D2. 055-24 TechSpec - Work Spec
D2. 055-24 TechSpec - Work Spec
G01-G04 DECOMMISSIONING,
DEMOLITION, SITE REMEDIATION
AND DECONTAMINATION (DDD)
WORK SPECIFICATION
PLD-CS055/24/0
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G01 to G04 Decommissioning & Demolition Works
This document highlights the major work detail relating to G01 to G04 Decommissioning & Demolition
and the modification to be performed coupled with the terminal points for the main systems and facilities
that are required for the continual operation of the existing facilities that are affected by this
decommissioning and demolition. The Works entail the supply of all labor, equipment, material,
consumables or other resources related to the decommissioning, demolition and the modification of
various equipment, facilities, electrical and control systems plus the associated tests and commissioning
that are necessary in the execution and completion of this Contract work.
For Electrical, Control or Instrumentation and Network systems, the decommissioning, demolition and
modification works will require site investigation, design, supply, and installation of material, equipment
and cables with the associated support & cable trays and related testing/commissioning of these systems.
Details for the modification works are provided under D6 and D7.
The mechanical decommissioning works will involve mainly relocating or re-routing of equipment and/or
pipelines coupled with the associated tie-in to related existing piping systems, blanking and/or removal of
the decommissioned equipment or pipelines and supports. The modification works shall include the supply
and installation of all necessary equipment and/or material similar or better than those used in the existing
system and must be compatible/suitable for the maximum rating of pressure, temperature, medium of the
system and the environmental characteristic they are being exposed to. New pipes or fittings shall be of
the same sizes and material of the existing parent pipes unless otherwise specified. All necessary pipe
supports or anchoring, and pipe clamps shall be provided to secure the integrity of the piping system. All
pipelines shall be marked and painted in accordance with the appended “Identification of Pipelines”. Steel
support frames and/or concrete foundations and plinths shall be constructed whenever required or
necessary. All modifications shall be tested to meet the test criterion and accepted by the Project Manager
before handover.
It is of utmost importance that all decommissioning and modification works shall be performed with
minimum interruptions to the current operation of the power station. Therefore, the issue of interface
management shall be carefully considered and supported by appropriate risk assessment strategy to
eliminate, as far as possible, any impact on the normal operation of the power station. When the need for
such interface arises, the modification work can only be performed with the approval of CEM Project
Manager after coordination with the related parties with regards to the timing, duration and most
appropriate course of action to be taken. No claims for extra payments or extension of the contract period
shall be accepted on the basis of any delay, ignorance of the conditions or lack of understanding, errors or
omissions related to such occurrences.
The Contractor shall carry out pre-removal or pre-demolition surveys both within and in proximity of the
work site and implement necessary mitigation measures against health, safety and environmental hazards.
General specification listed in D3 are provided in good faith and are the minimum requirementsfor this
Contract.
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Work specification
Item Detail
2 Preliminaries II: SCR/Ammonia system & Asbestos survey & report,
removal and disposal
2.1 Conduct a comprehensive survey of asbestos-containing material (ACM) and provide a
qualified independent third-party laboratory report of the survey result for the whole
project (including but not limited: From Item 3 to Item 28; Item 33; Item 39; Item 40 and
HVAC System from Chemical Lab)
The procedures described in the Appendix D18. 055-24 SOP- ACM must be followed,
including (but not limited):
1. Employ a registered asbestos consultant to conduct an asbestos investigation and
prepare an asbestos investigation report and an asbestos abatement plan;
2. Employ a registered asbestos contractor to carry out the asbestos work in accordance
with the asbestos abatement plan;
3. Employ a registered asbestos consultant to supervise the implementation of the
asbestos abatement plan and the work of the registered asbestos contractor;
4. Employ a registered asbestos laboratory to conduct sampling and analysis for the
asbestos work.
2.2 Perform a thorough removal of all ACM from the plant before any dismantling work.
2.3 Final disposal of the ACM in accordance with the D18. 055-24 SOP- ACM
2.4 Conduct a comprehensive survey of the ammonia waste inside the SCR/Ammonia system
and provide a qualified independent third-party laboratory report of the survey result
(including but not limited: Item 14.3, Item 16, Item 21 and Item 23)
2.5 Perform a thorough removal of all SCR Ammonia Waste from the plant before any
dismantling work.
2.6 Final disposal of the SCR Ammonia Waste in accordance with the relevant government
laws and regulations.
2.7 The procedures must follow according to appendix (D17. 055-24 Asbestos work and
D18. 055-24 SOP- ACM)
2.8 From 2.1 to 2.7 must be done by qualified third party for survey & report, removal and
disposal; and by qualified third party for quality control of every procedure.
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3 G01-G04 Heavy fuel oil transfer pump station
3.1 Removal of HFO Transfer pump A, B & C and filters including all associated peripheral
equipment, pipes, supports and electrical & control circuit. (DWG P20 G 053, C-113-03)
3.2 Removal of all HFO & steam tracing pipes from HFO Transfer pump station to G01/G02
HFO Service tank farm and G03/G04 Fuel oil treatment plant.
Note:
All pipes, cables & trays, supports on this
hillside shall be completely dismantled and Remove
removed. HFO
pipes
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3.3 Removal of HFO sludge oil transfer pump
station including filter, all associated peripheral
equipment, pipes, supports and electrical &
controlcircuit. Seal all wall penetrations.
remark RETAIN - two HFO Mixing pump sets and all associated pipes (no work is required).
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4 G01-G04 Cooling water pump & Chlorination buildings
4.1 Complete removal of all pumps, filtration system, Chlorine dosing system and all associated
peripheral equipment, facilities, pipes, overhead cranes, roller gates and electrical & control
systems. (DWG 060-14309, 060-14310, C-101-03, D201, D202, 2353 M 015, 2413 M 015,
2573 C-259)
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4.4 Demolition of CWP and Chlorination buildings down
to road level, and backfill all basements, trenches and
voids with demolition rubble to road level.
4.5 All underground pipes and cable trenches that are routed across the road shall be backfilled
and compacted with demolition rubble up to 100mm below existing road level. Then cast
with B30 concrete with 100 x 100 x 6mm steel mesh reinforcement to level with the road
surface.
After the removal of seawater pipes, all voids in the grass/landscape areas shall be backfilled
with soil to road level and grass patches reinstated.
All other voids and trenches shall be backfilled with demolition rubble.
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5 G01-G04 Chemical effluent system
5.1 Reroute the stainless steel effluent pipe from the Chemical store, along the hill top and down
the hillside to the tunnel entrance, through the new pipe trench (refer Item S23.4) and to
connect with the main G05/G08 Chemical effluent pipe inside the existing pipe trench.
(DWG P20-U 074, 114DN002, 114PI002)
5.2 To reconnect with the existing chemical effluent pipe inside the pipe trench
5.3 Removal of pumps & all associated equipment of chemical wastewater pit CP1, demolished
concrete plinth. All sump pits and voids to be backfilled and compacted with demolition
rubble to level with the road. (DWG 114DN003, 114SG002)
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6 G01-G04 Sewerage system
6.1 To backfill all decommissioned G01/G04 sewerage networks with demolition rubbles tolevel
with road. (DWG P20-U 064)
Remark Northwest Guard House B sewerage circuit (DWG EG-01)
TO RETAIN:
The sewerage circuit and septic tank of the Northwest gate. (No work required)
For this deactivation work, the contractor shall also assist and/or provide support to CEM
Representative during and after CEM’s commissioning and tests for the Black Start system.
7.2 To isolate and disconnect the interconnection MV cables between EGCB4 of HVS-11-EMG in
G07/G08 2/F HV room and G4ECB of HVS-11-4 in G03/G04 G/F HV room. The respective
decommissioned MV cables, control, signal, interlock wirings etc. shall be dismantled and
removed from G07/G08 EGCB4 to G03/G04 G4ECB.
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7.3 To isolate and disconnect the interconnection cables between EMGT-2 breaker in G07/G08
EMG room and EMGT-3 breaker in G01/G02 LV room. The respective decommissioned
LV/MV cables, transformer EMGT-2 in G07/G08 G/F HV room & EMGT-3 in G01/02 G/F
HV Room, control, signal, interlock wirings, etc. shall be dismantled and removed from
G07/G08 EMGT-2 breaker to G01/G02 EMGT-3 breaker.
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7.4 To isolate, disconnect and remove all wirings in G07/G08 to JB-EMG as per the wiring list JB-
EMG, including:
• 12*1.5mm2 control wiring 46-1570 from cubicle 03 (EGCB4) of 11-HVS-EMG
switchgear in G07/G08 HV room to junction box JB-EMG;
• 24*1.5mm2 control wiring 46-1640 from PPC-23A PPC cabinet in G07/G08 PPC room
to junction box JB-EMG.
The junction box JB-EMG is at the fence beside the transformer bay of CCA G01 main
transformer 108TR-01.
The respective decommissioned control, signal, interlock wirings, etc. shall be dismantled and
removed.
Reference drawing – DWG P20-G125 for overall Black Start System single line, JB-EMG
wirings list for JB-EMG Junction Box.
8 G01/G02 Steam turbine generators & auxiliaries and building
8.1 Complete removal of the steam turbine generators and auxiliary facilities with all associated
peripheral equipment, pipes, support structures, platforms, furniture & furnishing & other
contents, overhead crane, roller gates and electrical systems comprising of control consoles,
panels, cabinets, switchgears and all associated cables. (DWG 740-1220, 740-01291, 060-
14312)
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8.2 Demolition of the building including all concrete foundation, floors and sump pits up to the
pile caps. All trenches, sump pits and voids to be backfilled and compacted with demolition
rubble to level with the road surface. (DWG C-093-03, C-094-03, C-095-03, 060-
14292/96/97/98/99, 060-144/17/18)
9.3 Demolition of the transformer walls & support bases down to ground level. Backfill all
trenches and voids with demolition rubble and to reinstate the trench covers. (DWG060-
14417)
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• 66/11kV transformer - 108TR-01, 208TR-01;
• 11kV switchgear - 107SG-01, 207SG-01;
• Generator G01 & G02 and respective auxiliary apparatuses (e.g. earth resistors,
generator control and relay consoles, excitation elements, metering panels, lightning
arresters etc.);
• 11/3kV transformer - 107TR-01, 207TR-01;
• 3kV switchgear - 107-SG-02, 07-SG-03, 207-SG-02;
• 3/0.4kV transformer - 107TR-11, 07TR-12, 207TR-11, transformer for CCA
Maintenance Building (as per Item 11);
• 400V main switch boards - 107DP-11, 107DP-12A, 07DP-12B, 207DP-11;
• 400V MCC - 107DP-13, 107MC-12, 107MC-11, 07MC-14, 07MC-17 (as per Items 2.5
& 10), 07MC-13, 07DP-15, 07DP-14, 07MC-15, 07MC-16 (as per Items 10), 207MC-
11, 207MC-12, 207DP-13;
• Rectifiers, Inverters, convertor, chargers, distribution boards, batteries, switching
device related to plant DC and UPS system;
• Remote control decks, metering panels, synchronization panels and relay panels in
G01/02 Central Control Room;
• All local distribution boards, local control panels, junction boxes, terminal boards;
• HV/MV/LV cables, pilot cables, control and communication wirings, fiber optics, etc.,
including the cables interconnecting between the G01/G02 plant and other equipment
as specified;
• All instruments including sensors/switches for plant process control;
• All motors and actuating apparatuses in G01/G02 plant;
• Lightings, sockets, HVACs, lift, cranes, rolling gates etc. in G01/02 building;
• Fire detection systems, fire control and alarm systems and control panels;
• G01/G02 Master clock system, PPC cabinets for G03/G04;
• Plant phone system, PA system and LAN networks;
• Black start system connection as per Item 5.3.
12 G01/G02 Stack
12.1 Removal of exhaust ducts, pipes, cables and
support frame from stack to the four air
preheaters at the bottom of the hill.
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13 G01/G02 Decommissioning & Demolition Works
13.1 Steam Turbines and Generators
Cut and blank all cooling water pipes that can’t be removed
Dismantle metallic beams and gratings around the turbine generators and demolish the
concrete bases to ground floor level.
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Install bypass on the air compressors’ cooling water pipes:
Turbine 1
Turbine 2
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13.2 Station cooling system and clean water system
Photos of some of the equipment to be dismantled:
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13.3 Air Compressors
Photos of some of the equipment to be dismantled (for reference only):
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66/11kV transformers
Photos of some of the equipment to be dismantled (for reference only):
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Removal of the two transformers and all associated cables. Dismantle the steel mesh fencing
and demolish the concrete walls and plinths.
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13.7 Equipment in the Control Room
Photos of some of the equipment to be dismantled.
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13.8 Equipment in the LV Room
Photos of some of the equipment to be dismantled.
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13.9 Equipment in the MV Room
Photos of some of the equipment to be dismantled.
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13.10 Overhead Crane
Photos of some of the equipment to be dismantled.
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13.11 Demolition of the building and site remediation
14.6 Blanking of the terminal points at DO tank with blind flanges and remove the diesel oil
pipes from DO storage tank to G03/G04 Fuel
oil treatment building.
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14.7 Blanking at the terminal points of the LO tanks and removal of the Main & Cylinder lube oil
pipes from LO storage tanks to G03/G04 Diesel generator building including the LO pump
station and all associated equipment, pipes, cables and supports. To seal all wall
penetrations.
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14.8 Demolition of the building.
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15.2 Removal of all cables from Main transformers to the Substation, between transformers and
G03/G04 Diesel building including all incoming & outgoing control cables of the
transformers. (DWG C-097-03, C-104-03)
15.3 Demolition of the transformer walls, fencing and foundations down to ground level. All
trenches, sump pits and voids to be backfilled and compacted with demolition rubble to level
with road.
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16.2 Removal of all pipes, cables and supports from air receivers to G03/G04 Diesel generator
building.
16.3 Demolition of the plinths down to road level and backfill any void if required.
17.2 Demolition of the bund wall and plinths down to road level. All trenches, sump pits and
voids to be backfilled and compacted with demolition rubble to level with the road.
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18.2 Removal of Fuel oil transfer pump set including all associated pipes & fittings, cables from
Fuel oil treatment plant to G03/G04 diesel generator plant and demolition of the pump plinth
down to ground level.
Removal of G03 and G04 exhaust gas ducts, supports and all associated peripheral
equipment from stack to G03/G04 Diesel generator building. (DWG 2413 C4 111)
All trenches, sump pitsand voids to be backfilled and compacted with demolition
rubble to level with the road.
21.2 Demolition of the stack and foundation down to the level of road. (DWG 2353 C231)
Demolition of all plinths down to road level and backfill any void if required.
TO RETAIN - Ammonia supply pipe section from Ammonia supply pump station routedto
the tunnel entrance (near G03/G04 Fuel oil treatment building) shall be retained and reused
for the compressed air pipe modification.
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23.2 To install the ‘Ammonia stainless steel pipe’ and a new stainless steel ball valve with a T- joint
to tie-in the G05/G06 SCR compressed air system at G05/G06 building roof and to route the
pipe on the pipe rack along the hillside and reconnect with the existing ‘Ammoniasupply pipe
near the G03/G04 Ammonia supply pump station (DWG2922 S5 G38 001).
23.3 To install a T-joint and the ‘Ammonia stainless steel pipe’ from the existing ammonia supply
pipe at the tunnel entrance and route to the hilltop to connect with the existing Control and
service air pipes of the HFO storage tank with a new header. From the header, to provide
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isolating valves for the two compressed air pipes and to install a filter/pressure regulator
valve set with a regulating range from 5 to10 bars for the Control air. (DWG 2573 C-258)
To install an isolating ball valve at the T-joint and a new galvanized pipe to supply
compressed air to G05/G08 CWP building.
23.4 To construct a new pipe trench to route the new galvanized pipe from tunnel entrance (Item
23.3) through this new pipe trench to connect with the existing compressed air supply line
forG05/G08 CWP building inside the existing pipe trench. Remove all decommissioned
pipes.
Note:
This new pipe trench shall be provided from the tunnel entrance to the existing pipe trench
and shall be sized to accommodate all the new pipes as listed in this Work specification.
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24.2 To install a new galvanized pipe from the existing water pipe at G05/G08 CWP water supply
line to the northwest Guard House B and to remove decommissioned pipes.
24.3 To plug and remove the SAAM water pipe to G01/G04 CWP building and retain the water
sprinkle system for the plant near the G05/G08 CWP building.
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25.2 To re-route a new steam pipe from Main auxiliary steam pipe up the hillside to connect to the
steam supply pipe for the HFO storage tank farm. (Refer Item 25.5 Note)
25.3 To install a new steam pipe from the Main auxiliary steam pipe at tunnel entrance to connect
with the existing steam supply pipe for G01/G04 Oil separator in the existing pipe trench.
Steam trap to be installed at the lowest point in the pipe trench. (Refer Item 25.5 Note)
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25.4 Removal of all the decommissioned steam pipes of the following facilities:
All new Auxiliary steam pipes shall be provided with insulation and stainless steel cladding
and shall be supported with sliding and anchoring supports wherever applicable to allow for
pipe expansion. Steam traps shall be provided at low points and at suitable interval along the
pipe length.
TO RETAIN - K3 Sludge oil transfer pump station consisting of one filter inlet valve, filter,
four inlet and outlet valves & two check valves of pump units, gauges and other fittings for
relocation (refer Item 26.10).
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26.2 To blank K3 Sludge oil transfer pipe at the tunnel entrance and remove pipe to K3 Sludge oil
transfer pump station.
26.3 To reroute Waste oil transfer pipe from G01/G04 Oil separator (OP3) to CCA WWTP Oily
sludge tank. To supply and install a new pipe with steam heat tracing with steam traps at the
low points & suitable interval along the line and at the end pipe length, insulation & cladding
from Waste oil transfer pump of G01/G04 Oil separator, along the pipe rack and pipe trench
to CCA WWTP Oily sludge tank. (DWG 114EG003)
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26.4 To remove of G01/G04 Waste oil transfer pipe from G01/G04 Oil separator to G01/G02 FO
tank farm.
26.5 To blank and remove decommissioned sludge oil transfer pipe from G05/G08 Sludge oil
transfer pipe at position as shown below to Common sludge tank TA-KO-710. (DWG 2573
C-258)
To supply and install insulation and cladding of the remaining G05/G08 Sludge oil transfer
pipe
26.6 Reinstatement of G05/G08 ISO tank farm and containment bund walls.
- Rebuild the bund walls with reinforcement concrete.
- Construct concrete plinths to accommodate three ISO tanks (refer Item P) and to
support the ISO tank at both ends and in the middle.
- ISO tank concrete plinths shall be provided with anchor bolts and clamps at four
corners to secure the ISO tanks against strong typhoon wind.
- Relocate three ISO tanks upon completion of the plinths and bund walls for the ISO
tank farm.
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26.7 - To supply and install electric heat tracing elements on ONE designated ISO tank (tank
maximum capacity - 21,000 liters) at the position indicated below and reinstatement of
insulation and stainless steel cladding.
- To supply and install electrical power supply and control for the electric heat tracing
system (Refer to D6).
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26.9 To supply and install a new steel pipe from the existing ball valve at G05/G08 common
sludge oil header to the inlet of designated ISO tank.
To supply and install electric heat tracing, insulation and cladding with control for this new
pipe. (Refer to D6)
26.10 Installation of the K3 Sludge oil transfer pump station (refer Item S28.1) including concrete
plinths, filter, all valves, pipes & fittings and associated accessories at the location as
indicated below.
- To supply and install a new pipe with steam heat tracing with steam trap, insulation and
cladding from pump station outlet to K3 Sludge oil transfer pipe.
- To supply and install a new steel pipe from the outlet of designated ISO tank to inlet of
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K3 Sludge oil transfer pump station and a T-joint before the isolating ball valve of the filter
unit.
- To supply and install a new pipe with steam heat tracing with steam trap, insulation &
cladding and an isolating ball valve from outlet pipe of G58 Common sludge tank TA-FO-
427 to above-mentioned T-joint at inlet pipe of K3 Sludge oil transfer pump station.
- Reinstatement of grating platform.
- To supply and install electrical power supply and control for pump station. (Refer to
D6)
26.11 Installation of new pipe with an isolating ball valve from outlet pipe of G5-G08 Common
sludgetank TA-FO-427 to K3 Sludge oil transfer pump station inlet pipe. (DWG 2573 M2
203 003)
26.12 Installation of a new steel pipe from outlet of K3 Sludge oil transfer pump station to connect
with the existing sludge oil transfer pipe to CCB K3 tank.
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26.13 Installation of the G5-G8 Oil interceptor transfer pump (refer Item P1) at the location as
shown.
- To install the G5-G8 Oil interceptor transfer pump including concrete plinths, all
valves, pipes & fittings and associated accessories.
- To supply and install 5m flexible wire reinforced hose from the pump suction to the
transfer pipe of G5-G8 Oil interceptor with quick coupling at the transfer pipe end.
- To supply and install 5m flexible wire reinforced hose from the pump outlet to the
Intercepted oil tank TA-FO-432
- To supply and install electrical power supply and start/stop control for pump station.
(Refer to D6)
26.14 Re-route oily wastewater drain pipes from HFO storage tank farm and HFO mixing pump
station along the hill top to the tunnel entrance, through the new pipe trench (refer Item S23.4)
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and to reconnect with the existing oily water pipe inside the pipe trench to G01/G04 oil
separator. (DWG P20- U 064, 114DN001)
26.15 Re-route oily water pipe from CCB K3 tank to G01/G04 Oil separator using the new pipe
trench (refer Item S23.4).
- To supply and install a new pipe from the tunnel entrance through the new pipe trench to
GO1/G04 Oil separator as indicated.
To remove the decommissioned pipe.
26.16 Removal of OP1 pump & associated accessories and all decommissioned oily water/sludge
pipes from G01 to G04 area. All trenches, sump pits and voids to be backfilled and
compacted with demolition rubble to level with the road. (DWG P20-U 064, 114DN001)
Removal of all decommissioned oily wastewater and sludge pipes from G01 to G04 and
backfill all trenches with demolition rubble to level with road.
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Note: New pipes shall be provided with either steam heat tracing with connection to Main
auxiliary steam pipe or electric heat tracing & control and pipe insulation and stainless steel
cladding whenever specified.
27 WWTP modification
27.1 Install some heavy-duty metal storage shelves units in WWTP storeroom for placed chemical bags.
27.3 Install heavy-duty metal platform unit in WWTP chemical operation area for rising up the position of
chemical tank.
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27.4 Install flow meter of wastewater inlet on the inlet pipe of Coagulation Tank No.1 for control flow of
wastewater inlet.
27.5 Install a bypass pipe to Coagulation Tank No.1 for prevent Floc tube blocking.
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27.7 Install steam heating inside Oily Sludge Tank.
27.8 Change larger sludge pump No.1/2 (1101/1102) for more power to pump out the sludge to G12 sludge
tanks and CCB K3 tank.
27.9 Install new manhole of Discharge Tank for inspection and cleaning
27.10 Improve mobile air compressors or change to larger station air compressors for micro bubble
compressors breakdown.
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27.11 Install new metal pipe from sludge transfer pump P901/902 outlet pipe to Oily Sludge Tank and Oil
Separation Tank to replace flexible pipe.
28 G01/G04 Interceptor Area and G05/G08 Interceptor Area – Raining Water Collection
28.1 Provide the design and execution for Raining Water Collection to dispose directly to the sea.
28.2 Cleaning/Refurbish G01- G04 HFO Interceptor Tank
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31 ISO Tank Farm electrical system installation
31.1 To design and install the local control panels, including the provision of relevant control cable
wirings, contactors, contacts, breakers, instruments, terminals, buttons, indication, meter etc.,
for the power switches, equipment on/off controls, signal indications, interlocks and other
necessary controls for the ISO tank Unloading pump set (D2 Item S26.8).
The power supply for these pumps and control panels shall be fed by DB4 as mentioned in
Item 1.3.1. The respective armored power cables for the connections among DB4, local control
panels and pump motors, with cross-section rated for equipment operation conditions and
running distance, and the provision of earthing cables, shall be included as specified.
The motor and pump set shall be cleaned from the oily debris before installation.
The installed control or power switching element shall be arranged and embedded into DB4,
with consideration to the actual site situation and convenience for operation.
Local control box shall be designed, supplied and installed near the pump for loading on/off
buttons & on/off/fault indication lights. The box shall be made of stainless steel (SS316) with
the IP as specified in D7 - General Specification.
31.2 To supply and install electric heat tracing elements on ONE designated ISO tank (tank
maximum capacity - 21,000 litres) and for the new pipe as specified in D2 as per Item S28.7
and Item S26.9.
EAC Ex: KSX Type heat tracing cable (max. exposure temperature: 200°C) manufactured by
Thermon, USA, shall be used. The ISO tank content shall be maintained at normal working
temperature of 70°C
The electric heat tracing circuit shall include heat tracing cables, cable end terminals, earth
fault protections, other necessary accessories in other to provide a complete functional system.
31.3 The existing spare feeders in nearby heat tracing panels HT TF at G05/08 Common Tank Area
or HT FOT in G05/G08 Fuel Oil Treatment Plant can be used to supply power for the heat
tracing circuits for above mentioned Item 31.2.
The capacity of each existing spare feeders mentioned is rated at 20A, and the Contractor is
responsible to install and provide the armored power cables from these feeders to the
respective junction boxes of the above mentioned heat tracing circuits and providing proper
earthing connection. Earth-fault protection shall be provided for the heat tracing elements.
In case that any defects are found, Contractor shall be responsible to replace those parts, to
ensure that the heat tracing elements can be operated normally, well-coordinated with other
facilities and without safety hazard or risk after installation.
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Plant Extra-Low Voltage (ELV) System
32 LV Distribution Board DB4 and Electrical Installation at K3 Sludge oil Transfer Pump
Station
32.1 To install an outdoor distribution board (DB4) at K3 Sludge Oil Transfer Pump Station for the
following feeders, but not limited to:
• K3 Sludge Oil Transfer Pump Station (D2 Item S26.10)
• ISO Tank Unloading Pump Set (D2 Item S26.8);
This distribution board shall be equipped with 250A 4-pole MCCB as incomer, and the board
shall be installed at K3 Sludge Oil Transfer Pump Station (refer relocation as shown under D2
Item S26.10).
The distribution board shall be enclosed and protected by a water-proof and anti-corrosion
stainless steel (SS316) enclosure. Sunshade shall be provided for avoiding the direct exposure
from sunlight. The supporting equipment and accessories which expose to ambient (e.g. power
meter) shall possess the same harsh environment and resistive feature of the enclosure.
This board shall be provided with fully equipped compartments and feeders, with controls,
protections (OC/EF, under-volt, voltage surge etc.), for its downstream loads with fully
equipped spare feeders as specified, as a minimum, in the Tender Drawing DWG. EE-002 (D16.
055-24 Drawing and layout). The panel accessories such as heaters with humidity controls,
meters, energization indications shall be provided;
Digital power meter shall be equipped at each incomer of the boards. Each power meter shall
possess CL 0.5 accuracy and use VT and CT with the class specified in General Specification.
The power meter shall display the information of current, voltage and power (active, reactive
and apparent) for the incomer of each bus section. Voltage indication lights shall be provided
at the upstream of main breakers.
This board shall also be provided with the following power sockets:
• TWO 20A three-pole IP67 outdoor sockets (L+N+PE, 6h blue type rated at 250V in
accordance to IEC 60309);
• TWO 32A five-pole IP67 outdoor sockets (3L+N+PE, 6h red type rated at 400V in
accordance to IEC 60309).
Those sockets shall be mounted on the frame of DB4 with water-proof connection. Each
socket shall be protected by dedicated residual current (leakage) protection with sensitivity of
30mA.
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32.2 To supply and install the armored low voltage power cable with 3L+N+E arrangement from
G07/G08 BSS spare compartment – Cubicle 18C in G07/G08 LV Room, to the incoming
circuit breaker of DB4 as mentioned in Item 36.1.
The armored power cables shall be rated for the capacity of the respective switch provided in
Item 36.1, with consideration of cable route length and spare capacity as specified.
G07/G08
BSS 7/8 LV
Switchgear
32.3 To supply and install 250A fuses switch withdrawable drawer with the same or equivalent to
the existing brand of switchgears, and other necessary accessories to design as a complete
functional system for the G07/G08 BSS Cubicle 18C.
Reference drawings - DWG. EE-001(D16. 055-24 Drawing and layout) & DWG. EE-002
(D16. 055-24 Drawing and layout).
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33.2 To supply and install armored LV cables with PE from DB1 to the control apparatuses for
existing oil interception equipment and respective accessories. Those connections shall contain
following circuitries:
• One 20A 230V AC supply to the local oil content detection panel of interception
equipment platform;
• Two individual 20A 230V AC supplies to the local level instrument power supply panel
mounted on the boundary wall of oil tank farm;
• One 20A 230V AC supply for the local PLC panel mounted on the boundary wall of oil
tank farm.
The Contractor shall supply and install the respective connection among DB1 and panels. Each
circuit shall be protected by dedicated breaker (e.g. MCB) in DB1. The old cables shall be
disconnected from those mentioned panels and removed.
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Local oil content One 230VAC
detection panel supply
33.3 To dismantle and remove the level sensor OP1, respective transmitter and junction box
between the Guard House B and CCA Maintenance Building and the power/control cables
between the OP1 junction box and level instrument power supply panel/local PLC panel as
mentioned in Item 33.2, and also respective conduits or racks.
33.4 To dismantle the level sensor CP1, respective transmitter and junction box beside G02 Steam
Boiler. The cable connection between the CP1 junction box and level instrument power supply
panel/local PLC panel as mentioned Item 33.2 shall be disconnected, isolated and removed.
33.5 To dismantle the local control panel in CCA Demi Plant Control Room, which remotely
control OP03A, OP03B and OP03C oil pumps. The cables for the wiring connections between
the control panel in CCA Demi Plant and the local control at the oil interception equipment
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platform shall be isolated, disconnected and removed.
OP03 local
control panel
Reference drawing - DWG 114EL049, for the locations of OP1, CP1, level instrument power
supply panel and local PLC panel.
33.7 To disconnect and remove all decommissioned components and cables
34 To design and install the local control panel and the 3-phase power supply cable for
G05/G08 Oil interceptor transfer pump electrical system
To design and install the local control box with provision of power drive, control, interlocks,
current protection (e.g. overload, earth leakage) and accessories for the G05/G08 Oil
interceptor transfer pump (Relocated G03/G04 ISO Storage Tank Farm Transfer Pump, D2
Item S28.11), such that manual on/off operation and respective indications can be achieved for
this pump. The box shall be made of SS316 stainless steel with the IP as specified in D7 -
General Specification.
The motor and pump set shall be cleaned from the oily debris before reinstalling them.
The power supply shall be from the existing 3-phase socket in G05/G08 Fuel Oil Treatment
Plant as shown below, such that the supply for the pump package shall be achieved by means
of power cord. The plug to be used shall be compatible to the existing socket (400V Red 3P +
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N + PE, 6h five pins plug in accordance to IEC 60309) with minimum IP44 protection degree.
The plug and cable shall be rated for the relocated pump set. The 3P + N +PE power cable
shall be at least 15m long and its length shall be long enough for avoiding the cable hanging
above the ground. Roller reel type cable drum with handle shall be supplied and installed at the
wall near the local control panel.
Socket Specification
Sockets to
be applied
G03/G04 G07/G08
PA system 3/F LV
room
35.3 To supply and install an armored 12-core single mode fiber optics cable from the server room
in CCB Administration Building to G07/G08 LV room, and terminate the fiber cable with a
fiber cable termination box. The cable shall be routed via the existing cable trays and trenches.
The brand of fiber optics cables to be supplied shall be “Krone” or equivalent, and suitable for
outdoor installation;
35.4 To supply and install an armored power cable for supplying power the relocated PA equipment
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in G07/G08 LV room.
35.5 To supply and install a Cat. 6 cable between the ISD switch in G07/G08 Control room to the
relocated PA equipment in G07/G08 LV room.
35.6 To supply and install new speakers in CCA open area or near the boundary of Demolition area
as per the Tender Drawings EE-006(D16. 055-24 Drawing and layout).
The speakers shall be mounted on the walls, lampposts or galvanized steel poles with the
height not less than 3m. The contractor shall supply and install galvanized poles wherever
necessary.
The new speakers to be supplied shall be similar to the existing speakers Model “AEX” with
30w output power and shall be suitable for outdoor use.
35.7 To supply and install the armored signal cables from G07/G08 building LV room to the
locations/buildings as per the Tender Drawings EE-006, and also for the newly added speakers
mentioned in above Item 39.5.
New stainless steel junction boxes needed for those connections shall be provided. The cables
shall be routed via the existing cable trays and trenches.
The new cables shall be similar to existing signal cable “Belden” or equivalent, and they shall
be suitable for outdoor use.
35.8 Test and commissioning of the CEM IP phone voice signal shall be performed upon
completion of installation of the relocated CCA PA system.
35.9 To supply and install, but not limited to, two more power amplifiers and also adopt the existing
power amplifiers to balance the load of the speakers and connect to the existing PA system.
The Contractor shall supply and install amplifiers and other related accessories needed for
ensuring that the whole PA system can work normally with all speakers having enough
capacity of sound level, and without overloading the amplifiers and other system components.
The power amplifiers to be supplied shall be similar to “AEX” with 600W output power.
35.10 Test and commissioning for ensuring the system integrity and functionality on both CCA and
CCB PA system.
36 Plant Supervision System – Closed Circuit Television System (CCTV) and Access
Control System (ACS) Network
36.1 To relocate the existing network switch box CCA2 mounted on G03/G04 Fuel Oil Treatment
Building to CCA G05/G08 CWP building and install next to the existing CCA1 switch box,
and reconnecting to/resuming the original network. The decommissioned fiber optics cable
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shall be removed, and new 12-core single mode armored cables shall be provided and installed
for the connections between CCA2 and CCA6 (switch box near G05/G06 interception tank),
and also for the connection between CCA2 and CCA1. No optic fiber joint is allowed for the
new connection between switches. The jacks for all cores of fiber shall be made and joined
properly to achieve maximum continuity.
The power supply for CCA2 can be fed from adjacent CCA1 switch box. The equipment or
components necessary for this reconnection (e.g. fiber optics, junction box, and armored power
cables) shall also be included in this scope of work.
G04/G04 FOT
Building
CCA2
CCA6
CCA2 CCA1
36.2 To supply and install new armored 12-core single mode fiber optics cable for connecting the
network switch box CCA4 which is mounted on PWT Control Room, to the relocated CCA2
switch box. The cable route shall not cross the G01/G04 demolition area. The decommissioned
fiber optics cable shall be removed. No optic fiber joint is allowed for the new connection
between switches. The equipment/components necessary for this reconnection (e.g. Junction
box, armored power cables) shall be included in this scope of work. The jacks for all cores of
fiber shall be made and joined properly to achieve maximum continuity.
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PWT Control
room
CCA4
36.3 To supply and install new armored single mode 12-core optic fiber cable between CCA1 and
switch box in Guard House B to replace the existing optic fiber cable including all respective
accessories (e.g. Junction box) associated with the installation. The jacks for all cores of fiber
shall be made and joined properly to achieve maximum continuity.
36.4 To supply and install CCTV cameras, including all accessories, power supply, network
switches for full coverage on the “Access Road” defined in Tender Drawing DWG. EE-
006(D16. 055-24 Drawing and layout). The cameras shall be mounted on the lampposts at the
boundary of demolished area. Each outdoor camera and network equipment shall be protected
against lightning strike by means of providing and connecting to RJ45 lightning arrester that is
well grounded, and the cameras shall have integral anti-lightning feature. All cameras and
network shall be capable to be accessed, controlled and monitored by the existing plant
supervision system. The connection points for those new cameras shall be at the relocated
CCA2 switch box.
The relevant material consumption, interface setting, back up and server configuration, licenses
for new cameras, adapting the existing CCTV interface, new NVR servers/hard drives and
relevant configuration for storing the records from new cameras for 30 days at 720P @ 30 fps
shall be included. The new cameras shall be fully integrated into the existing plant CCTV
supervision system. A dedicated/new independent CCTV system is not accepted. In case the
camera is disconnected from the main CCTV network, it shall be able to store the records by
its internal storage for at least one hour, and the stored records shall be automatically
synchronized to the main NVR servers as soon as the camera reconnects to the main network.
The handling and treatment of decommissioned CCTV cameras, switches, cabinets or other
relevant equipment in the demolished area shall be under the supervision of CEM
representative during site work and subject to CEM’s instruction.
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36.5 To reconnect the whole CCTV/ACS system complex to the modified CEM plant network, such
that the data exchange between CCTV/ACS system and CEM plant network can be ensured
and operated as per normal.
36.6 Test and commissioning for ensuring the system integrity and functionality the plant
supervision system relating the modified part.
Reference drawings - DWG. EE-006(D16. 055-24 Drawing and layout), EE-007(D16. 055-24
Drawing and layout) and EE-008(D16. 055-24 Drawing and layout)
• Existing lamp poles, which originally supplied by LLDP-10, in CCA G01/G04 PWT
area, and their power supplies are to be relocated to DB3, with integration into Route 4;
• Existing lamp poles, which originally supplied by the lighting panel in G01/G02
building, in CCA Fuel Oil Tank Farm, and their power supplies are to be relocated to
DB3, as indicated by Route 5;
The average illumination provided to the serviced area and other related aspects (e.g. lighting
uniformity) shall comply with the General Specification in D7. Lighting circuit shall be
equipped with photo-sensor and timer for automatic lighting control.
The lights shall be arranged so that the distance between two adjacent lights in the defined
route shall not be greater than 20m. The power supply for the lighting circuits is from DB2,
and they shall be powered by different feeders separately according to the following routes:
• Route 1: New lightings along the boundary of CCA reservoir near G01/G04 area;
• Route 2: New lightings along the main road;
• Route 3: Gate house B to G05-G08 chlorination station
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A pole with double lamps shall be installed near the “Landscape Area” diagonally across from
ETS office on the opposite side of the road. This double-lamp pole shall be supplied by DB2
via Route 3 as per item 41.1 mentioned.
For Route 4, additional new spot lights or guardrail lights shall be installed for the illumination
covering the staircase from the foot to the top of hill. The power supply for these new lights
should be supplied by its individual feeder in DB3. The power supply for the existing retained
lights which were originally supplied by LLDP-10 are also to be supplied from DB3, as per
item 41.1 mentioned.
Protections (e.g. overcurrent, residual current with 30mA sensitivity) for those circuitries shall
be provided.
For cases where lampposts are used, local MCB shall be provided and installed in the base
compartment of the lampposts. The frame of the lampposts shall be properly grounded. The
design and installation shall comply with the specification as stated in D7 - General
Specification.
The lamps shall be positioned at a height not lower than 10m high. The illumination level for
general road shall be at least 30 lux and at least 100 lux for the purpose of maintenance access
(e.g. motors, outdoor panel) as stipulated in D7.
Reference drawing DWG. EE-005(D16. 055-24 Drawing and layout) for the proposed outdoor
LED street lighting.
Reference drawings - DWG. EE-001(D16. 055-24 Drawing and layout) DWG. EE-002 (D16.
055-24 Drawing and layout) and DWG. EE-005(D16. 055-24 Drawing and layout)
38.3 To retrofit the existing earthing system by connecting the newly added earth pits and electrodes
mentioned in Item 42.1 to the existing main earth grid. Moreover, new earth conductors shall
be installed in order to connect the existing earth pit beside the Guard House B to the main
earth grid.
This retrofit shall be designed such that each of these earth electrodes shall have at least two
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connection paths to the main earth grid. The earth mesh interconnections between G01/G04
CWP Building & G05/G08 CWP building, and between CCA Maintenance building and
G03/G04 Diesel building, shall be maintained.
The re-connection for any breaking/damaged point in the existing main earth grid caused by
G01/G04 decommission and demolition activities shall be reinstated.
38.4 To test and measure the earth resistance of the new and existing earth electrodes mentioned in
Item 42.1 and 42.2. The Contractor shall ensure that the measured earth resistance for each
electrode is less than 0.5 Ohm. In case this requirement is not met, the Contractor is
responsible to implement supplementary measure (e.g. provide more pits or electrodes) at
Contractor’s own cost, to satisfy this requirement.
44 Decontamination
44.1 Tank Farms, Engine Room and daily Tanks etc.
G03/G04 ISO Storage Tank Farm
Oily Water/Oily Sludge System
G03/G04 Fuel Oil Treatment Plant
G01-G04 Sludge Oil Tank Farm
Refer toD4, D13, and D14
45 Demobilization
45.1 Site clearance & reinstatement and demobilization after the completion of all Works.
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