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Sys Compact 2000 M Pro

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0% found this document useful (0 votes)
63 views98 pages

Sys Compact 2000 M Pro

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 98

Us er manual

Cable fault location system


S ys c ompac t 2000 M pro
phd

B A U R G m b H ▪ R a i f f e i s e n s t r . 8 ▪ 6 8 3 2 S u l z , A u s t r i a
T +43 5522 4941-0 ▪ F +43 5522 4941-3 ▪ www.baur.eu ▪ [email protected]
Copyright © 2017
All rights reserved.
Reproduction, circulation in any form whatsoever, publishing on online services or the Internet, as well as
duplication on data carriers, even in part or in an amended format, is allowed only with prior written
permission of BAUR GmbH, 6832 Sulz, Austria.
We reserve the right in the interests of our customers to make amendments as a result of further
technical development. Illustrations, descriptions and scope of supply are therefore not binding.
The names of products and companies are the trademarks or brand names of the relevant companies.
Syscompact 2000 M pro Table of contents

Table of contents

1 About this manual ....................................................................................... 7


1.1 Using this manual ................................................................................ 7
1.2 Validity of this user manual .................................................................. 7
1.3 Applicable documents .......................................................................... 7
1.4 Structure of safety instructions ............................................................ 7
1.5 View Settings ....................................................................................... 8
1.6 Note on the screenshots and graphics used ....................................... 9
2 For your safety ........................................................................................... 10
2.1 Intended use ...................................................................................... 10
2.2 Instructions for the operator ............................................................... 10
2.3 Avoiding dangers, taking safety measures ........................................ 11
2.3.1 Forbidden for persons with pacemakers .............................. 11
2.3.2 Operation only in a technical secure state ........................... 11
2.3.3 Checking and maintaining the safety devices ...................... 12
2.3.4 No operation during condensation ....................................... 12
2.3.5 No operation in areas with risk of explosion and fire ........... 12
2.3.6 Dangers when working with high voltage ............................ 12
2.3.7 Danger during the system’s surge mode ............................. 14
2.3.8 Maximum permissible output current in DC voltage mode .. 15
2.3.9 TDR measurement on live cables ........................................ 15
2.3.10 Dangers from road traffic ..................................................... 16
2.3.11 Guaranteeing immediate measures in an emergency ......... 16
2.3.12 Safety locking feature against unauthorised operation ........ 16
2.4 Special personal protective equipment .............................................. 17
3 Product information .................................................................................. 18
3.1 Overview of the available cable fault location methods ..................... 18
3.2 Full illustration of Syscompact 2000 M pro ........................................ 19
3.2.1 System control panel............................................................ 20
3.2.2 IRG 2000 time domain reflectometer ................................... 21
3.3 Safety devices .................................................................................... 25
3.4 Operating states of a testing system with Syscompact 2000 M pro .. 25
3.5 Markings on the system ..................................................................... 27
3.6 Rating plate on the IRG 2000 time domain reflectometer ................. 28
4 Technical data ............................................................................................ 29

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Table of contents Syscompact 2000 M pro

5 Transportation ........................................................................................... 31
5.1 Packaging .......................................................................................... 31
5.2 Ensure the following when transporting ............................................. 31
5.3 Transporting the system manually ..................................................... 31
5.4 Transporting the system in vehicles .................................................. 32
5.5 Shipping the system........................................................................... 32
6 Commissioning .......................................................................................... 33
6.1 Checks to perform before commissioning ......................................... 33
6.1.1 TDR measurement on live cables with the IRG 2000 as
an independent device ......................................................... 33
6.2 Ensuring there is no voltage at the work place .................................. 33
6.3 Preparing the test object terminals .................................................... 34
6.4 Setting up the system ........................................................................ 34
6.4.1 Placing the system in the road traffic area ........................... 34
6.5 Connect the high-voltage connection cable to the test object. .......... 35
6.5.1 Safety instructions for connecting the system ..................... 35
6.5.2 Connecting ........................................................................... 35
6.6 Connecting the TDR connection cable to the test object
(IRG 2000) ......................................................................................... 37
6.6.1 Safety instructions for connecting the IRG 2000 to the
live cable .............................................................................. 37
6.6.2 Connecting ........................................................................... 38
6.7 Connecting the system to the supply voltage .................................... 39
6.8 Securing the test area ........................................................................ 39
6.9 Switching on the system .................................................................... 40
7 Switching off the system in the event of an emergency ....................... 41
8 Using the IRG 2000 as an independent device ....................................... 42
8.1 Removing the IRG 2000 from the system.......................................... 42
8.2 Placing the IRG 2000 into the system ............................................... 42
9 Configuring and operating the IRG 2000 ................................................. 43
9.1 Turning on the IRG 2000 ................................................................... 43
9.2 Selecting the language ...................................................................... 43
9.3 Setting the date and time ................................................................... 43
9.4 Adjusting the colours of the display elements ................................... 44
9.5 Selecting the system of units ............................................................. 44
9.6 Evaluating reflection images with cursors.......................................... 44
9.6.1 Setting cursors ..................................................................... 44
9.6.2 Positioning the zero cursor .................................................. 45
9.7 Saving measurement data ................................................................. 45

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Syscompact 2000 M pro Table of contents

9.8 Printing measurement data ................................................................ 45


10 Configuring and operating the system .................................................... 46
10.1 Selecting the language ...................................................................... 46
10.2 Setting the date .................................................................................. 46
10.3 Setting the time .................................................................................. 47
10.4 Setting the contrast of the display...................................................... 47
10.5 Setting the brightness of the indicator lights ...................................... 47
10.6 Displaying system information ........................................................... 48
10.7 Switching the high voltage on and off ................................................ 48
11 Cable testing .............................................................................................. 49
11.1 About cable testing ............................................................................ 49
11.2 Setting the test parameters on the system control panel .................. 49
11.3 Performing the cable test ................................................................... 50
11.3.1 Safety instructions for cable testing ..................................... 50
11.3.2 Prerequisites ........................................................................ 50
11.3.3 Procedure ............................................................................. 51
12 Cable fault pre-location ............................................................................. 52
12.1 Safety instructions for cable fault location ......................................... 52
12.2 Setting the general pre-location parameters on the IRG 2000 .......... 52
12.3 TDR: Time Domain Reflectometry ..................................................... 53
12.3.1 About the TDR method ........................................................ 53
12.3.2 Available TDR methods ....................................................... 54
12.3.3 Setting TDR parameters ...................................................... 54
12.3.4 Performing the TDR measurement ...................................... 55
12.3.5 Evaluating TDR reflection images........................................ 56
12.4 SIM/MIM: Secondary-Multiple Impulse Method ................................. 59
12.4.1 About the SIM/MIM method ................................................. 59
12.4.2 Setting SIM/MIM parameters ............................................... 60
12.4.3 Performing the SIM/MIM measurement ............................... 61
12.4.4 Evaluating SIM/MIM reflection images................................. 62
12.5 ICM: Impulse current method ............................................................ 64
12.5.1 About the ICM method ......................................................... 64
12.5.2 Setting ICM parameters ....................................................... 66
12.5.3 Performing ICM measurements ........................................... 67
12.5.4 Evaluating the ICM transient image ..................................... 69
13 Acoustic pin-pointing ................................................................................ 72
13.1 About acoustic pin-pointing ................................................................ 72
13.2 Setting parameters for the acoustic pin-pointing ............................... 72

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Table of contents Syscompact 2000 M pro

13.3 Performing acoustic pin-pointing ....................................................... 73


13.3.1 Safety instructions for the system’s surge mode ................. 73
13.3.2 Prerequisites ........................................................................ 73
13.3.3 Procedure ............................................................................. 74
14 Putting the testing system out of operation ........................................... 75
14.1 Safety instructions for decommissioning ........................................... 75
14.2 Discharging and earthing the test object ........................................... 76
14.2.1 Discharging .......................................................................... 76
14.2.2 Earthing ................................................................................ 77
14.3 Taking the system out of operation .................................................... 78
15 Maintenance and care ............................................................................... 79
15.1 Safety instructions for maintenance work .......................................... 79
15.2 Maintenance schedule ....................................................................... 80
15.3 Checking the ignition voltage of the spark gap .................................. 80
15.4 Testing the discharge unit .................................................................. 82
15.5 Checking and cleaning the connection cables and accessories ....... 83
15.6 Cleaning system components ............................................................ 84
15.7 Replacing the rechargeable batteries of the IRG 2000 ..................... 85
15.8 Checking and replacing the fuse in the TDR connection cable
(IRG 2000) ......................................................................................... 86
15.9 Regular calibration ............................................................................. 86
16 Faults and corrective measures ............................................................... 87
16.1 Safety instructions for repair work ..................................................... 87
16.2 Error display on the system control panel.......................................... 87
16.2.1 Fault indication with status LEDs ......................................... 87
16.2.2 Error messages in the system display ................................. 88
16.3 Faults on the IRG 2000 ...................................................................... 88
17 Storage........................................................................................................ 89
18 Warranty and After Sales .......................................................................... 89
19 Disposal ...................................................................................................... 90
20 Standard delivery....................................................................................... 90
21 Declarations of conformity ....................................................................... 91
21.1 Declaration of conformity for the Syscompact 2000 M pro ................ 91
21.2 Declaration of conformity for the IRG 2000 ....................................... 92
22 Index............................................................................................................ 93

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Syscompact 2000 M pro About this manual

1 A BOUT THIS M ANUAL

1.1 Using this manual


This user manual contains all necessary information that is needed for the commissioning and
operation of the described product.
 Read this user manual completely before operating the product for the first time.
 Consider this user manual to be a part of the product and store it in an easily accessible
location.
 If this user manual is lost, please contact BAUR GmbH or your nearest BAUR
representative (http://www.baur.eu/baur-worldwide).

1.2 Validity of this user manual


This user manual applies for
 The Syscompact 2000 M pro cable fault location system from card version A 1.06
 The IRG 2000 time domain reflectometer from firmware version 05.05, 05.05, 03.09.

1.3 Applicable documents


This user manual applies in conjunction with the following documents:
 User manual for the IRG 2000 time domain reflectometer
 User manual for Locator Set and other pin-pointing devices (option)

1.4 Structure of safety instructions


The safety instructions in this user manual are presented as follows:

Danger
symbol SIGNAL WORD

Type of danger and its source


Possible consequences of violation.
 Measure to prevent the danger.

If a dangerous situation could arise at a specific step, the safety instruction is displayed
immediately before this dangerous step and is shown as follows:

SIGNAL WORD
Type of danger and its source. Possible consequences of violation.
1. Measure to prevent the danger.

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About this manual Syscompact 2000 M pro

Danger levels
Signal words in the safety instructions specify the danger levels.

DANGER Will lead to severe injuries or death.

WARNING May lead to severe injuries or death.

CAUTION May lead to light to moderate injuries.

NOTICE May lead to material damage.

Danger symbols

General danger

Risk of electric shock

Dangerous for persons with pacemakers

1.5 View Settings

Symbol Meaning

 You are requested to perform an action.

1. Perform the actions in this sequence.


2. ...

a. If an operation consists of several operating steps, they are specified with "a, b, c".
Perform the operating steps in this sequence.
b. ...

1 Numbering in the legend


2 ...
 List

Indicates further information on the topic.

Indicates tools required for the subsequent tasks.

Indicates spare parts required for the subsequent tasks.

Indicates required cleaning agents.

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Syscompact 2000 M pro About this manual

1.6 Note on the screenshots and graphics used


The screenshots and graphics used are intended to illustrate the procedure and may differ
slightly from the actual state.

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For your safety Syscompact 2000 M pro

2 F OR YOUR SAFETY

All BAUR devices and systems are reliable and are manufactured as per state-of-the-art
technology. The individual parts and the finished devices are subject to continuous testing by
our qualified personnel as part of our quality assurance system. Each device is fully tested
before delivery.
However, the operational safety and reliability in practice can be achieved only when all
necessary measures have been taken. The responsible body 1 and operator 2 of the device or
system are responsible for planning these measures and monitoring their implementation.
Before operating the device or system you should read and understand this user manual and
the user manuals of all integrated devices.

2.1 Intended use


The portable Syscompact 2000 M pro cable fault location system is used for cable fault
location and cable testing in low- and medium-voltage cables up to 65 km length.
If the system is not used in accordance with this stipulation, safe operation cannot be
guaranteed. The user is liable for any damage to persons and property resulting from incorrect
operation!
Proper use also includes
 compliance with all instructions in this user manual, and all other applicable documents,
 compliance with the technical data and connection requirements given on the rating plate
and in the user manual and any other applicable documents,
 compliance with the inspection and maintenance instructions for the system and its
components.

2.2 Instructions for the operator


The product may be operated only by authorised and trained electrical engineers. An electrical
engineer is a person who, owing to his professional education (electrical engineering),
knowledge, experience and familiarity with the applicable standards and regulations, can
assess the tasks assigned to him and detect possible dangers.
In addition, the operator must have:
 Knowledge of the technical equipment and operation of the product
 Knowledge of the testing and measurement procedures
 Knowledge of plant engineering (cable types, switchgear, etc.).

1
Responsible body is the person or group that is responsible for the safe operation of the device and its
maintenance (EN 61010-1, 3.5.12).
2
Operator is the person who uses the device for its intended purpose (according to the definition of user in
compliance with EN 61010-1, 3.5.11).

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Syscompact 2000 M pro For your safety

2.3 Avoiding dangers, taking safety measures


 When installing the test system and operating Syscompact 2000 M pro observe the
following rules and guidelines:
 Accident prevention and environment protection rules applicable for your country
 Safety instructions and regulations of the country where Syscompact 2000 M pro is
being used (according to the latest version)
 EU/EFTA countries: EN 50191 Installation and operation of electric testing systems
Other countries: The standard for installation and operation of electric testing systems
applicable for your country
 EU/EFTA countries: EN 50110 Operation of electric systems
Other countries: The standard for operating electric systems applicable for your
country
 If necessary, other national and international standards and guidelines in accordance
with the latest applicable version
 Local safety and accident prevention regulations
 Operational insurance association regulations (if any)

2.3.1 Forbidden for persons with pacemakers

DANGER

Magnetic and electromagnetic fields in the immediate


surroundings of electric equipment
It is dangerous for persons with pacemakers and metal implants to
stand in the immediate surroundings of electric equipment.
Magnetic and electromagnetic fields can damage and adversely affect
the function of pacemakers and metal implants. This can be dangerous
for the health of the concerned persons.
 Persons with pacemakers and metal implants must not stand close
to high-voltage systems.

2.3.2 Operation only in a technical secure state


Safety, function and availability depend on the proper condition of the system.
 Operate the system and the integrated devices only in a technical perfect condition.
 In case of damage and malfunction, immediately stop the system, mark it accordingly and
have the faults rectified by appropriately qualified and authorised personnel.
 Comply with the inspection and maintenance conditions.
 Use only accessories and original spare parts recommended by BAUR. The use of spare
parts, accessories and special facilities that are not tested and approved by BAUR could
adversely affect the safety, function and characteristics of the product.

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For your safety Syscompact 2000 M pro

2.3.3 Checking and maintaining the safety devices


The safety devices must be inspected regularly for proper condition and function. The
Syscompact 2000 M pro must not be operated in the case of defects or non-functional safety
devices.
The safety devices must not be changed, bridged or switched off.

2.3.4 No operation during condensation


Condensation can form in devices and systems due to temperature fluctuations and high air
humidity, which in some components can result in leakage currents, flashovers and
short-circuits.
Maximum danger arises when relatively high air humidity and temperature fluctuations occur
in a device consecutively, which is the case when storing the system or device in an unheated
room or when placed outdoors, for example. When the system or device is then exposed to a
high ambient temperature, the cold device surfaces cool the air in the immediate vicinity, which
leads to formation of condensation even inside the device.
During this process, two factors are crucial:
 The higher the relative air humidity, the faster the dew point is reached and water is
condensed.
 The higher the temperature difference between the surfaces and the ambient air, the
stronger the tendency for condensation.
 Always prevent condensation in devices. Temper the device and system before and during
the measurements so that no condensation occurs.

2.3.5 No operation in areas with risk of explosion and fire


Measurements in direct contact with water, in environments with explosive gases and in areas
with fire risks are not permitted. Possible danger areas include e.g. chemical factories,
refineries, paint factories, paint shops, cleaning plants, mills and stores of milled products,
tank and loading plants for combustible gases, liquids and solid matter.

2.3.6 Dangers when working with high voltage


When performing tests and measurements with the system, dangerous - at times a very high -
voltage is generated that is fed to the test object via an HV connection cable.
Personnel need to pay special attention and must be very careful while working with high
electric voltage.
Commissioning and operation of the system are permitted only in compliance with the
EN 50110 and EN 50191 (EU/EFTA countries) or with standards applicable in your country.

Observe 5 safety rules


 Comply with the following safety rules before beginning tasks in and on the electrical plant:
1. Disconnect the test object.
2. Secure against re-connection.
3. Verify absence of operating voltage.
4. Earth and short all phases.
5. Provide protection against adjacent live parts.

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Syscompact 2000 M pro For your safety

DANGER

High electric voltage


Danger to life or risk of injury due to electric shock.
 Before commencing work, the operator must assess the risks for the
specific working conditions. Protective measures are based on the
risk assessment and must be followed within the workplace.
 Connect the system as described in this user manual.
 In particular earth the test object and system properly.
 Observe the warning and safety signs on the system. Always check
whether the warning signs are available and are legible.
 Never put the safety devices out of operation. It is forbidden to
bypass the safety devices.
 Ensure that adjacent live parts are secured against accidental
contact and flashovers with suitable covers (insulation mats,
insulating safety plates).
 Cordon off all metal parts in the area of the test object terminals
(connection point and far end). Insulate and earth the metal parts to
avoid dangerous charges.
After a measurement - after switching off the device or system - the test
object can still be live with dangerous voltage.
 Before lifting the safety measures, all live parts must compulsorily be
discharged, earthed and short-circuited.

DANGER

Arcing fault when establishing a connection


Danger of burn injuries and electro-ophthalmia due to arcing fault.
 Use suitable personal protective equipment to protect against arcing
faults.
 Cover the adjacent live parts with an insulating material.
 Use only undamaged connection cables.
 Secure the connection points and far end of the test object.
 Use special locking devices to lock connection points.

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For your safety Syscompact 2000 M pro

2.3.7 Danger during the system’s surge mode

WARNING

Potential differences between the system and the earth


Danger to life or risk of injury due to electric shock.
Potential differences between the system and the earth are possible
during surge mode when the system is positioned on the cable route.
The greatest potential difference and dangerous contact voltage will
occur in the case of a fault due to earth contact in a plastic-insulated low
voltage cable without shielding.
Fault is near the system:
Voltage drops at the fault location. There is risk of electric shock if a
person is standing over the fault location and touches the system
connected to the station earth.
Fault is far away from the system:
As the system is at the same potential as the station earth, there can be
a voltage difference between the system and the neutral earth in the
event of a cable fault, which can lead to rising potential of the station
earth. There is risk of electric shock if a person touches the system
connected to the station earth.
 Place the system at a distance of several meters to the cable route
or cable fault location.
 When positioning over the cable route, do not use measurement
methods that use a surge voltage and do not isolate the system.
If it is not possible to avoid the hazard by means of a potential increase,
take the following safety measures:
 If operating in ‘surge mode’, cordon off the system at distance of at
least 1.5 m.
 During surge mode, people may only stand outside the cordoned off
area.

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Syscompact 2000 M pro For your safety

2.3.8 Maximum permissible output current in DC voltage mode

NOTICE

The device may be damaged by an excessive output current


An excessive output current during DC voltage mode can generate high thermal
loads. This will damage the transformer.
 When using DC voltage mode, observe the maximum permissible output current.

The following illustrates the maximum permissible output current depending on the output
voltage (DC voltage).

Examples of max. permissible output currents:

Output voltage (DC) Maximum output current

Up to 8 kV 16 mA

10 kV 5 mA

12 kV 2.5 mA

16 kV 2 mA

2.3.9 TDR measurement on live cables


The IRG 2000 may only be used on live cables in the following scenarios:
 For TDR measurements (methods: TDR, TDR Continuous and TDR Trigger)
 If the voltage-proof input is enabled (parameter Voltage proof > On)
 In electric circuits up to AC 400 V
Note that working on live parts and plants can be fundamentally dangerous.

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For your safety Syscompact 2000 M pro

When connecting the device to the test object, during the preparation and while performing the
measurement, the user can come close to live parts. In so doing, there is danger of touching
the active parts directly or indirectly.

DANGER

Working in the vicinity of adjacent live parts


Danger to life or risk of injury due to electric shock.
 Only use the supplied TDR connection cable with fuses.
 If the TDR connection cable is used without a fuse or with another
type of fuse, the IRG 2000 must not be connected to a live cable.
During connection, implementation and monitoring of the
measurement, protection must be guaranteed for all plant parts,
either
 through safety devices, insulating cover material
 or by adhering to the necessary safety distances. Safety
distances depend on the voltage level, plant model, personnel
qualification and available space.
In this regard, comply with EN 50110 or the applicable standards in
your country as well as the relevant national and local accident
prevention regulations.
 Working in the vicinity of open cables or faulty systems is forbidden.
Notify the responsible authorities immediately.
 Use suitable personal protective equipment to protect against arcing
faults.
 To assess the local conditions adequately, provide sufficient lighting
at the work place.

2.3.10 Dangers from road traffic


 As tasks with systems are often carried out in the road traffic area, when assessing the
danger also consider this danger area.
 When setting up the system, secure the work place and during testing and measurement
tasks, observe the country-specific road traffic regulations, applicable national work safety
and accident prevention regulations and local conditions.
 Moreover, dangers for the test personnel and road users must be ruled out. Test personnel
must wear high visibility clothing that can be identified clearly by road users.

2.3.11 Guaranteeing immediate measures in an emergency


The device may be operated only if a second person with visual and audio contact to the tester
is present and is in the position to detect possible dangers and to act immediately and
properly.

2.3.12 Safety locking feature against unauthorised operation


 When leaving the device or the system, press the emergency off button and remove the
key.
 Keep the key in a place that is inaccessible for unauthorised persons.

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Syscompact 2000 M pro For your safety

2.4 Special personal protective equipment


Personal protective equipment based on the risk assessment for the relevant working
conditions is part of the safety concept of BAUR systems.
 Observe the internal operating instructions and the safety instructions applicable in your
country.
The following safety equipment according to the state of the art can be necessary depending
on the specific conditions in the work place:

Protection against electrostatic charging,  Safety footwear


crushing, slipping and other accidents:

Protection against electric dangers (arcing fault):  Tested safety clothing


 Insulating helmet with visor
 Insulating protective gloves
 NH fuse puller with cuff

Protection against noise:  Ear protection

Protection against dangers from road traffic:  High-visibility vest according to EN 471
(Protection class 2) or according to the
applicable standards in your country for
high-visibility clothing for commercial use.
Important: No high-visibility vests while
working with electric arc hazard!

Hand protection:  Safety gloves

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Product information Syscompact 2000 M pro

3 P RODUCT INFORM ATION

3.1 Overview of the available cable fault location methods


With Syscompact 2000 M pro, you can use any of the following fault location methods:
 Cable testing with DC voltage
 Time Domain Reflectometry (TDR)
 Secondary-multiple impulse method (SIM/MIM)
 Impulse current method (ICM)
 Acoustic pin-pointing

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Syscompact 2000 M pro Product information

3.2 Full illustration of Syscompact 2000 M pro

No. Element Function

1 Cable compartment Provides access to the ports of the IRG 2000 time domain reflectometer

2 IRG 2000 time Is used to perform and evaluate the cable fault pre-location
domain reflectometer
Further information: Chapter IRG 2000 time domain reflectometer (on page 21)

3 System control panel Is used to switch the system on and off and control the surge voltage generator
Further information: Chapter System control panel (on page 20)

4 HV connection cable Is used to connect the Syscompact 2000 M pro to the test object

5 Discharge and earth Is used to discharge and earth the test object
rod

6 Rating plate Contains the technical data and connection requirements for the system
Further information: Chapter Markings on the system (on page 27)

7 Protective earthing Is used to connect the protective earthing


connection

8 Safety notice Warns against high touch current


Further information: Chapter Markings on the system (on page 27)

9 Mains connection Is used to connect the system to the mains voltage

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Product information Syscompact 2000 M pro

3.2.1 System control panel

No. Element Function

1 On/Off switch Is used to switch on and off the system’s power supply

2 Status LEDs Displays the operational earth monitoring status:


 Green: The operational earthing is connected correctly. The resistance
between operational and protective earthing is < 4 ohm.
 Red: There is a problem with the operational earthing. The resistance
between operational and protective earthing is > 4 ohm.
When the LED is illuminated red, the system cannot be operated. Further
information: Chapter Fault indication with status LEDs (on page 87)

Displays the surge protective device status:


 Green: The surge protective device is working and protecting the system
from overvoltage.
 Red: The surge protective device is damaged.
When the LED is illuminated red, the system cannot be operated.

3 key Moves the system to the Ready to switch on operating state.

4 key Moves the system to the In operation operating state.

5 key Switches off the high voltage and moves the system to the Ready for operation
operating state:
 All test voltage supplies are switched off.
 The internal capacitor and the test object are discharged.

6 Display with keys Is used to select the methods and set the various parameters
The lowest line of the display shows the function of the associated key.

7 HV adjustment keys Are used to increase or decrease the output voltage


( / )

8 Indicator lights Indicate the system operating state:


 Green: Ready for operation
 Red (flashing): Ready to switch on
 Red: In operation

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Syscompact 2000 M pro Product information

No. Element Function

9 Emergency off In the event of an emergency, moves the system to the safe Ready for operation
button operating state
The emergency off button is equipped with key and lock for protection against
unauthorised or unintentional operation.
When you press the emergency off button, the following happens:
 The internal capacitor and the test object are discharged.
 The EMERGENCY OFF ACTIV INTERNAL message is displayed.
 To operate the system again after pressing the emergency off button,
acknowledge the message and unlock the emergency off button.

3.2.2 IRG 2000 time domain reflectometer


The IRG 2000 time domain reflectometer is used for cable fault pre-location. Parameters can
be set for each measurement method via the user interface; the menu navigation supports the
operator when carrying out the measurements. The traces are displayed and are easy to
evaluate using the function keys.
The IRG 2000 time domain reflectometer is fully integrated within the Syscompact 2000 M pro
and is connected by the manufacturer. The time domain reflectometer can be removed to
perform TDR measurements or print the measurement data.
Further information: Chapter Using the IRG 2000 as an independent device (on page 42)

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Product information Syscompact 2000 M pro

No. Element Function

1 COMPARE key Calls up the view for comparing the traces


It is only possible to compare the traces of the TDR and SIM/MIM measurements.
The following buttons are displayed:

Insert REF Inserts the reference curve in the FUNCTION view into the
actual reflection image

DIFF / SPLIT Displays or hides a difference curve for the actual trace and
reference curve

SHIFT Is used to move traces

2 FUNCTION key Calls up the view for evaluating and saving traces and measurement data
The following buttons are displayed:

LINE Displays the trace of the last measurement

REF Displays the inserted reference curve

File # Displays a saved trace

Window Displays the traces in one or more windows


Single /
Window Multi

Set REF Temporarily saves the current trace as a reference curve


This reference curve can be inserted in the COMPARE view.

Is used to open saved measurement data


This button only provides measurement data from
measurements performed with exactly the same settings.

Is used to save the current measurement data


The following information is saved: traces incl. the parameters
set for the measurement, date and time of measurement and
the cursor positions

Is used to print the current measurement data

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Syscompact 2000 M pro Product information

No. Element Function

3 CURSOR key Calls up the view for positioning cursors


Further information: Chapter Evaluating reflection images with cursors (on page
44)
The following buttons are displayed:

Cursor # 0 Is used to display and position the zero cursor

Cursor # 1 Is used to display and position a cursor

Cursor # 2 Is used to display and position a cursor

Set cursor 0 Is used to place the zero cursor

4 MENU key Calls up the main menu

5 Main menu Offers following setting options:

Mode Is used to select the measurement method

Settings Is used to set the parameters for each measurement method

Files Is used to display and delete saved measurement data

System Is used to display the firmware version, the battery voltage, the
set date and the set time, and to configure the time domain
reflectometer
Further information: Chapter Configuring and operating the IRG
2000 (on page 43)

6 Status LED Displays the charge status of the time domain reflectometer:
 Off: The device is turned off or is running off the battery.
 Green (flashing): The device is charged.
 Green: The device is running on mains operation.

7 ICM port Is used to connect the cable for the impulse current method

8 Decay port (option) Is used to connect the cable for the decay method

9 SIM port Is used to connect the cable for the SIM/MIM method

10 Trigger Input port Is used to connect an external device (e.g. clip-on current transformer)

11 Rotary knob Is used to make selections from menu items and buttons, and to set values

12 LINE port Is used to connect the TDR connection cable

13 RS-232 port Is used to connect the serial RS232 cable


The RS232 cable is used to supply power to the time domain reflectometer and
transfer the measurement data to a PC.

14 Is used to interrupt the data input or display the buttons for setting the general
key parameters for the cable fault location
Further information: Chapter Setting the general pre-location parameters on the
IRG 2000 (on page 52)

15 Is used to switch on and off the time domain reflectometer


key

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Product information Syscompact 2000 M pro

No. Element Function

16 User interface Is used to display and evaluate the traces


Further information: Chapter IRG 2000 user interface (on page 24)

IRG 2000 user interface

No. Element Function

1 Zoom Shows whether the view of the reflection image has been enlarged

2 Red outline Shows which trace is currently being displayed:


 LINE: Trace of the last measurement
 REF: Reference curve
 File #: Saved trace of a previous measurement

3 Reflection Displays the traces and cursors


image

4 User support Shows which step is next in a measurement and gives the user additional support

5 Method Displays the selected measurement method

6 Charge status Displays the IRG 2000 battery charge status

7 Cursor distance Shows the distance of the cursor from the zero cursor

8 Buttons Provide functions for setting and evaluating measurements


Various buttons are displayed depending on which key on the IRG 2000 is pressed.
Further information: Chapter IRG 2000 time domain reflectometer (on page 21)

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Syscompact 2000 M pro Product information

3.3 Safety devices


Operational earth monitoring
The operational earthing monitoring checks whether the operational earthing is connected to
the station earth (protective earth) on a point with low transition resistance (resistance < 4
ohm). If this test fails, it is not possible to release the high voltage (Ready to switch on
operating state). The status LED on the system control panel illuminates red.

Overvoltage protection
The integrated surge protective device protects the system against overvoltage in the 230 V
network. If the surge protective device is damaged, the system can no longer be operated. The
status LED on the system control panel illuminates red.

Emergency off button


The emergency off button is located on the system control panel and is equipped with key and
lock for protection against unauthorised use or operation.
 In case of danger, immediately press the emergency off button.
 The internal capacitor and the test object are discharged.
 The system status changes to the Ready for operation operating state and the green
indicator light on the control panel illuminates.
 To operate the system again after pressing the emergency off button, acknowledge the
message in the display and unlock the emergency off button.

3.4 Operating states of a testing system with Syscompact 2000 M


pro
Out of operation
An operating state in which:
 All power supplies, signal and control electric circuits are switched off and secured against
unauthorised restart;
 All safety measures necessary before stepping into the test area have been met.

Ready for operation


An operating state in which:
 All safety measures in the Out of operation operating state are in place;
 The power supplies for the signal and control current circuits of the switching devices are
switched on;
 The test voltage supply is switched off and secured against accidental start.

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Product information Syscompact 2000 M pro

 To move the system to the Ready for operation operating state, press the On/Off switch on
the system control panel.

 The system’s green indicator light comes on.


 The status LED of the operational earth monitoring and the surge protective device
illuminate green.

 The key illuminates.


After pressing the key or the emergency off button, the system status likewise
changes to the Ready for operation operating state.

Ready to switch on
An operating state in which:
 All test voltage supplies are switched off;
 All access points to the test area are closed.

 To switch the system to the Ready to switch on operating state, press the key on the
system control panel.

 The system’s red indicator light flashes for approx. 6 seconds.

 The key illuminates.

In operation
An operating state in which:
 All access points to the test area are closed;
 One or more test voltage supply is switched on.

 To switch the system to the In operation operating state, press the key on the system
control panel within 6 seconds (red flashing indicator light).

 The red indicator light comes on.

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Syscompact 2000 M pro Product information

3.5 Markings on the system


Safety sign about high touch current

Rating plate

Elements Description

Type Device designation

Nr. Serial number

U Supply voltage
If several supply voltages are possible, these are given consecutively one after
another.

Not applicable here

f Mains frequency

VA Max. recorded apparent output

max. 16 kV Max. output voltage

General warning sign


Indicates that there is a potential risk of danger when using the product and hence
the user manual must be observed

CE mark
Indicates that the device or system conforms to CE.

BAUR GmbH Name and address of the manufacturer


6832 Sulz / Austria

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Product information Syscompact 2000 M pro

Elements Description

Made in Austria Indicates the country in which the device was manufactured.

3.6 Rating plate on the IRG 2000 time domain reflectometer

Elements Description

Type Device designation

Nr. Serial number

U Supply voltage
If several supply voltages are possible, these are given consecutively one after
another.

Not applicable here

f Not applicable here

General warning sign


Indicates that there is a potential risk of danger when using the product and hence
the user manual must be observed

CE mark
Indicates that the device or system conforms to CE.

BAUR GmbH Name and address of the manufacturer


6832 Sulz / Austria

Made in Austria Indicates the country in which the device was manufactured.

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Syscompact 2000 M pro Technical data

4 T ECHNICAL DATA

IRG 2000

Pulse voltage 10 – 60 V

Pulse width 40 ns – 10 µs

Voltage-proof up to 400 V, 50/60 Hz

Output impedance 10 – 250 Ohm

Input signal gain 0 – 60 dB

Measurement range 0 – 65 km (at v/2 = 80 m/μs)

Accuracy 0.2%

Sampling rate 200 MHz (5 ns)

Resolution 0.4 m (at v/2 = 80 m/µs)

Velocity of propagation (v/2), 50 – 150 m/μs


adjustable

Storage capacity 100 measurements

Display 6” LCD, screen resolution 320 x 240 pixels

User interface languages German, English, French, Italian, Dutch, Polish, Portuguese, Russian,
Spanish

Power supply

Battery type NiMH 12 V; 2100 mAh (7 pcs)

Battery life Approx. 5 h

Charger 100 – 260 V, 50/60 Hz

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Technical data Syscompact 2000 M pro

Surge voltage generator

Surge voltage ranges 0 – 8 kV, 0 – 16 kV

Surge energy 1024 J

Surge sequence 1 – 20 pulses/min, single surge

DC voltage 0 – 16 kV

Max. permissible output current in Depends on the output voltage


DC voltage mode
Further information: Chapter Maximum permissible output current in DC
voltage mode (on page 15)

Display LCD with background lighting, screen resolution 160 x 80 pixels

User interface languages German, English, Polish, Portuguese, Russian

System

Power supply 100 – 240 V, 50/60 Hz

Max. power consumption 1500 VA

Ambient temperature (operation) -10°C to +50°C

Storage temperature -20°C to +60°C

Relative humidity 90%, Non-condensing

Height above sea level 2000 m

Degree of protection IP42

Dimensions (W x H x D) 680 x 1160 x 670 mm


(incl. carry handle and wheels)

Weight Approx. 90 kg

Safety and EMC CE compliant in accordance with Low Voltage Directive (2014/35/EU) and
EMC Directive (2014/30/EU)

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Syscompact 2000 M pro Transportation

5 T RANSPORTATION

5.1 Packaging
1. Keep the original packaging because it provides the best protection for the system during
transportation.
2. If you would like to dispose of the packaging, ensure you comply with the applicable
national regulations when doing so.

5.2 Ensure the following when transporting

NOTICE

Damage to the device caused by improper transportation and incorrect storage


 Always transport the device as intended.
 Comply with the ambient conditions specified in the technical data for this system.

 Protect all system components against the following during transportation:


 Damage,
 Vibrations,
 Dampness and humidity.
 Transport and store the system so that it always remains in an upright position.
Otherwise the system may become damaged.

5.3 Transporting the system manually

CAUTION

Risk of injury from the system tipping over


If the system is transported incorrectly at an angle, on steep slopes or
over obstacles, the system may tip over.
 Transport the system carefully.
 When transporting at an angle, ensure that no-one is standing
underneath the system.
Max. inclined position in direction of transport ≤ 15%

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Transportation Syscompact 2000 M pro

 Ensure that the system always remains in an upright position during transportation.
 To transport the system manually, tilt the transport trolley into the transport position and
pull it along by the transport handle.
 Do not place any objects on the system.
 The system weighs approx. 90 kg. To prevent accidents and injuries, note the weight of the
system when transporting it.
 If it is necessary to lift or carry the system, use two people or a suitable lifting or
transportation device.

5.4 Transporting the system in vehicles


1. Transport the system so that it always remains in an upright position.
2. Secure the system to prevent it from sliding or tipping over.

5.5 Shipping the system


1. Ship the system in the original packaging.
2. Pack the system so that it always remains in an upright position.

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6 C OMMISSIONING

Follow the information below:


 The safety instructions in the chapter For your safety (on page 10)
 Local safety and accident prevention regulations
 Safety instructions and regulations according to the state-of-the-art
 National and international standards and guidelines in the latest applicable version:
EN 50110 for the operation of electrical installations (EU/EFTA countries);
EN 50191 for the erection and operation of electrical test installations (EU/EFTA countries)
or applicable standards in your country.
 Employers’ liability insurance association regulations (if any)

6.1 Checks to perform before commissioning


1. Only operate the Syscompact 2000 M pro in a technically perfect condition.
2. Check the Syscompact 2000 M pro and mechanical connections for damage.
3. Check electrical connections and connection cables for damage.
Use only undamaged connection cables.
4. Check the safety devices regularly for proper condition and function.

6.1.1 TDR measurement on live cables with the IRG 2000 as an independent
device
1. Before each measurement on live cables, check whether the fuses on the terminals of the
TDR connection cable are working. For this, perform a continuity check with a multimeter.
Further information: Chapter Checking and replacing the fuse in the TDR connection cable
(IRG 2000) (on page 86)
2. If the fuse is not working, replace the fuse.

6.2 Ensuring there is no voltage at the work place


Before connecting the test object follow the 5 safety rules:
1. Disconnect the test object.
2. Secure against re-connection.
3. Verify absence of operating voltage.
4. Provide protection against adjacent live parts.
5. Earth and short all phases.
Note:
 If the cable sheath is not earthed, establish a short earth connection to the station earth.
The station earth is the neutral point of the earth connections.
 The earthing conductor should be as short as possible and show low impedance. Use a
copper earthing conductor with a cross-section of min. 16 mm2.

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Commissioning Syscompact 2000 M pro

6.3 Preparing the test object terminals


The test object terminals are the connection point and the far end of the test object.
1. Disconnect all operating resources that are connected to the test object and are not
designed for the stipulated test voltage.
2. Cordon off all metal parts, e.g. lighting masts at the test object terminals or insulate them
with insulating safety plates.
3. Earth all metal parts at the terminals to avoid dangerous charging.
4. All cables that are used in danger zones can also carry high voltage potential outwards.
Therefore, remove these cables from the danger zone or ensure low-resistive earthing and
short-circuit.
5. Follow the cable line and ensure that no work is being carried out underground on gas
lines and that there are no other danger points.

6.4 Setting up the system

WARNING

Potential differences between the system and the earth possible


Danger to life or risk of injury due to electric shock.
If a cable fault is located near to the system, there may be potential
differences between the system and the earth in surge mode.
 Place the system at a distance of several meters to the cable route
or cable fault location.
 If operating in ‘surge mode’, cordon off the system at distance of at
least 1.5 m.
During surge mode, people may only stand outside the cordoned off
area.
 Before starting surge mode, check the cable route for potential
dangers.

 Select the installation location for the system in such a way that
 A stable base is guaranteed and the system cannot tip over,
 The system is easy to access for the connections and operation.
 sufficient safety distances are maintained. In this regard, comply with EN 50110 for
operation of electric systems (EU/EFTA countries) or the relevant standards
applicable in your country.

6.4.1 Placing the system in the road traffic area


When placing the system in the road traffic area:
 Wear a high visibility vest so that road users can recognise you better.
 Position the system as far away from the moving traffic as possible.
 Secure the work place in compliance with the applicable national work safety and accident
prevention regulations as well as local conditions.

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6.5 Connect the high-voltage connection cable to the test object.


6.5.1 Safety instructions for connecting the system

WARNING

Danger due to electric voltage, flashovers at the connection point,


or arcing fault on connection
Electric shock on touching live and active parts and due to residual
charges and induction voltages;
Burns, electro-ophthalmia, hearing damage.
 Use suitable personal protective equipment against electric shocks
and arcing faults.
 Observe the phase breaks.
 Ensure that adjacent live parts are secured against accidental
contact and flashovers with suitable covers (insulation mats,
insulating safety plates).
 You may touch the parts that were under voltage only if they are
visibly earthed and short-circuited.

6.5.2 Connecting

Prerequisites
 The workplace must be disconnected from the power supply.
Further information: Chapter Ensuring there is no voltage at the work place (on page 33)
 The connection points and far end are prepared for the measurement.
Further information: Chapter Preparing the test object terminals (on page 34)

Connection diagrams
 Screened cable with 3 phases (on page 36)
 Screened cable with 1 phase (on page 36)
 Unscreened cable with 3 phases (on page 37)

Procedure
1. Connect the protective earthing to the system and the station earth.
2. The HV connection cable screen is used for the operational earthing. Connect the screen
of the HV connection cable to the station earth. Select the location for connecting the
screen to the station earth as follows:
 as close as possible to the location where the test object screen is connected to the
station earth and
 as close as possible to the location where the unconnected phases are connected to
the station earth.
3. Connect the HV connection cable to the test object according to the respective connection
diagram.

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Commissioning Syscompact 2000 M pro

4. Remove the earthing and short-circuit connection from the phase to be tested: at the
connection point and at the far end.
5. Make sure that the phases not being tested are earthed and shorted.

Screened cable with 3 phases

Screened cable with 1 phase

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Syscompact 2000 M pro Commissioning

Unscreened cable with 3 phases

6.6 Connecting the TDR connection cable to the test object


(IRG 2000)
6.6.1 Safety instructions for connecting the IRG 2000 to the live cable
The IRG 2000 may only be used on live cables in the following scenarios:
 For TDR measurements (methods: TDR, TDR Continuous and TDR Trigger)
 If the voltage-proof input is enabled (parameter Voltage proof > On)
 In electric circuits up to AC 400 V

DANGER

Working in the vicinity of adjacent live parts


Danger to life or risk of injury due to electric shock.
 Only use the supplied TDR connection cable with fuses.
 If the TDR connection cable is used without a fuse or with another
type of fuse, the IRG 2000 must not be connected to a live cable.

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Commissioning Syscompact 2000 M pro

6.6.2 Connecting

Prerequisites
 The workplace must be disconnected from the power supply.
Further information: Chapter Ensuring there is no voltage at the work place (on page 33)
 The connection points and far end are prepared for the measurement.
Further information: Chapter Preparing the test object terminals (on page 34)
For measurements on live cables: Chapter TDR measurement on live cables (on page 15)
 The IRG 2000 is used as an independent device.
Further information: Chapter Using the IRG 2000 as an independent device (on page 42)

Connection diagrams
 Screened cable with 3 phases (on page 38)
 Screened cable with 1 phase (on page 38)
 Unscreened cable with 3 phases (on page 39)

Procedure
1. Connect the black terminal of the TDR connection cable to the phase to be tested.
2. Connect the blue terminal of the TDR connection cable to the station earth.

Screened cable with 3 phases

Screened cable with 1 phase

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Syscompact 2000 M pro Commissioning

Unscreened cable with 3 phases

6.7 Connecting the system to the supply voltage


The power supply is provided through a 2,5 m long mains supply cord.
1. Measure the mains voltage with a voltmeter.
2. Compare the mains voltage with the specifications in the Syscompact 2000 M pro data
sheet.
3. Make sure that the mains supply earth is not isolated from the station earth.

CAUTION
High electric voltage through potential increase. Risk of personal injury due to electric
shock. Damage to property due to potential differences from mains input to the housing.
4. Connect the system to the mains voltage. If necessary, use a country-specific adapter.

6.8 Securing the test area


1. Mark out the path for pedestrians.
2. Protect the test lead (connection cable), e.g. with cable bridges or rubber mats. The cables
must be protected against damage and there must be no danger of people tripping.
3. If the connection creates a hazard for the testing personnel and pedestrians, mark them.
4. The area around the test structure (test area) must be demarcated from workplaces and
traffic in such a way that
 except for the tester, no other person can remain in the test area,
 except for the tester, no other person can access the test area,
 persons standing outside the boundary cannot reach the operating elements of the
test system located inside the boundary. (EN 50191)
The minimum height of individual boundaries must be 1 m.
5. If the system is cordoned off from general areas only with ropes, chains or bars, the entire
test structure must be monitored during the test in compliance with EN 50191. If the test
structure includes several local test areas, security guards must be appointed for each test
area. But it is important that the testing personnel and the security guards understand each
other well.
6. Mark the test area and terminals clearly. It must be very obvious that a cable test is in
progress.
7. Make sure that unauthorised persons cannot access the local mains stations.

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Commissioning Syscompact 2000 M pro

6.9 Switching on the system


Prerequisites
The system is earthed correctly and switched on.

Procedure
 Press the On/Off switch on the system control panel.

 The system status changes to the Ready for operation operating state.

 The green indicator light and the key illuminate.


 The status LEDs on the control panel illuminate green.
 The status LED on the IRG 2000 time domain reflectometer illuminates (mains
operation) or flashes green (battery is being charged).

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Syscompact 2000 M pro Switching off the system in the event of an emergency

7 S WITCHING OFF THE SYSTEM IN THE EVENT OF AN


EMERGENCY

1. In the event of an emergency, immediately press the emergency off button.


 The internal capacitor and the test object are discharged.
 The EMERGENCY OFF ACTIV INTERNAL message is displayed.
 The indicator light turns green.
2. To operate the system again after pressing the emergency off button, acknowledge the
message in the display and unlock the emergency off button.

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Using the IRG 2000 as an independent device Syscompact 2000 M pro

8 U SING THE IRG 2000 AS AN INDEPENDENT DEVICE

For TDR measurements and transferring the measurement data to a PC or laptop, the time
domain reflectometer can be removed from the system and used as an independent device.

8.1 Removing the IRG 2000 from the system


Prerequisite
The system is switched off and is disconnected from the mains voltage.

Procedure
1. Open the Syscompact 2000 M pro cable compartment.
2. Remove the connection cables from the ports on the IRG 2000.
3. Release the rubber fastener and carefully remove the IRG 2000 from the holder.

8.2 Placing the IRG 2000 into the system


Prerequisite
The system is switched off and is disconnected from the mains voltage.

Procedure
1. Open the Syscompact 2000 M pro cable compartment.
2. Carefully place the IRG 2000 in the holder and secure the rubber fastener.
3. Connect the connection cables to the ports on the IRG 2000 according to the labelling.
4. Close the cable compartment.

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Syscompact 2000 M pro Configuring and operating the IRG 2000

9 C ONFIGURING AND OPERATING THE IRG 2000

The IRG 2000 time domain reflectometer can be used to carry out the following tasks:
 Performing the TDR measurement
 Setting measurement parameters for cable fault location
 Starting and stopping the recording of measurement data
 Evaluating traces

9.1 Turning on the IRG 2000


 Press the key on the IRG 2000 for approx. 2 seconds.
If the Syscompact 2000 M pro is not switched on, the IRG 2000 runs in battery-operated
mode. The status LED is off.
If the Syscompact 2000 M pro is switched on, the IRG 2000 runs on mains operation
mode. The status LED is illuminated green.

9.2 Selecting the language

> System > Language


1. Press the MENU key.
2. Use the rotary knob to select the System menu item and press the rotary knob.
3. Use the rotary knob to select the Language menu item and press the rotary knob.
4. Use the rotary knob to select the desired language and press the rotary knob.
The user interface of the IRG 2000 is displayed in the selected language.

9.3 Setting the date and time


If you save the measurement data, they are automatically saved under a name comprising the
date and time.

> System > Date / Time


1. Press the MENU key.
2. Use the rotary knob to select the System menu item and press the rotary knob.
3. Use the rotary knob to select the Date / Time menu item and press the rotary knob.
4. Set the date and time using the rotary knob.
5. To save the settings, turn the rotary knob until the OK button is selected, then press the
rotary knob.

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Configuring and operating the IRG 2000 Syscompact 2000 M pro

9.4 Adjusting the colours of the display elements


You can adjust the colours used to display the traces, the cursors and the background of the
reflection image.

> System > Colors


1. Press the MENU key.
2. Use the rotary knob to select the System menu item and press the rotary knob.
3. Use the rotary knob to select the Colors menu item and press the rotary knob.
4. Use the rotary knob to adjust the colours for the various display elements.
5. To save the settings, turn the rotary knob until the OK button is selected, then press the
rotary knob.

9.5 Selecting the system of units

> System > Unit system


1. Press the MENU key.
2. Use the rotary knob to select the System menu item and press the rotary knob.
3. Use the rotary knob to select the Unit system menu item and press the rotary knob.
4. Select the system of units to be used to display the distance and speed information:
 Metric to display in metres
 English to display in feet

9.6 Evaluating reflection images with cursors


Cursors enable you to mark fault positions precisely or to measure distances. There are 3
cursors available: Zero cursor (Cursor # 0), Cursor # 1 and Cursor # 2.
The distances of Cursors 1 and 2 are calculated and displayed automatically as follows:
 Distance between Cursor 1 and the zero cursor
 Distance between Cursor 2 and the zero cursor.

9.6.1 Setting cursors


1. Perform a measurement.
Further information: Chapter Cable fault pre-location (on page 52)
2. Press the CURSOR key.
3. Turn the rotary knob until the desired cursor is selected, then press the rotary knob.
The button has a green background.
4. Use the rotary knob to position the cursor and press the rotary knob.
The button has an orange background.
5. To save the position of the cursor, adjust the position of the cursor if necessary and press
the rotary knob again.
The cursor position is saved.

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Syscompact 2000 M pro Configuring and operating the IRG 2000

9.6.2 Positioning the zero cursor


The zero cursor marks the end of the test lead and is positioned by the manufacturer.
Reposition the zero cursor only if a change is made to the system or the zero cursor has been
moved.

> Cursor # 0 > Set cursor 0


1. Press the CURSOR key.
2. Turn the rotary knob until the Cursor # 0 button is selected, then press the rotary knob.
The button has a green background.
3. Use the rotary knob to position the cursor and press the rotary knob.
The button has an orange background.
4. If required, adjust the position of the cursor and press the rotary knob.
5. Turn the rotary knob until the Set cursor 0 button is selected, then press the rotary knob.
The zero cursor position is saved.

9.7 Saving measurement data

>
1. Perform a measurement.
2. If necessary, position the cursor.
3. Press the FUNCTION key.
4. Use the rotary knob to select the button and press the rotary knob.
The measurement data is saved. The measurement data comprise traces incl. set
parameters, date and time of the measurement and cursor position.

9.8 Printing measurement data


Prerequisites
 The printer software for the IRG 2000 (included in standard delivery) is installed on a PC or
laptop.
 The IRG 2000 is used as an independent device.
Further information: Chapter Using the IRG 2000 as an independent device (on page 42)

Procedure
1. Connect the serial RS232 cable to the RS-232 port of the IRG 2000.
2. Connect the serial RS232 cable to the USB port of the PC or laptop.
3. Start the printer software for the IRG 2000 on the PC or laptop.
4. To send the measurement data direct to a standard printer, select the Option > Default
Printer menu item in the printer software.
To display a printer selection dialog before printing, select the Option > Dialog Window
Printer menu item in the printer software.
5. Press the FUNCTION key on the IRG 2000.
6. Use the rotary knob to select the button and press the rotary knob.
7. If you have selected the Dialog Window Printer menu item, select a printer.
The measurement data are sent to the selected printer.

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Configuring and operating the system Syscompact 2000 M pro

10 C ONFIGURING AND OPERATING THE SYSTEM

The system control panel can be used to perform all of the safety-related tasks:
 Switching the system on and off
 Releasing high voltage and deactivating high voltage release
 In the event of an emergency, moving the system to the safe Ready for operation
operating state
 Locking the system against unauthorised or unintentional operation and use
 Checking whether the operational earthing has been connected correctly

10.1 Selecting the language


Prerequisite
The system is switched on.
Further information: Chapter Switching on the system (on page 40)

Procedure
1. Press the MENU key on the display.
2. Select the INSTRUMENT SETTING menu item and press the ENTER key.
3. Select the LANGUAGES menu item and press the ENTER key.
4. Select the desired language and press the ENTER key.
The display appears in the selected language.

10.2 Setting the date


Prerequisite
The system is switched on.
Further information: Chapter Switching on the system (on page 40)

Procedure
1. Press the MENU key on the display.
2. Select the INSTRUMENT SETTING menu item and press the ENTER key.
3. Select the DATE menu item and press the ENTER key.
4. Adjust the date and press the CONT. key.
The date is saved and the main menu appears.

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10.3 Setting the time


Prerequisite
The system is switched on.
Further information: Chapter Switching on the system (on page 40)

Procedure
1. Press the MENU key on the display.
2. Select the INSTRUMENT SETTING menu item and press the ENTER key.
3. Select the TIME menu item and press the ENTER key.
4. Adjust the time and press the ENTER key.

10.4 Setting the contrast of the display


Prerequisite
The system is switched on.
Further information: Chapter Switching on the system (on page 40)

Procedure
1. Press the MENU key on the display.
2. Select the INSTRUMENT SETTING menu item and press the ENTER key.
3. Select the CONTRAST menu item and press the ENTER key.
4. Select the desired contrast and press the ENTER key.

10.5 Setting the brightness of the indicator lights


Prerequisite
The system is switched on.
Further information: Chapter Switching on the system (on page 40)

Procedure
1. Press the MENU key on the display.
2. Select the INSTRUMENT SETTING menu item and press the ENTER key.
3. Select the SIGNAL LAMP menu item and press the ENTER key.
4. Set whether the indicator lights should be 50% or 100% illuminated and press the ENTER
key.

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10.6 Displaying system information


Prerequisite
The system is switched on.
Further information: Chapter Switching on the system (on page 40)

Procedure
1. Press the MENU key on the display.
2. Select the INSTRUMENT SETTING menu item and press the ENTER key.
3. Select the INFO menu item and press the ENTER key.
The firmware version, the version of Card A and the date of the last calibration are
displayed.

10.7 Switching the high voltage on and off


Switching on the high voltage
1. Release the high voltage: Press the key for at least one second.
The system status changes to the Ready to switch on operating state. The red indicator
light flashes for approx. 6 seconds.
2. Switch on the high voltage by pressing the key within 6 seconds (while the red
indicator light flashes).
3. The system status changes to the In operation operating state.
If you do not press the key within this period of time, the system will be switched back
to the Ready for operation operating state.

Switching off the high voltage


1. Press the key.

DANGER
Dangerous voltage on the test object and other live machine parts. Danger to life,
risk of injury from high electric voltage.
2. Before touching test object, discharge, earth and short-circuit the same: at the connection
point and at the far end.
You may touch the plant parts that were under voltage only if they are visibly earthed and
short-circuited.

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11 C ABLE TESTING

11.1 About cable testing


During the cable testing, a voltage is applied between phase and screen for a specific period to
test the insulation. The test is considered successful if no breakdown occurs.
The test duration and the voltage are defined by applicable standards based on the insulating
material.
Note: The DC voltage is not suitable for cable testing of mixed, XLPE and PE insulated cables.
On one hand, substantial faults are not detected with this testing technology. On the other
hand, high DC voltage test levels can damage the dielectric.

11.2 Setting the test parameters on the system control panel


1. Press the MENU key on the display.
2. Select the CABLE TESTING menu item and press the DEF. key.
The MAX.OUTPUT VOLTAGE view is displayed.
3. Use the arrow keys to set the maximum permissible output voltage and press the ENTER
key.
The TEST TIME view is displayed.
4. Set a test time of between 0.5 and 60 minutes or CONT. and press the ENTER key.
The BURN MODE view is displayed.
5. To enable the burn mode, use the arrow keys to select YES and press the ENTER key.
Burn mode is possible up to a max. current of 200 mA.
The OUTPUT POWER view is displayed.
6. Depending on the intended output voltage, select a voltage range:

 Voltage range 0 – 8 kV: Select the symbol (parallel connection).


With parallel connection, at 8 kV you receive the max. surge energy of 1024 J in the
surge voltage range.

 Voltage range 0 – 16 kV: Select the symbol (series connection).


With series connection, at 16 kV you receive the max. surge energy of 1024 J in the
surge voltage range.
7. Press the ENTER key.
The parameters are saved.

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11.3 Performing the cable test


11.3.1 Safety instructions for cable testing

WARNING

Risk of arcing faults and noise that can damage hearing as a result
of cable breakdown during testing.
Danger to life as a result of electric shock, burns, electro-ophthalmia,
hearing damage.
 Use suitable personal protective equipment against electric shocks
and arcing faults.
 Use ear protection.
 Keep a safe distance from the connection point of the test object
according to the nominal voltage of the network.

NOTICE

The device may be damaged by an excessive output current


An excessive output current during DC voltage mode can generate high thermal
loads. This will damage the transformer.
 When using DC voltage mode, observe the maximum permissible output current.
Further information: Chapter Maximum permissible output current in DC voltage
mode (on page 15)

11.3.2 Prerequisites
 The test area is secured.
 The test object is connected properly.
Further information: Chapter Commissioning (on page 33)
 The parameters are set.
Further information: Chapter Setting the test parameters on the system control panel (on
page 49)

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11.3.3 Procedure
On the system control panel
1. Press the MENU key on the display.
2. In the display, select the CABLE TESTING menu item and press the ENTER key.
3. Release the high voltage: Press the key for at least one second.
The system status changes to the Ready to switch on operating state. The red indicator
light flashes for approx. 6 seconds.
4. Switch on the high voltage by pressing the key within 6 seconds (while the red
indicator light flashes).
The system status changes to the In operation operating state. The set parameters appear
on the display.
5. Press the START key.
The cable test starts.
6. If required and permitted, use the HV adjustment keys to change the ( / ) test voltage.
The test is stopped:
 After the set test time
 After a breakdown (in this case the breakdown voltage is displayed)
 After 200 mA has been reached in burn mode
 After the STOP key has been pressed
To continue with the cable testing, press the CONT. key.
7. If you do not wish to perform further tests, disable the high voltage release by pressing the
key.

DANGER
Dangerous voltage on the test object and other live machine parts. Danger to life,
risk of injury from high electric voltage.
8. Before touching test object, discharge, earth and short-circuit the same: at the connection
point and at the far end.
You may touch the plant parts that were under voltage only if they are visibly earthed and
short-circuited.

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12 C ABLE FAULT PRE - LOCATION

12.1 Safety instructions for cable fault location

WARNING

Potential differences between the system and the earth possible


Danger to life or risk of injury due to electric shock.
If a cable fault is located near to the system, there may be potential
differences between the system and the earth in surge mode.
 Place the system at a distance of several meters to the cable route
or cable fault location.
 If operating in ‘surge mode’, cordon off the system at distance of at
least 1.5 m.
During surge mode, people may only stand outside the cordoned off
area.
 Before starting surge mode, check the cable route for potential
dangers.

12.2 Setting the general pre-location parameters on the IRG 2000


1. Press the key until the buttons at the bottom for setting the general pre-location
parameters are displayed.

2. Set the desired pre-location parameters.


The following table provides an overview of the pre-location parameters that you can
define.

Pre-location
Settings Function
parameters

Range 0 to 65 km, AUTO Is used to define the measurement range

Gain -10 to 60 dB, AUTO Is used to set the input signal gain
The AUTO setting amplifies the input signal so that the
screen is used to its maximum capacity.

Velocity 50 to 150 m/μs Is used to set the velocity of propagation (v/2)

Trig.Delay (Can only be set 500 µs to 10 ms Is used to set the time between the trigger and the start of the
for the SIM/MIM method) measurement following the trigger

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12.3 TDR: Time Domain Reflectometry


12.3.1 About the TDR method

Areas of application
 To detect the cable length and to test the velocity of propagation
 To check if all phases are equal in length and if there is a cable break
 To detect joints and other impedance changes
 To compare healthy and faulty phases

Measurement principle
A transmitting pulse is fed into the cable. When the transmitting pulse reaches a position with
impedance change (cable ends, faults or joints), a part of the pulse energy is reflected to the
time domain reflectometer. These reflections are recorded and presented in a graph.
The amplitude of a reflection is determined by the extent of the impedance change, which is
defined by the reflection factor r:

r Reflection factor
Z1 Cable impedance up to impedance change
Z2 Impedance of a change in the cable route (e.g. fault or joint)

If the impedance of a change Z2 is greater than the cable impedance Z1, the reflection factor is
positive. In the reflection image, the open cable end is displayed by a positive reflection.

If the impedance of a change Z2 is less than the cable impedance Z1, the reflection factor is
negative. In the reflection image, a short-circuit or a low-resistive fault is displayed by a
negative reflection:

To determine the fault distance, the time gap between the transmitting pulse and the reflecting
pulse is measured. The fault distance is calculated with the following formula.

l Fault distance
t Time gap between the transmitting pulse and the reflecting pulse
v/2 Velocity of propagation

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This formula shows that it is necessary to specify a correct velocity of propagation for precise
determination of the fault distance. If the velocity of propagation is not known, it can be
calculated with the cable length.
Note: Time Domain Reflectometry not is suitable for locating high-resistive cable faults, as
they produce very minor or no impedance changes at the fault position.

12.3.2 Available TDR methods


The IRG 2000 time domain reflectometer can be used to carry out various TDR methods. The
following table provides an overview of the methods.

Method Meaning

TDR A measurement is performed and the measurement values are recorded.

TDR The measurement runs continuously until the measurement is stopped manually. If a
Continuous measurement is performed over a long periods, changes can be identified in the cable.

TDR Trigger The measurement is performed when an external measuring device (e.g. a clip-on current
transformer) detects a specific current value. The method is suitable for intermittent cable
faults in a low-voltage network.
 To carry out a measurement, connect the external measuring device to the Trigger Input
port on the IRG 2000 and select the threshold value for the current (Trigger current
level).

12.3.3 Setting TDR parameters

On the IRG 2000


1. If required, set the general pre-location parameters.
Further information: Chapter Setting the general pre-location parameters on the IRG 2000
(on page 52)
2. Press the MENU key.
3. Use the rotary knob to select the Mode menu item and press the rotary knob.
4. Use the rotary knob to select the desired TDR method and press the rotary knob.
The method is selected.
Further information: Chapter Available TDR methods (on page 54)
5. Press the MENU key.
6. Use the rotary knob to select the Settings menu item and press the rotary knob.
7. Use the rotary knob to select the desired TDR parameter and press the rotary knob.
8. Set the parameters using the rotary knob.
The following table provides an overview of the pre-location parameters that you can
define.

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Pre-location
Settings Function
parameters

Pulse width 20 ns – 10 µs Is used to set the pulse width


The pulse width is set automatically depending on the measuring
range. Narrow pulses have high resolution, however, they have a
lower range due to the higher damping. They are especially
suitable for shorter cables. When using wide pulses, the range
increases and the resolution decreases.

Voltage 10 – 60 V Is used to set the pulse voltage

Impedance 10 – 250 Ohm Is used to set the output impedance

Automatic cursors On/Off Enables or disables the automatic placement of cursors


When On is selected, a cursor is placed automatically after a
measurement if the cable end or a cable fault is detected.

Voltage proof On/Off Enables and disables the input protection of the time domain
reflectometer
(Can only be set with TDR
methods TDR and TDR If On is selected, the input protection is activated up to AC 400 V;
Continuous) measurements are possible on live cables up to AC 400 V.
 Before each measurement on live cables, check whether
the fuses on the terminals of the TDR connection cable are
working.
If the TDR connection cable is used without a fuse or with
another type of fuse, the IRG 2000 must not be connected
to a live cable.

Trigger current level 10 – 1000 A Is used to set a threshold value for current that is detected by an
external measuring device connected to the Trigger Input port. If
(Can only be set with TDR this threshold value is exceeded, the IRG 2000 performs a
method TDR Trigger)
measurement.

12.3.4 Performing the TDR measurement

Prerequisites
 The IRG 2000 is used as an independent device.
Further information: Chapter Using the IRG 2000 as an independent device (on page 42)
 The TDR connection cable is connected to the IRG 2000 and the test object correctly.
Further information: Chapter Connecting the TDR connection cable to the test object (IRG
2000) (on page 37)
For measurements on live cables: Chapter Safety instructions for connecting the IRG 2000
to the live cable (on page 37)
 The general pre-location parameters and the TDR parameters have been set.
Further information: Chapter Setting the general pre-location parameters on the IRG 2000
(on page 52), chapter Setting TDR parameters (on page 54)

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Procedure
On the IRG 2000

 Follow the user manual for the IRG 2000 time domain reflectometer.

1. Connect the IRG 2000 to the test object.


Further information about connection and earthing is given in the user manual for the IRG
2000.

2. Switch on the IRG 2000 with the key.


3. Press the MENU key.
4. Use the rotary knob to select the Mode menu item and press the rotary knob.
5. Use the rotary knob to select the desired TDR method and press the rotary knob.
The method is selected.
6. To start the measurement, press the rotary knob for 2 seconds.
 TDR method TDR: The measurement is performed. The trace is displayed. The
cursors are positioned automatically on the cable fault or cable end.
 TDR method TDR Continuous: The measurement is started. The measured values
are recorded permanently.
 To stop the measurement, use the rotary knob to select the Stop button and press the
rotary knob.
The trace is displayed. The cursors are positioned automatically on the cable fault or
cable end.
 TDR method TDR Trigger: The IRG 2000 is ready. A measurement is performed as
soon as the measuring device connected to the Trigger Input port detects a current
that lies above the set threshold value. The trace is displayed. The cursors are
positioned automatically on the cable fault or cable end.

12.3.5 Evaluating TDR reflection images


The reflections can be divided into two groups:
 Normal reflections
Even healthy phases can show reflections. These reflections are caused by
inhomogeneities such as bends, connection points, meeting points of cable sections with
different insulations or joints.
 Reflections caused by faults
A faulty phase shows normal reflections as well as reflections caused by faults. Due to the
damping losses in the cable, a fault that is far away reflects a smaller pulse than a fault that
is close by.
To differentiate normal reflections from reflections caused by faults, it is always
recommended comparing the traces of a faulty and a healthy phase.

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Typical traces:

Open cable end


The reflection is a positively increasing pulse. There is no pulse from the
far end.
If the positive reflection is displayed before the actual cable end, there
could be a cable break or the cable length could be incorrect.

Short-circuit or low-resistive fault


The reflection is a negatively decreasing pulse. There is no pulse from the
far end.

Changes in cable type, joints (impedance changes)


The amplitude of the reflecting pulse depends on the extent of the
impedance change. The joints generate s-shaped reflections.

Procedure during evaluation

1 Fault position (negative reflection)


2 Cable end (positive reflection)

If possible, compare the traces of a healthy and a faulty phase. The differences in the traces
clearly indicate possible fault positions.
1. Perform a TDR measurement on a healthy phase.
2. Press the FUNCTION key.
3. Use the rotary knob to select the Set REF button and press the rotary knob.
The trace of the healthy phase is saved temporarily.
4. Perform a TDR measurement with the same settings on a faulty phase.
5. Press the COMPARE key.
6. Use the rotary knob to select the Insert REF button and press the rotary knob.
The temporarily saved trace of the healthy phase is inserted in the reflection image.

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7. Place a distance cursor at the point where the two traces diverge.
For a better evaluation, the trace of the first measurement can be moved or a difference
curve displayed.
Moving the trace
a. Press the COMPARE key.
b. Use the rotary knob to select the SHIFT button and press the rotary knob.
c. To move the trace horizontally, turn the rotary knob.
To move the trace vertically, press the rotary knob and then turn it.

d. To exit move mode, press the key.


Displaying the difference curve
e. Press the COMPARE key.
f. Use the rotary knob to select the DIFF button and press the rotary knob.
The difference between each point on the two traces is calculated and displayed as a
difference curve.
g. To display the two traces again, select the SPLIT button and press the rotary knob.

Displaying three traces


1. Perform a measurement on the first phase.
2. Save the measurement data.
Further information: Chapter Saving measurement data (on page 45)
3. Perform a measurement with the same settings on the second phase.
4. Press the FUNCTION key.
5. Use the rotary knob to select the Set REF button and press the rotary knob.
The trace of the second measurement is saved temporarily.
6. Perform a measurement with the same settings on the third phase.
7. Press the COMPARE key.
8. Use the rotary knob to select the Insert REF button and press the rotary knob.
The trace of the second measurement is inserted in the reflection image.
9. Press the FUNCTION key.
10. Use the rotary knob to select the button and press the rotary knob.
11. Use the rotary knob to select the measurement data of the first measurement and press
the rotary knob.
The traces of the first, second and third phases are displayed.

Recommendation if the fault position is not easily visible


 If the fault position is not visible properly in the reflection image and the measurement has
been performed on a live cable, de-energise the cable and repeat the measurement with
the voltage protection disabled.

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Saving measurement data


Measurement data comprise: Trace incl. set parameters, date and time of the measurement
and cursor positions.
1. To save the measurement data, press the FUNCTION key after the evaluation.
2. Use the rotary knob to select the button and press the rotary knob.
The measurement data are saved.
The measurement data can be transferred to a PC or laptop and printed. To do so, the IRG
2000 must be removed from the system.
Further information:
 Chapter Printing measurement data (on page 45)
 User manual for IRG 2000

12.4 SIM/MIM: Secondary-Multiple Impulse Method


12.4.1 About the SIM/MIM method
The secondary-multiple impulse method (SIM/MIM) is the most well-established and precise
pre-location method and in most cases, performs fast fault pre-location. It is used for
pre-locating high-resistive faults.
The SIM/MIM method is based on the electric arc surge method. With this method, first a
reflection image is recorded without a fault or with a high-resistive fault. As high-resistive faults
result in very minor or no impedance changes at the fault position, no fault is visible on this
reflection image. Therefore, it is also called “healthy trace”. Then, a HV surge pulse is fed into
the defective cable (phase), which ignites an electric arc at the fault position and temporarily
converts the fault into a low-resistive connection. Precisely at the time of the ignition, reflection
measurements are completed. Thereby, LV pulses are fed into the cable, which are reflected
negatively at the temporary low-resistive fault. The reflection image is displayed on screen
without and with an electric arc. The fault position at the negative reflection is clearly visible by
comparing the reflection images. The fault distance is calculated from the duration of the pulse
and the velocity of propagation (v/2).
The breakdown time can be delayed or the duration of the breakdown can be shorter due to
the varying properties of the cable fault. With the four automatic reflection measurements, you
are assured that the right time when the fault becomes low-resistive will be recorded. The 4
reflection measurements are performed from a measurement range of 1024 m upwards.

Main circuit diagram

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12.4.2 Setting SIM/MIM parameters

On the IRG 2000


1. If required, set the general pre-location parameters.
Further information: Chapter Setting the general pre-location parameters on the IRG 2000
(on page 52)
2. Press the MENU key.
3. Use the rotary knob to select the Mode menu item and press the rotary knob.
4. Use the rotary knob to select the SIM menu item and press the rotary knob.
The method is selected.
5. Press the MENU key.
6. Use the rotary knob to select the Settings menu item and press the rotary knob.
7. Use the rotary knob to select the desired SIM/MIM parameters and press the rotary knob.
8. Set the SIM/MIM parameters using the rotary knob.
The following table provides an overview of the pre-location parameters that you can
define.

Pre-location
Settings Function
parameters

Pulse width 20 ns – 10 µs Is used to set the pulse width


The pulse width is set automatically depending on the measuring
range. Narrow pulses have high resolution, however, they have a
lower range due to the higher damping. They are especially
suitable for shorter cables. When using wide pulses, the range
increases and the resolution decreases.

Voltage 10 – 60 V Is used to set the pulse voltage

Impedance 10 – 250 Ohm Is used to set the output impedance

Automatic cursors On/Off Enables or disables the automatic placement of cursors


When On is selected, a cursor is placed automatically after a
measurement if the cable end or a cable fault is detected.

On the system control panel


1. Press the MENU key on the display.
2. Select the SIM/MIM menu item and press the DEF. key.
The MAX.OUTPUT VOLTAGE view is displayed.
3. Use the arrow keys to set the maximum permissible output voltage and press the ENTER
key.
The OUTPUT POWER view is displayed.
4. Depending on the intended output voltage, select a voltage range:

 Voltage range 0 – 8 kV: Select the symbol (parallel connection).


With parallel connection, at 8 kV you receive the max. surge energy of 1024 J in the
surge voltage range.

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 Voltage range 0 – 16 kV: Select the symbol (series connection).


With series connection, at 16 kV you receive the max. surge energy of 1024 J in the
surge voltage range.
5. Press the ENTER key.
The parameters are saved.

12.4.3 Performing the SIM/MIM measurement

Prerequisites
 The test area is secured.
 The test object is connected properly.
Further information: Chapter Commissioning (on page 33)
 The IRG 2000 is connected to the system via the SIM port.
 The general pre-location parameters and the SIM/MIM parameters have been set.
Further information: Chapter Setting the general pre-location parameters on the IRG 2000
(on page 52), chapter Setting SIM/MIM parameters (on page 60)

Procedure

1 System control panel


2 IRG 2000 time domain reflectometer

On the system control panel


1. Press the MENU key on the display.
2. In the display, select the SIM/MIM menu item and press the ENTER key.
3. Release the high voltage: Press the key for at least one second.
The system status changes to the Ready to switch on operating state. The red indicator
light flashes for approx. 6 seconds.
4. Switch on the high voltage by pressing the key within 6 seconds (while the red
indicator light flashes).
The system status changes to the In operation operating state. The set parameters appear
on the display.
5. Press the START key.
6. If required, use the ( / ) HV adjustment keys to change the surge voltage.
Recommendation: Set the surge voltage to 20-30% higher than the breakdown voltage.

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On the IRG 2000

> Mode > SIM


1. Press the MENU key.
2. Use the rotary knob to select the Mode menu item and press the rotary knob.
3. Use the rotary knob to select the SIM menu item and press the rotary knob.
The method is selected.
4. To start the measurement, press the rotary knob for 2 seconds.
The healthy trace is displayed.

On the system control panel


1. On the display, release a single surge by pressing the PULSE key.
The IRG 2000 performs two measurements and displays a second trace (faulty trace). A
cursor may be automatically placed on the fault position.
Note: After 20 single surges, the Syscompact 2000 M pro automatically switches off for 1
minute. This prevents the SIM/MIM coupling unit from overheating.
2. If no breakdown occurs: If permitted, use the HV adjustment keys ( ) to increase the
surge voltage.
3. To stop the current measurement, press the STOP key.
4. If you do not wish to perform any further measurements, disable the high voltage release
by pressing the key.

DANGER
Dangerous voltage on the test object and other live machine parts. Danger to life,
risk of injury from high electric voltage.
5. Before touching test object, discharge, earth and short-circuit the same: at the connection
point and at the far end.
You may touch the plant parts that were under voltage only if they are visibly earthed and
short-circuited.

12.4.4 Evaluating SIM/MIM reflection images


The healthy trace and a trace of the ignited fault are displayed on the IRG 2000 time domain
reflectometer.

1 Fault position (negative reflection)


2 Cable end (positive reflection)

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1. Compare both traces. A negative reflection is visible at the fault position. The two traces
split at this point.

2. With cable lengths greater than 1024 m: To display additional traces, press the key
until the buttons for setting the general pre-location parameters are displayed.

3. Use the rotary knob to select the Line Select button and press the rotary knob.
4. Select additional traces with the rotary knob.
For a better evaluation, a trace can be moved and a difference curve displayed.
Moving the trace
a. Press the COMPARE key.
b. Use the rotary knob to select the SHIFT button and press the rotary knob.
c. To move the trace horizontally, turn the rotary knob.
To move the trace vertically, press the rotary knob and then turn it.

d. To exit move mode, press the key.


Displaying the difference curve
e. Press the COMPARE key.
f. Use the rotary knob to select the DIFF button and press the rotary knob.
The difference between each point on the two traces is calculated and displayed as a
difference curve.
g. To display the two traces again, select the SPLIT button and press the rotary knob.
The measurement data can be transferred to a PC or laptop and printed. To do so, the IRG
2000 must be removed from the system.
Further information:
 Chapter Printing measurement data (on page 45)
 User manual for IRG 2000

Recommendations if the fault position is not easily visible


 If the measurement range is > 1024 m, use the Line Select button to select a different
trace.
 If no breakdown was achieved or if the fault position is not visible properly in the reflection
image, increase the voltage (if permitted) and repeat the measurement.
 If a trace with strong faults is superimposed, increase the trigger delay (Trig.Delay) in the
general pre-location parameters and repeat the measurement.

Saving measurement data


Measurement data comprise: Trace incl. set parameters, date and time of the measurement
and cursor positions.
1. To save the measurement data, press the FUNCTION key after the evaluation.
2. Use the rotary knob to select the button and press the rotary knob.
The measurement data are saved.
The measurement data can be transferred to a PC or laptop and printed. To do so, the IRG
2000 must be removed from the system.

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Cable fault pre-location Syscompact 2000 M pro

Further information:
 Chapter Printing measurement data (on page 45)
 User manual for IRG 2000

12.5 ICM: Impulse current method


12.5.1 About the ICM method
The impulse current method (ICM) is suitable for pre-location of the following cable faults:
 high-resistive faults
 wet faults
 faults in long cables
 faults that cannot be located with the Time Domain Reflectometry due to high pulse
damping
A breakdown is generated at the fault through a HV surge pulse. The breakdown produces a
travelling wave that drifts between the connection point of the surge voltage generator and the
fault with alternating polarity. The current ratio of this transient wave is evaluated and the time
interval between the periodically recurring reflections is measured. The distance of the fault
position from the connection point is calculated from the measured time and the velocity of
propagation in the cable.

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Main circuit diagram

HV surge pulse of the surge voltage generator that is fed into the test object and that
generates a breakdown at the fault.
This breakdown produces a transient wave that spreads to the test object.
Transient wave that is reflected from the fault to the connection point of the surge voltage
generator.
As the continuous electric arc produced by the breakdown is low-resistive, the polarity of
the transient wave is reversed each time.
Transient wave that is reflected from the connection point of the surge voltage generator.
As the connection point is low-resistive, the polarity of the transient wave is reversed each
time.
1, 2, 3 ... Reflection period number
r Reflection factor

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Cable fault pre-location Syscompact 2000 M pro

12.5.2 Setting ICM parameters

On the IRG 2000


1. In the general pre-location parameters, set the Range parameter to between double and
quadruple the cable length.

In the first reflection period, the measurement results are distorted due to the ignition lag.
Generally, the second or third reflection period is suitable for the evaluation. The
measurement range must therefore be doubled or even quadrupled.
2. If required, set additional general pre-location parameters.
Further information: Chapter Setting the general pre-location parameters on the IRG 2000
(on page 52)
3. Press the MENU key.
4. Use the rotary knob to select the Mode menu item and press the rotary knob.
5. Use the rotary knob to select the ICM menu item and press the rotary knob.
The method is selected.
6. Press the MENU key.
7. Use the rotary knob to select the Settings menu item and press the rotary knob.
8. Use the rotary knob to select the ICM parameters and press the rotary knob.
9. Set the ICM parameters using the rotary knob.
The following table provides an overview of the pre-location parameters that you can
define.

Pre-location
Settings Function
parameters

Pulse width 20 ns – 10 µs Is used to set the pulse width


The pulse width is set automatically depending on the measuring
range. Narrow pulses have high resolution, however, they have a
lower range due to the higher damping. They are especially
suitable for shorter cables. When using wide pulses, the range
increases and the resolution decreases.

Voltage 10 – 60 V Is used to set the pulse voltage

Impedance 10 – 250 Ohm Is used to set the output impedance

On the system control panel


1. Press the MENU key on the display.
2. Select the SURGE MODE menu item and press the DEF. key.
The MAX.OUTPUT VOLTAGE view is displayed.
3. Use the arrow keys to set the maximum permissible output voltage and press the ENTER
key.
The DEF. PULSE view is displayed.
4. Use the arrow keys to set the desired surge sequence (1 – 20 pulses/min) and press the
ENTER key.
The OUTPUT POWER view is displayed.

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5. Depending on the intended output voltage, select a voltage range:

 Voltage range 0 – 8 kV: Select the symbol (parallel connection).


With parallel connection, at 8 kV you receive the max. surge energy of 1024 J in the
surge voltage range.

 Voltage range 0 – 16 kV: Select the symbol (series connection).


With series connection, at 16 kV you receive the max. surge energy of 1024 J in the
surge voltage range.
6. Press the ENTER key.
The parameters are saved.

12.5.3 Performing ICM measurements

Prerequisites
 The test area is secured.
 The test object is connected properly.
Further information: Chapter Commissioning (on page 33)
 The anticipated fault distance is > 150 m.
 The IRG 2000 is connected to the system via the ICM port.
 The general pre-location parameters and the ICM parameters have been set.
Further information: Chapter Setting the general pre-location parameters on the IRG 2000
(on page 52), chapter Setting ICM parameters (on page 66)

Procedure

1 System control panel


2 IRG 2000 time domain reflectometer

On the system control panel


1. Press the MENU key on the display.
2. Select the SURGE MODE menu item and press the ENTER key.
3. Release the high voltage: Press the key for at least one second.
The system status changes to the Ready to switch on operating state. The red indicator
light flashes for approx. 6 seconds.
4. Switch on the high voltage by pressing the key within 6 seconds (while the red
indicator light flashes).
The system status changes to the In operation operating state. The set parameters appear
on the display.

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5. Press the START key.


6. If required, use the arrow keys to change the surge sequence to a single surge or 10
pulses/min.
7. If necessary, use the high-voltage adjustment keys ( ) to increase the voltage until a
breakdown noise can be clearly heard.

On the IRG 2000

> Mode > ICM


1. Press the MENU key.
2. Use the rotary knob to select the Mode menu item and press the rotary knob.
3. Use the rotary knob to select the ICM menu item and press the rotary knob.
4. To start the measurement, press the rotary knob for 2 seconds.
The measurement is started.
5. End the measurement when the trace is displayed with several reflection periods. Proceed
as follows:

On the system control panel


1. Press the STOP key on the display.
2. If you do not wish to perform any further measurements, disable the high voltage release
by pressing the key.

DANGER
Dangerous voltage on the test object and other live machine parts. Danger to life,
risk of injury from high electric voltage.
3. Before touching test object, discharge, earth and short-circuit the same: at the connection
point and at the far end.
You may touch the plant parts that were under voltage only if they are visibly earthed and
short-circuited.

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12.5.4 Evaluating the ICM transient image


Typical ICM traces are shown below.

Fault is not ignited


If the fault is not ignited, the transient wave is reflected from the open cable end with opposite
polarity.

l Cable length
t Pulse duration
v/2 Velocity of propagation

Transient image after a breakdown


The breakdown produces a travelling wave at the fault that drifts between the connection point
of the surge voltage generator and the fault with alternating polarity. The current part of the
transient wave is recorded through an inductive coupling and displayed with the help of the
time domain reflectometer. The time gap between the periodically repetitive transients is used
to calculate the fault distance to the connection point.
The first reflection contains an ignition lag (ti), i.e. the ionization time of the charger carrier
before a breakdown. Therefore, the second or third reflection period is included for the
evaluation. Subsequent periods are weakened by multiple reflections and can distort the
measurement result.
It can also happen that the impulse current does not generate a breakdown when the fault
occurs for the first time and is reflected back with same polarity in the direction of the fault from
the cable end. This doubles the applied voltage and leads to breakdown on the second
occurrence of the fault.
As each impedance change, such as joint or connection point, triggers reflections, they must
be considered during the evaluation. This can make it difficult to evaluate a transient image in
a branched cable.

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t Pulse duration
ti Ignition lag time in the first reflection period (ionization time)
v/2 Velocity of propagation

Procedure

1. Press the CURSOR key.


2. Place the zero cursor on a peak of the trace (1).
3. Place another cursor on the next peak of the trace (2).
The fault distance including the length of the test lead is displayed (3).
4. Subtract the length of the test lead (10 m) from the displayed fault distance.
Recommendation: With long cables, place the each of the cursors on the rising flank.

Recommendation if the fault position is not easily visible


 If no breakdown was achieved or if the fault position is not visible properly in the reflection
image, increase the voltage (if permitted) and repeat the measurement.

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Saving measurement data


Measurement data comprise: Trace incl. set parameters, date and time of the measurement
and cursor positions.
1. To save the measurement data, press the FUNCTION key after the evaluation.
2. Use the rotary knob to select the button and press the rotary knob.
The measurement data are saved.
The measurement data can be transferred to a PC or laptop and printed. To do so, the IRG
2000 must be removed from the system.
Further information:
 Chapter Printing measurement data (on page 45)
 User manual for IRG 2000

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Acoustic pin-pointing Syscompact 2000 M pro

13 A COUSTIC PIN - POINTING

13.1 About acoustic pin-pointing


Acoustic pin-pointing is suitable for pin-pointing high-resistive cable faults and cable and
phase breaks in buried cables and cable systems. The prerequisite for applying this method is
that a breakdown must take place at the fault.
Surge voltage pulses are fed into the faulty phases of the cable, which lead to breakdowns at
the fault. The breakdowns result in an acoustic and magnetic signal. During acoustic
pin-pointing, a ground microphone is used to look for the location where the breakdown noise
is loudest. The breakdown noise can be best heard directly over the fault.

13.2 Setting parameters for the acoustic pin-pointing


On the system control panel
1. Press the MENU key on the display.
2. Select the SURGE MODE menu item and press the DEF. key.
The MAX.OUTPUT VOLTAGE view is displayed.
3. Use the arrow keys to set the maximum permissible output voltage and press the ENTER
key.
The DEF. PULSE view is displayed.
4. Use the arrow keys to set the desired surge sequence (1 – 20 pulses/min) and press the
ENTER key.
The OUTPUT POWER view is displayed.
5. Depending on the intended output voltage, select a voltage range:

 Voltage range 0 – 8 kV: Select the symbol (parallel connection).


With parallel connection, at 8 kV you receive the max. surge energy of 1024 J in the
surge voltage range.

 Voltage range 0 – 16 kV: Select the symbol (series connection).


With series connection, at 16 kV you receive the max. surge energy of 1024 J in the
surge voltage range.
6. Press the ENTER key.
The parameters are saved.

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13.3 Performing acoustic pin-pointing


13.3.1 Safety instructions for the system’s surge mode

WARNING

Potential differences between the system and the earth possible


Danger to life or risk of injury due to electric shock.
If a cable fault is located near to the system, there may be potential
differences between the system and the earth in surge mode.
 Place the system at a distance of several meters to the cable route
or cable fault location.
 If operating in ‘surge mode’, cordon off the system at distance of at
least 1.5 m.
During surge mode, people may only stand outside the cordoned off
area.
 Before starting surge mode, check the cable route for potential
dangers.

13.3.2 Prerequisites
 The test area is secured.
 The test object is connected properly.
Further information: Chapter Commissioning (on page 33)
 The parameters for the acoustic pin-pointing have been set.
Further information: Chapter Setting parameters for the acoustic pin-pointing (on page 72)
 Required devices: Signal receiver (UL 30 universal receiver), BM 30 ground microphone

 Follow the user manual of the signal receiver.


 If you are performing the measurement with the BAUR UL 30
universal receiver, follow the user manual for the BAUR Locator Set.

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13.3.3 Procedure

On the system control panel


1. Press the MENU key on the display.
2. Select the SURGE MODE menu item and press the ENTER key.
3. Release the high voltage: Press the key for at least one second.
The system status changes to the Ready to switch on operating state. The red indicator
light flashes for approx. 6 seconds.
4. Switch on the high voltage by pressing the key within 6 seconds (while the red
indicator light flashes).
The system status changes to the In operation operating state. The set parameters appear
on the display.
5. Press the START key.
6. If required, use the arrow keys to change the surge sequence to a single surge or 10
pulses/min.
7. If required, use the ( / ) HV adjustment keys to change the surge voltage.
8. Connect the UL 30 universal receiver to the ground microphone.
9. Locate the cable fault with the universal receiver and the ground microphone.
If the breakdown noise can be heard clearly, use the acoustic signal to guide yourself
during the pin-pointing.
If the conditions are not suitable for a pure acoustic pin-pointing, you can also measure the
magnetic signal. Follow the instructions of the user manual for the BAUR UL 30 universal
receiver.
10. If you want to stop the acoustic pin-pointing, press the STOP key in the display.
11. Deactivate the high-voltage release by pressing the key.

DANGER
Dangerous voltage on the test object and other live machine parts. Danger to life,
risk of injury from high electric voltage.
12. Before touching test object, discharge, earth and short-circuit the same: at the connection
point and at the far end.
You may touch the plant parts that were under voltage only if they are visibly earthed and
short-circuited.

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Syscompact 2000 M pro Putting the testing system out of operation

14 P UTTING THE TESTING SYSTEM OUT OF OPERATION

14.1 Safety instructions for decommissioning

DANGER

Dangerous voltage in test object.


Danger to life or risk of injury due to electric shock.
 Before touching the test object, discharge, earth and short it: at the
connection point and at the far end.
 You may touch the parts that were under voltage only if they are
visibly earthed and short-circuited.
 Disconnect the earth connections as the last connection of the test
setup.
 Never disconnect the earth connections as long as power and other
periphery connections are still connected.

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14.2 Discharging and earthing the test object


14.2.1 Discharging

DANGER

Dangerous voltage in test object


Danger to life or risk of injury due to electric shock or electric arcs.
 Use suitable personal protective equipment against electric shocks
and arcing faults.
 Keep a distance of at least 50 cm from the protective earthing cable
of the discharge and earth rod.

1. If not yet connected, connect the earth cable of the protective earthing cable of the
discharge and earth rod to the station earth.
2. Assemble the discharge rod:
a. Screw the hook onto the discharge part.
b. Screw the discharge part onto the handle.

3. Use the black handle to hold the discharge and earth rod and make contact with the test
object by touching it with the tip of the discharge and earth rod.

4. Observe the minimum discharge period in accordance with the capacitance of the test
object.

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14.2.2 Earthing

DANGER

Dangerous voltage in test object


Danger to life or risk of injury due to electric shock or electric arcs.
 Use suitable personal protective equipment against electric shocks
and arcing faults.
 Keep a distance of at least 50 cm from the protective earthing cable
of the discharge and earth rod.

1. If not yet connected, connect the earth cable of the protective earthing cable of the
discharge and earth rod to the station earth.
2. Assemble the earth rod: Screw the hook into the handle.

3. Contact the test object with the tip of the earth rod.

4. Immediately after earthing, connect the earthing and short-circuit equipment to the test
object.

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Putting the testing system out of operation Syscompact 2000 M pro

14.3 Taking the system out of operation


Prerequisite
The test object is discharged, grounded and short-circuited.

Procedure

NOTICE

Damage to devices due to improper use.


 Do not switch off the system under load.
 Before switching off the system, bring it to the Ready for operation operating state.

1. Switch off the IRG 2000 time domain reflectometer with the key.
2. Switch off the system using the On/Off switch on the control panel.
3. To disconnect the system completely from the supply voltage, pull out the mains plug.
4. Press the emergency off button and remove the safety key.
5. Disconnect the connection cables in the reverse order.
Important: Finally, disconnect the earth cable last.
6. Clean the connection cables.
7. Secure the connection cables onto the holder or clear them away.
8. If necessary, remove the cordoning.
9. Remove the earthing and the short-circuit on the test object only if no subsequent work is
required and if the test object is to be put back into operation by the responsible
individuals.
10. Remove the barriers and marking of the test area.

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Syscompact 2000 M pro Maintenance and care

15 M AINTENANCE AND CARE

15.1 Safety instructions for maintenance work

WARNING

Easily accessible live parts


Danger to life, risk of injury due to electric shock.
Once the system has been opened, live parts will be accessible. The
surge voltage generator integrated within the system has a capacitor
comprising two separate sub-capacitors. These sub-capacitors can still
hold a residual charge, even when switched off.
 Never take the system apart. Inside the device there are no
components that could be serviced or repaired by the user.
 Maintenance and repair work must only be carried out by personnel
trained and authorised by BAUR.

1. Switch off the system before starting any maintenance tasks.


2. To disconnect the system completely from the supply voltage, pull out the mains plug.

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Maintenance and care Syscompact 2000 M pro

15.2 Maintenance schedule

Interval Task

After each use  Check and clean the connection cables and the connection
accessories.
Further information: Chapter Checking and cleaning the connection
cables and accessories (on page 83)

Monthly  Check the condition of all connection cables.


Further information: Chapter Checking and cleaning the connection
cables and accessories (on page 83)

Every 12 months  Check the discharging resistance of the discharge unit.


(with frequent use, every 6 months Further information: Chapter Testing the discharge unit (on page 82)
or as required)

Every 12 months  Check the ignition voltage of the spark gap.


(with frequent use, every 6 months Further information: Chapter Checking the ignition voltage of the spark
or as required) gap (on page 80)

As required depending on the  Clean the system components.


conditions of use Further information: Chapter Cleaning system components (on page
84)

As required  Replace the IRG 2000 rechargeable batteries.


Further information: Chapter Replacing the rechargeable batteries of
the IRG 2000 (on page 85)

15.3 Checking the ignition voltage of the spark gap


 Check the ignition voltage of the spark gap every 12 months or as required. The ignition
voltage must be between 500 and 1000 volts.

Procedure

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1. Connect the system to the station earth.


2. Connect the HV connection cable and the screen of the HV connection cable to the station
earth.
3. Press the MENU key on the display.
4. Select the SURGE MODE menu item and press the DEF. key.
The MAX.OUTPUT VOLTAGE view is displayed.
5. Use the arrow keys to set the maximum permissible output voltage of 4 kV and press the
ENTER key.
The DEF. PULSE view is displayed.
6. Press the ENTER key.
The OUTPUT POWER view is displayed.
7. Use the arrow keys to select the symbol (parallel connection, surge voltage range 0 –
8 kV).
8. Release the high voltage: Press the key for at least one second.
The system status changes to the Ready to switch on operating state. The red indicator
light flashes for approx. 6 seconds.
9. Switch on the high voltage by pressing the key within 6 seconds (while the red
indicator light flashes).
The system status changes to the In operation operating state.
10. Use the arrow keys to set the single surge ( ) and press the START key.
11. Use the ( / ) HV adjustment keys to set the surge voltage to 4 kV.
12. Press the PULSE key and check the voltage indication when doing so.
A single surge is triggered. As long as the surge voltage is > 1 kV, the voltage should
collapse with a single surge.
13. Reduce the surge voltage step by step and release a single surge each time.
As long as the surge voltage is > 1 kV, the voltage should collapse with a single surge.
When the voltage is less than 1 kV, the voltage should no longer collapse. In this case, the
ignition voltage is within the permissible range.
14. If the voltage continues to collapse, even under 1 kV, contact your nearest BAUR
representative (http://www.baur.eu/baur-worldwide).
15. To stop testing the ignition voltage, deactivate the high voltage release by pressing the
key.

DANGER
Dangerous voltage on the test object and other live machine parts. Danger to life,
risk of injury from high electric voltage.
16. Before touching test object, discharge, earth and short-circuit the same: at the connection
point and at the far end.
You may touch the plant parts that were under voltage only if they are visibly earthed and
short-circuited.

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15.4 Testing the discharge unit


 Check the discharge unit works correctly every 12 months or as required. The discharging
resistance of the discharge unit must be 16.5 kOhm (± 10%).

Prerequisites
 The resistance measurement is performed before the system is put into operation.
This is because the residual charge in the surge capacitors and the thermal heating of the
resistances influence the resistance measurement.
 The system is switched off and is disconnected from the mains voltage.
 The system is earthed correctly.

Procedure

1. Connect the ohmmeter to the HV connection cable and the screen of the HV connection
cable.
2. Measure the resistance between the HV connection cable and the screen.
The resistance must be 16.5 kOhm (± 10%).
3. If the measured resistance deviates from 16.5 kOhm by more than 10%, contact your
nearest BAUR representative (http://www.baur.eu/baur-worldwide).

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15.5 Checking and cleaning the connection cables and


accessories

WARNING

Dangerous voltage in system components and adjoining live plant


parts
Danger to life, risk of injury due to electric shock.
 You may touch the live plant parts and connection fittings that were
under voltage only after they have been discharged and earthed.
 Cover the live plant parts properly.

NOTICE

Damage to cable due to aggressive cleaning agents


 Do not use any abrasive, corrosive cleaning agents or strong solvents.
 Ensure material compatibility.
 Do not clean the connection cables with acetone or thinner.

 Mild cleaning agents or petroleum ether


 Lint-free cleaning cloth

Checking and cleaning after each use


1. Each time after using the system, clean the connection cables.
2. Check the connection cables for damage.
Cracks, breaks or other damage in the connection cable can damage the cable.
3. If dirty, clean the connection accessories with a lint-free cloth.
Dirty or corroded contacts can affect the measurement and are often the cause for device
damage.

Regular inspection
 Every four weeks, check the condition of all connection cables. To do this, unwind the
connection cables and examine them for cracks, damage and any dirt.
 Regularly check all connection accessories for damage and dirt.

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Maintenance and care Syscompact 2000 M pro

15.6 Cleaning system components

WARNING

Residual voltage in connection fittings and in the live system


components
Danger to life, risk of injury due to electric shock.
 You may touch the connection fittings that were under voltage only
after they have been discharged and earthed.

NOTICE

Damage to the device may be caused by using the wrong cleaning agents
 Do not use any abrasive, corrosive cleaning agents or strong solvents.
 Ensure material compatibility.
 Do not clean the product with acetone or thinner.
 Never clean electrical devices with water.

Prerequisites
 Live plant parts located close by are covered.
 The system is switched off and is disconnected from the supply voltage. Further
information: Chapter Safety instructions for maintenance work (on page 79)

1. If required, clean the device surfaces with mild detergent and a lint-free cloth.
NOTICE! Damage to the device due to leaking fluids.
2. Do not allow liquids to leak into the devices.

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15.7 Replacing the rechargeable batteries of the IRG 2000

NOTICE

Material damage may be caused by having the wrong polarity of the


rechargeable battery
Having the wrong polarity of the battery can damage the electronics.
 When inserting the rechargeable battery, pay attention to the polarity of the
battery.

Prerequisites

Phillips screwdriver (size 2)

Rechargeable batteries:
7 x NiMH 2100 mAh Panasonic HHR 210 A

Procedure
1. If the IRG 2000 is used in a system, remove the IRG 2000 from the system.
2. Undo the 6 screws of the battery compartment on the rear side of the device.
3. Remove the cover of the battery compartment.
4. Remove the old batteries.
5. Insert the new batteries.
6. Secure the cover of the battery compartment with the 6 crews.
7. Dispose of the old batteries in compliance with the local regulations.

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Maintenance and care Syscompact 2000 M pro

15.8 Checking and replacing the fuse in the TDR connection cable
(IRG 2000)
Prerequisites

Multimeter

Fuse: F 1 A, 50 kA, 500 V

Procedure
1. Unscrew one of the terminals of the TDR connection cable.
2. Remove the fuse from the fuse holder.
3. Check if the fuse is working. For this, perform a continuity check with a multimeter.

4. If the fuse is not working, replace the fuse.


5. Screw the terminal back onto the TDR connection cable.
6. Check the fuse on the second terminal of the TDR connection cable.

15.9 Regular calibration


It is important to calibrate the system regularly to ensure that the technical data given in this
user manual are guaranteed. We recommend calibrating it once a year. The calibration may
only be carried out by personnel trained and authorised by BAUR.
 For information on calibration, contact your nearest BAUR representative
(http://www.baur.eu/baur-worldwide).

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Syscompact 2000 M pro Faults and corrective measures

16 F AULTS AND CORRECTIVE MEASURES

16.1 Safety instructions for repair work

WARNING

Easily accessible live parts


Danger to life, risk of injury due to electric shock.
Once the system has been opened, live parts will be accessible. The
surge voltage generator integrated within the system has a capacitor
comprising two separate sub-capacitors. These sub-capacitors can still
hold a residual charge, even when switched off.
 Never take the system apart. Inside the device there are no
components that could be serviced or repaired by the user.
 Maintenance and repair work must only be carried out by personnel
trained and authorised by BAUR.

16.2 Error display on the system control panel


16.2.1 Fault indication with status LEDs
The status of the operational earth monitoring and state of the surge protective device is
displayed on the system control panel by LEDs. If one of these status LEDs lights up red, the
system cannot be operated.

Display Possible cause Corrective measure

Status LED of the operational The resistance between  Ensure that the operational earthing
earth monitoring ( ) turns red. operational and protective is connected correctly.
The EMERGENCY OFF ACTIV earthing is too high (> 4 ohm).
 If the connection points are dirty,
INTERNAL error message is clean them.
displayed.

Status LED of the surge protective The surge protective device is The surge protective device has to be
damaged. replaced. It is not possible to continue
device ( ) turns red. The
using the system.
EMERGENCY OFF ACTIV
INTERNAL error message is  Contact BAUR After Sales Service.
displayed.

822-175-2 87 / 98
Faults and corrective measures Syscompact 2000 M pro

16.2.2 Error messages in the system display


When an error message appears in the system display, proceed as follows:
1. Ensure that:
 the supply voltage is correct;
 all connection cables of the system are undamaged and connected properly;
 the emergency off button is unlocked;
 the operating conditions are met.
Further information: Chapter Technical data (on page 29)
2. Acknowledge the error message by pressing the CONT. key in the display.
If the fault occurs again:
 Contact BAUR After Sales Service and provide the displayed error code and error
message.
If possible, describe the steps that caused the fault to occur.

16.3 Faults on the IRG 2000

Fault Possible causes / Corrective measures

The user interface has stopped 1. Disconnect the IRG 2000 from the mains voltage.
responding. It is no longer
possible to switch off the IRG 2. At the same time, press the rotary knob and the key for approx.
2000. 3 seconds.
The IRG 2000 will switch off.

3. Switch on the IRG 2000 with the key.


The user interface will be displayed and the device should once again
respond to the operation of the keys and the rotary knob.

If the IRG 2000 still fails to respond:


1. Briefly remove and replace the rechargeable batteries.

2. Switch on the IRG 2000 with the key.

88 / 98 822-175-2
Syscompact 2000 M pro Storage

17 S TORAGE

 Store the system so that it always remains in an upright position.

 During storage, comply with the ambient conditions specified in the technical data of the
product. Information on the technical data is given in the corresponding section of this user
manual.
 Protect the system and components from humidity.
 Protect the system against unauthorised access.

18 W ARRANTY AND A FTER S ALES

Warranty
For warranty claims, please contact BAUR GmbH or your local BAUR representative
(http://www.baur.eu/baur-worldwide). Warranty is cancelled in case of misuse. Wear parts are
excluded from the warranty.

After Sales
For questions contact BAUR GmbH or your BAUR representative
(http://www.baur.eu/baur-worldwide).

BAUR GmbH
Raiffeisenstraße 8
6832 Sulz / Austria
[email protected]
www.baur.eu

822-175-2 89 / 98
Disposal Syscompact 2000 M pro

19 D ISPOSAL

The final decommissioning and disposal of the system must be carried out only in compliance
with country-specific laws, regulations and standards.
System components do not belong in the domestic waste.
 Dispose of electrical system components in accordance with the applicable national
regulations.
 Dispose of the various system components in an environmentally friendly manner and in
accordance with the applicable national regulations.

20 S TANDARD DELIVERY

 Syscompact 2000 M pro cable fault location system


 IRG 2000 time domain reflectometer
 TDR connection cable 1.5 m, with crocodile clips
 RS232 cable, series
 Battery charger for IRG 2000
 Printer software for IRG 2000 on USB drive
 Protective earthing cable, 10 m, with earthing terminal
 HV connection cable, 10 m, fix mounted
 Mains supply cord, 2.5 m
 GDR 40-250 discharge and earth rod
 User manual

90 / 98 822-175-2
Syscompact 2000 M pro Declarations of conformity

21 D ECLAR ATIONS OF CONFORMITY

21.1 Declaration of conformity for the Syscompact 2000 M pro


We

declare, under our sole responsibility, that the BAUR product


Syscompact 2000 M pro cable fault location system
to which this declaration refers, conforms to the following standards or standard documents:
 Low Voltage Directive 2014/35/EC
EN 61010-1:2010
EN 50191:2010
 EMC Directive 2014/30/EU
EN 55011:2009 + A1:2010
EN 61000-3-2:2014
EN 61000-4-2:2009
EN 61000-4-4:2012
EN 61000-4-5:2012
EN 61000-4-11:2012

Signed: Torsten Berth, Technical Director


Gerhard Seebacher, Director QM/QS

Sulz, 31/05/2016

822-175-2 91 / 98
Declarations of conformity Syscompact 2000 M pro

21.2 Declaration of conformity for the IRG 2000


We

declare, under our sole responsibility, that the BAUR product


BAUR IRG 2000 time domain reflectometer
to which this declaration refers, conforms to the following standards or standard documents:
 Low Voltage Directive 2014/35/EC
EN 61010-1:2010
 EMC Directive 2014/30/EU
EN 61326-1:2013
 Environmental testing
EN 60068-2-ff

Signed: Torsten Berth, Technical Director


Dr. Eberhard Paulus, Director QM/QS

Sulz, 30/11/2015

92 / 98 822-175-2
Syscompact 2000 M pro Index

22 I NDEX

Connect the high-voltage connection


A
cable to the test object. • 35
About acoustic pin-pointing • 72
Connecting • 35, 38
About cable testing • 49
Connecting the system to the supply
About the ICM method • 64 voltage • 39
About the SIM/MIM method • 59 Connecting the TDR connection cable
to the test object (IRG 2000) • 37
About the TDR method • 53
Connection diagrams • 35, 38
About this manual • 7
Acoustic pin-pointing • 72 D
Adjusting the colours of the display Danger during the system’s surge
elements • 44 mode • 14
Applicable documents • 7 Dangers from road traffic • 16
Available TDR methods • 54 Dangers when working with high
voltage • 12
Avoiding dangers, taking safety
measures • 11 Declaration of conformity for the IRG
2000 • 92
C
Declaration of conformity for the
Cable fault pre-location • 52 Syscompact 2000 M pro • 91
Cable testing • 49 Declarations of conformity • 91
Checking and cleaning the Discharging • 76
connection cables and accessories •
Discharging and earthing the test
83 object • 76
Checking and maintaining the safety Displaying system information • 48
devices • 12
Displaying three traces • 58
Checking and replacing the fuse in
the TDR connection cable (IRG 2000) Disposal • 90
• 86
E
Checking the ignition voltage of the
spark gap • 80 Earthing • 77
Checks to perform before Ensure the following when
commissioning • 33 transporting • 31
Cleaning system components • 84 Ensuring there is no voltage at the
work place • 33
Commissioning • 33
Error display on the system control
Configuring and operating the IRG
panel • 87
2000 • 43
Error messages in the system display
Configuring and operating the system
• 88
• 46
Evaluating reflection images with
cursors • 44

822-175-2 93 / 98
Index Syscompact 2000 M pro

Evaluating SIM/MIM reflection images O


• 62
On the IRG 2000 • 54, 56, 60, 62, 66,
Evaluating TDR reflection images • 56 68
Evaluating the ICM transient image • On the system control panel • 60, 61,
69 62, 66, 67, 68, 74
Operating states of a testing system
F
with Syscompact 2000 M pro • 25
Fault indication with status LEDs • 87
Operation only in a technical secure
Faults and corrective measures • 87 state • 11
Faults on the IRG 2000 • 88 Overview of the available cable fault
location methods • 18
For your safety • 10
Forbidden for persons with P
pacemakers • 11
Packaging • 31
Full illustration of Syscompact 2000 M
Performing acoustic pin-pointing • 73
pro • 19
Performing ICM measurements • 67
G
Performing the cable test • 50
Guaranteeing immediate measures in
Performing the SIM/MIM
an emergency • 16
measurement • 61
I Performing the TDR measurement •
55
ICM
Placing the IRG 2000 into the system
Impulse current method • 64
• 42
Instructions for the operator • 10
Placing the system in the road traffic
Intended use • 10 area • 34
IRG 2000 time domain reflectometer • Positioning the zero cursor • 45
21 Preparing the test object terminals •
IRG 2000 user interface • 24 34
Prerequisites • 35, 38, 50, 55, 61, 67,
M 73
Maintenance and care • 79 Printing measurement data • 45
Maintenance schedule • 80 Procedure • 35, 38, 51, 56, 61, 67, 74
Markings on the system • 27 Procedure during evaluation • 57
Maximum permissible output current Product information • 18
in DC voltage mode • 15
Putting the testing system out of
N operation • 75
No operation during condensation • R
12
Rating plate on the IRG 2000 time
No operation in areas with risk of domain reflectometer • 28
explosion and fire • 12
Recommendation if the fault position
Note on the screenshots and graphics is not easily visible • 58, 70
used • 9
Recommendations if the fault position
is not easily visible • 63
Regular calibration • 86

94 / 98 822-175-2
Syscompact 2000 M pro Index

Removing the IRG 2000 from the Setting the general pre-location
system • 42 parameters on the IRG 2000 • 52
Replacing the rechargeable batteries Setting the test parameters on the
of the IRG 2000 • 85 system control panel • 49
Setting the time • 47
S
Setting up the system • 34
Safety devices • 25
Shipping the system • 32
Safety instructions for cable fault
location • 52 SIM/MIM
Safety instructions for cable testing • Secondary-Multiple Impulse Method •
50 59
Safety instructions for connecting the Special personal protective
IRG 2000 to the live cable • 37 equipment • 17
Safety instructions for connecting the Standard delivery • 90
system • 35
Storage • 89
Safety instructions for
Structure of safety instructions • 7
decommissioning • 75
Switching off the system in the event
Safety instructions for maintenance
of an emergency • 41
work • 79
Switching on the system • 40
Safety instructions for repair work • 87
Switching the high voltage on and off •
Safety instructions for the system’s
48
surge mode • 73
System control panel • 20
Safety locking feature against
unauthorised operation • 16
T
Saving measurement data • 45, 59,
63, 71 Taking the system out of operation •
78
Screened cable with 1 phase • 36, 38
TDR
Screened cable with 3 phases • 36,
Time Domain Reflectometry • 53
38
TDR measurement on live cables • 15
Securing the test area • 39
TDR measurement on live cables with
Selecting the language • 43, 46
the IRG 2000 as an independent
Selecting the system of units • 44 device • 33
Setting cursors • 44 Technical data • 29
Setting ICM parameters • 66 Testing the discharge unit • 82
Setting parameters for the acoustic Transportation • 31
pin-pointing • 72
Transporting the system in vehicles •
Setting SIM/MIM parameters • 60 32
Setting TDR parameters • 54 Transporting the system manually •
31
Setting the brightness of the indicator
lights • 47 Turning on the IRG 2000 • 43
Setting the contrast of the display • 47
U
Setting the date • 46
Unscreened cable with 3 phases • 37,
Setting the date and time • 43 39

822-175-2 95 / 98
Index Syscompact 2000 M pro

Using the IRG 2000 as an


independent device • 42
Using this manual • 7

V
Validity of this user manual • 7
View Settings • 8

W
Warranty and After Sales • 89

96 / 98 822-175-2
822-175-2

BAUR GmbH
Raiffeisenstraße 8
6832 Sulz / Austria
[email protected]
www.baur.eu

822-175-2-phd-07.04.2017

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