D510 D501 TF2 K2 K1 D501 WST100
STTA/HVT Inverter FIL_POWER or K1 T3 Power Console Detector 1 STTA/HVT
Inverter Interface UHF STTA Main Transformer Supply Temperatur Charge Main Interface
UDC Circuit UHF FILAMENT High Voltage Sensor Contactor Contactor
Stator Contactor

K2 Iontomat
W508
W541 Charge Cable LF LF W503 Pressure
Temp Switch
Contactor High Voltage
Sensor
Cable

F5, F8
D501 Detector 2
D510 Interface 0,8A F1, F2, F3 F1, F2, F3 Power
Inverter UHF TUBE 35A Supply

W586

Line Line

F1, F2, F3
35A

Line

C
The
configuration is described in the Configuration Instructions, Chapter 2.
A
Reading out the tube data and the adjustment are described in the Adjustment Instructions, Chapters 4 and 2.

POLYDOROS IT 30/55 COPL-136.840.02 Page 32 of 58 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Error Messages 3 - 33

Err029: D510 Power 3

Description:
• The 15V power supply voltage for D510 is not in tolerance (+/- 10%).

Possible causes of the error:

• Power supply defective
• Cables W501, W503 defective or contact problems
• D501 fuses defective
• D510 defective

Corrective measures:
• Check power supply voltages for D501/LEDs; if needed, replace fuses
• Check cables W501 and W503; if needed, replace
• Replace power supply
• Replace the Inverter unitI and perform the following adjustment: Static Inverter adjustA.
Possible errors D500 and MCBD300 are master boards
D300
MCB3

D502
D500
Dongle
MAIN CONTROL

W522 W521 W500 W523

W520
W509
W510

D470 D115 D501 STTA/HVT

D510
FIL Power RA Power Interface Nominal Values
Inverter

W541 W508 W506 W541 W540 Tube D530

W530 W531 W581 W576
RA W504 W502 W503 W515 Iontomat W501
W577
Cable Cable W578

D510 D501 STTA/HVT D510 D470 TUBE WST100

Inverter Interface FILAMENT Inverter FIL_POWER or STTA/HVT TF2 K2 K1
K1 T3 Power Console Detector 1 D501
UDC Circuit UHF UHF STTA Main Transformer Supply High Voltage Temperatur Charge Main
Sensor Contactor Contactor Interface
Stator Contactor
Fuse

K2 Iontomat
W541 W508 Pressure
Charge Cable High Voltage LF LF
Temp F5, F8 Switch
Contactor
Sensor 0,8A Cable W503

D510 D501
Detector 2 TUBE F1, F2, F3 F1, F2, F3
Inverter Interface W586
UHF 35A Power
Supply

F1, F2, F3 Line Line

35A

Line

A
The adjustment is described in the Adjustment Instructions, Chapter 2.
I Replacement of the inverter unit is described in the Installation Instructions.

Siemens AG COPL-136.840.02 Page 33 of 58 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
3 - 34 Error Messages

Err030: Console HW 3

Description:
• An error occurred in the console hardware

Possible causes of the error:

• 24 V power supply malfunction
• D501, X7 and X 8 connections switched around
• Console defective
• Cable W515 defective or contact problems
• D501 defective

Corrective measures:
• Check the 24 V power supply
• D501, correctly plug in the X7 and X 8 connections
• Replace console
• Check cable W515; if needed, replace
• Replace the D501 and:
- Tighten the ground wire connection to 4.5Nm.
Possible errors
D300
MCB3

D502
D500
Dongle
MAIN CONTROL

W522 W521 W520 W523

W500
W509
W510

D470 D115 D510 STTA/HVT

D501
FIL Power RA Power Inverter Nominal Values
Interface

W541 W508 W506 W541 W540 Tube W530 W531 W581 W576 W501 D530
RA W577
W504 W502 W503 W515 Iontomat
Cable W578
Cable

D510 D501 STTA/HVT D510 D470 TUBE STTA/HVT TF2 K2 K1 D501 WST100
Inverter Interface FILAMENT Inverter FIL_POWER or High Voltage Temperatur Charge Main Interface
Detector
UDC Circuit UHF UHF STTA K1 T3 Power Console Sensor Contactor Contactor
Main Transformer Supply 1
Stator
Contactor

W541 W508 Iontomat High Voltage LF LF W503 Pressure

K2
Cable Cable Switch
Charge
Temp
Contactor
Sensor

D510 D501 TUBE F1, F2, F3 F1, F2, F3 Power

F5, F8
Inverter Interface 0,8A Detector 35A Supply
UHF 2

W586
Line Line

F1, F2, F3
35A

Line

D500 and D300MCB3 are master boards

POLYDOROS IT 30/55 COPL-136.840.02 Page 34 of 58 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Error Messages 3 - 35

Err031: D500 S4 IGNITION Switch 3

Description:
• The D500 S4_INGNITION switch is in the wrong position.

Possible causes of the error:

• S4 switch is in the wrong position or has contact problems
• D500 defective

Corrective measures:
• Set the S4 switch in the correct position (ON = standard position)
• Replace the D500 and perform a reconfiguration and readjustment (see Err003: D500
Error).
Possible errors
D300
MCB3

D500 D502
Dongle
MAIN CONTROL

W522 W521 W500 W520 W523

W509
W510

D470 D115 D501 D510 STTA/HVT

FIL Power RA Power Interface Inverter Nominal Values

W541 W508 W506 W541 W540 Tube W530 W531 W581 W576 W501 D530
RA W504 W502 W503 W515 Iontomat W577
Cable Cable W578

D510 D501 STTA/HVT D510 D470 TUBE STTA/HVT TF2 K2 K1 D501 WST100
Inverter Interface FILAMENT Inverter FIL_POWER or K1 T3 Power Console Detector 1 High Voltage Temperatur Charge Main Interface
UDC Circuit UHF UHF STTA Main Transformer Supply Sensor Contactor Contactor
Stator Contactor

W541 W508 K2 Iontomat High Voltage LF LF W503 Pressure

Charge Cable
Temp Cable Switch
Contactor
Sensor

D510 D501 F5, F8 TUBE F1, F2, F3 F1, F2, F3 Power

0,8A Detector 2
Inverter Interface 35A Supply
UHF

W586
Line Line

F1, F2, F3
35A

Line

Siemens AG COPL-136.840.02 Page 35 of 58 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
3 - 36 Error Messages

Err032: Real Time Clock Data Error 3

Description:
• The real-time clock on the D500 contains invalid data.

Possible causes of the error:

• Missing configuration data
• D500 defective

Corrective measure:
• Perform reconfiguration of D500 (for data, see the Operating Instructions); if error
message persists -> replace D500 and perform reconfiguration and readjustment
(see Err003: D500 Error)
Possible errors
D300
MCB3

D500 D502
Dongle
MAIN CONTROL

W522 W521 W500 W520 W523

W509
W510

D470 D115 D501 D510 STTA/HVT

FIL Power RA Power Interface Inverter Nominal Values

W541 W508 W506 W541 W540 Tube W530 W531 W581 W576 W501 D530
RA W504 W502 W503 W515 Iontomat W577
Cable Cable W578

D510 D501 STTA/HVT D510 D470 TUBE STTA/HVT TF2 K2 K1 D501 WST100
Inverter Interface FILAMENT Inverter FIL_POWER or K1 T3 Power Console Detector 1 High Voltage Temperatur Charge Main Interface
UDC Circuit UHF UHF STTA Main Transformer Supply Sensor Contactor Contactor
Stator Contactor

W541 W508 K2 Iontomat High Voltage LF LF W503 Pressure

Charge Cable Cable Switch
Temp
Contactor
Sensor

F5, F8
D510 D501 TUBE F1, F2, F3 F1, F2, F3 Power
0,8A Detector 2
Inverter Interface 35A Supply
UHF

W586
Line Line

F1, F2, F3
35A

Line

POLYDOROS IT 30/55 COPL-136.840.02 Page 36 of 58 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Error Messages 3 - 37

Err033: HVT Temperature Error 3

Description:
• An error has occurred in the High Voltage Tank (HVT).

Possible causes of the error:

• Temperature sensor has responded
• HVT defective

Corrective measures:
• Check the temperature of the single-tank:
- If hot: 1) operating error (limit mode) or 2) Inverter unit defective
-> Replace Inverter unitI and perform following adjustment: Static Inverter adjustA
again.
- If cold: the HVT temperature sensor is defective, unplug the X14 connector on the
D500 and measure at pins 5 and 8 with the DVM; value must be 47.5 kOhm at a temp.
of 25 °C (please note: at a temp. of < 25°C, the value is >, at a temp. of > 25°C, the
value is < !); if the value is not equal to 47.5 kOhm: -> replace the HVTI; then perform
the following adjustment: Static Inverter adjustA.
Possible errors D500 and D300MCB3 are master boards
D300
MCB3

D502
D500
Dongle
MAIN CONTROL

W522 W521 W500 W520

W523
W509
W510

D470 D115 D501 D510

STTA/HVT
FIL Power RA Power Interface Inverter
Nominal Values

W541 W508 W506 W541 W540 Tube W530 W531 W581 W576 W501
D530
RA W504 W502 W503 W515 Iontomat W577
Cable Cable W578

D510 D501 STTA/HVT D510 D470 TUBE STTA/HVT TF2 K2 K1 D501

WST100
Inverter Interface FILAMENT Inverter FIL_POWER or K1 T3 Power Console Detector High Voltage Temperatur Charge Main Interface
UDC Circuit UHF UHF STTA Main Transformer Supply 1 Sensor Contactor Contactor
Stator Contactor

K2 Iontomat
W541 W508 High Voltage LF LF W503
Charge Cable Pressure
Temp Cable
Contactor Switch
Sensor

F5, F8
D510 D501 TUBE F1, F2, F3 F1, F2, F3 Power
Inverter Interface 0,8A Detector 35A Supply
2
UHF

W586
Line Line

F1, F2, F3
35A

Line

A
Reading out the tube data and the adjustment are described in the Adjustment Instructions, Chapters 4 and 2.
I
Replacement of the inverter unit and the HVT are described in the Installation Instructions.

Siemens AG COPL-136.840.02 Page 37 of 58 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
3 - 38 Error Messages

Err034: Init_Radiation Triggering Pressed 3

Description:
• The radiation trigger signal was pressed during initialization.

Possible causes of the error:

• Incorrect operation
• Cable W515 defective or contact problems
• Console defective

Corrective measures:
• Do not press the radiation trigger during initialization.
• Check cable W515; if needed, replace
• Replace console
Possible errors
D300
MCB3

D500 D502
Dongle
MAIN CONTROL

W522 W521 W520 W523

W500
W509
W510

D470 D115 D501 D510 STTA/HVT

FIL Power RA Power Inverter Nominal Values
Interface

W541 W508 W506 W541 W540 Tube W530 W531 W581 W576 W501 D530
RA W577
W504 W502 W503 Iontomat
Cable W515 W578
Cable

D510 D501 STTA/HVT D510 D470 TUBE STTA/HVT TF2 K2 K1 D501 WST100
Inverter Interface FILAMENT Inverter FIL_POWER or High Voltage Temperatur Charge Main Interface
K1 T3 Power Detector
UDC Circuit UHF UHF STTA Console Sensor Contactor Contactor
Main Transformer Supply 1
Stator
Contactor

W541 W508 K2 Iontomat High Voltage LF LF W503 Pressure

Charge Cable Cable Switch
Temp
Contactor
Sensor

D510 D501 TUBE F1, F2, F3 F1, F2, F3 Power

F5, F8
Inverter Interface Detector 35A Supply
0,8A
UHF 2

W586
Line Line

F1, F2, F3
35A

Line

D500 and D300BCB3 are master boards

POLYDOROS IT 30/55 COPL-136.840.02 Page 38 of 58 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Error Messages 3 - 39

Err035: Plus_kV_Max 3

Description:
• Over-voltage on the kV plus side occurred

Possible causes of the error:

• If the error occurs only with low power, low kV and mAs, this points to an incorrect
adjustment of the oscillation circuit.
• There is no ground connection to the single-tank
• Short-circuit on one side in the high voltage circuit

Corrective measures:
• Perform a readjustment of the Static Inverter adjustA
• Check the W530 cable ground connection
• Check kV plus and kV minus on D500_X186 at Pin P_UT and Pin N_UT to see whether
there is a short-circuit on one side; if yes -> replace the Tube unit; first read out /noteA the
Tube data, the perform the following adjustments: 1) Static Inverter adjustA; 2) Learn
filamentA.
Possible errors D500 and D300BCB3 are master boards
D300
MCB3

D502
D500
Dongle
MAIN CONTROL

W521 W500
W522 W520 W523
W509
W510

D470 D115 D501 D510 STTA/HVT

RA Power Interface
FIL Power Inverter Nominal Values

W541 W508 W541 W540 Tube W531 W581 W576 W501 D530
W506 RA W504 W502 W503 W515 Iontomat W530
W577
Cable Cable W578

D510 D470 TUBE WST100

D510 D501 Inverter FIL_POWER or TF2 K2 K1 D501
STTA/HVT K1 T3 Power Console Detector STTA/HVT
Inverter Interface UHF STTA Main Transformer Supply 1 Temperatur Charge Main Interface
UDC Circuit UHF FILAMENT High Voltage Sensor Contactor Contactor
Stator Contactor

W508 K2 Iontomat
Charge Cable Pressure
W541 Temp LF LF W503
Contactor High Voltage Switch
Sensor
Cable

F5, F8
D501 Detector
D510 Interface 0,8A F1, F2, F3 F1, F2, F3 Power
2
Inverter UHF TUBE 35A Supply

W586

Line Line

F1, F2, F3
35A

Line

A
Reading out the tube data and the adjustment are described in the Adjustment Instructions, Chapters 4 and 2.

Siemens AG COPL-136.840.02 Page 39 of 58 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
3 - 40 Error Messages

Err036: Minus_kV_Max 3

Description:
• An over-voltage to the kV minus side has occurred

Possible causes of the error:

• If the error occurs only with low power, low kV and mAs, this points to an incorrect
adjustment of the oscillation circuit
• There is no ground connection to the single-tank
• Short-circuit on one side in the high voltage circuit

Corrective measures:
• Perform a readjustment of the Static Inverter Adjustment1
• Check the W530 cable ground connection
• Check the kV plus and kV minus on the D500_X186 at Pin P_UT and Pin N_UT to
determine whether there is a short-circuit on one side; if yes -> replace the Tube unit; first
read out /noteA the Tube data, then perform the following adjustments: 1) Static Inverter
adjustA; 2) Learn filamentA.
Possible errors D500 and D300BCB3 are master boards
D300
MCB3

D502
D500
Dongle
MAIN CONTROL

W521 W500
W522 W520 W523
W509
W510

D470 D115 D501 D510 STTA/HVT

RA Power Interface
FIL Power Inverter Nominal Values

W541 W508 W541 W540 Tube W531 W581 W576 W501 D530
W506 RA W504 W502 W503 W515 Iontomat W530
W577
Cable Cable W578

D510 D470 TUBE WST100

D510 D501 Inverter FIL_POWER or TF2 K2 K1 D501
STTA/HVT K1 T3 Power Console Detector STTA/HVT
Inverter Interface UHF STTA Main Transformer Supply 1 Temperatur Charge Main Interface
UDC Circuit UHF FILAMENT High Voltage Sensor Contactor Contactor
Stator Contactor

W508 K2 Iontomat
Charge Cable Pressure
W541 Temp LF LF W503
Contactor High Voltage Switch
Sensor
Cable

F5, F8
D501 Detector
D510 Interface 0,8A F1, F2, F3 F1, F2, F3 Power
2
Inverter UHF TUBE 35A Supply

W586

Line Line

F1, F2, F3
35A

Line

A
Reading out the tube data and the adjustment are described in the Adjustment Instructions, Chapters 4 and 2.

POLYDOROS IT 30/55 COPL-136.840.02 Page 40 of 58 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Error Messages 3 - 41

Err037: Delta_kV 3

Description:
• Too large a difference in the values between positive and negative high voltage side

Possible causes of the error:

• Short-circuit on one side in the high voltage circuit
• Strong asymmetry in the high voltage transformer
• Defective measurement reading on one side

Corrective measures:
• Check whether the high voltage difference is less than 20%; measure the kV plus and kV
minus on the D500_X186 at Pin P_UT and Pin N_UT:
- If the difference is more than 20%
-> Replace the Tube unit or the high voltage transformer; first read out /noteA the tube
data, then perform the following adjustments: 1) Static Inverter adjustA; 2) Learn
filamentA
- If there is no difference found -> replace the D500 and perform a reconfiguration and
readjustment (see Err003: D500 Error).
Possible errors D500 and D300MCB3 are master boards
D300
MCB3

D502
D500
Dongle
MAIN CONTROL

W522 W521 W500 W520

W523
W509
W510

D470 D115 D501 D510 STTA/HVT

FIL Power RA Power Interface Inverter
Nominal Values

W541 W508 W506 W541 W540 Tube

W530 W531 W581 W576 W501 D530
RA W504 W502 W503 W515 Iontomat W577
Cable Cable W578

D510 D501 STTA/HVT D510 D470 TUBE

STTA/HVT TF2 K2 K1 D501 WST100
Inverter Interface FILAMENT Inverter FIL_POWER or K1 T3 Power Console Detector Temperatur Charge Main Interface
UDC Circuit UHF UHF STTA Main Transformer Supply 1 High Voltage Sensor Contactor Contactor
Stator Contactor

K2 Iontomat
W541 W508
Charge Cable LF LF W503 Pressure
Contactor
Temp High Voltage Switch
Sensor Cable

F5, F8
D510 D501 Detector F1, F2, F3 F1, F2, F3 Power
Inverter Interface 0,8A
2 35A Supply
UHF
TUBE

W586
Line Line

F1, F2, F3
35A

Line

A
Reading out the tube data and the adjustment are described in the Adjustment Instructions, Chapters 4 and 2.

Siemens AG COPL-136.840.02 Page 41 of 58 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
3 - 42 Error Messages

Err038: Tube Data UT_Tolerance 3

Description:
• The Ut_act tube data is out of the admissible tolerance

Possible causes of the error:

• S2/D500 switch is on mAs measurement with no test instrument connected.
• Tube unit not conditioned
• High voltage cable connector (kV-) not correctly inserted.
• Instable line power
• Tube unit defective

Corrective measures:
• Check the S2 switch on the D500
• Check the high voltage cable connectors for correct positioning.
• Perform a readjustment of the tube unit: 1) Static Inverter adjustA; 2) Learn filamentA.
• Check the line power for instability
• Replace the Tube unit; first read out /noteA the Tube data, then perform the following
adjustments: 1) Static Inverter adjustA; 2) Learn filamentA.
Possible errors D500 and D300MCB3 are master boards
D300
MCB3

D502
D500
Dongle
MAIN CONTROL

W522 W521 W500 W520 W523

W509
W510

D115 D501
D470 D510 STTA/HVT
RA Power Interface
FIL Power Inverter Nominal Values

W541 W508 W541 W540 Tube W531 W581 W576 W501 D530
W506 RA W504 W502 W503 W515 Iontomat W530
W577
Cable Cable W578

D510 D470 TUBE WST100

D510 D501 STTA/HVT Inverter FIL_POWER or K1 T3 Power Console Detector STTA/HVT TF2 K2 K1 D501
Inverter Interface UHF STTA Main Transformer Supply 1 Temperatur Charge Main Interface
UDC Circuit UHF FILAMENT High Voltage Sensor Contactor Contactor
Stator Contactor

W508 K2 Iontomat
W541 Charge Cable LF LF W503 Pressure
Temp Switch
Contactor High Voltage
Sensor
Cable

D501 F5, F8
Detector
D510 0,8A F1, F2, F3 F1, F2, F3 Power
Interface 2
Inverter UHF TUBE 35A Supply

W586

Line Line

F1, F2, F3
35A

Line

A
Reading out the tube data and the adjustment are described in the Adjustment Instructions, Chapters 4 and 2.

POLYDOROS IT 30/55 COPL-136.840.02 Page 42 of 58 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Error Messages 3 - 43

Err039: Tube Current IT_Tolerance 3

Description:
• The It_act tube current is out of the admissible tolerance

Possible causes of the error:

• S2/D500 switch is on mAs measurement with no test instrument connected
• Tube unit not conditioned
• Small and large focus switched
• Tube unit defective

Corrective measures:
• Check the S2 switch on the D500
• At the HVT/D530, check X1 (large focus) and X3 (small focus) cable connections
• Perform a readjustment of the tube data: 1) Static Inverter adjustA; 2) Learn filamentA
• Replace the Tube unit; first read out /noteA the Tube data, then perform the following
adjustments: 1) Static Inverter adjustA; 2) Learn filamentA
Possible errors D500 and D300MCB3 are master boards
D300
MCB3

D502
D500
Dongle
MAIN CONTROL

W521 W500
W522 W520 W523
W509
W510

D470 D115 D501 D510 STTA/HVT

RA Power Interface
FIL Power Inverter Nominal Values

W541 W540 Tube

W541 W508 W506 W530 W531 W581 W576 W501 D530
RA W504 W502 W503 W515 Iontomat W577
Cable Cable W578

D510 D470 TUBE

D510 D501 TF2 K2 K1 D501 WST100
STTA/HVT Inverter FIL_POWER or K1 T3 Power Console Detector STTA/HVT
Inverter Interface UHF STTA Main Transformer Supply 1 Temperatur Charge Main Interface
UDC Circuit UHF FILAMENT High Voltage Sensor Contactor Contactor
Stator Contactor

K2 Iontomat
W508 Pressure
W541 Charge Cable LF LF W503
Temp Switch
Contactor High Voltage
Sensor
Cable

D501 F5, F8
Detector
D510 0,8A F1, F2, F3 F1, F2, F3 Power
Interface 2
Inverter UHF TUBE 35A Supply

W586

Line Line

F1, F2, F3
35A

Line

A
Reading out the tube data and the adjustment are described in the Adjustment Instructions, Chapters 4 and 2.

Siemens AG COPL-136.840.02 Page 43 of 58 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
3 - 44 Error Messages

Err040: Short-circuit in Inverter 3

Description:
• A short-circuit has been detected in the primary inverter

Possible causes of the error:

• If the error occurs only with low power, low kV and mAs, this points to an incorrect
adjustment of the oscillation circuit.
• Tube unit data not learned
• Power line problems
• Tube unit defective
• Inverter unit defective
• Disturbances caused by poor ground connection

Corrective measures:
• Perform a readjustment of the Static Inverter AdjustmentA
• Check ground connections
• Perform a readjustment of tube unit: 1) Static Inverter adjustA; 2) Learn filamentA
• Check the stability of the line voltage
• Measure the intermediate circuit voltage with the DVM on the D115 board between Pins
X5 and X6; there must be 565 V (± 10%) present.
• Make exposures at different kV levels to determine if there are any voltage stability
problems; if problems persist: -> replace the Tube unit; first read out /noteA the tube data,
then perform the following adjustments: 1) Static Inverter adjustA; 2) Learn filamentA
• Replace the Inverter unitI and perform following adjustment: Static Inverter adjustA again

A
Reading out the tube data and the adjustment are described in the Adjustment Instructions,
Chapters 4 and 2.
I
Replacement of the Inverter unit is described in the Installation Instructions.

For possible errors, see next page.

POLYDOROS IT 30/55 COPL-136.840.02 Page 44 of 58 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Error Messages 3 - 45
Possible errors D500 and D300MCB3 are master boards
D300
MCB3

D500 D502
Dongle
MAIN CONTROL

W522 W521 W500 W520 W523

W509
W510

D470 D115 D501 D510 STTA/HVT

RA Power Interface
FIL Power Inverter Nominal Values

W541 W540 Tube

W541 W508 W506 W530 W531 W581 W576 W501 D530
RA W504 W502 W503 W515 Iontomat W577
Cable Cable W578

D510 D470 TUBE WST100

D510 D501 STTA/HVT Inverter FIL_POWER or K1 T3 Power Console Detector STTA/HVT TF2 K2 K1 D501
Inverter Interface UHF STTA Main Transformer Supply 1 Temperatur Charge Main Interface
UDC Circuit UHF FILAMENT High Voltage Sensor Contactor Contactor
Stator Contactor

K2 Iontomat
W508 Pressure
W541 Charge Cable LF LF W503
Temp Switch
Contactor High Voltage
Sensor
Cable

D501 F5, F8
Detector
D510 0,8A F1, F2, F3 F1, F2, F3 Power
Interface 2
Inverter UHF TUBE 35A Supply

W586

Line Line

F1, F2, F3
35A

Line

Siemens AG COPL-136.840.02 Page 45 of 58 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
3 - 46 Error Messages

Err041: ILoad Error 3

Description:
• Over-current occurred in the inverter.

Possible causes of the error:

• Single-tank or tube unit not correctly conditioned
• Power too high under unfavorable line conditions.
• Tube unit defective
• D510 defective

Corrective measures:
• At the HVT/D530, check the X1 (large focus) and X3 (small focus) cable connections
• Perform a readjustment of tube unit: 1) Static Inverter adjustA; 2) Learn filamentA
• Check the internal line resistance, Ri; for this, see the Startup Instructions,
Page 2-2; reduce power
• Replace the Tube unit; first read out/noteA the Tube data, then perform the following
adjustments: 1) Static Inverter adjustA; 2) Learn filamentA
• Replace the Inverter unitI and perform a readjustment: Static Inverter adjustA
Possible errors D500 and D300MCB3 are master boards
D300
MCB3

D502
D500
Dongle
MAIN CONTROL

W521 W500
W522 W520 W523
W509
W510

D115 D501
D470 D510 STTA/HVT
RA Power Interface
FIL Power Inverter Nominal Values

W541 W508 W541 W540 Tube W531 W581 W576 W501 D530
W506 RA W504 W502 W503 W515 Iontomat W530
W577
Cable Cable W578

D510 D470 TUBE WST100

D510 D501 Inverter FIL_POWER or TF2 K2 K1 D501
STTA/HVT K1 T3 Power Console Detector STTA/HVT
Inverter Interface UHF STTA Main Transformer Supply 1 Temperatur Charge Main Interface
UDC Circuit UHF FILAMENT High Voltage Sensor Contactor Contactor
Stator Contactor

W508 K2 Iontomat
Charge Cable Pressure
W541 Temp LF LF W503
Contactor High Voltage Switch
Sensor
Cable

F5, F8
D501 Detector
D510 Interface 0,8A F1, F2, F3 F1, F2, F3 Power
2
Inverter UHF TUBE 35A Supply

W586

Line Line

F1, F2, F3
35A

Line

A
Readingout the tube data and the adjustment are described in the Adjustment Instructions, Chapters 4 and 2.
I
Replacement of the inverter unit is described in the Installation Instructions.

POLYDOROS IT 30/55 COPL-136.840.02 Page 46 of 58 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Error Messages 3 - 47

Err042: XRAY_On 3

• High voltage could not be switched on.

Possible causes of the error:

• S4/D500 IGNITION switch is set to the OFF position or is defective
• High voltage builds up to less than 20 kV, this points to a defective single-tank

Corrective measures:
• Bring the S4 IGNITION switch in the correct position (ON) or check the function.
• Check high voltage; if high voltage builds up to less than 20kV (check on D500_X186 at
Pin UTact), then -> replace the Tube unit; first read out/noteA the Tube data; then
perform the following adjustments: 1) Static Inverter adjustA; 2) Learn filamentA.
• If no high voltage builds up, check the oscillation current signal on the D500 Pin
X210_Iload-> if there is an oscillation current signal, there is a short-circuit in the HVT or
in the high voltage circuit; also check for a short-circuit on D530 X13 and X11; if there is
no short-circuit:
- Replace the Tube unit; first read out/noteA the Tube data, then perform the following
adjustments: 1) Static Inverter adjustA; 2) Learn filamentA
• Determine the oscillation current using the single oscillation testO; check the oscillation
current (D500_X100_F_INV) and oscillation pulse (D500_X210_I_load):
- 1) If there is no control, replace the D500 and perform a reconfiguration and
readjustment (see Err003: D500 Error),
- 2) If no oscillation pulse is generated, replace the Inverter unitI and perform a
readjustment: Static Inverter adjustA.

A
Reading out the tube unit data and the adjustment are described in the Adjustment Instructions,
Chapters 4 and 2.
O
The test is described in the Adjustment Instructions, Chapter 3.
I
Replacement of the inverter unit is described in the Installation Instructions.

For possible errors, see next page.

Siemens AG COPL-136.840.02 Page 47 of 58 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
3 - 48 Error Messages
Possible errors D500 and D300BCB3 are master boards
D300
MCB3

D500 D502
Dongle
MAIN CONTROL

W521 W500
W522 W520 W523
W509
W510

D470 D115 D501 D510 STTA/HVT

RA Power Interface
FIL Power Inverter Nominal Values

W541 W508 W506 W541 W540 Tube W531 W581 W576 W501 D530
RA W504 W502 W503 W515 Iontomat W530
W577
Cable Cable W578

D510 D470 TUBE

D510 D501 STTA/HVT TF2 K2 K1 D501 WST100
Inverter Interface FILAMENT Inverter FIL_POWER or K1 T3 Power Console Detector STTA/HVT
UHF STTA Main Transformer Supply 1 Temperatur Charge Main Interface
UDC Circuit UHF High Voltage Sensor Contactor Contactor
Stator Contactor

W508 K2 Iontomat
W541 Charge Cable LF LF W503 Pressure
Temp Switch
Contactor High Voltage
Sensor
Cable

D501 F5, F8
D510 Detector
0,8A F1, F2, F3 F1, F2, F3 Power
Inverter Interface 2
UHF TUBE 35A Supply

W586

Line Line

F1, F2, F3
35A

Line

POLYDOROS IT 30/55 COPL-136.840.02 Page 48 of 58 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Error Messages 3 - 49

Err043: Tube Unit Configuration 3

Description:
• The tube unit configuration must be performed.

Possible causes of the error:

• System configuration is not correct
• D500 defective

Corrective measures:
• Check the tube unit configurationC (see the data in the Operating Instructions)
• If the error occurs again following the reconfiguration, replace the D500 and perform a
reconfiguration and readjustment (see Err003: D500 Error)
Possible errors
D300
MCB3

D502
D500
Dongle
MAIN CONTROL

W522 W521 W500 W520 W523

W509
W510

D470 D115 D501 D510 STTA/HVT

FIL Power RA Power Interface Inverter Nominal Values

W541 W508 W506 W541 W540 Tube W530 W531 W581 W576 W501 D530
RA W504 W502 W503 W515 Iontomat W577
Cable Cable W578

D510 D501 STTA/HVT D510 D470 TUBE STTA/HVT TF2 K2 K1 D501 WST100
Inverter Interface FILAMENT Inverter FIL_POWER or K1 T3 Power Console Detector High Voltage Temperatur Charge Main Interface
UDC Circuit UHF UHF STTA Main Transformer Supply 1 Sensor Contactor Contactor
Stator Contactor

K2 Iontomat
W541 W508 High Voltage LF LF W503 Pressure
Charge Cable
Temp Cable Switch
Contactor
Sensor

D510 D501 F5, F8 TUBE F1, F2, F3 F1, F2, F3 Power

Inverter Interface 0,8A Detector 35A Supply
UHF 2

W586
Line Line

F1, F2, F3
35A

Line

C
Configuration is described in the Configuration Instructions, Chapter 2.

Siemens AG COPL-136.840.02 Page 49 of 58 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
3 - 50 Error Messages

Err044: Automatic Exposure Unit Configuration 3

Description:
• Configuration of the automatic exposure unit must be performed.

Possible causes of the error:

• System configuration not correct
• D500 defective

Corrective measures:
• Correctly configure the automatic exposure unit (Iontomat)C
• If the error occurs again following the reconfiguration, replace the D500 and perform a
reconfiguration and readjustment (see Err003: D500 Error)
Possible errors
D300
MCB3

D500 D502
Dongle
MAIN CONTROL

W522 W521 W500 W520 W523

W509
W510

D470 D115 D501 D510 STTA/HVT

FIL Power RA Power Interface Inverter Nominal Values

W541 W508 W506 W541 W540 Tube W530 W531 W581 W576 W501 D530
RA W504 W502 W503 W515 Iontomat W577
Cable Cable W578

D510 D501 STTA/HVT D510 D470 TUBE STTA/HVT TF2 K2 K1 D501 WST100
Inverter Interface FILAMENT Inverter FIL_POWER or K1 T3 Power Console Detector High Voltage Temperatur Charge Main Interface
UDC Circuit UHF UHF STTA Main Transformer Supply 1 Sensor Contactor Contactor
Stator Contactor

W541 W508 K2 Iontomat High Voltage LF LF W503 Pressure

Charge Cable Cable Switch
Temp
Contactor
Sensor

D510 D501 F5, F8 TUBE F1, F2, F3 F1, F2, F3 Power

Inverter Interface 0,8A Detector 35A Supply
UHF 2

W586
Line Line

F1, F2, F3
35A

Line

C
Configuration is described in the Configuration Instructions, Chapter 2.

POLYDOROS IT 30/55 COPL-136.840.02 Page 50 of 58 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Error Messages 3 - 51

Err045: High Voltage Cable Configuration 3

Description:
• Configuration of the high voltage cable lengths must be performed.

Possible causes of the error:

• System configuration not correct.
• D500 defective.

Corrective measures:
• Correctly configure the high voltage cable lengthsC
• If the error occurs after reconfiguration, replace the D500 and perform a reconfiguration
and a readjustment (see Err003 D500 error).
Possible errors
D300
MCB3

D500 D502
Dongle
MAIN CONTROL

W522 W521 W500 W520 W523

W509
W510

D470 D115 D501 D510 STTA/HVT

FIL Power RA Power Interface Inverter Nominal Values

W541 W508 W506 W541 W540 Tube W530 W531 W581 W576 W501 D530
RA W504 W502 W503 W515 Iontomat W577
Cable Cable W578

D510 D501 STTA/HVT D510 D470 TUBE STTA/HVT TF2 K2 K1 D501 WST100
Inverter Interface FILAMENT Inverter FIL_POWER or K1 T3 Power Console Detector High Voltage Temperatur Charge Main Interface
UDC Circuit UHF UHF STTA Main Transformer Supply 1 Sensor Contactor Contactor
Stator Contactor

W541 W508 K2 Iontomat High Voltage LF LF W503 Pressure

Charge Cable Cable Switch
Temp
Contactor
Sensor

D510 D501 F5, F8 TUBE F1, F2, F3 F1, F2, F3 Power

Inverter Interface 0,8A Detector 35A Supply
UHF 2

W586
Line Line

F1, F2, F3
35A

Line

C
Configuration is described in the Configuration Instructions, Chapter 2.

Siemens AG COPL-136.840.02 Page 51 of 58 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
3 - 52 Error Messages

Err046: X-ray Tube Temperature Error 3

Description:
• The tube unit temperature switch has responded.

Possible causes of the error:

• Overheating of the tube unit.
• The D500.X8 input circuit is not closed.

Corrective measures:
• At the tube unit, measure to check whether the switch is closed; if opened, then ->
replace the tube unit, but first read out/make a noteA of the tube data; then perform the
following adjustments: 1) Static Inverter adjustJ; 2) Learn filamentA
• Let the tube unit cool down; if the error is still present, perform a new startup: perform the
Tube warm up and Learn filament routinesA
• On the D501, check at X8, Points 3 and 4, whether the tube unit is correctly connected; if
needed, replace the cable or if no connection cable is configured, jumper Points 3 and 4.
Possible errors D500 and D300MCB3 are Master boards
D300
MCB3

D500 D502
Dongle
MAIN CONTROL

W522 W521 W520 W523

W500
W509
W510

D470 D115 D510 STTA/HVT

FIL Power RA Power
D501 Inverter Nominal Values
Interface

W541 W508 W506 W541 W540 Tube W530 W531 W581 W576 W501 D530
RA W577
W504 W502 W503 W515 Iontomat
Cable W578
Cable

D510 D501 STTA/HVT D510 D470 TUBE STTA/HVT TF2 K2 K1 D501 WST100
Inverter Interface FILAMENT Inverter FIL_POWER or High Voltage Temperatur Charge Main Interface
K1 T3 Power Console Detector 1
UDC Circuit UHF UHF STTA Sensor Contactor Contactor
Main Transformer Supply
Stator
Contactor

W541 W508 K2 Iontomat High Voltage LF LF W503 Pressure

Charge Cable Cable Switch
Temp
Contactor
Sensor

D510 D501 F5, F8 TUBE F1, F2, F3 F1, F2, F3 Power

Inverter Interface 0,8A Detector 2 35A Supply
UHF

W586
Line Line
Control
Cable

F1, F2, F3
35A
Tube
Temperatur
Line Sensor

A
Reading out the tube data and the adjustment are described in the Adjustment Instructions, Chapters 4 and 2.

POLYDOROS IT 30/55 COPL-136.840.02 Page 52 of 58 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Error Messages 3 - 53

Err047: Tomo Unit Error 3

Description:
• An error of the external Tomo unit has been detected.

Possible causes of the error:

• Tomo unit not connected.
• Tomo unit defective.
• D501 defective.

Corrective measures:
• Check the Tomo unit contacts.
• Check the Tomo unit HW; if needed, replace the HW.
• Replace the D501 and:
- Tighten the ground wire connection to 4.5Nm.
Possible errors
D300
MCB3

D500 D502
Dongle
MAIN CONTROL

W522 W521 W520 W523

W500
W509
W510

D470 D115 D510 STTA/HVT

FIL Power RA Power
D501 Inverter Nominal Values
Interface

W541 W508 W506 W541 W540 Tube W530 W531 W581 W576 W501 D530
RA W577
W504 W502 W503 W515 Iontomat
Cable W578
Cable

D510 D501 STTA/HVT D510 D470 TUBE STTA/HVT TF2 K2 K1 D501 WST100
Inverter Interface FILAMENT Inverter FIL_POWER or High Voltage Temperatur Charge Main Interface
K1 T3 Power Console Detector 1
UDC Circuit UHF UHF STTA Sensor Contactor Contactor
Main Transformer Supply
Stator
Contactor

W541 W508 K2 Iontomat High Voltage LF LF W503 Pressure

Charge Cable Cable Switch
Temp
Contactor
Sensor

D510 D501 F5, F8 TUBE F1, F2, F3 F1, F2, F3 Power

Inverter Interface 0,8A Detector 2 35A Supply
UHF

W586
Line Line
KK
Cable

F1, F2, F3
35A
Tomo
Unit
Line

D500 and D300MCB3 are master boards

Siemens AG COPL-136.840.02 Page 53 of 58 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
3 - 54 Error Messages

Err048: IT_Learn 3

Description:
• The anticipated emission value was not reached, error during learn heating routine.

Possible causes of error:

• W523 actual value sensor cable defective or not correctly plugged in
• W 506 heating current cable defective or not plugged in
• Tube unit defective
• Heating transformer in the HV transformer defective
• D470 defective

Corrective measures:
• Replace the W523 or W506
• Replace the tube unit; first read out/make a note of the tube dataJ; then perform the
following adjustments: 1) Static Inverter adjustJ; 2) Learn filamentJ
• Replace the HV transformer M and then perform the following adjustment: Static Inverter
adjustJ
• Replace the D470 and perform a readjustment of Learn filamentJ.
Possible errors D500 and D300MCB3 are master boards
D300
MCB3

D500 D502
Dongle
MAIN CONTROL

W521 W500 W520

W522 W509
W523
W510

D470 D115 D501 D510 STTA/HVT

RA Power Interface Inverter
FIL Power Nominal Values

W541 W540 Tube W530 W531 W581 W576 W501

W541 W508 D530
W506 RA W504 W502 W503 W515 Iontomat W577
Cable Cable W578

D510 D470 TUBE STTA/HVT TF2 K2 K1 D501

D510 D501 WST100
STTA/HVT Inverter FIL_POWER or K1 T3 Power Console Detector 1 High Voltage Temperatur Charge Main Interface
Inverter Interface FILAMENT UHF STTA Main Transformer Supply Sensor Contactor Contactor
UDC Circuit UHF Stator Contactor

K2 Iontomat
W508 High Voltage LF LF W503 Pressure
W541 Charge Cable Cable
Contactor Temp Switch
Sensor

F5, F8
D501 TUBE F1, F2, F3 F1, F2, F3 Power
D510 0,8A Detector 2
Interface 35A Supply
Inverter UHF

W586
KK Line Line
Cable

F1, F2, F3
35A Tomo
Unit

Line

J
Reading
out the tube data and the adjustment are described in the Adjustment Instructions, Chapter 4 and 2.
M
Replacement of the HVT is described in the Installation Instructions.

POLYDOROS IT 30/55 COPL-136.840.02 Page 54 of 58 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Error Messages 3 - 55

Err049: Learn Heating Error 3

Description:
• Error during the learn heating routine.

Possible causes of error:

• Focus connections switched around
• Tube unit defective

Corrective measures:
• At the HV transformer, check the D530.X1 (large focus) and X3 (small focus) cable
connections.
• Replace the tube unit; first read out/make a note of the tube dataJ; then perform the
following adjustments: 1) Static Inverter adjustJ; 2) Learn filamentJ
Possible errors D500 and D300MCB3 are master boards
D300
MCB3

D500 D502
Dongle
MAIN CONTROL

W522 W521 W500 W520 W523

W509
W510

D470 D115 D501 D510 STTA/HVT

FIL Power RA Power Interface Inverter Nominal Values

W541 W508 W506 W541 W540 Tube W530 W531 W581 W576 W501 D530
RA W504 W502 W503 W515 Iontomat W577
Cable Cable W578

D510 D501 STTA/HVT D510 D470 TUBE TF2 K2 K1 D501 WST100

Inverter Interface FILAMENT Inverter FIL_POWER or
STTA/HVT Temperatur Charge Main Interface
K1 T3 Power Console Detector 1
UDC Circuit UHF UHF STTA Main Transformer Supply
High Sensor Contactor Contactor
Stator Contactor Voltage

K2 Iontomat
W541 W508 LF LF W503 Pressure
Charge Cable High Voltage
Temp Switch
Contactor Cable
Sensor

F5, F8
D510 D501 F1, F2, F3 F1, F2, F3 Power
0,8A Detector 2 TUBE
Inverter Interface 35A Supply
UHF

W586
KK Line Line
Cable

F1, F2, F3
35A Tomo
Unit

Line

J
Reading out the tube data and the adjustment are described in the Adjustment Instructions, Chapter 4 or 2.

Siemens AG COPL-136.840.02 Page 55 of 58 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
3 - 56 Error Messages

Err050: Gen not Adjust 3

Description:
• Attempt was made to trigger exposure without an adjusted oscillation circuit.

Possible causes of error:

• System was not correctly adjusted.

Corrective measure:
• Oscillation circuit adjustment: perform the Static Inverter adjustJ again
• If the error continues to occur,
-> Replace the D500 and perform a reconfiguration and readjustment (see error code
Err003 D500)

J
The adjustment is described in the Adjustment Instructions, Chapter 2.

POLYDOROS IT 30/55 COPL-136.840.02 Page 56 of 58 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Error Messages 3 - 57

Err550: Dose_min 3

Description:
• Dose monitoring has responded. With an exposure controlled by the automatic exposure
unit, the dose counter on the D500 is read out after 100 ms exposure time. If at least the
minimum dose is not measured at this time point, an error is signaled.

Possible causes of the error:

• Workstation is not correctly selected, tube unit is not in the correct position.
• Collimator is closed; system configuration is not correct
• IONTOMAT chamber not correctly connected
• IONTOMAT cable or IONTOMT chamber is defective
• Cables W500, W509, W510 defective
• D501 defective

Corrective measures:
• Select the correct workstation, open the collimator
• Check the system configuration; for this, see the Configuration Instructions.
• Check the IONTOMAT hardware; if needed, replace.
• Check cables W500, W509, W510; if needed, replace
• Replace the D501 and:
- Tighten the ground wire connection to 4.5Nm
Possible errors D500 and D300BCB3 are master boards
D300
MCB3

D500 D502
Dongle
MAIN CONTROL

W522 W521 W500 W520 W523

W509
W510

D470 D115 D501 D510 STTA/HVT

FIL Power RA Power Inverter Nominal Values
Interface

W541 W508 W506 W541 W540 Tube W530 W531 W581 W576 W501 D530
RA W577
W504 W502 W503 W515 Iontomat
Cable W578
Cable

D510 D501 STTA/HVT D510 D470 TUBE STTA/HVT TF2 K2 K1 D501 WST100
Inverter Interface FILAMENT Inverter FIL_POWER or High Voltage Temperatur Charge Main Interface
K1 T3 Power Console
UDC Circuit UHF UHF STTA Detector Sensor Contactor Contactor
Main Transformer Supply
Stator
Contactor 1

W541 W508 K2 High Voltage LF LF W503 Pressure

Charge Iontomat Cable Switch
Temp
Contactor
Sensor Cable

D510 D501 F5, F8 TUBE F1, F2, F3 F1, F2, F3 Power

Inverter Interface 0,8A 35A Supply
UHF
Detector
2
W586
Line Line

F1, F2, F3
35A

Line

Siemens AG COPL-136.840.02 Page 57 of 58 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
3 - 58 Error Messages
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POLYDOROS IT 30/55 COPL-136.840.02 Page 58 of 58 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Replacement Part Situation: Pwr. Storage Unit (Opt.) 4 - 1 4

Wiring Diagram 4

Fig. 1

Siemens AG COPL-136.840.02 Page 1 of 10 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
4 - 2 Replacement Part Situation: Pwr. Storage Unit (Opt.)

Overview of Cabinet 4

Fig. 2

• SW1: Line power input switch

• SW2: DC voltage output switch
• SW3 Auxiliary breaker for SW2
• TF1: AC transformer
• TF2: Battery charger transformer
• CH1…5: D120 battery charger board
• BK1…5: Battery bank
• F1: Main fuse
• F4: DC output fuse
• F5…F9: TF2 fuse
• F10 Battery bank output fuse
• F11, F12: TF1 fuse
• F13 Battery bank input fuse
• Battery bank GND point: Ground connection for battery bank 3

POLYDOROS IT 30/55 COPL-136.840.02 Page 2 of 10 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Replacement Part Situation: Pwr. Storage Unit (Opt.) 4 - 3

Power Line Connection 4

NOTICE Depending on the power line input voltage, the TF1 and TF2 trans-
formers must be connected, see Wiring Diagram Fig.1 and
the descriptions on the transformers.
The F1 fuse also depends on the line power input voltage:
• With 230V and 208V = 10A fuse
• with 110V = 20A fuse

1 2 3
5
4 6

Fig. 3

1. 11 - 12: 24V DC for "ESU ready" signal

2. 13-14: AC output voltage (400 V) for POLYDOROS IT
3. PE: grounding point for power line input voltage
4. L - N: Power line input voltage (230 V - 208 V - 110 V)
5. PE1: grounding point for DC output voltage
6. + -:DC output voltage (approx. 585V)
+: Positive connection point
-: Negative connection point

Siemens AG COPL-136.840.02 Page 3 of 10 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
4 - 4 Replacement Part Situation: Pwr. Storage Unit (Opt.)

D120 Battery Charger Board 4

Fig. 4

Cable Plug-in Connections: 4

• X1: 65V AC input voltage from TF2

• X2: DC output voltage for the battery bank
• X3: "ESU ready" signal

Fuses: 4

• F1: 2 AT
• F2: n.a.

LED’s 4

• V1 (yellow): On (Power On). Goes on when the output voltage from the PFC (Power
Factor Correction) is ok.
• V3 (green): LD (Charge ON). Goes on when the charge is 95% above the floating
voltage (123V).
• V5 (green): RDY ("ESU ready" Signal). Goes on when the ESU ready signal is ok.

• V6 (red): WAR ("Warning). Goes on when the temperature on the heat sink is too
high, or the battery voltage is too low. No battery charging possible.

POLYDOROS IT 30/55 COPL-136.840.02 Page 4 of 10 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Replacement Part Situation: Pwr. Storage Unit (Opt.) 4 - 5

Troubleshooting 4

• No battery output voltage (approx. 585V) at terminals + and - (6 Fig.3):

- Check the F10 and F4 fuses
- Check the X10 and X11 plug-in connectors
- Check the SW2 switch = ON

• No battery output voltage (approx. 292V) between terminal + or - and Gnd1

(5+6 Fig.3):
- Check the ground connection from battery bank 3 between batteries 4 and 5 to the
cabinet housing.

• LED V1 (yellow) "ON" does not go on:

- No input voltage at D120.X1 (approx. 65V~).
- Fuses F5 - F9 in the TF2 transformer defective
- Check the X1 plug-in connection
- Fuse F1 on D120 is defective
- Replace the D120 board

• LED V6 (red) "Warning" goes on:

- The temperature on the heat sink is too high; wait for it to cool down
- No connection between the battery bank and the D120 battery charger board; check
the X2 plug-in connection, the F13 fuse and the internal jumpers of the battery bank (*)
- Replace the D120 board
- Battery bank voltage is too low; replace the battery bank (*)
- (*) = this status is not detected if the system is in operation.

• LED V5 (green) "RDY" does not go on and V6 (red) "WAR" goes on:
- SW2 switch = OFF
- Check the X3 plug-in connection between the D120 boards.

• LED V5 (green) "RDY" goes off during an exposure:

- Battery bank is insufficiently charged; wait for the charge routine to finish
- Battery bank is slowly going bad; replace with a new battery bank.

Siemens AG COPL-136.840.02 Page 5 of 10 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
4 - 6 Replacement Part Situation: Pwr. Storage Unit (Opt.)

Replacing the Battery Banks in the ESU Cabinet 4

CAUTION The SW1 and SW2 switches must be set to off!

Die F4, F10 und F13 Sicherungen müssen alle entfernt sein!
When replacing the switch, make sure that there is approx. 600V
DC voltage present when cabling is complete!
The individual battery banks are shipped already charged! There
are 108V DC voltage present on one battery bank!

NOTICE Individual batteries in a battery bank may not be replaced.

In a replacement situation, a battery bank must be replaced com-
pletely.
In the ESU cabinet, old and new battery banks can be operated
because each battery bank has its own D120 battery charger
board.

• Disconnect the X11 and X2 plug-in connections on the battery bank to be replaced.
• Replace one or more battery banks.
- Disconnect the two mounting screws on both the left and right side of the battery bank.
- When replacing the middle battery bank, the ground connection must be undone.
- When lifting out the battery bank, please note that the weight of the battery bank is
30kg.
- When installing the middle battery bank, the jumper (between batteries 4 and 5) must
be removed (Fig.5) and a ground connection (Fig.6) must be connected in its place.

Fig. 5

POLYDOROS IT 30/55 COPL-136.840.02 Page 6 of 10 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Replacement Part Situation: Pwr. Storage Unit (Opt.) 4 - 7

Fig. 6

• Connect the battery banks to each other (X11 and X2 connections) as shown in Fig. 1.

CAUTION Make sure that the battery banks are correctly cabled! Each bank
must be connected to the one above it. Not to itself! This would
result in a short-circuit!

• Reinstall the F4 and F10 fuses.

• Switch on the SW2 switch.
• Check the battery output voltage at terminals + and - (6 Fig.3); it must be approx. 585V.

CAUTION If there is no voltage present, the connections, plug-in

connectors, fuses, battery ground cables and internal jumpers on
the batteries must be checked immediately!

• Check half the battery output voltage at terminals + and Gnd1 (5+6 Fig.3); it must be
approx. 292V.
• Check half the battery output voltage at terminals - and Gnd1 (5+6 Fig.3); it must be
approx. 292V.
• Reinstall the F13 fuses.
• Switch on the SW1 switch.
• Check the AC output voltage at terminals 13 and 14 (2 Fig.3); it must be approx. 400V.
• When charging of the batteries is completed, check the "ESU ready" signal at terminals
11 and 12 (1 Fig.3); it must be approx. 0V (24V DC = battery charging has not yet
finished).

Siemens AG COPL-136.840.02 Page 7 of 10 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
4 - 8 Replacement Part Situation: Pwr. Storage Unit (Opt.)

Replacing the D120 Battery Charger Board 4

CAUTION The SW1 and SW2 switches must be set to off!

The F13 fuses must all be removed!
When replacing the switch, make sure that there is approx. 600V
DC voltage present when cabling is complete!

• Disconnect the X1, X2 and X3 plug-in connections on the battery charger board to be
replaced.
• Replace the battery charger board.
• Reconnect the X1, X2 and X3 plug-in connections
• Reinstall the F13 fuse.
• Set the SW1 and SW2 switches back to on.
• Check the DC voltage (6 Fig.3); it must be approx. 585V.

CAUTION If there is no voltage present, the connections, plug-in

connectors, fuses, battery ground cables and internal jumpers on
the batteries must be checked immediately!

Replacing the TF1 Transformer 4

CAUTION The SW1 and SW2 switches must be set to off!

When replacing the switch, make sure that there is approx. 600V
DC voltage present when cabling is complete!

• Depending on the line input voltage, the TF1 transformer must be connected, see Fig. 1
and the description on the transformer.
• Set the SW1 and SW2 switches back on.

Replacing the TF2 Transformer 4

CAUTION The SW1 and SW2 switches must be set to off!

When replacing the switch, make sure that there is approx. 600V
DC voltage present when cabling is complete!

• Depending on the line input voltage, the TF2 transformer must be connected, see Fig. 1
and the description on the transformer.
• Set the SW1 and SW2 switches back to on.

POLYDOROS IT 30/55 COPL-136.840.02 Page 8 of 10 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Replacement Part Situation: Pwr. Storage Unit (Opt.) 4 - 9

Replacing the SW1 Switch 4

CAUTION The SW1 and SW2 switches must be set to off!

When replacing the switch, make sure that there is approx. 600V
DC voltage present when cabling is complete!

• Remove the F1 fuse.

• Replace the SW1 switch.
• Reinstall the F1 fuse.
• Set the SW1 and SW2 switches back on.

Replacing the SW2 Switch 4

CAUTION The SW1 and SW2 switches must be set to off!

When replacing the switch, make sure that there is approx. 600V
DC voltage present when cabling is complete!

• Remove the F4 and F10 fuses from the BK1 battery bank.
• Replace the SW2 switch.
• Reinstall the F10 fuse in the BK1 battery bank.
• Set the SW1 and SW2 switches back to on.

Siemens AG COPL-136.840.02 Page 9 of 10 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
4 - 10 Replacement Part Situation: Pwr. Storage Unit (Opt.)
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POLYDOROS IT 30/55 COPL-136.840.02 Page 10 of 10 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Parts Replacement Situation: HV Tank Replacement 5 - 1 5

1 2

Fig. 1 Fig. 2

1 D530

4
3
2

Fig. 3

• Slightly loosen the mounting bracket screws on the left (1/Fig. 1), (1/Fig. 2) and right (2/
Fig. 1).
• Remove the high voltage cables from the high voltage tank (3/Fig. 1).
• Carefully disconnect all other cable connections (1, 2, 3, 4/Fig. 3) and the ground wire.
• Remove the high voltage tank with the D530 board from the generator cabinet.

CAUTION The D530 board is part of the high voltage tank and may not be
removed from it.

Siemens AG COPL-136.840.02 Page 1 of 2 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
5 - 2 Parts Replacement Situation: HV Tank Replacement
• Unpack the new high voltage tank from the transport packaging and lift it out.
• Insert the new high voltage tank, position it and secure it in place.
• Reinsert the high voltage cables and tighten the cuffs.
• Reconnect the power cable (1, 2/Fig. 3) and the ground wire, tighten the nuts to a torque
of 4.5 Nm.
• Reconnect all other cables.
• Install the defective high voltage tank in the transport packaging and prepare it for proper
transport.
• Perform a readjustment of:
- Static Inverter adjust and
- Learn filament;
for this, see the Adjustment Instructions.

POLYDOROS IT 30/55 COPL-136.840.02 Page 2 of 2 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Parts Replacement Situation: Inverter Replacement 6 6-1

X X

7 6

8 5

X
X
1
3

4
9 10

Fig. 1

• Switch the system completely OFF, let the voltage at the inverter dissipate (approx. 2
minutes).

WARNING If the power storage option is configured, it must be cut-off from

the generator using the SW2 switch to switch power off to the
generator. However, there are still approx. 600V DC battery volt-
age present in the power storage cabinet!!

• Carefully open the connections and clamps of the power cables (1, 2/Fig. 1) and remove
the cables.
• Individually unplug the cable connections (3/Fig. 1) and turn the screws back in
immediately after removing the cables, one after the other (a rectifier is located on the
back which is held in place by the 3 screws).
• Disconnect all other cable connections (4, 5, 6, 7, 8, 9/Fig. 1).
• Then loosen the two screws for the inverter support (10/Fig. 1).
• Slightly press up the complete inverter unit on the inverter support until all 4 mounting
brackets (X/Fig. 1) for the unit are free from the back wall oft he generator cabinet, then
remove the complete unit from the generator cabinet.

NOTICE When removing the inverter, do no hold it by the conductor plate

to lift it out!

• Remove the new inverter unit from the packaging (Fig. 2) and carefully lift it up and out
on the top wooden strips (4/Fig. 2), please take note of the installation position of the unit.
• Hook the new unit on the back wall (X/Fig. 1), secure it in place with 2 screws (10/Fig 1).
• Reconnect the cables.

Siemens AG COPL-136.840.02 Page 1 of 2 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
6-2 Parts Replacement Situation: Inverter Replacement
• Individually loosen the 3 screws (3/Fig. 1) and after disconnecting the cables, turn the
screws back in immediately, one after the other.
• Connect the power cables (1 and 2/Fig. 1) and tighten the nuts to a torque of 4.5 Nm.
• Insert the defective inverter unit into the packaging, please take note of the correct
position and properly close up the packaging so that it is ready for transport.
• Perform a complete "Static Inverter adjustment"; see the Adjustment Instructions.

5
3

2
2

5
4 1 3 4
Fig. 2

• Base plate (1/Fig. 2)

• 4 mounting screws ((2/Fig. 2)
• Bottom wooden strip (3/Fig. 2)
• Top wooden strip (4/Fig. 2)
• Packaging materials (5/Fig. 2)

POLYDOROS IT 30/55 COPL-136.840.02 Page 2 of 2 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions
Changes to Previous Version 7 7-1

Chapter 1 Page 1 Safety measures expanded to include the Power Storage

Option.

Chapter 3 Page 3 Ground wire connection added.

Page 5 Ground wire connection added.
Page 6 Ground wire connection added.
Page 16 Ground wire connection added.
Page 20 Ground wire connection added.
Page 34 Ground wire connection added.
Page 41 Err037 rewritten.
Page 53 Ground wire connection added.
Page 55 Err049 rewritten.
Page 57 Ground wire connection added.

Chapter 4 all pages Replacement Part Situation: Power Storage Unit added.

Chapter 5 all pages Replacement Part Situation: Replacement of high voltage

tank added.

Chapter 6 all pages Replacement Part Situation: Replacement of inverter unit

added.

Siemens AG COPL-136.840.02 Page 1 of 2 POLYDOROS IT 30/55

Medical Solutions Rev. 04 07.01 TD PS 21
7-2 Changes to Previous Version
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POLYDOROS IT 30/55 COPL-136.840.02 Page 2 of 2 Siemens AG

Rev. 04 07.01 TD PS 21 Medical Solutions