Egli Precision Engineering

F2 IMPULSE PACKAGING MACHINE

User Manual
Table of Contents

▪ Introduction
▪ Safety Instructions
▪ Machine Details
▪ Transportation and Installation
▪ Operation:
- Start-up
- Panel
- HMI Screens
- Cleaning / Maintenance
▪ Technical:
- Machine Settings
- HMI Screens
- HMI Settings
- Filling Systems
- Trouble Shooting
- Maintenance Schedule
▪ Spare Parts
▪ Electrical Drawings

[1]
 Introduction

Egli is a premium manufacturer of packaging and food processing machines. Egli has produced over
400 vertical form, fill and seal and baling machines to date, and more than 200 maize snack extrusion
lines to customers all over SA and throughout Africa.
Egli pride's its self on quality workmanship and reliable products. All spares are manufactured using
the latest technology CNC machines. Strict quality standards and highly qualified technicians make
sure our customers keep coming back. Our design and development department utilises Solidworks
(state of the art 3D design software) to ensure new products are industry leaders. A continuous
improvement design methodology is applied at all levels to achieve best results from all our current
products.
Gus Egli is the founder of Egli Engineering and he has built a solid business with a strong reputation
over the past 40 years. His sense of perfection and innovation has been the cornerstone of Egli’s
success and growth.
It is our aim to become Africa’s leading manufacturer in our industry.

Congratulations on your purchase of an Egli machine! We trust you will enjoy many years of good
service from it. Please study this manual closely to ensure you achieve the maximum performance
and reliability from your machine. Please ensure all operators study the safety and operations
sections thoroughly before use. Please feel free to contact our friendly staff on the details below. They
will be happy to assist you with any spares requests or technical related queries you might have.

[2]
 Safety Instructions

◼ Machine instillation and start-up:

• Machine electricity supply is only to be installed and connected by a qualified electrician.

• Machine must be set up and commissioned by an Egli technician or an approved and
qualified technician.
• Machine is to be set up on a level surface and in a clean and dry environment.
• Exposure to excessive dust and/or moisture should be avoided.
• Don't allow unqualified or untrained personnel to operate or maintain the machine at any
time. Ensure this manual has been thoroughly studied before engaging with the machine.
• All doors must be closed and guards in place before machine is started.
• Machine and surrounding area should be inspected before use to ensure operation will
commence safely.
• Before any doors or panels are opened or any maintenance work is carried out, ensure
machine is switched off and correctly isolated.

◼ Safety points to remember:

• The sealing jaws are equipped with heating elements which reach high temperatures.
Always be aware and do not touch these jaws while machine is on or for a time period
after machine has switched off.
• The concealed blade on the front jaw is sharp and dangerous.
• Do not stand or sit on any part of the machine or any surrounding equipment.
• Do not operate the machine if any doors, panels or covers are missing or damaged.
• Do not at any time place your hands under the front doors of the machine to pull
packaging material down while in operation. Rather stop the machine and correct.
• Always use the “STOP” option on the front of the machine to stop production. The
emergency stop is only for use in emergency situations. Shutting the machine down in the
correct sequence, prevents damaged product and spillage when starting up again.
• Never over-ride safety features.

◼ Safety features

Red “E-STOP” button will Red main isolator switch. Main pneumatic control Door proximity sensor. Will
shut the machine down in Must be in “off” position valve. Will shut off pressure not allow machine to start if
case of emergency. with lock to ensure machine to machine in case of front doors are open.
is safely isolated. emergency.

[3]
 ▪ Warning Stickers

Take note of the warning stickers below. These highlight potential areas of danger on and around your FFS
packing machine. These are not to be removed and should be understood by all who are responsible for
operating, cleaning and maintaining the machine.

Jaws and all connected plates get very hot while running. These retain their
heat for some time after stopping. Allow sufficient time to cool before any
work is carried out on sealing mechanisms.

There is various moving part on the machine. Attention should always be paid to
moving parts as these could cause severe injury should one get a limb or item of
clothing caught in the machine.

Near the unwind section of the packaging film and at the draw down area there are
pint points and risk of entanglement. Hands should be kept clear at all times while
running.

The electrical panel houses various electrical components that could cause electrical shock if
handled incorrectly. Only qualified electricians should have access to electrical panel and should
only work on the panel when machine is securely locked out.

One of the most dangerous sections of the machine is the Horizontal/Cross Sealing assembly.
The knife is extremely sharp and could severely harm a limb if it got caught in the jaw. Hands
should be kept out of the sealing area during production.

[4]
 Machine Details

▪ Dimensions

▪ Specifications

• Description: Vertical form fill and seal packaging machine (FFS2 impulse)
• Filling options:
o multihead weigher;
o auger dosing;
o rotary volumetric;
o basculating volumetric

• Max speed: 70 bags per minute

• Max reel width: 400mm (520mm on BUV)

• Power connection: 380V

• Power consumption: 24A

• Compressed air supply: 6bar

• Air consumption: 380 L/min

[5]
▪ Main Machine Components

3
4
5
6

Main Machine Components

1 In-feed (not shown)
2 Forming Shoulder and Pipe
3 Draw-down and Vertical Seal
4 Controls
5 De-coiler (not shown)
6 Horizontal Seal
7 Exit conveyor (not shown)

[6]
 1. In-feed

The gateway for product to enter the working area of the machine is through one of three in-feed
systems:
A) Basculating volumetric doser
B) Rotary volumetric doser
B) Multihead weigher
C) Auger doser

A) B) C) D)

Basculating Volumetric Rotary Volumetric Doser Multihead Weigher Auger Doser

Doser
This system uses specific This system uses linear This system uses a
This system has a size cups to achieve an vibrators to feed buckets purpose-made screw
basculating chute which accurate and consistent with integrated load cells driven by a servo-motor to
flips side to side. This product volume. Cups are to weigh product. Each accurately meter set
diverts product into cups rotated transferring head has a catchment amounts of product.
on either side which hold product from the holding chute to apply correct Usually used with powder
a set volume. These cups hopper to the chute. Unit weight of product as type products.
are adjusted together or is calibrated to achieve required.
individually to achieve a desired result by opening
desired weight. and closing the cup sizes.

2. Forming Shoulder and Pipe

The function of the forming shoulder is to continuously

direct the foil to the pipe. The shoulder then causes the foil
to surround the pipe and creating a vertical cylindrical
shape with an overlap. This shape is then ready to be
sealed and receive the product. The pipe acts as a conduit
for the product to flow from the in-feed system into the bag.
The pipe is equipped with a hopper to receive the product.

[7]
3. Draw-down and Vertical Seal

The draw-down belt assembly runs against the

vertical pipe and is used to pull the packaging
film from the reel.

The vertical sealing assembly applies heat to

the over-lapped section of the film, at the
vertical pipe, and creates a seal.

4. Control Panel

The control panel houses all electrical, electronic and pneumatic components required to run the
machine. This should remain securely closed at all times and should only be opened and worked on by
qualified personnel. Outside the panel are the various buttons, dials, gauges and touch screen used for
general operating of the machine. Operation of these will be discussed later in the manual. Also
located on the panel are plug points, for the exit conveyor and any auxiliary equipment, and a regulator
to manage air pressure coming into the machine and filter moisture from in-coming air.

Please refer to the electrical and pneumatic schematic diagrams (found later in this manual) before any
maintenance work is carried out on the machine.

5. De-coiler

The de-coiler assembly is located at the rear of the machine

frame. It consists of various rollers, a frame, de-coiler bar and
braking system. Its function is to manage the unwinding of the roll
of packaging film, to ensure an even and centralised feed to the
shoulder. It does this through controlling the film tension and
horizontal tracking.

A photo-eye is added to the assembly to assist with graphic

alignment and more accurate bag lengths.

[8]
6. Horizontal Seal
The rear and front horizontal jaws close on the bag. The jaws apply heat and simultaneously create the
top seal for the filled bag and the bottom seal for the next bag to be filled.

Located inside the front jaw is a blade that cuts off the filled and sealed package.

7. Exit Conveyor

The exit conveyor will transport the completed bags. It is placed below the horizontal jaws and takes the
packaged goods away from the machine to where they can be handled safely.

Transport and Installation

[9]
NOTE: Transport and installation must only be carried out by trained professionals. Machine weighs
roughly 600kgs and so lifting equipment rated 1t or higher should be used to move your FFS packing
machine.

NOTE: Electrical connection of your machine should only be carried out by a qualified electrician. Special
care should be taken when doing this to ensure no injuries or damage to the machine occur.

For transport, moving and positioning of machine use pallet trolley of forklift and lift using locations
highlighted below:

Side View Front View

When moving and positioning your FFS machine remember the following important points:

• Forks on forklift should be set as wide as is possible.

• Ensure no pipes or cable get caught and crushed between the forks and square tube of the frame.
• Lift the machine only as much as is needed to clear the floor. Lifting too much could cause the
machine to become unstable.
• When correctly placed into position, use a 24mm spanner to adjust the 4 mounting feet to get the
machine level. Check using a spirit level and ensure no “rocking” occurs when pushing on each
corner of the machine.
• Lock all feet with M16 lock nut.

Operation – Start Up
The following steps must be carried out every time machine is started:

[10]
 1. A general examination of the machine and surrounding environment must be carried out.
Things to look out for are:
• Any misplaced objects on or around the machine,
• Loose covers/guards,
• Exposed wires,
• Damaged or leaking pneumatic pipes,
• Excessive moisture build up in the air regulator,
• Any foreign objects/dirt in the in-feed hopper

Should anything be out of place, contact your supervisor before proceeding with the start up. These
checks should be performed daily.

2. Following the general checks listed above, more specific checks below should be done:

• Forming shoulder
Check that forming shoulder is correctly fitted in position. There should be no dirt or
debris in the slide preventing it from locating correctly. Lock clamping plates down
securely.

• Back stop
Behind the forming shoulders pipe is a back stop. This prevents the pipe from flexing
excessively when the seam is formed.
- Loosen the locking handle,
- adjust the stop until it just touches the pipe,
- slacken it back approximately 1mm or just until there is no resistance to
packaging material sliding down the pipe.
- Tighten the locking handle securely.

• Draw down belts

Using a clean cloth, apply a small amount of methylated spirits (or equivalent solvent)
to the belts and wipe clean. Ensure all dirt or excess material is removed to prevent
belt slippage.
• Teflon tape
Check the quality of the Teflon tape on the shoulder and pipe. Special attention should
be given to the tape located on the sides of the pipe on which the draw-down belts
run. Replace if necessary.

[11]
 • Silicone strips
The cross seal outer jaws have gripper rubbers which hold the bag while the cross
seal is being formed. Check that these are in place and correctly fed through the outer
plates that hold them in place and secured in the jaw grooves.
Behind the seam seal is a strip on the pipe that is a backing for when the seam
engages. This is secured in place using self-adhesive Teflon tape. Ensure that the full
seam seal sealing bar comes in contact with this strip.

3. Place packaging material roll on decoiler bar. Using a ruler to measure, check that the roll is
centralised on bar. Use nuts to adjust if required and ensure nuts are well tightened.

4. Ensure the packaging film is fed through the machine as per the web diagram below. Also
ensure it is correctly fed through the registration mark sensor bracket.

5. Check all safety doors are closed and then switch the main isolator switch to the ON position.

6. Check that the E-STOP is deactivated and that the DOSER switch is in off position.

7. Check HMI that there are no faults showing. Clear any faults if required.

8. Check the draw down belt engage lever is in CLOSE position.

9. Push the START button.

Machine will begin running empty bags. Observe machine running a few bags and check the
following:

[12]
 a) Seals are correctly made with no leaking of air;
b) Bags are correct length and starting/ending in correct position;
c) Packaging film is centralised on forming shoulder;
d) Knife is working correctly separating bags

If any of the above conditions are not met then use the trouble shooting table below or call a
technician to assist with troubleshooting.

Problem Possible Solution

Horizontal seal leaking check inner jaw Teflon and wire condition
adjust pulse heat up (unformed seal) or down (melted / distorted seal area /
pin holes) as needed
request a technician to check sealing time and jaw alignment
Vertical/seam seal leaking check jaw Teflon and wire condition
check tracking and that correct overlap is being made (see below for tracking
adjustment)
adjust pulse heat up (unformed seal) or down (melted / distorted seal area /
pin holes) as needed
check silicon backing strip condition
request a technician to check sealing time and seam seal alignment
Bags incorrect length check film is correctly fed through eye mark sensor bracket (too long)

request technician to check draw-down settings

check for slippage on draw down belts (too short)
Bags not starting / ending in correct check film is correctly fed through eye mark sensor bracket
position
request technician to “teach” photo eye sensor
Packaging film is not centralised on check roll is centralised on decoiler bar
shoulder

adjust the carriage position using the adjustor handle

Watch forming shoulder while adjusting

tracking. Remember that while adjusting on
the run, material takes a second or two to
respond to adjustment.

check shoulder position and ensure it is correctly located and locked in place
Bags are not separated check condition of knife (be very careful of hot jaws and sharp knife), look for
build-up on knife and material stuck in between slot on back inner jaw.

request technician to replace knife

ensure inner jaws are correctly seated inside outer jaw and spring-loaded
locks are in place (front) or locking pins in place (rear)

[13]
 11. Once happy with the bag condition, switch the doser switch to allow bags to start being filled.

The machine will run according to the following sequence:

Cross Seal
Sequence

Seam Seal
Sequence

The machine will operate according to the following cycle:

[14]
 i. Doser gives a signal (when doser is activated).

ii. At the doser signal, the seam seal preheat is activated.

Seam Seal
Sequence

iii. At the doser signal, a set delay is triggered after which the seam seal will engage and the sealing
time will come on for a set on-time.
iv. On completion of seam seal sealing time, the seam seal jaw disengages.
v. The seam seal cooling will then be activated for a set on-time.

vi. At the doser signal, the cross seal preheating time begins.
vii. At the doser signal, a set delay is triggered after which the cross seal jaws close.
When closed, the jaw closed sensor gives a signal.
viii. At the jaw closed signal, a delay will be triggered after which the inner cross seal jaw will engage
Cross Seal
Sequence

and the cross seal sealing time will come on for a set on-time.
ix. The incoming and outgoing bags are separated during the sealing time.
x. Once the sealing time is complete the inner cross seal jaw will disengage.
xi. Once the sealing time is complete the cross seal cooling will be activated for a set on-time.
xii. After cooling, the cross seal jaw will open.
The cross seal jaw closed time is the sum of the seal delay, the seal time and the cooling
time.

xiii. At the jaw closed signal, a delay is triggered after which the printer will engage for a set on-time.

xiv. As the horizontal jaws open, a delay will be triggered after which the bag chair will be activated for
a set on-time.
It is important that the delay for the bag chair should be shorter than that of the draw down
so that the outgoing bag is not in the way of the next bag coming through.

xv. As the horizontal jaws open, a second delay will be triggered after which the draw down belts will
run for a set on-time.
It is important to note when using a registration mark sensor, that the draw down on time
should be set such that if the registration mark was not seen, the bag would be longer than
it should be. The sensor should interrupt the draw down on-time.

xvi. On completion of draw down, the machine cycle is complete.

Operation – Panel

[15]
 1] HMI touch-screen panel

2] START button 8] STOP button

9] AMP meters

3] DOSER toggle switch 10] Volumetric adjustment

4] EMERGENCY STOP button

5] Belt pressure gauge

6] BELT PRESSURE regulator 11] Belt engage hand-lever

7] Main isolator switch

1] HMI touch-screen panel: Human – machine – interface (see next chapter).

2] START button: When pressed will run through machine cycle as laid out in previous chapter.

3] DOSER toggle switch: Activates in-feed system to allow product flow. Stops product flow when
setting up packets.

4] EMERGENCY STOP button: (see safety features).

5] Belt pressure gauge: Shows pressure applied by the draw-down belt against the pipe.

6] BELT PRESURE regulator: Belt pressure adjustment.

7] Main isolator switch: (see safety features).

8] STOP button: Completes current cycle and then stops machine.

9] AMP meters: Displays current values in jaws.

10] Volumetric adjustment: Adjusts volumetric cup height (where applicable).

11] Belt engage hand-lever: Sets draw-down belts to OPEN or CLOSED.

Operation – HMI

[16]
 The FFS1 uses a DELTA HMI (Human-Machine-Interface) touch screen controller. This touch screen
communicates with the PLC and enables interaction with the equipment. Production statistics can be
viewed, machine functions monitored and various adjustments made. These adjustments are
controlled by using various keys which out outlined below. Two levels of access allow changes at
different levels.

Operator access allows for operational changes to be made in the machine.

Technician access requires a unique password and allows settings to be made and modified at a
higher level on the machine. This password should only be issued to trained and qualified staff
members.

Operator HMI screens:

Current date and time.

Machine status –
1] Product recipes – Shows what mode
saved settings for the machine is
each different currently in.
product to be run.
If machine is in fault,
Technician level will show what the
access required. current fault is.

2] Cross and Seam Resets fault

seal heat settings. indicator once fault
has been corrected.
3] Operator settings. If machine is in fault,
will showproduct
Current what thein
4] Activation of current fault is.
production.
various functions.
Current machine Live bag count. Reset
speed – in BPM. count to start at 0.

1] RECIPES page

RECIPES page is used to save setting up

of machine for different products and
weights. On this page these can be
activated during change over or saved
when setting up new products or when
settings have been changed on existing
products.

2] SEAL HEATING page

Pulse heat % setting controls the heat during

the sealing time. This figure will give a % of the
maximum heat set on the temperature
controller.
[17]
Machine preheat will give the same setting to
 3] OPERATOR page

The OPERATOR page hosts the main operational

functions needed. Date and time and passwords
can be set up through this page.

TESTS, PRODUCTION and MATERIAL ROUTE

pages are shown below.

DRAW DOWN BELTS INCH is a button that will

move the draw down belts and therefore jog the
packaging material forward. This can be used when
setting up of clearing a blockage.

3.1] MATERIAL ROUTE

page
This is the material route map as shown in “START UP”.
This page is a reminder on the HMI to show how to feed
the packaging material through the machine after a roll
change.

3.2] TESTS - MAIN page

[18]
The TESTS pages are used to manual actuate individual
functions. VALVES operates pneumatic cylinder
functions, MOTORS operates electric motor functions
and SEALS operates heated sealing bars. These tests
are used in fault finding, setting up machine and jogging
or actuating when cycle has been incorrectly stopped
before sequence is complete.

3.3] PRODUCTION page

This page shows production details in numbers and

throughput. This can be used to monitor machine
efficiency, productivity and reliability. The total machine
count can be used as a guide in conjunction with
operation time to schedule planned maintenance.

4] ENABLES page

[19]
 As the name suggests, the ENABLES screen is used
to enable of disable certain functions. These can be
used when setting up the machine or under various
abnormal running conditions.

The BAG SUPPORT BYPASS is for some

applications where is better to allow bags to hang
freely before being separated and drop out from
machine.

Operation – Cleaning / Maintenance

[20]
A good cleaning schedule is critical for sustained machine reliability. The following cleaning tasks
should be considered preventative maintenance and must be a priority in an operator’s
responsibilities. These tasks are to be carried out in addition to the items listed in “machine start-up”.

NOTE: Be sure to refer to the chapter on “Safety Instructions”. Machine must be appropriately locked
out before any cleaning or maintenance work is carried out.

Daily Cleaning / Maintenance

Task Notes
Blow off machine Using the pneumatic spray gun supplied with the machine, blow dust
off all services on entire machine. Focus on removing any debris or
dirt around sealing areas.
NOTE: Use safety glasses when using pneumatic spray gun.
Drain water trap This is located on the regulator at the rear side of the control panel.
Unscrew the bottom nut until water and air spray out. Close the nut
again when all the water has drained.
Clean draw-down belts Using a clean cloth, apply a small amount of methylated spirits (or
equivalent solvent) to the belts and wipe clean. Ensure all dirt or
excess material is removed to prevent belt slippage.
Check sealing jaws Take note of the condition of the sealing wire and gripper rubbers.
Replace if cracked, broken or showing excessive signs of wear.

Weekly Maintenance

Task Notes
Check knife Ensure the cavity on the jaw opposite the knife is clean and clear of
any excess material. Check sharpness of knife by inspecting
packets end quality. Should the knife be showing signs of wear alert
a maintenance technician to have this replaced.
Inspect wiring/piping Should any wire or pneumatic pipe be showing signs of wear and
tear, call maintenance personnel to have this replaced before a leak
or short occurs.
Service sealing jaws All sealing jaws should be serviced as per the sequence below:

Impulse Jaw Service

Before carrying out the service on your impulse sealing jaws, you will need the following components:

1. Self-adhesive Teflon tape

1]
2. Silicon strips
3. Rear inner jaw 2]
4. Front inner jaw
5. Backing strips 3]
6. Compression springs 4]
7. Insulating sleeves
8. Single terminals 5]
9. Double terminals 6]
10. Stud and nut
7]
11. Screw-in knobs 14]
12. Tension springs 8]
13. M5 screws and nuts 9]
14. Sealing wire
15]
15. Blade
10] 11] 12] 13]

[21]
A) Using super glue, stick the backing strips to the front inner jaw as shown. Ensure that the aluminium
faces are clean before applying glue.

B) Cut a piece of self-adhesive Teflon tape to the correct length, matching the length of the jaw. Starting
inside the blade groove, stick the tape over both pieces of backing strip smoothly avoiding any
bubbles forming. Trim off any excess tape using a sharp knife.

C) Insert insulating sleeves into both ends of front, inner jaw. On the single terminal place a single spring
on the pin as shown. The double terminal doesn’t have springs.

D) Open all terminal locking screws and feed the sealing wire through the back end of the single terminal,
across the jaw and thought the front end of the double terminal. Lock the locking screw on the double
terminal to secure the wire. Using pliers apply tension to the free end of the sealing wire and press in
the single terminal until the spring is fully compressed. Lock the sealing wire on the single terminal
and trim the wire to length. Do this on both sides.

E) Place another layer of Teflon tape to cover both sealing wires. Using a sharp knife cut out counter
bored holes on both sides of jaw. Using a vice, squeeze the 4 nuts into the counter bored holes.

[22]
F) Insert studs on rear face of jaw. Screw in until there is about 20mm still protruding. Fit locking nut and
tighten to secure stud. Screw spring onto the stud until it is tight against the nut. Screw knob onto
open end of spring.

G) Fit the blade into the open groove and secure with screws. The front inner jaw is now complete.

H) Using super glue, stick both the silicon strips into the grooves of the rear inner jaw. Apply Teflon tape
to cover both sides as in step B. Using a sharp knife cut Teflon away from locking pin holes.

I) Leaving out the insulating sleeves, fit the double terminals and single terminals with springs as per
step C. Feed the sealing wire as per step D. Place an extra layer of Teflon tape over sealing wires as
per step E.

[23]
 Technical – Machine Settings

There are various mechanical adjustments that can be made to your FFS machine. It is important to
remember that every machine is tested before leaving the Egli factory so little to no adjustment should
be needed to be done for some time.

However, there will be general wear and tear on the FFS machine and some adjustments and setting
may need to be carried out after running for a period of time. All these settings should be checked on
a weekly basis. They are not listed in any particular order.

Horizontal/Cross Sealing Jaw

The horizontal jaws can become loose over time and move out of alignment. This will be seen in
cross seals not being formed correctly. To set this follow the steps below:

• Turn the machine off and lock it out so it can be safely worked on.
• Loosen front and rear jaw mounting screws. There are 6
mounting screws on front and rear jaw. On the front jaw, the
centre two are concealed by the cooling manifold block.
• Close the jaws by hand, so that the front jaw grooves are
contacting the rear jaw gripper rubbers.
• Feel along the top face of both jaws to ensure they are correctly
aligned.
• Tighten all mounting bolts securely.
• Open and close jaw again to ensure correct alignment was
achieved.
• After setting jaw alignment check mounting bolt tightness after a
day or two of running.

• Check front inner jaw movement that there is not excessive play
or excessive resistance to movement.
• Spring loaded guides can be adjusted (top and bottom) to achieve
correct movement.

Vertical/Seam Sealing Jaw

Should the operator report seam seals not correctly

made, the first step is to reduce heat settings if the
seal is burning and to increase the heat is the seal is
not made. If there are still issues the seam seal jaw
assembly could have moved out of alignment. To set
this follow the step below:

Bracket Alignment:

• Turn the machine off and lock it out so it can be safely worked on.
• Loosen both jaw assembly mounting bolts slightly – just enough to allow movement in the assembly.
• Brush your fingers between the two aluminium mounting plates to feel for misalignment.
• Tap the assembly up or down to get both surfaces lined up with each other.
• Tighten mounting bolts securely.
• After setting jaw alignment check mounting bolt tightness after a day or two of running.

[24]
 Sealer Bar Alignment and Spacing:

• Look at the seam seal sealer bar from the side of

the machine checking if it is parallel to the forming
pipe. (Use a ruler to measure the distance from the
top tip of the sealer bar to the shoulder and then
do the same on the bottom).
• Should the bar be misaligned, first check both
springs are in place. If not, replace spring.
• Turn top and bottom adjustors to set angle of
sealer bar.
• Once sealer bar is parallel, measure distance from
sealing edge to pipe.
• The bar should be roughly 5mm from the pipe
when open. If distance is less or more the, seam
seal assembly can be adjusted closer to, or further
from the pipe.

Draw Down Belt

As the draw down belts wear there may be need to change them. The following steps show how to do
this:

• Loosen the M16 mounting nut behind the idler pulley that secures
it to the draw down mounting plate (the idler is the upper smooth
pulley).
• Loosen the M6 cap screw on top of the draw down mounting
plate so that the idler pulley can slide down and release the
belt tension.
• Remove old belt and put on new one, ensuring belt locates in
groove of idler pulley and teeth of drive pulley.
• Adjust M6 tensioning screw to apply tension until the
movement at the centre of the belt is limited to 5mm of play.
• Re-tighten M16 nut.
• Adjust the plastic guide plate against the inside face of the belt
to ensure even contact of belt with pipe when engaged.
• Ensure guide plate mounting tightness and test draw down
system.

[25]
Photo-eye / Registration Mark Sensor

If the operator reports issues big bag length or issues relating to the photo-eye, there may be two
settings to correct: the photo eye bracket positioning or teaching the photo-eye.

To move the bracket position, simply loosen

the two brass clamping screws. The photo-eye
has up / down; left / right and rotational
adjustments. This will allow you to find the
exact position so the packaging film can run
through the slot.

To teach the sensor and ensure it’s reading the reg. mark. Carry out
the following procedure:

• Stop machine.
• Hold STATIC button on the sensor controller until LED’s flash.
• Move packaging material to ON condition. Press STATIC
button.
• Move packaging material to OFF condition. Press STATIC
button.
• Check set up is working correctly.

[26]
 Technical – HMI Screens

In addition to the operator screens discussed previously, the following SETTINGS screens are only
available to those with a technician level password.

9]

8]
1]

7]
2]

3]

4] 5] 6]

1] MACHINE SPEED

Machine speed is rated in bags per minute. This setting

does not affect all other delays but rather it changes the
cycle time. This means these settings affect the
frequency of the complete sequence.

It is important that this master setting is not faster than

what the other accumulated delays and on-time
settings allow for.

[27]
2] CROSS SEAL

Delay and on-time settings for the inner cross seal jaw
and cooling system as shown in the machine
sequence.

3] SEAM SEAL

Delay and on-time settings for the seam seal and

cooling system as shown in the machine sequence.

4] BAG SUPPORT

Delay and on-time settings for the bag chair as shown

in the machine sequence.

5] DATE CODER

Delay and on-time settings for the date coder as shown

in the machine sequence.

[28]
6] SETUP

Activate and disable various faults. Use these to run

the machine in isolation or to run out product left in a
machine after a run.

7] DOSER

The machine will give off a drop signal to the doser

according to the current set machine frequency. There
is an adjustable delay after which the doser will drop
the next batch of product.

8] DRAW DOWN SYSTEM

Draw delay – This is the delay after jaws open before

draw down starts.

Draw length – This is a rough guide as to how should

the bag should be if it is not interrupted by the photo-
eye.

Delay to enable photo-eye – This is a de-bounce

function to prevent the photo-eye reading the same
registration mark twice.

Draw down belt speed – This is a percentage of the

maximum belt speed set on the servo drive.

9] JAWS

As shown in the machine sequence, there is a set

delay after the doser signal. This delay is for the cross
seal outer jaws.

[29]
 Technical – HMI Settings

Below is a table to keep record of all settings as shown on HMI. It is important to keep track of
settings and to record any changes made. This should be carried out for each recipe.

Page Setting Value 1 Value 2 Value 3 Value 4 Value 5

Description

Machine Empty bags per

Speed minute
Full bags per minute

Cross Seal Seal delay

Sealing time
Impulse heat time
Cooling time

Seam Seal Seal delay

Sealing time
Impulse heat time
Cooling time

Bag Support Kick off delay

Kick off on time

Date Coder On delay

On time

Doser Bag pulse delay

Draw Down Draw delay

System
Draw length (mm)
Delay to enable
photo-eye
Draw down belt
speed (0% - 100%)

[30]
 Filling Systems

Below is some technical details around the Egli filling systems as described in Main Machine
Components. This includes setting, maintenance and trouble shooting. Dedicated parts lists are
included at the end of the manual.

Auger Doser

Introduction:

The Egli Auger Doser or Screw Filler is a volumetric dosing system. A very accurate vertical screw turns a
set number of times to transfer a repeatable, consistent amount of fine granular or powdered product. The
most important consideration when using the auger doser is to keep the dosing screw fully charged at all
times to ensure repeatability. This is done using the rotary agitator and a level control. There will usually be
an additional cross feeding screw to supply product into the dosing hopper and sometimes a set of end
flaps at the outlet to prevent dribble when not dosing.

Basic Layout:

Inlet (no cross feed shown)

Level Control Sensor

Agitator
Dosing Hopper

Dosing Pipe

Outlet with End-flaps Dosing Screw

Adjustments and Fault Finding:

There are not many mechanical settings that are needed on the Auger Doser. Every unit is tested with
relevant product before being dispatched from Egli. The two areas that may require adjustment are the
level control sensor (height and distance from the clear polycarbonate viewing area) and the agitator
(rotational adjustment setting distance from side and centre shaft).

The following problems could occur at some stage and the suggested solutions should be attempted
before carrying out further fault finding:

Problem Possible Solution

Not achieving consistent • Check agitator is turning. Adjust agitator speed up or down to get better
weights from doser flow of product.
• Empty hopper, release clamp holding doser pipe, unclip toggle clamps and
open front half of dosing hopper. Check for the following:
- Ensure hopper is clean inside and that there is no build up of old or
hardened product, especially near the outlet of the dosing hopper.

[31]
 - Check agitator arms are correctly positioned so that one arm is as
near to the side wall of the hopper as possible without touching,
and the other should be positioned tangentially to the outer
diameter of the dosing screw. These arms prevent building up
along the sides and pushes product into the area of dosing.
Agitator or doser drive • First listen for any scraping sound coming from the hopper or dosing pipe
tripping that could imply the screw or agitator arm could be touching the sides
restricting movement. A scraping noise could also point to a foreign object
inside the dosing area causing a blockage.
• Also listen for any noise comping from the drive area on top of the doser or
in the bearing housing between the drive area and the hopper top plate.
Noises here could point to an issue in the drive train.
• Empty hopper, release clamp holding doser pipe, unclip toggle clamps and
open front half of dosing hopper. Check agitator arms and dosing screw
above. Turn dosing screw and agitator arms by hand. There will be
resistance on the agitator due to the gearbox ratio but it should turn. Check
drive train as above.
Doser hopper not filling • First check infeed device is working and that there is no blockage on inlet
to doser hopper.
• Check there is power to hopper level sensor.
• If there is a build up of product less than 10mm deep inside hopper
window, DO NOT CLEAN. Use the opportunity to ensure the sensor is in
the correct position and then teach it to see the hopper as empty with some
build up.
• If the build us is excessive clean and check agitator is set up correctly to
ensure smooth flow of product.

Rotary Volumetric Filler

Introduction:

The Egli rotary volumetric filler has a set of equal volume cups that rotate at a set speed. This is used to
dose granular products of consistent bulk density. The cups are open on the top and there is a stationary
plate closing the bottom. At the start of the rotation is a stationary hopper that by gravity fills the cup as it
rotates past. After the cup moves through half a rotation, there is an opening in the bottom plate that allows
the portioned product to drop into the pipe chute of the FFS machine. The cups are made up of two halves,
an inner and outer that are adjusted out or in to get more or less volume in the cup. Since all the cups are
of an even volume, the filler will consistently drop the same volume of product as it rotates.

Basic Layout:

Hopper Rotational
Speed Sensor

Inner Cup
Motorised
Adjustment
Outer Cup

Outlet

Stationary Drive Motor

Bottom Plate Pipe Chute
Manual Adjustment

[32]
Adjustments and Fault Finding:

There is some adjustment available on the rotary volumetric doser. Every unit is tested with relevant
product before leaving Egli. There could, however, be some setting required as parts wear over time.

The following problems could occur at some stage and the suggested solutions should be attempted
before carrying out further fault finding:

Problem Possible Solution

Consistent but under • Look into doser from top while running. If cups are not being filled
weights supplied from completely, check for the following:
doser - Slow doser down and see if speed is limiting filling height. If speed
is the cause then adjust cup open and check if you are able to
achieve target weight.
- Drain hopper and check for any blockages or build up that could
cause resistance to flow.
Consistent but over • Check hopper silicon scraper strip is in place and is levelling product from
weights supplied from the top of the cup.
doser • Adjust cups together to close the holding volume.
• Check that product level is kept fairly constant in the doser hopper.
Inconsistent weights • Remove all cups and clean thoroughly. Look out for any damage or
supplied from doser excessive build up inside any cup. Replace cups and test.
• Check bags to see if there are one or two cups in particular that are giving
out of spec weights. Check bottom plate for straightness and ensure top
and bottom plates are parallel.
• Check if product has consistent bulk density.
Main drive tripping • Check inside doser for any parts that may have come loose or any foreign
objects that could cause a blockage.
• Look out for shuddering of doser during running.
- This could point to building up of product between bottom plate and
stationary plate.
- It could also point to inner scrapers (that run on stationary plate) are
set to tight.
• Check for heat or noise coming from main bearing housing.
Height adjust drive • Check there is no hardened product inside cups or bottom plate and
tripping stationary plate.
• Check nut can move freely. Look for any damaged threads.

Basculating Volumetric Filler

Introduction:

A basculating filler has side-by-side volumetric cups that are filled by a basculating chute. This chute
indexes from side to side diverting product flow from hopper into one cup and then the next. The cup outlet
has a flap which stays closed to allow product to fill up to a set level. The flap opens while the next cup is
being filled, discharging the product into the pipe inlet chute. The height adjustment system moves the
cups together up and down to increase and decrease the volume. The cups can be individually adjusted
relative to each other for fine tuning. A gate closes off the hopper from the filler. Doors prevent dust from
leaving the machine when running and prevent access to the machine which could cause injury.

[33]
Basic Layout:

Hopper

Hopper gate
Chute drive cylinder
Door
Basculating chute
Cups Cup height adjustment
Cup flap

Pipe chute

Adjustments and Fault Finding:

There is some adjustment available on the basculating volumetric doser. Every unit is tested with relevant
product before leaving Egli. There could, however, be some setting required as parts wear over time.

The following problems could occur at some stage and the suggested solutions should be attempted
before carrying out further fault finding:

Problem Possible Solution

Both cups supplying • Adjust cups down to increase volume.
equal but under weight • Slow doser speed down and see if speed is limiting filling height. If speed is
the cause then adjust cups down/open and check if you are able to achieve
target weight.
• Check through path of product though chute and cups for any cause for
restricted product flow.
Both cups supplying • Adjust cups up to decrease volume.
equal but over weight • Check that inner plates are fitted to prevent over and uneven filling of cups.
Inconsistent weights • Check that inner plates are fitted to prevent over and uneven filling of cups.
supplied from doser • Check weights coming from each cup.
- If weights are consistent but different between each cup, use manual
adjustor screw to increase or decrease volume to even the weight out.
- If weights are varying first check product for consistency and uniform
bulk density.
• Slow doser speed down and check for any incorrect or inconsistent timing
or movement of flaps and chute.
• Check through path of product though chute and cups for any cause for
uneven product flow.

[34]
 Technical – Trouble Shooting

When performing fault finding of any kind, always have this user manual at hand for reference
purposes. Below is a list of all fault codes that could appear on the machine status bar on the main
page of the HMI.

Fault Description Location of Fault Possible Solution

Air pressure low Air pressure inlet to • Check pressure regulator on back end of
packing machine panel – turn anti-clockwise to open.
• Check for any leaks in supply line.
Infeed conveyor Drive located in panel • If drive reads “OL 1”, motor is being over-
drive fault loaded. Check any mechanical blockages
(only relevant in on conveyor.
some applications) • Refer to drive manual for other faults.
Draw-down drive Servo drives located • If drive reads “ERROR 16.0”, motor is being
fault in panel (x2) over-loaded. Check for excessive draw-
down belt pressure.
• Refer to drive manual for other faults.
Safety door open Front machine door • Check front door, front top plate, side
inspection door and bulk feeder doors are
closed.
• Check safety switches are correctly fitted.
Jaw obstruction Obstruction to • Check for any obstruction to horizontal jaws
horizontal jaw closing.
• Clean jaws if excessive build up has
occurred.
• Check sensor has not moved out of
position. Sensor should be activated when
jaws closed with no obstruction.
Date coder fault Inside main body of • Refer to printer manual.
machine
Stopped by next Other machine in • Carry out fault finding on relevant machine.
machine packing line
(only relevant in
some applications)
E Stop pressed Estops on front panel • Check that all is clear and release Estop.
Reg mark sensor De-coiler carriage • Confirm sensor position is aligned with foil.
error • Check foil condition and replace if
excessive damage has occurred to foil roll.
• Tech sensor as described in Machine
Setting chapter.
End of roll De-coiler carriage • Roll of foil has finished and requires
changing.
Doser drive fault Drive located in panel • If drive reads “OL 1”, motor is being over-
(only relevant in loaded. Check for any blockages on doser.
some applications) These could include: foreign objects (nuts
screws etc.); hardened product; mounted
part come loose; failed bearing etc.
• Refer to drive manual for other faults.
Doser adjust drive Drive located in panel • If drive reads “OL 1”, motor is being over-
trip (only relevant in (adjust motor on loaded. Check for any blockages to doser
some applications) rotary and basculating adjustment. These could include: foreign
volumetric filler) objects (nuts screws etc.); hardened
product; mounted part come loose; failed
bearing etc.

[35]
 • Check chain drive on rotary volumetric and
lead screw on baculating volumetric
• Refer to drive manual for other faults.
Product low (only Sensor located on • Check doser hopper to see if there is
relevant in some doser hopper actually product. If not refill or check
applications) feeding system.
• If there is product present check sensor is
in position and light is on. Light shows
power cable to sensor is functioning.
• Teach sensor first with no product then with
product present.

It is important to consistently review sample bags during production and look out for the following
faults.

Fault Probable Cause/s Action

Vertical/Seam seal ▪ Burnt seal ✓ Check heat %, impulse on
opening/rupturing time and seal on time
✓ Check Teflon condition
▪ Not sufficient heat ✓ Poor overlap – set tracking
Horizontal/Cross seal ▪ Burnt seal ✓ Check heat %, impulse on
opening/rupturing time and seal on time
✓ Check Teflon condition
▪ Not sufficient heat ✓ Check for failed or
disconnected wire at
terminals
▪ Knife blunt ✓ Replace knife
▪ Seal bar alignment ✓ Maintenance staff to
centralise sealer bar in jaw
Inconsistent bag length ▪ Foil roll loose on mandrel ✓ Tighten foil locking nuts
▪ Draw down belt slipping ✓ Clean belts with solvent
✓ Replace belts if worn
✓ Replace Teflon on pipe if
worn
▪ Photo eye out of position ✓ Re-teach photo eye
Product trapped in ▪ Jaw timer too short ✓ Set jaw delay
seals ▪ Delay from multi-head too ✓ Re-set delay on doser
long
Varying bag weights ▪ Oscillating product bulk ✓ Adjust doser +- to achieve
density correct weight
✓ Install check weigher
▪ Build-up in dosing system ✓ Stop production and clean
doser
▪ Weigher out of calibration ✓ Carry out calibration on
weigher

[36]
For technical assistance or to arrange on-site training or maintenance from one of our technicians,
please use the contact details below:

Arnold Worthmann (Works Manager) Reece Morrison (Technician)

Mobile: +27 82 8229173 Mobile: +27 71 8857299
Email: [email protected] Email: [email protected]

Mark Payne (Head of Electrical) Aiden Manikum (Technician)

Mobile: +27 82 4618236 Mobile: +27 63 6915089
Email: [email protected] Email: [email protected]

Johnathan Schmidt (Head of Automation)

Mobile: +27 76 9063941
Email: [email protected]

[37]
 Technical – Maintenance Schedule

The following maintenance tasks should be carried out on a weekly basis. This is in addition to the
strict cleaning/maintenance schedule that should be carried out by operations (see page 19). If the
maintenance and cleaning tasks are not carried out timeously and consistently it can unnecessarily
result in serious machine failure and extended down time.

NOTE: Ensure machine is turned off and correctly locked out before any maintenance work is carried
out.

Task Notes
Review operations • Check sealing bars wire, Teflon, silicon strip and terminal
tasks condition.
• Check draw down belt condition.
• Check knife
• Check Teflon tape
• Check water trap has been drained.
NOTE: if this is being drained often it shows there is excessive
moisture in the pneumatic lines and the system should be
reviewed. Excess moisture in the line can lead to reduction in
pneumatic component service life.

Inspect wiring/piping Run through complete machine. Gently tug on all pneumatic and
electrical connections. Resolve any loose connections or terminals,
frayed wires and leaking pneumatic pipes. Replace any fittings that
aren’t functioning correctly. Ensure all safety items are functioning
correctly.

Focus specifically on parts of machine where wiring and piping move

with components like cable and piping on sealing jaw assemblies.
Check cooling system Check ports in cooling system are clean and free from dirt or product
build up. Clean out with a sharp object if need be.
Check sealing Cross seal
assemblies for wear • Check all linear bearings and shafting. Look for any obvious visual
signs of wear and tear.
• Gently apply pressure to jaw assemblies and take note of play.
If play is excessive linear bearings and liners may need replacing.
If there is wear or damage to the hard-chromed linear shafting, this
may also need to be replaced.
• With air switched off, open and close the cross seal jaw assembly
by hand. This should move freely. If it feels like there is excessive
resistance to movement, check liners and shafting.

Seam seal
• Check seam seal assembly for excessive play. Bearings or
bushings may need replacing.
• Also check seam seal bar springs to ensure bar is centralising
itself. Also check arm locking spring to ensure that seam seal
assembly is secure when in closed position.
NOTE: if worn bearings and bushes are not replaced timeously,
more severe damage could occur to other components.
Check rollers Check all carriage rollers are free running.

[38]
 If any are not moving freely, adjust side screws or, if need-be,
replace bush ends.
Grease all lubrication As shown below, there are various greasing points. Apply one or two
points pulls of grease at each highlighted location and wipe away any
excess grease.

Check fastener Run through complete machine and check tightness on all screws.
tightness Special attention must be given to cross seal and draw down
assemblies.
Test functions When all other maintenance is complete, switch machine back on.
Run through all test functions and ensure each process is working
correctly.

[39]
 Spare Parts

The following critical spares are in stock and available on order. Quantities are suggested minimum
quantities to keep on hand. For additional spares on your Egli machine or assembly information,
please review the complete parts list. Use contact details below to place your order:

TEL: +27 (33) 3868578

EMAIL: [email protected]

NOTE: For some spares (eg. Shoulder and pipe, volumetric cups and plates etc.) you will be required
to supply information such as product type; bag size and bag material and size.

Critical Spares

Part
Item Number Description Quantity
FFS1 Impulse jaw set complete with cables
1
1 PR-0008-E (1x vertical seal, 1x horizontal front, 1x horizontal rear)
Single impulse terminal kit
2
2 PR-0016-E (1 x impulse wire terminal with pins, 2 x insulating sleeves, 1 x spring, 1 x locking screw)
Double impulse terminal kit
(1 x double impulse wire terminal with pins, 2 x insulating sleeves, 2 x spring, 2 x locking 1
3 PR-0017-E screw)
4 PT-0001-B Draw-down belt 25 x 240L 2
5 ME-0011-E Knife blade 290 1

Consumables Critical Panel Spares

Part Part Number Description Qty

Number Description
700 HLT 1224 Slim line relay (AB) 1
PR-0002-E Teflon tape 30mm x 30m roll AC2000 Temperature controller (Intek) 1
PR-0003-E Teflon tape 60mm x 30m roll IRKT 105/16 Thyristor (Ruttonsha) 1
PR-0005-E Fibre strip 1m MD-24VDC-PA 24V DC valve solenoid coil (FESTO) 1
PR-0006-E Silicon strip 1m
PR-0007-E Impulse wire strip 0.25x3 1m

[40]
Complete Parts List

ITEM PART
DESCRIPTION QTY.
NO. NUMBER
1 MA-0096-E Frame complete FFS2 1
2 MA-0092-E Horizontal jaws complete FFS2 Impulse 1
3 MA-0093-E Vertical jaws complete FFS2 Impulse 1
4 MA-00100-E Decoiler complete decoiler FFS2 1
5 MA-0099-E Bag chair FFS1, FFS2 1
6 MA-0013-E Exit conveyor 240 x 2000 1

[41]
MA-0096-E
Frame complete FFS2

[42]
MA-0096-E
Frame complete FFS2

ITEM PART
DESCRIPTION QTY.
NO. NUMBER
1 TC-0012-E Magnet washer MS Chromed 6
2 TC-0013-B Washer 20 x 30 x 4 4
3 TC-0014-B Eccentric bush 3
4 TC-0015-B Mounting bush 1
5 TC-0054-T Washer M6 x 20 x 3 8
6 TC-0055-B Mounting bush FFS2 2
7 TC-0056-B Spacer 30 x 20 x 5 2
8 MC-0254-A Magnet holder FFS2 2
9 MC-0112-A Side door magnet holder 4
10 MC-0054-A Shoulder clamp 4
11 LC-0052-D Frame top plate FFS2 1
12 LC-0053-D Quick release cover plate FFS2 1
13 LC-0322-E Side cover door RH 1
14 LC-0323-E Side cover door LH 1
15 LC-0329-E Pnuematic mounting plate 1
16 MA-0095-E Electrical panel FFS2 1
17 WC-0175-E Main frame fabrication 1
18 WC-0177-E Frame side panel LH FFS2 1
19 WC-0178-E Frame side panel RH FFS2 1
20 WC-0179-E Front door LH FFS2 1
21 WC-0180-E Front door RH FFS2 1
22 BR-0009-B Bearing 6004 - 2RS 6
23 ME-0004-E Bullet hinge bolt-on 8
24 ME-0006-E Mounting foot 100mm 4
25 ME-0007-E Magnet round 25 x 3 6
26 ME-0008-E Door handle std. 4
27 ME-0015-E Handle M8 male 4
28 FR-0008-W Washer flat M8 4
29 FR-0510-K CS cap screw M5 x 10 6
30 FR-0525-C Cap screw M5 x 25 8

[43]
MA-0092-E
Horizontal jaws complete FFS2

[44]
MA-0092-E
Horizontal jaws complete FFS2

ITEM PART ITEM PART

DESCRIPTION QTY. DESCRIPTION QTY.
NO. NUMBER NO. NUMBER
1 TC-0004-H Rodeye pin 20 x 75 FFS1 1 42 MC-0241-A Jaw box slide plate support FFS2 1
2 TC-0005-H Crank arm pin 20 x 62 FFS1 2 43 MC-0242-A Link arm mounting blocks FFS2 4
3 TC-0009-A Positioning bush (sensor) 1 44 MC-0243-A Jaw rear plate impulse FFS2 1
Guide rod draw-down 25 x 733L
4 TC-0010-H 2 45 MC-0244-A Jaw front plate impulse FFS2 1
FFS1
5 TC-0010-C grease cap 2 46 MC-0245-A Jaw position bush (locking) FFS2 1
6 TC-0013-E Front jaw guide impulse 4 47 FC-0016-E Knife cylinder pin M6 x 45 2
Insulating sleeve impulse wire
7 TC-0014-E 12 48 LC-0011-E Proxy mounting sensor bracket 1
terminal
8 TC-0016-B Impulse wire block pin 4 49 LC-0051-E Spring plate impulse 2
9 TC-0017-B Guide retainer horizontal jaw 4 50 LC-0238-E Horizontal jaw side plate 2
10 TC-0030-T Rotary arm pin bush horizontal jaw 2 51 LC-0239-E Horizontal jaw spacer plate 2
Impulse double wire terminal
11 TC-0031-T Washer M10 4 52 MA-0019-E 2
complete
12 TC-0032-T Bearing retainer jaw box 1 53 MA-0020-E Impulse wire attachment 1 4
13 TC-0033-B Brass crank spacer 4 54 WC-0008-E Boss Jaw crank shaft FFS1 1
Actuator rotary arm horizontal jaw
14 TC-0034-B Rodeye brass spacer 2 55 WC-0113-E 1
nuckle
15 TC-0039-B wear adjustment nut 4 56 ME-0007-P Spring tension 8x1.5x94 2
16 TC-0051-A Cylinder plate bush 34 x 35 2 57 ME-0008-P Spring compress 8x1x35 2
17 TC-0066-A Bearing housing FFS2 4 58 ME-0010-E Handle knob 25 x M8 2
18 TC-0066-T Spring retainer 2 59 ME-0011-E Knife blade 290 1
19 TC-0067-A Jaw box plate bearing housing FFS2 4 60 ME-0036-E Grease Nipple M6 5
20 TC-0067-T Rear jaw locating pin 2 61 ME-0043-E Silicone strip 5x8x290 FFS2 2
21 TC-0068-A Rear jaw bearing housing FFS2 2 62 ME-0044-E Silicone strip 4x4x295 FFS2 2
22 TC-0068-T Rod impulse wire clamp 2 63 PC-0002-V Non return flow control 3/8" 8mm 2
23 TC-0104-T Threaded insert M12-M8 2 64 PC-0003-A ZNCM 63 trunion mount 1
Niddle roller bearing NKI20/20
24 TC-0199-T 2 65 PC-0003-C DNC cylinder 63 x 50 1
sleeve
Niddle roller bearing NKI20/16
25 TC-0200-T 3 66 PC-0004-C ADN cylinder 32 x 15 2
sleeve
26 TC-0204-T Knife cylinder pins 2 67 BR-0002-R Needle roller bearing NKI20/20 2
27 TC-0262-T Jaw position bush (locking) FFS2 1 68 BR-0003-R Needle roller bearing NKI20/16 3
28 MC-0007-E Rear jaw impulse 290 1 69 BR-0005-G Igus sleeve JUM 01-25 8
29 MC-0057-A Front jaw holder impulse 290 1 70 BR-0008-B Bearing 6006 - 2RS 1
30 MC-0061-A Rear jaw holder impulse 290 1 71 BR-0009-B Bearing 6004 - 2RS 1
31 MC-0062-A Cooling manifold 1 72 BR-0010-B Bearing 6204 - 2RS 2
32 MC-0063-A Impulse wire bracket 2 73 CC-0013-R PNP sensor NC M1-B3 1
33 MC-0064-A Impulse wire clamp 2 74 FR-0006-W Washer flat M6 8
34 MC-0162-A Rodeye cylinder clevis M16x1.5 FFS1 1 75 FR-0020-R Cir-clip ext. 20 6
35 MC-0169-A Knife jaw holder FFS1 1 76 FR-0610-C Cap screw M6 x 10 1
Jaw box cross member 2
36 MC-0235-A 1 77 FR-0620-C Cap screw M6 x 20 7
(pneumatic) FFS2
Jaw box cross member 3
37 MC-0236-A 1 78 FR-0625-C Cap screw M6 x 25 12
(pneumatic) FFS2
38 MC-0237-A Jaw drive link crank arm FFS2 2 79 FR-0640-C Cap screw M6 x 40 16
39 MC-0238-A Jaw box cross member 1 FFS2 1 80 FR-0825-C Cap screw M8 x 25 34
40 MC-0239-A Jaw box slide plate rear FFS2 1 81 FR-0840-C Cap screw M8 x 40 4
41 MC-0240-A Jaw box rear plate FFS2 1 82 FR-1025-C Cap screw M10 x 25 4

[45]
MA-0093-E
Draw down complete FFS2

[46]
MA-0093-E
Draw down complete FFS2

ITEM PART ITEM PART

DESCRIPTION QTY. DESCRIPTION QTY.
NO. NUMBER NO. NUMBER
1 TC-0003-A Bearing housing FFS1 draw down 2 45 MC-0248-A Draw down guide arm FFS2 2
2 TC-0003-H Jaw mounting pin seam seal 1 46 MC-0249-A Top seam seal plate FFS2 1
3 TC-0004-C Stop pipe support 1 47 MC-0250-A Bottom seam seal plate FFS2 1
4 TC-0005-A Idler pulley draw-down 2 48 MC-0252-A Vertical seal bar 360L 1
Bush1 pivot lock FFS1 draw down Draw down main mounting plate
5 TC-0005-B 2 49 MC-0251-A 1
jaw FFS2
Plate draw-down belt support
6 TC-0006-A 20 tooth draw-down pulley 2 50 LC-0005-D 2
mount
7 TC-0008-B Spring retainer vertical jaw 2 51 LC-0050-D Flange mount plate DSNU 25 x 80 2
8 TC-0009-B Nut spring retainer vertical jaw 2 52 MA-0020-E Impulse wire attachment 1 2
9 TC-0011-H Vertical seal guide bar 10 x 115L 2 53 MA-0073-E Vertical guide block B3 1
Guide rod draw-down 16 x 530L
10 TC-0012-H 2 54 MA-0094-E Handle FFS1 draw down arm lock 1
FFS1
Insulating sleeve impulse wire
11 TC-0014-E 4 55 WC-0029-E Seal blower draw-down 1
terminal
12 TC-0016-B Impulse wire block pin 2 56 PT-0001-B Draw-down belt 25 x 240L 2
13 TC-0016-T Drive shaft FFS1 draw down 2 57 RM-0001-E Omron R88M G75030 2
14 TC-0018-A Bearing housing seam seal 2 58 BR-0001-B Bearing 6005 2
15 TC-0019-T Pivot pin arm vertical jaw FFS1 1 59 BR-0001-L Linear bearing 10x19x29 4
16 TC-0020-T Pivot pin lock vertical jaw FFS1 1 60 BR-0002-L Linear bearing 16x26x36 (LM16UU) 8
17 TC-0021-T Washer M6 x 25 x 4 1 61 BR-0003-B Bearing 6002 - 2RS 4
Mounting rod pivot arm vertical jaw
18 TC-0023-T 2 62 BR-0004-B Bearing 6203 - 2RS 2
FFS1
19 TC-0024-T Shaft draw-down pulley 2 63 BR-0004-R Needle roller bearing HK1010 2
20 TC-0027-T Pipe support rod 1 64 ME-0003-P Spring rotary 40x4 3 coil 1
Bearing housing sleeve draw-down
21 TC-0069-A 4 65 ME-0004-P Spring compress 8x1x35 2
FFS2
22 TC-0087-T Washer M16 x 40 x 5 2 66 ME-0037-E Handle M10 male 30mm thread 1
23 TC-0089-T Draw down adaptor bush 2 67 ME-0038-E Handle M12 male 60mm thread 1
24 TC-0096-T Washer M12 x 30 x 5 2 68 PC-0002-A Elbow fitting 6mm M5 4
PC-0004-
25 TC-0097-T Washer M6 x 16 x 6 2 69 ADN cylinder 32 x 15 1
C.SLDPRT
26 TC-0098-T Washer M6 x 35 x 6 CSK 2 70 PC-0005-A Elbow fitting 8mm 3/8" 1
27 TC-0209-T Pivot arm lock pin FFS1 1 71 PC-0010-C DSNU cylinder 25 x 80 2
28 TC-0264-T Adaptor bush draw down cylinder 2 72 FR-0008-W Washer flat M8 8
29 MC-0002-C Belt support draw-down 2 73 FR-0006-W Washer flat M6 2
Adaptor plate servo motor FFS1
30 MC-0006-A 2 74 FR-0010-W Washer flat M10 1
draw-down
Support vertical jaw arm FFS1 draw-
31 MC-0007-A 1 75 FR-0001-P Roll pin M4 x 18 4
down
32 MC-0010-E Insulating plate seam seal B3 2 76 FR-0016-R Cir-clip ext. 16 2
Pivot arm vertical jaw FFS1 draw-
33 MC-0016-A 1 77 FR-0516-C Cap screw M5 x 16 5
down
34 MC-0019-A Belt mounting draw-down FFS1 1 78 FR-0616-C Cap screw M6 x 16 1
35 MC-0020-A Belt mounting1 draw-down FFS1 1 79 FR-0608-G Grub screw M6 x 8 8
36 MC-0056-A Bracket cooling impulse 2 80 FR-0620-K CS cap screw M6 x 20 4
37 MC-0076-A Mounting clamp vertical jaw 1 81 FR-0625-C Cap screw M6 x 25 18
38 MC-0084-A Mounting1 clamp vertical jaw 1 82 FR-0630-C Cap screw M6 x 30 8
39 MC-0120-A Vertical seal adjustment plate 1 1 83 FR-0635-C Cap screw M6 x 35 2
40 MC-0123-A Forming tube support bar bracket 1 84 FR-0825-C Cap screw M8 x 25 4
41 MC-0193-A Spring housing vertical seal 1 85 FR-0830-C Cap screw M8 x 30 4
42 MC-0198-A Seam seal lock block FFS1 1 86 FR-1030-C Cap screw M10 x 30 4
43 MC-0246-A Draw down guide end plates FFS2 2 87 FR-1045-C Cap screw M10 x 45 2
Draw down guide middle plate
44 MC-0247-A 1 88 FR-1240-C Cap screw M12 x 40 2
FFS2

[47]
MA-0100-E
Decoiler complete FFS2

[48]
MA-0100-E
Decoiler complete FFS2

ITEM PART ITEM PART

DESCRIPTION QTY. DESCRIPTION QTY.
NO. NUMBER NO. NUMBER

1 TC-0001-C Bush decoiler swing-arm 2 31 FC-0004-P Plate 5 25x30 1

Locking screw adjustment FFS2
2 TC-0002-B Setting FFS2 decoiler 1 32 MA-0004-E 2
photo-eye
3 TC-0002-A Pulley FFS2 decoiler brake 1 33 MA-0005-E Spring mounting FFS2 brake arm 1
Spike FFS2 decoiler roller M4 SS thrd
4 TC-0003-E 18 34 MA-0101-E Roller complete decoiler FFS2 7
bar
Bearing housing FFS2 decoiler MS
5 TC-0004-E 1 35 WC-0005-E Brake-arm de-coiler FFS2 1
and chromed
6 TC-0004-T Pin FFS2 decoiler brake-arm 1 36 WC-0006-E Spring guide rod de-coiler FFS2 1
Setting FFS2 decoiler M10 SS thrd
7 TC-0005-E 1 37 WC-0183-E Dance roller arm FFS2 1
bar
Spacer washer FFS2 decoiler
8 TC-0005-T 1 38 WC-0184-E Carrage frame FFS2 1
brake-arm
Spigot1 FFS2 decoiler brake-arm
9 TC-0007-T 1 39 WC-0185-E Bar sq. 12x680 1D 1
spring
10 TC-0008-T Bush retainer FFS2 decoiler spring 2 40 CC-0001-R Proximity sensor M8 brass 1
11 TC-0010-T Pin FFS2 decoiler brake-arm pivot 1 41 ME-0001-P Spring compress 20x2x55 1
12 TC-0011-T Rod FFS2 photo-eye mount 1 42 ME-0002-P Spring compress 14x1.2x75 2
13 TC-0012-T Sleeve FFS2 decoiler roller 6 43 BR-0001-B Bearing 6005 2
14 TC-0014-T Spacer bush FFS2 decoiler unwind 1 44 FR-0005-W Washer flat M5 5
15 TC-0014-C Nut locking decoiler RH 1 45 FR-0006-W Washer flat M6 13
16 TC-0015-C Nut locking decoiler LH 1 46 FR-0008-W Washer flat M8 4
17 TC-0015-T Washer counter bored M8 1 47 FR-0010-W Washer flat M10 3
18 TC-0271-T Shaft FFS2 decoiler unwind bar 1 48 FR-0008-N Nut M8 1
Shaft FFS2 decoiler swing-arm 20 x
19 TC-0272-T 1 49 FR-0010-N Nut M10 22
724L
Block brake-arm decoiler FFS2
20 MC-0002-E 1 50 FR-0510-C Cap screw M5 x 10 3
Bakerlite
21 MC-0004-A Block mounting FFS2 photo-eye 1 51 FR-0516-C Cap screw M5 x 16 2
22 MC-0258-A Carraige front rail 1 52 FR-0610-C Cap screw M6 x 10 2
23 MC-0259-A Carraige rear rail 1 53 FR-0616-C Cap screw M6 x 16 2
24 LC-0006-E Bracket FFS2 photo-eye 1 54 FR-0620-C Cap screw M6 x 20 5
25 LC-0007-E Bracket1 FFS2 photo-eye 1 55 FR-0625-C Cap screw M6 x 25 5
26 LC-0008-E Bracket2 FFS2 photo-eye 1 56 FR-0630-C Cap screw M6 x 30 4
27 LC-0055-D Rail locking block 4 57 FR-0640-C Cap screw M6 x 40 1
28 LC-0234-E Right bracket FFS2 1 58 FR-0820-C Cap screw M8 x 20 2
29 LC-0235-E Left bracket FFS2 1 59 FR-0825-C Cap screw M8 x 25 1
30 LC-0335-E Decoiler brace FFS2 1 60 FR-0830-C Cap screw M8 x 30 1

[49]
MA-0099-E
Bag chair complete FFS1 - FFS2

ITEM PART
DESCRIPTION QTY.
NO. NUMBER
1 TC-0057-B Bag support pivot bush 2
2 TC-0256-T Cylinder pin 8x32L 1
3 MC-0255-A Shaft swivel plate 2
4 TC-0270-T Bag chair adjustment shaft 2
5 MC-0256-A Bag support base plate 1
6 MC-0257-A Bag support base plate 2 1
7 LC-0295-E Mounting bracket B3 1
8 LC-0330-E Bag chair back plate 1
9 WC-0181-E Swivel base 1
10 WC-0182-E Bag chair mount plate 1
11 PC-0006-A Elbow fitting 8mm 1/8" 2
12 PC-0012-A SGS M10 rod eye 1
13 PC-0019-C DSNU cylinder 25 x 25 1
14 ME-0037-E Handle M10 male 30mm thread 1
15 FR-0006-Q Retaining clip M6 2

[50]
MA-0013-E
Exit conveyor 240 x 2000

ITEM PART ITEM PART

DESCRIPTION QTY. DESCRIPTION QTY.
NO. NUMBER NO. NUMBER
1 TC-0015-T Washer counter bored M8 2 23 WC-0026-E Side plate exit conveyor 2m 2
2 TC-0050-T Washer 25 x 40 x 5 4 24 WC-0027-E Mounting plate conveyor bearing 2
3 TC-0051-T Shaft idler 240 conveyor 1 25 WC-0028-E Exit conveyor chute 240 1
4 TC-0052-T Shaft drive 240 conveyor 1 26 GB-0003-M VF44 0.37kW 1:25 1
5 TC-0053-T Spacer bar 240 conveyor 4 27 BR-0001-U Bearing unit 25 sq flange cbore 1
6 TC-0061-T Washer M8 x 20 x 4 1 28 BR-0002-U Bearing unit 25 sq flange cbore special 1
7 TC-0062-T Washer M6 x 30 x 3 CSK 2 29 BR-0007-B Bearing 6205 - 2RS 2
8 TC-0063-T Bush spacer 8.5 x 30 x 34 1 30 PT-0002-T Plastic 12 tooth sprocket 2
9 LC-0023-E Conveyor tensioner plate 2 31 PT-0003-T Plastic 12 tooth drive sprocket 2
10 LC-0025-E Conveyor tensioner plate2 2 32 ME-0006-E Mounting foot 100mm 4
11 LC-0027-E Torque arm conveyor bearing 1 33 FR-0008-N Nut M8 7
12 LC-0029-E Backing plate conveyor 240 x 2m 1 34 FR-0008-W Washer flat M8 37
13 LC-0030-E Torque arm VF49 P1 1 35 FR-0010-N Nut M10 3
14 LC-0032-E Mounting plate conveyor pivot 2 36 FR-0010-W Washer flat M10 2
15 LC-0034-E Mounting T plate conveyor pivot 2 37 FR-0025-R Cir-clip ext. 25 2
16 LC-0047-E Conveyor lower guide 2m 2 38 FR-0510-K CS cap screw M5 x 10 2
17 FC-0003-R Pipe 32x25.4x93 AL 1 39 FR-0610-C Cap screw M6 x 10 8
18 FC-0004-R Pipe 32x25.4x79.6 AL 2 40 FR-0812-C Cap screw M8 x 12 2
19 MC-0003-T Sprocket key 2 41 FR-0820-C Cap screw M8 x 20 10
20 ME-0001-B Conveyor belt std 225 x 2m 1 42 FR-0825-C Cap screw M8 x 25 31
21 WC-0020-E Conveyor tensioner 2 43 FR-0860-C Cap screw M8 x 60 1
22 WC-0021-E Stand conveyor 240 x 2m 1

[51]
MA-0077-E
Auger Doser

[52]
 MA-0077-E
Auger Doser

ITEM PART ITEM PART

DESCRIPTION QTY. DESCRIPTION QTY.
NO. NUMBER NO. NUMBER
1 PT-0007-B Timing belt 255L x 12 1 27 ME-0042-E Seal 47x25x7 1
Timing pulley 26 tooth 25mm Inner Bearing housing base plate
2 PT-0009-P 1 28 LC-0243-E 1
taperlock Auger doser
3 PT-0006-B Drive chain Auger Doser 1 29 TC-0213-T Screw feeder shaft 1
4 TC-0223-T Motor adjusment slide 4 30 MC-0200-A Screw feeder clamp 1
5 LC-0257-E Flate plate 121.70x6x139.70 1 31 WC-0151-E Mounting frame Auger doser 1
Timing pulley 12 tooth 16mm pilot
6 PT-0010-P 1 32 MC-0202-A Main mounting plate 1
bore
7 TC-0227-T Spacer 16x30x2 1 33 MC-0208-A Flange 85x119x10 1
8 ME-0040-E Side cover plate 220x55x5 2 34 WC-0157-E Screw1 with agitator 150 x 1700 1
9 MA-0078-E Drive chain cover 1 35 WC-0153-E Back hopper1 1
10 PT-0010-T Sprocket 15 tooth 10 bore 1 36 MC-0207-A Hopper top mount ring 1
11 TC-0224-T Gearbox adjustment slide 4 37 FC-0028-P Dust cover ring 1
12 TC-0225-T Sprocket spacer 1 38 LC-0080-D Bearing housing cap 1
13 TC-0220-T Mounting cover pillar 4 39 LC-0265-E Spacer plate 1
14 LC-0254-E Spacer plate 120x3x120 1 40 GB-0017-M C12 0.37kW 1:47.6 1
15 MC-0201-A Screw feeder main plate 1 41 RM-0001-E Omron R88M G75030 1
16 WC-0155-E Infeed cup 1 42 TC-0218-T Screw feeder shaft link bush 1
17 TC-0215-T Spacer bush 1 43 TC-0216-T Screw feeder link shaft 1
18 BR-0001-B Bearing 6005 2 44 TC-0217-T Screw feeder link bush 1
19 ME-0039-E M65x2 Bearing nut 1 45 WC-0159-E Agitator2 1
20 PT-0011-T Sprocket 15 tooth 65 bore 1 46 WC-0158-E Agitator1 1
21 TC-0226-T Spacer 25x35x6 1 47 CC-0010-R Capacitive sensor 1
22 TC-0041-B Spacer 65x75x6.5 1 48 WC-0156-E Capacitive sensor mount 1
23 BR-0013-B Bearng 6013 - 2RS 2 49 TC-0214-T Hub pillar Auger doser 8
24 TC-0212-T Agitator drive shaft 1 50 LC-0246-E Toggle clamp plate 1
25 WC-0152-E Main bearing hub Auger doser 1 51 WC-0154-E Front hopper1 1
26 ME-0041-E Seal 100x65x10 1

[53]
MA-0091-E
Basculating Filler

[54]
MA-0091-E
Basculating Filler

ITEM PART ITEM PART

DESCRIPTION QTY. DESCRIPTION QTY.
NO. NUMBER NO. NUMBER
1 TC-0051-B Volumetric cup adjustment bush 1 1 35 LC-0310-E Volumetric cup side plate 4
2 TC-0052-B Volumetric cup adjustment bush 2 1 36 LC-0311-E Mounting bracket 5
3 TC-0053-B Pivot bush housing 4 37 LC-0312-E Cylinder mounting bracket 4
4 TC-0054-B Knob knurled 2 38 LC-0313-E Volumetric cup plate 1.5 2
5 TC-0255-T Hopper mounting pillar FFF 4 39 LC-0314-E Volumetric cup lid 2 2
6 TC-0256-T Cylinder pin 8x32L 5 40 LC-0315-E Cover flip flop filler 1
Volumetric cup hight adjustment
7 TC-0257-T 1 41 LC-0316-E Bearing retainer plate 1
shaft
8 TC-0258-T Product diverter shaft 1 42 LC-0317-E Front bracing plate 1
9 TC-0259-T Keyway shaft 1 43 LC-0318-E Product deflecor 77x1.5x125 2
10 TC-0260-T Pivot bush volumetric lid FFF 4 44 FC-0015-A Angle 40x40x6x220 SP 1
11 TC-0261-T Washer M14 x 40 x 5 2 45 FC-0015-E Thrd bar M12 x 80 2
12 MC-0007-C Positioning block 1 1 46 WC-0172-E Sq. to round hopper FFF 1
13 MC-0008-C Positioning block 2 1 47 WC-0173-E Product Diverter 1
14 MC-0024-E Strip plate 25x3x350 4 48 WC-0174-E Hopper Sq. pipe 100x2x260L 1
15 MC-0025-E Transparent back cover 1 49 BR-0002-B Bearing 6003 1
16 MC-0219-A Main mounting plate FFF 1 50 PC-0011-A SGS M8 rod eye 5
17 MC-0220-A Flange plate FFF LH 1 51 PC-0016-C DSNU cylinder 20 x 40 1
18 MC-0221-A Flange plate FFF RH 1 52 PC-0017-C DSNU cylinder 20 x 20 PPS 4
19 MC-0222-A Slide guide FFF 4 53 GB-0024-M MVF44 0.18kW 1:28 1
20 MC-0223-A Slide guide mounting plate FFF 1 54 CC-0013-R PNP sensor NC M1-B3 2
21 MC-0224-A Centre plate FFF 1 55 FR-0005-W Washer flat M5 8
22 MC-0225-A Slide guide mounting plate 2 FFF 1 56 FR-0006-W Washer flat M6 36
23 MC-0226-A Sensor plate FFF 1 57 FR-0006-N Nut M6 8
24 MC-0227-A EGLI brand plate 1 58 FR-0006-Q Retaining clip M6 10
25 MC-0228-A Horizontal pillar plate FFF 1 59 FR-0008-W Washer flat M8 8
26 MC-0229-A Mounting block 2 60 FR-0410-K CS cap screw M4 x 10 17
Volumetric cup slide guide side
27 MC-0231-A 1 61 FR-0525-C Cap screw M5 x 25 2
plate RH
Volumetric cup slide guide side
28 MC-0230-A 1 62 FR-0540-C Cap screw M6 x 25 6
plate LH
29 MC-0232-A Crank arm M16 1 63 FR-0620-C Cap screw M6 x 20 24
30 MC-0233-A Main shaft plate 1 64 FR-0625-C Cap screw M6 x 25 16
31 MC-0234-A Guide sleeve 26.7x5.5x350L 2 65 FR-0630-C Cap screw M6 x 30 11
32 LC-0011-E Proxy mounting sensor bracket 2 66 FR-0830-C Cap screw M8 x 30 17
33 LC-0308-E Flip flop filler top plate 1 67 FR-0840-C Cap screw M8 x 40 6
Volumetric cup hight adjustment
34 LC-0309-E 2
plate

[55]
MA-0008-E
Volumetric Filler VF1

[56]
MA-0008-E
Volumetric Filler VF1

[57]
MA-0008-E
Volumetric Filler VF1

ITEM PART ITEM PART

DESCRIPTION QTY. DESCRIPTION QTY.
NO. NUMBER NO. NUMBER
1 TC-0001-L Scraper lower pivot washer 4 44 FC-0011-P Volumetric hopper pipe 1
2 TC-0001-N Volumetric adjustment nut 1 45 LC-0014-E Proxy mounting bracket 1
3 TC-0002-N Thrust bearing race 1 46 LC-0019-E Scraper holder plate 2
4 TC-0003-N Scraper ring volumetric cup lower 4 47 LC-0020-E Scraper plate lower 4
5 TC-0010-B Volumetric clamp bush 12 48 LC-0220-E Volumetric hoper kidney 1
6 TC-0011-B Volumetric clamp washer 12 49 FC-0026-P Chute volumetric plate 2.0 1
7 TC-0012-B Volumetric seal spring adjustor 8 50 WC-0011-E Volumetric main bearing housing 1
8 TC-0039-T Volumetric main drive shaft 1 51 WC-0012-E Volumetric centre hub 1
9 TC-0042-T Anti-rotate pin 2 52 WC-0014-E Volumetric upper hub 1
10 TC-0043-T Washer M5 x 25 2 53 WC-0015-E Volumetric chain guard 1
11 TC-0044-T Washer M12 x 40 2 54 WC-0016-E Volumetric mounting bracket 1
12 TC-0045-T Volumetric sensor shaft 1 55 WC-0017-E Volumetric hopper1 1
13 TC-0046-T Drive shaft volumetric adjuster 1 56 WC-0018-E Volumetric scraper holder 2
14 TC-0047-T Bush volumetric scraper 2 57 WC-0025-E Volumetric chain tensioner 1
15 TC-0048-T Lower scraper pivot pin 4 58 PT-0001-T Sprocket 17 tooth 20 bore 1
16 TC-0056-T Washer M6 x 16 x 3 8 59 GB-0001-M W75 0.75kW 1:60 1
17 MC-0001-N Scraper guide ring 1 60 GB-0002-M VF44 0.37kW 1:14 1
18 MC-0005-E Volumetric scraper lower block 8 61 BR-0005-B Bearing 6012 - 2RS 2
19 MC-0037-A Thrust bearing plate outer 1 62 ME-0006-P Spring compress 9x0.5x17 8
20 MC-0038-A Volumetric lower plate 1 63 ME-0012-P OD10 x1mm x20long seal adj spring 12
21 MC-0039-A Volumetric centre plate 1 64 CC-0002-R Proximity sensor M12 2
22 MC-0040-A Clamping jaw 4 65 FR-0006-Y Nut nyloc M6 6
23 MC-0041-A Volumetric top plate 1 66 FR-0006-W Washer flat M6 10
24 MC-0042-A Volumetric clamp 12 67 FR-0008-W Washer flat M8 1
25 MC-0043-A Motor mount volumetric adjust 1 68 FR-0010-N Nut M10 4
26 MC-0044-A Volumetric sensor mount 1 69 FR-0010-W Washer flat M10 8
27 MC-0045-A Volumetric sensor tab 2 70 FR-0012-N Hexagon NNut M12 4
28 MC-0048-A Volumetric hopper mount base 1 71 FR-0012-W Washer flat M12 4
29 MC-0049-A Volumetric hopper mount gusset 2 72 FR-0410-K CS cap screw M4 x 10 36
30 MC-0050-A Volumetric hopper mount arm 1 73 FR-0510-C Cap screw M5 x 10 6
Volumetric lower cup complete
31 MA-0009-E 4 74 FR-0616-C Cap screw M6 x 16 8
1kg
Volumetric upper cup complete
32 MA-0010-E 4 75 FR-0620-B BH cap screw M6 x 20 6
1kg
33 MA-0015-E Chain idler volumetric 1 76 FR-0620-C Cap screw M6 x 20 19
34 FC-0003-E Volumetric scraper wear strip 2 77 FR-0625-C Cap screw M6 x 25 2
35 FC-0005-P Chute volumetric plate 1.2 1 78 FR-0630-C Cap screw M6 x 30 1
36 FC-0006-F Flat bar 40x6x40 2 79 FR-0820-K CS cap screw M8 x 20 8
37 FC-0006-P Lower ring volumetric plate 1.5 1 80 FR-0825-C Cap screw M8 x 25 1
38 FC-0007-P Upper ring volumetric plate 1.6 1 81 FR-0830-C Cap screw M8 x 30 4
39 FC-0009-E Stud thrd bar M12 x 35 4 82 FR-0860-C Cap screw M8 x 60 1
40 FC-0017-P Volumetric dust cover ring FFS1 1 83 FR-0890-C Cap screw M8 x 90 2
41 LC-0008-D Volumetric large sprocket 1 84 FR-1025-C Cap screw M10 x 25 6
42 LC-0009-D Volumetric lower plate cover 1 85 FR-1030-C Cap screw M10 x 30 10
43 LC-0010-D Volumetric upper plate cover 1

[58]
 Electrical Drawings

Following is a set of electrical drawings for an FFS1 Impulse Heat. Some details may vary depending
on the filling system fitted on your machine:

[59]
[60]
[61]
[62]
[63]
[64]
[65]
[66]
[67]
[68]
[69]
[70]
[71]
[72]
[73]
[74]
[75]
[76]
[77]
[78]
[79]
[80]
[81]
[82]
[83]
[84]
[85]
ELECTRICAL Spares Complete List

PART NUMBER DESCRIPTION MANUFACTURER QUANTITY

CIMR-VCBA0003BAA 0.75 KW V1000 VSD YASKAWA 1
BN71B4 0.37KW 3 PHASE INDUCTION BONFIGLIOLI 3
MOTOR
S8VK-G06024 24V POWER SUPPLY OMRON 1
1762-L16BB AB MX 1100 PLC CPU ALLEN-BRADLEY 1
1762-OB16 DIGITAL OUTPUT CARD ALLEN-BRADLEY 1
1762-IQ16 DIGITAL INPUT CARD ALLEN-BRADLEY 1
1762-OF4 ANALOG OUTPUT CARD ALLEN-BRADLEY 2
700 HLT 1224 24V RELAYS ALLEN-BRADLEY 11
E2A-M12KS04-M1-B1 PROXY SENSOR OMRON 1
R88D-KT08H DRAW DOWN BELT OMRON 3
RSSFVWQ REG MARK SENSOR BANNER 1
DOP-B07E415 HMI SCREEN DELTA 1
MODEL V3E/N VOLTAGE WINDOW ELECTRO 1
COMPARATOR
IRKT 105/16 THYRISTOR RUTTONSHA 3
W25130-AA03-23 FAN 1
NF102A CIRCUIT BREAKER HAGER 2
NF6A CIRCUIT BREAKER HAGER 5
NF10A CIRCUIT BREAKER HAGER 5
NF16A CIRCUIT BREAKER HAGER 3
NF32A CIRCUIT BREAKER HAGER 4
100-C23 CONTACTOR AB 1
IMNI/05 CURRENT TANSFORMER ELECTRO-MECHANICA 3
140M-2CE THERMAL OVERLOAD AB 1
AC2000 TEMPRATURE CONTROLLER INETEK ELECTRONICS 3
1783-US5T ETHERNET SWITCH ALLEN BRADLEY 1
CCU2-3030P-SRU4 HOPPER LEVEL SENSOR HTM 1

PNEUMATICS Spares Complete List

PART NUMBER DESCRIPTION MANUFACTURER QUANTITY

M56-LFR-1/2-D6 FILTER REGULATOR UNIT FESTO 1
FMA-40-10-1/4-EN PRESSURE GAUGE FESTO 1
FR-4-1/4 DISTRUBUTION BLOCK FESTO 1
PEV-1/4-B PEV FESTO 1
LR-1/4-D-MINI BELT PRESSURE REGULATOR FESTO 1
VHER-P-HB43C-B-G18 HAND VALVE FESTO 1
CPE24-M1H-3GL-3/8 DUMP VALVE FESTO 2
VABM-B10-20E-G38-8 MANIFOLD BLOCK FESTO 1
45A-AC1-DDAA-1BA PRINTER VALVE MAC 1
CPE24-M1H-5L-3/8 JAWS VALVE FESTO 1

[86]