750 & 753 Remote I/O System

IP20 I/O for Every Application

 REMOTE I/O
2
TABLE OF
CONTENTS
750 & 753 Remote I/O

SECTIONS PAGES

Compelling Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
WAGO I/O System 750 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
WAGO I/O System 750 XTR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Over 16 Industrial Fieldbus Protocols. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
Couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
EtherNet /IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Add-On Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Device Level Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
PROFINET. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
More Than 500 I/O Modules Available. . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14
3-Phase Power Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Proportional Valve Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Vibration Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
IO-Link Master. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
PWM Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
CANopen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Software Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-23
I/O Check Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Ethernet Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Smart Printer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3
 Compelling Features
Fieldbus Independent Clear Identification
One of the founding principles behind t​ he WAGO-I/O- Ample marking and identification.
SYSTEM is fieldbus​independence. As one of the first​ • Pullout group marker for color​identification of module
to bring this concept to industry, we​now support 16+ type​(DI = yellow, DO = red, AI = green,​AO = blue, special
networks. The​modularity of the system allows​existing functions = clear)
WAGO-I/O-SYSTEM nodes​to be converted to a different • Termination marking for up to 10​WSB marker tags
network​with a simple change of the bus​coupler. per module
• Color coded modules – blue for​intrinsically safe and
yellow for safety
Secure and Reliable​Connections
CAGE CLAMP® spring pressure​wiring technology offers
fast,​vibration-proof, and corrosion/​thermal cycling Extended Temperatures
resistant wiring that​is maintenance-free. No torque​ Some applications are located in a variety of harsh
specs required! environmental conditions. Therefore, the modules are
designed to meet your application needs.​

Mechanical Connection • Standard 32˚F to 131˚F ( 0˚C to 55˚C)​

I/O modules offer built-in power contacts​for power • Wide Temperature -4˚F to 140˚F (-20˚C to 60˚C)​
distribution and data​contacts for internal data transmission • Extremene Temperatures -40˚F to 158˚F (-40˚C to 70˚C)
–​no chassis or jumpers required.

Simple Handling
Compact Size The chassis free, DIN rail mount​design, allows for easy
Our patented mechanical design​allows for extremely installation,​expansion, and modification of the​
compact​I/O nodes. I/O modules can​accommodate up to I/O node.
16 channels in​a 1/2 inches wide housing, while most​
bus couplers are only 2” wide by​4” deep.
Worldwide Standards
The exceptional reliability and quality of​WAGO’s
Maximum Flexibility components provide applications​with the highest levels of
With so many options, a​WAGO-I/O-SYSTEM node can​ technical​accuracy and safety. The WAGO-I/O-SYSTEM​has
be configured to meet the most​difficult application achieved multiple international​certifications.
requirements. • Marine certifications (GL, DNV, BV,​ABS)
• Freely mix analog, digital and​special function modules in • UL, AEx, and ATEX Hazardous locations
the same​node • Intrinsically safe
• Supply modules allow different​voltages (e.g. 24V, 120V,
230V) in​the same I/O node
• Fine granularity allows optimal use​of space
• Gateways
 to other networks –​Modbus, AS-Interface, I/O
Link, etc.

4
WAGO I/O System 750
The System for Every Application

The universal WAGO-I/O-SYSTEM 750/753 is defined by its

broad application range and extensive product portfolio.
With more than 500 different digital, analog, and special
function I/O modules, virtually every signal type in a wide
range of applications is covered.

Proven in industrial, process, and building automation, as

well as SmartGrid and hazardous locations; the WAGO-I/O-
SYSTEM offers the most flexible, modular and compact
platform for stand alone or distributed automation.
Worldwide approvals such as UL, ABS, and IECex are
examples of the system‘s versatility and robust design.

Benefits

• Support of 16+ Fieldbuses – Standard fieldbus protocols and Ethernet standards

• More than 500 digital, analog and special function I/O modules
• Flexible platform adapts to diverse applications and environments
• Worldwide approvals – UL, ABS, AEx, IECEx and more
• 753 Series for pluggable wiring

5
 WAGO I/O System 750 XTR
Taking it to the eXTReme - The Standard for 750 XTR

The WAGO-I/O-SYSTEM 750 XTR is instantly recognizable

by its dark gray housings. With an extreme temperature
range, immunity to interference, resistance to vibration
as well as impulse voltages – the WAGO-I/O-SYSTEM 750
XTR has a unique construction that makes it ideal for
extreme environments.

Key Specifications of WAGO 750 XTR:

• Temperature: Operates in ambient temperatures from
-40 ° C to +70 ° C, with storage temperatures from -40 ° C
to +85 ° C.
• Electrical and Interference Protection: Up to
5kV isolation voltage, added protection against
electromagnetic interference.
• Vibration and Shock Resistance: Withstands 5g
vibration and 15g/11ms and 25g/6ms shock resistance.
• Supply Voltage: 24 VDC via pluggable CAGE
CLAMP® connector.
• Humidity: 95% relative humidity without condensation;
short-term condensation per Class 3K7.
• Operating Altitude: Up to 2000m without derating;
2000-5000m with temperature derating.
• Mounting: Horizontal (standing/lying) and vertical
positions on DIN-35 rail.

The XTR Series is the first choice for demanding

applications including:
• Marine/offshore
• Renewable energy
• Substation and power distribution
• Petrochemical
• Water and wastewater treatment
• Mining
• Railway and mobile vehicle

Benefits

• Based on the universal WAGO-I/O-SYSTEM 750 Series

• Approved for hazardous locations – including instrinsic safety
• Lower energy and maintenance costs – no air conditioning required
• Compact foot print – reduce enclosure size

6
Over 16 Industrial Fieldbus Protocols

SCADA

ETHERNET

MODBUS PROFINET EtherNet / IP

CANopen

WAGO Bus Couplers

For optimal automation, WAGO Bus couplers provides you
with a wide variety of fieldbus protocols for all applications
and environments. Ideal for OEM applications when
customer networking standards can vary. Just exchange
the coupler to support the required fieldbus protocol.​

Status LEDs enable instance

system status​

DIP Switches for fast

Direct device configuration port​
address setting​

Dual Ethernet ports

for communication
Slim profile for space savings​
feedthrough​

7
 • DIP switch/DHCP/direct addressing • DIP switch/DHCP/direct addressing​
• Software-free replacement​ • Software-free replacement​
• Redundancy via DLR • Configurable I/O via GSDML​
• MRP redundancy​
• Compliance class C

• DIP switch/DHCP/direct addressing​ • ECO Version​

• Software-free replacement​ • 10kBd..1MBd Throughput​
• Auto Recognition ​ • 5 Rx PDO / 5 Tx PDO​
• Dual Ethernet ports for • Setting vias EDS file​
communication daisy chain • Bus continuity and
termination resister

• DIP switch/DHCP/direct addressing​ • Standard Version​

• Software-free replacement​ • 10kBD..1MBD Throughput​
• Settings via ESI file​ • 32 Rx PDO / 32 Tx PDO​
• EtherCAT redundancy​ • Bus continuity and
• EtherCAT compliance certified termination resister​

PROTOCOLS
8
EtherNet /IP Solutions​

To register for your FREE

Add-On Instruction file visit
www.wago.com/us/addon_instructions

Upgrade your Allen-Bradley® RSLogix™ System with Add-On Instructions

WAGO’s Add-On Instruction (AOIs) increasing flexibility, and are typically Three Easy Steps
program is an easy way to increase more cost-effective than expansion 1. Open the import feature in RSLogix
the capabilities, as well as reduce the racks or system I/O. You can also 5000®
costs, of an Allen-Bradley® RSLogix™ extend your system into extreme
system. Our predefined AOIs provide environments with our 750 XTR line of 2. Select correct Add-On Instruction
the variables and logic for WAGO- I/O, engineered for -40 º F to +158 º F XML file
I/O-SYSTEM modules and are easily operating temperatures plus resistant to 3. Insert Add-On Instructions into your
placed within an RSLogix™ program condensation and high vibration. PLC logic
– reducing engineering time. While Required Tools All that is left is to establish the
our special function I/O modules
• RSLogix 5000® Software (version 16 parameters required for your application!
increase the application range, our
standard I/O modules further enhance and up)
the system by reducing its foot print, • WAGO predefined AOI XML file

Ring
Supervisor In a Device Level Ring or DLR topology, one communication path is artificially
disconnected to prevent a ring loop or flood of the network. A ring supervisor
monitors the ring by sending Beacon Frames, at particular intervals, across the
network. If these Beacon Frames are not received back before the allotted time out,
the supervisor assumes there is a disconnect and the previous artificially closed
DLR Ring
port will be reopened allowing traffic to resume. This reconnection occurs within a
few milliseconds on a properly configured DLR network and therefore eliminates
interruptions in an application due to single point cabling or participant failures.

750-366 750-366
Ring Node Ring Node
750-366
Ring Node
9
 PROFINET

PROFINET from WAGO

WAGO couplers feature standard PROFINET features For safety-related applications, fail-safe modules can be
such as extensive diagnostic capabilities and topology connected to the couplers using the PROFIsafe protocol
detection for fast device replacement without V2 for data transmission. In the event of maintenance, the
programming tools. They also provide added features iPar server function provides parameter backup for the
that include an integrated 2-port switch which allows connected modules. Data is transmitted automatically to
a line topology to be implemented without additional the yellow modules via a standardized iPar server.
components. It also includes SNMP to check the capacity
of both ports, error statistics, or type and number of
transmitted telegrams

WAGO’s PROFINET I/O and PROFINET I/O ECO Fieldbus

Couplers can also be used in energy management
systems. Operating costs can be reduced via the
PROFIenergy profile, allowing individual parts of
your automation systems to be switched on and off
automatically during breaks or downtime.​

10
 500+ I/O Modules Available
500+ I/O
More Modules
than Available
500 I/O Modules Available
1-, 2-, 4-, 8- and 16-Channel
1-, 2-, 4-, 8- and 16-Channel

1-,2-,4-, and 16-Channel

Digital Input Modules Digital Output Modules Analog Input Modules

Digital Input Modules Digital Output Modules Analog Input Modules
2-Channel Digital Input 1-Channel Digital Output 2-Channel Analog Input
▪ 24, 48, 60,Digital
2-Channel 110, 220 VDC
Input ▪ 440 VAC, 16
1-Channel A Output
Digital ▪ Resistor bridge
2-Channel Analog (strain
Inputgauge)
▪ 120, 230
24, 48, 60,VAC
110, 220 VDC ▪ Manual
440 VAC, operation,
16 A bistable ▪ AC/DC
Resistor0/4 … 20(strain
bridge mA, 0 gauge)
… 1/5 A
▪ NPN/PNP,
120, 230 VAC0.2 ms/3.0 ms, filter, 2-Channel Digital Output
▪ Manual operation, bistable ▪ DC
AC/DC0 … 0/4
10 V,… ±10
20 mA,V, 00……30 1/5VA
▪ diagnostics
NPN/PNP, 0.2 ms/3.0 ms, filter, ▪ 24 VDC, 0.5
2-Channel A/2 A,Output
Digital diagnostics ▪ Thermocouples
DC 0 … 10 V, ±10 V, 0 … 30 V
2-Channel
diagnosticsDigital Specialty Mod- ▪ (broken
24 VDC,wire/short
0.5 A/2 A, circuit)
diagnostics ▪ Resistance
Thermocouples measurement (RTD)
ules
2-ChannelSpecialty
2-Channel Digital Specialty
Modules Mod- ▪ 230 VAC,wire/short
(broken SSR, 3.0 circuit)
A, diagnostics ▪ Differential/single-ended
Resistance measurementinput (RTD)
▪ NAMUR
ules 4-Channel Digital
▪ 230 VAC, SSR, 3.0Output
A, diagnostics ▪ Measurement input (electrical
Differential/single-ended input
isolation)
▪ Pulse
NAMUR extension ▪ DC 5 V, 24Digital
4-Channel V, 0.5 AOutput ▪ Modules
Measurement with HART
input protocol (NE43)
(electrical isolation)
▪ Intruder detection
Pulse extension ▪ 5,
DC24 VDC,
5 V, 300.5
24 V, VAC/DC,
A 0.5/2 A 4-Channel
▪ Modules with Analog
HART Input
protocol (NE43)
▪ Up/down counter, 500 Hz, 100 kHz
Intruder detection ▪ 120
5, 24…VDC,
230 30VAC, 0.25 A 0.5/2 A
VAC/DC, ▪ 0/4 … 20 mA
4-Channel Analog Input
4-Channel Digital Input
▪ Up/down counter, 500 Hz, 100 kHz ▪ NPN/PNP,
120 … 230diagnostics
VAC, 0.25 A ▪ 3,
0/46 …… 20
21 mA
mA NE43
▪ 5, 24, 42 VDC
4-Channel Digital Input 8-Channel
▪ NPN/PNP, Digital Output
diagnostics ▪ ±20
3, 6 …mA 21 mA NE43
▪ 24, 4242
5, 24, VAC,
VDC 110 … 230 VAC ▪ 5 … 14 VDC,
8-Channel 1 A Output
Digital ▪0±20… 10
mAV, ±10 V
8-Channel
▪ 24, 42 VAC,Digital
110 …Input
230 VAC ▪ 24
5 …VDC, 0.5 A1 A
14 VDC, ▪ Resistance
0 … 10 V, ±10 measurement
V (RTD)
▪ 24 VDC, 5Digital
8-Channel … 14 VDC
Input ▪ NPN/PNP,
24 VDC, 0.5diagnostics
A ▪ Differential/single-ended
Resistance measurementinput (RTD)
▪ NPN/PNP,
24 VDC, 5 0.2/3.0 ms, filter
… 14 VDC 16-Channel Digital Output
▪ NPN/PNP, diagnostics ▪ Diagnostics
Differential/single-ended input
▪ PTC
NPN/PNP, 0.2/3.0 ms, filter ▪ Push-in CAGE
16-Channel CLAMP®,
Digital Output ▪ Measurement
Diagnostics input (electrical isolation)
16-Channel
▪ PTC Digital Input ▪ 24 VDC, CAGE
Push-in 0.5 A, CLAMP®,
NPN/PNP 8-Channel
▪ Measurement AnaloginputInput
(electrical isolation)
▪ Push-in CAGE
16-Channel CLAMP®,
Digital Input ▪ Ribbon
24 VDC,cable,
0.5 A,24 VDC, 0.5 A
NPN/PNP ▪ 0 … 10 V /Analog
8-Channel ±10V Input
▪ 24 VDC, CAGE
Push-in NPN/PNPCLAMP®, 2-Channel Relay
▪ Ribbon cable, 24Output
VDC, 0.5 A ▪ 0/4
0 …… 1020 V /mA
±10V
▪ Ribbon
24 VDC,cable,
NPN/PNP24 VDC, NPN/PNP ▪ 0 … 230 VAC/DC
2-Channel Relay Output ▪ Thermocouples
0/4 … 20 mA
▪ Ribbon cable, 24 VDC, NPN/PNP ▪20 make
… 230contacts/2
VAC/DC changeover ▪ Resistance
Thermocouples measurement (RTD)
▪ contacts,
2 make contacts/2 changeover ▪ Single-ended input
Resistance measurement (RTD)
isolated
contacts,outputs/non-floating ▪ Push-in CAGE-CLAMP®
Single-ended input
4-Channel Relay Output
isolated outputs/non-floating ▪ connection technology
Push-in CAGE-CLAMP®
▪ 4 make contacts
4-Channel Relay Output 3-Phase
connectionPower Measurement
technology
▪ 4 make contacts ▪ 480 / 690
3-Phase V, medium
Power voltage,
Measurement
▪1480A //5690
A/Rogowski
V, medium coil
voltage, 11
1 A / 5 A/Rogowski coil
8
Analog
Analog
Output
Output
Modules
Modules
Analog OutputFunction
Modules
Function
andand
Technology
Technology
Function
modules
and
modules
Technology modules

2-Channel
2-ChannelAnalog
Analog
Output
2-Channel
Output Counter
Analog Counter
Output Modules
Modules Counter Modules Pulse Pulse
WidthWidth
Output
Output Pulse Width Output
▪ 0 …▪ 10
0 …V10/ ±10
V / ±10
V V ▪ 0 … 10 V / ±10 V ▪ Up/down
▪ Up/down
counter
counter ▪ Up/down counter Proportional
ProportionalValveValve
Module
Proportional
Module Valve Module
▪ 0/4▪…0/4
20…mA 20 mA ▪ 0/4 … 20 mA ▪ Frequency
▪ Frequency
counter
counter▪ Frequency counter ▪ Control
▪ Control
of hydraulic
of hydraulic
or▪pneumatic
Control
or pneumatic
of hydraulic or pneumat
4-Channel
4-ChannelAnalog
Analog
Output
4-Channel
Output ▪ Peak-time
Analog ▪ Peak-time
Output counter
counter▪ Peak-time counter valvesvalves valves
▪ 0 …▪ 10
0 …V10/ ±10
V / ±10
V V ▪ 0 … 10 V / ±10 V Distance
Distance
and and
AngleAngle
Measurement
Distance
Measurement Vibration
and Angle Vibration
Monitoring
Measurement MonitoringVibration Monitoring
▪ 0/4▪…0/4
20…mA 20 mA ▪ 0/4 … 20 mA ▪ SSI▪ transmitter
SSI transmitter
interface▪ SSI transmitter ▪interface
interface Vibration
▪ Vibration
velocity/bearing
velocity/bearing
▪ Vibration
condi-
condi-
velocity/bearing cond
8-Channel
8-ChannelAnalog
Analog
Output
8-Channel
Output ▪ Incremental
Analog ▪ Incremental
Output encoder
encoderinterface
▪ Incremental
interface encodertion tion
monitoring
monitoring
interface tion monitoring
▪ 0 …▪ 10
0 …V10/ ±10
V / ±10
V V ▪ 0 … 10 V / ±10 V ▪ Digital
▪ Digital
impulse
impulse
interface
interface RTCRTCModule
▪ Digital impulse interface Module RTC Module
Analog
Analog
Specialty
Specialty
Modules
Modules
Analog Specialty Positioning
Positioning
Modules Positioning ▪ DCF77
▪ DCF77
radioradio
receiver
receiver
▪ DCF77 radio receiver
▪ 6 …▪ 18
6 …V18 V ▪ 6 … 18 V ▪ Stepper
▪ Stepper
controller,
controller,
RS-422
▪RS-422
Stepper controller, RS-422
▪ 0 …▪ 10
0 …V,10
10V,mA,
10 mA,
diagnostics
diagnostics ▪ Stepper
▪ 0 … 10 V, 10 mA, ▪ Stepper
controller,
diagnostics controller,
24 ▪V/1.5
24
Stepper
V/1.5
A A controller, 24 V/1.5 A
▪ Stepper
▪ Stepper
controller,
controller,
70 ▪V/7.5
70
Stepper
V/7.5
A, A,controller, 70 V/7.5 A,
6IN/2OUT
6IN/2OUT 6IN/2OUT
▪ Servo
▪ Servo
stepper
stepper
controller,
controller,
▪ Servo
70 V/7.5
70
stepper
V/7.5 controller, 70 V/7.5
A, 6IN/2OUT
A, 6IN/2OUT A, 6IN/2OUT
▪ DC▪drive
DC drive
controller,
controller,
24▪V/5
DC
24 AV/5
driveA controller, 24 V/5 A

9 9
12
 A Wide Variety of I/O Modules
For Virtually Any Application
A Wide Variety of I/O Modules
For Virtually Any Application

Communication Modules Functional Safety Supply and Segment Modules

Building Automation Fail-Safe Digital Input PROFIsafe Local Bus Extension

▪ DALI Multi-Master ▪ 4FDI, 24 VDC ▪ End Module
▪ EnOcean® Radio Receiver ▪ 8FDI, 24 VDC ▪ Coupler Module
▪ MP-Bus Fail-Safe Digital Input/Output Supply Module
▪ KNX/EIB/TP1 Interface PROFIsafe ▪ 0 … 230 VAC/DC
▪ LON® ▪ 4FDI/2FDO, 24 VDC, 10 A ▪ Fuse/diagnostics (optional)
▪ SMI ▪ 4FDI/4FDO, 24 VDC, 2 A ▪ 24 VDC/5 … 15 VDC (adjustable)
▪ M-Bus ▪ 4FDI/4FRO, 48 VAC, 60 VDC, 6 A Filter Module
Serial Interfaces Intrinsically Safe Digital Input PROFIs- ▪ System and field supply
▪ RS-232-/RS-485 interface afe ▪ 24 VDC power supply filter with
(configurable) ▪ 4 F Ex i DI, 24 VDC, Zone 0 + 1 overvoltage (surge) protection
4-channel IO-Link Master Fail-Safe Analog Input PROFIsafe Potential Distribution Module
AS-Interface Master ▪ 4FAI 0/4 … 20 mA ▪ 24 VDC
▪ Per (M4) V 3.0 specification Safety Catagory ▪ 0 VDC
▪ Up to 62 slaves ▪ PLe/Cat. 4 to EN ISO 13849 or SIL 3 Distance Module
CAN Gateway EN IEC 62061 ▪ 24 VDC / 230 VAC
End Module

10
13
 Intrinsic Safety

1-Channel Digital Input 2-Channel Analog Input

▪ NAMUR ▪ 4 … 20 mA
2-Channel Digital Input ▪ 4 … 20 mA, HART (NE43)
▪ NAMUR 4-Channel Analog Input
4-Channel Digital Input ▪ 0/4 ... 20 mA, 3.6 ... 21 mA (NE43)
▪ PROFIsafe ▪ Resistance measurement (RTD)
8-Channel Digital Input ▪ Thermocouples (TCs)
▪ NAMUR ▪ Strain gauges (DMS)
2-Channel Digital Output 2-Channel Analog Output
▪ Max. 40 mA ▪ 0 … 20 mA
4-Channel Digital Output ▪ 4 … 20 mA
▪ Valves Up/Down Counter
2-Channel Relay Output ▪ 20 ... 50 kHz
▪ 2 changeover contacts Supply Module
▪ 24 VDC, 1 A

NAMUR HART
11
14
3-Phase Power Measurement​
The 750-495 3-Phase Power Measurement module allows measurement of
electrical data in a 3-phase supply network. The I/O module provides a variety
of measured and calculated quantities as well as allowing comprehensive
analysis of the supply network. These measured values allow the operator
optimized control of the supply to a drive or machine, protecting the system
from damage and failure. The measured values indicate the load type (inductive
or capacitive) and whether it is an energy consumer or producer, for example.
This allows visualization as a four-quadrant display, as has been implemented in
the display of the measured values in WAGO-I/O-CHECK, among other things.

On the basis of these input signals, the I/O module

determines the various AC measured quantities, such
as voltage and current, reactive, apparent and active
power, energy consumption, power factor, phase angle
and frequency. Harmonic analysis (current/voltage) is also
possible for a selectable phase up to the 41st harmonic.
The measured quantities are available in the process image
without requiring high processing power from the controller.

• “ 4-Wire Wye” (“4-W”): Standard measurement topology

for networks with neutral conductor; enables power
measurement in single-phase, 3-phase and single-phase
split phase networks.
• “3-Wire Wye/Delta” (“3-W”): For 3-phase networks
without a neutral conductor; also referred to as “Aron
circuit”, “Blondel theorem” and “2-wattmeter method.”
• “4-Wire Wye, 2-Phase” (“4-W/2-W”): Measurement
topology for 3-phase networks with neutral conductor
in which the voltage measurement of phase L2 can be
omitted, whereby wiring effort is reduced compared
to the “4-Wire Wye” measurement topology. The
corresponding measured values are automatically
calculated by the I/O module.

“Artificial Star Point” (ASP) is a measurement topology

used when no neutral conductor or grounded phase is
available. By configuring input impedances to create an
ASP within the module, it acts as a virtual neutral point
for voltage measurements. This allows for accurate
voltage assessment in delta-configured systems without
altering the physical network. ASP is ideal for enhancing
measurement capabilities in systems lacking a true neutral
but is unsuitable for networks with an existing neutral or

3-PHASES
grounded phase.

15
 Proportional Valve Module
750-1632/000-100

The 750-1632/000-100 Proportional Valve Module controls

two single-coil valves with up to 24 V/1.6 A or one valve with
up to 24 V/2 A. The module features two current-controlled
PWM* outputs with adjustable dithering.​

Both unipolar and bipolar valve control are possible.

Additionally, operation of a valve with two unipolar coils is
also provided. A two-channel module may also be used for
simple applications. Characteristic curve adaptations, such
as zero offset, dual gain compensation or range limitations,
can be adjusted via parameters.​

Scaling and configurable up/down ramps permit set point

adjustment to the application. For example, monitoring
threshold value switches is performed via two additional
digital inputs. Start-up and valve parameters adjustment are
performed via WAGO-I/O-CHECK software or the controller.​

*PWM = Pulse width modulation

Features

• 2 current controlled (PWM) outputs for 24V DC​

• Current rating up to 1.6 A (2 channels) and 2.0 A(1 channel)​
• Controlling of one coil and two coil valves​
• Unipolar or bipolar coils connectable​
• Dead zone compensation and linearization​
• Selectable & adjustable dither​
• 2 configurable inputs (IEC 61131, type1)

Benefits

• Comprehensive control of hydraulic and pneumatic proportional valves​

• Connectable to many field busses​
• Control of 2 valves inside 12mm!​
• Reduce system components and footprint​
• Reduce wiring​
• Easily configuration via WAGO IOCHECK​
• Configurable for multiple types of valves and coils​
• Adjustable current profiles ​
• UL and CE certification​
• Excellent price to performance ratio

16
Vibration Measurement 750-645​
The 750-645 offers two methods of analyzing vibration. One
GOOD OPERATION CONDITION
method is the Shock Pulse Method (SPM), used throughout
industry for several applications but it is optimized for
applications where two metal parts come in contact with Poor
each other, as commonly found in roller bearings. dBN
Limited
The 750-645 vibration monitor uses a Tandem-Piezo Electric Peak
sensor to monitor the two vibration indicators used in SPM Carpet
Good
measurements:
Time

• Carpet – the basic noise of a bearing and directly

corresponds to lubrication thickness

• Shock Impulses – these are momentary and result from

mechanical damage to bearing surfaces. POOR OPERATION CONDITION

Analyzing the information from these two values can help Peak
Poor
detect arising problems with a bearing, such as insufficient dBN
lubrication or foreign matter in the bearing. The graphs at Limited
the left show examples of the how SPM uses carpet and Carpet
peak shock impulses to classify the operating condition of Good
equipment.
Time

The other option for analyzing vibration is monitoring the

vibration velocity as this relates to machine fatigue. The
frequency range is selected based on the machines RPM: 2
Hz to 1000 Hz for greater than 120 RPM, 10 Hz to 1000 Hz for
greater than 600 RPM.

The 750-645 module reports velocity in mm/s root mean

square (RMS). This value can be compared with the
ISO 10816-3 standards for classifying the status of the
machines operating condition. This standard defines four
groups of conditions: Newly Commissioned, Long-Term
Operating Admissible, Short-Term Admissible and Vibration
Causing Damage.

Monitor
• Motors
• Bearings
• Pumps
• And more!

17
 IO-Link Master 750-1657
Increasingly complex products, The functions and performance data Save time and money due to:
manufacturing flexibility, and high are defined via device description
demands on quality assurance files for the IO-Link devices and can • Standardized interfaces for
require intelligent, configurable, and be easily customized via WAGO- simple device communication
programmable sensors. To fulfill these I/O-CHECK or the WAGO IO-Link • Easy configuration
demands, IO-Link streamlines the Configurator. If a device must be • Consistent wiring
varying interfaces required to connect replaced, the configuration and • Independent of the recorded data
to a control system and tooling. parameterization can be automatically • Additional information
restored without maintenance (diagnostics, quality assurance)
A 3-wire connection can personnel. This makes project • Small spatial requirements
communicate process data as single design, installation, and operation • One tool for all devices
bits, bytes, and data blocks for input considerably simpler! • Easy to use due to IODD device
and output data. It also communicates descriptions
acyclic data for identification, Four different IO-Link devices, or even • Reduce training costs
configuration, parameterization, and digital standard sensors/actuators, can • Less training required
diagnostics with up to 230.4 kBaud to connect to the WAGO 750-1657 IO- • Compatible with all relevant
both sensors and actuators. Link Master simultaneously. fieldbus systems

HIGH COST EFFICIENCY USING IO-LINK

One Module Instead of Four!

IODD
ETHERNET

PROFINET
750-657

13 14
1 2 3 4 5 6 7 8

1 9
2 10
3 11
4 12
5 13
6 14
ON

7 15
8 16

The solution with IO-Link:

• One interface for every purpose
• One tool for all IO-Link devices The solution with IO-Link:
• One interface for every purpose
• One tool for all IO-Link devices

18
PWM Modules 750-677
A new module for pulse width modulation (PWM) offers Item Numbers:
greater flexibility and allows more applications. • 750-677
The 4-channel pulse width modulation module for the • 750-677/040-000 (XTR version)
WAGO I/O System 750 is only 12 mm wide, but can control
up to four channels and switch between five operating The I/O module has 5 operating modes:
modes. That opens up more possible applications – 1. PWM DC: Duty Cycle Variables
especially for instrument and control engineering users 2. PWM Frq: Frequency Variable
– saves space and reduces costs. The module also offers 3. PWM Frq-Cnt: Variable Frequency / Adjustable Duty
a current carrying capacity of 0.2 A per channel, which Cycle / Counter
can be increased to 0.4 A through parallel connection, 4. Pulse Frq-Cnt: Variable Frequency / Adjustable Pulse
and a switching frequency up to 20 kHz. Flexible switching Width / Counter
between operating modes is possible, for instance, 5. PWM Pulse-Dir: Variable Number of Pulses /
between a variable duty cycle and variable frequency. Frequency and Duty Cycle Adjustable / Counter
With this, the same module can be used for different
kinds of PWM control. For example, in heating control, the
new PWM module allows precise readjustment instead
of just two-point control. As an XTR version for extreme
environments (Item No. 750-677/040-000), the module
can also meet more challenging requirements, such as
extreme temperature resistance, increased dielectric
strength and high vibration and shock resistance.

19
 CANopen 750-658
The CAN-bus is an asynchronous serial bus system
for connecting intelligent actuators and sensors to the
control level.​

The module can be configured to operate in one of three

operation modes:

• Mapped Mode – The module can be configured to

receive (or send) specific telegrams from the CAN
network. The received information is mapped directly in
the couplers (or controllers) process image.

• Sniffer Mode – The module acts as a passive device on

the network and can only receive CAN telegrams.

The SAE J1939 protocol is used by many large diesel

engine manufacturers for data exchange including RPM, fuel
consumption, temperature, oil pressure and much more.​​

J1939 uses telegrams that have a 29 bit header.​​

​​
The 750-658 module is able to read these telegrams and
either store the values in the process image of a coupler, or
to be utilized by a WAGO programmable controller.

System PLC

750-658

Diesel Generator

20
I/O Check Software
759-302/000-923

WAGO-I/O-CHECK is an easy-to-use Windows application

for operating and displaying a WAGO I/O System 750‘s node
without connecting to a fieldbus system.​

The software reads the configuration from the node and

displays it graphically on the screen. ​

With WAGO-I/O-CHECK, it is possible to display and specify

the process data of the I/O modules. You can setup WAGOs
versatile configurable modules with this software tool.
The software is invaluable during system commissioning,
empowering you to quickly test field wiring, including all
sensors and actuators, via the software to help ensure the
system is wired properly.

21
 Ethernet Settings
WAGO Ethernet Settings is a configuration tool for IP
address assessment and basic settings of WAGO‘s Fieldbus
couplers. Device connection is either via Ethernet or USB
via service interface. The application can be downloaded
via WAGO’s Download Center.

Service Cable 750-923

22
Smart Designer
Free Web-based Engineering Tool

In the age of IIoT Industry 4.0, expertise of its employees and the Engineering, with a multitude of data
complexity and customization of features of its products or services, and services focused on custom
products, as well as the need for a company’s ability to compete products and solutions. This enables
specialist expertise is increasing. ultimately is determined by the consistent data storage and prevents
At the same time, cost pressures effectiveness and efficiency of its system failures in different facilities,
are rising and companies are production processes. To support which could lead to multiple iterations
finding their quality and price its customers on the path to greater and significant added expense.
priorities in conflict. Besides the efficiency, WAGO offers smart DATA

Free 3D online
configuration tool

configurator.wago.com

23
 8/2024 - Printed in the United States
WAGO Corporation
N120 W19129 Freistadt Road
Germantown, Wisconsin 53022
Telephone: 800 / DIN-Rail (346-7245)
Fax: 262 / 255-3232
[email protected]
www.wago.us
WAGO Canada Inc.
1550 Yorkton Court, Unit 1
Burlington, ON
L7P 5B7
Telephone: 888 / WAGO 221 (924-6221)
[email protected]
www.wago.ca
6056765 0888-0832/0000-0512

WAGO SA DE CV
Carretera estatal 431 Km. 2+200. Lote 99 6
Parque Industrial Tecnologico Innovacion Queretaro
El Marques, Qro. 76246
Lada sin Costo: 01 800 288 WAGO (288-9246)
Telefono: 422 / 221-5946
[email protected]
www.wago.mx