GreenCo-An Enabler of Net Zero
GreenCo-An Enabler of Net Zero
www.greenbusinesscentre.com | www.greenco.in
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Table of Contents
Messages iv-v
Introduction to Net Zero vi
GreenCo’s Outlook to Net Zero vii - ix
Experiences from GreenCo Rated Companies x
Cummins India 1-4
Godrej & Boyce Mfg. Co. Ltd. 5-7
Godrej Industries, Chemicals Division 8-10
Hero Centre for Innovation & Technology 11-12
Hindware Limited (Pipes division), Hyderabad 13-14
Honda Motorcycles and Scooters India Pvt. Ltd. 15-19
Hindustan Petroleum Corporation Ltd - Marketing Division 20-21
Indian Railways 22-23
Indian Oil Corporation Limited - Marketing Division 24-25
ITC Limited, Paperboards and Specialty Papers Division 26-27
JK Cement, Muddapur 28-29
J K Tyre & Industries Limited 30-32
Kesoram Industries Ltd, Vasavadutta Cement, Sedam 33-35
Lakshmi Machine Works, Foundry Division, Coimbatore 36-37
Marico Limited Perundurai 38-39
Rialto Enterprises Private Limited, Chennai 40-42
Sagar Cement Bayyavaram, Vizag-Grinding Unit 43-44
Tata Motors Limited 45-46
Toyota Kirloskar Motor, Bidadi, Karnataka 47-48
Tata Steel Downstream Products Ltd, Ranjangoan 49-50
iii
Messages
Global climate change has a significant impact on humans and other life across continents.
The earth witnessed its hottest day since recorded history in July 2023, this month. Rising
temperatures are resulting in greater loss of sea ice, rising sea levels, loss of biodiversity,
unpredictable and extreme weather events, and many other tangible and intangible negative
impacts. To combat these effects, society must address the root cause of global warming
by reducing anthropogenic emissions and increasing natural and artificial mechanisms to
capture carbon. Increasing resource consumption is causing a number of other issues beyond
climate change, including scarcity of water, increasing quantities of unmanaged waste, land
degradation, etc.
To minimize our impact on the planet, more efficient use of resources is necessary. To address
these challenges, countries have declared individual targets for achieving Net Zero emissions
which can be met when every industry works on sustainable solutions that minimize their
value chain’s impact on the environment across their carbon emissions, water footprint and
resource efficiency.
Jamshyd N Godrej
Chairman For more than a decade, GreenCo has been supporting the industry towards their voluntary
sustainable actions. GreenCo companies are reaching new heights with Platinum and Platinum
CII - Godrej GBC
Plus ratings with synergistic improvements in performance and profitability. I am happy to
see this publication on the Net Zero Journey of GreenCo companies that have taken up the
challenge to achieve Net Zero in terms of carbon emissions, water usage, and waste to landfill.
Some of the best examples are showcased here for industry to emulate.
A large number of industries are on track to achieve improved energy efficiency and Net Zero
carbon emissions. The next big revolution in sustainable business is for the numerous SMEs
across the country achieve similar targets by replicating these best practices and innovating
towards sustainability. I encourage industries across various sectors and sizes to adopt these
green examples.
iv
Messages
Global climate leadership to limit global warming to 1.5°C is driven by committing to a net-
zero carbon economy. The Government of India has announced its net-zero target of 2070
while many companies are committing to achieve carbon neutral operations much earlier.
In line with these reduction goals, India aims to reduce her carbon intensity by 45%, as
soon as 2030. Indian organizations are demonstrating their efforts towards environmental
sustainability through implementation of nationally accepted and internationally recognized
GreenCo system. It is a holistic approach that helps inculcate the culture of sustainability at
the heart of their operations and transformational journey. Through this GreenCo assessment
system, companies are setting their net-zero targets for Carbon, Water and Waste to Landfill.
I take great pleasure to introduce this publication titled “GreenCo: An Enabler of Net Zero” that
will serve as an important resource for organizations embarking on setting green goals and
reaffirm their commitment to environmental sustainability.
Greenco has helped the organizations to create new benchmarks through developing green
Pradeep Bhargava culture by establishing systems which catalyse people, partnerships to realize high impact
Chairman results. Some of the major milestones achieved by GreenCo rated companies are achieving net-
zero carbon enabled through energy efficiency initiatives and renewable energy alternatives.
CII - GreenCo Council
Further, companies have achieved water neutrality and water positive status by efficient
use of water, increased re-use and recycle, and rain-water harvesting based augmentation.
Lastly, zero-waste to landfill is a major accomplishment for many GreenCo rated companies,
successfully implementing circular economy practices like reduction, recycling, and energy
recovery.
Selected achievements and case-studies from green rated companies are collated to highlight
their initiatives, methodologies and, projects that have a potential to be re-deployed horizontally
across different sectors, ranging from mining, cement, oil & gas, steel, heavy industries,
manufacturing, automotive, FMCG, service industries. Implementation of these best practices
has the potential to improve the green coefficient of aspiring large, medium and MSMEs to
unlock the potential savings while embarking on transformational journey towards net-zero.
I would like to express my appreciation to all the companies who have shared their details
and best practices, making this publication possible. Let us continue to work together for a
sustainable future.
I warmly invite you to share your feedback on this publication with us at [email protected]
v
Introduction to Net Zero
It is now more crucial than ever to reach net zero targets as the world struggles to deal with the problems caused by climate change and environmental
deterioration. Net Zero emissions, Net Zero water, and Net Zero waste are all critical components of the global sustainability agenda. Each of these concepts
represents a pathway towards minimizing our impact on the planet and creating a sustainable future for generations to come.
Net Zero Emissions: Net Zero Emissions Net Zero Water: Net Zero Water aims Net Zero Waste: Net Zero Waste aims
refers to achieving a balance between to encompasses the concept of creating to eliminate waste sent to landfills and
greenhouse gas emissions and their water-neutral systems where the total incinerators by implementing strategies
removal or offset. It entails reducing water consumption is balanced by the such as waste reduction, recycling,
emissions through measures such as amount of alternative water used and the composting, and resource recovery. It
transitioning to renewable energy sources, water returned to the original water source. emphasizes the principles of a circular
improving energy efficiency, and employing Water scarcity is a pressing issue globally, economy, where materials are reused and
carbon capture and storage technologies. with an estimated 2 billion people living recycled to minimize waste generation.
The Intergovernmental Panel on Climate in areas experiencing high water stress. According to the World Bank, global waste
Change (IPCC) has emphasized the need to The United Nations projects that by 2030, generation is expected to increase by 70%
limit global warming to well below 2°C and global water demand will exceed supply by by 2050 if no action is taken.
strive for 1.5°C to prevent severe impacts. 40%.
The World Meteorological Organization
states that the concentration of carbon
dioxide (CO2) in the atmosphere reached a
record high in 2020, despite the temporary
reduction in emissions due to the COVID-19
pandemic.
Achieving Net Zero emissions, Net Zero water, and Net Zero waste in India is of paramount importance due to the pressing challenges the country faces, including
population growth, urbanization, environmental pollution, water scarcity, climate change impacts, the pursuit of Sustainable Development Goals (SDGs), and
public health concerns. By addressing these challenges through Net Zero strategies, India can alleviate the strain on resources, mitigate pollution, conserve
water, reduce greenhouse gas emissions, enhance public health, and contribute to a more resilient and sustainable future for the country and its citizens.
vi
GreenCo’s Outlook to Net Zero
GREENCO RATING
GreenCo Rating is a voluntary assessment system that evaluates companies based on a life cycle approach, encompassing resource efficiency, climate impact,
green supply chain practices, and product stewardship. It examines how efficiently resources are used, including energy and water, and assesses efforts to
minimize waste generation. The rating system also analyses greenhouse gas emissions and strategies to mitigate climate change, while considering sustainable
practices in the supply chain. Additionally, it evaluates responsible product design, use, and end-of-life management. The GreenCo Rating encourages companies
to adopt sustainable practices across their value chain, aiming to drive positive environmental change.
a) GreenCo supports organizations in transitioning to cleaner and more sustainable energy sources. It promotes energy efficiency measures, renewable energy
adoption, and the reduction of greenhouse gas emissions. GreenCo encourages companies to track and measure their carbon emissions, develop emission
reduction strategies, and engage in carbon offsetting initiatives. By addressing their emissions under GreenCo’s guidelines, organizations contribute to
India’s climate commitments and facilitate net zero transition.
b) GreenCo emphasizes the importance of efficient water management and conservation. It encourages companies to adopt water-efficient technologies,
implement water recycling and reuse systems, rainwater harvesting and protect water sources. By incorporating GreenCo’s water management criteria,
organizations can work towards achieving a balance between water consumption and alternative water use, reducing their water footprint, and contributing
to water positive status.
c) GreenCo provides guidelines and benchmarks for waste management practices. It encourages companies to implement waste reduction strategies,
promote recycling and reuse, and adopt circular economy principles. Through GreenCo certification, organizations are incentivized to optimize their waste
management processes, minimize landfilling, and strive towards Zero waste to landfill.
3.4 Million MT CO 2
eq. 190 Million kL 24 Million MT
GHG Emission Mitigation Water Conservation Waste Diverted from Landfill
viii
GreenCo’s Outlook to Net Zero
GREENCO CERTIFICATION - ZERO WASTE TO LANDFILL
GreenCo’s Zero waste to landfill certification plays a significant role in helping organizations move towards achieving Net Zero waste. The
certification focuses on reducing waste generation, promoting waste segregation, and encouraging sustainable waste management practices.
Here’s how GreenCo’s Zero waste to landfill certification contributes to Net Zero Waste:
Waste Reduction: This includes minimizing waste generation at the source, optimizing production processes, and promoting resource
efficiency.
Waste Segregation: GreenCo emphasizes the importance of waste segregation practices, ensuring that different types of waste are separated
at the point of generation. This enables efficient recycling, composting, and treatment of waste streams, diverting them from landfills.
Recycling and Reuse: GreenCo’s certification program promotes the adoption of recycling and reuse practices. Organizations are encouraged
to implement recycling initiatives for various waste streams, such as paper, plastic, glass, and metal. By recycling and reusing materials, waste
is diverted from landfills, conserving resources, and reducing environmental impacts.
Waste-to-Energy: GreenCo recognizes the importance of waste-to-energy technologies in waste management. Organizations are encouraged
to explore viable options for converting waste into energy, such as through anaerobic digestion, incineration, or gasification.
Circular Economy: GreenCo’s Zero waste to landfill certification aligns with the principles of the circular economy. The certification program
encourages organizations to adopt circular economy practices, such as product redesign, remanufacturing, and extended producer
responsibility. These approaches help maximize resource utilization, minimize waste generation, and create a closed-loop system.
By awarding the Zero waste to landfill certification, GreenCo recognizes organizations that have made substantial progress in diverting waste from
landfills and implementing sustainable waste management practices. The certification acts as a driving force for organizations to adopt innovative
waste management strategies, reduce waste to landfill, and work towards achieving Net Zero Waste.
ix
Experiences from GreenCo Rated Companies
This publication is a collection of case studies featuring GreenCo Rated Companies and their progress towards achieving net-zero.
The case studies showcase the strategies, and best practices adopted by these leading companies in their journey towards Net-
Zero waste, water and carbon emissions. It provides valuable insights into the innovative solutions implemented, and the overall
transition towards sustainable practices.
Many company’s operations have become net zero in terms of water consumption and water
recharge to the ground and surface water bodies. This changes the priorly competitive
relationship between industries and local stakeholders with respect to water to a more
symbiotic relationship. With scientific infrastructure and better planning, industries are Net Zero
helping maintain water availability across towns and villages. Net Zero Waste
Shift towards circular economy and resource reuse and recycle has helped reduce the Carbon
need for landfills. Planned value chain development and incentive mechanisms for value
creation from un-used material has helped formalize waste collection mechanisms and
optimized the resource consumption for the country’s natural resources and expensive
imports.
Many companies are working towards the goal of Net Zero carbon and targeted to achieve
it by the end of this decade. This “Net Zero” publication serves as a knowledge-sharing platform,
Net Zero
inspiring other companies to follow suit and accelerate their own efforts towards achieving Water
net-zero emissions, water, and waste. By highlighting real-world examples and success stories, it aims
to foster collaboration and drive collective action in addressing climate change and circular economy via
net-zero carbon, water and waste and creating a more sustainable future.
x
Cummins India
The company has set nine 2030 goals to manage its parts, products, company-managed facilities The company’s 2050 aspirational targets are
and operations in the most sustainable way. organized around the same categories as the
2030 goals.
Goals addressing climate change and air emissions Goals addressing the use of natural resources
Carbon neutrality and near zero pollution in
Reduce absolute greenhouse gas (GHG) emissions Create a circular lifecycle plan for every part to Cummins’ facilities and operations
from facilities and operations by 50% (SBTi) use less, use better, use again
Design out waste in products and processes
Reduce scope 3 absolute lifetime GHG emissions from Generate 25% less waste in facilities and
newly sold products by 25% (SBTi) operations as a percent of revenue Use materials again for next life
Partner with customers to reduce Scope 3 greenhouse Reuse or responsibly recycle 100% of packaging Reuse water and return clean to the community
gas (GHG) emissions from products in the field by 55 plastics and eliminate single-use plastics in
million metric tons dining facilities, at employee events and as
Net positive impact in every community where
amenities
Cummins operates
Reduce emissions of Volatile Organic Compounds Reduce absolute water consumption in facilities
from paint and coating operations by 50% and operations by 30%. Near zero environmental footprint
Produce net water benefits that exceed
Cummins’ annual water use in all Cummins Customer success is powered by carbon neutral
regions technologies that address air quality
1
Cummins India
ZERO WASTE TO LANDFILL APPROACH
2020 Zero Waste Disposal
Waste inventory
303.38 MT of Hazardous waste has been sent for Co Processing in 2020
Cummins Dewas Plant (DTP) and Cummins Pithampur Plant (PTP) sites in Indore and Cummins
Gap Assessment Turbo Technologies (CTT) India recycling rate increased from 94.35% in 2019 to 100% in 2020
2019
Undertake projects to increase recycling rate 100
90
80
Identify co-processers/recyclers 70
60
92.49 92.14 92.32
50
%
Buy-in from regulatory authorities 40
30
20
2.04 2.02 2.03
Due diligence audits and action plan 10
0 5.47 5.84 5.66
PTP DTP CTT India
2
Cummins India
Sustainable Packaging
Background Opportunities identified under Tangible & Intangible Benefits:
With the aim of greener and sustainable Packaging Logistics and Warehousing
More than 80% Reduction in Corrugated Paper/
end to end supply chain operations areas through ReUse, Reduce and
Wood Consumption (Annualized)
aligned to our PLANET 2050 goals and Recycling of Materials, End of life extension,
Reduce Consumption, LEAN practices Savings and Monetary Savings -
2030 targets, Cummins reviewed their
processes across three sites in Indore implementation by making innovative
1) Approx 81 MT of GHG Saved
viz – Cummins Pithampur SEZ, ReCon changes in existing practices, process and
design thinking approach. 2) Approx ₹ 67.89 L of Cost Savings
Pithampur SEZ and Cummins Dewas
through "Unconstrained Green Lens".
Opportunity:
Plastic internals developed instead of Corrugation
boxes for keeping HIHP internals
Cost saving
Reduction of Corrugation from plant
3
Cummins India
Q1 2019
RE kWh generation 76,507
Non-RE Energy Consumption kWh 0
Energy Consumption kWh 49,380
Energy offsetting % 155%
Cummins India is actively pursuing our 2050 aspirations, aiming for water
positivity, zero waste to landfill, and carbon neutral products and operations.
With well-defined targets and a concrete action plan, the company is
positioning itself as a sustainability leader in the industry.
HHP RC - High Horsepower Rebuilt Center; IPDC – India Parts Distribution Centre;
Contact:
Mr Narendra Makwana, [email protected]
Mr Mayank Geete, [email protected]
Mr Summit Trivedi, [email protected]
4
Godrej & Boyce Mfg. Co. Ltd.
G&B, Appliance division (GAD), caters to India’s fast-growing home appliances
Godrej & Boyce Mfg. Co. Ltd. (G&B), the flagship company of the market. GAD’s manufacturing facilities in Shirwal, Maharashtra and Mohali, Punjab
Godrej group, has driven excellence in design and manufacturing are India’s first GreenCo Platinum+ rated facilities and anchor several green
and has been delivering sustainable value for its stakeholders and environmental sustainability efforts at their premises. Through innovative
and communities. Strong sustainable practices that help protect initiatives, Godrej Lawkim Motors ensures the preservation of the environment
the environment are enshrined in Godrej ‘Good & Green’ policy while manufacturing exceptional motors. GAD’s green initiatives are driven by the
that remains at the core of G&B’s business operations. G&B’s corporate Good & Green goals.
sustainability highlights over the years include:
Green Goals
Zero waste Reduce
Water positivity to landfill specific energy
Water positive 96% consumption
and has returned improvement in
8.4 billion litres of energy Increase
Carbon neutrality renewable energy
water back to the productivity
planet
Good & Green Goals : 2021-22 to 2031-32 have clear targets for all G&B
Business units, focusing on improving Energy productivity, decarbonisation
and achieving net zero in water use and waste disposal
46% less carbon Recycling of
emissions intensity industrial waste Indicator Targets
through energy has translated to Energy productivity (EP100 aligned) +60% (mva/kWh)
efficiency & near zero waste
Specific water (all sources) -25% (kL/mva)
renewable energy being sent to
solutions landfill Water positivity 2X
Specific manufacturing waste generation (HW & NHW) -25% (mt/mva)
Zero waste to landfill (HW & NHW) Zero
Conservation of
over 1500 species
biodiversity for the Indicator Targets
past 80 years Carbon intensity +60% (mva/tCO2e)
Renewable energy in total energy 40%
Net zero buildings (non-manufacturing – new or retrofit) 100%
Green supply chain – GreenCo / SBTi (by buy-value) 80% value (domestic)
5
Godrej & Boyce Mfg. Co. Ltd.
APPLIANCE DIVISION
CARBON NEUTRAL APPROACH: WATER NEUTRAL APPROACH:
GAD approaches net zero carbon as reduction in With a scientifically-designed rainwater harvesting
CO2 emissions, offset CO2 emissions, and sequester system channeled to recharge pits and water bodies
carbon emissions. / collection ponds, with piezometers to monitor
ground water level, and with several beyond the
fence initiatives, GAD Shirwal and Mohali units have
Reduction in CO2 emissions achieved water positive status.
Energy efficient machinery, BS VI fleet, dispatch
by rail, vendor park, local purchase, switch to EVs
6
Godrej & Boyce Mfg. Co. Ltd.
LAWKIM MOTORS
7
Godrej Industries, Chemicals Division
Godrej Industries Limited (Chemicals Division) is one of the oldest businesses of the Godrej
Group with a rich legacy and a pioneering presence in the Chemical Industry. They proactively
collaborate with all their stakeholders to create sustainable solutions in Oleochemicals, Derivatives
& Surfactants market.
The Valia unit of Godrej Industries ltd is the flagship manufacturing facility, operating since 1990.
Spread across 140 acres, the integrated manufacturing plant produces Fatty alcohols, Fatty acids,
Glycerin, Surfactants and Fatty alcohol derivatives; having overall production capacity more than
2 lakh metric tons per annum. Godrej Industries Ltd, Valia Unit had also achieved the distinction
of becoming the “First Chemical Manufacturing Company in the Country to achieve the
prestigious CII GreenCo Platinum Rating” in 2022.
Green goals and performance of Godrej Industries, Chemicals Division (Target 2025)
Reduce To become water To become carbon Zero waste to Source 30% energy
specific energy positive neutral landfill from renewables
consumption by
50% compared to
FY 12
Progress (March 2022) Progress (March 2022) Progress (March 2022) Progress (March 2022) Progress (March 2022)
8
Godrej Industries, Chemicals Division
9
Godrej Industries, Chemicals Division
Contact:
Ms Aditi Phatak
[email protected]
Mr Rajesh Agarwal
[email protected]
10
Hero Centre for Innovation & Technology
Hero CIT has been at the forefront of green vendor development Hero CIT has set focused targets w.r.t 2019, to achieve net zero goals by 2025.
and water management in a water scarce location like Jaipur.
Their initiatives with sustainable infrastructure and operating Indicator Targets
practices have yielded monetary savings along with sustainability
Total fresh-water consumption -45% (kL)
benefits to the company and stakeholders.
Water positivity 5X
Green supply chain – Green vendor Development Program -10%
(Energy, Water, Waste,
Packaging)
Indicator Targets
Specific Energy Consumption -14% (kWh/m2/yr)
Carbon Reduction -44%
(For Scope 1+2+3) (Ton CO2)
Renewable energy in total energy 45%
Zero waste to landfill (HW & NHW) Zero
11
Hero Centre for Innovation & Technology
CARBON NEUTRAL APPROACH:
Hero aims to reach Zero CO2 by 2030 with the WATER NEUTRAL APPROACH
“Greenovation” or “Green + Innovation” philosophy.
Hero CIT has attained water positive status
by 4 times, exceeding Rajasthan state water
Reduction in CO2 emissions board requirement. Targeted to reach water
First BS VI compliant Scooter developed, Local positive by 5 times by year 2025. Additionally,
procurement, Switch to EVs excellent rainwater harvesting systems help
to capture 100% of the potential, with further
enhancement of the capacity of water bodies.
Offset CO2 emissions
Solar PV energy, 3rd party purchase, carbon
credits ZERO WASTE TO LANDFILL APPROACH
Hero CIT is on track to minimize hazardous waste generation in the plant and achieve Zero hazardous
Sequester carbon emissions
waste to landfill by 2023. There is a focused effort on every resource like steel, aluminum, consumables,
Large scale plantation, carbon capture & paper, etc.
storage
Savings achieved
More than 2 lac liters of water is harvested back
into the ground – monitored via piezometers. Contact:
40,000 KL holding capacity
Mr Harshvardhan Sharma
4 times water positive plant. [email protected]
12
Hindware Limited (Pipes division), Hyderabad
Hindware Pipes strategies to achieve net zero in carbon
Hindware Pipes, based in Hyderabad, has emerged as a leader in emissions, water consumption, and waste generation
the pipes industry by taking early steps towards achieving net-zero
emissions. Through a range of sustainability initiatives, they have RE Increase Plantation
prioritized environmental stewardship. By implementing energy-
efficient practices, reducing greenhouse gas emissions, and promoting Increase energy efficiency Technology upgradation
responsible waste management, Hindware Pipes has demonstrated
its commitment to sustainability and positioned itself as a frontrunner Depot Model
in the industry. Their major initiatives include:
Eliminate
Waste at
Source
Installed advanced
equipment’s
Design
which resulted Reuse &
Use of > 90% Closed Efficiency
in material Recycle
energy efficient loop water
conservation
motors circulation for
and minimize
(IE4 & IE3) process
weakest links in
the production
process Machine
Segregation efficiency
13
Hindware Pipes, Hyderabad
CARBON NEUTRAL APPROACH: WATER NEUTRAL APPROACH: ZERO WASTE TO LANDFILL APPROACH
By adding additional 1 MW Solar panel by 2025 Hindware Pipes prioritizes water conservation To achieve zero waste to landfill, Hindware Pipes
with the approval of State Govt, coming up by employing advanced irrigation techniques to focuses on several key approaches. Hindware
with more factory units across India to reduce minimize water usage. A loop network is established strives to reduce rejection rates during the
the vehicle emissions, carbon sequestration for future process water requirements, minimizing production process, ensuring optimal material
and various other energy efficient measures, water wastage. The company will collect 100% of utilization. By minimizing the waiting time for
Hindware is ready to move towards Carbon roof and non-roof rainwater. All the waste water brass insertion, they optimize production flow and
Neutrality in near future. will be treated through an advanced SBT type STP minimize waste. Additionally, efforts are made to
Continuous education and awareness of water reduce the number of size changeovers and mold
consumption is one of their prime focus. changes, streamlining operations. Hindware Pipes
always adopting sustainable practices across their
operations for a greener and more environmentally
friendly approach.
Watershed
Hindware Limited has supported for implementing a watershed. This
watershed, acts as a drainage basin or catchment area, where all the water,
such as rainfall and runoff, drains into. It is a natural hydrological unit that
is defined by the topography of the land. It increases the aquifer leveland
mitigates drought &flood. Contact:
Mr Sashidhar P Banakar
Watershed dimensions: [email protected]
Area: 5,45,331.55 m2
Sureshkumar K
Avg depth: 2 m [email protected]
Total volume capacity = 10,90,663 m3
14
Honda Motorcycles and Scooters India Pvt. Ltd.
Honda Motorcycles and Scooters India Ltd. (HMSI) operates four units strategically located across India. These GreenCo Platinum+ rated companies exemplify
HMSI's commitment to sustainability, and has implemented 'Triple Action to Zero,' focusing on three key areas: zero emissions, zero waste, and use of sustainable
materials. The mission – Blue Skies for children drives Honda to go beyond mere compliance and take proactive measures to reduce our environmental impact
15
Honda Motorcycles and Scooters India Pvt. Ltd.
MANESAR
Achievements
42% In-house recycling,46 % Co-processing & 12% Recycling Outside
Contact:
Mr. Nitin Sharma
[email protected]
Mr. Kuldeep Dhar Kuldeep.dhar@
honda2wheelersindia.com
16
Honda Motorcycles and Scooters India Pvt. Ltd.
TAPUKARA
17
Honda Motorcycles and Scooters India Pvt. Ltd.
NARSAPURA
18
Honda Motorcycles and Scooters India Pvt. Ltd.
VITHALAPUR
Savings achieved:
Shop Capacity Enhancement by SPC hanger modification
Energy: 200 MWh/year
HMSI (Vithalapur) successfully executed an energy efficiency project by modifying a hanger design
line, effectively doubling its capacity from 7 to 14 parts. This improvement led to remarkable savings GHG Emissions:
in energy consumption and water usage, while simultaneously alleviating the load on the Effluent 149 tons of CO2 eq./year
Treatment Plant (ETP). The project's positive impact extended to the painting process, resulting
Water: 2920 KL/year
in increased yield and supporting the plant's journey towards achieving its Net Zero targets.
By prioritizing efficiency and sustainability, HMSI demonstrated its commitment to reducing VOC: 3 gm/m2
environmental impact and optimizing resource utilization. This energy efficiency initiative showcased INR: 23 Million/year
the company's proactive approach to embracing innovative solutions for a greener future. The
project's success exemplifies HMSI's dedication to continuous improvement and responsible
manufacturing practices, contributing to their overall environmental goals.
BEFORE AFTER
Contact:
Mr Manish Dua
[email protected]
Mr Mahabir Khoth
[email protected]
19
Hindustan Petroleum Corporation Ltd - Marketing Division
HPCL has been able to reap the benefits of the triple bottom line approach by aligning R&D, HPCL is a leading energy company in
manufacturing and marketing with safe and environmentally responsible practices. The company India, offering mobility fuels, LPG services,
is constantly reviewing and embracing environment-friendly processes, striving to reduce carbon and lubricants. With refineries in Mumbai
footprint and making operations more resource-efficient. The early adoption of sustainable and Visakhapatnam, it produces a range
business practices helped HPCL to stay resilient and achieve a credible performance consistently of value-added products. Supported by a
in the challenging business environment. nationwide network of regional offices and
a robust distribution infrastructure, HPCL
plays a crucial role in meeting India's energy
demands.
Net Zero Biofuel and 926 MT Lube Green cover of
Scope 1 and 2 renewables SBU Blending Interface over 1300 acre
emissions by the for focused attention (Oil) Recycled/ as on March 31,
year 2040 on the clean fuel Reused Materials 2022.
segments. in Marketing
Locations.
Electrical Energy saved per year after implementation of initiatives – 9.7 M kWh
Monetary Savings – Rs. 9.70 Cr; CO2 emission offset – 7,649 tCO2
Total solar units generated – 4.4 M kWh; CO2 emission offset – 3,459 tCO2
20
Hindustan Petroleum Corporation Ltd - Marketing Division
NET-ZERO APPROACH
HPCL approaches net zero carbon as reduction in Decarbonization of Supply ChainTank Wagon Automation System
CO2 emissions, offset CO2 emissions, and sequester The manual loading process at HPCL Mangalore LPG Import Facility leads to challenges such as
carbon emissions. overfilling, resulting energy wastage for decanting and overall process inefficiency. To avoid this,
bloated safety factor is adopted while filling leading to under-utilization of carrying capacity thereby
Reduction in CO2 emissions
increasing the scope 3 emissions. To tackle this, the facility has implemented an innovative solution by
Energy efficient machinery, BS VI fleet, CNG, automating the entire operation. The automation software interfaces with various components such
Bio-Ethanol as the in-motion weigh bridge, wagon database, mass flow meters, batch controller unit, digital control
Offset CO2 emissions valves and shutdown valves. By accurately determining the quantity to be loaded based on the carrying
capacity and the continuous feedback from the mass flow meters, the automated system enables
Wind power plants generated 18.84 Cr kWh,
to effectively utilize the carrying capacity of the wagons, resulting in a savings of 1 trip for every 25
while solar PV plants generated 1.66 Cr kWh
rakes loaded thus reducing scope 3 emissions. Moreover, it optimizes the loading process, leading to
during 2021-22
energy conservation by avoiding rework, preventing wasteful decanting operations, faster loading and
Sequester carbon emissions ensuring efficient utilization of carrying capacity. This has resulted in a savings of around 2 lakh liters of
diesel and further savings in Scope 3 front.
Increased our green cover over the years by
implementing comprehensive guidelines on Carbon emissions saved 345.44 tons of CO2
green belt development
NET-ZERO WATER APPROACH Development of Truck parking Area with Geo cell and Geo textile
HPCL focuses on water conservation through sheet with paver block
various methods such as recycling water via ETP and HPCL, Hoshiarpur LPG Plant has implemented a Geo Cell and Geo
STPs, reusing treated water, install water-efficient Textile sheet with paver block construction method for their Truck
fixtures and capturing rainwater through over Parking Area, spanning approximately 8000 SqM. Geo textiles, also
350 rainwater harvesting structures. One location referred to as geosynthetics, are synthetic permeable textiles used in
achieved a commendable groundwater recharge geotechnical engineering applications. Geocells, typically made of high-density polyethylene (HDPE),
ratio of 3.54:1, showcasing their commitment to polypropylene, or polyester, provide various benefits such as erosion reduction, soil stabilization,
sustainable water management channel protection, and structural reinforcement for load support and earth retention. Additionally,
geotextiles serve as filters, promoting water drainage and infiltration, reducing runoff, and improving
NET-ZERO WASTE APPROACH groundwater recharge rates. By utilizing these sustainable materials, HPCL promotes efficient water
HPCL has clear waste mapping across its facility usage and contributes to environmental conservation.
enabling it in identification, segregation, and
collection of waste in each section. HPCL has taken
initiatives to eliminate waste generating processes by In their journey towards net zero, HPCL are planning to implement
substituting them with efficient ones, and responsibly Green initiatives in various units to achieve Water positivity and zero Contact:
reuse / recycle the remaining waste generated. With waste to landfill status. The facilities have strict targets and defined Mr Sudeep Sonawane
such initiatives, HPCL units are targeting to approach action plan to achieve net zero carbon status also addressing their [email protected]
zero waste to landfill status. value chain emissions.
21
Indian Railways
The Central Workshops located in Goldenrock, is one of the three Railway Workshops
Indian Railways (IR) is a statutory body under the ownership of the
serving the Indian Railway in southern zone. It has been certified for Welding,
Ministry of Railways, Government of India that operates India's
Health and Safety, Environment, Quality and Energy management systems and got
national railway system. It manages the fourth largest national
NABL accreditation for its Laboratory Testing. It is adjudged as a ‘National Energy
railway system in the world by size, with a total route length of
Leader’ by CII and it is the second Indian Railway workshop to bag the prestigious
68,043 km (42,280 mi), running track length of 102,831 km (63,896
GreenCo Platinum rating and declared as the nodal agency for other workshops
mi) and track length of 128,305 km (79,725 mi) as of 31 March 2022.
in Indian Railways for its’ best practices. Raebareli, on the other hand, holds many
58,812 km (36,544 mi) of all the gauge routes are electrified with 25
international certifications for Quality, Environment, Health and Safety, Energy
kV 50 Hz AC electric traction as of 1 April 2023.
Management, and Laboratory Testing. They have also achieved the prominent IRIS
certification from UNIFE for manufacturing of Rolling Stocks. In 2019, it became the
first Indian Railways factory to receive the GreenCo Platinum rating from CII.
50+ GreenCo Rated Units Net Zero by 2030
Indian Railways with focused targets on achieving net zero in carbon
emissions, water consumption, and waste generation as od 2022 is as
follows
External Achieved
External Achieved
Greenco Gold 12
Greenco Silver 17
22
Indian Railways
CARBON NEUTRAL APPROACH WATER SAVING APPROACH: ZERO WASTE TO LANDFIL APPROACH
Carbon Neutral Approach: Indian The MCF RaebarelIi has taken Indian Railways initiated a pilot project for
Railways aims for net-zero carbon considerable efforts to save the eco-friendly disposal of municipal solid waste
through energy efficiency with 3-phase environment by installing rainwater at railway terminals, including waste-to-energy
locomotives and GSM-based pump harvesting systems on 21 building with conversion. Bio-methanation plants for bio-
automation. Carbon sequestration is an annual recharge capacity of 364ML. degradable waste-to-energy have been established
pursued through dense forestation, They also have developed six artificial at various locations, such as Mumbai Central, Puri,
and MCF RaebarelIi had installed and waterbodies with an approximate Bhubaneswar, Liluah Workshop, Mysore Workshop,
operates Indian Railway’s largest 3MW capacity of 60,000 KL NWR HQ Jaipur, and RWF Bangalore.
for renewable energy generation.
The initials IGBT represent “Insulated Gate A parabolic dish concentrator (capacity-
Bipolar Transistors”. They're high-speed 5,000 lit/day) with fixed focus and
switching appliances used in all Weldless sun tracking system is utilizing the
welders which make voltage regulation concentrated solar energy absorbed in
easy. Several inverter welding machines the receiver to heat a thermicfluid to a set
utilize older MOSFET technology or temperature of ∼95°C. This heat energy
transistors. IGBT technology provides absorbed fluid is heating the water then
considerable benefits over MOSFETs used for hot water application which
will replace electrical heaters. These are
stand-alone type of systems.
GOC workshops has switched over to A new approach is taken under which
Compressed Bio Gas on a model scale a single piece CRF is used to minimize
from BMCG and completely stopped welding design optimization.
acetylene for metal cutting. CBG is carbon
neutral fuel and has very lean carbon foot
print for the same quantity of BMCG as
well as CNG usage. This will finally reduce
the direct scope II emissions and virtual
scope I emissions.
Contact:
P. Mohamed Jubair
[email protected]
In their journey towards net zero, and Goldenrock Railway Workshops and the Raebarelli has done considerable Mr R K Pasi
efforts in material reduction and followed best Industrial Practices in Energy and Environmental fronts . [email protected]
23
Indian Oil Corporation Limited - Marketing Division
Indian Oil is India’s flagship oil & gas public sector undertaking. GreenCo Implementation in IOCL
Incorporated in 1964, Indian Oil operates under the aegis
of the Ministry of Petroleum and Natural Gas (MoP&NG), Net Zero (Operational) carbon by 2046.
Government of India. The Corporation is playing a pivotal role
to help the country become energy secure and increasing 100+ GreenCo rated units including Oil Terminals/Depots/LPG/AFS.
the green energy basket. Indian Oil was ranked 142nd in the
Fortune Global 500 listing for 2022. Indian Oil is one of the Targeting 100% GreenCo certification for all the locations.
most widely recognised brands in the country with 58,000+
customer touch-points.
24
Indian Oil Corporation Limited - Marketing Division
3.36 MMTCO e 2
32% ` 708.5 Cr. 90%
Operational emission Water requirement met through Investment in renewable Waste diverted away
avoidance of offset in 2021-22 use of treated wastewater energy from landfills
Highlights
21.54
MMTCO2e (+3%)
73.9
MBN (-3%)
258
MMTCO2e (+7%)
3.36
MMTCO2e (+6%)
GHG Emissions in 2021-22 Specific Energy Consumption Scope-3 Emission Operational emissions avoided
0.255
MTCO2e/MT Crude Throughput(-7%)
708.5
`Cr. (+106%)
354
MTCO2e/`Cr. Turnover(-25%)
2046
GHG Emissions in 2021-22 Investment in Renewable Energy Scope-3 Emission Intensity Net Zero target year
IndianOil is focusing on greener avenues such as renewable energy, green hydrogen, City Gas Wastewater recycled (in billion litres)
distribution, Compressed Biogas (CBG), and Electric Vehicles (EVs).
IndianOil has ventured into the field of plastic recyclates with its brand, Cycloplast, offering 2020-21 37.95
high-quality plastic recyclates and promoting plastic neutrality.
IndianOil is implementing path breaking initiatives to reduce the water footprint in their 2021-22 46.61
operations. We have set up a pioneering Sewage Treatment Plant (STP) at city areas that supplies
treated sewage water to our refineries, reducing the freshwater intake from rivers.
IndianOil is committed to preserving precious biodiversity. They have undertaken measures Contact:
such as the reintroduction of cheetah, protection of endangered species like the single-horned Mr. Ranjit Halder
rhino and Olive Ridley turtles, preservation of coastal ecosystems, and tiger habitats in the [email protected]
Sundarbans.
25
ITC Limited, Paperboards and Specialty Papers Division
Carbon Positive Approach: Reducing carbon emissions is a key action area in ITC's low-carbon growth
plan which in turn, is part of its multi-pronged strategy to combat climate change including its focus
on renewable energy, energy efficiency, and carbon sequestration.
RE snapshot - ITC PSPD Bhadrachalam plant operates on 47% renewable energy and 53% conventional
fuel and the Kovai plant operates on 26% renewable energy and 74% conventional fuel. The facility has
focused targets and improvements in utilization of black liquor solids, in biomass and in green energy
systems.
ITC has been a pioneer in net zero initiatives.
It is the only company of comparable size in the
Renewable Energy Snapshot
world to have achieved the outstanding results
as illustrated above. To maintain this status
Source ITC PSPD BCM ITC PSPD Kovai
and to ensure sustained performance, ITC has
several sustainability initiatives in place; some of Wind 46 MW 7.5MW
them include - Forest Stewardship Council (FSC)
certification for forest management & chain of Solar 78.5 kWp 3 MWp
custody, Well-being Out of Waste (WOW) for
Biofuels & Biogas from food waste & ETP secondary sludge Saw dust, paddy husk, woodchips,
waste segregation and recycling, Alliance for
Biomass charcoal dust, DOB, charcoal
Water Stewardship (AWS) for sustainable water Green boiler with wood bark & plantation waste chips, juliflora, turmeric waste,
management. food waste, refused derived fuel
Black liquor solids
26
ITC Limited, Paperboards and Specialty Papers Division
Building an Effective Waste Management
Water Security Waste Recycling Chain through Multi-Stakeholder Partnerships
ITC has an integrated and multi-faceted ITC's waste management plan for its ITC’s well-being out of waste (WOW) programme,
action plan to conserve and replenish operations is to minimize waste generation works in partnership with municipalities,
water within and beyond the fence. BCM through improvement in resource citizens, and waste collectors to promote source
and Kovai work to constantly improve utilization and to maximize recycling to segregation and recycling. WOW covers over 55
water efficiency performance through cut down the waste going to landfill. ITC lakh household country-wide.
reduce, reuse, recycle, and recharge PSPD Kovai and Bollaram units use post-
approach. Beyond the fence, ITC works consumer wastepaper instead of virgin
extensively with farmers through its fibre. ITC is also developing sustainable Citizens,
‘Watershed Development Programmes’. packaging solutions to minimize impact of schools,
post-consumer packaging waste. corporate Waste
collectors,
ITC self-help
groups, rag
pickers
Sustaining and Enhancing ITC’s
WOW
Carbon Sequestration
Waste
The social and farm forestry aggregator
& recyclers, NGOs
programme by ITC PSPD was started
industries
for promoting sustainable forests Urban local
management with practices in the bodies,
value chain and securing the supply municipal
of pulpwood for its paper mills. corporations
The programme has resulted in
greening over 10,43,000 acres of
land. The programme also helps in With a clear Company level commitment to
de-risking poor rural households by sustainability 2.0 goals, the individual units have
diversifying farm portfolios through clear targets and defined actions toward various
the promotion of tree-based farming. Sustainable Development Goals (SDG’s)
In addition to other environmental
benefits, the plantations also Contact:
sequester significant amount of CO2.
As a result, ITC has been carbon Mr Mohanty, BCM,
[email protected]
positive for 18 consecutive years.
Mr Venkatrao, Kovai
[email protected]
27
JK Cement, Muddapur
JK Cement Limited is one of India’s leading manufacturers of Grey Cement and one of the leading manufacturer of White Cement in the world. with an
installed Grey Cement production capacity of 20 MTPA and a total White Cement Capacity of 1.20 MTPA and wall putty capacity of 1.2 MTPA. JK Cement
Works, Muddapur is situated near Muddapur Village of Taluka- Mudhol, (Karnataka) has the latest state of the art technology to manufacture Cement. JK
Cement has built up well their capabilities to help India in building a Sustainable world and a greener tomorrow & This is the only plant running without
CF Silo. Their initiatives to protect and preserve the natural environment by collecting every drop, utilizing AFR solid waste to usable energy, minimizing
emissions, optimizing energy use and practicing green energy, and has been rated as GreenCo Platinum rated company under the CII Green Co Rating
system. JK Cement’s sustainability highlights include:
Developed sustainable
Green Belt Cover Clean Energy Achieved zero
water system- 100% Emits 30.7 % less
42.1 %, implemented transition strategies disposal by 100%
water sourcing from carbon in overall GHG
Miyawaki Plantation resulted in 11 % recycling of
rainwater harvesting emission through
method to create substitution from Hazardous waste and
in their premises and energy saving
safe and secure biomass and 6% replaced 18% fossil
improved the water projects, replacing
habitat for local flora onsite substitution fuel consumption
use efficiency by 11% fossil fuels by AFR,
and fauna to improve through Solar Power for transition to Net
reduction in SWC of etc.
ecological footprint. Plant. Zero.
Cement.
JK Cement Limited sets an ambition for Net Zero Cement & Concrete by 2050
Specific Net Direct CO2 emissions (Scope 1+2 excluding CPP & AFR) – 465 kgCO2/tonne cementitious by 2030
Biodiversity(diversified native plantation) park development - 50,000 saplings in phases till FY 2025
28
JK Cement, Muddapur
Introduction of Paddy Husk Decking Technique in Blasting In their journey towards net zero, JK Cement is
aligned with the global goal and India’s vision of
By Introduction of Paddy Husk Decking Technique in Blasting & also use of single use plastic (SUP) decarbonization. The company is investing in the
bottles in blasting, they are using conventional method of blasting in Mines Pit No. 1 due to which latest and advance technology to minimize its
the column charge was increased thereby increase in explosives consumption. Reused discarded carbon footprint and is undertaking and exploring
single use water bottles made of PET & rice husk to provide air decking in between explosive the various steps which needs to be implemented
column. Nearly 1.0m of deck was introduced between the column charge which reduced the 2.5 Kg to reduce overall GHG emissions. They are also
of ANFO. Thereby resulting in reduced ammonium Nitrate consumption by 8% to 10%. working on carbon cost estimation and adaptation.
Savings achieved
Energy Savings: 64,240 kWh/year
Cost Savings: Rs. 26.75 lakhs/year Contact:
Savings: 4 kg of NH4NO3 blast/hole Mr. Dinesh Pawar,
[email protected]
29
J K Tyre & Industries Limited
Reduce specific greenhouse gas emissions Increase the use Take the lead in Reduce depletion of
and other process emissions by 2-5% every of recyclables and promoting and managing natural capital, which is
year over the next 10 years and explore enhance recyclability product stewardship directly attributable to JK
opportunities through Clean Development of resources used in programme by Tyre’s activities, products
Mechanism (CDM) and other Carbon the product by 2-5% forging partnerships and services by 2-5%
Exchange programmes. every year over the with businesses and every year over the next
next 10 years. communities. 10 years.
30
J K Tyre & Industries Limited
Environmental Stewardship
At JK Tyre, a culture of Environment- Social- Retreading is Recycling The Environmental Benefits of Tire
Governance (ESG) represents the essence of Retreading:
When you retread a truck tyre you save 20 ltrs. of
our business. The environment component
crude oil 18 Kg of Raw Material saved in every
of our ESG culture ensures that we consume
retreaded tire, Including rubber ,steel and
natural resources responsibly, utilise an Major Focus developed for continuous growth
carbon
optimal quantum of finite fossil fuels, recycle in the re-tread segment, which utilise the tyre
waste, moderate our carbon footprint and casing repeatedly. Retreading process helps to reduce 17%
build resistance to climate change. carbon emission
Continuous growth in no of tyres re-treaded
with the continuous improved performance Retreading proves Reliable, Durable, Safe
and Cost effective
6000 5490
5000
4122
4000
2930
3000
2000
1000
0
FY`16-17 FY`17-18 FY`18-19
WHAT WE OBTAIN ON RECYCLING TYRE TYRE – 100 % 5 Lakhs Re-treads per Year in Kankroli Unit
RECYCLABLE
PRODUCT
31
J K Tyre & Industries Limited
Rainwater harvesting at JK Tyre, Chennai Unit
WATER POSITIVE APPROACH The unit harvests 100% of roof and non-roof runoff water (around 10,000 m3) through RWH Pond
JK Tyre has emerged as a global benchmark and Percolation pits strategically placed on-site. Harvested Water used as make up Water in Process
for the lowest raw water use per kg of tyre Cooling Tower after Pre-treatment
manufactured.
Percolation Pit in Drains – 30 Pits
The Chennai Unit set a new benchmark
in water consumption by achieving the
milestone of 1.87 litre/kg of finished product,
an outcome of systematic initiatives over
the last five years. Plant
consumption (m3)
1,52,844
Improve water efficiency
Goal (water use per tonne of
finished product) by 5% YoY Harvesting
onsite (m3)
Action Ensuring rainwater 10,839
plan harvesting and its integration
into the consumption side of
the water cycle at each of Harvested outside
our manufacturing locations the fence (m3)
32
Kesoram Industries Ltd, Vasavadutta Cement, Sedam
To project
energy efficiency:
Zero waste to
renewable energy
Carbon Negative Landfill by 2026
mix of 10:90 to
One of the lowest 44 lakhs cubic by 2040 and Water Positive
reach the goal of
SEC in electrical meter of RWH Plant
reduction of GHG
and thermal capacity - 100%
intensity
energy - 52.7 kWh/ use of harvested
Ton of PPC and Rainwater and
698 kcal/kg of Zero discharge of
clinker effluent
33
Kesoram Industries Ltd, Vasavadutta Cement, Sedam
CARBON NEUTRAL APPROACH:
% of Rain Water Utilised
Vasavdutta, Sedam is committed to achieving
ZERO WASTE TO LANDFILL APPROACH
carbon neutrality through a comprehensive range
of initiatives: 2021-22 100% Vasavdutta, Sedam will focus on increasing the
co-processing of alternate fuels and utilizing
2020-21 92.00
alternate raw materials in cement production.
Renewable 58.00 This will contribute to reducing reliance on
2019-20
Waste heat biomass conventional fossil fuels, optimizing resource
recovery utilization in 2018-19 98.40 utilization. They will also implement measures
CPPs to reduce the specific unit of landfill waste
2017-18 74.86 and minimize lubricant consumption through
0.00 50.00 100.00
effective leak identification and plugging.
Various initiatives will be undertaken to reduce
Corporate battery usage, improve refractory maintenance,
Commissioning optimize kiln operations, recycle waste
procurement
solar and wind materials at plant and colony, and enhance mill
of renewable WATER NEUTRAL APPROACH:
projects performance.
energy
The unit will adopt a comprehensive approach
to achieve net-zero water consumption.
They will conduct a comprehensive water
Implementation audit, ensuring maximum operation of air-
Use of of heat cooled condensers in their processes. To
alternative electrification increase the cycle of concentration in cooling
fuels and solar towers, they will utilize mine pit/river water.
calcination Freshwater use will be entirely replaced by
treated sewage water through the installation
of new STPs. Continuous monitoring of
water treatment plants will be implemented
Optimizing to optimize operations. Furthermore, they
Elelectric
clinker use will implement water-saving devices and
vehicles
adopting construct check dams. Flash steam recovery
systems are being installed in a phase manner 100% Recycling in colony area
and additional softening plants will also be
installed to enhance water management
Carbon and move towards achieving net-zero water
Carbon capture and consumption.
sequestration utilization (CCU)
technologies
34
Kesoram Industries Ltd, Vasavadutta Cement, Sedam
ALTERNATE FUEL LIKE MSW, PLASTIC WASTE AND BLACK CARBON RAINWATER HARVESTING
FEEDING ARRANGEMENT PROJECTS
Sedam unit has developed a rainwater harvesting system with a capacity
Vasavdutta, Sedam is actively engaged in co-processing plastic waste of 44 lakh cubic meters, including the mines and power plant areas.
from various sources, including Goa Plastic Waste, Sunrays Compost, They have also established a network of stormwater drains in the colony,
3M plastic waste from Bengaluru, Bangalore Maha Nagara Palike, plant, and mines to manage the flow of rainwater. Garland drains have
Saahas Bangalore, Hasiru Dala Bangalore, RBI Mysore, and other been constructed around the mine pit to channelize rainwater from the
NGOs. They collect different types of waste from industries and catchment area into the pit. Additionally, a network of drains diverts water
segregate them into biodegradable and non-biodegradable categories. from the mines' catchment area to the mines' sump. The surrounding
Non-biodegradable plastics are baled and then supplied to VC for areas of ponds have been transformed into beautiful gardens, and all
co-processing, where they are converted into energy, contributing to the ponds are interconnected using pumps and piping systems. This
waste-to-energy initiatives and reducing the environmental impact of comprehensive approach allows for the capture and utilization of 100%
plastic waste disposal. of the captured rainwater, reducing the reliance on freshwater sources.
They have also constructed check dams beyond the fence.
Check Dam
Alternate Fuel Sources:
AFR CO-PROCESSED IN MT
MSW & Plastic Waste 50000
45000 In their journey towards net
Carbon Black 40000 zero, Vasavdutta Cement,
Agriculture Waste
35000
30000
Sedam Unit are on the track
25000 towards water positivity, zero
MSW-RDF 20000 waste to landfill and net zero
(GOA & BBMP) Contact:
carbon. Their aspiring targets
15000
10000
with specific action plan will Mr. U.V.Raju
Plastic waste 5000
35
Lakshmi Machine Works, Foundry Division, Coimbatore
Lakshmi Machine Works Limited, a leading Textile Machinery LMW HAS SET ANNUAL PLANT TARGETS AND BENCHMARKED
Manufacturer in India and one among the three in the world to AGAINST THE BEST INDUSTRY NORMS
produce the entire range of Spinning Machinery. In 1962, LMW
was founded to provide Indian textile mills with the latest Spinning
Indicator 2025 Targets
Technology. Established in 1993, LMW’s no bake Foundry division
caters to OEMs in global & domestic market with niche products. Its Melting Energy Efficiency (Against industry best 571 -5.5%
sustainability highlights include: kWh/ton liq. metal)
Net Zero Carbon Footprint Specific manufacturing waste generation (HW & NHW) -15%
36
Lakshmi Machine Works, Foundry Division, Coimbatore
37
Marico Limited Perundurai
Marico Limited is a prominent player in India's consumer goods industry, focusing on beauty and wellness products. With a wide range of brands
spanning hair care, skin care, edible oils, healthy foods, male grooming, and fabric care, Marico has a significant presence in the lives of one out of
every three Indians. Brands like Parachute, Saffola, and Nihar Naturals are well-known household names. Marico's commitment to sustainability is
evident through its Perundurai plant, which is a certified “carbon neutral” plant and uses electricity from renewable sources such as wind & solar.
Marico drives its sustainability efforts through a self-developed Product Sustainability Index (PSI), reflecting their dedication to greener practices.
The organization has clear targets with focused targets on achieving net
zero in carbon emissions, water consumption, and waste generation.
38
Marico Limited Perundurai
CARBON NEUTRAL PLANT ZERO WASTE TO LANDFILL
CARBON NEUTRAL APPROACH
Marico’s Perundurai plant is certified as carbon Impact objectives of resource optimization,
Marico net zero carbon as reduction in neutral for last 3 years. responsible consumption, climate resilience,
CO2 emissions, offset CO2 emissions, and sustainable manufacturing operations and waste
improving equipment efficient. minimization are deep rooted in our company
WATER SAVING APPROACH goals, the organization co-processed 6300MT of
plastic waste.
Energy Efficiency Through various initiatives and improvements
the organization was able to reduce to water
Use of equipments that are energy effective in consumption by 50% WRT 2019 and 43 ponds
nature. constructed in FY22 which was able to save 3 crore
of water saving potential till date.
Sequester carbon emissions
Afforestation to support India's commitment.
Energy share at Perundurai
Renewable energy Wind Biomass Grid Solar Diesel LPG
93% of the energy is to be sourced from 47.6% 43.7% 5.5% 2.5% 0.5% 0.1%
renewable sources.
ALTERNATE FUEL
Marico is transitioning from petroleum-based to renewable solid fuels, exploring the use of waste
materials like coconut shells. They performed feasibility analysis and replaced FO boiler with SFB boiler.
Contact:
Mr Bipin Odhekar,
[email protected]
39
Rialto Enterprises Private Limited, Chennai
Rialto initiated the production of manual toothbrushes in 2001. The site holds ISO:9001,
ISO:14001, ISO 45001, ISO13485, and GreenCo Platinum certifications. Rialto supplies
more than 140 countries globally. As of June 2023, the site has achieved an impressive
record of 2005 accident-free days. Rialto also adheres to nine voluntary codes,
demonstrating its commitment to safety, responsible, and sustainable manufacturing
practices.
40
Rialto Enterprises Private Limited, Chennai
CARBON NEUTRAL APPROACH Scope 1 (Reduction of emissions): Ecofriendly refrigerant replacement, solar
power as backup during power failure to avoid using DG run.
The company has set a target of becoming Carbon neutral by 2028
and Net-Zero Carbon by 2040. The approach includes a reduction Scope 2 (Reduction of emissions):
in scope 1,2 and 3.
Solar Power Plant Installations:
Phase 1: Installed 270 kWp, resulting in a reduction of 280 MT (Aug’20)
Phases 2 and 3: Main Factory -1 and Stores Area installations of 507 kWp
(Sep’22), contributing to a reduction of 395 MT CO2e
Phase – 3: Group Captive Power plant of 1 MW at Kamuthi (Jun’23), resulting
in a reduction of 1105 MT CO2e
41
Rialto Enterprises Private Limited, Chennai
GSDP Supplier Awards - 2023
Green Supplier Development Program (GSDP) – Phase -1 Cumulative savings achieved
As an environmentally conscious GreenCo platinum-rated company,
Electrical energy savings 13,80,855 kWh
Rialto has taken the initiative to handhold all its supplier partners
on their green journey. Rialto launched GSDP - Phase 1 in March Thermal energy savings (Diesel & CNG) 35.5 kL of fuel
2022, to support its “7 Selected Supply Partners”, which is having
a major environmental impact in the value chain. The focus is on GHG emission mitigation 3739.4 MT of CO2 eq.
energy and water conservation, greenhouse gas emission reduction,
Renewable energy Addition 2411 kWp of RE
material conservation, and efficient waste management. The intent
is to evaluate the environmental performance of supply partners, Water Conservation 19,914 kL of water
support them in improving their performance, help them to evaluate
their GHG emissions, ensure compliance with legal regulations, and Resource conservation 241.5 MT of material
recognize the best supplier through the "Green Supplier Award”. The
Waste Reduction 12,693 kgs of waste
benefits achieved by the 7 suppliers of GSDP phase – 1 is provided
in the table. Total investment made 340 Rs Lakhs
With the success of the GSDP Phase-1 program, Rialto now launched
Phase – 2 in July 2023 with 6 suppliers.
Contact:
Mr Arun Kumar
[email protected]
42
Sagar Cement Bayyavaram, Vizag-Grinding Unit
Sagar Cements Limited is one of India’s leading Cement manufacturer with an installed production capacity of 10.85 MTPA. Sagar Cements Bayyavaram,
Vizag- Grinding Unit have always prioritsed sustainability and incorporating sustainable practices across the operations and improving the environmental
performance. Sagar Cement sustainability highlights include:
Appreciable
Unit met
Green Belt 34.5 % overall Emits 31.3 % 100 %
100% Water
41.3 % with specific less carbon Recycling
requirement
Conservation electrical in Scope 1 of Treated
from harvested
of 32 native energy & Scope 2 & Sewage
rainwater.
flora species reduction in the 81.53% offsite Wastewater
46.3% reduction
from forest last three years. renewable utilized in Plant
in SWC.
dept. energy. Operations.
Sagar Cements Limited focused on producing superior quality cement with Sagar Cement Limited, have clear targets defined in ESG roadmap,
initiatives to protect and preserve the natural environment by collecting every with focused targets on achieving net zero in carbon emissions, water
drop, converting waste heat to usable energy, cutting down on emissions, consumption, resource optimization, biodiversity and waste generation.
optimizing energy use and practicing green energy. Bayyavaram Grinding
Unit is recognized as GreenCo Platinum Rated company under the Green Indicator Targets
Rating system.
Increasing the green electrical energy ratio in 65 kWh/t of cement by 2030
operations to 50% by 2030 and 100% by 2050
Water positivity 10X by 2030
Resources (Reduction in Clinker Factor) 64% by 2030 & 50% by 2050
Use of Decarbonated Raw Material 2% by 2030
Indicator Targets
Net Zero & Align with SBTi 1.5°-scenario by 2030 2050
Increase use of Alternate Fuel 20% by 2030 & 50% by 2050
Zero Emission Vehicles 30% by 2030 & 100% by 2050
Biodiversity(diversified native plantation) 5 Hectare/yr with ~10,000
saplings
43
Sagar Cement Bayyavaram, Vizag-Grinding Unit
WATER NEUTRAL APPROACH
CARBON NEUTRAL APPROACH Cement mill-3 booster fan DOL to VFD With a scientifically-designed rainwater harvesting
conversion system channeled to recharge pits and water
Carbon Neutral Approach: Sagar Cement
For booster fan, DOL methods have the basic bodies / collection ponds and with several beyond
develops approaches to achieve net zero
motor starting capabilities, while VFDs have the fence initiatives, Sagar Cement Limited have
carbon as reduction in CO2 emissions,
motor control throughout the start, stop and huge potential to become water neutral or water
offset CO2 emissions, and sequester
run time. The drive can dramatically reduce positive.
carbon emissions.
the energy consumption when compared
Reduction of Specific Electrical to DOL operation, where the motor runs
Consumption and increase use of at full speed regardless of the demand.
alternate fuel A VFD is extremely versatile and often used
in process applications where a constant
pressure or flow needs to be maintained. In
addition, because the motor can be run at
Increase Green Electricity
a slower speed and hence use less energy,
use of a VFD can facilitate significant power
savings.
Sequester carbon emissions with
diversified and native plantation Savings achieved
Energy Savings: 64,240 kWh/year In their journey towards net zero, Sagar
Cost Savings: Rs. 3.75 lakhs/year Cement is aligned with the global goal
and India’s vision of decarbonization.
ZERO WASTE TO LANDFILL APPROACH The company is investing in the latest
Sagar Cement Limited has clear waste mapping and advances technology to minimize
IMCC VFD Drive Booster Fan
across its facility enabling it in identification, its carbon footprint and is undertaking
segregation, and collection of waste in the plant. It and exploring the steps it needs to take
utilizes the waste generated by other industries as to reduce overall emissions. It is also
a feed to its operations , thereby achieving resource working on carbon cost estimation and
optimization and reducing waste generation. adaptation.
Waste such as fly ash, slag, gypsum, oil and metal
scrap are also disposed efficiently and responsibly
with zero hazardous waste making it to landfills.
Contact:
Mr K Srinivasa Rao
[email protected]
Mr N Satish
[email protected]
44
Tata Motors Limited
Tata Motors Limited is India’s largest original Equipment manufacturer (OEM) offering extensive range
of integrated, smart and e-mobility solutions. They are also making significant progress in sustainability
across various fronts. They are prioritizing the development and promotion of electric vehicles (EVs) to
reduce emissions and combat air pollution. The company is also investing in renewable energy, including
solar and wind power, to decrease reliance on non-renewable sources. Tata Motors is implementing
eco-friendly manufacturing practices, embracing energy efficiency, waste reduction, and water
conservation. By collaborating with stakeholders, they aim to create a sustainable ecosystem, emphasizing
responsible supply chain practices and the use of sustainable materials.
PROJECT AALINGANA
Tata Motors is leading the way towards achieving net zero emissions through its
sustainability initiative, Aalingana. Aalingana represents the group's dedication to
developing and scaling innovative technologies and solutions that drive the green
transition. By leveraging group synergies, Tata Motors aims to assist companies
in reaching their sustainability targets. As a signatory to RE100, Tata Motors has
pledged to meet 100% of its power requirements from renewable sources by
2030. Additionally, they have committed to the Science Based Targets Initiative
for setting ambitious greenhouse gas reduction targets. With a commitment to
achieving net zero emissions by 2040 for the Passenger Car business and by 2045
for the Commercial Vehicle business, Tata Motors is firmly on the path towards a
sustainable future.
45
Tata Motors Limited
Contact:
Mr Srinath Sharma
[email protected]
Amrendra singh
[email protected]
46
Toyota Kirloskar Motor, Bidadi, Karnataka
Toyota 2050 Environmental Challenge – 7th Environmental Action Plan (EAP 2021-25)
Toyota Environmental Challenge 2025 Reduction Targets
Challenge 1: New Vehicle Zero CO2 emission – Scope 3: Use phase 30% (gmCO2 eq./km)
Challenge 2: Lifecycle Zero CO2 emission – Scope 3: Supply chain Logistics: 12.5% (kgCO2eq/Veh)
Suppliers: 25% (KTonCO2eq)
Dealers: 15% (kgCO2eq/SVC)
Challenge 3: Plant Zero CO2 emission – Scope 1+2: Energy Efficiency Absolute CO2 target: 79% (TonCO2eq)
Energy target: 10% (GJ/Veh)
Challenge 4: Plant Water Consumption Reduction 67% (m3/Veh)
Challenge 5: Establishing a recycled based society and systems 2 Dismantling facilities in India
Challenge 6: Establishing a future society in Harmony with Nature Continuous contribution to society thru’ afforestation, environment
education & conservation projects
47
Toyota Kirloskar Motor, Bidadi, Karnataka
CARBON NEUTRAL APPROACH New Vehicle Zero CO2 Emission
ZERO WASTE TO LANDFILL APPROACH
TKM has a three-pronged approach to achieve Net- Aimed towards reducing 90% of new vehicle CO2
emissions by 2050 (compared to 2010 global TKM has clear value stream mapping
Zero CO2 emissions aided by hybrid technology,
level emissions) thru’ GREEN MOBILITY. across its facility enabling the identification,
renewable power, carbon sequestration and
segregation, and collection of waste in each
efficiency improvements. Toyota Green Wave Lifecycle Zero CO2 Emission section. TKM recovers all material generated
Project since 2009 planted more than 3,23,000
Zero CO2 emission at Suppliers, Dealers, & within the plant, segregated at source and
plants to help sequester CO2.
Logistics through collaborative approach by sent daily to recycling centers. Initiatives taken
adopting on-site renewable energy, efficient to minimize the quantity of waste generated
resource utilization & knowledge sharing. and utilization of material like metals and
WATER NEUTRAL APPROACH plastic scrap generated back within the plant
Plant Zero CO2 Emission and affiliate partners is helping minimize
100% of waste-water generated is treated Energy efficiency improvement kaizens, capacity the total waste generated. The ETP waste
and water is reused back in the plant. utilization enhancement, 100% renewable generated is minimized by dry-booth painting
Supported by a hydrogeological study, electricity, switch to low emission fuel for thermal system, thereby reducing water consumption
scientifically-designed rainwater harvesting energy. while also improving painting efficiency.
system channel water to water bodies /
collection ponds and piezometers are used
to continuously monitor ground water level. Paint Sludge Reduction via Dry Paint Booth Category Savings
The Ecozone developed with two ponds
Wet paint booth converted to automated dry paint Electricity 1352 (Mwhr/year)
within the plant premises, and one beyond
the facility helps recharge the ground water booth that eliminates sludge and load on energy LPG 138 (Tons/year)
and support local stakeholders. intensive ETP, Further water consumption and Water Savings 889 (m3/year)
water circulation pump is eliminated.
CO2 reduction 1447 (Tons/year)
Total Cost Saving 25.56 mill Rs.
Contact:
Mr G Manjunatha TKM, Bidadi,
[email protected]
48
Tata Steel Downstream Products Ltd, Ranjangoan
Reduced
TSDPL Pune
fresh Water
unit is the first Methodologies
consumption by
in Indian Steel
50% over last 5 Industry knowledge TSDPL is collaborating with various technical institutes and
Service Industry
years & using and open source technology start-ups/SMEs nationally and internationally to create an
to bag GreenCo
73% of renewable innovation ecosystem for cross-learning and collaborative working in emerging
Platinum Award.
energy. technologies, environment, Artificial Intelligence, robotics and other
long-term research assignments.
Strategic Focus To identify opportunities to go green in all aspects of business, in line
with TSDPL’s aspiration to be zero waste, water positive and sustain
platinum-rated facilities.
49
Tata Steel Downstream Products Ltd, Ranjangoan
TSDPL’s Strategic focus on 3 Key themes- Reduce, Recycle and Reuse of Energy, Water and Waste
Stoppage of Usage of RO MB plant for LDO fired boiler converted into biomass “Zero Used/ Spent Oil Disposal”
Pickling & boiler which saved daily 40KL briquette fired Boiler.
1.Filtration unit for Hydraulic Oil –Rs 3.2 Lacs
rejected water amounting to Rs 6 lacs.
Induced Draught fan and Forced draught invested for purchase of two machines.
fan used to support the combustion.
Reduction of Water at Source 2.100% RP oil collected and re-used.
Contact:
Venkat Vishwanath Pampatwar
[email protected]
50
About CII About CII - GBC
The Confederation of Indian Industry (CII) works to create and sustain an CII — Sohrabji Godrej Green Business Centre (CII - GBC) is one of the 10 Centers
environment conducive to the development of India, partnering Industry, of Excellences of the Confederation of Indian Industry (CII). CII-Sohrabji Godrej
Government, and civil society, through advisory and consultative processes. Green Business Centre offers advisory services in environmental issues and
policies. CII-Godrej GBC works closely with the stakeholders in facilitating India
CII is a non-government, not-for-profit, industry-led and industry-managed
emerge as one of the global leaders in Green Business. The Centre is housed
organization, with around 9,000 members from the private as well as public
in Hyderabad and is one of the greenest buildings in the world. The Centre was
sectors, including SMEs and MNCs, and an indirect membership of over 300,000
inaugurated by Dr A P J Abdul Kalam, the then President of India, on July 14, 2004.
enterprises from 286 national and regional sectoral industry bodies.
Under the aegis of Green Business Centre, there are six councils having expertise
For more than 125 years, CII has been engaged in shaping India's development in six different parameters of Environmental sustainability. These councils are
journey and works proactively on transforming Indian Industry's engagement headed by stalwarts of Indian industry who have emotional and professional
in national development. CII charts change by working closely with Government connect with the respective subject matters. The six councils are:
on policy issues, interfacing with thought leaders, and enhancing efficiency,
Energy Efficiency Council
competitiveness and business opportunities for industry through a range of
specialized services and strategic global linkages. It also provides a platform for Green Company Council
consensus-building and networking on key issues.
Green Entrepreneurship Council
Extending its agenda beyond business, CII assists industry to identify and execute
Green Products Council
corporate citizenship programmes. Partnerships with civil society organizations
carry forward corporate initiatives for integrated and inclusive development Indian Green Building Council
across diverse domains including affirmative action, livelihoods, diversity
Renewable Energy Council
management, skill development, empowerment of women, and sustainable
development, to name a few.
As India strategizes for the next 25 years to India@100, Indian industry must scale
the competitiveness ladder to drive growth. It must also internalize the tenets
of sustainability and climate action and accelerate its globalisation journey for
leadership in a changing world. The role played by Indian industry will be central
to the country's progress and success as a nation. CII, with the Theme for 2023-
24 as 'Towards a Competitive and Sustainable India@100: Growth, Inclusiveness,
Globalisation, Building Trust' has prioritized 6 action themes that will catalyze the
journey of the country towards the vision of India@100.
With 65 offices, including 10 Centres of Excellence, in India, and 8 overseas offices
in Australia, Egypt, Germany, Indonesia, Singapore, UAE, UK, and USA, as well as
institutional partnerships with 350 counterpart organizations in 133 countries,
CII serves as a reference point for Indian industry and the international business
community.
CII - Sohrabji Godrej Green Business Centre
Survey No 64, Kothaguda Post, Hyderabad 500 084
Tel: +91 40 44185155; Fax: +91 40 44185189
Email: [email protected]/[email protected]
Website: www.greenco.in
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