Sys Compact 2000 M Pro
Sys Compact 2000 M Pro
B A U R G m b H ▪ R a i f f e i s e n s t r . 8 ▪ 6 8 3 2 S u l z , A u s t r i a
T +43 5522 4941-0 ▪ F +43 5522 4941-3 ▪ www.baur.eu ▪ [email protected]
Copyright © 2017
All rights reserved.
Reproduction, circulation in any form whatsoever, publishing on online services or the Internet, as well as
duplication on data carriers, even in part or in an amended format, is allowed only with prior written
permission of BAUR GmbH, 6832 Sulz, Austria.
We reserve the right in the interests of our customers to make amendments as a result of further
technical development. Illustrations, descriptions and scope of supply are therefore not binding.
The names of products and companies are the trademarks or brand names of the relevant companies.
Syscompact 2000 M pro Table of contents
Table of contents
822-175-2 iii / 98
Table of contents Syscompact 2000 M pro
5 Transportation ........................................................................................... 31
5.1 Packaging .......................................................................................... 31
5.2 Ensure the following when transporting ............................................. 31
5.3 Transporting the system manually ..................................................... 31
5.4 Transporting the system in vehicles .................................................. 32
5.5 Shipping the system........................................................................... 32
6 Commissioning .......................................................................................... 33
6.1 Checks to perform before commissioning ......................................... 33
6.1.1 TDR measurement on live cables with the IRG 2000 as
an independent device ......................................................... 33
6.2 Ensuring there is no voltage at the work place .................................. 33
6.3 Preparing the test object terminals .................................................... 34
6.4 Setting up the system ........................................................................ 34
6.4.1 Placing the system in the road traffic area ........................... 34
6.5 Connect the high-voltage connection cable to the test object. .......... 35
6.5.1 Safety instructions for connecting the system ..................... 35
6.5.2 Connecting ........................................................................... 35
6.6 Connecting the TDR connection cable to the test object
(IRG 2000) ......................................................................................... 37
6.6.1 Safety instructions for connecting the IRG 2000 to the
live cable .............................................................................. 37
6.6.2 Connecting ........................................................................... 38
6.7 Connecting the system to the supply voltage .................................... 39
6.8 Securing the test area ........................................................................ 39
6.9 Switching on the system .................................................................... 40
7 Switching off the system in the event of an emergency ....................... 41
8 Using the IRG 2000 as an independent device ....................................... 42
8.1 Removing the IRG 2000 from the system.......................................... 42
8.2 Placing the IRG 2000 into the system ............................................... 42
9 Configuring and operating the IRG 2000 ................................................. 43
9.1 Turning on the IRG 2000 ................................................................... 43
9.2 Selecting the language ...................................................................... 43
9.3 Setting the date and time ................................................................... 43
9.4 Adjusting the colours of the display elements ................................... 44
9.5 Selecting the system of units ............................................................. 44
9.6 Evaluating reflection images with cursors.......................................... 44
9.6.1 Setting cursors ..................................................................... 44
9.6.2 Positioning the zero cursor .................................................. 45
9.7 Saving measurement data ................................................................. 45
iv / 98 822-175-2
Syscompact 2000 M pro Table of contents
822-175-2 v / 98
Table of contents Syscompact 2000 M pro
vi / 98 822-175-2
Syscompact 2000 M pro About this manual
Danger
symbol SIGNAL WORD
If a dangerous situation could arise at a specific step, the safety instruction is displayed
immediately before this dangerous step and is shown as follows:
SIGNAL WORD
Type of danger and its source. Possible consequences of violation.
1. Measure to prevent the danger.
822-175-2 7 / 98
About this manual Syscompact 2000 M pro
Danger levels
Signal words in the safety instructions specify the danger levels.
Danger symbols
General danger
Symbol Meaning
a. If an operation consists of several operating steps, they are specified with "a, b, c".
Perform the operating steps in this sequence.
b. ...
8 / 98 822-175-2
Syscompact 2000 M pro About this manual
822-175-2 9 / 98
For your safety Syscompact 2000 M pro
2 F OR YOUR SAFETY
All BAUR devices and systems are reliable and are manufactured as per state-of-the-art
technology. The individual parts and the finished devices are subject to continuous testing by
our qualified personnel as part of our quality assurance system. Each device is fully tested
before delivery.
However, the operational safety and reliability in practice can be achieved only when all
necessary measures have been taken. The responsible body 1 and operator 2 of the device or
system are responsible for planning these measures and monitoring their implementation.
Before operating the device or system you should read and understand this user manual and
the user manuals of all integrated devices.
1
Responsible body is the person or group that is responsible for the safe operation of the device and its
maintenance (EN 61010-1, 3.5.12).
2
Operator is the person who uses the device for its intended purpose (according to the definition of user in
compliance with EN 61010-1, 3.5.11).
10 / 98 822-175-2
Syscompact 2000 M pro For your safety
DANGER
822-175-2 11 / 98
For your safety Syscompact 2000 M pro
12 / 98 822-175-2
Syscompact 2000 M pro For your safety
DANGER
DANGER
822-175-2 13 / 98
For your safety Syscompact 2000 M pro
WARNING
14 / 98 822-175-2
Syscompact 2000 M pro For your safety
NOTICE
The following illustrates the maximum permissible output current depending on the output
voltage (DC voltage).
Up to 8 kV 16 mA
10 kV 5 mA
12 kV 2.5 mA
16 kV 2 mA
822-175-2 15 / 98
For your safety Syscompact 2000 M pro
When connecting the device to the test object, during the preparation and while performing the
measurement, the user can come close to live parts. In so doing, there is danger of touching
the active parts directly or indirectly.
DANGER
16 / 98 822-175-2
Syscompact 2000 M pro For your safety
Protection against dangers from road traffic: High-visibility vest according to EN 471
(Protection class 2) or according to the
applicable standards in your country for
high-visibility clothing for commercial use.
Important: No high-visibility vests while
working with electric arc hazard!
822-175-2 17 / 98
Product information Syscompact 2000 M pro
18 / 98 822-175-2
Syscompact 2000 M pro Product information
1 Cable compartment Provides access to the ports of the IRG 2000 time domain reflectometer
2 IRG 2000 time Is used to perform and evaluate the cable fault pre-location
domain reflectometer
Further information: Chapter IRG 2000 time domain reflectometer (on page 21)
3 System control panel Is used to switch the system on and off and control the surge voltage generator
Further information: Chapter System control panel (on page 20)
4 HV connection cable Is used to connect the Syscompact 2000 M pro to the test object
5 Discharge and earth Is used to discharge and earth the test object
rod
6 Rating plate Contains the technical data and connection requirements for the system
Further information: Chapter Markings on the system (on page 27)
822-175-2 19 / 98
Product information Syscompact 2000 M pro
1 On/Off switch Is used to switch on and off the system’s power supply
5 key Switches off the high voltage and moves the system to the Ready for operation
operating state:
All test voltage supplies are switched off.
The internal capacitor and the test object are discharged.
6 Display with keys Is used to select the methods and set the various parameters
The lowest line of the display shows the function of the associated key.
20 / 98 822-175-2
Syscompact 2000 M pro Product information
9 Emergency off In the event of an emergency, moves the system to the safe Ready for operation
button operating state
The emergency off button is equipped with key and lock for protection against
unauthorised or unintentional operation.
When you press the emergency off button, the following happens:
The internal capacitor and the test object are discharged.
The EMERGENCY OFF ACTIV INTERNAL message is displayed.
To operate the system again after pressing the emergency off button,
acknowledge the message and unlock the emergency off button.
822-175-2 21 / 98
Product information Syscompact 2000 M pro
Insert REF Inserts the reference curve in the FUNCTION view into the
actual reflection image
DIFF / SPLIT Displays or hides a difference curve for the actual trace and
reference curve
2 FUNCTION key Calls up the view for evaluating and saving traces and measurement data
The following buttons are displayed:
22 / 98 822-175-2
Syscompact 2000 M pro Product information
System Is used to display the firmware version, the battery voltage, the
set date and the set time, and to configure the time domain
reflectometer
Further information: Chapter Configuring and operating the IRG
2000 (on page 43)
6 Status LED Displays the charge status of the time domain reflectometer:
Off: The device is turned off or is running off the battery.
Green (flashing): The device is charged.
Green: The device is running on mains operation.
7 ICM port Is used to connect the cable for the impulse current method
8 Decay port (option) Is used to connect the cable for the decay method
9 SIM port Is used to connect the cable for the SIM/MIM method
10 Trigger Input port Is used to connect an external device (e.g. clip-on current transformer)
11 Rotary knob Is used to make selections from menu items and buttons, and to set values
14 Is used to interrupt the data input or display the buttons for setting the general
key parameters for the cable fault location
Further information: Chapter Setting the general pre-location parameters on the
IRG 2000 (on page 52)
822-175-2 23 / 98
Product information Syscompact 2000 M pro
1 Zoom Shows whether the view of the reflection image has been enlarged
4 User support Shows which step is next in a measurement and gives the user additional support
7 Cursor distance Shows the distance of the cursor from the zero cursor
24 / 98 822-175-2
Syscompact 2000 M pro Product information
Overvoltage protection
The integrated surge protective device protects the system against overvoltage in the 230 V
network. If the surge protective device is damaged, the system can no longer be operated. The
status LED on the system control panel illuminates red.
822-175-2 25 / 98
Product information Syscompact 2000 M pro
To move the system to the Ready for operation operating state, press the On/Off switch on
the system control panel.
Ready to switch on
An operating state in which:
All test voltage supplies are switched off;
All access points to the test area are closed.
To switch the system to the Ready to switch on operating state, press the key on the
system control panel.
In operation
An operating state in which:
All access points to the test area are closed;
One or more test voltage supply is switched on.
To switch the system to the In operation operating state, press the key on the system
control panel within 6 seconds (red flashing indicator light).
26 / 98 822-175-2
Syscompact 2000 M pro Product information
Rating plate
Elements Description
U Supply voltage
If several supply voltages are possible, these are given consecutively one after
another.
f Mains frequency
CE mark
Indicates that the device or system conforms to CE.
822-175-2 27 / 98
Product information Syscompact 2000 M pro
Elements Description
Made in Austria Indicates the country in which the device was manufactured.
Elements Description
U Supply voltage
If several supply voltages are possible, these are given consecutively one after
another.
CE mark
Indicates that the device or system conforms to CE.
Made in Austria Indicates the country in which the device was manufactured.
28 / 98 822-175-2
Syscompact 2000 M pro Technical data
4 T ECHNICAL DATA
IRG 2000
Pulse voltage 10 – 60 V
Pulse width 40 ns – 10 µs
Accuracy 0.2%
User interface languages German, English, French, Italian, Dutch, Polish, Portuguese, Russian,
Spanish
Power supply
822-175-2 29 / 98
Technical data Syscompact 2000 M pro
DC voltage 0 – 16 kV
System
Weight Approx. 90 kg
Safety and EMC CE compliant in accordance with Low Voltage Directive (2014/35/EU) and
EMC Directive (2014/30/EU)
30 / 98 822-175-2
Syscompact 2000 M pro Transportation
5 T RANSPORTATION
5.1 Packaging
1. Keep the original packaging because it provides the best protection for the system during
transportation.
2. If you would like to dispose of the packaging, ensure you comply with the applicable
national regulations when doing so.
NOTICE
CAUTION
822-175-2 31 / 98
Transportation Syscompact 2000 M pro
Ensure that the system always remains in an upright position during transportation.
To transport the system manually, tilt the transport trolley into the transport position and
pull it along by the transport handle.
Do not place any objects on the system.
The system weighs approx. 90 kg. To prevent accidents and injuries, note the weight of the
system when transporting it.
If it is necessary to lift or carry the system, use two people or a suitable lifting or
transportation device.
32 / 98 822-175-2
Syscompact 2000 M pro Commissioning
6 C OMMISSIONING
6.1.1 TDR measurement on live cables with the IRG 2000 as an independent
device
1. Before each measurement on live cables, check whether the fuses on the terminals of the
TDR connection cable are working. For this, perform a continuity check with a multimeter.
Further information: Chapter Checking and replacing the fuse in the TDR connection cable
(IRG 2000) (on page 86)
2. If the fuse is not working, replace the fuse.
822-175-2 33 / 98
Commissioning Syscompact 2000 M pro
WARNING
Select the installation location for the system in such a way that
A stable base is guaranteed and the system cannot tip over,
The system is easy to access for the connections and operation.
sufficient safety distances are maintained. In this regard, comply with EN 50110 for
operation of electric systems (EU/EFTA countries) or the relevant standards
applicable in your country.
34 / 98 822-175-2
Syscompact 2000 M pro Commissioning
WARNING
6.5.2 Connecting
Prerequisites
The workplace must be disconnected from the power supply.
Further information: Chapter Ensuring there is no voltage at the work place (on page 33)
The connection points and far end are prepared for the measurement.
Further information: Chapter Preparing the test object terminals (on page 34)
Connection diagrams
Screened cable with 3 phases (on page 36)
Screened cable with 1 phase (on page 36)
Unscreened cable with 3 phases (on page 37)
Procedure
1. Connect the protective earthing to the system and the station earth.
2. The HV connection cable screen is used for the operational earthing. Connect the screen
of the HV connection cable to the station earth. Select the location for connecting the
screen to the station earth as follows:
as close as possible to the location where the test object screen is connected to the
station earth and
as close as possible to the location where the unconnected phases are connected to
the station earth.
3. Connect the HV connection cable to the test object according to the respective connection
diagram.
822-175-2 35 / 98
Commissioning Syscompact 2000 M pro
4. Remove the earthing and short-circuit connection from the phase to be tested: at the
connection point and at the far end.
5. Make sure that the phases not being tested are earthed and shorted.
36 / 98 822-175-2
Syscompact 2000 M pro Commissioning
DANGER
822-175-2 37 / 98
Commissioning Syscompact 2000 M pro
6.6.2 Connecting
Prerequisites
The workplace must be disconnected from the power supply.
Further information: Chapter Ensuring there is no voltage at the work place (on page 33)
The connection points and far end are prepared for the measurement.
Further information: Chapter Preparing the test object terminals (on page 34)
For measurements on live cables: Chapter TDR measurement on live cables (on page 15)
The IRG 2000 is used as an independent device.
Further information: Chapter Using the IRG 2000 as an independent device (on page 42)
Connection diagrams
Screened cable with 3 phases (on page 38)
Screened cable with 1 phase (on page 38)
Unscreened cable with 3 phases (on page 39)
Procedure
1. Connect the black terminal of the TDR connection cable to the phase to be tested.
2. Connect the blue terminal of the TDR connection cable to the station earth.
38 / 98 822-175-2
Syscompact 2000 M pro Commissioning
CAUTION
High electric voltage through potential increase. Risk of personal injury due to electric
shock. Damage to property due to potential differences from mains input to the housing.
4. Connect the system to the mains voltage. If necessary, use a country-specific adapter.
822-175-2 39 / 98
Commissioning Syscompact 2000 M pro
Procedure
Press the On/Off switch on the system control panel.
The system status changes to the Ready for operation operating state.
40 / 98 822-175-2
Syscompact 2000 M pro Switching off the system in the event of an emergency
822-175-2 41 / 98
Using the IRG 2000 as an independent device Syscompact 2000 M pro
For TDR measurements and transferring the measurement data to a PC or laptop, the time
domain reflectometer can be removed from the system and used as an independent device.
Procedure
1. Open the Syscompact 2000 M pro cable compartment.
2. Remove the connection cables from the ports on the IRG 2000.
3. Release the rubber fastener and carefully remove the IRG 2000 from the holder.
Procedure
1. Open the Syscompact 2000 M pro cable compartment.
2. Carefully place the IRG 2000 in the holder and secure the rubber fastener.
3. Connect the connection cables to the ports on the IRG 2000 according to the labelling.
4. Close the cable compartment.
42 / 98 822-175-2
Syscompact 2000 M pro Configuring and operating the IRG 2000
The IRG 2000 time domain reflectometer can be used to carry out the following tasks:
Performing the TDR measurement
Setting measurement parameters for cable fault location
Starting and stopping the recording of measurement data
Evaluating traces
822-175-2 43 / 98
Configuring and operating the IRG 2000 Syscompact 2000 M pro
44 / 98 822-175-2
Syscompact 2000 M pro Configuring and operating the IRG 2000
>
1. Perform a measurement.
2. If necessary, position the cursor.
3. Press the FUNCTION key.
4. Use the rotary knob to select the button and press the rotary knob.
The measurement data is saved. The measurement data comprise traces incl. set
parameters, date and time of the measurement and cursor position.
Procedure
1. Connect the serial RS232 cable to the RS-232 port of the IRG 2000.
2. Connect the serial RS232 cable to the USB port of the PC or laptop.
3. Start the printer software for the IRG 2000 on the PC or laptop.
4. To send the measurement data direct to a standard printer, select the Option > Default
Printer menu item in the printer software.
To display a printer selection dialog before printing, select the Option > Dialog Window
Printer menu item in the printer software.
5. Press the FUNCTION key on the IRG 2000.
6. Use the rotary knob to select the button and press the rotary knob.
7. If you have selected the Dialog Window Printer menu item, select a printer.
The measurement data are sent to the selected printer.
822-175-2 45 / 98
Configuring and operating the system Syscompact 2000 M pro
The system control panel can be used to perform all of the safety-related tasks:
Switching the system on and off
Releasing high voltage and deactivating high voltage release
In the event of an emergency, moving the system to the safe Ready for operation
operating state
Locking the system against unauthorised or unintentional operation and use
Checking whether the operational earthing has been connected correctly
Procedure
1. Press the MENU key on the display.
2. Select the INSTRUMENT SETTING menu item and press the ENTER key.
3. Select the LANGUAGES menu item and press the ENTER key.
4. Select the desired language and press the ENTER key.
The display appears in the selected language.
Procedure
1. Press the MENU key on the display.
2. Select the INSTRUMENT SETTING menu item and press the ENTER key.
3. Select the DATE menu item and press the ENTER key.
4. Adjust the date and press the CONT. key.
The date is saved and the main menu appears.
46 / 98 822-175-2
Syscompact 2000 M pro Configuring and operating the system
Procedure
1. Press the MENU key on the display.
2. Select the INSTRUMENT SETTING menu item and press the ENTER key.
3. Select the TIME menu item and press the ENTER key.
4. Adjust the time and press the ENTER key.
Procedure
1. Press the MENU key on the display.
2. Select the INSTRUMENT SETTING menu item and press the ENTER key.
3. Select the CONTRAST menu item and press the ENTER key.
4. Select the desired contrast and press the ENTER key.
Procedure
1. Press the MENU key on the display.
2. Select the INSTRUMENT SETTING menu item and press the ENTER key.
3. Select the SIGNAL LAMP menu item and press the ENTER key.
4. Set whether the indicator lights should be 50% or 100% illuminated and press the ENTER
key.
822-175-2 47 / 98
Configuring and operating the system Syscompact 2000 M pro
Procedure
1. Press the MENU key on the display.
2. Select the INSTRUMENT SETTING menu item and press the ENTER key.
3. Select the INFO menu item and press the ENTER key.
The firmware version, the version of Card A and the date of the last calibration are
displayed.
DANGER
Dangerous voltage on the test object and other live machine parts. Danger to life,
risk of injury from high electric voltage.
2. Before touching test object, discharge, earth and short-circuit the same: at the connection
point and at the far end.
You may touch the plant parts that were under voltage only if they are visibly earthed and
short-circuited.
48 / 98 822-175-2
Syscompact 2000 M pro Cable testing
11 C ABLE TESTING
822-175-2 49 / 98
Cable testing Syscompact 2000 M pro
WARNING
Risk of arcing faults and noise that can damage hearing as a result
of cable breakdown during testing.
Danger to life as a result of electric shock, burns, electro-ophthalmia,
hearing damage.
Use suitable personal protective equipment against electric shocks
and arcing faults.
Use ear protection.
Keep a safe distance from the connection point of the test object
according to the nominal voltage of the network.
NOTICE
11.3.2 Prerequisites
The test area is secured.
The test object is connected properly.
Further information: Chapter Commissioning (on page 33)
The parameters are set.
Further information: Chapter Setting the test parameters on the system control panel (on
page 49)
50 / 98 822-175-2
Syscompact 2000 M pro Cable testing
11.3.3 Procedure
On the system control panel
1. Press the MENU key on the display.
2. In the display, select the CABLE TESTING menu item and press the ENTER key.
3. Release the high voltage: Press the key for at least one second.
The system status changes to the Ready to switch on operating state. The red indicator
light flashes for approx. 6 seconds.
4. Switch on the high voltage by pressing the key within 6 seconds (while the red
indicator light flashes).
The system status changes to the In operation operating state. The set parameters appear
on the display.
5. Press the START key.
The cable test starts.
6. If required and permitted, use the HV adjustment keys to change the ( / ) test voltage.
The test is stopped:
After the set test time
After a breakdown (in this case the breakdown voltage is displayed)
After 200 mA has been reached in burn mode
After the STOP key has been pressed
To continue with the cable testing, press the CONT. key.
7. If you do not wish to perform further tests, disable the high voltage release by pressing the
key.
DANGER
Dangerous voltage on the test object and other live machine parts. Danger to life,
risk of injury from high electric voltage.
8. Before touching test object, discharge, earth and short-circuit the same: at the connection
point and at the far end.
You may touch the plant parts that were under voltage only if they are visibly earthed and
short-circuited.
822-175-2 51 / 98
Cable fault pre-location Syscompact 2000 M pro
WARNING
Pre-location
Settings Function
parameters
Gain -10 to 60 dB, AUTO Is used to set the input signal gain
The AUTO setting amplifies the input signal so that the
screen is used to its maximum capacity.
Trig.Delay (Can only be set 500 µs to 10 ms Is used to set the time between the trigger and the start of the
for the SIM/MIM method) measurement following the trigger
52 / 98 822-175-2
Syscompact 2000 M pro Cable fault pre-location
Areas of application
To detect the cable length and to test the velocity of propagation
To check if all phases are equal in length and if there is a cable break
To detect joints and other impedance changes
To compare healthy and faulty phases
Measurement principle
A transmitting pulse is fed into the cable. When the transmitting pulse reaches a position with
impedance change (cable ends, faults or joints), a part of the pulse energy is reflected to the
time domain reflectometer. These reflections are recorded and presented in a graph.
The amplitude of a reflection is determined by the extent of the impedance change, which is
defined by the reflection factor r:
r Reflection factor
Z1 Cable impedance up to impedance change
Z2 Impedance of a change in the cable route (e.g. fault or joint)
If the impedance of a change Z2 is greater than the cable impedance Z1, the reflection factor is
positive. In the reflection image, the open cable end is displayed by a positive reflection.
If the impedance of a change Z2 is less than the cable impedance Z1, the reflection factor is
negative. In the reflection image, a short-circuit or a low-resistive fault is displayed by a
negative reflection:
To determine the fault distance, the time gap between the transmitting pulse and the reflecting
pulse is measured. The fault distance is calculated with the following formula.
l Fault distance
t Time gap between the transmitting pulse and the reflecting pulse
v/2 Velocity of propagation
822-175-2 53 / 98
Cable fault pre-location Syscompact 2000 M pro
This formula shows that it is necessary to specify a correct velocity of propagation for precise
determination of the fault distance. If the velocity of propagation is not known, it can be
calculated with the cable length.
Note: Time Domain Reflectometry not is suitable for locating high-resistive cable faults, as
they produce very minor or no impedance changes at the fault position.
Method Meaning
TDR The measurement runs continuously until the measurement is stopped manually. If a
Continuous measurement is performed over a long periods, changes can be identified in the cable.
TDR Trigger The measurement is performed when an external measuring device (e.g. a clip-on current
transformer) detects a specific current value. The method is suitable for intermittent cable
faults in a low-voltage network.
To carry out a measurement, connect the external measuring device to the Trigger Input
port on the IRG 2000 and select the threshold value for the current (Trigger current
level).
54 / 98 822-175-2
Syscompact 2000 M pro Cable fault pre-location
Pre-location
Settings Function
parameters
Voltage proof On/Off Enables and disables the input protection of the time domain
reflectometer
(Can only be set with TDR
methods TDR and TDR If On is selected, the input protection is activated up to AC 400 V;
Continuous) measurements are possible on live cables up to AC 400 V.
Before each measurement on live cables, check whether
the fuses on the terminals of the TDR connection cable are
working.
If the TDR connection cable is used without a fuse or with
another type of fuse, the IRG 2000 must not be connected
to a live cable.
Trigger current level 10 – 1000 A Is used to set a threshold value for current that is detected by an
external measuring device connected to the Trigger Input port. If
(Can only be set with TDR this threshold value is exceeded, the IRG 2000 performs a
method TDR Trigger)
measurement.
Prerequisites
The IRG 2000 is used as an independent device.
Further information: Chapter Using the IRG 2000 as an independent device (on page 42)
The TDR connection cable is connected to the IRG 2000 and the test object correctly.
Further information: Chapter Connecting the TDR connection cable to the test object (IRG
2000) (on page 37)
For measurements on live cables: Chapter Safety instructions for connecting the IRG 2000
to the live cable (on page 37)
The general pre-location parameters and the TDR parameters have been set.
Further information: Chapter Setting the general pre-location parameters on the IRG 2000
(on page 52), chapter Setting TDR parameters (on page 54)
822-175-2 55 / 98
Cable fault pre-location Syscompact 2000 M pro
Procedure
On the IRG 2000
Follow the user manual for the IRG 2000 time domain reflectometer.
56 / 98 822-175-2
Syscompact 2000 M pro Cable fault pre-location
Typical traces:
If possible, compare the traces of a healthy and a faulty phase. The differences in the traces
clearly indicate possible fault positions.
1. Perform a TDR measurement on a healthy phase.
2. Press the FUNCTION key.
3. Use the rotary knob to select the Set REF button and press the rotary knob.
The trace of the healthy phase is saved temporarily.
4. Perform a TDR measurement with the same settings on a faulty phase.
5. Press the COMPARE key.
6. Use the rotary knob to select the Insert REF button and press the rotary knob.
The temporarily saved trace of the healthy phase is inserted in the reflection image.
822-175-2 57 / 98
Cable fault pre-location Syscompact 2000 M pro
7. Place a distance cursor at the point where the two traces diverge.
For a better evaluation, the trace of the first measurement can be moved or a difference
curve displayed.
Moving the trace
a. Press the COMPARE key.
b. Use the rotary knob to select the SHIFT button and press the rotary knob.
c. To move the trace horizontally, turn the rotary knob.
To move the trace vertically, press the rotary knob and then turn it.
58 / 98 822-175-2
Syscompact 2000 M pro Cable fault pre-location
822-175-2 59 / 98
Cable fault pre-location Syscompact 2000 M pro
Pre-location
Settings Function
parameters
60 / 98 822-175-2
Syscompact 2000 M pro Cable fault pre-location
Prerequisites
The test area is secured.
The test object is connected properly.
Further information: Chapter Commissioning (on page 33)
The IRG 2000 is connected to the system via the SIM port.
The general pre-location parameters and the SIM/MIM parameters have been set.
Further information: Chapter Setting the general pre-location parameters on the IRG 2000
(on page 52), chapter Setting SIM/MIM parameters (on page 60)
Procedure
822-175-2 61 / 98
Cable fault pre-location Syscompact 2000 M pro
DANGER
Dangerous voltage on the test object and other live machine parts. Danger to life,
risk of injury from high electric voltage.
5. Before touching test object, discharge, earth and short-circuit the same: at the connection
point and at the far end.
You may touch the plant parts that were under voltage only if they are visibly earthed and
short-circuited.
62 / 98 822-175-2
Syscompact 2000 M pro Cable fault pre-location
1. Compare both traces. A negative reflection is visible at the fault position. The two traces
split at this point.
2. With cable lengths greater than 1024 m: To display additional traces, press the key
until the buttons for setting the general pre-location parameters are displayed.
3. Use the rotary knob to select the Line Select button and press the rotary knob.
4. Select additional traces with the rotary knob.
For a better evaluation, a trace can be moved and a difference curve displayed.
Moving the trace
a. Press the COMPARE key.
b. Use the rotary knob to select the SHIFT button and press the rotary knob.
c. To move the trace horizontally, turn the rotary knob.
To move the trace vertically, press the rotary knob and then turn it.
822-175-2 63 / 98
Cable fault pre-location Syscompact 2000 M pro
Further information:
Chapter Printing measurement data (on page 45)
User manual for IRG 2000
64 / 98 822-175-2
Syscompact 2000 M pro Cable fault pre-location
HV surge pulse of the surge voltage generator that is fed into the test object and that
generates a breakdown at the fault.
This breakdown produces a transient wave that spreads to the test object.
Transient wave that is reflected from the fault to the connection point of the surge voltage
generator.
As the continuous electric arc produced by the breakdown is low-resistive, the polarity of
the transient wave is reversed each time.
Transient wave that is reflected from the connection point of the surge voltage generator.
As the connection point is low-resistive, the polarity of the transient wave is reversed each
time.
1, 2, 3 ... Reflection period number
r Reflection factor
822-175-2 65 / 98
Cable fault pre-location Syscompact 2000 M pro
In the first reflection period, the measurement results are distorted due to the ignition lag.
Generally, the second or third reflection period is suitable for the evaluation. The
measurement range must therefore be doubled or even quadrupled.
2. If required, set additional general pre-location parameters.
Further information: Chapter Setting the general pre-location parameters on the IRG 2000
(on page 52)
3. Press the MENU key.
4. Use the rotary knob to select the Mode menu item and press the rotary knob.
5. Use the rotary knob to select the ICM menu item and press the rotary knob.
The method is selected.
6. Press the MENU key.
7. Use the rotary knob to select the Settings menu item and press the rotary knob.
8. Use the rotary knob to select the ICM parameters and press the rotary knob.
9. Set the ICM parameters using the rotary knob.
The following table provides an overview of the pre-location parameters that you can
define.
Pre-location
Settings Function
parameters
66 / 98 822-175-2
Syscompact 2000 M pro Cable fault pre-location
Prerequisites
The test area is secured.
The test object is connected properly.
Further information: Chapter Commissioning (on page 33)
The anticipated fault distance is > 150 m.
The IRG 2000 is connected to the system via the ICM port.
The general pre-location parameters and the ICM parameters have been set.
Further information: Chapter Setting the general pre-location parameters on the IRG 2000
(on page 52), chapter Setting ICM parameters (on page 66)
Procedure
822-175-2 67 / 98
Cable fault pre-location Syscompact 2000 M pro
DANGER
Dangerous voltage on the test object and other live machine parts. Danger to life,
risk of injury from high electric voltage.
3. Before touching test object, discharge, earth and short-circuit the same: at the connection
point and at the far end.
You may touch the plant parts that were under voltage only if they are visibly earthed and
short-circuited.
68 / 98 822-175-2
Syscompact 2000 M pro Cable fault pre-location
l Cable length
t Pulse duration
v/2 Velocity of propagation
822-175-2 69 / 98
Cable fault pre-location Syscompact 2000 M pro
t Pulse duration
ti Ignition lag time in the first reflection period (ionization time)
v/2 Velocity of propagation
Procedure
70 / 98 822-175-2
Syscompact 2000 M pro Cable fault pre-location
822-175-2 71 / 98
Acoustic pin-pointing Syscompact 2000 M pro
72 / 98 822-175-2
Syscompact 2000 M pro Acoustic pin-pointing
WARNING
13.3.2 Prerequisites
The test area is secured.
The test object is connected properly.
Further information: Chapter Commissioning (on page 33)
The parameters for the acoustic pin-pointing have been set.
Further information: Chapter Setting parameters for the acoustic pin-pointing (on page 72)
Required devices: Signal receiver (UL 30 universal receiver), BM 30 ground microphone
822-175-2 73 / 98
Acoustic pin-pointing Syscompact 2000 M pro
13.3.3 Procedure
DANGER
Dangerous voltage on the test object and other live machine parts. Danger to life,
risk of injury from high electric voltage.
12. Before touching test object, discharge, earth and short-circuit the same: at the connection
point and at the far end.
You may touch the plant parts that were under voltage only if they are visibly earthed and
short-circuited.
74 / 98 822-175-2
Syscompact 2000 M pro Putting the testing system out of operation
DANGER
822-175-2 75 / 98
Putting the testing system out of operation Syscompact 2000 M pro
DANGER
1. If not yet connected, connect the earth cable of the protective earthing cable of the
discharge and earth rod to the station earth.
2. Assemble the discharge rod:
a. Screw the hook onto the discharge part.
b. Screw the discharge part onto the handle.
3. Use the black handle to hold the discharge and earth rod and make contact with the test
object by touching it with the tip of the discharge and earth rod.
4. Observe the minimum discharge period in accordance with the capacitance of the test
object.
76 / 98 822-175-2
Syscompact 2000 M pro Putting the testing system out of operation
14.2.2 Earthing
DANGER
1. If not yet connected, connect the earth cable of the protective earthing cable of the
discharge and earth rod to the station earth.
2. Assemble the earth rod: Screw the hook into the handle.
3. Contact the test object with the tip of the earth rod.
4. Immediately after earthing, connect the earthing and short-circuit equipment to the test
object.
822-175-2 77 / 98
Putting the testing system out of operation Syscompact 2000 M pro
Procedure
NOTICE
1. Switch off the IRG 2000 time domain reflectometer with the key.
2. Switch off the system using the On/Off switch on the control panel.
3. To disconnect the system completely from the supply voltage, pull out the mains plug.
4. Press the emergency off button and remove the safety key.
5. Disconnect the connection cables in the reverse order.
Important: Finally, disconnect the earth cable last.
6. Clean the connection cables.
7. Secure the connection cables onto the holder or clear them away.
8. If necessary, remove the cordoning.
9. Remove the earthing and the short-circuit on the test object only if no subsequent work is
required and if the test object is to be put back into operation by the responsible
individuals.
10. Remove the barriers and marking of the test area.
78 / 98 822-175-2
Syscompact 2000 M pro Maintenance and care
WARNING
822-175-2 79 / 98
Maintenance and care Syscompact 2000 M pro
Interval Task
After each use Check and clean the connection cables and the connection
accessories.
Further information: Chapter Checking and cleaning the connection
cables and accessories (on page 83)
Procedure
80 / 98 822-175-2
Syscompact 2000 M pro Maintenance and care
DANGER
Dangerous voltage on the test object and other live machine parts. Danger to life,
risk of injury from high electric voltage.
16. Before touching test object, discharge, earth and short-circuit the same: at the connection
point and at the far end.
You may touch the plant parts that were under voltage only if they are visibly earthed and
short-circuited.
822-175-2 81 / 98
Maintenance and care Syscompact 2000 M pro
Prerequisites
The resistance measurement is performed before the system is put into operation.
This is because the residual charge in the surge capacitors and the thermal heating of the
resistances influence the resistance measurement.
The system is switched off and is disconnected from the mains voltage.
The system is earthed correctly.
Procedure
1. Connect the ohmmeter to the HV connection cable and the screen of the HV connection
cable.
2. Measure the resistance between the HV connection cable and the screen.
The resistance must be 16.5 kOhm (± 10%).
3. If the measured resistance deviates from 16.5 kOhm by more than 10%, contact your
nearest BAUR representative (http://www.baur.eu/baur-worldwide).
82 / 98 822-175-2
Syscompact 2000 M pro Maintenance and care
WARNING
NOTICE
Regular inspection
Every four weeks, check the condition of all connection cables. To do this, unwind the
connection cables and examine them for cracks, damage and any dirt.
Regularly check all connection accessories for damage and dirt.
822-175-2 83 / 98
Maintenance and care Syscompact 2000 M pro
WARNING
NOTICE
Damage to the device may be caused by using the wrong cleaning agents
Do not use any abrasive, corrosive cleaning agents or strong solvents.
Ensure material compatibility.
Do not clean the product with acetone or thinner.
Never clean electrical devices with water.
Prerequisites
Live plant parts located close by are covered.
The system is switched off and is disconnected from the supply voltage. Further
information: Chapter Safety instructions for maintenance work (on page 79)
1. If required, clean the device surfaces with mild detergent and a lint-free cloth.
NOTICE! Damage to the device due to leaking fluids.
2. Do not allow liquids to leak into the devices.
84 / 98 822-175-2
Syscompact 2000 M pro Maintenance and care
NOTICE
Prerequisites
Rechargeable batteries:
7 x NiMH 2100 mAh Panasonic HHR 210 A
Procedure
1. If the IRG 2000 is used in a system, remove the IRG 2000 from the system.
2. Undo the 6 screws of the battery compartment on the rear side of the device.
3. Remove the cover of the battery compartment.
4. Remove the old batteries.
5. Insert the new batteries.
6. Secure the cover of the battery compartment with the 6 crews.
7. Dispose of the old batteries in compliance with the local regulations.
822-175-2 85 / 98
Maintenance and care Syscompact 2000 M pro
15.8 Checking and replacing the fuse in the TDR connection cable
(IRG 2000)
Prerequisites
Multimeter
Procedure
1. Unscrew one of the terminals of the TDR connection cable.
2. Remove the fuse from the fuse holder.
3. Check if the fuse is working. For this, perform a continuity check with a multimeter.
86 / 98 822-175-2
Syscompact 2000 M pro Faults and corrective measures
WARNING
Status LED of the operational The resistance between Ensure that the operational earthing
earth monitoring ( ) turns red. operational and protective is connected correctly.
The EMERGENCY OFF ACTIV earthing is too high (> 4 ohm).
If the connection points are dirty,
INTERNAL error message is clean them.
displayed.
Status LED of the surge protective The surge protective device is The surge protective device has to be
damaged. replaced. It is not possible to continue
device ( ) turns red. The
using the system.
EMERGENCY OFF ACTIV
INTERNAL error message is Contact BAUR After Sales Service.
displayed.
822-175-2 87 / 98
Faults and corrective measures Syscompact 2000 M pro
The user interface has stopped 1. Disconnect the IRG 2000 from the mains voltage.
responding. It is no longer
possible to switch off the IRG 2. At the same time, press the rotary knob and the key for approx.
2000. 3 seconds.
The IRG 2000 will switch off.
88 / 98 822-175-2
Syscompact 2000 M pro Storage
17 S TORAGE
During storage, comply with the ambient conditions specified in the technical data of the
product. Information on the technical data is given in the corresponding section of this user
manual.
Protect the system and components from humidity.
Protect the system against unauthorised access.
Warranty
For warranty claims, please contact BAUR GmbH or your local BAUR representative
(http://www.baur.eu/baur-worldwide). Warranty is cancelled in case of misuse. Wear parts are
excluded from the warranty.
After Sales
For questions contact BAUR GmbH or your BAUR representative
(http://www.baur.eu/baur-worldwide).
BAUR GmbH
Raiffeisenstraße 8
6832 Sulz / Austria
[email protected]
www.baur.eu
822-175-2 89 / 98
Disposal Syscompact 2000 M pro
19 D ISPOSAL
The final decommissioning and disposal of the system must be carried out only in compliance
with country-specific laws, regulations and standards.
System components do not belong in the domestic waste.
Dispose of electrical system components in accordance with the applicable national
regulations.
Dispose of the various system components in an environmentally friendly manner and in
accordance with the applicable national regulations.
20 S TANDARD DELIVERY
90 / 98 822-175-2
Syscompact 2000 M pro Declarations of conformity
Sulz, 31/05/2016
822-175-2 91 / 98
Declarations of conformity Syscompact 2000 M pro
Sulz, 30/11/2015
92 / 98 822-175-2
Syscompact 2000 M pro Index
22 I NDEX
822-175-2 93 / 98
Index Syscompact 2000 M pro
94 / 98 822-175-2
Syscompact 2000 M pro Index
Removing the IRG 2000 from the Setting the general pre-location
system • 42 parameters on the IRG 2000 • 52
Replacing the rechargeable batteries Setting the test parameters on the
of the IRG 2000 • 85 system control panel • 49
Setting the time • 47
S
Setting up the system • 34
Safety devices • 25
Shipping the system • 32
Safety instructions for cable fault
location • 52 SIM/MIM
Safety instructions for cable testing • Secondary-Multiple Impulse Method •
50 59
Safety instructions for connecting the Special personal protective
IRG 2000 to the live cable • 37 equipment • 17
Safety instructions for connecting the Standard delivery • 90
system • 35
Storage • 89
Safety instructions for
Structure of safety instructions • 7
decommissioning • 75
Switching off the system in the event
Safety instructions for maintenance
of an emergency • 41
work • 79
Switching on the system • 40
Safety instructions for repair work • 87
Switching the high voltage on and off •
Safety instructions for the system’s
48
surge mode • 73
System control panel • 20
Safety locking feature against
unauthorised operation • 16
T
Saving measurement data • 45, 59,
63, 71 Taking the system out of operation •
78
Screened cable with 1 phase • 36, 38
TDR
Screened cable with 3 phases • 36,
Time Domain Reflectometry • 53
38
TDR measurement on live cables • 15
Securing the test area • 39
TDR measurement on live cables with
Selecting the language • 43, 46
the IRG 2000 as an independent
Selecting the system of units • 44 device • 33
Setting cursors • 44 Technical data • 29
Setting ICM parameters • 66 Testing the discharge unit • 82
Setting parameters for the acoustic Transportation • 31
pin-pointing • 72
Transporting the system in vehicles •
Setting SIM/MIM parameters • 60 32
Setting TDR parameters • 54 Transporting the system manually •
31
Setting the brightness of the indicator
lights • 47 Turning on the IRG 2000 • 43
Setting the contrast of the display • 47
U
Setting the date • 46
Unscreened cable with 3 phases • 37,
Setting the date and time • 43 39
822-175-2 95 / 98
Index Syscompact 2000 M pro
V
Validity of this user manual • 7
View Settings • 8
W
Warranty and After Sales • 89
96 / 98 822-175-2
822-175-2
BAUR GmbH
Raiffeisenstraße 8
6832 Sulz / Austria
[email protected]
www.baur.eu
822-175-2-phd-07.04.2017