SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY

INDUSTRY
INDUSTRY

HYDRAULIC FLUIDS SHELL TELLUS AND SHELL

IRUS COMPRESSOR OILS SHELL CORENA
TURBINE OILS SHELL TURBO OILS BEARING
AND CIRCULATING OILS SHELL MORLINA
ELECTRICAL INSULATING OILS SHELL DIALA
GAS ENGINE OILS SHELL MYSELLA OIL
INDUSTRIAL GEAR OILS SHELL OMALA
DETERGENTS SHELL DOBATEX
REFRIGERATION OILS SHELL REFRIGERATION
OIL GREASE SHELL GADUS PROCESS OILS
SHELL ONDINA OILS SHELL CATENEX OILS
SLIDEWAY OIL SHELL TONNA SHELL GAS
COMPRESSOR OIL DRAGLINE LUBRICANTS
SHELL DRAGLINE ROPE OIL HEAT TRANSFER
OILS SHELL HEAT TRANSFER OIL PAPER
MACHINE CIRCULATING OILS SHELL PAPER
MACHINE OIL ROCK DRILL OILS SHELL AIR
TOOL OIL BIODEGRADABLE SHELL NATURELLE
CORROSION PREVENTATIVE SHELL VSI 8235

63
 SHELL TELLUS
INDUSTRIAL HYDRAULIC FLUIDS

The Shell Tellus range of hydraulic fluids is designed to help make it easy for equipment operators
to select the Shell lubricant that will best deliver value to their operations through enhanced wear
protection, long oil life and high system efficiency.

THE SHELL TELLUS THE SHELL TELLUS

“M” RANGE “V” RANGE
Industrial, manufacturing and machine use. Extended temperature operation for
manufacturing and mobile machine use.

4
ADVANCED

Shell Tellus S4 ME
TIER

SYNTHETIC
Extra long life
Energy saving

Formulated for longer oil life,

INCREASINGLY EFFICIENT PROTECTION

lower wear and better energy

3
efficiency.
PREMIUM

Shell Tellus S3 M
TIER

Long life and improved protection

Industrial applications

Formulated for longer oil life

and better protection.
2
MAIN LINE

Formulated
for better
Shell Tellus S2 M Shell Tellus S2 V
TIER

protection,
longer
Extra protection oil life Extra protection
Industrial applications and better Versatile applications
system
efficiency.

1
ENTRY

PRODUCT-NAME SUFFIX KEY

TIER

LUS
E = Energy saving, high efficiency
Manufacturing/machine:
eration for M =
factory applications
e machine use.
V = Versatile applications

PRODUCT-NAME SUFFIX KEY APPLICATION ICON KEY

E = Energy saving, high efficiency Factory/machine applications

Manufacturing/machine: Long life

M =
factory applications
High load
V = Versatile applications
Mobile equipment/exterior use

APPLICATION ICON KEY

Factory/machine applications
64
Long life
High
These characteristics are typical load production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
of current
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY HYDRAULIC FLUIDS

SHELL TELLUS S2 M
SHELL TELLUS S2 M
INDUSTRIAL HYDRAULIC FLUID

PREVIOUSLY SHELL TELLUS

DESIGNED TO MEET CHALLENGES

Shell Tellus S2 M fluids are high performance hydraulic fluids that use Shell’s unique patented technology

INDUSTRY HYDRAULIC FLUIDS

to provide outstanding protection and performance.

PERFORMANCE FEATURES COMPATIBILITY AND MISCIBILITY

LONG FLUID LIFE-MAINTENANCE SAVING COMPATIBILITY
n Thermally stable in modern hydraulic systems working in extreme Shell Tellus S2 M are compatible with most pumps. However,
conditions of load and temperature. Shell Tellus S2 M are highly please consult your Shell representative before using in pumps
resistant to degradation and sludge formation therefore improving containing silver plated components.
system reliability and cleanliness.
SEAL AND PAINT COMPATIBILITY
n Resist oxidation in the presence of air, water and copper. Turbine
Oil Stability Test (TOST) results show outstanding performance for Shell Tellus S2 M are compatible with all seal materials and
Shell Tellus S2 M; low acidity, low sludge formation, low copper paints normally specified for use with mineral oils.
loss; therefore helping to extend oil drain interval life and reduce
maintenance costs.
SPECIFICATIONS, APPROVALS
AND RECOMMENDATIONS
n Shell Tellus S2 M have good chemical stability in the presence of
HAS THE APPROVAL OF:
moisture, which ensures long oil life and helps to reduce the risk of
n Cincinnati Machine: P-68 (ISO 32), P-70 (ISO 46), P-69 (ISO 68)
corrosion and rusting.
n Dension Hydraulics: (HF-0, HF-1, HF-2)
OUTSTANDING WEAR PROTECTION
n Eaton Vickers: M-2950 S
n Proven anti-wear additives are incorporated to be effective
throughout the range of operating conditions, including low and n DIN 51524 Part 2 HLP type.
severe duty high load conditions. Outstanding performance in a
MEETS THE REQUIREMENTS OF:
range of piston and vane pump tests; including the tough Denison
n ISO: 11158 (HM fluids)
T6C (dry and wet versions) and the demanding Vickers 35VQ25.
n GM: LS/2
MAINTAINING SYSTEM EFFICIENCY AFNOR: NF-E 48-603
n
n Shell Tellus S2 M are suitable for ultra-fine filtration, an essential
requirement in today’s hydraulic systems. Unaffected by the usual n Mannesman Rexroth (RE): 90 220-1
products of contamination, such as water and calcium, which are n Swedish Standard (SS): 15 54 34 AM.
known to cause blockage of fine filters. Customers can use finer filters,
therefore achieving all the benefits of having in use cleaner fluids.
n Shell Tellus S2 M possess high lubrication properties and excellent TYPICAL PHYSICAL CHARACTERISTICS
low friction characteristics in hydraulic systems operating at CHARACTERISTICS 22 32 46 68 100
low or high speed. Helps prevent stick-slip problems in critical
applications enabling very fine control of machinery. ISO Oil Type HM HM HM HM HM

n Careful use of additives to ensure quick air release without Kinematic Viscosity (ASTM D 445)
excessive foaming. Quick air release helps minimise cavitation
@ 0°C mm2/s 180 338 580 1040 1790
and slow oxidation, maintaining system and fluid performance. @ 40°C mm2/s 22 32 46 68 100
n Good water separation properties (demulsibility). Helps resist the @ 100°C mm2/s 4.3 5.4 6.7 8.6 11.1
formation of water-in-oil emulsions, to help avoid consequent
hydraulic system and pump damage. Viscosity Index
100 99 98 97 96
(ISO 2909)
n Shell Tellus S2 M are suitable for a range of other industrial
applications. Density
866 875 879 886 891
@ 15°C kg/m3
APPLICATIONS Flash Point °C
210 218 230 235 250
Industrial hydraulic systems. (COC)
n

n Mobile hydraulic fluid power transmission systems. Pour Point °C –30 –30 –30 –24 –24

n Marine hydraulic systems.

65

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 INDUSTRY HYDRAULIC FLUIDS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
SHELL TELLUS S2 V

SHELL TELLUS S2 V
INDUSTRIAL HYDRAULIC FLUID FOR WIDE TEMPERATURE RANGE

PREVIOUSLY SHELL TELLUS T

DESIGNED TO MEET CHALLENGES

Shell Tellus S2 V fluids are high performance hydraulic fluids that use Shell’s unique patented technology with
INDUSTRY HYDRAULIC FLUIDS

excellent viscosity control under both severe mechanical stress and across a wide range of temperatures.
They provide outstanding protection and performance in most mobile equipment and other applications
subjected to wider ranges of ambient or operating temperatures.

PERFORMANCE FEATURES PRECISION HYDRAULIC SYSTEMS

n Precision hydraulic systems require excellent control of fluid
LONG FLUID LIFE – MAINTENANCE SAVING
viscosity over the operating cycle. Shell Tellus S2 V provides greater
n Shell Tellus S2 V fluids help extend equipment maintenance intervals
temperature viscosity stability compared to ISO HM fluids that can
by resisting thermal and chemical breakdown. This minimises
help improve the performance of such systems.
sludge formation and provides excellent performance in the industry
standard ASTM D 943 Turbine Oil Stability Test (TOST). n For more severe operating conditions, longer fluid life and
enhanced efficiency, the Shell Tellus ‘S3’ and ‘S4’ ranges offer
n Shell Tellus S2 V fluids also have good stability in the presence
additional performance benefits.
of moisture, which ensures long fluid life and reduces the risk of
corrosion and rusting, particularly in moist or humid environments. COMPATIBILITY
n Highly shear stable viscosity modifiers help minimise variations n Shell Tellus S2 V fluids are suitable for use with most hydraulic
in the fluid properties throughout the fluid drain interval. pumps. However, please consult your Shell representative before
OUTSTANDING WEAR PROTECTION using in pumps containing silver plated components.
n Proven zinc-based anti-wear additives are incorporated to be FLUID COMPATIBILITY
effective throughout the range of operating conditions, including n Shell Tellus S2 V fluids are compatible with most other mineral
low load and severe duty high load conditions. Outstanding oil based hydraulic fluids. However, mineral oil hydraulic fluids
performance in a range of piston and vane pump tests, including should not be mixed with other fluid types (e.g. environmentally
the tough Denison T6C (dry and wet versions) and the demanding acceptable or fire resistant fluids).
Vickers 35VQ25, demonstrates how Shell Tellus S2 V fluids can
SEAL AND PAINT COMPATIBILITY
help system components last longer.
n Shell Tellus S2 V fluids are compatible with seal materials and
MAINTAINING SYSTEM EFFICIENCY paints normally specified for use with mineral oils.
n The extended temperature range capability of Shell Tellus S2 V
allows efficient operation of mobile equipment from cold start to SPECIFICATIONS, APPROVALS
normal operating conditions. AND RECOMMENDATIONS
n Superior cleanliness, excellent filterability and high performance water HAS THE APPROVAL OF:
separation, air release and anti-foam characteristics all help contribute n Denison Hydraulics: (HF-0, HF-1, HF-2)
to maintaining or enhancing the efficiency of hydraulic systems. n Cincinnati Machine: P-68 (ISO 32), P-70 (ISO 46), P-69 (ISO 68)
n Eaton Vickers: M-2950 S, I-286 S.
n The unique additive system in Shell Tellus S2 V, in combination
with superior cleanliness (meeting the requirements of max ISO MEETS OR EXCEEDS THE REQUIREMENTS OF:
4406 21/19/16 class, ex Shell filling lines. As recognised by n Swedish Standard (SS): 15 54 34 AM
DIN 51524 specification, the oil is exposed to various influences n ISO: 11158 (HV fluids)
with transport and storage that could affect the cleanliness level) n AFNOR: NF-E 48-603
helps reduce the impact of contaminants on filter blocking, n ASTM: 6158-05 (HV fluids)
allowing both extended filter life and use of finer filtration for extra n DIN: 51524 Part 3 HVLP type
equipment protection. n GB: 111181-1-94 (HV fluids).

n Shell Tellus S2 V fluids are formulated for fast air release without For a full listing of equipment approvals and recommendations
excessive foaming to help efficient hydraulic power transfer and please consult your local Shell Technical Helpdesk.
minimise fluid and equipment impacts of cavitation-induced
oxidation that can shorten fluid life.
TYPICAL PHYSICAL CHARACTERISTICS
CHARACTERISTICS 15 32 46 68 100
APPLICATIONS ISO Oil Type HV HV HV HV HV
Kinematic Viscosity (ASTM D 445)
MOBILE/EXTERIOR HYDRAULIC APPLICATIONS @ –20°C mm2/s 350 1300 2350
n Hydraulic and fluid power transmission systems in exposed @ 40°C mm2/s 15 32 46 68 100
@ 100°C mm2/s 3.8 6.1 7.9 10.5 14.0
environments can be subject to wide variations in temperature.
Viscosity Index (ISO 2909) 142 143 143 142 142
The high viscosity index of Shell Tellus S2 V helps deliver
responsive performance from cold start conditions to full load, Density @ 15°C kg/m3 (ISO 12185) 872 872 872 877 880

severe duty operation. Flash Point °C (COC) (ISO 2592) 170 210 225 225 225
Pour Point °C (ISO 3016) –42 –39 –36 –30 –30

66

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY HYDRAULIC FLUIDS

SHELL TELLUS S3 M
SHELL TELLUS S3 M
PREMIUM ZINC-FREE INDUSTRIAL HYDRAULIC FLUID

RECOMMENDED REPLACEMENT FOR SHELL TELLUS S

DESIGNED TO MEET CHALLENGES

Shell Tellus S3 M hydraulic fluids are high performance lubricants that use exclusive zinc-free technology

INDUSTRY HYDRAULIC FLUIDS

to provide outstanding protection and performance in most manufacturing and many mobile equipment
operations. they resist breakdown under heat or mechanical stress, helping to prevent damaging deposits
that can decrease the efficiency of your hydraulic system.

PERFORMANCE FEATURES For further reductions in environmental impact, we offer the Shell
Naturelle range of environmentally considerate lubricants.
LONG FLUID LIFE – MAINTENANCE SAVING
For applications that experience wide temperature variations we
Shell Tellus S3 M fluids offer an improved capability to extend fluid recommend the Shell Tellus ‘S2’ series of hydraulic fluids.
maintenance intervals and helps reduce equipment downtime through:
n An extended ASTM D 943 TOST lifetime, with an oxidative COMPATIBILITY
stability that is up to three times longer than the industry minimum. n Shell Tellus S3 M fluids are suitable for use with most hydraulic pumps.
n Excellent resistance to breakdown in the presence of water and
FLUID COMPATIBILITY
heat.
n Shell Tellus S3 M fluids are compatible with most other mineral oil
These features provide extended maintenance capability without based hydraulic fluids. However, mineral oil hydraulic fluids should not
compromising protection or performance, even under severe or be mixed with other fluid types (e.g. environmentally acceptable or
extended temperature range applications. fire-resistant fluids).

OUTSTANDING WEAR PROTECTION SEAL AND PAINT COMPATIBILITY

n Advanced zinc-free anti-wear additives provide protection over a n Shell Tellus S3 M fluids are compatible with seal materials and
wide range of conditions, including low and severe duty, and high paints normally specified for use with mineral oils.
load operation. This protection has been demonstrated in tough
industry standard hydraulic pump tests such as the Denison T6C (dry SPECIFICATIONS, APPROVALS
and wet versions), Denison P46 and Eaton Vickers 35VQ25 tests. AND RECOMMENDATIONS
HAS THE APPROVAL OF:
MAINTAINING SYSTEM EFFICIENCY
n Denison Hydraulics: (HF-0, HF-1, HF-2)
n Superior cleanliness and filterability; coupled with excellent water
separation, air release and anti-foam characteristics, all help to n Eaton Vickers (Brochure 694)
maintain or enhance hydraulic system efficiency. n MAG (Cincinnati Machine)
n The filterability of Shell Tellus S3 M is maintained even when the P-68 (ISO 32), P-70 (ISO 46), P-69 (ISO 68)
fluid is contaminated with water.
MEETS THE REQUIREMENTS OF:
n Shell Tellus S3 M fluids have an ISO 4406 cleanliness of n ISO 11158 (HM fluids)
21/19/16 or better ex Shell filling lines. As recognised by DIN
n DIN 51524-2 (HLP oils)
51524 specification, the oil is exposed to various influences with
transport and storage that could effect the cleanliness level. n ASTM 6158 (HM mineral oils)
n SS 15 54 34.
APPLICATIONS
For a full listing of equipment approvals and recommendations
MANUFACTURING AND INDUSTRIAL HYDRAULIC SYSTEMS
please consult your local Shell Technical Helpdesk.
n Shell Tellus S3 M fluids are suitable for a wide range of hydraulic
power applications found in manufacturing and industrial
environments. TYPICAL PHYSICAL CHARACTERISTICS
SEVERE DUTY HYDRAULIC SERVICE CHARACTERISTICS 22 32 46 68 100
n The long-life characteristics of Shell Tellus S3 M fluids can make ISO Oil Type HM HM HM HM HM
them particularly suitable for severe duty (e.g. load, temperature) Kinematic Viscosity
applications or where extended life is required (e.g. remote or (ASTM D 445)
inaccessible locations). @ 0°C mm2/s 180 324 565 700 1750
@ 40°C mm2/s 22 32 46 68 100
MARINE AND MOBILE HYDRAULIC SYSTEMS @ 100°C mm2/s 4.3 5.5 6.8 10.2 11.4
n Shell Tellus S3 M fluids are suitable for marine and mobile
Viscosity Index (ISO 2909) 100 105 105 135 100
applications where ISO HM type hydraulic fluids are
recommended. Density @ 15°C kg/m3
875 855 865 835 875
(ISO 12185) kg/m3
ENVIRONMENTAL IMPACT 204 215 250
Flash Point °C (PMCC) (IP 34) 220 250
n Shell Tellus S3 M has a reduced environmental impact in the event (COC) (COC) (COC)
of a leak or accidental spillage compared to conventional zinc- Pour Point °C (ISO 3016) –30 –33 –33 –51 –33
based hydraulic fluids. This is achieved through the use of zinc-free
anti-wear technology and low sulphur base oils.

67

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 INDUSTRY HYDRAULIC FLUIDS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
SHELL TELLUS S4 ME

SHELL TELLUS S4 ME
ADVANCED SYNTHETIC INDUSTRIAL HYDRAULIC FLUID

PREVIOUSLY SHELL TELLUS EE

DESIGNED TO MEET CHALLENGES

Shell Tellus S4 ME hydraulic fluids are designed to help users improve the energy efficiency of their hydraulic systems without
compromising the protection of the system or maintenance procedures of their equipment and operations. Shell Tellus S4 ME has
INDUSTRY HYDRAULIC FLUIDS

been found to improve energy efficiency in applications such as plastic injection moulding and metal pressing compared to Shell
Tellus S2 M. In addition, Shell Tellus S4 ME also uses an advanced ashless additive system designed to help equipment service
life and lower maintenance costs through providing outstanding wear protection and long oil life capability.

PERFORMANCE FEATURES ENVIRONMENTAL IMPACT

(COMPARED TO SHELL TELLUS 2M) n Shell Tellus S4 ME oils use an advanced zinc-free (ashless) additive
system to help provide reduced environmental impact in the case of
ENERGY EFFICIENCY
leakage or accidental spillage compared to conventional zinc-based
n With the help of sophisticated system modelling, Shell Tellus
hydraulic fluids through the use of ashless anti-wear.
S4 ME has been designed to improve the energy efficiency of
hydraulic systems through a specially developed formulation COMPATIBILITY
that balances the flow, frictional and power transmission Suitable for use with most hydraulic pumps.
n
characteristics of the fluid. Field evaluation has shown energy
efficiency* improvements in such applications. n With most other mineral oil based hydraulic fluids. However,
mineral oil hydraulic fluids should not be mixed with other fluid
REDUCE MAINTENANCE COSTS types (e.g. environmentally acceptable or fire resistant fluids).
n Shell Tellus S4 ME offers outstanding performance in all the properties With seal materials and paints normally specified for use with mineral oils.
n
relevant to a hydraulic fluid such as hydraulic pump wear and
resistance to breakdown in contact with water or other contaminants. SPECIFICATIONS, APPROVALS
n Together with an oil life that exceeds the 10,000 hours maximum AND RECOMMENDATIONS
duration that can be measured in the industry Turbine Oil Stability HAS THE APPROVALS OF:
Test (TOST), Shell Tellus S4 ME offers you the capability to n Denison Hydraulics: (HF-0, HF-1, HF-2)
significantly extend oil change intervals, which can help reduce Cincinnati Machine: P-68 (ISO 32), P-70 (ISO 46), P-69 (ISO 68)
n
overall maintenance costs.
n Eaton Vickers: M-2950 S, I-286 S
GREATER EQUIPMENT PROTECTION n BoschRexroth
n In addition to meeting standard industry and OEM specification
n Arburg: Injection moulding applications.
requirement, Shell Tellus S4 ME is formulated to provide an
exceptional level of additional protection. For instance, Shell Tellus MEETS OR EXCEEDS THE REQUIREMENTS OF:
S4 ME results in up to 68% less wear in the Vickers V104C pump n ASTM: D 6158 (HM fluids)
wear test than the 50 mg pass/fail limits for many OEMs such as
n ISO: 11158 (HM fluids)
Cincinnati Machine (P-specification), Bosch-Rexroth (RD 90220-1)
and Eaton Vickers. Superior cleanliness (meeting the requirements n DIN: 51524 Part 2 HLP type
of ISO 4406 21/19/16 class or better ex Shell filling plants. As n Swedish Standard (SS): 15 54 34 AM
recognised by DIN 51524 specification, the oil is exposed to n AFNOR: NF-E 48-60
various influences with transport and storage that could affect the
n Krauss Maffei.
cleanliness level). Together with outstanding protection against
sludge build-up, valve sticking and corrosion, it can help prolong For a full listing of equipment approvals and recommendations
the life of your hydraulic equipment. please consult your local Shell Technical Helpdesk.

APPLICATIONS TYPICAL PHYSICAL CHARACTERISTICS

CHARACTERISTICS 46 68
INDUSTRIAL HYDRAULIC SYSTEMS
n Particularly suitable for those systems with high intensity hydraulic ISO Fluid Type HM HM
power usage such as injection moulding and high pressure metal Kinematic Viscosity
pressing operations and where resistance to high temperatures or (IP 71)
576 1038
long oil life is required. @ 0°C mm2/s
46 68
@ 40°C mm2/s
MOBILE HYDRAULIC SYSTEMS 6.8 8.7
@ 100°C mm2/s
n Shell Tellus S4 ME is also suitable for use in certain mobile hydraulic Viscosity Index
fluid power transmission systems and in marine applications and provides 98 97
(ISO 226)
superior low temperature fluidity compared to most conventional ISO HM
Density @ 15°C kg/m3
type fluids. 0.832 0.835
(ISO 12185)
Flash Point °C (COC)
250 250
* Actual energy savings may vary depending on application, current oil used, maintenance procedures, (ISO 2592)
condition of equipment, operating conditions and intensity of hydraulic power usage.
Pour Point °C (ISO 3016) –51 –51

68

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 LOOKING
FOR ENHANCED
EFFICIENCY?

Shell Tellus S4 ME
ADVANCED SYNTHETIC HYDRAULIC FLUID
n Proven to enhance energy efficiency*
n Up to four times longer oil life*
n Helps prolongs equipment life
Part of the Shell Tellus hydraulic fluid range
– designed to help you make the right choice

DESIGNED TO MEET CHALLENGES

*Compared to Shell Tellus S3 M a mineral oil.
69

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 INDUSTRY HYDRAULIC FLUIDS–FIRE RESISTENT SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
SHELL IRUS FLUID C

SHELL IRUS FLUID C

HFC TYPE FIRE-RESISTANT HYDRAULIC FLUID

DESIGNED TO MEET CHALLENGES

Shell Irus Fluid C is an advanced water-glycol fire resistant hydraulic fluid containing powerful additives
INDUSTRY HYDRAULIC FLUIDS–FIRE RESISTENT

to enhance its anti-wear, anti-corrosion and anti-oxidation properties. The water content is approximately
40% by weight.

PERFORMANCE FEATURES ADDITIONAL INFORMATION

FIRE RESISTANT FOR HIGH RISK INSTALLATIONS CONTROL OF WATER CONTENT
n As demonstrated in the 7th Luxembourg Report fire resistance Water content should be controlled within 35% to 45% by weight.
tests the product contributes significantly to reduce the fire risk Condensate or de-ionized water should be used for any additions,
both in presence of flame and hot surfaces due to fire resistance which should be made slowly while the fluid is circulating.
properties.
CONVERSION FROM OTHER TYPES OF FLUIDS
EXCELLENT COMPONENTS AND FLUID DURATION
Specific attention should be given in case of converting to Shell Irus
n Reliable operation especially compared with fluids of older
Fluid C systems that were previously using lubricants of different types
technologies.
than ISO HFC (e.g. mineral oils or ISO HFDU type of products).
IMPROVED WEAR PERFORMANCES AGAINST In such a case it is suggested you seek advice from your Shell
MINIMUM INDUSTRY STANDARD representative about the change over procedure you should follow.
n As demonstrated in the vane pump testing required by the 7th
Luxembourg Report the product offers significantly better
anti-wear performances than the minimum required by the
standard. TYPICAL PHYSICAL CHARACTERISTICS
CHARACTERISTICS
APPLICATIONS
ISO Fluid Type HFC
Shell Irus Fluid C is particularly suitable for demanding hydraulic
applications where there is a high fire risk, such as those found in Transparent
Appearance
the Mining and Metal Processing industries. Red

In order to reduce the water evaporation Shell Irus Fluid C, as for all Kinematic Viscosity (ASTM D 445)
the ISO HFC type of fluids, should be used below 55°C with @ –20°C mm2/s 1875
a suggested maximum temperature of 45°C. @ 0°C mm2/s 358
@ 20°C mm2/s 112
@ 40°C mm2/s 47
COMPATIBILITY AND MISCIBILITY
LUBRICATION AND COMPONENT LIFE Density @ 15°C kg/m3 (ISO 12185) 1059
In general, water-glycol fluids are less effective bearing lubricants
Pour Point °C (ISO 3016) –57
than petroleum mineral hydraulic oils, but are entirely satisfactory in
systems containing pumps with plain bearings or lightly loaded ball
and roller bearings. However, in common with other water-based
fluids a reduction in bearing life can be expected. This will normally
be included in the ‘derating’ made by the pump manufacturer.

In order to increase as much as possible the reliability of the system

and reduce its maintenance costs it is important that all components
are checked with their manufacturer on whether they are suitable/
compatible with water glycol products.

70

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY HYDRAULIC FLUIDS–FIRE RESISTENT

SHELL IRUS FLUID DR

SHELL IRUS FLUID DR
HFD-R TYPE FIRE-RESISTANT HYDRAULIC FLUID

DESIGNED TO MEET CHALLENGES

Shell Irus Fluid DR is a tri-aryl phosphate ester fire-resistant hydraulic fluid and contains carefully selected

INDUSTRY HYDRAULIC FLUIDS–FIRE RESISTENT

additives to give superior oxidation and hydrolytic stability characteristics.

PERFORMANCE FEATURES ADDITIONAL INFORMATION

n Good fire resistance. LUBRICATION
n Non-toxic under EEC regulations. The lubricating properties of Shell Irus Fluid DR compare favourably
n Extended fluid change intervals. with those of an equivalent mineral oil of the same viscosity.
n Pump life similar to life with mineral hydraulic oils. As a result, in many pumps, they show similar performance
n Fire resistance maintained during the life of the fluid. (bearing life and wear properties) to mineral oil, although
n Compatible with most seal materials. some slight de-rating may be necessary at very high loads.
Contact with the pump manufacturer is advisable before use.
APPLICATIONS
n Hydraulic and power transmission systems used in the steel
and mining industries and other applications which call for
a fire resistant hydraulic fluid. TYPICAL PHYSICAL CHARACTERISTICS
CHARACTERISTICS 46
n Die-casting machines.
n Billet loaders. ISO Fluid Type HFD-R

n Electric arc furnaces. Yellow

Appearance
Clear fluid
n Forging presses.
n Welding robots. Kinematic Viscosity (ASTM D 445)
@ 0°C mm2/s 1600
n Continuous casting machines. @ 40°C mm2/s 43
n Hydraulic presses. @ 50°C mm2/s 26
@ 100°C mm2/s 5.3
n Extrusion presses.
Viscosity Index (ISO 2909) 15
COMPATIBILITY AND MISCIBILITY
SEALS Density @ 15°C kg/m3 (ISO 12185) 1125
n Butyl, Viton, Ethylene/Propylene.*
Pour Point °C (ISO 3016) –18
PAINTS
n Epoxy resin paints are compatible.

METALS
n Satisfactory with common constructional metals. Aluminium and its
alloys should be hard anodised and not used as bearing surfaces.
* Contact seal suppliers for their advice.

71

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
SHELL CORENA
AIR COMPRESSOR OILS

The Shell Corena range of air compressor oils is designed to help make it easy for equipment operators
to select the Shell oil that will best deliver value to their operations through enhanced wear protection,
long oil life and high system efficiency.

THE SHELL CORENA THE SHELL CORENA

‘R’ RANGE ‘P’ RANGE
Rotary vane and screw air compressor oils for use Reciprocating (piston) air compressor oils for safe
in stationary and mobile air compressors and reliable operation in demanding high-pressure

“R” RANGE
applications

4
ADVANCED

Shell Corena S4 R Shell Corena S4 P

TIER

SYNTHETIC SYNTHETIC
Extra long life Extra long life

“P” RANGE
Improved efficiency Improved efficiency
Severe applications Severe applications
INCREASINGLY EFFICIENT PROTECTION

Formulated for better

protection, longer oil life
and better system efficiency Formulated for better

3
PREMIUM

protection, longer oil

life and better system
Shell Corena S3 R efficiency
TIER

Long life
High efficiency

ISO
Shell Corena S2 P Shel
Shel
Reliable protection Shel
Standard life applications Shel
2
MAIN LINE
TIER

PRODUCT-NAME SUFFIX KEY APPLICATION ICON KEY

High pressure/reciprocating Rotary vane and screw air
P = (piston) air compressors compressors
Rotary vane and screw air Factory/machine applications
R = compressors
Mobile air compressors
High temperature
Reciprocating (piston) air
compressors

OIL REPLACEMENT PERFORMANCE APPLICATIONS

PRODUCT PRODUCT FEATURES
Shell Corena AS Shell Corena S4 R n Extra long Life n Rotary vane and screw air compressors
46, 68 n System efficiency n Factory/machine applications
n Severe applications n Mobile air compressors
n High temperature
Shell Corena S Shell Corena S3 R n Long life n Rotary vane and screw air compressors
46, 68 n System efficiency n Factory/machine applications
n Mobile air compressors
Shell Corena AP Shell Corena S4 P n Extra long life n Factory/machine applications
68, 100 n System efficiency n Reciprocating (piston) air compressors
n Severe applications n High temperature
Shel Corena P Shell Corena S2 P n Reloable protection n Factory/machine applications
68, 100, 150 n Standard life applications n Reciprocating (piston) air compressors
n Sever applications

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These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY COMPRESSOR OILS

SHELL CORENA S2 P
SHELL CORENA S2 P
RECIPROCATING (PISTON) AIR COMPRESSOR OIL

PREVIOUSLY SHELL CORENA P

DESIGNED TO MEET CHALLENGES

Shell Corena S2 P is a premium quality reciprocating air compressor lubricant. It is based on a blend of

INDUSTRY COMPRESSOR OILS

specially selected base oils to provide a level of performance approaching that of synthetic oils.

PERFORMANCE FEATURES COMPATIBILITY AND MISCIBILITY

LONG OIL LIFE–MAINTENANCE SAVING SEAL COMPATIBILITY
n Allows the service interval between valve and piston maintenance Shell Corena S2 P is compatible with all sealing materials commonly
to be extended over normal service practices due to low deposits used in air compressors.
forming tendencies. Compressors can be kept in service for much
longer periods, operating at a consistently high level of efficiency. SPECIFICATIONS, APPROVALS
AND RECOMMENDATIONS
ENHANCED AIR–LINES SAFETY
n DIN 51506 VDL
n In discharge air-lines, the combination of rust particles, dispersed in
carbonaceous deposits, coupled with heat from recently compressed n ISO 6743-3:2003 DAA Normal Duty.
air, can cause an exothermic reaction leading to the possibility
of fires and explosion. Shell Corena S2 P helps to minimise the
likelihood of this danger arising. TYPICAL PHYSICAL CHARACTERISTICS
CHARACTERISTICS 68 100 150
MAINTENANCE SYSTEM EFFICIENCY
n Resistant to the formation of carbon deposits and lacquer on Kinematic Viscosity (ASTM D 445)
valves and piston crowns, caused by the by-products of corrosion, @ 40°C mm2/s 68 100 155
@ 100°C mm2/s 7.8 9.2 12.1
such as ferric oxides and hydroxides, at high working temperatures
and pressures. Such deposits can cause serious damage, lower Density @ 15°C kg/m3 883 899 902
compressor efficiency and increase maintenance costs.
Flash Point (COC) °C (ASTM D 92) 235 240 240
n Shell Corena S2 P separates readily from water allowing excess
water to be drained from the oil circulation system, thus preventing Pour Point °C (ASTM D 97) –33 –33 –30
accelerated corrosion and a reduction in lubrication efficiency.
This also helps to separate oil from condensate in oil/water Neutralisation Value mg KOH/g 0.3 0.3 0.3
separators and drier units.
Sulphated Ash % m 0.06 0.06 0.06
OUTSTANDING WEAR PROTECTION
Oxidation Stability (delta-CCR) % m 1.8 2 2.3
n Effectively protects all metal surfaces from corrosion. Protects all
sensitive machinery parts (e.g. housings, valves, bearings, from Properties of the distillation
wear to help prolong the service intervals). residues 20% (DIN 51562)
Carbon residue (CCR) %m 0.3 0.3 0.3
APPLICATIONS
Rust Prevention Properties
RECIPROCATING AIR COMPRESSORS Pass Pass Pass
(steel) degrees (ASTM D 665-B)
n Industrial reciprocating air compressors operating with air discharge
Water Stability @ 54°C min 30 – –
temperatures of up to 220°C. (ASTM D 1401) @ 82°C min – 20 20
BREATHING AIR COMPRESSORS
n Shell Corena S2 P may be used in breathing air compressors,
provided subsidiary clean-up apparatus is used to ensure that
the air produced is fit for breathing.

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These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 INDUSTRY COMPRESSOR OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
SHELL CORENA S3 R

SHELL CORENA S3 R
PREMIUM ROTARY AIR COMPRESSOR OIL

PREVIOUSLY SHELL CORENA S

DESIGNED TO MEET CHALLENGES

Shell Corena S3 R is a premium quality lubricant developed for the lubrication of rotary sliding vane and
INDUSTRY COMPRESSOR OILS

screw air compressors. It is based on a blend of selected solvent refined base oils and carefully chosen
additives.

PERFORMANCE FEATURES APPLICATIONS

LONG OIL LIFE–MAINTENANCE SAVING ROTARY SLIDING VANE AIR COMPRESSORS
n Shell Corena S3 R will allow for significant increases in oil drain n Oil flooded or oil injected, single or two-stage compressors,
intervals (compared to basic mineral compressor oil), where operating at pressures of up to 10 bar and with air discharge
allowed by manufacturers – up to a maximum of 6,000 hours, temperatures of up to 100°C.
even when operating at a continuous maximum discharge air
SCREW AIR COMPRESSORS
temperature of up to 100°C.
n Oil flooded or oil injected, single or two-stage compressors,
n Resists formation of carbon deposits in sliding vane slots enabling operating at pressures of up to 20 bar and with air discharge
them to move freely. Also resists deposit formation on rotating temperatures of up to 100°C.
components of screw compressors. As a consequence high levels
of compressor efficiency can be maintained for long periods in COMPATIBILITY AND MISCIBILITY
both types of compressor. SEAL COMPATIBILITY
n Depending on intake air quality, duty cycle and ambient n Shell Corena S3 R is compatible with all sealing materials
conditions, especially hot and humid type climates as found commonly used in air compressors.
in the Asian and Pacific regions, a reduced oil drain period is
recommended. SPECIFICATIONS, APPROVALS
AND RECOMMENDATIONS
MAINTAINING SYSTEM EFFICIENCY n ISO 6743-3A-DAJ.
n The careful selection of base oils and additives provides rapid
air release without excessive foaming to give excellent operation
even under cycling conditions. TYPICAL PHYSICAL CHARACTERISTICS
CHARACTERISTICS 46 68
n The product is easily separated from water, keeping the system in
good condition even when contaminated with water. Kinematic Viscosity (ASTM D 445)
@ 40°C mm2/s 46 68
n Shell Corena S3 R is formulated to reduce sludge and deposit
@ 100°C mm2/s 6.9 8.9
formation from the thermal degradation processes, even at very
high temperatures, maintaining compressor efficiency. Density @ 15°C kg/m3 (ASTM D 1298) 868 873
n Coupled with the oil’s long life capability is its ability to maintain
Flash Point °C (COC) (ASTM D 92) 230 248
internal surface cleanliness in service. This is important to maintain
high levels of performance for the compressor and separator/ Pour Point °C (ASTM D 97) –30 –30
coalescer.
Water Separability @ 54°C min.
15 15
OUTSTANDING WEAR PROTECTION (ASTM D 1401)
n Effectively protects all metal surfaces from corrosion.
Protects all sensitive machinery parts (e.g. gears, screws,
bearings, from wear to help prolong the service intervals).

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These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY COMPRESSOR OILS

SHELL CORENA S4 R
SHELL CORENA S4 R
ADVANCED SYNTHETIC ROTARY AIR COMPRESSOR OIL

PREVIOUSLY SHELL CORENA AS

Shell Corena S4 R is an advanced air compressor lubricant using unique additive technology, capable

INDUSTRY COMPRESSOR OILS

of giving outstanding performance in oil-flooded air compressors of screw or vane design. Based on
specially selected PAO base fluids, Shell Corena S4 R provides long oil life and effective lubrication in
severe applications.

PERFORMANCE FEATURES EQUIPMENT RUNNING UNDER ARDUOUS

CONDITIONS
LONG OIL LIFE–MAINTENANCE SAVING n May also be used where exceptionally high ambient temperatures
n Shell Corena S4 R will allow for significant increases in oil drain are found, when the oil temperature cannot be reduced to normal levels.
intervals (compared to mineral compressor oil) with oil analysis,
where allowed by manufacturers – up to a maximum of 12,000 ABB TURBOCHARGERS
hours, even when operating at a continuous maximum discharge n Recommended for use in ABB turbochargers fitted to low and
air temperature in excess of 100°C. Depending on intake air medium speed diesel engines used in marine and power
quality, duty cycle and ambient conditions, especially in hot and generation applications.
humid type climates as found in the Asian and Pacific regions, a
reduced oil drain period is recommended. COMPATIBILITY AND MISCIBILITY
n Shell Corena S4 R is formulated to reduce sludge and deposit MISCIBILITY
formation from thermal degradation processes, even at very high n Shell Corena S4 R is fully miscible with mineral oils, although

temperatures, maintaining compressor efficiency. dilution with mineral lubricants will markedly reduce its
performance. Care must be taken to ensure that Shell Corena S4
n Reduced change of viscosity with change in operating temperature
R is not mixed with other types of synthetic fluids.
in comparison to conventional mineral oil-based products. This
provides low starting viscosity together with higher viscosity at SEAL COMPATIBILITY
operating temperature. n Shell Corena S4 R is compatible with all sealing materials
commonly used in air compressors.
OUTSTANDING RESISTANCE TO OXIDATION
n Shell Corena S4 R is designed to resist the formation of carbon SPECIFICATIONS, APPROVALS
deposits and the formation of sludge in all moving parts of sliding AND RECOMMENDATIONS
vane and screw compressors, helping to ensure maximum output n ABB for use in VTR turbochargers, with a maximum oil change
of the machine throughout the service interval. interval of 5,000 hours (HZTL 90617, List 3).
OUTSTANDING WEAR PROTECTION n ISO 6743-3A-DAJ.
n Effectively protects all metal surfaces from corrosion. Protects all
sensitive machinery parts (e.g. gears, screws, bearings, from wear
to help prolong the service intervals). TYPICAL PHYSICAL CHARACTERISTICS
CHARACTERISTICS 46 68
MAINTAINING SYSTEM EFFICIENCY
n Resulting in a low foaming tendency and very good air release Kinematic Viscosity (ASTM D 445)
@ 40°C mm2/s 46 68
and water shedding properties. This helps to separate oil from air
@ 100°C mm2/s 7.7 10.2
and water in two-stage compressor intercoolers, oil/water separators
and drier units. Viscosity Index (ISO 2909) 135 135
n The product is easily separated from water, keeping the system in
Density @ 15°C kg/m (ASTM 1298) 3
843 848
good condition even when contaminated with water.
n Shell Corena S4 R has low volatility and oil carry over to provide Flash Point °C (COC) (ASTM D 92) 230 248
reduced oil top-up requirements in combination with increased air
Pour Point °C (ASTM D 97) –45 –45
quality.
Air Release minutes 2 4
APPLICATIONS
ROTARY SLIDING VANE AND SCREW AIR Rust Prevention Properties (ASTM D 665-B) Pass Pass
COMPRESSORS
Water Separability mins (ASTM D 1401) 10 10
n Oil flooded/oil-injected single and two-stage compressors, in
particular those operating with higher output pressures of up to Rotating Pressure Vessel Oxidation mins
2200 2200
25 bar and with air discharge temperatures higher than 100°C (ASTM D 2272)
(including intermittent operation under these conditions). FZG Load Carrying Test >12 >12

75

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 INDUSTRY COMPRESSOR OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
SHELL CORENA S4 P

SHELL CORENA S4 P
ADVANCED SYNTHETIC RECIPROCATING (PISTON) AIR COMPRESSOR OIL

PREVIOUSLY SHELL CORENA AP

DESIGNED TO MEET CHALLENGES

Shell Corena S4 P is an advanced reciprocating air compressor lubricant and is based on specially
INDUSTRY COMPRESSOR OILS

selected synthetic ester fluids. It incorporates the latest additive technology to provide outstanding
performance.

PERFORMANCE FEATURES COMPATIBILITY AND MISCIBILITY

LONG OIL LIFE–MAINTENANCE SAVING SEAL COMPATIBILITY
n Developed specifically for heavy-duty reciprocating air n Shell Corena S4 P, in common with other ester-based lubricants,
compressors. This includes reciprocating air compressors is not compatible with all seal materials, and some older compressors
subjected to overloading, intermittent or continuous operation. may need to have the seals changed before they can be run on
Shell Corena S4 P is designed to provide safe, reliable and the new grades.
effective lubrication for extended service periods where mineral
MISCIBILITY
compressor lubricants are unsatisfactory.
n Shell Corena S4 P oils are fully miscible with mineral oils,
n The extreme low tendency for deposit build-up ensures continued although dilution with mineral lubricants will markedly reduce
high compressor performance over long periods. It enables the its performance.
normal valve maintenance period, typically between 250 and
1,000 hours of operation using conventional mineral oils, to be COMPATIBILTY GUIDE
extended to 2,000, or even 4,000 hours.
High nitrile content
Acceptable >36% acrylonitrile
ENHANCED AIR-LINE SAFETY (SE85)
n The absence of deposit formation has a very important safety Majority Medium nitrile 30–36%
related benefit. In discharge air-lines, the combination of rust Acceptable content (SE70) acrylonitrile
particles, dispersed in carbonaceous deposits, coupled with heat Low nitrile
from recently compressed air, can cause an exothermic reaction Not Acceptable <30% acrylonitrile
content
leading to the possibility of fires and explosion. Shell Corena S4 P
helps to minimise the likelihood of this danger arising. SPECIFICATIONS, APPROVALS
AND RECOMMENDATIONS
OUSTANDING WEAR PROTECTION
n DIN 51506 VDL
n Effectively protects all metal surfaces from corrosion. Protects all
sensitive machinery parts (e.g. gears, screws, bearings, from wear n ISO/DP 6521-L-DAB – medium duty
to help and prolong the service intervals). n ISO 6743-3:2003 DAB – severe duty

MAINTAINING SYSTEM EFFICIENCY n EN 12021.

n Resistant to the formation of carbon deposits and lacquer on
valves and piston crowns, caused by the by-products of corrosion TYPICAL PHYSICAL CHARACTERISTICS
such as ferric oxides and hydroxides, at high working temperatures CHARACTERISTICS 68 100
and pressures. Such deposits can cause serious damage, lower
compressor efficiency and increase maintenance costs. Kinematic Viscosity (ASTM D 445)
@ 40°C mm2/s 68 100
n Separates readily from water preventing accelerated corrosion @ 100°C mm2/s 8.5 10.2
and facilitating separation from condensate.
Density @ 15°C kg/m3 (ASTM D 445) 990 988
APPLICATIONS
Flash Point °C (COC) (ASTM D 92) 250 260
RECIPROCATING AIR COMPRESSORS
n All industrial reciprocating air compressors, in particular up to and Pour Point °C (ASTM D 97) –51 –39
above air discharge temperatures of 220°C with continuous high
delivery pressures. Sulphated Ash %m (DIN 5I575) <0.02 0.02

BREATHING AIR COMPRESSORS Rust Prevention Properties (24 hours) Pass Pass
n Shell Corena S4 P may be used in breathing air compressors, Copper Corrosion (100°C / 3 hours)
provided subsidiary clean-up apparatus is used to ensure that 1b 1b
(ASTM D 130)
the air produced is fit for breathing.
Water Separability @ 54°C min. 30 –
(ASTM D 1401) @ 82°C min. – 25

76

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 WANT TO
INCREASE
PRODUCTIVITY?

Shell Corena S4 R
ADVANCED SYNTHETIC OIL FOR SLIDING-VANE
AND SCREW ROTARY AIR COMPRESSORS
n Enhanced compressor efficiency and availability
for increased productivity.
n Designed to extend oil and equipment life.
n Keeps high-temperature and high-pressure equipment
working efficiently for longer.
Part of the Shell Corena air compressor oil range
– designed to help you make the right choice

DESIGNED TO MEET CHALLENGES

77

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 SHELL TURBO
INDUSTRIAL TURBINE OILS

78

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY TURBINE OILS

SHELL TURBO OILS T

SHELL TURBO OILS T
HIGH QUALITY INDUSTRIAL STEAM AND GAS TURBINE OIL

DESIGNED TO MEET CHALLENGES

Shell Turbo Oils T have long been regarded as the industry standard turbine oil. Building on this reputation,

INDUSTRY TURBINE OILS

Shell Turbo Oils T have been developed to meet the demands of the most modern non-geared steam
turbine systems and light duty gas turbines. Shell Turbo Oils T are formulated from high quality hydrotreated
base oils and a combination of zinc-free additives that provide excellent oxidative stability, protection
against rust and corrosion, low foaming and excellent demulsibility.

PERFORMANCE FEATURES SPECIFICATIONS, APPROVALS

STRONG CONTROL OF OXIDATION AND RECOMMENDATIONS
n The use of inherently oxidatively stable base oils together with an MEETS OR EXCEEDS SPECIFICATIONS OF:
effective inhibitor package provides high resistance to oxidative n General Electric: GEK 28143b – Type I (ISO 32),
degradation. The result is extended oil life, minimising the formation GEK 28143b – Type II (ISO 46), 46506E
of aggressive corrosive acids, deposits and sludge, helping to n Siemens-Westinghouse: 21T0591 and PD–55125Z3
reduce your operating costs.
n DIN: 51515 part 1 and 2
HIGH RESISTANCE TO FOAMING AND RAPID AIR n ISO: 8068
RELEASE
n The oils are formulated with a non-silicone anti-foam additive, n Solar: ES 9-224W, Class II
which generally controls foam formation. This feature coupled n GEC: Alstom NBA P50001
with fast air-release from the lubricant reduces the possibility of n JIS: K2213 Type 2
problems such as pump cavitation, excessive wear and premature
n BS: 489-1999
oil oxidation, helping to give you increased system reliability.
n ASTM: D 4304, Type I
POSITIVE WATER-SHEDDING PROPERTIES
n Siemens/Mannesmann Demag: 800037 98.
n Robust demulsibility control such that excess water, common-place
in steam turbines, can be drained easily from the lubrication system, APPROVED BY OEM AGAINST:
minimising corrosion and premature wear and lowering the risk of n Siemens Power Generator: TLV 9013 04 and TLV 9013 05
unplanned maintenance. n Alstom Power Turbo-Systems: HTGD 90-117
EXCELLENT RUST AND CORROSION PROTECTION n Man Turbo: SP 079984 D0000 E99
n Helps prevent the formation of rust and guards against onset of n Cincinnati Approvals: P-38 Turbo T32; P-55 Turbo T46; P-54 Turbo T68.
corrosion ensuring protection for equipment following exposure
to humidity or water during operation and during shut-downs, TYPICAL PHYSICAL CHARACTERISTICS
minimising maintenance. CHARACTERISTICS 32 46 68 100
Kinematic Viscosity
RESISTANT TO REACTION WITH AMMONIA @ 40°C mm2/s (ASTM D 445) 32 46 68 100
n The use of highly refined base oils and specific additives, resistant @ 100°C mm2/s 5.2 6.6 8.5 11.1
to attack by ammonia, minimises the possibility of damaging oil Colour L0.5 L0.5 L0.5 <1.0
soluble/insoluble ammonia compounds being formed in the lubricant. Flash Point °C (COC) >215 220 240 250
Shell Turbo Oils T mitigate the formation of these deposits, which Pour Point °C <–12 <–12 –9 <–9
could impair the reliable operation of bearings and seal oil systems. Total Acid Number mg KOH/g 0.05 0.05 0.05 0.05
APPLICATIONS Foaming ml/ml (ASTM D 892)
Sequence I 30/Nil 30/Nil 30/Nil 30/Nil
Shell Turbo Oils T are available in ISO grades 32, 46, 68 Sequence II 20/Nil 20/Nil 20/Nil 20/Nil
and 100 suited for application in the following areas: Sequence III 30/Nil 30/Nil 30/Nil 30/Nil
n Non-geared industrial steam turbines. Air Release min. 2 4 6 10
n Non-geared light duty gas turbines. Water Demulsibility min. 15 15 20 20
Steam Demulsibility secs. 150 153 183 210
n Water turbine lubrication.
Copper Corrosion 100°C/3hrs 1b 1b 1b 1b
n Compressor applications.
Rust Control after water washing Pass Pass Pass Pass
n Numerous applications where strong control over rust FZG, Fail Load Stage 6 7 7 7
and oxidation is required. Oxidation Control Tests
a) TOST life modified hr >10,000 >1,000 >1,000 >10,000
b) TOST 1,000hr sludge mg 30 3 3 30
c) RPVOT min. >950 >90 >80 >700

79

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 INDUSTRY TURBINE OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
SHELL TURBO OIL GT

SHELL TURBO OIL GT

HIGH PERFORMANCE INDUSTRIAL GAS TURBINE LUBRICANT

DESIGNED TO MEET CHALLENGES

Shell Turbo Oil GT has been developed for the most severe operating conditions imposed by modern,
INDUSTRY TURBINE OILS

heavy-duty industrial gas turbines.

PERFORMANCE FEATURES SPECIFICATIONS, APPROVALS

OUTSTANDING OXIDATION STABILITY AND RECOMMENDATIONS
n The lubricant’s service life depends, to a great extent, on its EXCEEDS SPECIFICATIONS OF:
oxidative stability. Excellent results in both the ‘hot oxidation n DIN: 51515-1, 51515-2
test’ (FTM5308) and the ‘TOST’ life test (ASTM-D943) clearly n SIEMENS: TLV 9013 04
demonstrates Shell Turbo Oil GT potential for extended service life
n GEK: 32568F, GEK 107395a, GEK 28143B – Type I (ISO 32),
compared to conventional mineral oil technology.
GEK 28143B – Type II (ISO 46)
EXCELLENT THERMAL STABILITY n ALSTOM: HTGD 90-117, ASTM 4304-06A Type III
n Higher bearing temperatures which are particularly severe during
n ALSTOM/ABB: HTGD 90-117T
stop/start cycling conditions, may lead to bearing deposits and
the formation of harmful sludge in the system which subsequently n SOLAR: ES 9-224 W Class II.
may result in expensive ‘downtime’ and reduce service life of
system components. Shell Turbo Oil GT is formulated to give
greater protection against thermal degradation and hence may TYPICAL PHYSICAL CHARACTERISTICS
significantly contribute to lower operating and maintenance costs. CHARACTERISTICS 32

Kinematic Viscosity (ASTM D 445)

EXCELLENT AIR RELEASE CHARACTERISTICS
@ 40°C mm2/s 31.4
n Effective air release with a minimum of foaming tendency as required @ 100°C mm2/s 5.78
by modern gas turbines.
Viscosity Index (ASTM D 2270) >125
APPLICATIONS
Density @ 15°C kg/m3 (IP 365) 844
POWER AND INDUSTRIAL HEAVY-DUTY GAS
TURBINES Flash Point °C (COC) (ASTM D 92) 230
n Shell Turbo Oil GT is used as lubricating oil for main shaft
bearings and mechanical gears as well as governor oil in Pour Point °C (ASTM D 97) –15
the turbine control valves in modern gas turbines.
Neutralisation Value mg KOH/g (ASTM D 974) 0.10
FURTHER INDUSTRIAL APPLICATIONS
n Shell Turbo Oil GT may also be used for other industrial
Air Release Behaviour @ 50°C min.
2
(ASTM D 3427)
applications requiring a high performance gas turbine oil,
like lubrication of turbo compressors. Copper Corrosion (3h/100°C) (ASTM D 974) 1b

Rust-Preventing Properties (ASTM D 665 A&B) No Rust

Oxidation Control Tests

RPVOT minutes (ASTM D 2272) >1,000
Modified RPVOT % >95%
TOST lifetime hr (ASTM D 943) >8,000
TOST 1,000 hrs sludge mg/kg (IP 157) <40
Oxidation Test 175°C/72hrs (FTM–971b–5308–7)
Sludge content mg 52
Viscosity change % +5

80

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY TURBINE OILS

SHELL TURBO OIL CC

SHELL TURBO OIL CC
PREMIUM QUALITY INDUSTRIAL GAS, STEAM AND COMBINED CYCLE TURBINE OIL

DESIGNED TO MEET CHALLENGES

Shell Turbo Oil CC has been developed to meet the severe demands imposed by modern, heavy-duty

INDUSTRY TURBINE OILS

turbine applications, exceeding a number of major gas and steam manufacturers lubricant specifications.
A patented, metal free additive technology, ensures that this product offers substantially improved
performance over conventional turbine oils. Its unique combination of excellent oxidative stability, sludge
control and surface properties make Turbo CC the first choice lubricant for emerging combined cycle
turbine technology, as well as existing gas and steam turbine plants.

PERFORMANCE FEATURES n Siemens-Westinghouse: 21 T0591 and 55125Z3

SUPERIOR OXIDATION RESISTANCE n Solar: ES 9-224, class II
n High temperatures and extended oil drain intervals demand n DIN: 51515 Part 1 L-TD and Part 2 L-TG
superior oxidation properties of the oil. Shell Turbo Oil CC’s n ISO: 8068 L-TGD and L-TGS
excellent oxidative stability helps reduce the formation of sludge
n GEC: Alstom NBA P50001A
and other harmful oxidation products, contributing to extended oil
life, less maintenance and less downtime. n JIS: K-2213 Type 2
n BS: 489-1999
OUTSTANDING THERMAL RESISTANCE
n Modern turbines impose high thermal stress on the oil, increasing n Siemens/Mannesmann Demag: 800 037 98 TD/32/TD46
the risk of failures. Shell Turbo Oil CC is specially designed n ASTM: D 4304-06A, Type I, II, III.
to cope with these conditions. Its outstanding thermal stability,
coupled with resistance to formation of lacquer, helps reduce the APPROVED BY OEM AGAINST:
possibility of unplanned outages. n Siemens TLV 9013 04

n Alstom HTGD 90 117.

RAPID AIR RELEASE AND HIGH RESISTANCE TO FOAMING
n High oil flows contribute to the possibility of entrapped air,
which can lead to pump cavitation, premature oil oxidation and
TYPICAL PHYSICAL CHARACTERISTICS
excessive wear. Shell Turbo Oil CC exhibits excellent surface
CHARACTERISTICS 32 46
properties with minimal foam formation and rapid air-release,
which minimises air entrapment, reducing these effects of high oil Kinematic Viscosity
@ 40°C mm2/s 32 46
flows to a minimum.
@ 100°C mm2/s 5.4 6.9
EXCELLENT WATER-SHEDDING PROPERTIES Viscosity Index – 105
n Water contamination is common place in steam turbines, causing
Flash Point °C (COC) 218 238
corrosion and affecting bearing lubrication. Because of Shell
Turbo Oil CC’s outstanding demulsibility, water can be drained Pour Point °C –12 –12
easily from the lubrication system, protecting the installation against Total Acid Number mg KOH/g 0.16 0.16
corrosion and premature wear. Foaming ml/ml
Sequence I 10/Nil 10/Nil
GOOD LOAD CARRYING CAPACITY Sequence II 20/Nil 20/Nil
n Help to reduce excessive gear tooth and turbine component wear Sequence III 10/Nil 10/Nil
making it suitable for use in turbines with highly loaded gears. Helps Air Release 4 min. 4 min.
minimise downtime and maintenance costs.
Water Demulsibility 15 min. 15 min.
APPLICATIONS Rust Control after water washing Pass Pass
n Power generation combined cycle turbines Load Carrying Capacity (FZG)
9 min. 9 min.
n Industrial steam turbines load stage fail
n Industrial gas turbines. Oxidation Control Tests
a) TOST life >10,000 >10,000
SPECIFICATIONS, APPROVALS b) RPVOT >1,300 >1,300
AND RECOMMENDATIONS c) FTM-791b-5308:
TAN increase mg KOH/g +0.6 +0.6
EXCEEDS SPECIFICATIONS OF: Viscosity Increase @ 40°C % +8.0 +8.0
n General Electric: GEK 28143 A, GEK 32568F, Sludge formation mg 98 98
GEK 46506E, GEK101941A, GEK 107395A.

81

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 DESIGNED TO DELIVER
RELIABILITY AND EFFICIENCY.
JUST LIKE OUR TURBINE OILS
– SHELL TURBO.
DESIGNED TO MEET CHALLENGES

82

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY BEARING AND CIRCULATING OILS

SHELL MORLINA S2 BL
SHELL MORLINA S2 BL
SPECIAL APPLICATION BEARING AND CIRCULATING OILS

PREVIOUSLY SHELL MORLINA 5

RECOMMENDED REPLACEMENT FOR SHELL MORLINA 10

DESIGNED TO MEET CHALLENGES

Shell Morlina S2 BL oils are special low viscosity, solvent refined mineral oils blended with zinc free

INDUSTRY BEARING AND CIRCULATING OILS

additives, help to provide extended performance in the high speed spindles of machine tools.

PERFORMANCE FEATURES SPECIFICATIONS, APPROVALS

LONG OIL LIFE – MAINTENANCE SAVING AND RECOMMENDATIONS
n Shell Morlina S2 BL oils are formulated with a well proven rust Shell Morlina S2 BL oils are designed to meet specifications
and oxidation inhibitor package that provides high resistance to requiring a premium quality, light viscosity oil for applications
oxidation caused by heat in the presence of air, water and metal running at high speeds such as those found in high speed frames
catalysts, such as copper, and helps to prolong oil life and automated machine tools.
and lower maintenance costs. n Cincinnati Machine P-62 (ISO VG 5, 10).

RELIABLE WEAR AND CORROSION PAINT COMPATIBILITY

PROTECTION n Shell Morlina S2 BL oils are compatible with seal materials and
n The special additives provide efficient anti-wear performance paints normally specified for use with mineral oils.
without reacting to the softer metals in bearings and enhance
machine reliability.
n In addition the additive package enhances the oil’s natural
corrosion protective properties and helps to prolong bearing life.
TYPICAL PHYSICAL CHARACTERISTICS
MAINTAINING SYSTEM EFFICIENCY CHARACTERISTICS 10
n The low viscosity components of these oils have been chosen to
Kinematic Viscosity (ASTM D 445)
help promote the smooth running of high speed machine elements @ 40°C mm2/s 10
and minimise heat build up through frictional energy losses. @ 100°C mm2/s 2.3

APPLICATIONS Density @ 15°C kg/m3 (ISO 12185) 881

HIGH SPEED SPINDLES Flash Point °C (COC) (ASTM D 93) 150
n The low viscosity fluids (ISO grades 5 and 10) are particularly Pour Point °C (ISO 3016) –30
suitable for the lubrication of high speed spindles in machine tools.
Rust, Salt, Water (ASTM D 665B) Pass
n Pneumatic systems specifying an ISO 10.
Oxidation Control Tests
a) TOST, hrs 2,000+
b) RPVOT, mins. 300

83

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 INDUSTRY BEARING AND CIRCULATING OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
SHELL MORLINA S2 B

SHELL MORLINA S2 B
INDUSTRIAL BEARING AND CIRCULATING OILS

PREVIOUSLY SHELL MORLINA

DESIGNED TO MEET CHALLENGES

Shell Morlina S2 B oils are high performance oils designed to provide outstanding oxidation and water
INDUSTRY BEARING AND CIRCULATING OILS

separation protection for most general industrial bearing and circulating oil system applications and
certain other industrial applications which do not require oils with extreme pressure (EP) properties.

PERFORMANCE FEATURES SPECIFICATIONS, APPROVALS

CONSISTENT PERFORMANCE AND RECOMMENDATIONS
n Shell Morlina S2 B oils are formulated with a well proven rust and MEETS THE REQUIREMENTS OF:
oxidation inhibitor additive package that helps provide consistent n Morgan Morgoil® Lubricant Specification New Oil (Rev. 1.1)
performance and protection throughout the maintenance interval. n Danieli Standard Oil 6.12424.9F

RELIABLE WEAR AND CORROSION n DIN 51517-1 – type C, 51517-2 – type CL.
PROTECTION
PAINT COMPATIBILITY
SHELL MORLINA S2 B OILS HELP PROLONG THE LIFE n Shell Morlina S2 B oils are compatible with seal materials and
OF BEARINGS AND CIRCULATING SYSTEMS THROUGH:
paints normally specified for use with mineral oils.
n Excellent water separation characteristics that helps ensure that
critical oil films are retained between highly loaded parts. Morgoil ® is a registered trademark of the Morgan Construction Company.

n Good air release characteristics to minimise cavitation and

associated damage to circulating pumps. TYPICAL PHYSICAL CHARACTERISTICS
n Helps protect against corrosion, oxidation, and emulsion CHARACTERISTICS 100 150 220 320
formation, even in the presence of water.
Kinematic Viscosity
MAINTAINING SYSTEM EFFICIENCY (ASTM D 445)
n Shell Morlina S2 B oils are blended with high quality, solvent refined @ 40°C mm2/s 100 150 220 320
base oils that promote good water separation and air release to @ 100°C mm2/s 11.2 15 18.3 25
ensure the efficient lubrication of the machines and systems. Density @ 15°C kg/m3
881 887 891 897
(ISO 12185)
APPLICATIONS
Viscosity Index (ISO 2909) 97 95 92 96
MACHINE CIRCULATION SYSTEMS
Flash Point °C (COC)
OIL LUBRICATED BEARINGS
(ISO 2592) 250 262 280 282
n Suitable for most plain and rolling element bearings and general
industrial applications. Pour Point °C (ISO 3016) –18 –15 –15 –12

ROLL-NECK BEARINGS
ENCLOSED INDUSTRIAL GEAR SYSTEMS
n Low or moderately loaded enclosed gears where EP performance
is not required.

84

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY BEARING AND CIRCULATING OILS

SHELL MORLINA S4 B
SHELL MORLINA S4 B
ADVANCED BEARING AND CIRCULATING OILS

PREVIOUSLY SHELL OMALA RL

DESIGNED TO MEET CHALLENGES

Shell Morlina S4 B oils are high performance synthetic bearing and circulation lubricants, based on high

INDUSTRY BEARING AND CIRCULATING OILS

performance base fluids. It offers outstanding lubrication performance under severe operating conditions,
including improved energy efficiency and long service life even in severe operating conditions.

PERFORMANCE FEATURES SPECIFICATIONS, APPROVALS

LONG OIL LIFE–MAINTENANCE SAVING AND RECOMMENDATIONS
n The use of highly stable synthetic base oils in conjunction with a MEETS THE REQUIREMENTS OF:
robust rust and oxidation inhibitor package helps provide excellent n ISO 12925-1 Type CKS specification
oxidation and thermal stability. This provides Shell Morlina S4 B with n Alfa Laval Group D gearbox applications
extending maintenance capability compared to conventional oils.
n Aerzen Maschinenfabrik GmbH Blower applications
n In addition it helps resist the formation of harmful products of
n Baltimore Aircoil Gear Boxes
oxidation at high operating temperatures, to help maintain system
cleanliness and therefore reliability of the equipment. n Cincinnati Machine Various P applications
n David Brown Table H applications
EXCELLENT WEAR AND CORROSION PROTECTION
n Shell Morlina S4 B has been formulated to provide excellent n Emerson Power Transmission
anti-wear performance and provides high levels of wear n GEA Westfalia Separator GmbH
protection for plain and rolling element bearings and moderately n Renold Gears (various applications)
loaded gearboxes, compared to mineral oil-based products. This
n Sharpe E-series worm gear reducers
helps provide superior gear and bearing component life.
n Winsmith (Peerless-Winsmith Inc) Worm gear reducer.
n In addition it also provides outstanding rust and corrosion protection
of all metal surfaces. SEAL AND PAINT COMPATIBILITY
ENHANCING SYSTEM EFFICIENCY n Shell Morlina S4 B is compatible with all seal materials and
n Shell Morlina S4 B can help improve the efficiency of lubrication
paints normally specified for use with mineral oils.
in bearing and circulating systems. The superior low temperature
CHANGE OVER PROCEDURE
performance and reduced change in viscosity with increase in
n Shell Morlina S4 B is compatible with petroleum mineral oils and
temperature in comparison to mineral oil-based. Products provide
no special change-over procedure is necessary. However, to
better lubrication at low start-up temperatures and the opportunity
realise the full benefits, it should not be mixed with other oils.
for energy.
n It is also advisable to ensure that oil systems are clean and free
n Savings through reduced pumping and flow losses during normal
from contamination to optimise potential service life.
operating conditions.
n Rapid water shedding and air release properties further enhance
the efficiency of the lubrication system by helping maintain critical
oil films between loaded components. TYPICAL PHYSICAL CHARACTERISTICS
CHARACTERISTICS 150 220
APPLICATIONS Kinematic Viscosity (ISO 3104)
SEVERE OPERATING CONDITIONS @ 40°C mm2/s 150 220
@ 100°C mm2/s 19.8 25.9
n Shell Morlina S4 B is recommended for systems incuding moderately
loaded gearboxes, operating under severe conditions such as low Viscosity Index (ISO 2909) 149 149
or high temperatures or with wide temperature variations. Density @ 15°C kg/m (ISO 12185) 846
3
848
LUBRICATED FOR LIFE SYSTEMS Flash Point °C (COC) (ISO 2592) 236 240
n The long oil life of Shell Morlina S4 B makes it suitable for use in
Pour Point °C (ISO 3016) –54 –48
certain ‘lubricated-for-life’ systems.
Emulsion Test, mins. (ASTM D 1401) 15 15
BEARING AND CIRCULATING OIL SYSTEMS
n Suitable for use in systems containing plain or rolling element Foam Test, Seq II (ml foam at
0/0 0/0
bearings, including those highly loaded bearings found in cement 0/10 mins.) (ASTM D 892)
or quarrying applications. FZG Load Carrying Test DIN
51354-2 A/8.3/90 – Failure
>12 >12
load stage

85

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 INDUSTRY ELECTRICAL INSULATING OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
SHELL DIALA S2 ZU-I

SHELL DIALA S2 ZU-I

UNINHIBITED ELECTRICAL INSULATING OIL

RECOMMENDED REPLACEMENT FOR SHELL DIALA B

DESIGNED TO MEET CHALLENGES

Shell Diala S2 ZU-I is an uninhibited electrical insulating oil manufactured from highly refined mineral
INDUSTRY ELECTRICAL INSULATING OILS

oils. It offers good dielectric properties, good oxidation stability and provides efficient heat transfer even
at low temperatures.
Shell Diala S2 ZU-I meets both the established and the new industry copper corrosion tests.

PERFORMANCE FEATURES ELECTRICAL EQUIPMENT

n Components such as rectifiers, circuit breakers and switchgears.
EXTENDED OIL LIFE
n Shell Diala S2 ZU-I offers inherent natural resistance to oil SPECIFICATIONS, APPROVALS
degradation through oxidation. AND RECOMMENDATIONS
SYSTEM EFFICIENCY n IEC: 60296 (2003) Table 2 Transformer Oil (U): uninhibited.
n The good low temperature properties of the oil ensures
STORAGE PRECAUTIONS
proper heat transfer inside the transformer, even from low starting
n The critical electrical properties of Shell Diala S2 ZU-I are easily
temperatures.
compromised by trace contamination with foreign material.
TRANSFORMER PROTECTION Typically encountered contaminants include moisture, particles,
n Shell Diala S2 ZU-I is non-corrosive towards copper, with no need fibres and surfactants. Therefore, it is imperative that electrical
for passivation. Shell Diala S2 ZU-I meets all relevant tests on insulating oils be kept clean and dry.
copper corrosion, namely the established DIN 51353 (Silver Strip n It is strongly recommended that storage containers be dedicated
Test) and ASTM D1275, and also the latest more severe for electrical service and include airtight seals. It is further
tests: IEC 62535 and ASTM D1275B. recommended that electrical insulating oils be stored indoors in
climate-controlled environments.
APPLICATIONS
TRANSFORMERS
n Electrical insulating oil for grid and industrial transformers.

TYPICAL PHYSICAL CHARACTERISTICS

CHARACTERISTICS

Clear, free from sediment and

Appearance (IEC 60296) Complies
suspended matters

Density (ISO 3675) @ 15°C kg/m3 – 884

@ 20°C kg/m3 Max. 895 881
Kinematic Viscosity (ISO 3104) @ 40°C mm2/s Guaranteed Max. 11.2 9,4
(IEC 60296 = Max. 12)
@ –30°C mm2/s Max. 1.800 940
Flash Point °C (PM) (ISO 2719/ASTM D93) Min. 135 144
Pour Point °C (ISO 3016) Max. –40 –57
Neutralisation Value mg KOH/g (IEC 62021-1) Max. 0,01 <0,01
Corrosive Sulphur (DIN 51353), (IEC 62535) Not corrosive Not corrosive
(ASTM D 1275 B) – Not corrosive
Breakdown Voltage kV (IEC 60156)
Untreated Min. 30 >30
After treatment Min. 70 >70
Dielectric Dissipation Factor (DDF) @ 90°C (IEC 60247) Max. 0.005 0.002
Oxidation Stability (164h/120°C) (IEC 61125 C)
Total acidity mg KOH/g Max. 1.2 0.9
Sludge %m Max. 0.8 0.3
DDF @ 90°C (IEC 60247) Max. 0.5 0.1

86

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY ELECTRICAL INSULATING OILS

SHELL DIALA S3 ZX-I DRIED

SHELL DIALA S3 ZX-I DRIED
PREMIUM INHIBITED ELECTRICAL INSULATING OIL

DESIGNED TO MEET CHALLENGES

Shell Diala S3 ZX-I Dried is a premium inhibited electrical insulating oil manufactured from specially

INDUSTRY ELECTRICAL INSULATING OILS

refined mineral oils with an ultra-low sulphur content. It offers very high oxidation stability and excellent
dielectric and low temperature properties. Shell Diala S3 ZX-I Dried is dried to achieve a higher
breakdown voltage than required by standard industry norms.
Shell Diala S3 ZX-I Dried meets both the established and new industry copper corrosion tests.

PERFORMANCE FEATURES AND BENEFITS APPLICATIONS

EXTENDED OIL LIFE TRANSFORMERS
n Shell Diala S3 ZX-I Dried is a fully inhibited oil giving outstanding n All Power transformer types and applications (e.g. generator
oxidation performance and an extended oil life. Shell Diala S3 transformers, shunt reactors, distribution transformers).
ZX-I Dried is also suitable for use in highly loaded applications.
ELECTRICAL EQUIPMENT
TRANSFORMER PROTECTION n Components such as rectifiers, circuit breakers and switchgear.
n Shell Diala S3 ZX-I Dried is manufactured from an ultra low
sulphur base oil, making it intrinsically non-corrosive towards
SPECIFICATIONS, APPROVALS
copper, without the need for passivation.
AND RECOMMENDATIONS
n IEC 60296 (Edition 4.0 2012-02): Table 2
SYSTEM EFFICIENCY n Transformer Oil (I) (Inhibited oil)
n The good low temperature properties of the oil ensure proper n Section 7.1 (“Higher oxidation stability”)
heat transfer inside the transformer, even from very low starting
n Baader oxidation test of (obsolete).
temperatures.
Shell Diala S3 ZX-I Dried is specially dried and handled to
achieve a low water content and retain a high breakdown
voltage at point of delivery. This enables it to be used in many
applications without further treatment.

TYPICAL PHYSICAL CHARACTERISTICS

CHARACTERISTICS
Appearance (IEC 60296) Clear, free from sediment and suspended matters Complies
Density (ISO 3675) @ 15°C kg/m3 – 881
@ 20°C kg/m3 Max. 895 878
Kinematic Viscosity (ISO 3104) @ 40°C mm2/s Max. 12 8.0
@ –30°C mm2/s Guaranteed max. 800 720
(IEC 60296=Max. 1.800)
Flash Point °C (PM) (ISO 2719) Min. 135 138
Pour Point °C (ISO 3016) Guaranteed max. -45 –60
(IEC 60296=Max. -40)
Neutralisation Value mg KOH/g (IEC 62021-1) Max. 0.01 <0.01
Corrosive Sulphur Not corrosive Not corrosive
(DIN 51353), (IEC 62535), (ASTM D1275 B) – Not corrosive
Breakdown Voltage kV (IEC 60156)
As Delivered Min. 30 >30
After treatment Min. 70 >70
Dielectric Dissipation Factor (DDF) @ 90°C (IEC 60247) Max. 0.005 0.001
Oxidation Stability (500h/120°C) (IEC 61125 C)
Total acidity mg/KOH/g Max. 0.3 0.02
Sludge %m Max. 0.05 0.01
DDF @ 90°C Max. 0.05 0.005
Oxidation Stability Baader (28d/110°C) (DIN 51554)
Neutralisation value mg/KOH/g – <0.03
Sludge content %m – <0.006
DDF @ 90°C – 0.005

87

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 INDUSTRY GAS ENGINE OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
SHELL MYSELLA S3 N

SHELL MYSELLA S3 N*
PREMIUM QUALITY STATIONARY GAS ENGINE OIL

PREVIOUSLY SHELL MYSELLA OIL LA

*as from April 2013

DESIGNED TO MEET CHALLENGES

Shell Mysella S3 N is a premium quality oil blended for use in highly-rated, spark-ignition engines which
INDUSTRY GAS ENGINE OILS

require a ‘low ash’ oil. It satisfies the new generation of stationary gas engines designed to meet the
emerging legislation limiting emissions of NOx, and those which employ the latest ‘lean’ or ‘clean’ burn
technology.

PERFORMANCE FEATURES SPECIFICATIONS, APPROVALS

EXCELLENT PISTON AND ENGINE CLEANLINESS AND RECOMMENDATIONS
n API CD.
n Ensures long and efficient engine operation.

VERY HIGH OXIDATION AND NITRATION RESISTANCE MEETS THE REQUIREMENTS FOR:
n Stationary gas engines.
n Helps prolong oil life by resisting viscosity increase and the
formation of harmful acids, especially in demanding cogeneration n Caterpillar
(CHP) applications.
APPROVED BY:
OPTIMISED LEVEL OF ‘ASH’ COMPONENTS AND n Cummins
ALKALINITY RESERVE
n MWM Deutz*
n High levels of ash in the oil can lead to hard deposits in gas
engines. Shell Mysella S3 N is formulated to give best possible n Jenbacher* (with 3-way catalyst)
neutralisation of acids and provide corrosion protection also at n MTU*
a ‘low ash‘ (<0.5%) level. n Ruston Diesels
LOW PHOSPHORUS LEVEL n Wärtsilä*.
n With a maximum phosphorus content of 300 ppm Shell Mysella * SAE 40 only
S3 N is compatible with engines equipped with emission catalysts. IS SUITABLE FOR:
n A number of other engine types, where a ‘low ash‘
APPLICATIONS
oil is required.
SPARK-IGNITED GAS ENGINES FUELLED BY
NATURAL GAS
n Although Shell Mysella S3 N is mainly developed to be used in TYPICAL PHYSICAL CHARACTERISTICS
natural gas applications it can also be used in engines fuelled by CHARACTERISTICS 40
sour gases when a low ash oil is required.
Kinematic Viscosity (ASTM D 445)
@ 40°C mm2/s 139
@ 100°C mm2/s 14

Density @ 15°C kg/m3 (ASTM D 4052) 892

Flash Point °C (COC) (ISO 2592) 230

Pour Point °C (ISO 3016) –18

Total Base Number mg KOH/g (ISO 3771) 5

Sulphated Ash % wt (ISO 3987) 0.45

Phospoorus max. ppm (ASTM D 4047) 300

88

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY GAS ENGINE OILS

SHELL MYSELLA S3 S
SHELL MYSELLA S3 S*
PREMIUM QUALITY STATIONARY GAS ENGINE OIL

PREVIOUSLY SHELL MYSELLA OIL MA

*as from April 2013

DESIGNED TO MEET CHALLENGES

Shell Mysella S3 S is a premium quality oil blended for use in highly-rated spark ignition and

INDUSTRY GAS ENGINE OILS

dual-fuel four-stroke engines which require a ‘medium ash’ oil, or where ‘sour gas‘ is in use. It satisfies
the new generation of stationary gas engines designed to meet the emerging legislation limiting
emissions of NOx, and those which employ the latest ‘lean’ or ‘clean’ burn technology.

PERFORMANCE FEATURES SPECIFICATIONS, APPROVALS

EXCELLENT PISTON AND ENGINE CLEANLINESS AND RECOMMENDATIONS
n API CD.
n Long and efficient engine operation.

ENHANCED DIESEL DETERGENCY FOR DUAL-FUEL ENGINES APPROVED BY:

Helps keep engines using diesel fuel clean. n Dorman
n
n Jenbacher (except 3-way catalyst, see Mysella LA)
VERY HIGH OXIDATION AND NITRATION RESISTANCE
n M.D.E. (natural gas/propane)
n Helps prolong oil life by resisting viscosity increase and the
formation of harmful acids, especially in demanding cogeneration n Ruston Diesels
(CHP) applications. n Waukesha (including cogeneration application).
OPTIMISED LEVEL OF ‘ASH’ COMPONENTS
n Helps prolong the life of valves, in engines which prefer TYPICAL PHYSICAL CHARACTERISTICS
a medium ash oil. CHARACTERISTICS 40

RESERVE ALKALINITY Kinematic Viscosity (ASTM D 445)

@ 40°C mm2/s 139
nThe high level of TBN (Total Base Number) neutralises acids and
@ 100°C mm2/s 14
provides corrosion protection, even when ‘sour‘ gases are in use.
Density @ 15°C kg/m3 (ASTM D 4052) 894
LOW PHOSPHORUS LEVEL
n With a maximum phosphorus content of 300 ppm Shell Mysella Flash Point °C (ASTM D 93) (ISO 2592) 230
S3 S is compatible with engines equipped with emission catalysts.
Pour Point °C (ISO 3016) –18
APPLICATIONS
Total Base Number mg KOH/g (ISO 3771) 8.5
SPARK-IGNITED GAS ENGINES FUELLED BY NATURAL
OR SO CALLED ‘SOUR’ GAS Sulphated Ash % wt (ISO 3987) 0.9
n Shell Mysella S3 S is developed for engines and applications
requiring a ‘medium ash‘ oil. It is suitable for use with all types Phosphorus max. ppm (ASTM D 4047) 300
of gases; natural (sweet) gas as well as so called sour gases like
landfill and sewage gas.

‘DUAL-FUEL‘ GAS ENGINES IGNITED BY DIESEL PILOT FUEL

89

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 INDUSTRY GAS ENGINE OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
SHELL MYSELLA S5 N

SHELL SHELL MYSELLA S5 N*

LONG LIFE STATIONARY GAS ENGINE OIL

PREVIOUSLY SHELL MYSELLA OIL XL

*as from April 2013

DESIGNED TO MEET CHALLENGES

Shell Mysella S5 N is a high performance quality oil blended for use in highly-rated, 4-stroke,
INDUSTRY GAS ENGINE OILS

spark-ignition engines which require a ‘low ash’ oil.

Shell Mysella S5 N satisfies the new generation of stationary gas engines designed to meet the emerging
legislation limiting emissions of NOx, and those which employ the latest ‘lean’ or ‘clean’
burn technology. Shell Mysella Oil XL is specially developed to provide extended drain intervals
in those natural gas engines where oil life is a limiting operational factor.

PERFORMANCE FEATURES SPECIFICATIONS, APPROVALS

STEP CHANGE IN OIL DRAIN INTERVAL AND RECOMMENDATIONS
n API CF
n Helps to significantly prolong oil life relative to previous generation
gas engine oils by resisting oxidation and nitration, viscosity n Caterpillar.
increase and the formation of harmful acids, especially in
APPROVED BY:
demanding cogeneration (CHP) applications. (When used
n MWM Deutz
with landfill or biogases, oil life will be dependent on the
level of contaminants in the gas.) n Wärtsilä
n Rolls Royce Bergen K-GI, K-G2, K-G3, K-G4 and B series
EXCELLENT PISTON CLEANLINESS
n Superior control of deposits in advanced designs where previous n MAN
products are not satisfactory. n MDE

OPTIMISED LEVEL OF ‘ASH’ COMPONENTS n Waukesha cogen applications.

n Helps prolong the life of valves and spark plugs. IS SUITABLE FOR:
LOW PHOSPHORUS LEVEL n Engine types where a ‘low ash‘ oil is required.

n Compatible with engines equipped with emission catalysts.

APPLICATIONS
n Spark-ignited gas engines fuelled by natural gas, especially those TYPICAL PHYSICAL CHARACTERISTICS
creating high oil stress. CHARACTERISTICS 40

n May also be used for landfill and biogases. Kinematic Viscosity

@ 40°C mm2/s 128
@ 100°C mm2/s 14

Density @ 15°C kg/m3 890

Flash Point °C (COC) 240

Pour Point °C –18

Total Base Number mg KOH/g 4.5

Sulphated Ash % wt 0.48

Phosphorus max. ppm 300

90

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 SHELL OMALA
INDUSTRIAL GEAR OILS

The Shell Omala range of industrial gear oils is designed to help make it easy for equipment operators
to select the Shell oil that will best deliver value to their operations through enhanced wear protection,
long oil life and high system efficiency.

PRO
THE SHELL OMALA THE SHELL OMALA THE SHELL OMALA
E
‘G’ RANGE ‘G’ SPECIALITY ‘W’ RANGE
G
Enclosed industrial spur and bevel gear Enclosed industrial spur and bevel gears Industrial worm-drive applications from
applications from standard to demanding where extra shock-load protection is needed standard to demanding high-load and
P
high-load and extended-duty applications or particulate contamination occurs extended-duty applications

4
ADVANCED

X
Shell Omala S4 GX Shell Omala S4 WE
TIER

SYNTHETIC SYNTHETIC APP

Extra protection Extra protection and life
Extra life Energy saving
Special applications Worm drive
INCREASINGLY EFFICIENT PROTECTION

Formulated for better

3
PREMIUM

protection, longer oil life

and better system efficiency
TIER

Formulated for
better protection,
Shell Omala S3 GP
longer oil life
and better system Extreme-load protection
efficiency Special applications
Formulated for better protection,
Formulated for better longer oil life and better system
protection and system efficiency efficiency

2
MAIN LINE

Shell Omala S2 G
TIER

Extra protection
Industrial applications

1
ENTRY

PRODUCT-NAME SUFFIX KEY Shell Omala S1 W

HELL OMALA THE SHELL OMALA
E = Energy saving, high efficiency
TIER

ECIALITY ‘W’ RANGE Reliable protection

Worm drive
G = Gears – spur and helical
dustrial spur and bevel gears Industrial worm-drive applications from
shock-load protection is needed standard to demanding high-load and
P = Extreme/high pressure
e contamination occurs extended-duty applications

W = Worm drive

X = Extra/extreme performance
Shell Omala S4 WE
SYNTHETICPRODUCT-NAME SUFFIX KEY APPLICATION ICON KEY
THE SHELL OMALA Extra protection and life
Extreme load
E
Energy saving = Energy saving, high efficiency
‘W’ RANGE Worm drive
G = Gears – spur and helical High temperature
Industrial worm-drive applications from
standard to demanding high-load and Enclosed gear
P = Extreme/high pressure
extended-duty applications Factory/machine applications
W = Worm drive Worm drive
mala S3 GP
X = Extra/extreme performance Long life
Shell
load Omala S4 WE
protection
applications Shock load
SYNTHETIC APPLICATION ICON KEY
Formulated for better protection,
Extra protection and life longer oil life and better system
Extreme load
Energy saving efficiency
Worm drive High temperature
Enclosed gear
Factory/machine applications
Worm drive
Long life
Shock load

Formulated for better protection,

longer oil life and better system
Shell Omala S1 W
efficiency
Reliable protection
Worm drive

91

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 INDUSTRY GEAR OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
SHELL OMALA F

SHELL OMALA F
PREMIUM QUALITY INDUSTRIAL GEAR OIL

DESIGNED TO MEET CHALLENGES

Shell Omala F are premium quality, extreme-pressure oils designed, primarily, for the lubrication of
INDUSTRY GEAR OILS

heavy-duty industrial gears. Their high load carrying capacity and anti-friction characteristics combine
to offer superior performance in gears and other industrial applications. They are formulated using high
viscosity index, solvent refined, bases and incorporate a special sulphur-phosphorus additive to provide
an extreme pressure performance significantly better than that provided by leaded gear oils. Shell
Omala F are formally approved by Flender AG.

PERFORMANCE FEATURES APPLICATIONS

EXCELLENT LOAD CARRYING AND ANTI-FRICTION n Steel gear transmissions
CHARACTERISTICS n Industrial gear drives where a full EP performance is required
n Helps to reduce gear tooth and bearing wear on both steel and
n Bearings.
bronze components.
CIRCULATING AND SPLASH LUBRICATED SYSTEMS
OUTSTANDING OXIDATION AND THERMAL STABILITY
n Shell Omala F should not be used for automotive hypoid gears.
n Withstands high thermal loading and helps resist the formation
The appropriate Shell Spirax should be used for this purpose.
of sludge and other harmful products of oxidation. Extended life,
even with bulk temperatures up to 100°C in certain applications. SPECIFICATIONS, APPROVALS
EFFECTIVE CORROSION INHIBITION AND RECOMMENDATIONS
n Protects both steel and bronze components, even in the presence APPROVED AGAINST FLENDER AG’S REQUIREMENTS
of contamination by water and solids. OF 22/1/96 WHICH INCLUDE:
n Sufficient oxidation stability for a lifetime of 10,000 hours or two
WIDE RANGE OF VISCOSITIES years at 80°C.
n Caters for the most varied and arduous industrial applications.
n A load stage 12 pass in the FZG double speed test
RESISTANT TO MICRO-PITTING (DIN 51354 Part 2).
n Standard setting anti micro-pitting performance to reduce the risk n A pass in the FVA-54/II micro pitting (grey staining) test at load
of premature failure through surface distress. stage 10 at 90°C plus.
WATER SHEDDING PROPERTIES n Flender Foam Test.
n Shell Omala F has excellent water separation properties. Excess COMPATIBILITY WITH:
water can be drained easily from lubrication systems. (Water
n Internal gearbox paints, solid seals, compatibility with liquid seals.
can greatly accelerate surface fatigue on gears and bearings as
well as promoting ferrous corrosion on internal surfaces. Water
contamination should be avoided or removed as quickly as
possible after the occurrence).
TYPICAL PHYSICAL CHARACTERISTICS
CHARACTERISTICS 320 460
Kinematic Viscosity (IP 71)
@ 40°C mm2/s 320 460
@ 100°C mm2/s 25.0 30.8
Viscosity Index (IP 226) 100 97
Density @ 15°C kg/m (IP 365) 3
903 904
Flash Point °C (PMCC) (IP 34) 202 204
Pour Point °C (IP 15) –18 –9

92

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SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY GEAR OILS

SHELL OMALA S1 W
SHELL OMALA S1 W
INDUSTRIAL GEAR OILS

PREVIOUSLY SHELL VALVATA J

DESIGNED TO MEET CHALLENGES

Shell Omala S1 W oils are quality refined, high viscosity mineral oils compounded with a small

INDUSTRY GEAR OILS

percentage of fatty oils. They are particularly suitable for the lubrication of low speed enclosed
gears and worm drive application. They are also suitable for the lubrication of high temperature,
high pressure steam cylinders.

PERFORMANCE FEATURES SPECIFICATIONS, APPROVALS

CONSISTENT PERFORMANCE AND RECOMMENDATIONS
n Shell Omala S1 W possesses low volatility and a natural MEETS THE SPECIFICATIONS OF:
resistance to the formation of gummy or carbonaceous deposits nAGMA 9005-EO2 (CP).
in high temperature conditions to give consistent performance
through the lubrication maintenance intervals.

WEAR PROTECTION TYPICAL PHYSICAL CHARACTERISTICS

nProvides a reliable oil film under low speed operation such as CHARACTERISTICS 460
worm gear drives.
Kinematic Viscosity (ISO 3104)
@ 40°C mm2/s 460
APPLICATIONS @ 100°C mm2/s 31.5
ENCLOSED INDUSTRIAL WORM GEAR SYSTEMS
nShell Omala S1 W may be used to advantage in worm gears Viscosity Index (ISO 2909) 98
prone to suffer extensive wear and to reduce the bulk oil Density @ 15°C kg/m (ISO 12185)3
887
temperature. Typical examples are gears running at low speed
under stop-start conditions. Flash Point °C (PMCC) (ISO 2592) 318

STEAM CYLINDER LUBRICATION Pour Point °C (ISO 3016) –6

n Suitable for steam cylinder applications working under high
temperature and high pressure conditions.
n For highly-loaded worm drives Shell Omala S4 WE is
recommended.
n For industrial enclosed spur and helical gear systems the Shell
Omala ‘G’ series is recommended.
n For automotive hypoid gears, the appropriate Shell Spirax Oil
should be used.

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 INDUSTRY GEAR OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
SHELL OMALA S2 G

SHELL OMALA S2 G
INDUSTRIAL GEAR OILS

PREVIOUSLY SHELL OMALA

DESIGNED TO MEET CHALLENGES

Shell Omala S2 G oils are high quality extreme-pressure oils designed primarily for the lubrication of
INDUSTRY GEAR OILS

heavy-duty industrial gears. Their high load carrying capacity and anti-friction characteristics combine
to offer superior performance in gears.

PERFORMANCE FEATURES APPLICATIONS

LONG OIL LIFE – MAINTENANCE SAVING ENCLOSED INDUSTRIAL GEAR SYSTEMS
n Shell Omala S2 G oils are formulated to resist thermal and n Shell Omala S2 G oils are formulated using an effective
chemical breakdown throughout the maintenance interval. They sulphur-phosphorus additive system to provide an extreme
withstand high thermal loading and help resist the formation of pressure performance which allow trouble-free application in most
sludge to provide extended oil life capability, even with bulk oil enclosed industrial gearboxes using steel spur and helical gears.
temperatures of up to 100°C in certain applications.
HIGHLY LOADED GEARS
EXCELLENT WEAR AND CORROSION PROTECTION n Shell Omala S2 G oils have an effective full extreme pressure (EP)
n Excellent load carrying capacity, helps to reduce gear tooth and additive system allowing them to be used in highly-loaded gear
bearing wear on both steel and bronze components. systems.
n Shell Omala S2 G has excellent corrosion protection, protecting OTHER APPLICATIONS
both steel and bronze components, even in the presence of n Shell Omala S2 G oils are suitable for lubrication of bearings and
contamination by water and solids. other components in circulating and splash-lubricated systems.
MAINTAINING SYSTEM EFFICIENCY n For highly-loaded worm drives the Shell Omala S4 WE series oils
n Shell Omala S2 G oils have excellent water separation properties, are recommended. For automotive hypoid gears, the appropriate
such that excess water can be drained easily from lubrication Shell Spirax Oil should be used.
systems to help extend the life of the gears and ensure efficient
lubrication of the contact areas. SPECIFICATIONS, APPROVALS
AND RECOMMENDATIONS
n Water can greatly accelerate surface fatigue with gears and
bearings as well as promoting ferrous corrosion on internal MEETS THE REQUIREMENTS OF:
surfaces. Water contamination should therefore be avoided n ISO: 12925-1 Type CKD
or removed as quickly as possible after the occurrence. n DIN: 51517- Part 3 (CLP)
n AGMA: 9005- EO2 (EP)
n US Steel 224
n David Brown: S1.53.101,102,103,104
n Cincinatti Machine: P34,35,59,63, 74, 76-78.

TYPICAL PHYSICAL CHARACTERISTICS

CHARACTERISTICS 68 100 150 220 320 460 680 1000
Kinematic Viscosity (ISO 3104)
@ 40°C mm2/s 68 100 150 220 320 460 680 1000
@ 100°C mm2/s 8.7 11.4 15.0 19.4 25.0 30.8 38.0 45.4
Viscosity Index (ISO 2909) 99 100 100 100 100 97 92 85
Density @ 15°C kg/m3 (ISO 12185) 887 891 897 899 903 904 912 931
Flash Point °C (PMCC) (ISO 2592) 236 240 240 240 255 260 272 290
Pour Point °C (ISO 3016) –24 –24 –24 –18 –15 –12 –9 –6

94

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SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY GEAR OILS

SHELL OMALA S3 GP
SHELL OMALA S3 GP
SPECIAL APPLICATION INDUSTRIAL GEAR OIL

RECOMMENDED REPLACEMENT FOR SHELL MINE GEAR 1500

DESIGNED TO MEET CHALLENGES

Shell Omala S3 GP oil is a specialist ‘problem solving’ lubricant developed to lubricate industrial

INDUSTRY GEAR OILS

gearboxes subject to extremely high and heavily shock loaded operations such as those found in steel,
cement, mining and quarrying industries. They are formulated for use where ultra-high levels of
extreme-pressure performance are required.

PERFORMANCE BENEFITS SPECIFICATIONS, APPROVALS

LONG OIL LIFE AND RECOMMENDATIONS
n Shell Omala S3 GP oil is formulated to resist thermal and MEETS:
chemical breakdown throughout the maintenance interval. They nISO 12925-1 Type CKD, except ISO 680 and 1500
help resist the formation of sludge to provide good oil life n ANSI/AGMA 9005-E02 (EP)
capability even at temperatures up to 100°C.
n US Steel 224
EXCELLENT WEAR AND CORROSION PROTECTION n DIN 51517-3 (CLP), except ISO 680 and 1500
n Shell Omala S3 GP oil is formulated with high levels of extreme
n David Brown S1.53.101E, except ISO 680 and 1500
pressure and anti-wear additives properties to help ensure optimal
gear and bearing protection even under the severest operating n Arcelor Mittal FT163.
conditions.
n Shell Omala S3 GP has excellent corrosion protection, protecting
steel components, even in the presence of contamination by
TYPICAL PHYSICAL CHARACTERISTICS
water and solids.
CHARACTERISTICS 1500
MAINTAINING SYSTEM EFFICIENCY Viscosity (ISO 3104)
n Shell Omala S3 GP oil has excellent water separation properties, @ 40°C mm2/s 1500
such that excess water can be drained easily from lubrication @ 100°C mm2/s 82.6
systems to help maintain the integrity of critical oil films and extend
Viscosity Index (ISO 2909) 124
the life of the gears.
Flash Point °C (COC) (ISO 2592) 224
APPLICATIONS
n Highly loaded gears. Pour Point °C (ISO 3016) –21
n Shell Omala S3 GP oil is designed for use in enclosed industrial
Density @ 15°C kg/m3 (ISO 12185) 902
gear systems subject to severe operating conditions including high
shock loading applications. FZG-Test Failure Load Stage ZG (A/16.6/90) >12
WORN OR DAMAGED GEARS Four Ball Weld Load kg 500
n The oil can be used in older gear systems that may be damaged
or misaligned. The extreme pressure performance provides
additional protection in such applications.

OTHER APPLICATIONS
nShell Omala S3 GP oil is suitable for lubrication of bearings and
other components in circulating and splash-lubricated systems.
n For normal load applications the other Shell Omala ‘G’ series oils
are recommended.
n For automotive hypoid gears, the appropriate Shell Spirax Oil
should be used.

95

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 INDUSTRY GEAR OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
2011
SHELL OMALA S4 WE

SHELL OMALA S4 WE
ADVANCED SYNTHETIC INDUSTRIAL GEAR OIL

PREVIOUSLY SHELL TIVELA S

DESIGNED TO MEET CHALLENGES

Shell Omala S4 WE is an advanced synthetic heavy-duty industrial worm drive gear oil formulated
INDUSTRY GEAR OILS

using specially selected polyalkylene glycol base fluids and additives. It offers outstanding lubrication
performance under severe operating conditions, including improved energy efficiency, long service
life and high resistance to micro-pitting.

PERFORMANCE FEATURES n For automotive hypoid gears, the appropriate Shell Spirax Oil
should be used.
LONG OIL LIFE – MAINTENANCE SAVING
n Shell Omala S4 WE is formulated to provide excellent oxidation SEAL AND PAINT COMPATIBILITY
and thermal stability, extending lubricant life and resisting the
High quality epoxy paints are recommended, as polyalkylene
formation of harmful oxidation products at high operating
glycols will tend to attack certain conventional paints. Shell Omala
temperatures. This helps maintain system cleanliness over
S4 WE has been found to be satisfactory with nitrile and Viton seal
extended maintenance intervals.
materials, although Viton seals are preferred.
n This performance is recognised by Flender AG where a formal
approval for 20,000 hours (four years) at 80°C (bulk oil CHANGE-OVER PROCEDURE
temperature) usage has been granted. Shell Omala S4 WE contains polyalkylene glycols and is not
n Shell Omala S4 WE offers the potential to extend service intervals compatible with mineral oils or most other synthetic lubricant types.
significantly compared to conventional industrial gear oils. Care should be taken when changing from such products to
Shell Omala S4 WE. The system should be flushed with the
EXCELLENT WEAR PROTECTION
minimum quantity of Shell Omala S4 WE, operating under no load
n Shell Omala S4 WE is formulated to have excellent load carrying
and draining while warm. Ideally, seals exposed to mineral oils
capacity providing long component life even under shock loading
should also be replaced. Inspect the lubricant after a few days use.
conditions. It also has a high resistance to
Ensure that oil systems are clean and free from contamination.
micro-pitting. These features provide benefits over mineral
oil-based products in terms of gear and bearing component life. Shell Omala S4 WE is also not miscible with some other polyalkylene
glycols, so caution is needed when topping-up. Generally the
MAINTAINING SYSTEM EFFICIENCY
preference is to avoid mixtures by draining and refilling.
n Shell Omala S4 WE offers improved energy efficiency and lower
operating temperatures in worm gear applications. Rig testing SPECIFICATIONS, APPROVALS
has shown efficiency improvements of up to 15% in comparison AND RECOMMENDATIONS
with mineral oil-based products and 11% over other synthetic
MEETS:
hydrocarbon-based lubricants. These results have been confirmed
n David Brown: S1.53.105 G
by OEM testing and field experience.
n ISO: 12925-1 Type CKE
APPLICATIONS n ANSI/AGMA: 9005-E02 (EP).
ENCLOSED INDUSTRIAL WORM GEAR SYSTEMS
FULLY APPROVED BY:
n Recommended for industrial worm gear reduction systems
n Flender: AG
operating under severe operating conditions, such as high load,
very low or elevated temperatures and wide temperature variations. n Bonfiglioli.

EXTENDED LIFE SYSTEMS TYPICAL PHYSICAL CHARACTERISTICS

n Shell Omala S4 WE is particularly recommended for certain CHARACTERISTICS 150 220 320
systems where maintenance is infrequent or systems are Kinematic Viscosity (ISO 3104)
inaccessible (e.g. yaw gears in wind turbine installations). @ 40°C mm2/s 136 222 321
@ 100°C mm2/s 22.5 34.4 52.7
OTHER APPLICATIONS
Viscosity Index (ISO 2909) 188 203 230
n Shell Omala S4 WE oils are suitable for lubrication of bearings
and other components in circulating and splash-lubricated systems. Density @ 15°C kg/m3 (ISO 12185) 1076 1074 1069
n Shell Omala S4 WE is not recommended for the lubrication of Flash Point °C (PMCC) (ISO 2592) 268 278 270
components manufactured from aluminium or aluminium alloys.
Pour Point °C (ISO 3016) –42 –39 –39
n For highly-loaded spur and helical gears the Shell Omala ‘G’
FZG Load Carrying Test
series oils are recommended.
(DIN 51354-2 A/8.3/90) –
>12 >12 >12
Failure load stage

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These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY GEAR OILS

SHELL OMALA S4 GX
SHELL OMALA S4 GX
ADVANCED SYNTHETIC INDUSTRIAL GEAR OIL

PREVIOUSLY SHELL OMALA HD

DESIGNED TO MEET CHALLENGES

Shell Omala S4 GX is an advanced synthetic heavy-duty industrial gear oil offering outstanding

INDUSTRY GEAR OILS

lubrication performance under severe operating conditions, including reduced friction, long service life
and high resistance to micro-pitting for optimal gear protection.

PERFORMANCE FEATURES OTHER APPLICATIONS

nShell Omala S4 GX oils are suitable for lubrication of bearings
LONG OIL LIFE – MAINTENANCE SAVING
and other components in circulating and splash-lubricated systems.
nShell Omala S4 GX is formulated using an advanced additive
system in combination with specially selected synthetic base fluids n For highly loaded worm drives the Shell Omala S4 WE series oils
to provide outstanding resistance to breakdown over are recommended.
long duration and/or high temperature operation. n For automotive hypoid gears, the appropriate Shell Spirax Oil
n This performance is recognised by Flender AG where a formal should be used.
approval for 20,000 hours (four years) at 80°C usage has been
granted.
COMPATIBILITY AND MISCIBILITY
n Shell Omala S4 GX is compatible with all seal materials and
n Shell Omala S4 GX can operate successfully at bulk temperatures paints normally specified for use with mineral oils.
up to 120°C.
n Shell Omala S4 GX offers the potential to significantly extend SPECIFICATIONS, APPROVALS
service intervals compared to conventional industrial gear oils. AND RECOMMENDATIONS
MEETS THE REQUIREMENTS OF:
EXCELLENT WEAR AND CORROSION PROTECTION
nISO 12925-1 Type CKD (except ISO 1000)
n Shell Omala S4 GX is formulated to have excellent load carrying
capacity and micro-pitting performance providing long component n ANSI/AGMA 9005-E02 (EP) (except ISO 1000)
life even under shock loading conditions. These features provide n US Steel 224 (except ISO 1000)
benefits over mineral oil-based products in terms of gear and n David Brown S1.53.106 (except ISO 1000)
bearing component life.
n DIN 51517-3 (CLP) (except ISO 1000).
n Shell Omala S4 GX also has excellent corrosion protection, even
in the presence of contamination by water and solids. APPROVED BY:
n Flender AG.
MAINTAINING SYSTEM EFFICIENCY
nShell Omala S4 GX can help maintain or enhance the efficiency APPROVED FOR WIND TURBINE GEARBOXES BY:
of industrial gear systems through improved low temperature n Gamesa
performance and lower friction in comparison to mineral oil-based n Dongfang Wind Turbines
products. This provides better lubrication at low start-up temperatures.
n Dalian Heavy Industries
n Shell Omala S4 GX oils have excellent water separation
n Sinovel.
properties, such that excess water can be drained easily from
lubrication systems to help extend the life of the gears and
ensure efficient lubrication of the contact areas. TYPICAL PHYSICAL CHARACTERISTICS
CHARACTERISTICS 220 320 460 680
APPLICATIONS
Kinematic Viscosity (ISO 3104)
WIND TURBINES AND OTHER INACCESSIBLE @ 40°C mm2/s 230 335 462.6 670.4
INSTALLATIONS @ 100°C mm2/s 30.0 40.0 50.0 64.9
n Shell Omala S4 GX is particularly recommended for certain
Viscosity Index (ISO 2909) 160 159 170 169
systems where extra long life is required, maintenance is
infrequent or systems are inaccessible. Density @ 15°C kg/m (ISO 12185) 881
3
883 879 881

ENCLOSED INDUSTRIAL GEAR SYSTEMS Flash Point °C (COC) (ISO 2592) 250 252 264 256
n Recommended for industrial reduction gear systems operating Pour Point °C (ISO 3016) –45 –42 –36 –33
under severe operating conditions, such as high load, very low or
FZG Load Carrying Test (DIN
elevated temperatures and wide temperature variations. 51354-2 A/8.3/90 A/16, 6/90) –
>14 >14 >14 >14
Failure load stage

Timken OK Load lbs (ASTM D 2782) >85 >85 >85 >85

97

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 INDUSTRY GEAR OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
SHELL OMALA S4 WHEEL

SHELL OMALA S4 WHEEL

ADVANCED SYNTHETIC INDUSTRIAL GEAR OIL

PREVIOUSLY SHELL HYPERIA S

DESIGNED TO MEET CHALLENGES

Shell Omala S4 Wheel is an advanced synthetic heavy-duty industrial gear oil offering outstanding
INDUSTRY GEAR OILS

lubrication performance under severe operating conditions, including improved energy efficiency and
long service life. It is recommended specifically for use in General Electric Off-Highway Motorised
Wheels fitted to load haul dump trucks used in mining applications.

PERFORMANCE FEATURES SEAL AND PAINT COMPATIBILITY

EXCELLENT WEAR CORROSION PROTECTION Shell Omala S4 Wheel is compatible with all seal materials and
n Provides high levels of load carrying capacity even under shock paints normally specified for use with mineral oils.
loading conditions. This provides benefits over mineral oil-based
products in terms of gear and bearing component life. SPECIFICATIONS, APPROVALS
AND RECOMMENDATIONS
n Shell Omala S4 Wheel oil provide outstanding rust and corrosion
protection on metal surfaces. MEETS THE SPECIFICATIONS OF:
n David Brown S253.106H
LONG OIL LIFE–MAINTENANCE SAVING
n US Steel 224
n Resists the formation of harmful products of oxidation at high
operating temperatures, improving system cleanliness and n DIN 51517-3 (CLP).
therefore reliability of the equipment. APPROVED UNDER GE UNDER GEK-30375H AGAINST
n Extended component and lubricant life offers the opportunity to THE FOLLOWING:
extend service intervals and to help reduce maintenance and n ISO 320 GE Specifications D50E 27C
disposal costs. n ISO 460 GE Specifications D50E 27D

ENHANCED SYSTEM EFFICIENCY n ISO 680 GE Specifications D50E 27E.

n Offers improved low temperature performance and reduced
change in viscosity with increase in temperature in comparison to
mineral oil-based products. This provides better lubrication at low
start-up temperatures and the opportunity for energy savings by TYPICAL PHYSICAL CHARACTERISTICS
optimising the viscosity for normal operating conditions. CHARACTERISTICS 680
n Shell Omala S4 Wheel oils also have excellent water shedding
Kinematic Viscosity (ISO 3104)
and air release properties helping it maintain critical oil films and @ 40°C mm2/s 680
efficient lubricant. @ 100°C mm2/s 61

APPLICATIONS Viscosity Index (ISO 2909) 157

n Gearcases of General Electric motorised wheels fitted to load
Density @ 15°C kg/m (ISO 12185) 3
860
haul dump trucks used in mining applications.
n Enclosed industrial reduction gear systems operating under severe Flash Point (ISO 2592) (PMCC) °C 274
operating conditions, such as high load, very low or elevated
temperatures and wide temperature variations. Pour Point °C (ISO 3016) –43

n Plain and rolling element bearings. FZG Load Carrying Test (DIN 51354-2)
A/8, 3/90 A/16, 6/90 – Failure load stage >12
n Oil circulation systems.
n For highly-loaded worm drives, Shell Omala S4 Wheel oil is Timken OK Load lbs (ASTM D 2782) >80
recommended.
n For automotive hypoid gears, the appropriate Shell Spirax oil
should be used.

98

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
WANT TO
INCREASE
EFFICIENCY?

Shell Omala S4 WE
ADVANCED SYNTHETIC OIL FOR WORM GEARS
n Designed to help increase energy efficiency
n Excellent oil life and wear protection
n Increased productivity and reduced maintenance costs
Part of the Shell Omala industrial gear oil range
– designed to help you make the right choice

DESIGNED TO MEET CHALLENGES

99

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 INDUSTRY DETERGENTS
GEAR OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
2011
SHELL DOBATEX GOLD

SHELL DOBATEX GOLD

WATER BASED MULTI-PURPOSE CLEANING SOLUTION FOR TRUCK, CAR
AND MARINE APPLICATIONS AND HEAVY-DUTY MINING EQUIPMENT

DESIGNED TO MEET CHALLENGES

Shell Dobatex Gold is a water based, multi-purpose cleaning detergent proven in a wide range of
INDUSTRY DETERGENTS

industrial and automotive applications including the heavier duty demands of mining equipment and
fishing and trucking fleets through to routine janitorial cleaning.

PERFORMANCE FEATURES n Flooring

Shell Dobatex Gold effectively removes dirt, grease and grime from n Commercial and home kitchens (including as a
all hard surfaces, even vertical ones, where its stable foaming action dishwashing fluid), cafeterias and bathrooms
allows greater penetration and more thorough cleaning. n Food processing equipment
Shell Dobatex Gold will not promote rust or deteriorate paintwork, n Abattoirs, fishing cooperatives, commercial food
polished surfaces, metal or glass. It has strong colouring for ease of preparation areas
identification even at low dilution levels. It is formulated to provide n General purpose offices and office furniture cleaning
good results even where water quality is poor. solution
EXCELLENT CLEANING PERFORMANCE n Shell Dobatex Gold is a multi-purpose detergent and
n Highly effective on a wide range of dirts, oils and grease in both cleaning fluid.
soft or hard water.

MULTI-PURPOSE CONVENIENCE SPECIFICATIONS, APPROVALS

n Shell Dobatex Gold is a versatile cleaner which can be used to AND RECOMMENDATIONS
reduce the number of detergents required on site.
MEETS THE REQUIREMENTS OF:
REDUCED SAFETY CONCERNS n AQIS approved (Category 1, Type A)
n Being water based, biodegradable, non flammable and free of n Ready biodegradability of a single organic substance or natural
odour, Shell Dobatex Gold is recommended for use in enclosed product when tested according to AS 4351 Part 2.
workshops or in underground maintenance stations where there is
restricted ventilation. FLUID PREPARATION
ENVIRONMENTALLY RESPONSIBLE SHELL DOBATEX GOLD MUST BE DILUTED WITH
WATER BEFORE USE, EITHER MANUALLY OR WITH
n Biodegradable (AS 4351) and contains no hydrocarbon solvents AUTOMATED DOSING EQUIPMENT. RECOMMENDED
or caustic alkalis. DILUTIONS ARE:
n Degreasing or workshop floors 1:3 to 1:5
AQIS APPROVED (CATEGORY 1, TYPE A)
n Shell Dobatex Gold carries full AQIS (Cat 1, Type A) approval
n Vehicle washing 1:10
status, which means that it is fully approved for use in general n Janitorial and general cleaning 1:100
cleaning and janitorial applications in areas in contact with food
When practicable, Shell Dobatex Gold should be left on
preparation, such as general home and commercial kitchens,
particularly greasy surfaces or equipment for a few minutes to ensure
abattoirs, fishing and any other areas where incidental food
penetration, before removing and rinsing with water.
contact is possible.

APPLICATIONS
Shell Dobatex Gold is highly adaptable to a wide range of
cleaning requirements. One flexible product enables you to cut
down on inventory, and with varying dilutions and application
methods it is effective and safe for:
n Truck fleets, cars and small commercial vehicles
n Fishing fleets and marine leisure craft TYPICAL PHYSICAL CHARACTERISTICS
n Heavy and light mining equipment CHARACTERISTICS

n Machinery and engine degreasing Appearance (Visual) Gold fluid

n Routine and janitorial cleaning purposes such as: pH 10

100

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY DETERGENTS

AQUA DEGREASER
SHELL DOBATEX
SHELL DOBATEX AQUA DEGREASER
A HIGH-PERFORMANCE, BIODEGRADABLE, WATER BASED DEGREASING AND
CLEANING AGENT FOR MINING, AUTOMOTIVE AND INDUSTRIAL APPLICATIONS

DESIGNED TO MEET CHALLENGES

Shell Dobatex Aqua Degreaser is a water based degreasing product formulated specifically for the

INDUSTRY DETERGENTS
removal of oil and grease in demanding applications in the general engineering, automotive and mining/
construction industries.

PERFORMANCE FEATURES QUICK BREAK

nThe special feature of Shell Dobatex Aqua Degreaser is its ability to
Shell Dobatex Aqua Degreaser is a water based, quick break
emulsify grease/oil/water, then rapidly form separate oil and water
formulation designed to perform exceptionally well for organic
phases. This property allows for speedy and efficient separation in
residue removal in water based degreasing applications in parts
grease traps and interceptors, minimising waste issues.
and equipment washing. Shell Dobatex Aqua Degreaser effectively
removes greases and greasy dirt, without risk of equipment damage. NEUTRAL PH
Unlike most conventional degreasers, where a thin layer of n Neutral pH enables safer handling.
hydrocarbon tends to remain after cleaning, Shell Dobatex Aqua
Degreaser leaves a completely non-greasy surface.
ENVIRONMENTALLY RESPONSIBLE
n Biodegradable to AS 4351 part 2 and contains no hydrocarbon
Being water based, Shell Dobatex Aqua Degreaser is a safer solvents or caustic alkalis.
alternative to solvent degreasers, especially when used indoors or in
confined spaces. FLUID PREPARATION
SHELL DOBATEX AQUA DEGREASER MUST BE DILUTED
Shell Dobatex Aqua Degreaser is a particularly simple and effective WITH WATER BEFORE USE, EITHER MANUALLY OR
biodegradable cleaner for nasty oil stains on driveway and WITH AUTOMATED DOSING EQUIPMENT.
workshop floors. Shell Dobatex Aqua Degreaser provides superior RECOMMENDED DILUTIONS ARE:
and cost-effective results. n Degreasing of very dirty equipment 1:3

n Degreasing of workshop floors etc. 1:5

Shell Dobatex Aqua Degreaser can be used effectively with poor
quality water sources. n General degreasing or cleaning 1:10
Shell Dobatex Aqua Degreaser should be applied by spraying or
APPLICATIONS soaking and left to penetrate for at least 10 minutes. Pressure wash
SHELL DOBATEX AQUA DEGREASER HAS BEEN or rinse thoroughly to remove all grease, dirt and detergent.
DESIGNED FOR THE EFFECTIVE REMOVAL OF GREASE
AND OIL/DIRT RESIDUES FROM:
n Engineering parts and equipment TYPICAL PHYSICAL CHARACTERISTICS
n Automotive workshops and parts cleaning CHARACTERISTICS
n Mining equipment Appearance (Visual) Clear pink liquid
n Mechanical parts pH (1% Solution) 6.5
n Factory and driveway floors where frequent oil stains may occur.

EXCELLENT CLEANING PERFORMANCE

nHighly effective on a wide range of oils, grease and grime.

REDUCED SAFETY CONCERNS

nBeing water based, biodegradable, non-flammable and with a
citrus odour, Dobatex Aqua Degreaser is recommended for use in
enclosed workshops or underground mining applications.

101

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 INDUSTRY DETERGENTS
GEAR OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
2011
SHELL DOBATEX PLATINUM

SHELL DOBATEX PLATINUM

A BIODEGRADABLE WATER BASED QUICK BREAK DETERGENT
FOR HEAVY-DUTY MINING AND INDUSTRIAL APPLICATIONS

DESIGNED TO MEET CHALLENGES

Shell Dobatex Platinum is a premium performance phosphorus-free detergent suitable for a wide range
INDUSTRY DETERGENTS

of heavy-duty applications, where management of waste water is a priority.

PERFORMANCE FEATURES APPLICATIONS

EXCELLENT CLEANING PERFORMANCE Shell Dobatex Platinum is a premium performance detergent suitable
n Shell Dobatex Platinum is highly effective on a wide range of dirt, for a wide range of cleaning requirements, including heavy and light
oils and grease in both hard and soft water. mining equipment, heavy truck fleets and machinery and engine
degreasing.
ENVIRONMENTALLY RESPONSIBLE
n Phosphorus-Free, Shell Dobatex Platinum can be used without Shell Dobatex Platinum is formulated to provide premium performance
contributing to algal blooms caused by excess phosphates. It is results even when the water quality is poor.
water based and biodegradable, containing no hydrocarbon
solvents or caustic alkalis. SPECIFICATIONS, APPROVALS
AND RECOMMENDATIONS
QUICK BREAK
MEETS THE REQUIREMENTS FOR:
n Shell Dobatex Platinum has a unique ability to emulsify grease/oil/
n Ready biodegradability of a single organic substance or natural
water, then rapidly form separate oil and water phases, allowing
product, when tested according to AS 4351 Part 2.
for quick and efficient separation in grease traps and interceptors.

BALANCED STABILITY AND QUICK BREAK

FLUID PREPARATION
PERFORMANCE Shell Dobatex Platinum must be diluted with water before use, either
n Shell Dobatex Platinum is uniquely formulated to provide the delicate manually or with automated dosing equipment. Recommended
balance in foaming stability which allows it to be used on all dilutions are:
surfaces, even vertical ones, yet retain superior ability to separate n Degreasing or workshop floors 1:3 to 1:5
quickly in interceptor pits into discrete oil and water layers. Vehicle washing 1:10
n
MULTI-PURPOSE CONVENIENCE n Janitorial and general cleaning 1:100
n Providing top-tier performance, Shell Dobatex Platinum can be When practicable, Shell Dobatex Platinum should be left on
used to reduce the number of detergents used on site without particularly greasy surfaces or equipment for a few minutes to ensure
compromise. penetration, before removing and rinsing with water.
REDUCED SAFETY CONCERNS
n Being water based, biodegradable, nonflammable and free TYPICAL PHYSICAL CHARACTERISTICS
of odour, Shell Dobatex Platinum is recommended for use in CHARACTERISTICS
underground maintenance stations where there is restricted Appearance (Visual) Green liquid
ventilation.
pH (1% Solution) 8

102

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY REFRIGERATION OILS

S2 FR-A
SHELL REFRIGERATION OIL
SHELL REFRIGERATION OIL S2 FR-A
REFRIGERATOR COMPRESSOR LUBRICANT

PREVIOUSLY SHELL CLAVUS

DESIGNED TO MEET CHALLENGES

Shell Refrigeration Oil S2 FR-A is a low miscibility compressor lubricant intended for use in refrigeration

INDUSTRY REFRIGERATION OILS

compressors using ammonia refrigerant. It is formulated from specially refined paraffinic base oils in
combination with additives selected to minimise system deposits and provide long service life.

PERFORMANCE FEATURES SPECIFICATIONS, APPROVALS

SYSTEM EFFICIENCY AND RECOMMENDATIONS
n Shell Refrigeration Oil S2 FR-A has been specially optimised MEETS THE REQUIREMENTS OF:
for use in systems where oil separation is required. It has been nDIN 51503 KAA and KE.
designed to reduce ‘light end’ oil carryover; this helps minimise
oil thickening in the compressor and reduces oil coating of internal TYPICAL PHYSICAL CHARACTERISTICS
evaporator surfaces thus maintaining overall system efficiency. CHARACTERISTICS

EXTENDED MAINTENANCE INTERVALS Kinematic Viscosity (ISO 3448)

@ 40°C mm2/s 68
nShell Refrigeration Oil S2 FR-A has excellent high temperature and @ 100°C mm2/s 9
oxidation stability providing long service life even where high
compressor discharge temperatures are found. Refrigerator Oil (DIN 51503) KAA, KE
n In addition it is formulated to provide excellent control of deposit Density @ 15°C kg/m (ISO 12185) 3
862
and sludge formation, contributing to extended oil drain intervals,
in comparison with conventional mineral oil based refrigerator oils. Flash Point °C (COC) (ISO 2592) 232

APPLICATIONS Pour Point °C (ISO 3016) –39

REFRIGERATOR COMPRESSORS Completely miscible

nShell Refrigeration Oil S2 FR-A is recommended for use in Miscibility with R290 with hydrocarbon
open, semi-open and hermetic compressors in domestic, based refrigerants
commercial and industrial refrigeration systems. It can be used in
both rotary and reciprocating compressor types.

REFRIGERANT COMPATIBILITY
nShell Refrigeration Oil S2 FR-A is recommended for use with
ammonia (R717) based refrigeration systems where it offers
excellent performance, even under high compressor discharge
temperatures, or down to evaporation temperatures of -30°C.
n It can also be used in systems using hydrocarbons such as
propane (R290).
n Shell Refrigeration Oil S2 FR-A is not recommended for use with
CFC, HCFC or HFC refrigerants such as R12, R22 or R134a.

SEAL COMPATIBILITY
n Shell Refrigeration Oil S2 FR-A is compatible with all commonly
used sealing materials designed for use with mineral oils.

LUBRICANT COMPATIBILITY
n Shell Refrigeration Oil S2 FR-A is completely miscible with mineral
oil, alkylated benzene and PAO based lubricants.

103

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 INDUSTRY REFRIGERATION
GEAR OILS OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
2011
S4 FR-F
SHELL REFRIGERATION OIL

SHELL REFRIGERATION OIL S4 FR-F

SYNTHETIC REFRIGERATOR COMPRESSOR LUBRICANT

PREVIOUSLY SHELL CLAVUS R

DESIGNED TO MEET CHALLENGES

Shell Refrigeration Oil S4 FR-F is a synthetic lubricant with a polyolester base fluid. This lubricant has
INDUSTRY REFRIGERATION OILS

been developed for use with R134a and other environmentally acceptable HFC refrigerants.

PERFORMANCE FEATURES PRODUCT HANDLING

EXTENDED MAINTENANCE INTERVALS n The hygroscopic nature of the base fluid has to be taken into
n Shell Refrigeration Oil S4 FR-F is a high-tech synthetic refrigerator
consideration and it is recommended that, when filling the system,
oil based on polyolester fluids. air contact should be avoided as much as possible. Once an oil
pack has been opened it must be sealed carefully after use and
n Shell Refrigeration Oil S4 FR-F has excellent thermal and oxidation
the remaining contents should be used within a few days.
stability. This results in a high performance level
of the oil over a long period of time. SPECIFICATIONS, APPROVALS
WEAR PROTECTION
AND RECOMMENDATIONS
n Helps to minimise wear in bearings and pistons, the most critical parts MEETS THE REQUIREMENTS OF:
of a reciprocating type compressor. n DIN 51503 KD.

APPLICATIONS
REFRIGERATOR COMPRESSORS TYPICAL PHYSICAL CHARACTERISTICS
n Shell Refrigeration Oil S4 FR-F is recommended for use in
CHARACTERISTICS 68
open, semi-open and hermetic compressors operating with
Kinematic Viscosity (ISO 3104)
refrigerants such as R134a, R23, R404A, R407C, R507 and
@ 40°C mm2/s 66
other blends of HFC refrigerants. @ 100°C mm2/s 8.8
n Shell Refrigeration Oil S4 FR-F is compatible with elastomers Refrigerator Oil Group (DIN 51503) KD
commonly used in refrigeration systems.
Density @ 15°C kg/m3 (ISO 12185) 991
REFRIGERATOR PLANT DESIGN
Flash Point °C (COC) (ISO 2592) >230
n For applications of refrigeration and air-conditioning such as:
industrial, refrigeration, refrigeration systems for food storage, Pour Point °C (ISO 3016) –42
mobile and stationary air-conditioning. When switching to TAN (pH=11,0) mg KOH/g
<0.06
new refrigerants and refrigerator oils the requirements of the ASTM D664-97 mod.
refrigeration system manufacturer have to be followed. Floc-point with R134 °C (DIN 51351) <–30
Miscibility with R134a 2% oil °C –54/98
Miscibility with R134a 20% oil °C –34/94
Miscibility with R12 °C <60/>+100

104

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY REFRIGERATION OILS

S4 FR-V
SHELL REFRIGERATION OIL
SHELL REFRIGERATION OIL S4 FR-V
SYNTHETIC REFRIGERATOR COMPRESSOR LUBRICANT

PREVIOUSLY SHELL CLAVUS AB

DESIGNED TO MEET CHALLENGES

Shell Refrigeration Oil S4 FR-V is a synthetic refrigeration lubricant based on alkylated benzenes.

INDUSTRY REFRIGERATION OILS

Compatible with all commonly used refrigerants with the exception of HFCs. They are particularly
recommended for refrigerator compressors operating with ammonia and HCFC as refrigerant.

PERFORMANCE FEATURES SPECIFICATIONS, APPROVALS

SYSTEM EFFICIENCY AND RECOMMENDATIONS
n Shell Refrigeration Oil S4 FR-V has high solvency and is designed MEETS THE REQUIREMENTS OF:
to maintain refrigerant cleanliness and efficiency. nDIN 51503 KAA and KC.

EXTENDED MAINTENANCE INTERVALS

nShell Refrigeration Oil S4 FR-V has excellent high temperature and
oxidation stability providing long service life even where high TYPICAL PHYSICAL CHARACTERISTICS
compressor discharge temperatures are found. CHARACTERISTICS 68
n In addition it is formulated to provide excellent control of deposit Kinematic Viscosity (ASTM D 445)
and sludge formation, contributing to extended oil drain intervals, @ 40°C mm2/s 68
in comparison with mineral oil based refrigerator oils. @ 100°C mm2/s 6.2
Refrigerator Oil Group (DIN 51503) KAA, KC
APPLICATIONS
Density @ 15°C kg/m (ISO 12185)
3
871
REFRIGERATOR COMPRESSORS
n Shell Refrigeration Oil S4 FR-V is recommended for use in
Flash Point °C (COC) 190
open, semi-open and hermetic compressors in domestic, Pour Point °C –39
commercial and industrial refrigeration systems. It can be used in both
Neutralisation number mg KOH/g
rotary and reciprocating compressor types. <0.04
(ASTM D 664) (TAN)
REFRIGERANT COMPATIBILITY Saponification number °C (DIN 51351) 0.08
nShell Refrigeration Oil S4 FR-V is designed for use with most Floc Point R12h (DIN 51593) <–30
commonly occurring refrigerants:
Stability with Refrigerants h (DIN 51593) >96
n Ammonia (R717) systems where it offers excellent performance,
Completely
even under high compressor discharge temperatures or down to
miscible with
evaporation temperatures of -33°C or lower. Miscibility with Refrigerants hydrocarbon
n Carbon dioxide (R744) systems. based
refrigerants
n CFC and HCFC systems (R12 and R22).
Miscibility with R134a 2% oil C° –54/98
n Hydrocarbon systems such as propane (R290).
Miscibility with R134a 20% oil C° –34/94
SEAL COMPATIBILITY Miscibility with R12 C° <60/>+100
n Shell Refrigeration Oil S4 FR-V is compatible with all commonly
used sealing materials used with mineral oils.

LUBRICANT COMPATIBILITY
n Shell Refrigeration Oil S2 FR-V is completely miscible with mineral
oil, other alkylated benzene and PAO based lubricants.

105

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 INDUSTRY GREASE
GEAR OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
2011
SHELL GADUS

Shell Lubricants

SHELL GADUS ESSENTIAL GUIDE TO GREASES

SHELL GADUS ESSENTIAL GUIDE T
DESIGNED TO MEET CHALLENGES

DESIGNED TO MEET CHALLENGES

INDUSTRY GREASE

KEY CHARACTERISTICS APPLICATION GREASE FE

SHELL GREASE TIER THICKENER BASE OIL NLGI TEMPERATURE COLOUR PLAIN ROLLER ENCLOSED GEARED SLIDES, ELECTRIC WIRE OPEN HIGH LOW
(Higher TYPE VISCOSITY GRADE RANGE BEARINGS BEARINGS GEARS COUPLINGS LINKAGES MOTORS ROPES GEARS SPEED SPEED
is better) cSt @ 40°C (Grease AND PINS
consistency)

Shell Gadus S5 T460 1.5 S5 Polyurea 460 1.5 -40°C to 180°C Brown - - - -
Shell Gadus S4 V2600AD 1.5 S4 Lithium calcium 2600 1.5 0°C to 130°C Black - - - - - -
Shell Gadus S3 V460XD 2 S3 Lithium complex 460 2 -20°C to 150°C Black - - - -
Shell Gadus S3 V460D 2 S3 Lithium complex 460 2 -20°C to 150°C Black - - - -
Shell Gadus S3 V460 2 S3 Lithium complex 460 2 -20°C to 150°C Brown - - - -
Shell Gadus S3 V220C 1 S3 Lithium complex 220 1 -25°C to 140°C Red - - -
Shell Gadus S3 V220C 2 S3 Lithium complex 220 2 -25°C to 140°C Red - - -
Shell Gadus S3 T220 2 S3 Polyurea 220 2 -20°C to 160°C Brown - - -
Shell Gadus S3 T100 2 S3 Polyurea 100 2 -20°C to 160°C Brown - - - -
Shell Gadus S3 High Speed
Coupling Grease
S3 Lithium 700 0.5 -30°C to 120°C Brown - - - - - - -
Shell Gadus S2 V1000AD 2 S2 Lithium calcium 1000 2 0°C to 130°C Black - - - - -
Shell Gadus S2 V220AC 2 S2 Lithium calcium 220 2 -20°C to 120°C Red - - -
Shell Gadus S2 V220AD 2 S2 Lithium calcium 220 2 -10°C to 120°C Black - - -
Shell Gadus S2 V220 00 S2 Lithium 220 00 -30°C to 110°C Brown - -
Shell Gadus S2 V220 0 S2 Lithium 220 0 -20°C to 120°C Brown - - -
Shell Gadus S2 V220 1 S2 Lithium 220 1 -20°C to 120°C Brown - - -
Shell Gadus S2 V220 2 S2 Lithium 220 2 -20°C to 120°C Brown - - -
Shell Gadus S2 V100 2 S2 Lithium 100 2 -25°C to 130°C Brown - - - -
Shell Gadus S2 V100 3 S2 Lithium 100 3 -20°C to 130°C Brown - - - -
Shell Gadus S2 A320 2 S2 Calcium 320 2 -10°C to 60°C Brown - - - - -

PRODUCT-NAME SUFFIX KEY THICKENER GUIDE LETTERS Outstanding performance in application

A = Wet (aqueous) conditions K = Low temperatures T = Extreme-temperature performance using Shell polyurea thickeners Good performance in application
C = Coloured grease L = Low load U = Unusual non-melting thickeners or other applications Validate use with Shell representative
D = Contains solids, suitable
for shock-load conditions
OG
P
=
=
Open gear
Extreme/high pressure
V = Versatile, multipurpose applications using lithium and lithium
complex thickeners
- Not suitable for this application
H = Heavy duty X = Extra/extreme performance n/a Not available in Tactic EMV

106

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY GREASE

SHELL GADUS
L GUIDE TO GREASES

INDUSTRY GREASE
GREASE FEATURE

ELECTRIC WIRE OPEN HIGH LOW HIGH LOW EXTREME VIBRATION WATER SHOCK LIFE CONTAINS PUMP- TACTIC EMV* SHELL GREASE
GES MOTORS ROPES GEARS SPEED SPEED TEMP. TEMP. PRESSURE LOAD SOLIDS ABILITY
INS

- - - - n/a Shell Gadus S5 T460 1.5

- - - - n/a Shell Gadus S4 V2600AD 1.5

- - - n/a Shell Gadus S3 V460XD 2

- - - Shell Gadus S3 V460D 2

- - - - n/a Shell Gadus S3 V460 2

- - - n/a Shell Gadus S3 V220C 1

- - - Shell Gadus S3 V220C 2

- - - Shell Gadus S3 T220 2

- - - n/a Shell Gadus S3 T100 2

Shell Gadus S3 High Speed

- - - - - - n/a Coupling Grease

- - - - n/a Shell Gadus S2 V1000AD 2

- - - n/a Shell Gadus S2 V220AC 2

- - n/a Shell Gadus S2 V220AD 2

- - - - n/a Shell Gadus S2 V220 00

- - - - - n/a Shell Gadus S2 V220 0

- - - - n/a Shell Gadus S2 V220 1

- - - n/a Shell Gadus S2 V220 2

- - - - - n/a Shell Gadus S2 V100 2

- - - - - - n/a Shell Gadus S2 V100 3

- - - - - n/a Shell Gadus S2 A320 2

* Available in Shell Tactic EMV automatic lubricators, designed to provide continuous

lubrication, well-suited for difficult to access areas such as remote and hazardous locations.
erformance in application
ance in application
ith Shell representative
r this application
in Tactic EMV

107

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 INDUSTRY GREASE
GEAR OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
2011
GREASE
SHELL GADUS KILN SEAL

SHELL GADUS KILN SEAL GREASE

SPECIAL KILN SEALANT GREASE

PREVIOUSLY KILN SEAL TI

DESIGNED TO MEET CHALLENGES

Shell Gadus Kiln Seal Grease is a premium grade lithium complex based sealant formulated specifically
INDUSTRY GREASE

for the mineral sands industry.

It is formulated to withstand the high temperatures experienced in the rotary kiln’s mechanical seals yet
provide an effective seal under heavy loads.

PERFORMANCE FEATURES TYPICAL PHYSICAL CHARACTERISTICS

Shell Gadus Kiln Seal Grease contains anti-rust and antioxidant CHARACTERISTICS
additives to control corrosion and suppress premature oxidation of Appearance Brown
the sealant.
Worked Penetration @ 25°C 0.1mm
The tackiness additives in Shell Gadus Kiln Seal Grease assist in 340
n (ASTM D 217)
adhesion of the product to seal faces. Dropping Point °C (IP 396) 240
n Shell Gadus Kiln Seal Grease has good mechanical stability.
Oil Separation 18h @ 40°C %m (IP 121) 4.0
n Shell Gadus Kiln Seal Grease has excellent sealing characteristics
Viscosity of Base Oil @ 100°C mm2/s
under heavy loads and low rotary speed conditions. 14.5
(ASTM D 445)
SHELL GADUS KILN SEAL GREASE EXHIBITS SUPERIOR EMCOR Corrosion Test (IP 220) 0/0
PERFORMANCE IN TERMS OF:
n Lower consumption rate than basic lithium greases.

n Excellent pumpability in normal Australian conditions which makes it

ideal for automatic centralised pumping equipment even over long
distances.
n Compared to basic lithium greases Shell Gadus Kiln Seal Grease
offers a reduction in sealant wastage and hence potentially reduced
disposal problems and associated cost.

108

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY GREASE

SHELL GADUS S2 A320

SHELL GADUS S2 A320
HIGH PERFORMANCE MULTI-PURPOSE EXTREME PRESSURE GREASE

PREVIOUSLY SHELL RHODINA EP (LF)

DESIGNED TO MEET CHALLENGES

Shell Gadus S2 A320 is a smooth textured, calcium based grease for undemanding industrial and

INDUSTRY GREASE
marine applications at moderate temperatures requiring extreme pressure performance.

PERFORMANCE FEATURES TYPICAL PHYSICAL CHARACTERISTICS

GOOD WATER RESISTANCE CHARACTERISTICS 2
n Withstands washing with water, helping to prevent loss of Colour Brown
protection.
Soap Type Calcium
EXTREME PRESSURE PERFORMANCE Base Oil Type Mineral Oil
n Protects components from excessive wear under heavy loads.
Kinematic Viscosity (IP 71/ASTM D 445)
APPLICATIONS @ 40°C mm2/s 320
@ 100°C mm2/s 27
n Plain bearings working under arduous conditions in the presence
of water. Dropping Point °C (IP 132/ASTM D 566-76) 85
n Shell Gadus S2 A320 is not recommended for rolling element Cone Penetration worked @ 25°C 0.1mm
bearings. (IP 50/ASTM D 217) 265-295
Pumpability (long distance) Fair
n Stern Tube Bearings, Cranes, Davits, Winches, Windlass.
n Low or Medium duty open gearing.
n Wire ropes in general use.

ADDITIONAL INFORMATION
n Operating temperature range –10°C to +60°C.
n Peak temperatures up to 80°C (short periods).

SEALS
n Shell Gadus S2 A320 is compatible with normal mineral oil seal
materials.

109

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 INDUSTRY GREASE
GEAR OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
2011
COMPOUND
SHELL GADUS S2 THREAD

SHELL GADUS S2 THREAD COMPOUND

STORAGE AND THREAD COMPOUNDS FOR USE IN THE OIL INDUSTRY

RECOMMENDED REPLACEMENT FOR SHELL MALLEUS GREASE STC

DESIGNED TO MEET CHALLENGES

Shell Gadus S2 Thread Compound are storage and thread compounds, meeting the requirements of the
INDUSTRY GREASE

DEA 47(E) Committee for use as ‘green’ dopes. These greases are based on highly refined mineral oils
with a calcium soap thickener and suitable additives to provide excellent corrosion protection, helping to
prevent galling of threads and ensure consistent make/break torques.

PERFORMANCE FEATURES APPLICATIONS

n Shell Gadus S2 Thread Compound contains no metals (Pb, Zn, n Thread compounds for use with Rotary shouldered connectors.
Cu) in metallic form or other components identified by the Paris
Commission (PARCOM) (e.g. PTFE, nylon or other polymers). ADDITIONAL INFORMATION
n Operating temperature range –20°C to 60°C.
PROVEN PERFORMANCE IN FIELD TESTS
n Successfully applied in suitable applications.

EXCELLENT ANTI-CORROSION PERFORMANCE ALSO TYPICAL PHYSICAL CHARACTERISTICS

PROVIDED CHARACTERISTICS 2
n Shell Gadus S2 Thread Compound can be used as an effective Colour Black
corrosion preventive, allowing mills to only use one product and
simplifying operations for production and drilling companies who do Soap Type Calcium
NOT have to remove protectives before applying a thread compound. Base Oil Type Mineral

EXCELLENT BRUSHABILITY Kinematic Viscosity (IP 71/ASTM D 445)

@ 40°C mm2/s 120
n Can be applied even at low temperatures.
@ 100°C mm2/s 12.0
EXCELLENT ANTI-GALLING PERFORMANCE Cone Peneration worked @ 25°C 0.1mm
265–295
n For carbon steels and up to 13% chromium steels Shell Gadus S2 (IP 50/ASTM D 217)
Thread Compound helps minimise damage to pipe threads from Dropping Point °C 140
galling.
Applicability at low temperatures Excellent
EXCELLENT WATER WASH-OUT RESISTANCE
n Maintains protection and helps prevent corrosion.

n Essential qualities for vehicles working in wet environments.

110

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY GREASE

SHELL GADUS S2 V100

SHELL GADUS S2 V100
HIGH PERFORMANCE MULTI-PURPOSE GREASE

PREVIOUSLY SHELL ALVANIA RL

DESIGNED TO MEET CHALLENGES

Shell Gadus S2 V100 are general purpose industrial greases based on a new lithium hydroxystearate

INDUSTRY GREASE
soap thickener fortified with anti-oxidant, anti-wear and anti-rust additives.

PERFORMANCE FEATURES RE-GREASING INTERVALS

TYPICAL PHYSICAL CHARACTERISTICS
RELIABLE HIGH TEMPERATURE PERFORMANCE For bearings operating near their maximum
CHARACTERISTICS 2 recommended
3
n Very good performance up to +130°C. temperatures,
Soap Type re-greasing intervals should be reviewed.
Lithium hydroxystearate
GOOD OXIDATION AND MECHANICAL STABILITY Base Oil Type Mineral Mineral
nHelps to resist the formation of deposits caused by oxidation at Kinematic Viscosity
high operating temperatures. Shell Gadus S2 V100 are extremely (IP 71/ASTM D 445)
stable under vibrations. @ 40°C mm2/s 100.0 100.0
@ 100°C mm2/s 11 11
GOOD CORROSION RESISTANCE CHARACTERISTICS
Cone Penetration
nEffective protection in hostile environments. worked @ 25°C 0.1mm 265–295 220–250
(IP 50/ASTM D 217)
LONG STORAGE LIFE
n Does not alter in consistency during prolonged storage. Dropping Point °C (IP 396) 180 180

APPLICATIONS
n Rolling element and plain grease lubricated bearings.
n Electric motor bearings.
n Sealed-for-life bearings.
n Water pump bearings.
n Shell Gadus S2 V100 may be used under a wide range of
operating conditions. They offer very significant advantages
over conventional lithium greases at high temperature or in the
presence of water.

SHELL GADUS S2 V100 2

nA medium consistency grease designed, mainly, for general
industrial lubrication. Ideal for centralised lubrication systems
operating at normal temperatures.

SHELL GADUS S2 V100 3

nA medium/hard high performance industrial grease, particularly
recommended for the lubrication of electrical motor bearings.

111

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 INDUSTRY GREASE
GEAR OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
2011
SHELL GADUS S2 1000AD

SHELL GADUS S2 V1000AD

HIGH PERFORMANCE MULTI-PURPOSE HEAVY-DUTY 1000 AD GREASE WITH SOLIDS

PREVIOUSLY SHELL ALVANIA SDX 2

DESIGNED TO MEET CHALLENGES

Shell Gadus S2 V1000AD is a super high performance grease for the lubrication of industrial bearings
INDUSTRY GREASE

subjected to the most arduous conditions. It is based on heavy-duty semi-synthetic base oils and a mixed
lithium/calcium soap thickener. It contains extreme-pressure, anti-wear, anti-corrosion and adhesion
additives. The addition of molybdenum disulphide provides additional resistance to shock loading.

PERFORMANCE FEATURES TYPICAL PHYSICAL CHARACTERISTICS

PROTECTS EQUIPMENT UNDER THE HEAVIEST LOADS CHARACTERISTICS 2
n Contains molybdenum disulphide and specially selected extreme Colour Black
pressure additives to provide lubrication under severe operating
Lithium/
conditions such as shock loading, severe vibration and boundary Soap Type
Calcium
lubrication conditions.
Base Oil Type Semi-Synthetic
LONGER GREASE LIFE Kinematic Viscosity (ASTM D 445)
n Excellent mechanical stability resisting breakdown and softening. @ 40°C mm2/s 1000
Its efficient load carrying ability means that Shell Gadus S2 @ 100°C mm2/s 60
V1000AD typically performs longer than conventional lithium Dropping Point °C (IP 396) 184
greases, allowing extended intervals between regreasing.
Cone Penetration worked @ 25°C
265–295
EXCELLENT WATER RESISTANCE 0.1mm (IP 50/ASTM D 217)
n Resists water washout ensuring lasting protection against corrosion Timken OK Load N (ASTM D 2509) 34
and ingress of contamination. 4 Ball weld load Kg (ASTM D 2596) 500
SUPERIOR ADHESION Water Washout %m (ASTM D 1264) <3
n Forms a tenacious film resisting leakage and flingoff to protect
under the most arduous conditions.

APPLICATIONS
n Shell Gadus S2 V1000AD is recommended for the lubrication
of severe duty applications even in damp and hostile conditions
including:
n Heavy earth-moving pins and bushes.
n Turntables.
n Slow moving industrial journal and rolling element bearings.

n This grease is particularly suited where flingoff, water and

vibration are problems and heavy shock loads are experienced.
This grease is not recommended for high speed bearings.

OPERATING TEMPERATURE RANGE

n 0°C to 130°C.

112

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY GREASE

SHELL GADUS S2 V220

SHELL GADUS S2 V220
HIGH PERFORMANCE MULTI-PURPOSE EXTREME PRESSURE GREASE

RECOMMENDED REPLACEMENT FOR SHELL ALVANIA EP (LF)

AND SHELL RETINAX CS, CP

DESIGNED TO MEET CHALLENGES

Shell Gadus S2 V220 greases are high quality multi-purpose, extreme-pressure greases based on a blend of

INDUSTRY GREASE
high viscosity index mineral oils and a lithium hydroxystreate soap thickener and contain extreme-pressure
and other proven additives to help enhance their performance in a wide range of applications.
Shell Gadus S2 V220 greases are designed for multi-purpose grease lubrication of rolling element and
plain bearings as well as hinges and sliding surfaces such as those found throughout most industrial and
transport sectors.

PERFORMANCE FEATURES SHELL GADUS S2 V220 GREASE 1 IS DESIGNED FOR:

nHeavy-duty bearings served by centralised dispensing equipment.
OUTSTANDING LOAD CARRYING CAPACITY
nShell Gadus S2 V220 greases contain special extreme-pressure n Extreme-pressure gear grease for applications at normal ambient
additives which enable them to withstand heavy and shock loads temperature.
without failure of the lubricant film. n Heavy-duty plain and rolling element bearings operating under
harsh conditions including shock loading in wet environments.
IMPROVED MECHANICAL STABILITY
n This is particularly important in vibrating environments where poor n Low temperature greasing applications.
mechanical stability can lead to grease softening with subsequent SHELL GADUS S2 V220 GREASES 00 AND 0 ARE
loss of lubrication performance and leakage. SPECIFICALLY DESIGNED FOR:
n Steel mill lubrication where a softer grease is necessary for
GOOD RESISTANCE TO WATER WASH-OUT
specialised dispensing systems.
nShell Gadus S2 V220 greases have been formulated to offer
resistance to water wash-out. n Heavy-duty plain and rolling element bearings operating under
harsh conditions including shock loading in wet environments.
OXIDATION STABILITY
nSpecially selected base oil components have excellent oxidation RE-GREASING INTERVALS
resistance. Their consistency will not alter in storage and they n For bearings operating near their maximum recommended
withstand high operating temperatures without hardening or temperatures, re-greasing intervals should be reviewed.
forming bearing deposits.
NOTE: Care should be taken to ensure that the grease does NOT
ANTI-CORROSION PROTECTION come into contact with hydraulic brake rubber components.
n Shell Gadus S2 V220 greases have an affinity with metal and
have the ability to protect bearing surfaces against corrosion, SPECIFICATIONS, APPROVALS
even when the grease is contaminated with water. AND RECOMMENDATIONS
MEETS THE FOLLOWING SPECIFICATIONS:
APPLICATIONS nBritish Timken specification for Steel Mill applications.
SHELL GADUS S2 V220 IS DESIGNED FOR:
nHeavy-duty bearings and general industrial lubrication.
n Heavy-duty plain and rolling element bearings operating under
harsh conditions including shock loading in wet environments. TYPICAL PHYSICAL CHARACTERISTICS
CHARACTERISTICS 00 0 1 2
n Operation over the temperature range –20°C to 100°C for
bearings operating at 75% of the maximum rated speed (can Soap Type Lithium Lithium Lithium Lithium
withstand up to 120°C intermittently). Base Oil Mineral Mineral Mineral Mineral
Kinematic Viscosity
(IP 71/ASTM D 445)
@ 40°C mm2/s 220 220 220 220
@ 100°C mm2/s 19 19 19 19
Dropping Point °C (IP 396) – – 180 180
Cone Penetration worked at
400– 355– 310– 265–
25°C 0.1mm
430 385 340 295
(IP 50/ASTM D 217)

113

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 INDUSTRY GREASE
GEAR OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
2011
SHELL GADUS S2 V220AC

SHELL GADUS S2 V220AC

HIGH PERFORMANCE MULTI-PURPOSE EXTREME-PRESSURE GREASE

RECOMMENDED REPLACEMENT FOR SHELL ALVANIA HD 2 AND SHELL RETINAX HD2

DESIGNED TO MEET CHALLENGES

Shell Gadus S2 V220AC grease is a high quality multi-purpose grease based on high viscosity index
INDUSTRY GREASE

mineral oil and a mixed lithium/calcium soap thickener. It contains extreme-pressure, anti-wear,
anti-oxidation and anti-corrosion additives to enhance its performance in a wide range of applications.

PERFORMANCE FEATURES OPERATING TEMPERATURE RANGE

EXCELLENT MECHANICAL STABILITY EVEN UNDER Shell Gadus S2 V220AC grease are recommended for the grease
VIBRATING CONDITIONS lubrication of heavy-duty bearings operating up to their maximum rated
n Consistency retained over long periods, even in conditions of speed over the temperature range –20°C to 130°C (140°C peak).
severe vibration.
SPECIFICATIONS, APPROVALS
GOOD CORROSION RESISTANCE AND RECOMMENDATIONS
n Helps to provide protection from the elements of corrosion.
MEETS THE FOLLOWING SPECIFICATIONS:
EXTENDED LIFE AT MODERATE TEMPERATURES n ASTM D4950-08 LB.
n Allows longer periods between maintenance schedules reducing
down-time and grease consumption. Demonstrated to work in
the field with regreasing intervals above 30,000 kms even for
demanding applications such as transmission joints.
TYPICAL PHYSICAL CHARACTERISTICS
GOOD OIL SEPARATION CHARACTERISTICS 2
n Ensures effective lubrication and reliable performance. Colour Red

APPLICATIONS Lithium/
Soap Type
Calcium
n Heavy-duty plain and rolling element bearings operating in the
Base Oil Type Mineral
following environments:
Kinematic Viscosity (IP 71/ASTM D 445)
n Vibrating conditions @ 40°C mm2/s 220
n Heavy load @ 100°C mm2/s 18
n High temperature Dropping Point °C (IP 396) 175
n Shock load Cone Penetration worked @ 25°C
265–295
0.1mm (IP 50/ASTM D 217)
n Presence of water.

Multi-purpose convenience, especially in the transport sector

where product can be used for both wheel bearings and chassis
lubrication of passenger cars, light trucks and heavy-duty trucks.
This grease is also suitable for construction equipment exposed to
intense water washout.

114

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY GREASE

SHELL GADUS S2 V220AD

SHELL GADUS S2 V220AD
HIGH PERFORMANCE HEAVY-DUTY GREASE CONTAINING SOLID LUBRICANTS

RECOMMENDED REPLACEMENT FOR SHELL ALVANIA HDX AND SHELL RETINAX HDX 2

DESIGNED TO MEET CHALLENGES

Shell Gadus S2 V220AD is a very high performance grease for the lubrication of industrial bearings

INDUSTRY GREASE
subjected to the most arduous conditions. It is based on high viscosity index mineral oil and a mixed
lithium/calcium soap thickener and contains extreme-pressure, anti-oxidation, anti-wear, anti-corrosion
and adhesion additives. It also contains molybdenum disulphide to provide resistance to shock loading.

PERFORMANCE FEATURES TYPICAL PHYSICAL CHARACTERISTICS

GOOD OXIDATION AND MECHANICAL STABILITY CHARACTERISTICS 1 2
n Formulated to resist the formation of deposits caused by oxidation Colour Black Black
at high operating temperatures and maintains consistency, helping
Lithium/ Lithium/
to reduce leakage. Soap Type
Calcium Calcium
GOOD CORROSION RESISTANCE Base Oil Type Mineral Mineral
nProvides protection from the elements of corrosion. Kinematic Viscosity
(IP 71/ASTM D 445)
FOR SHOCK LOADED CONDITIONS
@ 40°C mm2/s 220 220
nHelps to resist breakdown, softening and subsequent leakage @ 100°C mm2/s 18 18
under shock loads.
Dropping Point °C (IP 396) 170 175
GOOD ADHESION PROPERTIES Cone Penetration
n Helps to reduce losses and grease consumption. worked at 25°C 0.1mm
310–340 265–295
(IP 50/ASTM D 217)
EXTREME PRESSURE PERFORMANCE
4 Ball Weld Load Kg (IP 239) 315 315
n Rig tests confirm EP additives in Shell Gadus S2 V220AD help
prolong bearing life when subjected to heavy and shock loads. Operating Temperature
-10°C–120°C -10°C–120°C
Range
APPLICATIONS
n Shell Gadus S2 V220AD is recommended for the lubrication
of shock loaded heavy-duty bearings working in damp hostile
conditions.

115

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 INDUSTRY GREASE
GEAR OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
2011
COUPLING GREASE
SHELL GADUS S3 HIGH SPEED

SHELL GADUS S3 HIGH SPEED COUPLING

GREASE
PREMIUM GEAR COUPLING GREASE

PREVIOUSLY SHELL ALBIDA GC 1

DESIGNED TO MEET CHALLENGES

Shell Gadus S3 High Speed Coupling Grease is a special grease for flexible gear coupling. Shell
INDUSTRY GREASE

Gadus S3 High Speed Coupling Grease is a lithium polythylene complex grease based on mineral oil,
containing anti-oxidants, rust inhibitors, extreme pressure and anti-wear additives.

PERFORMANCE FEATURES TYPICAL PHYSICAL CHARACTERISTICS

HIGH SPEED-RESISTS SEPARATION CHARACTERISTICS 1
n The grease has a unique design that resists separation during Colour Dark Brown
extreme centrifugal accelerations. While conventional products
Lithium /
separate rapidly in centrifugal high speed gear couplings resulting in Soap Type
Complex
severe oil leakage, the structure and composition of Shell Gadus S3
Soap Content °C <3%
High Speed Coupling Grease remains intact at accelerations up to
36,000 G. Base Oil Type Mineral
Kinematic Viscosity (IP 71/ASTM D 445)
EXTRA PROTECTION
@ 40°C mm2/s 700
n Helps to reduce components failure due to corrosion. @ 100°C mm2/s 34
n Excellent load-carrying performance and reduced wear rates. NLGI 1
APPLICATIONS Cone Penetration worked @ 25°C
310-340
Shell Gadus S3 High Speed Coupling Grease was especially 0.1mm (IP 50/ASTM D 217)
n
designed for lubrication of flexible gear couplings operating at Dropping Point °C (IP 396) >150
speeds from 300rpm and up.

ADDITIONAL INFORMATION
n Operating temperature range -10°C to 120°C.

116

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SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY GREASE

SHELL GADUS S3 REPAIR

SHELL GADUS S3 REPAIR
PREMIUM OPEN GEAR RUNNING IN GREASE CONTAINING SOLIDS

PREVIOUSLY SHELL MALLEUS RN

DESIGNED TO MEET CHALLENGES

Shell Gadus S3 Repair is a high performance sprayable running in aluminium complex grease, based on a part

INDUSTRY GREASE
synthetic base oil blend and contains micronised graphite as solid lubricant. The product chemistry is designed to
cause a well-controlled smoothening process to reduce surfaces roughness on new and damaged open gearing.

PERFORMANCE FEATURES TYPICAL PHYSICAL CHARACTERISTICS

Shell Gadus S3 Repair not only designed to reduce surface CHARACTERISTICS 00
roughness of first time operating open gears but also improves Colour Black
used tooth flanks surface with a ‘cleaning’ and corrective effect. Soap Type AI Complex

The product can also be used in case of light tooth damage Texture (visual) Tacky
smoothing surface roughness on the load carrying tooth flanks and Base Oil Type Part-Synthetic
increasing the contact area. Solid Lubricant –
Density at 15.5°C kg/m3
SUPERIOR RUNNING IN PERFORMANCE 1.0
(Gardener method)
nShell Gadus S3 Repair advanced formulation is designed to Kinematic Viscosity (ISO 3104)
ensure a well-controlled smoothening process through chemical @ 40°C mm2/s 520
reaction in the zones being under higher load. This controlled @ 100°C mm2/s 32
wear process is designed to allow the gearing to obtain the Base Oil Viscosity (IP 71/ASTM D 445)
@ 40°C mm2/s –
maximum load distribution between the girth and pinion gearing. @ 100°C mm2/s –
PERIODIC SMOOTH LAPPING OF TOOTH PROFILE Dropping Point °C (IP 396/ASTM D 566-76) 240
nIt is considered to be a good maintenance practice to apply a Cone Penetration worked @ 25°C 0.1mm
400–430
(ASTM D 217)
180 kg drum of Shell Gadus S3 Repair once per year, or every
6,000 hours of operation, to remove fatigue micro-cracks or 4 Ball Weld Load N 8000
micro-pitting (not really visible to the naked eye) well before they 4 Ball Test Kg (ASTM D 596) –
increase in size, causing long-term future irreversible damage. 4 Ball Wear Scar mm (ASTM D 2266) –
4 Ball Load Wear Index (ASTM D 2596) –
ENDORSED BY LEADING OPEN GEAR MANUFACTURERS
FZG A/2.76/50 (DIN 51354) Load Stage pass –
n Ferry Capitain, one of the major open gear manufacturers,
Rust Test (ASTM D 1743) Pass
endorses Shell Gadus S3 Repair.
Copper Strip Corrosion 3h @ 100°C 18
ENVIRONMENTAL ADVICES
n Shell Gadus S3 Repair is bitumen and solvent free. CONSUMPTION QUANTITY GUIDELINES
DOUBLE- SMALL
APPLICATIONS APPLICATION TYPE
PINION
MILL ROTARY
DRUM
DRIVE (TYPE 2)
For mining, cement, steel industries and power stations, open gears on: (TYPE 4)

1. Small rotary drums (e.g. dryer units) <750kw 4 – –

n Grinding mills
2. Small single-pinion kiln drives <750kw 5 – –
n Rotary kilns and dryers.
3. Average single-pinion drives of mills and kilns
6 – –
Shell Gadus S3 Repair is a ready-to-use product, which can be >751—<2500kw
applied through conventional automatic lubrication spraying systems 4. Large single-pinion mill drives and double-pinion
7 – –
kiln drives >250kw
or manual pressurised-air hand spraying equipment.
5. Double-pinion mill drives 8 – –
It is important to consult the appropriate consumption charts to
The above recommended consumption quantities only apply to Shell Gadus S3
determine the specified quantities of lubricant to apply. Incorrect Repair. kw = Kilowatt power rating of the electrical motor, driving the gear train
consumption quantities could result in tooth damage. Required specific consumption quantity
– 7 5
(cc/[cm x op. hour])
OPERATING TEMPERATURE RANGE Flank width (cm) – 85 40
n Automatic spraying system from -15°C to 100°C. 7 x 85 = 5 x 40 =
Consumption quantity/op. hour (cc) cc to kg/by 1000 –
Lubrication film from -30°C up to 200°C. 595cc 200cc
n
0.59cc x 0.20cc x
24op = 24op =
Consumption quantity/24 op. hours (kg) –
14.28kg 4.8kg
per day per day
.
In the case of double-pinion drives with pinion lubrication the consumption
quantity should be doubled and distributed evenly to both spray bars.
cc = cubic centimeters cm = centimeters of the tooth flank width
op = operating hours per day kg = Kilograms

117

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 INDUSTRY GREASE
GEAR OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
2011
SHELL GADUS S3 OG 2

SHELL GADUS S3 OG 2
SPECIAL PURPOSE OPEN GEAR AND WIRE ROPE GREASE

RECOMMENDED REPLACEMENT FOR SHELL MALLEUS GREASE OGM EXTRA HEAVY

DESIGNED TO MEET CHALLENGES

Shell Gadus S3 OG 2 is primarily designed for applications in mining equipment, shovels and
excavators in open cut operations.
INDUSTRY GREASE

Shell Gadus S3 OG 2 is based on Aluminium Complex soap thickener dispensed in a high viscosiy base
oil containing enhanced extreme pressure-antiwear chemistry.

PERFORMANCE FEATURES TYPICAL PHYSICAL CHARACTERISTICS

LOAD CARRYING CAPACITY UNDER SEVERE CHARACTERISTICS 2
OPERATION CONDITIONS
NLGI Consistency 2
n Shell Gadus S3 OG 2 contains selected components to help
ensure excellent resistance to shock and permanent heavy load. Colour Black
Aluminium
VERY HIGH MECHANICAL AND THERMAL STABILITY Soap Type
Complex
n Shell Gadus S3 OG 2 thickener structure is designed to resist
mechanical stress and high temperature. Base Oil Type Mineral

WITHSTANDING SEVERE OPERATION CONDITIONS Solid Lubricant Yes

n Like dust and dirt contamination, water, changes in temperature. Base Oil Viscosity (IP 71/ASTM D 445)
@ 40°C mm2/s 3200
MAINTAIN OVER TIME ADHESIVE CHARACTERISTICS
@ 100°C mm2/s 110
n Formulated with performing and advanced polymer technology to
Cone Penetration worked @ 25°C
help ensure durable protection. 275–295
0.1mm (IP 50/ASTM D 217)
APPLICATIONS Dropping Point °C (IP 132/ASTM D 566-76) 240
Typical applications for Shell Gadus S3 OG 2 are: 4 Ball Test Kg (IP 236) 620
n Open gears 4 Ball Wear Scar mm (ASTM D 2266) max. 0.7
n Sticks 4 Ball Load Wear Index (LWI) kg
120
(ASTM D 2596)
n Circle Rail and rollers
Rust Test (ASTM D 1743) Pass
n Antifriction bearings
Bushings. Copper Strip (ASTM D 4048) 1b
n

OPERATING TEMPERATURE RANGE

n 0°C to 60°C

SPECIFICATIONS, APPROVALS
AND RECOMMENDATIONS
MEETS THE REQUIREMENTS OF:
n Liebherr Specification.

118

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SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY GREASE

SHELL GADUS S3 T100

SHELL GADUS S3 T100
PREMIUM QUALITY INDUSTRIAL BEARING GREASE

RECOMMENDED REPLACEMENT FOR SHELL STAMINA RL

DESIGNED TO MEET CHALLENGES

Shell Gadus S3 T100 is a high technology grease designed to give optimum performance for grease

INDUSTRY GREASE
lubrication in industrial bearings. Shell Gadus S3 T100 is based on mineral oil with a special diurea
thickener to give long life, low wear and shear-stable properties at high temperatures.

PERFORMANCE FEATURES RE-LUBRICATION

n Outstanding life at high temperatures Grease life varies considerably from application to application,
n Excellent wear protection even with bearings operating under normally identical conditions.
n Excellent mechanical stability at high temperatures Variables such as air flow, dirt and humidity can have a
considerable effect in addition to the more commonly recognised
n Excellent oxidation resistance
parameters of load, speed and temperature.
n Good protection against false brinnelling
The use of Shell Gadus S3 T100 usually permits considerable
n Low oil separation
extension of the re-lubrication interval.
n Excellent corrosion resistance
n Provides protection from the elements of corrosion OXIDATION STABILITY
n Versatile Shell Gadus S3 T100 has a high temperature oxidation inhibitor
system to help ensure that it will withstand high operating
n Water resistant
temperatures without forming deposits. Unlike the soap thickeners
n Withstands washing with water, preventing loss of protection. used in most greases, the diurea thickener in Shell Gadus S3 T100
does not catalyse grease oxidation, indeed the diurea thickener
HIGH TEMPERATURE PERFORMANCE
offers inherent anti-oxidant properties. This contributes to longer
nThe diurea thickener used in Shell Gadus S3 T100 has a high
grease life at higher temperatures.
melting point and the grease performance is limited only by the
properties of the base oil and additive components. The base oil component of Shell Gadus S3 T100 is a specially
n The low volatility and excellent oxidation stability of the base selected high viscosity index mineral oil with excellent oxidation
oil are such that they give it an excellent service life in bearings and evaporation resistance.
operating between -20°C and 150°C. With caution, Shell
Gadus S3 T100 may, in some circumstances, be used at
SEALING
temperatures up to 180°C, but only if the re-lubrication period is The rheology of Shell Gadus S3 T100 is such that at low shear
suitably adjusted. rates and with heating the consistency increases. Consequently,
in bearings operating at high temperatures the grease remains in
CORROSION PROTECTION place providing good sealing and continuous lubrication even in the
nWhen a bearing is running, most high quality greases can presence of vibration.
maintain an adequate lubricating film even when the grease is
loaded with water. However, when the grease bearing is idle, WATER WASHOUT
corrosion may occur causing pitting which can be destructive. Shell Gadus S3 T100 exhibits very good resistance to water
Shell Gadus S3 T100 is formulated with corrosion inhibitors washout by immersion or spray.
to help protect bearing surfaces even when the grease is
contaminated with water.
TYPICAL PHYSICAL CHARACTERISTICS
n The lubrication properties of Shell Gadus S3 T100 have been CHARACTERISTICS 2
used very successfully in slow moving, loaded large bearings
Colour Brown
such as those found in continuous casters in steel plants.
Soap Type Diurea
APPLICATIONS Base Oil Type Mineral
n Shell Gadus S3 T100 is particularly recommended for use in high
temperature (150°C), lightly loaded industrial bearings. Base Oil Viscosity (IP 71/ASTM D 445)
@ 40°C mm2/s 100
n It is recommended for use where long operational life and @ 100°C mm2/s 11
extended re-greasing intervals are an important consideration. Dropping Point °C (IP 132/ASTM D 566-76) 250
OPERATING TEMPERATURE RANGE Cone Penetration worked @ 25°C 0.1mm
265–295
n -20°C to 150°C. (IP 50/ASTM D 217)
Pumpability (long distance) Fair

119

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 INDUSTRY GREASE
GEAR OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
2011
SHELL GADUS S3 T220

SHELL GADUS S3 T220

ULTIMATE PERFORMANCE EXTREME PRESSURE DIUREA GREASE

PREVIOUSLY SHELL STAMINA EP

DESIGNED TO MEET CHALLENGES

Shell Gadus S3 T220 Greases are high technology greases designed to give optimum performance for
INDUSTRY GREASE

grease lubrication in industrial bearings. They are based on mineral oil with a special diurea thickener to
give long life, low wear and shear-stable properties at high temperatures.

PERFORMANCE FEATURES SPECIFICATIONS, APPROVALS

POTENTIAL COST SAVINGS VIA: AND RECOMMENDATIONS
n Formulated to reduce grease consumption at high temperatures, IS RECOMMENDED FOR USE:
as grease resists melting and subsequent leakage, due to the n Over the temperature range -10°C to 160°C (even up to 180°C
use of the latest diurea thickener technology developed by Shell’s with suitable adjustment of relubrication interval).
‘in house‘ expertise in Japan.
n Helps to reduce maintenance costs since lower bearing TYPICAL PHYSICAL CHARACTERISTICS
replacement rates can be achieved, due to the excellent anti-wear CHARACTERISTICS 2
properties that are available from the latest technology diurea
thickened greases. Colour Light Brown

n Helps to lower total labour costs, due to the extended lubrication Soap Type Diurea
intervals and less downtime that results from using the latest in high Base Oil Type Mineral
performance greases. Kinematic Viscosity (IP 71/ASTM D 445)
n Simplified maintenance programs can be established, resulting @ 40°C mm2/s 220
from the multi-purpose capabilities of this grease and long service @ 100°C mm2/s 19
lives that are possible. Dropping Point °C
260
(IP 396)
APPLICATIONS Cone Penetration worked @ 25°C
280
n Steel 0.1mm (IP 50/ASTM D 217)
n Paper Pumpability (long distance) Fair
n Aluminium
n Chemical
n and many others.
n Recommended as an extreme pressure grease for highly loaded
ball, roller and plain bearing applications at high temperarures
where extended service life is required. Proven in the following
applications:
n Hot strip mills
n Paper mill bearings (dry end)
n Electrical motors (large).

120

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY GREASE

SHELL GADUS S3 V220C

SHELL GADUS S3 V220C
PREMIUM MULTI-PURPOSE EXTREME PRESSURE GREASE

RECOMMENDED REPLACEMENT FOR SHELL ALBIDA EP AND SHELL RETINAX LX

DESIGNED TO MEET CHALLENGES

Shell Gadus S3 V220C Greases are premium multi-purpose greases based on high viscosity index

INDUSTRY GREASE
mineral oil and a lithium complex thickener. They contain the latest additives to offer excellent high
temperature oxidation performance and other additives to enhance their anti-oxidation, anti-wear and
anti-corrosion properties.
Shell Gadus S3 V220C Greases are especially suitable for bearings operating at high temperature and
under load.

PERFORMANCE FEATURES RE-GREASING INTERVALS

EXCELLENT MECHANICAL STABILITY EVEN UNDER For bearings operating near their maximum recommended
VIBRATING CONDITIONS temperatures, re-greasing intervals should be reviewed.
n Consistency retained over long periods, even in conditions
of severe vibration. SPECIFICATIONS, APPROVALS
AND RECOMMENDATIONS
ENHANCED EXTREME PRESSURE PROPERTIES
Excellent load-carrying performance. MEETS THE FOLLOWING SPECIFICATIONS
n
nMeets ASTM D 4950-68 C7C-L13.
GOOD WATER RESISTANCE
nEnsures lasting protection even in the presence of large amounts
of water.

HIGH DROPPING POINT LONG OPERATIONAL LIFE TYPICAL PHYSICAL CHARACTERISTICS

AT HIGH TEMPERATURES EFFECTIVE CORROSION
CHARACTERISTICS 1 2
PROTECTION
n Helps ensure components/bearings do not fail due to corrosion. Colour Red Red

APPLICATIONS Lithium/ Lithium/

Soap Type
Complex Complex
Shell Gadus S3 V220C Greases are used for the grease lubrication
of heavy-duty bearings used in machinery found in the following Base Oil Type Mineral Mineral
applications: Kinematic Viscosity
(IP 71/ASTM D 445)
n Continuous casting @ 40°C mm2/s 220 220
n Vibrating sieves @ 100°C mm2/s 19 19
n Quarries Dropping Point °C (IP 396) 240 240
n Breakers Cone Penetration worked @
25°C 0.1mm 310–340 265–295
n Roller conveyors (IP 50/ASTM D 217)
n Automotive wheelbearings. Pumpability (long distance) Good Fair

121

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 INDUSTRY GREASE
GEAR OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
2011
SHELL GADUS S3 V460

SHELL GADUS S3 V460

PREMIUM MULTI-PURPOSE HEAVY-DUTY GREASE

RECOMMENDED REPLACEMENT FOR SHELL RETINAX SD AND SHELL ALBIDA HD

DESIGNED TO MEET CHALLENGES

Shell Gadus S3 V460 Grease is a premium, high temperature greases for heavy-duty industrial applications.
INDUSTRY GREASE

This product is based on high viscosity index mineral oil and a lithium complex soap thickener and
contains the latest additives to offer excellent high temperature oxidation performance and other
additives to enhance its anti-oxidation, anti-wear and anti-corrosion properties.
Shell Gadus S3 V460 Grease is especially suitable for slow moving, heavy-duty bearings operating
at high temperature and under severe load.

PERFORMANCE FEATURES RE-GREASING INTERVALS

HIGH BASE OIL VISCOSITY TO MEET LEADING For bearings operating near their maximum recommended
OEM REQUIREMENTS FOR SLOW MOVING LARGE temperatures, re-greasing intervals should be reviewed.
BEARINGS
n Proven in workroll bending operations in steel plants.

EXCELLENT MECHANICAL STABILITY EVEN UNDER TYPICAL PHYSICAL CHARACTERISTICS

VIBRATING CONDITIONS CHARACTERISTICS 2
n Consistency retained over long periods, even in conditions
Colour Light Brown
of severe vibration.
Lithium/
Soap Type
ENHANCED EXTREME PRESSURE PROPERTIES Complex
n Excellent load-carrying performance. Base Oil Type Mineral
EXCELLENT WATER RESISTANCE Kinematic Viscosity (IP 71/ASTM D 445)
n Ensures lasting protection even in the presence of large amounts
@ 40°C mm2/s 460
@ 100°C mm2/s 31
of water.
Dropping Point °C
250
EFFECTIVE CORROSION PROTECTION (IP 396)
n Helps ensure components/bearings do not fail due to corrosion. Cone Penetration Worked @ 25°C
0.1mm (IP 50/ASTM D217) 265–295
HIGH DROPPING POINT
Pumpability (Long distance) Fair
n Resistant to high temperatures.

APPLICATIONS
Shell Gadus S3 V460 Grease are used for the grease lubrication of
heavy-duty, slow moving bearings used in heavy industries:
n Steel (continuous casters, workroll bearings, etc.)
n Cement
n Paper
n Chemical industry
n Mining.

122

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY GREASE

SHELL GADUS S3 V460D

SHELL GADUS S3 V460D
PREMIUM MULTI-PURPOSE HEAVY-DUTY GREASE WITH SOLIDS

RECOMMENDED REPLACEMENT FOR SHELL ALBIDA HDX

DESIGNED TO MEET CHALLENGES

Shell Gadus S3 V460D Grease is a high performance, high temperature grease for slow moving

INDUSTRY GREASE
heavily loaded large bearings subject to shock loads. It is based on high viscosity index mineral oil
and a lithium complex thickener. Apart from containing the latest additives to ensure excellent high
temperature, anti-corrosion and anti-oxidation performance, it also contains Mos2 to ensure the grease
can handle shock loads.

PERFORMANCE FEATURES SPECIFICATIONS, APPROVALS

HIGH BASE OIL VISCOSITY TO PROVIDE EXCELLENT AND RECOMMENDATIONS
LOAD CARRYING PERFORMANCE LISTED BY THE FOLLOWING OEMS:
n Meets the recommended base oil viscosity recommended by n Komatsu Mining (Germany)
leading OEMs.
n Terex
EXCELLENT MECHANICAL STABILITY EVEN UNDER n BE (certified)
VIBRATING CONDITIONS
n Dieffenbacher
n Consistency retained over long periods, even in conditions of
severe vibration. n Hitachi

ENHANCED EXTREME PRESSURE PROPERTIES AND n Konecranes

RESISTANT TO SHOCK LOADS n CMI
n Excellent load-carrying performance enhanced by the presence
n Flat Products Equipments
of Mos2.
n Pfeiffer
EXCELLENT WATER RESISTANCE
n Voith Paper Environmental.
n Ensures lasting protection even in the presence of large amounts
of water. MEETS THE REQUIREMENTS OF:
nThe 3% Mos2 grease Caterpillar specification.
EFFECTIVE CORROSION PROTECTION
n Heps ensure components/bearings do not fail due to corrosion. HAS APPROVAL FROM:
nRothe Erde.
HIGH DROPPING POINT
nResistant to high temperatures.

APPLICATIONS TYPICAL PHYSICAL CHARACTERISTICS

Shell Gadus S3 V460D Grease is used for the grease lubrication of CHARACTERISTICS 2
heavy-duty, slow moving bearings subject to shock loads found in
Colour Black
the following industries:
Lithium/
Mining Soap Type
n Complex
n Steel. Base Oil Type Mineral

RE-GREASING INTERVALS Kinematic Viscosity

(IP 71/ASTM D 445)
For bearings operating near their maximum recommended @ 40°C mm2/s 460
temperatures, re-greasing intervals should be reviewed. @ 100°C mm2/s 31
Cone Penetration Worked
@ 25°C 0.1mm 265–295
(IP 50/ASTM D 217)
Dropping Point °C (IP 396) >240

123

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 INDUSTRY GREASE
GEAR OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
2011
SHELL GADUS S3 V460XD

SHELL GADUS S3 V460XD

PREMIUM MULTI-PURPOSE HEAVY-DUTY GREASE WITH EXTRA SOLIDS

RECOMMENDED REPLACEMENT FOR SHELL ALBIDA MDX

DESIGNED TO MEET CHALLENGES

Shell Gadus S3 V460XD Grease is a premium heavy-duty grease designed for use in a wide range of
INDUSTRY GREASE

industrial and mining applications. It is based on a high viscosity index mineral oil and lithium complex
thickener. It contains selected additives to offer excellent high temperature oxidation performance and
enhanced extreme pressure, anti-wear and anti-corrosion properties. It also contains molybdenum
disulphide to provide additional resistance to shock loading.

PERFORMANCE FEATURES SPECIFICATIONS, APPROVALS

WIDE OPERATING TEMPERATURE RANGE AND RECOMMENDATIONS
n Ball and rolling element bearings operating continuously at LISTED BY THE FOLLOWING OEMS:
temperatures between -15°C and 150°C. n Komatsu

PROLONGED GREASE SERVICE LIFE n Komatsu Trucks

n Enhanced oxidation resistance helps prolong grease life at higher n Terex
temperatures, allowing extended re-greasing intervals. n Liebherr Trucks
EXCELLENT MECHANICAL STABILITY n P&H
n Maintains consistency over long periods even in the most severe n BE (certified).
conditions.
EXCEEDS THE SPECIFICATIONS OF:
FOR SHOCK LOADED CONDITIONS n Caterpillar.
n Resists break down, softening and subsequent leakage under
shock loads.

ENHANCE EXTREME PRESSURE AND ANTI-WEAR TYPICAL PHYSICAL CHARACTERISTICS

PROPERTIES CHARACTERISTICS 2
n Rig tests confirm E.P. additives in Shell Gadus S3 V460XD Colour Black
prolong the life of bearings subject to heavy loads and shock
Lithium/
loads. Soap Type
Complex
LOW WATER WASH-OUT Base Oil Type Mineral
n Good water resistant properties. Kinematic Viscosity (ASTM D 445)
@ 40°C mm2/s 460
EFFECTIVE CORROSION PROTECTION @ 100°C mm2/s 31
n Helps ensure components/bearings do not fail due to corrosion.
Dropping Point °C (IP 396) 250
APPLICATIONS 4 Ball EP Test Kg (IP 239) 620
n Shell Gadus S3 V460XD Grease is used for the lubrication
Molybdenum Disulphide Content % 5
of shock loaded, heavy-duty slow moving bearings and
non-bearing applications such as those found in large mobile Molybdenum Disulphide Particle Size (microns) <5
mining equipment. Shell Gadus S3 V460XD Grease is available Worked Penetration @ 25°C (ASTM D 17) (dmm) 265–295
as NLGI 2 grease and also as an NLGI 1 version where a more
pumpable grease is required.

124

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY GREASE

SHELL GADUS S4 V2600AD

SHELL GADUS S4 V2600AD
ADVANCED PLAIN BEARING GREASE (MALLEUS)

PREVIOUSLY SHELL MALLEUS JBZ

DESIGNED TO MEET CHALLENGES

Shell Gadus S4 V2600AD is a unique Lithium/Calcium thickened part-synthetic grease with superior

INDUSTRY GREASE
adhesion and load carrying properties. It is formulated specially for very large and slow moving
bearings, slides, bushes and other heavy-duty industrial applications.

PERFORMANCE FEATURES OPERATING TEMPERATURE RANGE

PROTECTS EQUIPMENT UNDER THE HEAVIEST LOADS n 0°C to 130°C.
n Contains molybdenum disulphide and specially selected extreme
pressure additives to provide lubrication under severe operating TYPICAL PHYSICAL CHARACTERISTICS
conditions such as shock loading, severe vibration and boundary CHARACTERISTICS 1.5
lubrication conditions.
Colour Black
LONGER GREASE LIFE Lithium/
n Excellent mechanical stability resisting breakdown and softening.
Soap Type
Calcium
Its efficient load carrying ability means that Shell Gadus S4 Base Oil Type Part-Synthetic
V2600AD typically performs longer than conventional lithium
Kinematic Viscosity (IP 71/ASTM D 445)
greases, allowing extended intervals between re-greasing.
@ 40°C mm2/s 2600
RESISTS GREASE LOSS AND CORROSION @ 100°C mm2/s 120
n Excellent water and juice washout resistance helps to prevent NLGI Consistency 1.5
grease loss and provide corrosion protection. Cone Penetration worked @ 25°C
0.1mm (IP 50/ASTM D 217) 305
CLEANER WORKING ENVIRONMENT
n Contains no bitumen, solvents, highly aromatic base oils, lead Dropping Point °C (IP 396) 180
or sodium nitrite, and this, together with reduced usage, minimal Timken OK Load °C (ASTM D 2509) 38.6
fling-off or leakage, provide a cleaner and safer working
4 Ball Weld kg (IP 239) 820
environment.
Copper Corrosion (ASTM D 130) 1b
APPLICATIONS Emcor Corrosion in Distilled Water (IP 220) 0.0
Shell Gadus S4 V2600AD is recommended for the lubrication of:
n Sugar mill bearing
n Cement mill journals
n Plain bearings
n Pivot pins
n Slow speed cams and followers
n Open gears.

125

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 INDUSTRY GREASE
GEAR OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
2011
SHELL GADUS S4 V460D

SHELL GADUS S4 V460D

ADVANCED MULTI-PURPOSE HEAVY-DUTY GREASE

PREVIOUSLY SHELL ALBIDA GREASE HDZX

DESIGNED TO MEET CHALLENGES

Shell Gadus S4 V460D Grease is a high performance high temperature grease for slow moving heavily
INDUSTRY GREASE

loaded pins, bushes and large bearings subject to shock loads. They are based on PAO synthetic oil and
high viscosity index mineral oil and a lithium complex thickener. Apart from containing the latest additives to
ensure excellent high temperature, anti- corrosion and anti-oxidation performance, they also contain Mos2 to
ensure the grease can handle shock loads. The enhancement of PAO synthetic base oil allows the grease to
be pumped and perform in lubrication systems at much lower temperatures.

PERFORMANCE FEATURES SPECIFICATIONS, APPROVALS

HIGH BASE OIL VISCOSITY TO PROVIDE EXCELLENT AND RECOMMENDATIONS
LOAD CARRYING PERFORMANCE LISTED BY THE FOLLOWING OEMS:
n Meets the recommended base oil viscosity recommended by n Komatsu
leading OEMs.
n Komatsu Trucks
EXCELLENT MECHANICAL STABILITY EVEN UNDER n Terex
VIBRATING CONDITIONS
n Liebherr Trucks
n Consistency retained over long periods, even in conditions of
severe vibration. n P&H

ENHANCED EXTREME PRESSURE PROPERTIES AND n BE (certified).

RESISTANT TO SHOCK LOADS
EXCEEDS THE SPECIFICATIONS OF:
n Excellent load-carrying performance enhanced by the presence
n Caterpillar.
of Mos2.

EXCELLENT WATER RESISTANCE

n Ensures lasting protection even in the presence of large amounts TYPICAL PHYSICAL CHARACTERISTICS
of water. CHARACTERISTICS 2

EFFECTIVE CORROSION PROTECTION Colour Black

n Helps to ensure components/bearings do not fail due to Lithium/
Soap Type
corrosion. Complex
Base Oil Type Mineral/Syn
HIGH DROPPING POINT
n Resistant to high temperatures.
Kinematic Viscosity (IP 71/ASTM D 445)
@ 40°C mm2/s 460
APPLICATIONS @ 100°C mm2/s 32.0
Cone Penetration worked @ 25°C
Shell Gadus S4 V460D Greases are used for the grease lubrication 265–295
0.1mm (IP 50/ASTM D 217)
of heavy-duty, slow moving pins and bushes and bearings subject to
Dropping Point °C (IP 396) 250
shock loads found in the following industries:
n Mining 4 Ball Weld Load kg (ASTM D 2596) 620

n Steel.

RE-GREASING INTERVALS
For bearings operating near their maximum recommended
temperatures, re-greasing intervals should be reviewed.

126

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY GREASE

CLEAR OIL 20000

SHELL GADUS S4 OG
SHELL GADUS S4 OG CLEAR OIL 20000
ADVANCED OPEN GEAR AND WIREROPE LUBRICANT

DESIGNED TO MEET CHALLENGES

Shell Gadus S4 OG Clear Oil 20000 is an advanced part-synthetic, non-bitumastic viscous lubricant

INDUSTRY GREASE
specifically developed to satisfy the demands of heavily loaded open gearing.

PERFORMANCE FEATURES RE-GREASING INTERVALS

HIGH VISCOSITY For bearings operating near their maximum recommended temperatures,
n The very high viscosity of Shell Gadus S4 OG Clear Oil 20000 re-greasing intervals should be reviewed.
has been achieved by combining synthetic oil with thickening
effect and high viscosity mineral oils. The use of synthetic oil with
thickening effect has also produced a lubricant with high viscosity TYPICAL PHYSICAL CHARACTERISTICS
index, which provides good pumpability at low temperatures CHARACTERISTICS
while maintaining high viscosity at elevated temperatures. Base Oil Type Semi-Synthetic
GEAR INSPECTIONS Kinematic Viscosity (IP 71/ASTM D 445)
nStatic and dynamic inspections are much easier to view the gear @ 40°C mm2/s 20,000
condition without cleaning off the grease or oil as the lube film is @ 100°C mm2/s 500
clear and you can inspect the gearing through the lube film. 4 Ball Weld Load N (ASTM D 2596) 8000

EXTREME PRESSURE PERFORMANCE Flash Point °C 220

n The high viscosity base oils are combined with extreme pressure Pour Point °C -5
additives to give the lubricant very high film strength and extreme FZG Scuffing Load Stage >12
load carrying capability needed for the protection of heavily
loaded open gearing.

PUMPABILITY
nShell Gadus S4 OG Clear Oil 20000 can be applied in
automatic lubrication systems previously used for bitumastic
lubricants (e.g. Farval, Wakefield, Tecalamit and Lincoln). The
viscous oil nature of the lubricant allows it to be gravity fed into
equipment centralised lubricators if required.

APPLICATIONS
Developed specifically for the lubrication of medium-size to large
girth gear drives.

It provides good adhesion, excellent resistance to high pressure and

protection against wear.

Shell Gadus S4 OG Clear Oil 20000 incorporates synthetic oil

with thickening effect and high viscosity mineral oils blended with
extreme pressure additives to give a modern high performance
open gear lubricant.

127

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 INDUSTRY GREASE
GEAR OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
2011
SHELL GADUS S5 T100

SHELL GADUS S5 T100

ADVANCED MULTI-PURPOSE GREASE

PREVIOUSLY SHELL STAMINA RLS

DESIGNED TO MEET CHALLENGES

Shell Gadus S5 T100 Grease is a very high technology grease designed to give optimum performance for
INDUSTRY GREASE

grease lubrication in industrial bearings.

It is based on synthetic oil with a special diurea thickener to give long life, low wear and shear-stable
properties at high temperatures.

PERFORMANCE FEATURES CORROSION PROTECTION

n Outstanding life at high temperatures When a bearing is running, most high quality greases can maintain
n Excellent wear protection an adequate lubricating film even when the grease is contaminated
n Excellent mechanical stability at high temperatures with water. However, when the grease bearing is idle corrosion
may occur causing pitting which can be detrimental. Shell Gadus
n Excellent oxidation resistance
S5 T100 is formulated with corrosion inhibitors to help protect
n Low oil separation bearing surfaces even when the grease is contaminated by water.
n Versatile.
The lubrication properties of Shell Gadus S5 T100 is unimpaired by
EXCELLENT CORROSION RESISTANCE small quantities of salt water.
n Provides protection from the elements of corrosion.
Grease life varies considerably from application to application,
WATER RESISTANT even with bearings operating under nominally identical conditions.
n Withstands washing with water, preventing loss of protection. Variables such as air flow, dirt and humidity can have a considerable
effect in addition to the more commonly recognised parameters of
APPLICATIONS load, speed and temperature.
Shell Gadus S5 T100 Grease is particularly recommended for use The use of Shell Gadus S5 T100 usually permits considerable
in high temperature up to 180°C, lightly loaded industrial bearings. extension of the re-lubrication interval.
It is recommended for use where long operational life
and extended re-greasing intervals are an important consideration. SEALING
HIGH TEMPERATURE PERFORMANCE The rheology of Shell Gadus S5 T100 is such that at low shear
rates and with heating the consistency increases. Consequently, in
The diurea thickener used in Shell Gadus S5 T100 has a high bearings operating at high temperatures the grease remains in place
melting point and the grease performance is limited only by the providing good sealing and continuous lubrication even in the presence
properties of the base oil and additive components. of vibration.
The low volatility and excellent oxidation stability of the base oil
are such that they give an excellent service life in bearings
WATER WASHOUT
operating between –40°C and 180°C. Shell Gadus S5 T100 exhibits very good resistance to water
washout by immersion or spray.
With caution, Shell Gadus S5 T100 Grease may, in some
circumstances, be used at temperatures up to 200°C, but
only if the re-lubrication period is suitably adjusted.
TYPICAL PHYSICAL CHARACTERISTICS
CHARACTERISTICS 2
OXIDATION STABILITY Colour Brown
Shell Gadus S5 T100 has a superior high temperature oxidation Soap Type Polyurea
inhibitor system to ensure that it will withstand high operating
Base Oil Type Synthetic
temperatures without forming deposits. Unlike the soap thickeners
used in most greases, the diurea thickener in Shell Gadus S5 T100 Kinematic Viscosity (IP 71/ASTM D 445)
does not catalyse grease oxidation, indeed the diurea thickener @ 40°C mm2/s 100
@ 100°C mm2/s 14
offers inherent anti-oxidant properties. This contributes to longer
grease life at higher temperatures. Cone Penetration Worked @ 25°C
265–295
0.1mm (IP 50/ASTM D 217)
The base oil part of Shell Gadus S5 T100 is a specially selected Dropping Point °C (IP 132/ASTM D 566-76) 250
synthetic component with excellent oxidation and evaporation resistance.
FAG FE-9 Test L50 hrs @ 180°C >100
Pumpability (long distance) Fair

128

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY GREASE

SHELL GADUS S5 T460

SHELL GADUS S5 T460
ADVANCED MUTLI-PURPOSE HEAVY-DUTY GREASE

PREVIOUSLY SHELL STAMINA HDS

DESIGNED TO MEET CHALLENGES

Shell Gadus S5 T460 is a high performance, high-temperature, long life grease for heavy-duty industrial

INDUSTRY GREASE
applications. It uses fully synthetic base stocks and the latest technology diurea thickener. It contains
the latest additives to offer excellent high temperature oxidation performance and other additives to
enhance its anti-oxidation, anti-wear and anti-corrosion properties.
Shell Gadus S5 T460 is especially suitable for sealed and semi-sealed applications involving slow
moving, heavy-duty bearings operating at high temperatures and under severe loads.

PERFORMANCE FEATURES SPECIFICATIONS, APPROVALS

HIGH BASE OIL VISCOSITY TO MEET LEADING AND RECOMMENDATIONS
OEM REQUIREMENTS FOR SLOW MOVING LARGE
BEARINGS IS RECOMMENDED FOR USE:
n –40°C to 180°C.
n Based upon the latest diurea grease technology proven in steel,
paper, wind mills and other industries.

EXCELLENT RESISTANCE TO HIGH TEMPERATURES AND

‘HEAT SOAK’ TYPICAL PHYSICAL CHARACTERISTICS
n Synthetic base stocks combined with the inherent oxidation CHARACTERISTICS 1.5
resistance of the diurea thickeners combine to give class leading Colour Light Brown
performance in this area.
Soap Type Diurea
ENHANCED EXTREME PRESSURE PROPERTIES Base Oil Type Fully-Synthetic
n Excellent load-carrying performance.
Kinematic Viscosity @ 40°C mm2/s 460
EXCELLENT WATER RESISTANCE Cone Penetration worked @ 25°C
295
n Ensures lasting protection even in the presence of large amounts 0.1mm (IP 50/ASTM D 217)
of water. Dropping Point°C (IP 132) 250
HIGH DROPPING POINT Pumpability (Long distance) Good
n Resistant to high temperatures.

EFFECTIVE CORROSION PROTECTION

n Helps to ensure components/bearings do not fail due to
corrosion.

APPLICATIONS
n Steel, paper, aluminium, chemical, wind power.
n Heavy-duty slow moving plain and rolling element bearings
operating in the severe environment, especially when semi or fully
sealed for life.

129

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 INDUSTRY GREASE
GEAR OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
2011
SHELL GADUS S2 OG

SHELL GADUS S2 OG
SUPERIOR PERFORMANCE OPEN GEAR GREASE

DESIGNED TO MEET CHALLENGES

Shell Gadus S2 OG is a range of a premium quality, full EP lubricants developed for the lubrication
INDUSTRY GREASE

and protection of open gears and wire ropes subjected to extremes of ambient temperature and
operating conditions. They are a unique blend of high quality paraffinic mineral and synthetic base oils
with carefully selected additives to provide optimum performance. Its balanced formulation allows the
lubricant to stay soft and pliable over long periods, thus helping to minimise the build-up of lubricant in
the roots of the gear teeth.

PERFORMANCE FEATURES SPECIFICATIONS, APPROVALS

EXCEPTIONAL PHYSICAL AND MECHANICAL STABILITY AND RECOMMENDATIONS
n Shell Gadus S2 OG retains its natural protective properties over its APPROVED BY:
long working life. n FLSmidth (Shell Gadus S2 OG 500, 400, 205)

EXCELLENT ANTI-WEAR PERFORMANCE n Norberg (Shell Gadus S2 OG 400)

n At working temperatures, speeds and pressures, Shell Gadus S2 n Ferry Capitain (Shell Gadus S2 OG 500, 400, 205)
OG forms a protective cushion between the large gear (girth, bull n Falk (Shell Gadus S2 OG 400)
etc) and pinion teeth.
n Lincoln (All Shell Gadus S2 OG).
SUPERB LOAD CARRYING CAPACITY
n Molybdenum disulphide and other solid lubricants combine to
reduce tooth contact zone temperatures, reduce gear surface pitting
TYPICAL PHYSICAL CHARACTERISTICS
and help alleviate ‘stick-slip’ conditions.
CHARACTERISTICS 80 85
WATER REPELLENT Kinematic Viscosity (ISO 3016)
n Effectively resists water ‘wash-off’ by immersion or spray. (Base Oil)
1600 1600
@ 40°C mm2/s
CORROSION PROTECTION 80 80
@ 100°C mm2/s
n Protects metal surfaces from corrosion in hostile environments such Density @ 15°C kg/m3 (ISO 12185) 1.018 1.070
as salt-water conditions. Repels dirt and dust.
Flash Point (COC) °C (ISO 2592) min. 130 min. 130
APPLICATIONS 4 Ball Extreme Pressure Test min. min.
n Heavily loaded open gears, particularly those found in grinding (ASTM D 2596, ASTM D 2266) 6200 6200
mills, kilns, shovels, draglines, ship loaders, stackers and reclaimers max. max.
Weld Load N
and excavator applications. When choosing a product to suit your Scar Diameter mm 0.8 0.8
ambient temperature conditions, always consult with your Shell
representative for the appropriate grade. Timken OK Load without solids N
min. 45 min. 45
(ASTM D 2509)
n Multi service lubricant that can be used as the one grease
(multi-purpose and open gear) for the entire machine on most Falex Continuous Load Failure N min. min.
shovels, excavators and draglines (excluding electrical motors (ASTM D 3233) 20450 20450
bearings).
n Surface dressing of slow moving gears open to the atmosphere.
n Plain bearings, pivot pins/bushings and articulations found in earth
moving equipment.
n Mooring, static and slow moving wire ropes including those
intermittently immersed in salt water.
n Wide variety of heavy-duty mining and industrial applications.

130

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY GREASE

SHELL RHODINA GREASE BBZ

SHELL RHODINA GREASE BBZ
HIGH PERFORMANCE, PART-SYNTHETIC GREASE, FOR BEARINGS
SUBJECT TO FRETTING AND FALSE BRINELLING

DESIGNED TO MEET CHALLENGES

Shell Rhodina Grease BBZ is specifically designed for high demanding outdoor applications, in

INDUSTRY GREASE
particular when protection against false brinelling and fretting corrosion is required–even at very low
temperatures.

PERFORMANCE FEATURES ADDITIONAL INFORMATION

SHELL RHODINA GREASE BBZ PROVIDES n It is designed for application in a temperature range from
n Protection and lubrication for a wide range of temperatures and
–55°C up to 100°C.
in particular has excellent low temperature behaviour allowing
excellent operation even in very cold climates.
n Shell Rhodina Grease BBZ has very good water resistance TYPICAL PHYSICAL CHARACTERISTICS
properties. CHARACTERISTICS 1.5

n This product was developed on the basis of Shell’s long-time Colour Light Brown
experience in protecting blade bearings under operation and Soap Type Calcium
during idling.
Base Oil Type Part-Synthetic
n It helps to minimise the risk of bearing failures which may be Kinematic Viscosity (ISO 3104)
caused during transportation and mounting. @ 40°C mm2/s 13.0
n The combination of selected base oils and additives is designed @ 100°C mm2/s 3.0
to provide extended product and equipment life. Cone Penetration Worked @ 25°C
300
0.1mm (IP 50/ASTM D 217)
APPLICATIONS Dropping Point °C (IP 396) 145
Shell Rhodina Grease BBZ is designed for lubrication of specific
bearings in windturbines (e.g. blade bearings) and other similar
applications. Protection against fretting corrosion, moisture corrosion
and false brinelling is provided.

Shell Rhodina Grease BBZ can also be used in bearings operating

at very low temperatures (e.g. under arctic conditions).

131

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 INDUSTRY GREASE
GEAR OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
2011
SHELL ONDINA OILS

SHELL ONDINA OILS

MEDICINAL WHITE OILS

DESIGNED TO MEET CHALLENGES

Shell Ondina Oils are highly refined, non-additive, aromatic-free paraffinic white mineral oils complying
INDUSTRY PROCESS OILS

with the stringent pharmacopoeia purity requirements. Shell Ondina Oils can be used in pharmaceutical,
food packaging, cosmetic and other applications, where this high purity is required by legislation or
important for the quality of the finished product.

PERFORMANCE FEATURES SPECIFICATIONS, APPROVALS

HIGH PURITY AND RECOMMENDATIONS
n Refined to the highest degree of purity removing all aromatics; EXCEEDS SPECIFICATIONS OF:
consist only of chemically inert n- and iso-paraffin molecules. n European Pharmacopoeia 3rd Edition

OPTIMAL QUALITY CONTROL n US Pharmacopoeia 29th and 30th Editions

n Segregated product lines during production, storage, blending n US FDA §172.878 (‘White Mineral Oil’) for direct food contact
and filling; extensive laboratory control testing. n US FDA §178.3620(a) for indirect food contact
EXCELLENT STABILITY n FDA specifications, where above specified oils are positively listed
n Exceeding oxidation and light stability of standard process oils. e.g.
– §173.340, §175.105, §175.210
APPLICATIONS – §175.230, §175.300, §176.170,
COSMETIC AND PHARMACEUTICALS – §176.180, §176.200, §176.210
n Components in cosmetic creams, lotions, oils and toiletries. – §177.1200, §177.2260, §177.2600
– §177.2800, §178.3120, §178.3570
FOOD PACKAGING – §178.3740, §178.3910, §573.680.
n Extender oil in polystyrene and other plastics, price labels.
n UK ‘The Mineral Hydrocarbon in Food Regulations 1966’.
HYGIENE ARTICLES
n Extender oil in thermoplastic TPE (e.g. SIS, SEPS), TPV and other
elastomers.
TYPICAL PHYSICAL CHARACTERISTICS
TECHNICAL APPLICATIONS AND CAR COMPONENTS CHARACTERISTICS 15 32 68
n Carrier fluid and extender oil for a variety of high quality Kinematic Viscosity
applications, where colour and stability is important. Suitable @ 40°C mm2/s 15 32 68
when PVC is replaced by TPE elastomers. @ 100°C mm2/s 3.3 5.1 6.5

TOYS AND SIMILAR ARTICLES Density @ 15°C kg/m3

850 865 865
(ISO 12185)
n Extender oil in TPE elastomers (e.g. SBS, SEBS).
Flash Point °C (COC) (ISO 2592) 180 210 210
MACHINERY LUBRICATION
Pour Point °C (ISO 3016) –12 –12 –12
n The use of medicinal white oils in direct and indirect food
applications. These requirements may deviate from country to Colour (Saybolt) (ASTM D 156) +30 +30 +30
country and must be taken into account by the user. Light Light
Specifications: Liquid
Liquid Liquid
Europ Pharmaopoeia 3 Paraffin
Paraffin Paraffin
US Pharmacopoeia 23 Mineral
Light Light
oil
mineral mineral
oil oil
Purity Requirements for
Medicinal White Oils acc.
Europ. Pharm. 3; US Pharm. Pass Pass Pass
23, 30; US FDA $172.878,
FDA §178.3620(a)

132

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY PROCESS OILS

SHELL CATENEX OIL S

SHELL CATENEX OIL S
PARAFFINIC PROCESS OIL

DESIGNED TO MEET CHALLENGES

Shell Catenex Oils S are paraffinic process oils manufactured via the solvent extraction process.

INDUSTRY PROCESS OILS

They are general purpose process oils as extender or carrier fluids.

TYPICAL PHYSICAL CHARACTERISTICS

CHARACTERISTICS 523 579

Colour (ASTM D 1500) 1.0 5.5

Density @ 15°C kg/m3 (ISO 12185) 868 905

Refractive Index @ 20°C (ASTM D 1218) 1.478 1.498

Flash Point °C (COC) (ISO 2592) 210 300

Pour Point °C (ISO 3016) –15 –6

Kinematic Viscosity @ 20°C mm2/s (ISO 3104) 58 2300

@ 40°C mm2/s 23 500
@ 100°C mm2/s 4.5 32.0

Sulphur X-Ray %m/m (ISO 14596) 0.6 1.3

Carbon Type Distribution C/A S-corr. % 3 6

(DIN 51378) C/N S-corr. % 28 23
(ASTM D 2140) C/P S-corr. % 69 71

Refractive Intercept (RI) (DIN 51378) 1.0450 1.0470

Viscosity Gravity Constant (VGC) (DIN 51378) 0.812 0.819

Aniline Point °C (ISO 2977) 100 122

Clay Gel Analysis polar components %m/m 0.6 3.0

aromatic components %m/m 23.4 48.5
(ASTM D 2007) saturated components %m/m 76.0 48.5

Evaporation Loss 22h/107°C %m/m (ASTM D 972) 0.8 <0.1

Noack Volatility 1h/250°C %m/m (ASTM D 5800) 18 –

PCA-Content (DMSO) %m/m (IP 346) <3 <3

133

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 INDUSTRY PROCESS
GEAR OILSOILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
2011
SHELL TONNA S3 M

SHELL TONNA S3 M
HIGH PERFORMANCE LUBRICANT FOR MACHINE TOOL SLIDEWAYS

DESIGNED TO MEET CHALLENGES

Shell Tonna S3 M is specially designed for the lubrication of machine tool slides and tables. It is based
INDUSTRY SLIDEWAY OILS

on highly refined mineral oils and contain additives to enhance its tackiness, anti-wear and stick-slip
characteristics. It is specially recommended in cases where high precision and low speed machines are
used as well as where there are combined lubrication systems.

PERFORMANCE FEATURES SPECIFICATIONS, APPROVALS

EXCELLENT FRICTIONAL PROPERTIES AND RECOMMENDATIONS
n Specially developed to overcome ‘stick-slip‘ problems with slow MEETS THE FOLLOWING SPECIFICATIONS
moving machine tool slides and tables, allowing more accurate n ISO 11158
positioning. This provides major benefits of improved surface finish n ISO 6743-4 HM and HG
and dimensional accuracy of workpieces.
n ISO 12925-1
ADVANCED TECHNOLOGY n ISO 6743-6 CKC
n Developed in conjunction with machine tool manufacturers to
n ISO 19378
meet the requirements of the most advanced machine tools using
a wide variety of slideway materials. n ISO 6743-13 GA and GB
n DIN CGLP
GOOD SLIDEWAY ADHESION
n Provides strong adhesion to slideway surfaces, resisting wash-off by n Cincinnati Machine P-50 (ISO 220) P-47 (ISO 68).
metalworking fluids.

READY SEPARATION FROM WATER-EXTENDIBLE

CUTTING FLUIDS
n Separates readily from water-extendible metalworking oils
allowing easy removal by skimming.
TYPICAL PHYSICAL CHARACTERISTICS
EXCELLENT ANTI-WEAR PERFORMANCE CHARACTERISTICS 68 220
n Provides high levels of anti-wear protection for slideways, gears,
Kinematic Viscosity (ISO 3104)
bearings and hydraulic system components. @ 40°C mm2/s 68 220
@ 100°C mm2/s 8.6 19.1
EXCELLENT CORROSION PREVENTION
CHARACTERISTICS Viscosity Index (ISO 2909) 98 98
n Provides effective protection of machine tool surfaces and
Density @ 15°C kg/m (ISO 12185)3
879 894
components in the presence of water-extendible cutting fluids.
Flash Point °C (COC) (ISO 2592) 225 250
APPLICATIONS Pour Point °C (ISO 3016) –24 –15
MACHINE TOOL SLIDEWAYS, TABLES AND FEED
MECHANISMS
n Developed for use on a wide range of materials used for machine
tool slideway surfaces, including cast iron and synthetic materials.

MACHINE TOOL HYDRAULIC SYSTEMS

n Particularly recommended for machines which have a combined
hydraulic and slideway lubrication system.

MACHINE TOOL GEARBOXES AND SPINDLES

n Also suitable for gear and headstock lubrication.

n The lower viscosity grade is intended for horizontal slide

lubrication (Shell Tonna S3 M 68). For vertical slides use Shell
Tonna S3 M 220.

134

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY DRAGLINE LUBRICANTS

SHELL DRAGLINE ROPE OIL XPL

SHELL DRAGLINE ROPE OIL XPL
HIGH PERFORMANCE WIRE ROPE LUBRICANT FOR DRAGLINES

DESIGNED TO MEET CHALLENGES

Shell Dragline Rope Oil XPL is a premium quality, high performance wire rope lubricant developed

INDUSTRY DRAGLINE LUBRICANTS

specifically for the protection and lubrication of running wire ropes on large walking draglines operating
in the Australian coal mining industry.
Shell Dragline Rope Oil XPL is a carefully balanced formulation of highly refined paraffinic base oils
blended with selected performance-enhancing additives designed to prolong the life of hard working
dragline wire ropes.

PERFORMANCE FEATURES TYPICAL PHYSICAL CHARACTERISTICS

This oil has specifically been formulated to penetrate between the CHARACTERISTICS
wire rope strands to ensure adequate lubrication of the rope core. Appearance Clear Bright Red
Corrosion preventatives are incorporated in the lubricant to minimise
corrosion of the steel wires which can reduce wire rope life. Viscosity @ 40°C mm /s (ASTM D 445)
2
225*
Density @ 15°C kg/m (ASTM D 4052)
3
891
The specially refined paraffinic base oils, compounded with proven
extreme pressure additives, gives excellent film forming properties to Flash Point °C (COC) (ASTM D 93) >61.5
reduce wire rope wear and strand fretting. *Before the addition of hydrocarbon solvent.
The light viscosity oils added to Shell Dragline Rope Oil XPL ensure
the lubricant penetrates deep into the rope core when applied for
protection of the inner most wire strands.

Special tackifying additives are blended into the product to provide

excellent adhesiveness to the wire rope to reduce fling off when the
rope travels at high speeds over sheaves.
n Reduces corrosion, fatigue and wear of hard working dragline
wire ropes helping to extend their life.
n Leaves a transparent oil film on wire ropes for visual inspection.
n Can be applied through automatic lubrication systems.

135

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 INDUSTRY GREASE
GEAR OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
2011
SHELL GADUS S2 V220AC

SHELL GADUS S2 V220AC

HIGH PERFORMANCE MULTI-PURPOSE EXTREME-PRESSURE GREASE

RECOMMENDED REPLACEMENT FOR SHELL ALVANIA HD 2 AND SHELL RETINAX HD2

DESIGNED TO MEET CHALLENGES

Shell Gadus S2 V220AC grease is a high quality multi-purpose grease based on high viscosity index
INDUSTRY GREASE

mineral oil and a mixed lithium/calcium soap thickener. It contains extreme-pressure, anti-wear,
anti-oxidation and anti-corrosion additives to enhance its performance in a wide range of applications.

PERFORMANCE FEATURES OPERATING TEMPERATURE RANGE

EXCELLENT MECHANICAL STABILITY EVEN UNDER Shell Gadus S2 V220AC grease are recommended for the grease
VIBRATING CONDITIONS lubrication of heavy-duty bearings operating up to their maximum rated
n Consistency retained over long periods, even in conditions of speed over the temperature range –20°C to 130°C (140°C peak).
severe vibration.
SPECIFICATIONS, APPROVALS
GOOD CORROSION RESISTANCE AND RECOMMENDATIONS
n Helps to provide protection from the elements of corrosion.
MEETS THE FOLLOWING SPECIFICATIONS:
EXTENDED LIFE AT MODERATE TEMPERATURES n ASTM D4950-08 LB.
n Allows longer periods between maintenance schedules reducing
down-time and grease consumption. Demonstrated to work in
the field with regreasing intervals above 30,000 kms even for
demanding applications such as transmission joints.
TYPICAL PHYSICAL CHARACTERISTICS
GOOD OIL SEPARATION CHARACTERISTICS 2
n Ensures effective lubrication and reliable performance. Colour Red

APPLICATIONS Lithium/
Soap Type
Calcium
n Heavy-duty plain and rolling element bearings operating in the
Base Oil Type Mineral
following environments:
Kinematic Viscosity (IP 71/ASTM D 445)
n Vibrating conditions @ 40°C mm2/s 220
n Heavy load @ 100°C mm2/s 18
n High temperature Dropping Point °C (IP 396) 175
n Shock load Cone Penetration worked @ 25°C
265–295
0.1mm (IP 50/ASTM D 217)
n Presence of water.

Multi-purpose convenience, especially in the transport sector

where product can be used for both wheel bearings and chassis
lubrication of passenger cars, light trucks and heavy-duty trucks.
This grease is also suitable for construction equipment exposed to
intense water washout.

114

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY GREASE

SHELL GADUS S2 V220AD

SHELL GADUS S2 V220AD
HIGH PERFORMANCE HEAVY-DUTY GREASE CONTAINING SOLID LUBRICANTS

RECOMMENDED REPLACEMENT FOR SHELL ALVANIA HDX AND SHELL RETINAX HDX 2

DESIGNED TO MEET CHALLENGES

Shell Gadus S2 V220AD is a very high performance grease for the lubrication of industrial bearings

INDUSTRY GREASE
subjected to the most arduous conditions. It is based on high viscosity index mineral oil and a mixed
lithium/calcium soap thickener and contains extreme-pressure, anti-oxidation, anti-wear, anti-corrosion
and adhesion additives. It also contains molybdenum disulphide to provide resistance to shock loading.

PERFORMANCE FEATURES TYPICAL PHYSICAL CHARACTERISTICS

GOOD OXIDATION AND MECHANICAL STABILITY CHARACTERISTICS 1 2
n Formulated to resist the formation of deposits caused by oxidation Colour Black Black
at high operating temperatures and maintains consistency, helping
Lithium/ Lithium/
to reduce leakage. Soap Type
Calcium Calcium
GOOD CORROSION RESISTANCE Base Oil Type Mineral Mineral
nProvides protection from the elements of corrosion. Kinematic Viscosity
(IP 71/ASTM D 445)
FOR SHOCK LOADED CONDITIONS
@ 40°C mm2/s 220 220
nHelps to resist breakdown, softening and subsequent leakage @ 100°C mm2/s 18 18
under shock loads.
Dropping Point °C (IP 396) 170 175
GOOD ADHESION PROPERTIES Cone Penetration
n Helps to reduce losses and grease consumption. worked at 25°C 0.1mm
310–340 265–295
(IP 50/ASTM D 217)
EXTREME PRESSURE PERFORMANCE
4 Ball Weld Load Kg (IP 239) 315 315
n Rig tests confirm EP additives in Shell Gadus S2 V220AD help
prolong bearing life when subjected to heavy and shock loads. Operating Temperature
-10°C–120°C -10°C–120°C
Range
APPLICATIONS
n Shell Gadus S2 V220AD is recommended for the lubrication
of shock loaded heavy-duty bearings working in damp hostile
conditions.

115

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 INDUSTRY GREASE
GEAR OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
2011
COUPLING GREASE
SHELL GADUS S3 HIGH SPEED

SHELL GADUS S3 HIGH SPEED COUPLING

GREASE
PREMIUM GEAR COUPLING GREASE

PREVIOUSLY SHELL ALBIDA GC 1

DESIGNED TO MEET CHALLENGES

Shell Gadus S3 High Speed Coupling Grease is a special grease for flexible gear coupling. Shell
INDUSTRY GREASE

Gadus S3 High Speed Coupling Grease is a lithium polythylene complex grease based on mineral oil,
containing anti-oxidants, rust inhibitors, extreme pressure and anti-wear additives.

PERFORMANCE FEATURES TYPICAL PHYSICAL CHARACTERISTICS

HIGH SPEED-RESISTS SEPARATION CHARACTERISTICS 1
n The grease has a unique design that resists separation during Colour Dark Brown
extreme centrifugal accelerations. While conventional products
Lithium /
separate rapidly in centrifugal high speed gear couplings resulting in Soap Type
Complex
severe oil leakage, the structure and composition of Shell Gadus S3
Soap Content °C <3%
High Speed Coupling Grease remains intact at accelerations up to
36,000 G. Base Oil Type Mineral
Kinematic Viscosity (IP 71/ASTM D 445)
EXTRA PROTECTION
@ 40°C mm2/s 700
n Helps to reduce components failure due to corrosion. @ 100°C mm2/s 34
n Excellent load-carrying performance and reduced wear rates. NLGI 1
APPLICATIONS Cone Penetration worked @ 25°C
310-340
Shell Gadus S3 High Speed Coupling Grease was especially 0.1mm (IP 50/ASTM D 217)
n
designed for lubrication of flexible gear couplings operating at Dropping Point °C (IP 396) >150
speeds from 300rpm and up.

ADDITIONAL INFORMATION
n Operating temperature range -10°C to 120°C.

116

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY GREASE

SHELL GADUS S3 REPAIR

SHELL GADUS S3 REPAIR
PREMIUM OPEN GEAR RUNNING IN GREASE CONTAINING SOLIDS

PREVIOUSLY SHELL MALLEUS RN

DESIGNED TO MEET CHALLENGES

Shell Gadus S3 Repair is a high performance sprayable running in aluminium complex grease, based on a part

INDUSTRY GREASE
synthetic base oil blend and contains micronised graphite as solid lubricant. The product chemistry is designed to
cause a well-controlled smoothening process to reduce surfaces roughness on new and damaged open gearing.

PERFORMANCE FEATURES TYPICAL PHYSICAL CHARACTERISTICS

Shell Gadus S3 Repair not only designed to reduce surface CHARACTERISTICS 00
roughness of first time operating open gears but also improves Colour Black
used tooth flanks surface with a ‘cleaning’ and corrective effect. Soap Type AI Complex

The product can also be used in case of light tooth damage Texture (visual) Tacky
smoothing surface roughness on the load carrying tooth flanks and Base Oil Type Part-Synthetic
increasing the contact area. Solid Lubricant –
Density at 15.5°C kg/m3
SUPERIOR RUNNING IN PERFORMANCE 1.0
(Gardener method)
nShell Gadus S3 Repair advanced formulation is designed to Kinematic Viscosity (ISO 3104)
ensure a well-controlled smoothening process through chemical @ 40°C mm2/s 520
reaction in the zones being under higher load. This controlled @ 100°C mm2/s 32
wear process is designed to allow the gearing to obtain the Base Oil Viscosity (IP 71/ASTM D 445)
@ 40°C mm2/s –
maximum load distribution between the girth and pinion gearing. @ 100°C mm2/s –
PERIODIC SMOOTH LAPPING OF TOOTH PROFILE Dropping Point °C (IP 396/ASTM D 566-76) 240
nIt is considered to be a good maintenance practice to apply a Cone Penetration worked @ 25°C 0.1mm
400–430
(ASTM D 217)
180 kg drum of Shell Gadus S3 Repair once per year, or every
6,000 hours of operation, to remove fatigue micro-cracks or 4 Ball Weld Load N 8000
micro-pitting (not really visible to the naked eye) well before they 4 Ball Test Kg (ASTM D 596) –
increase in size, causing long-term future irreversible damage. 4 Ball Wear Scar mm (ASTM D 2266) –
4 Ball Load Wear Index (ASTM D 2596) –
ENDORSED BY LEADING OPEN GEAR MANUFACTURERS
FZG A/2.76/50 (DIN 51354) Load Stage pass –
n Ferry Capitain, one of the major open gear manufacturers,
Rust Test (ASTM D 1743) Pass
endorses Shell Gadus S3 Repair.
Copper Strip Corrosion 3h @ 100°C 18
ENVIRONMENTAL ADVICES
n Shell Gadus S3 Repair is bitumen and solvent free. CONSUMPTION QUANTITY GUIDELINES
DOUBLE- SMALL
APPLICATIONS APPLICATION TYPE
PINION
MILL ROTARY
DRUM
DRIVE (TYPE 2)
For mining, cement, steel industries and power stations, open gears on: (TYPE 4)

1. Small rotary drums (e.g. dryer units) <750kw 4 – –

n Grinding mills
2. Small single-pinion kiln drives <750kw 5 – –
n Rotary kilns and dryers.
3. Average single-pinion drives of mills and kilns
6 – –
Shell Gadus S3 Repair is a ready-to-use product, which can be >751—<2500kw
applied through conventional automatic lubrication spraying systems 4. Large single-pinion mill drives and double-pinion
7 – –
kiln drives >250kw
or manual pressurised-air hand spraying equipment.
5. Double-pinion mill drives 8 – –
It is important to consult the appropriate consumption charts to
The above recommended consumption quantities only apply to Shell Gadus S3
determine the specified quantities of lubricant to apply. Incorrect Repair. kw = Kilowatt power rating of the electrical motor, driving the gear train
consumption quantities could result in tooth damage. Required specific consumption quantity
– 7 5
(cc/[cm x op. hour])
OPERATING TEMPERATURE RANGE Flank width (cm) – 85 40
n Automatic spraying system from -15°C to 100°C. 7 x 85 = 5 x 40 =
Consumption quantity/op. hour (cc) cc to kg/by 1000 –
Lubrication film from -30°C up to 200°C. 595cc 200cc
n
0.59cc x 0.20cc x
24op = 24op =
Consumption quantity/24 op. hours (kg) –
14.28kg 4.8kg
per day per day
.
In the case of double-pinion drives with pinion lubrication the consumption
quantity should be doubled and distributed evenly to both spray bars.
cc = cubic centimeters cm = centimeters of the tooth flank width
op = operating hours per day kg = Kilograms

117

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.
 INDUSTRY GREASE
GEAR OILS SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013
2011
SHELL GADUS S3 OG 2

SHELL GADUS S3 OG 2
SPECIAL PURPOSE OPEN GEAR AND WIRE ROPE GREASE

RECOMMENDED REPLACEMENT FOR SHELL MALLEUS GREASE OGM EXTRA HEAVY

DESIGNED TO MEET CHALLENGES

Shell Gadus S3 OG 2 is primarily designed for applications in mining equipment, shovels and
excavators in open cut operations.
INDUSTRY GREASE

Shell Gadus S3 OG 2 is based on Aluminium Complex soap thickener dispensed in a high viscosiy base
oil containing enhanced extreme pressure-antiwear chemistry.

PERFORMANCE FEATURES TYPICAL PHYSICAL CHARACTERISTICS

LOAD CARRYING CAPACITY UNDER SEVERE CHARACTERISTICS 2
OPERATION CONDITIONS
NLGI Consistency 2
n Shell Gadus S3 OG 2 contains selected components to help
ensure excellent resistance to shock and permanent heavy load. Colour Black
Aluminium
VERY HIGH MECHANICAL AND THERMAL STABILITY Soap Type
Complex
n Shell Gadus S3 OG 2 thickener structure is designed to resist
mechanical stress and high temperature. Base Oil Type Mineral

WITHSTANDING SEVERE OPERATION CONDITIONS Solid Lubricant Yes

n Like dust and dirt contamination, water, changes in temperature. Base Oil Viscosity (IP 71/ASTM D 445)
@ 40°C mm2/s 3200
MAINTAIN OVER TIME ADHESIVE CHARACTERISTICS
@ 100°C mm2/s 110
n Formulated with performing and advanced polymer technology to
Cone Penetration worked @ 25°C
help ensure durable protection. 275–295
0.1mm (IP 50/ASTM D 217)
APPLICATIONS Dropping Point °C (IP 132/ASTM D 566-76) 240
Typical applications for Shell Gadus S3 OG 2 are: 4 Ball Test Kg (IP 236) 620
n Open gears 4 Ball Wear Scar mm (ASTM D 2266) max. 0.7
n Sticks 4 Ball Load Wear Index (LWI) kg
120
(ASTM D 2596)
n Circle Rail and rollers
Rust Test (ASTM D 1743) Pass
n Antifriction bearings
Bushings. Copper Strip (ASTM D 4048) 1b
n

OPERATING TEMPERATURE RANGE

n 0°C to 60°C

SPECIFICATIONS, APPROVALS
AND RECOMMENDATIONS
MEETS THE REQUIREMENTS OF:
n Liebherr Specification.

118

These characteristics are typical of current production. While future production will conform to Shell’s specification, variations in these characteristics may occur.