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GreenCo-An Enabler of Net Zero

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GreenCo-An Enabler of Net Zero

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GreenCo: An Enabler of Net Zero

Experiences from GreenCo Rated Companies

www.greenbusinesscentre.com | www.greenco.in
Disclaimer
© 2023, Confederation of Indian Industry

All rights reserved.

No part of this publication may be reproduced, stored in retrieval system, or transmitted in any form or by any
means electronic mechanical, photocopy or otherwise, without the prior permission from the Confederation of
Indian Industry

Mention of firm names, project names or other organizations does not constitute any endorsement.

While every care has been taken in designing the document, Cll accepts no claim for compensation with respect to
any wrong, abbreviated, omitted or incorrectly inserted content in the book

The selection and description of the content in the document are to illustrate Cll GreenCo's initiatives, with the
objective of demonstrating the thematic variety, capabilities and scope of CII-Sohrabji Godrej Green Business Centre's
activities.

If you have any comments or have noticed any error, kindly write to us at [email protected]
Table of Contents
Messages iv-v
Introduction to Net Zero vi
GreenCo’s Outlook to Net Zero vii - ix
Experiences from GreenCo Rated Companies x
Cummins India 1-4
Godrej & Boyce Mfg. Co. Ltd. 5-7
Godrej Industries, Chemicals Division 8-10
Hero Centre for Innovation & Technology 11-12
Hindware Limited (Pipes division), Hyderabad 13-14
Honda Motorcycles and Scooters India Pvt. Ltd. 15-19
Hindustan Petroleum Corporation Ltd - Marketing Division 20-21
Indian Railways 22-23
Indian Oil Corporation Limited - Marketing Division 24-25
ITC Limited, Paperboards and Specialty Papers Division 26-27
JK Cement, Muddapur 28-29
J K Tyre & Industries Limited 30-32
Kesoram Industries Ltd, Vasavadutta Cement, Sedam 33-35
Lakshmi Machine Works, Foundry Division, Coimbatore 36-37
Marico Limited Perundurai 38-39
Rialto Enterprises Private Limited, Chennai 40-42
Sagar Cement Bayyavaram, Vizag-Grinding Unit 43-44
Tata Motors Limited 45-46
Toyota Kirloskar Motor, Bidadi, Karnataka 47-48
Tata Steel Downstream Products Ltd, Ranjangoan 49-50

iii
Messages

Global climate change has a significant impact on humans and other life across continents.
The earth witnessed its hottest day since recorded history in July 2023, this month. Rising
temperatures are resulting in greater loss of sea ice, rising sea levels, loss of biodiversity,
unpredictable and extreme weather events, and many other tangible and intangible negative
impacts. To combat these effects, society must address the root cause of global warming
by reducing anthropogenic emissions and increasing natural and artificial mechanisms to
capture carbon. Increasing resource consumption is causing a number of other issues beyond
climate change, including scarcity of water, increasing quantities of unmanaged waste, land
degradation, etc.
To minimize our impact on the planet, more efficient use of resources is necessary. To address
these challenges, countries have declared individual targets for achieving Net Zero emissions
which can be met when every industry works on sustainable solutions that minimize their
value chain’s impact on the environment across their carbon emissions, water footprint and
resource efficiency.
Jamshyd N Godrej
Chairman For more than a decade, GreenCo has been supporting the industry towards their voluntary
sustainable actions. GreenCo companies are reaching new heights with Platinum and Platinum
CII - Godrej GBC
Plus ratings with synergistic improvements in performance and profitability. I am happy to
see this publication on the Net Zero Journey of GreenCo companies that have taken up the
challenge to achieve Net Zero in terms of carbon emissions, water usage, and waste to landfill.
Some of the best examples are showcased here for industry to emulate.
A large number of industries are on track to achieve improved energy efficiency and Net Zero
carbon emissions. The next big revolution in sustainable business is for the numerous SMEs
across the country achieve similar targets by replicating these best practices and innovating
towards sustainability. I encourage industries across various sectors and sizes to adopt these
green examples.

iv
Messages

Global climate leadership to limit global warming to 1.5°C is driven by committing to a net-
zero carbon economy. The Government of India has announced its net-zero target of 2070
while many companies are committing to achieve carbon neutral operations much earlier.
In line with these reduction goals, India aims to reduce her carbon intensity by 45%, as
soon as 2030. Indian organizations are demonstrating their efforts towards environmental
sustainability through implementation of nationally accepted and internationally recognized
GreenCo system. It is a holistic approach that helps inculcate the culture of sustainability at
the heart of their operations and transformational journey. Through this GreenCo assessment
system, companies are setting their net-zero targets for Carbon, Water and Waste to Landfill.
I take great pleasure to introduce this publication titled “GreenCo: An Enabler of Net Zero” that
will serve as an important resource for organizations embarking on setting green goals and
reaffirm their commitment to environmental sustainability.
Greenco has helped the organizations to create new benchmarks through developing green
Pradeep Bhargava culture by establishing systems which catalyse people, partnerships to realize high impact
Chairman results. Some of the major milestones achieved by GreenCo rated companies are achieving net-
zero carbon enabled through energy efficiency initiatives and renewable energy alternatives.
CII - GreenCo Council
Further, companies have achieved water neutrality and water positive status by efficient
use of water, increased re-use and recycle, and rain-water harvesting based augmentation.
Lastly, zero-waste to landfill is a major accomplishment for many GreenCo rated companies,
successfully implementing circular economy practices like reduction, recycling, and energy
recovery.
Selected achievements and case-studies from green rated companies are collated to highlight
their initiatives, methodologies and, projects that have a potential to be re-deployed horizontally
across different sectors, ranging from mining, cement, oil & gas, steel, heavy industries,
manufacturing, automotive, FMCG, service industries. Implementation of these best practices
has the potential to improve the green coefficient of aspiring large, medium and MSMEs to
unlock the potential savings while embarking on transformational journey towards net-zero.
I would like to express my appreciation to all the companies who have shared their details
and best practices, making this publication possible. Let us continue to work together for a
sustainable future.
I warmly invite you to share your feedback on this publication with us at [email protected]

v
Introduction to Net Zero
It is now more crucial than ever to reach net zero targets as the world struggles to deal with the problems caused by climate change and environmental
deterioration. Net Zero emissions, Net Zero water, and Net Zero waste are all critical components of the global sustainability agenda. Each of these concepts
represents a pathway towards minimizing our impact on the planet and creating a sustainable future for generations to come.

Net Zero Emissions: Net Zero Emissions Net Zero Water: Net Zero Water aims Net Zero Waste: Net Zero Waste aims
refers to achieving a balance between to encompasses the concept of creating to eliminate waste sent to landfills and
greenhouse gas emissions and their water-neutral systems where the total incinerators by implementing strategies
removal or offset. It entails reducing water consumption is balanced by the such as waste reduction, recycling,
emissions through measures such as amount of alternative water used and the composting, and resource recovery. It
transitioning to renewable energy sources, water returned to the original water source. emphasizes the principles of a circular
improving energy efficiency, and employing Water scarcity is a pressing issue globally, economy, where materials are reused and
carbon capture and storage technologies. with an estimated 2 billion people living recycled to minimize waste generation.
The Intergovernmental Panel on Climate in areas experiencing high water stress. According to the World Bank, global waste
Change (IPCC) has emphasized the need to The United Nations projects that by 2030, generation is expected to increase by 70%
limit global warming to well below 2°C and global water demand will exceed supply by by 2050 if no action is taken.
strive for 1.5°C to prevent severe impacts. 40%.
The World Meteorological Organization
states that the concentration of carbon
dioxide (CO2) in the atmosphere reached a
record high in 2020, despite the temporary
reduction in emissions due to the COVID-19
pandemic.

Achieving Net Zero emissions, Net Zero water, and Net Zero waste in India is of paramount importance due to the pressing challenges the country faces, including
population growth, urbanization, environmental pollution, water scarcity, climate change impacts, the pursuit of Sustainable Development Goals (SDGs), and
public health concerns. By addressing these challenges through Net Zero strategies, India can alleviate the strain on resources, mitigate pollution, conserve
water, reduce greenhouse gas emissions, enhance public health, and contribute to a more resilient and sustainable future for the country and its citizens.

vi
GreenCo’s Outlook to Net Zero
GREENCO RATING
GreenCo Rating is a voluntary assessment system that evaluates companies based on a life cycle approach, encompassing resource efficiency, climate impact,
green supply chain practices, and product stewardship. It examines how efficiently resources are used, including energy and water, and assesses efforts to
minimize waste generation. The rating system also analyses greenhouse gas emissions and strategies to mitigate climate change, while considering sustainable
practices in the supply chain. Additionally, it evaluates responsible product design, use, and end-of-life management. The GreenCo Rating encourages companies
to adopt sustainable practices across their value chain, aiming to drive positive environmental change.
a) GreenCo supports organizations in transitioning to cleaner and more sustainable energy sources. It promotes energy efficiency measures, renewable energy
adoption, and the reduction of greenhouse gas emissions. GreenCo encourages companies to track and measure their carbon emissions, develop emission
reduction strategies, and engage in carbon offsetting initiatives. By addressing their emissions under GreenCo’s guidelines, organizations contribute to
India’s climate commitments and facilitate net zero transition.
b) GreenCo emphasizes the importance of efficient water management and conservation. It encourages companies to adopt water-efficient technologies,
implement water recycling and reuse systems, rainwater harvesting and protect water sources. By incorporating GreenCo’s water management criteria,
organizations can work towards achieving a balance between water consumption and alternative water use, reducing their water footprint, and contributing
to water positive status.
c) GreenCo provides guidelines and benchmarks for waste management practices. It encourages companies to implement waste reduction strategies,
promote recycling and reuse, and adopt circular economy principles. Through GreenCo certification, organizations are incentivized to optimize their waste
management processes, minimize landfilling, and strive towards Zero waste to landfill.

Cumulative savings by GreenCo rated companies (till July 2023)

3.4 Million MT CO 2
eq. 190 Million kL 24 Million MT
GHG Emission Mitigation Water Conservation Waste Diverted from Landfill

Parameter wise Contribution


GreenCo Rating Parameters
Net Zero Waste Net Zero Water Net Zero Emissions
1. Energy Efficiency - - 
2. Renewable Energy - - 
3. Water Conservation -  -
4. GHG Mitigation - - 
5. Waste Management  - -
6. Material Conservation  - -
7. Green Supply Chain   
8. Product Stewardship   
9. Innovation for Environment   
10. Green Infrastructure and Ecology   
vii
GreenCo’s Outlook to Net Zero
GREENCO CERTIFICATION - WATER NEUTRALITY
GreenCo’s Water Neutrality certification plays a crucial role in helping organizations progress towards achieving Net Zero Water. The certification
program focuses on promoting efficient water management, reducing water consumption, and encouraging sustainable practices. Here’s how
GreenCo’s Water Neutrality certification supports the goal of Net Zero Water:
 Water Conservation: GreenCo’s encourages companies to implement technologies and practices that optimize water use, minimize water
wastage, and reduce overall water consumption. By adopting water-efficient processes, organizations can significantly contribute to Net Zero
Water goals.
 Water Recycling and Reuse: GreenCo recognizes the significance of water recycling and reuse in achieving Net Zero Water. The certification
program encourages organizations to implement systems for treating and reusing water within their operations. This helps reduce dependency
on freshwater sources and minimizes the overall demand for water.
 Rainwater Harvesting: GreenCo promotes the adoption of rainwater harvesting techniques as part of its Water Neutrality certification.
Organizations are encouraged to implement rainwater harvesting systems to capture and utilize rainwater for various purposes, such as
irrigation or non-potable uses. This helps augment water supply, reduce the strain on freshwater sources, and contribute to Net Zero Water
objectives.
 Water Stewardship: GreenCo’s Water Neutrality certification emphasizes the need for organizations to be responsible stewards of water
resources. It encourages companies to engage in activities that contribute to water conservation, protection of water bodies, and sustainable
water management practices. This includes initiatives like watershed management, community water initiatives, and water resource monitoring.
 Water Footprint Assessment: As part of the Water Neutrality certification, GreenCo encourages organizations to assess their water footprint.
This involves evaluating the water usage throughout the value chain, identifying hotspots, and implementing strategies to reduce water
consumption and mitigate impacts. Water footprint assessment helps organizations understand and manage their water use more efficiently,
contributing to Net Zero Water efforts.
By awarding the Water Neutrality certification, GreenCo recognizes and promotes organizations that have demonstrated significant progress in
reducing water consumption, adopting sustainable water management practices, and contributing to water conservation efforts. The certification
serves as a catalyst for organizations to strive towards Net Zero Water by implementing innovative solutions, optimizing water use, and fostering
a responsible approach to water stewardship.

viii
GreenCo’s Outlook to Net Zero
GREENCO CERTIFICATION - ZERO WASTE TO LANDFILL
GreenCo’s Zero waste to landfill certification plays a significant role in helping organizations move towards achieving Net Zero waste. The
certification focuses on reducing waste generation, promoting waste segregation, and encouraging sustainable waste management practices.
Here’s how GreenCo’s Zero waste to landfill certification contributes to Net Zero Waste:
 Waste Reduction: This includes minimizing waste generation at the source, optimizing production processes, and promoting resource
efficiency.
 Waste Segregation: GreenCo emphasizes the importance of waste segregation practices, ensuring that different types of waste are separated
at the point of generation. This enables efficient recycling, composting, and treatment of waste streams, diverting them from landfills.
 Recycling and Reuse: GreenCo’s certification program promotes the adoption of recycling and reuse practices. Organizations are encouraged
to implement recycling initiatives for various waste streams, such as paper, plastic, glass, and metal. By recycling and reusing materials, waste
is diverted from landfills, conserving resources, and reducing environmental impacts.
 Waste-to-Energy: GreenCo recognizes the importance of waste-to-energy technologies in waste management. Organizations are encouraged
to explore viable options for converting waste into energy, such as through anaerobic digestion, incineration, or gasification.
 Circular Economy: GreenCo’s Zero waste to landfill certification aligns with the principles of the circular economy. The certification program
encourages organizations to adopt circular economy practices, such as product redesign, remanufacturing, and extended producer
responsibility. These approaches help maximize resource utilization, minimize waste generation, and create a closed-loop system.
By awarding the Zero waste to landfill certification, GreenCo recognizes organizations that have made substantial progress in diverting waste from
landfills and implementing sustainable waste management practices. The certification acts as a driving force for organizations to adopt innovative
waste management strategies, reduce waste to landfill, and work towards achieving Net Zero Waste.

ix
Experiences from GreenCo Rated Companies
This publication is a collection of case studies featuring GreenCo Rated Companies and their progress towards achieving net-zero.
The case studies showcase the strategies, and best practices adopted by these leading companies in their journey towards Net-
Zero waste, water and carbon emissions. It provides valuable insights into the innovative solutions implemented, and the overall
transition towards sustainable practices.

Many company’s operations have become net zero in terms of water consumption and water
recharge to the ground and surface water bodies. This changes the priorly competitive
relationship between industries and local stakeholders with respect to water to a more
symbiotic relationship. With scientific infrastructure and better planning, industries are Net Zero
helping maintain water availability across towns and villages. Net Zero Waste
Shift towards circular economy and resource reuse and recycle has helped reduce the Carbon
need for landfills. Planned value chain development and incentive mechanisms for value
creation from un-used material has helped formalize waste collection mechanisms and
optimized the resource consumption for the country’s natural resources and expensive
imports.

Many companies are working towards the goal of Net Zero carbon and targeted to achieve
it by the end of this decade. This “Net Zero” publication serves as a knowledge-sharing platform,
Net Zero
inspiring other companies to follow suit and accelerate their own efforts towards achieving Water
net-zero emissions, water, and waste. By highlighting real-world examples and success stories, it aims
to foster collaboration and drive collective action in addressing climate change and circular economy via
net-zero carbon, water and waste and creating a more sustainable future.

x
Cummins India

Cummins is committed to making people’s lives


better by powering a more prosperous world.
Through ground-breaking innovations, pursuit
of excellence, and transformative initiatives,
they strive to make a positive impact on
people's lives and create a sustainable future
for our communities and the planet.
Circular 100% Positive Carbon
Lifecycle Elimination of Impact On Neutral
Plastic Community
Packaging

The company has set nine 2030 goals to manage its parts, products, company-managed facilities The company’s 2050 aspirational targets are
and operations in the most sustainable way. organized around the same categories as the
2030 goals.
Goals addressing climate change and air emissions Goals addressing the use of natural resources
Carbon neutrality and near zero pollution in
Reduce absolute greenhouse gas (GHG) emissions Create a circular lifecycle plan for every part to Cummins’ facilities and operations
from facilities and operations by 50% (SBTi) use less, use better, use again
Design out waste in products and processes
Reduce scope 3 absolute lifetime GHG emissions from Generate 25% less waste in facilities and
newly sold products by 25% (SBTi) operations as a percent of revenue Use materials again for next life

Partner with customers to reduce Scope 3 greenhouse Reuse or responsibly recycle 100% of packaging Reuse water and return clean to the community
gas (GHG) emissions from products in the field by 55 plastics and eliminate single-use plastics in
million metric tons dining facilities, at employee events and as
Net positive impact in every community where
amenities
Cummins operates
Reduce emissions of Volatile Organic Compounds Reduce absolute water consumption in facilities
from paint and coating operations by 50% and operations by 30%. Near zero environmental footprint
Produce net water benefits that exceed
Cummins’ annual water use in all Cummins Customer success is powered by carbon neutral
regions technologies that address air quality

1
Cummins India
ZERO WASTE TO LANDFILL APPROACH
2020 Zero Waste Disposal
Waste inventory
303.38 MT of Hazardous waste has been sent for Co Processing in 2020
Cummins Dewas Plant (DTP) and Cummins Pithampur Plant (PTP) sites in Indore and Cummins
Gap Assessment Turbo Technologies (CTT) India recycling rate increased from 94.35% in 2019 to 100% in 2020

2019
Undertake projects to increase recycling rate 100
90
80
Identify co-processers/recyclers 70
60
92.49 92.14 92.32
50

%
Buy-in from regulatory authorities 40
30
20
2.04 2.02 2.03
Due diligence audits and action plan 10
0 5.47 5.84 5.66
PTP DTP CTT India

Vendor registration Incinerable Landfill Recyclable


100% Hazardous
Waste is sent to
Cement Kiln as fuel
Implementation 2020
100
90

Review and validation 80


70
60
50 94.6 94.78 94.67
%

Four quarters of 100% recycling, 40

monthly global team reviews, regular 30

supplier reviews for Zero Disposal


20
10
strategy, diligence audits, on-site 0 5.4 5.22 5.33
PTP DTP CTT India
waste minimization initiatives Co Processing Recyclable

2
Cummins India

Sustainable Packaging
Background Opportunities identified under Tangible & Intangible Benefits:
With the aim of greener and sustainable Packaging Logistics and Warehousing
More than 80% Reduction in Corrugated Paper/
end to end supply chain operations areas through ReUse, Reduce and
Wood Consumption (Annualized)
aligned to our PLANET 2050 goals and Recycling of Materials, End of life extension,
Reduce Consumption, LEAN practices Savings and Monetary Savings -
2030 targets, Cummins reviewed their
processes across three sites in Indore implementation by making innovative
1) Approx 81 MT of GHG Saved
viz – Cummins Pithampur SEZ, ReCon changes in existing practices, process and
design thinking approach. 2) Approx ₹ 67.89 L of Cost Savings
Pithampur SEZ and Cummins Dewas
through "Unconstrained Green Lens".

Define & Measure:


Internal development for High Horse Power
impeller
 Multiple time Corrugated internals damage due to
handling issue
 Existing corrugated box having 18 qty capacity only
 Volumetric efficiency not utilized due to small boxes

Opportunity:
 Plastic internals developed instead of Corrugation
boxes for keeping HIHP internals
 Cost saving
 Reduction of Corrugation from plant

3
Cummins India

CARBON NEUTRAL APPROACH NET ZERO ENERGY: RE ENERGY AT PHALTAN, RECON


 32% energy and GHG intensity reduction (2010-2020)  625 KW Solar project completed on ReCon and HHP RC Roof top
 $60M energy efficiency capital (2016-2020)  Solar water heater in place of electrical geyser
 $10M onsite renewable energy capital (2017-2020)  Average 50,000 to 75,000 KWh unit generation per month for both ReCon and HHP
 Offsite renewable energy commitment (75MW) RC / IPDC

Q1 2019
RE kWh generation 76,507
Non-RE Energy Consumption kWh 0
Energy Consumption kWh 49,380
Energy offsetting % 155%

Site is offsetting 1.5 time of its energy consumption through onsite


Solar power generation

Cummins India is actively pursuing our 2050 aspirations, aiming for water
positivity, zero waste to landfill, and carbon neutral products and operations.
With well-defined targets and a concrete action plan, the company is
positioning itself as a sustainability leader in the industry.

HHP RC - High Horsepower Rebuilt Center; IPDC – India Parts Distribution Centre;
Contact:
Mr Narendra Makwana, [email protected]
Mr Mayank Geete, [email protected]
Mr Summit Trivedi, [email protected]

4
Godrej & Boyce Mfg. Co. Ltd.
G&B, Appliance division (GAD), caters to India’s fast-growing home appliances
Godrej & Boyce Mfg. Co. Ltd. (G&B), the flagship company of the market. GAD’s manufacturing facilities in Shirwal, Maharashtra and Mohali, Punjab
Godrej group, has driven excellence in design and manufacturing are India’s first GreenCo Platinum+ rated facilities and anchor several green
and has been delivering sustainable value for its stakeholders and environmental sustainability efforts at their premises. Through innovative
and communities. Strong sustainable practices that help protect initiatives, Godrej Lawkim Motors ensures the preservation of the environment
the environment are enshrined in Godrej ‘Good & Green’ policy while manufacturing exceptional motors. GAD’s green initiatives are driven by the
that remains at the core of G&B’s business operations. G&B’s corporate Good & Green goals.
sustainability highlights over the years include:
Green Goals
Zero waste Reduce
Water positivity to landfill specific energy
Water positive 96% consumption
and has returned improvement in
8.4 billion litres of energy Increase
Carbon neutrality renewable energy
water back to the productivity
planet

Good & Green Goals : 2021-22 to 2031-32 have clear targets for all G&B
Business units, focusing on improving Energy productivity, decarbonisation
and achieving net zero in water use and waste disposal
46% less carbon Recycling of
emissions intensity industrial waste Indicator Targets
through energy has translated to Energy productivity (EP100 aligned) +60% (mva/kWh)
efficiency & near zero waste
Specific water (all sources) -25% (kL/mva)
renewable energy being sent to
solutions landfill Water positivity 2X
Specific manufacturing waste generation (HW & NHW) -25% (mt/mva)
Zero waste to landfill (HW & NHW) Zero
Conservation of
over 1500 species
biodiversity for the Indicator Targets
past 80 years Carbon intensity +60% (mva/tCO2e)
Renewable energy in total energy 40%
Net zero buildings (non-manufacturing – new or retrofit) 100%
Green supply chain – GreenCo / SBTi (by buy-value) 80% value (domestic)

5
Godrej & Boyce Mfg. Co. Ltd.

APPLIANCE DIVISION
CARBON NEUTRAL APPROACH: WATER NEUTRAL APPROACH:
GAD approaches net zero carbon as reduction in With a scientifically-designed rainwater harvesting
CO2 emissions, offset CO2 emissions, and sequester system channeled to recharge pits and water bodies
carbon emissions. / collection ponds, with piezometers to monitor
ground water level, and with several beyond the
fence initiatives, GAD Shirwal and Mohali units have
Reduction in CO2 emissions achieved water positive status.
Energy efficient machinery, BS VI fleet, dispatch
by rail, vendor park, local purchase, switch to EVs

ZERO WASTE TO LANDFILL APPROACH:


Offset CO2 emissions
GAD has clear waste mapping across its facility enabling it in identification, segregation, and collection of
Solar energy, 3rd party purchase, carbon credits
waste in each section. GAD has taken initiatives to eliminate waste generating processes by substituting
them with efficient ones, and responsibly reuse / recycle the remaining waste generated. It has eliminated
Sequester carbon emissions ETP waste from being incinerated through a technique called plasma gasification. With such initiatives,
Large scale plantation, carbon capture & storage GAD Shirwal and Mohali units are zero waste to landfill facilities.

In their journey towards net zero, GAD Shirwal


Introduction of Honeycomb Packaging and Mohali units have achieved water positivity
and zero waste to landfill status. The facilities
Expanded Polystyrene (EPS) has been widely used by the appliance industry for have strict targets and defined action plan to
safe transportation of their products. In its green journey, GAD has worked to achieve net zero carbon status also addressing
eliminate EPS packaging by introducing honeycomb packaging which has better their value chain emissions.
packaging properties, reduced environmental and health impact. To facilitate the
changeover to honeycomb packaging, GAD installed hydraulic press machines
and developed tools to cut intricate shapes, r​ educed the number of child parts in
tooling design, and installed conveyor to produce base in bulk​.
Benefits achieved
Contact:
 Average weight reduction across various appliances: 0.25 – 0.8kg / appliance
Mr Prasad Pendse,
 GHG emission reduction: 13,736 CO2e / annum GAD Shirwal, [email protected]
 EPS eliminated: 3400 MT
Mr Punit Sharma,
GAD Mohali, [email protected]

6
Godrej & Boyce Mfg. Co. Ltd.

LAWKIM MOTORS

CARBON NEUTRAL APPROACH WATER POSITIVE APPROACH


Godrej Lawkim Motors (GLM) is continuously Godrej Lawkim Motors has achieved water positive
striving towards its carbon neutrality targets status and sustaining the same with a scientifically
through various initiatives. To reduce scope built rainwater harvesting system that channels
1 and 2 emissions, GLM is upgrading to water to refuel pits and water bodies / collection
more energy-efficient machinery, such as ponds including rainwater harvesting ponds of
boilers, furnaces, and vehicles. Additionally, 10000 KL capacity, as well as other initiatives
to reduce scope 3 emissions, the company outside the fence.
has undertaken various initiatives, including
vendor relocation and virtual meetings. GLM
has set a target to plant 200,000 trees in ZERO WASTE TO LANDFIL APPROACH
collaboration with the Maharashtra Forest Godrej Lawkim motors is a zero waste to landfill facility with diversion rate of 99.99 %. It has taken
Department to raise the groundwater level in several steps to reduce waste-generating processes, replace them with effective ones, and properly
the native region. reuse and recycle garbage.

AUTOMATED GUIDED VEHICLE (AGV) PRODUCT STEWARDSHIP


Godrej Lawkim Motors has developed an Godrej Lawkim Motors through continuous
advanced Automated Guided Vehicle (AGV) improvement in products & processes has
to optimize material transfer processes. increased the efficiency of its Hermetic motors
The AGV operates independently, relying from 72% to 85%. This has helped save over
on sensors and software for navigation. 100 MWh of electricity.
Its capability to detect paint color
ensures accurate and precise delivery.
By eliminating Scope 1 emissions, the
AGV contributes to environmental
Contact:
sustainability. Furthermore, it leads to
significant fuel cost savings of 50,000 per Mr Abhay Pendse
year while enhancing overall productivity. [email protected]
Mr Sumeet Wagh
[email protected]

7
Godrej Industries, Chemicals Division

Godrej Industries Limited (Chemicals Division) is one of the oldest businesses of the Godrej
Group with a rich legacy and a pioneering presence in the Chemical Industry. They proactively
collaborate with all their stakeholders to create sustainable solutions in Oleochemicals, Derivatives
& Surfactants market.
The Valia unit of Godrej Industries ltd is the flagship manufacturing facility, operating since 1990.
Spread across 140 acres, the integrated manufacturing plant produces Fatty alcohols, Fatty acids,
Glycerin, Surfactants and Fatty alcohol derivatives; having overall production capacity more than
2 lakh metric tons per annum. Godrej Industries Ltd, Valia Unit had also achieved the distinction
of becoming the “First Chemical Manufacturing Company in the Country to achieve the
prestigious CII GreenCo Platinum Rating” in 2022.

Green goals and performance of Godrej Industries, Chemicals Division (Target 2025)

Reduce To become water To become carbon Zero waste to Source 30% energy
specific energy positive neutral landfill from renewables
consumption by
50% compared to
FY 12

Progress (March 2022) Progress (March 2022) Progress (March 2022) Progress (March 2022) Progress (March 2022)

Reduced specific Reduced specific 50% reduction in Reduced specific Increased


energy by 22% water consumption specific greenhouse waste to landfill renewable energy
by 43% gas emissions by 86% portfolio to 54%

8
Godrej Industries, Chemicals Division

CARBON NEUTRALITY APPROACH ZERO WASTE TO LANDFILL APPROACH:


GIL Valia aims to achieve "Carbon Neutral" status by 2026 (scope GIL Valia has aimed to achieve “ Zero Waste to Landfill” status by
1+2), while actively participating in voluntary initiatives like EP 100 2026 but have achieved it way before the target timeline in 2022.
and SBTi. Key measures include energy conservation projects, As the maximum landfill is contributed by ETP sludge and MEE plant
greening the energy portfolio, shifting material transportation to sodium sulphate powder, the plant is in the process of handing over
rail, and a long-term vision for green hydrogen generation. these materials to buyers / secondary users.

WATER NEUTRAL APPROACH:


GIL, Valia has target to reduce “Specific Water Consumption” up to 50% (baseline FY’11) by 2026;
which is supported by the below approach:

Digital water meter are installed


Water Audit
to monitor the water consumption
on daily basis, which further being
analyzed at SoFi System for Data
Identification of projects
Monitoring / Analysis
In addition to various water conservation
measures as well as capturing Study of feasibility of Projects
rainwater on-site, more 12,000 Hectare
Land is being developed in partnership
with NABARD in drought prone Implementation of already identified Projects
regions of Maharashtra, Telangana
and Karnataka. This has helped restore
over 10 million kL of water. Enhancing Condensate Recovery System

9
Godrej Industries, Chemicals Division

Heat recovery unit in sulphonation plant


Polyhouse to enhance drying process of sludge
Godrej implemented a heat recovery unit in their sulphonation
Godrej has implemented a poly house in their effluent treatment plant to plant, utilizing a novel heat exchanger to capture energy that would
enhance the drying process of sludge. The poly house operates on the otherwise be wasted and redirect it to heat demineralized water for the
greenhouse gas principle, where the wet sludge is placed inside to capture boiler. This advanced gas to water heat exchanger offers a high heat
and retain heat, resulting in faster drying compared to conventional sun drying transfer coefficient and occupies significantly less volume compared
methods. As a result, the drying time of sludge after mechanical drying has to conventional units. The system is equipped with IoT technology for
been reduced from 15-20 days to an average of 5-7 days, with a significant continuous monitoring and reporting, enabling the study of system
decrease in moisture content approximately from 75% to 25%. This innovation performance and health.
has improved the efficiency of sludge management and contributed to the
overall sustainability efforts of Godrej. Through this initiative, Godrej successfully mitigates approximately
1,300 MT of CO2 emissions annually, contributing to their sustainability
efforts.

Godrej Valia has successfully


accomplished zero waste to landfill and
is making significant progress towards
becoming water positive and carbon
neutral. Their commitment to design
for the environment and innovation for
environmental sustainability serves as
an inspiration for others in the industry,
encouraging them to follow their lead.

Contact:
Ms Aditi Phatak
[email protected]
Mr Rajesh Agarwal
[email protected]

10
Hero Centre for Innovation & Technology

99K Ton CO2


Achieved 4 times reduction
Hero Centre for Innovation & Technology (CIT), Jaipur houses the best Water Positive
25.96 lakh kWh 2.2K Ton solid
global technologies in product design & development, testing, validation Status
waste reduction
energy savings
and is supported by over 500 regional and international automotive 79,015 KL water 54 ML liquid
experts. In line with their commitment to create a sustainable future, saved waste reduction
CIT has imbibed advanced green technologies into its design, ensuring
eco-friendly operations. CIT maintains highest ecological standards
and is rated CII-GreenCo Platinum. CIT’s in-house R&D capabilities are Green Vendor 24 lac trees
scaled up to develop consumer-oriented and market-relevant products Development planted.
along with supporting motorsport development. Hero’s sustainability Program -
100 lac trees
highlights include: 10% Energy, Water, carbon sink
Waste Reduction planned by 2030
targets

Hero CIT has been at the forefront of green vendor development Hero CIT has set focused targets w.r.t 2019, to achieve net zero goals by 2025.
and water management in a water scarce location like Jaipur.
Their initiatives with sustainable infrastructure and operating Indicator Targets
practices have yielded monetary savings along with sustainability
Total fresh-water consumption -45% (kL)
benefits to the company and stakeholders.
Water positivity 5X
Green supply chain – Green vendor Development Program -10%
(Energy, Water, Waste,
Packaging)

Indicator Targets
Specific Energy Consumption -14% (kWh/m2/yr)
Carbon Reduction -44%
(For Scope 1+2+3) (Ton CO2)
Renewable energy in total energy 45%
Zero waste to landfill (HW & NHW) Zero

11
Hero Centre for Innovation & Technology
CARBON NEUTRAL APPROACH:
Hero aims to reach Zero CO2 by 2030 with the WATER NEUTRAL APPROACH
“Greenovation” or “Green + Innovation” philosophy.
Hero CIT has attained water positive status
by 4 times, exceeding Rajasthan state water
Reduction in CO2 emissions board requirement. Targeted to reach water
First BS VI compliant Scooter developed, Local positive by 5 times by year 2025. Additionally,
procurement, Switch to EVs excellent rainwater harvesting systems help
to capture 100% of the potential, with further
enhancement of the capacity of water bodies.
Offset CO2 emissions
Solar PV energy, 3rd party purchase, carbon
credits ZERO WASTE TO LANDFILL APPROACH
Hero CIT is on track to minimize hazardous waste generation in the plant and achieve Zero hazardous
Sequester carbon emissions
waste to landfill by 2023. There is a focused effort on every resource like steel, aluminum, consumables,
Large scale plantation, carbon capture & paper, etc.
storage

INTEGRATED WATER CONSERVATION AND Striving towards a future of sustainable mobility,


HARVESTING Hero CIT is focused on working across the
Hero CIT has undertaken a planned and systematic entire electric mobility ecosystem, comprising
water conservation initiative at it R&D and testing of battery technologies, chemistries, BMS,
facility. All surface water from the facility is collected powertrain, telematics, analytics, diagnostics
into 27 water harvesting ponds and used again or and charging infrastructure. Collaboration
help recharge the ground water via 181 recharge and innovations will help the long-term
shafts. A third-party AMC helps maintain the sustainability of transportation. This goal is
performance of the system and improve ground further being supported by ensuring carbon
water quality. The use of underground pits to neutral operations by 2030 and reduces
collect water helps minimize evaporation loss. emissions across the supply chain.

Savings achieved
 More than 2 lac liters of water is harvested back
into the ground – monitored via piezometers. Contact:
 40,000 KL holding capacity
Mr Harshvardhan Sharma
 4 times water positive plant. [email protected]

12
Hindware Limited (Pipes division), Hyderabad
Hindware Pipes strategies to achieve net zero in carbon
Hindware Pipes, based in Hyderabad, has emerged as a leader in emissions, water consumption, and waste generation
the pipes industry by taking early steps towards achieving net-zero
emissions. Through a range of sustainability initiatives, they have RE Increase Plantation
prioritized environmental stewardship. By implementing energy-
efficient practices, reducing greenhouse gas emissions, and promoting Increase energy efficiency Technology upgradation
responsible waste management, Hindware Pipes has demonstrated
its commitment to sustainability and positioned itself as a frontrunner Depot Model
in the industry. Their major initiatives include:

Eliminate
Waste at
Source
Installed advanced
equipment’s
Design
which resulted Reuse &
Use of > 90% Closed Efficiency
in material Recycle
energy efficient loop water
conservation
motors circulation for
and minimize
(IE4 & IE3) process
weakest links in
the production
process Machine
Segregation efficiency

Hindware Pipes, with a strong focus on quality and innovation, the


company offers a comprehensive range of Plastic piping solutions for
diverse applications. Hindware Pipes is known for its commitment to Ensure ‘ZERO’ Discharge Clear Water Balance Chart
sustainability and environmental responsibility, leveraging advanced
technologies and practices to minimize their carbon footprint. They
Work regularly on EMS data to
are India’s 1st GreenCO Platinum Rated and India’s 1st IGBC measure, analyze, and optimize the
Platinum rated Green Factory in the Pipes Industry and having use of any designated resource,
GreenPro Ecolabel certification for their CPVC finished Product especially energy & water
category.
Monitoring the daily water Water Balance at every process to
consumption area wise understand the saving potential
Mixing | Extrusion | Injection

13
Hindware Pipes, Hyderabad

CARBON NEUTRAL APPROACH: WATER NEUTRAL APPROACH: ZERO WASTE TO LANDFILL APPROACH
By adding additional 1 MW Solar panel by 2025 Hindware Pipes prioritizes water conservation To achieve zero waste to landfill, Hindware Pipes
with the approval of State Govt, coming up by employing advanced irrigation techniques to focuses on several key approaches. Hindware
with more factory units across India to reduce minimize water usage. A loop network is established strives to reduce rejection rates during the
the vehicle emissions, carbon sequestration for future process water requirements, minimizing production process, ensuring optimal material
and various other energy efficient measures, water wastage. The company will collect 100% of utilization. By minimizing the waiting time for
Hindware is ready to move towards Carbon roof and non-roof rainwater. All the waste water brass insertion, they optimize production flow and
Neutrality in near future. will be treated through an advanced SBT type STP minimize waste. Additionally, efforts are made to
Continuous education and awareness of water reduce the number of size changeovers and mold
consumption is one of their prime focus. changes, streamlining operations. Hindware Pipes
always adopting sustainable practices across their
operations for a greener and more environmentally
friendly approach.

In their journey towards sustainability, Hindware


Pipes Hyderabad are competing and striving to
achieve net zero, taking design for environment as
a key factor.

Watershed
Hindware Limited has supported for implementing a watershed. This
watershed, acts as a drainage basin or catchment area, where all the water,
such as rainfall and runoff, drains into. It is a natural hydrological unit that
is defined by the topography of the land. It increases the aquifer level​and
mitigates drought &flood​. Contact:
Mr Sashidhar P Banakar
Watershed dimensions: [email protected]
Area: 5,45,331.55 m2
Sureshkumar K
Avg depth: 2 m ​ [email protected]
Total volume capacity = 10,90,663 m3

14
Honda Motorcycles and Scooters India Pvt. Ltd.

Honda Motorcycles and Scooters India Ltd. (HMSI) is a leading


two-wheeler manufacturer in India, committed to delivering high- 100% use of
quality, reliable, and innovative motorcycles and scooters. HMSI CO2 emissions, 100% utilization
net zero by 2050 sustainable of carbon-free
believes in creating a sustainable future for generations to come. materials by
They have committed to minimize environmental impact while energy by 2050
2050
maximizing the efficiency and performance of the products. With
this vision, they have embarked on a comprehensive sustainability
journey, focusing on various areas like Green manufacturing,
electric mobility, fuel efficiency, community engagement etc.
Through these sustainable practices and initiatives, HMSI strives Environmentally
Use of renewable
to lead the way in responsible manufacturing, mobility solutions, innovative
energy &
and environmental stewardship, contributing to a greener and technologies and
Total Energy
sustainable future. diversifying energy
Management
sources

Honda Motorcycles and Scooters India Ltd. (HMSI) operates four units strategically located across India. These GreenCo Platinum+ rated companies exemplify
HMSI's commitment to sustainability, and has implemented 'Triple Action to Zero,' focusing on three key areas: zero emissions, zero waste, and use of sustainable
materials. The mission – Blue Skies for children drives Honda to go beyond mere compliance and take proactive measures to reduce our environmental impact

Honda has set a target to electrify 15% of


motorcycles, 30% of automobiles and 36% of Under the mission of 'Blue Skies for our Children,'
power products in their respective global sales in Honda Motorcycles and Scooters India Ltd. (HMSI)
2030. To achieve this goal, the Company is seizing is dedicated to preserving and protecting the
all new business opportunities by enhancing and environment for future generations
upgrading its product lineup

Targeted ratios of electrified 2-Wheeler

Under the mission of 'Blue Skies for our Children,'


Honda Motorcycles and Scooters India Ltd. (HMSI)
is dedicated to preserving and protecting the
environment for future generations

15
Honda Motorcycles and Scooters India Pvt. Ltd.
MANESAR

ZERO WASTE TO LANDFILL APPROACH


Honda has set a visionary goal to achieve Zeroing resource and disposal risk by 2050. In order to meet the pressing need
for efficient resource utilization, Honda is dedicated to eliminating risks throughout the entire life cycle of its products.
This commitment reflects Honda's proactive approach towards sustainability and underscores its efforts to create a more
environmentally responsible and sustainable future. Zero waste to landfill

RECYCLING CENTRES & ZERO WASTE TO LANDFILL


HMSI (Manesar) is dedicated to achieving Zero waste to landfill through the establishment of recycling centers and the implementation of the 3R (Reduce,
Reuse, Recycle) principle. They ensure proper disposal of hazardous waste by maintaining meticulous documentation. The installation of a Coolant treatment
plant enables effective coolant filtering and reuse, reducing waste generation. HMSI utilizes
a solar drying bed to dry ETP & paint sludge, minimizing hazardous waste and promoting
environmentally responsible practices. They have also implemented a Digital Approval
System to reduce paper wastage and streamline workflows. These initiatives showcase
HMSI's commitment to responsible waste management and environmental sustainability.

Achievements
 42% In-house recycling,46 % Co-processing & 12% Recycling Outside

Contact:
Mr. Nitin Sharma
[email protected]
Mr. Kuldeep Dhar Kuldeep.dhar@
honda2wheelersindia.com

16
Honda Motorcycles and Scooters India Pvt. Ltd.
TAPUKARA

WATER NEUTRAL APPROACH


HMSI (Tapukara) is proactively adopting water conservation measures, including rainwater harvesting techniques, both within its
plant facilities and beyond its premises. The company has implemented water-saving initiatives to minimize water consumption
during production processes. Additionally, Honda has established rainwater harvesting systems to collect and reuse rainwater,
reducing the strain on local water resources. These efforts are aimed at achieving a water-positive status, where the amount of Water positivity
water consumed is offset by the amount replenished or conserved. Honda's commitment to water conservation extends beyond its
facilities, showcasing its dedication to sustainable water management practices at nearby areas.

Rainwater Harvesting system –Within & beyond


HMSI is actively engaged in Savings achieved
the Fence
water conservation efforts by
External
promoting the optimum usage
Location Capacity (m3 / Year)
of water and embracing the 3R
(Reduce, Reuse, Recycle) principle. Salarpur 2,78,640
The company closely monitors Kamalpur 2,74,410
and controls water-related Budi Bawal 2,28,452
activities to ensure efficient water Tapukara 1,88,696
Run Off through Run Off through De- silting
management. Moreover, HMSI
roof top drain Chamber Total 9,70,198
adopts various water reduction
activities and technologies to Internal
minimize water consumption.
Location Capacity (m3 / Year)
HMSI has implemented a system
Sheet Roof Area 50,266
to address rainwater overflow.
When the pond overflows, the RCC Roof Area 6218
excess water is directed into Road/Paved area 20,217
Filtration Soaking Bore well Complete Site a Rainwater Harvesting (RWH) RCC Ramp Area 1319
Assembly chamber. After filtration, the & Gravel Area
water flows into the pipeline and Total 78,021
eventually replenishes the aquifer,
contributing to the replenishment Contact:
of groundwater resources.
Mr. Pankaj Tandon
[email protected]
RWH RWH RWH Budi RWH Mr. Rajnish Singh
Taupkara Kamalpur Bawal Salarpur [email protected]

17
Honda Motorcycles and Scooters India Pvt. Ltd.
NARSAPURA

CARBON NEUTRAL APPROACH


Honda is actively embracing renewable energy sources as a crucial component of its Net Zero strategies. The company
is investing in renewable energy projects, such as solar and wind power, to reduce its reliance on fossil fuels. By
incorporating renewable energy into its operations and facilities, Honda aims to minimize greenhouse gas emissions
and transition to cleaner energy alternatives. This commitment to renewable energy aligns with Honda's long-term Carbon neutrality RE
sustainability goals and demonstrates its dedication to combating climate change.

Renewable Energy (Solar and Wind) Implementation


HMSI (Narsapura) is making significant strides towards embracing renewable
energy sources. The company has signed a power purchase agreement (PPA)
for solar power of 30MW and has taken concrete steps by installing site-
specific solar power plants with capacities of 7 MW and 2.5 MW. Further, HMSI
Narsapura has installed an offsite 2.7MW Wind Turbine in 2022 to increase the
renewable energy utilization to 95%. In 2023-24, HMSI Narsapura has further
endeavored in installation of 5.4 MW Wind Turbines (2 X 2.7 MW) on offsite
capex basis making it one of the largest users of Renewable Energy in Asia
and Oceania region.
Additionally, HMSI has installed 300 no.s of solar dishes (one of the largest
installation in India) to generate hot water, utilizing solar energy for Paint
Shop. By integrating renewable energy sources such as solar power and waste
heat recovery from compressors, HMSI is actively working towards a more
sustainable future, reducing their environmental footprint and promoting
eco-friendly practices within their operations.
Savings achieved
 Energy: 63.24 Mil units/year
 GHG Emissions: 48,981 tons of CO2 eq./year Contact:
 96 % Contribution of Renewable Mr Sunil Kumar Mittal
 Monetary Saving INR: 298.3 Million [email protected].
Mr. A Joseph Selvaraj
[email protected]

18
Honda Motorcycles and Scooters India Pvt. Ltd.
VITHALAPUR

CARBON NEUTRAL APPROACH


Honda is adopting energy efficiency measures as a key component of its Net Zero strategies. By optimizing production
processes, implementing energy-efficient equipment, and utilizing renewable energy sources, Honda aims to reduce its carbon Reduce
footprint and achieve its sustainability goals. Through continuous research and development, & prioritizing energy efficiency as specific energy
a core strategy, Honda is taking significant steps towards a more sustainable and environmentally responsible future. consumption

Savings achieved:
Shop Capacity Enhancement by SPC hanger modification
 Energy: 200 MWh/year
HMSI (Vithalapur) successfully executed an energy efficiency project by modifying a hanger design
line, effectively doubling its capacity from 7 to 14 parts. This improvement led to remarkable savings  GHG Emissions:
in energy consumption and water usage, while simultaneously alleviating the load on the Effluent 149 tons of CO2 eq./year
Treatment Plant (ETP). The project's positive impact extended to the painting process, resulting
 Water: 2920 KL/year
in increased yield and supporting the plant's journey towards achieving its Net Zero targets.
By prioritizing efficiency and sustainability, HMSI demonstrated its commitment to reducing  VOC: 3 gm/m2
environmental impact and optimizing resource utilization. This energy efficiency initiative showcased  INR: 23 Million/year
the company's proactive approach to embracing innovative solutions for a greener future. The
project's success exemplifies HMSI's dedication to continuous improvement and responsible
manufacturing practices, contributing to their overall environmental goals.

BEFORE AFTER

Contact:
Mr Manish Dua
[email protected]
Mr Mahabir Khoth
[email protected]

19
Hindustan Petroleum Corporation Ltd - Marketing Division

HPCL has been able to reap the benefits of the triple bottom line approach by aligning R&D, HPCL is a leading energy company in
manufacturing and marketing with safe and environmentally responsible practices. The company India, offering mobility fuels, LPG services,
is constantly reviewing and embracing environment-friendly processes, striving to reduce carbon and lubricants. With refineries in Mumbai
footprint and making operations more resource-efficient. The early adoption of sustainable and Visakhapatnam, it produces a range
business practices helped HPCL to stay resilient and achieve a credible performance consistently of value-added products. Supported by a
in the challenging business environment. nationwide network of regional offices and
a robust distribution infrastructure, HPCL
plays a crucial role in meeting India's energy
demands.
Net Zero Biofuel and 926 MT Lube Green cover of
Scope 1 and 2 renewables SBU Blending Interface over 1300 acre
emissions by the for focused attention (Oil) Recycled/ as on March 31,
year 2040 on the clean fuel Reused Materials 2022.
segments. in Marketing
Locations.

With the implementation of GreenCo rating system, HPCL Marketing


locations have achieved various environmental benefits

Average reduction in Specific Energy Consumption in 3 years – 21.98%

Electrical Energy saved per year after implementation of initiatives – 9.7 M kWh

Monetary Savings – Rs. 9.70 Cr; CO2 emission offset – 7,649 tCO2

Average reduction in Specific Water consumption in 3 years – 27.82%

Rain Water Harvested per year – 3,81,238 KL

Total Renewal Solar Capacity – 4,230 kWp

Total solar units generated – 4.4 M kWh; CO2 emission offset – 3,459 tCO2

20
Hindustan Petroleum Corporation Ltd - Marketing Division
NET-ZERO APPROACH
HPCL approaches net zero carbon as reduction in Decarbonization of Supply Chain​Tank Wagon Automation System
CO2 emissions, offset CO2 emissions, and sequester The manual loading process at HPCL Mangalore LPG Import Facility leads to challenges such as
carbon emissions. overfilling, resulting energy wastage for decanting and overall process inefficiency. To avoid this,
bloated safety factor is adopted while filling leading to under-utilization of carrying capacity thereby
Reduction in CO2 emissions
increasing the scope 3 emissions. To tackle this, the facility has implemented an innovative solution by
Energy efficient machinery, BS VI fleet, CNG, automating the entire operation. The automation software interfaces with various components such
Bio-Ethanol as the in-motion weigh bridge, wagon database, mass flow meters, batch controller unit, digital control
Offset CO2 emissions valves and shutdown valves. By accurately determining the quantity to be loaded based on the carrying
capacity and the continuous feedback from the mass flow meters, the automated system enables
Wind power plants generated 18.84 Cr kWh,
to effectively utilize the carrying capacity of the wagons, resulting in a savings of 1 trip for every 25
while solar PV plants generated 1.66 Cr kWh
rakes loaded thus reducing scope 3 emissions. Moreover, it optimizes the loading process, leading to
during 2021-22
energy conservation by avoiding rework, preventing wasteful decanting operations, faster loading and
Sequester carbon emissions ensuring efficient utilization of carrying capacity. This has resulted in a savings of around 2 lakh liters of
diesel and further savings in Scope 3 front.
Increased our green cover over the years by
implementing comprehensive guidelines on Carbon emissions saved 345.44 tons of CO2
green belt development

NET-ZERO WATER APPROACH Development of Truck parking Area with Geo cell and Geo textile
HPCL focuses on water conservation through sheet with paver block​
various methods such as recycling water via ETP and HPCL, Hoshiarpur LPG Plant has implemented a Geo Cell and Geo
STPs, reusing treated water, install water-efficient Textile sheet with paver block construction method for their Truck
fixtures and capturing rainwater through over Parking Area, spanning approximately 8000 SqM. Geo textiles, also
350 rainwater harvesting structures. One location referred to as geosynthetics, are synthetic permeable textiles used in
achieved a commendable groundwater recharge geotechnical engineering applications. Geocells, typically made of high-density polyethylene (HDPE),
ratio of 3.54:1, showcasing their commitment to polypropylene, or polyester, provide various benefits such as erosion reduction, soil stabilization,
sustainable water management channel protection, and structural reinforcement for load support and earth retention. Additionally,
geotextiles serve as filters, promoting water drainage and infiltration, reducing runoff, and improving
NET-ZERO WASTE APPROACH groundwater recharge rates. By utilizing these sustainable materials, HPCL promotes efficient water
HPCL has clear waste mapping across its facility usage and contributes to environmental conservation.
enabling it in identification, segregation, and
collection of waste in each section. HPCL has taken
initiatives to eliminate waste generating processes by In their journey towards net zero, HPCL are planning to implement
substituting them with efficient ones, and responsibly Green initiatives in various units to achieve Water positivity and zero Contact:
reuse / recycle the remaining waste generated. With waste to landfill status. The facilities have strict targets and defined Mr Sudeep Sonawane
such initiatives, HPCL units are targeting to approach action plan to achieve net zero carbon status also addressing their [email protected]
zero waste to landfill status. value chain emissions.
21
Indian Railways

The Central Workshops located in Goldenrock, is one of the three Railway Workshops
Indian Railways (IR) is a statutory body under the ownership of the
serving the Indian Railway in southern zone. It has been certified for Welding,
Ministry of Railways, Government of India that operates India's
Health and Safety, Environment, Quality and Energy management systems and got
national railway system. It manages the fourth largest national
NABL accreditation for its Laboratory Testing. It is adjudged as a ‘National Energy
railway system in the world by size, with a total route length of
Leader’ by CII and it is the second Indian Railway workshop to bag the prestigious
68,043 km (42,280 mi), running track length of 102,831 km (63,896
GreenCo Platinum rating and declared as the nodal agency for other workshops
mi) and track length of 128,305 km (79,725 mi) as of 31 March 2022.
in Indian Railways for its’ best practices. Raebareli, on the other hand, holds many
58,812 km (36,544 mi) of all the gauge routes are electrified with 25
international certifications for Quality, Environment, Health and Safety, Energy
kV 50 Hz AC electric traction as of 1 April 2023.
Management, and Laboratory Testing. They have also achieved the prominent IRIS
certification from UNIFE for manufacturing of Rolling Stocks. In 2019, it became the
first Indian Railways factory to receive the GreenCo Platinum rating from CII.
50+ GreenCo Rated Units Net Zero by 2030
Indian Railways with focused targets on achieving net zero in carbon
emissions, water consumption, and waste generation as od 2022 is as
follows

External Achieved

BEE star rating building

Water restoration 21 restored

Water audit 503 numbers

RWH >200 Sqm

External Achieved

Carbon intensity ( 2030) 30% reduction

Greenco Gold 12

Greenco Silver 17

22
Indian Railways

CARBON NEUTRAL APPROACH WATER SAVING APPROACH: ZERO WASTE TO LANDFIL APPROACH
Carbon Neutral Approach: Indian The MCF RaebarelIi has taken Indian Railways initiated a pilot project for
Railways aims for net-zero carbon considerable efforts to save the eco-friendly disposal of municipal solid waste
through energy efficiency with 3-phase environment by installing rainwater at railway terminals, including waste-to-energy
locomotives and GSM-based pump harvesting systems on 21 building with conversion. Bio-methanation plants for bio-
automation. Carbon sequestration is an annual recharge capacity of 364ML. degradable waste-to-energy have been established
pursued through dense forestation, They also have developed six artificial at various locations, such as Mumbai Central, Puri,
and MCF RaebarelIi had installed and waterbodies with an approximate Bhubaneswar, Liluah Workshop, Mysore Workshop,
operates Indian Railway’s largest 3MW capacity of 60,000 KL NWR HQ Jaipur, and RWF Bangalore.
for renewable energy generation.

The initials IGBT represent “Insulated Gate A parabolic dish concentrator (capacity-
Bipolar Transistors”. They're high-speed 5,000 lit/day) with fixed focus and
switching appliances used in all Weldless sun tracking system is utilizing the
welders which make voltage regulation concentrated solar energy absorbed in
easy. Several inverter welding machines the receiver to heat a thermicfluid to a set
utilize older MOSFET technology or temperature of ∼95°C. This heat energy
transistors. IGBT technology provides absorbed fluid is heating the water then
considerable benefits over MOSFETs used for hot water application which
will replace electrical heaters. These are
stand-alone type of systems.

GOC workshops has switched over to A new approach is taken under which
Compressed Bio Gas on a model scale a single piece CRF is used to minimize
from BMCG and completely stopped welding design optimization.
acetylene for metal cutting. CBG is carbon
neutral fuel and has very lean carbon foot
print for the same quantity of BMCG as
well as CNG usage. This will finally reduce
the direct scope II emissions and virtual
scope I emissions.
Contact:
P. Mohamed Jubair
[email protected]
In their journey towards net zero, and Goldenrock Railway Workshops and the Raebarelli has done considerable Mr R K Pasi
efforts in material reduction and followed best Industrial Practices in Energy and Environmental fronts . [email protected]

23
Indian Oil Corporation Limited - Marketing Division

Indian Oil is India’s flagship oil & gas public sector undertaking. GreenCo Implementation in IOCL
Incorporated in 1964, Indian Oil operates under the aegis
of the Ministry of Petroleum and Natural Gas (MoP&NG),  Net Zero (Operational) carbon by 2046.
Government of India. The Corporation is playing a pivotal role
to help the country become energy secure and increasing  100+ GreenCo rated units including Oil Terminals/Depots/LPG/AFS.
the green energy basket. Indian Oil was ranked 142nd in the
Fortune Global 500 listing for 2022. Indian Oil is one of the  Targeting 100% GreenCo certification for all the locations.
most widely recognised brands in the country with 58,000+
customer touch-points.

IndianOil embraces sustainable growth as an opportunity to enhance its


business practices and positively impact its operations. The company believes
responsible businesses can be profitable and invests in technologies, products,
and new energy infrastructure to shape a low carbon future. It prioritizes energy
efficiency, renewable energy, and clean technologies while optimizing resource
management, reducing emissions, and conserving water. Indian Oil's commitment
to sustainability, coupled with innovation, drives the development of greener
products and services. By integrating sustainability as a core principle, the company
positions itself as a responsible and forward-thinking energy player, contributing
to a sustainable future and keeping Nation-First in all its endeavors.

24
Indian Oil Corporation Limited - Marketing Division

3.36 MMTCO e 2
32% ` 708.5 Cr. 90%
Operational emission Water requirement met through Investment in renewable Waste diverted away
avoidance of offset in 2021-22 use of treated wastewater energy from landfills

Highlights

21.54
MMTCO2e (+3%)
73.9
MBN (-3%)
258
MMTCO2e (+7%)
3.36
MMTCO2e (+6%)
GHG Emissions in 2021-22 Specific Energy Consumption Scope-3 Emission Operational emissions avoided

0.255
MTCO2e/MT Crude Throughput(-7%)
708.5
`Cr. (+106%)
354
MTCO2e/`Cr. Turnover(-25%)
2046
GHG Emissions in 2021-22 Investment in Renewable Energy Scope-3 Emission Intensity Net Zero target year

 IndianOil is focusing on greener avenues such as renewable energy, green hydrogen, City Gas Wastewater recycled (in billion litres)
distribution, Compressed Biogas (CBG), and Electric Vehicles (EVs).
 IndianOil has ventured into the field of plastic recyclates with its brand, Cycloplast, offering 2020-21 37.95
high-quality plastic recyclates and promoting plastic neutrality.
 IndianOil is implementing path breaking initiatives to reduce the water footprint in their 2021-22 46.61
operations. We have set up a pioneering Sewage Treatment Plant (STP) at city areas that supplies
treated sewage water to our refineries, reducing the freshwater intake from rivers.
 IndianOil is committed to preserving precious biodiversity. They have undertaken measures Contact:
such as the reintroduction of cheetah, protection of endangered species like the single-horned Mr. Ranjit Halder
rhino and Olive Ridley turtles, preservation of coastal ecosystems, and tiger habitats in the [email protected]
Sundarbans.

25
ITC Limited, Paperboards and Specialty Papers Division

ITC's Paperboards and Specialty Papers ITC’s Net Zero Results


ITC PSPD, units - Bhadrachalam and Kovai
Division (ITC-PSPD) is amongst the leading are one of the early movers in GreenCo
names in the business worldwide with implementation. The wood-based paper
innovative solutions to meet a diverse cross- plant at Bhadrachalam and wastepaper-
section of packaging and communication based paper plant at Kovai are benchmark
needs. It is also the largest manufacturer units by themselves and are rated in the
of Packaging and Graphic Boards in Carbon Positive – Water Positive – Solid Waste highest order of GreenCo – the GreenCo
South Asia. ITC PSPD has four state of 18 Years 21 Years Recycling
Platinum+ rating. It also has the distinction
the art manufacturing plants located in Positive -16 Years
of being the first pulp and paper company
Bhadrachalam, Kovai, Tribeni, and Bollaram. Data as of May 2023
to be GreenCo rated.

Carbon Positive Approach: Reducing carbon emissions is a key action area in ITC's low-carbon growth
plan which in turn, is part of its multi-pronged strategy to combat climate change including its focus
on renewable energy, energy efficiency, and carbon sequestration.
RE snapshot - ITC PSPD Bhadrachalam plant operates on 47% renewable energy and 53% conventional
fuel and the Kovai plant operates on 26% renewable energy and 74% conventional fuel. The facility has
focused targets and improvements in utilization of black liquor solids, in biomass and in green energy
systems.
ITC has been a pioneer in net zero initiatives.
It is the only company of comparable size in the
Renewable Energy Snapshot
world to have achieved the outstanding results
as illustrated above. To maintain this status
Source ITC PSPD BCM ITC PSPD Kovai
and to ensure sustained performance, ITC has
several sustainability initiatives in place; some of Wind 46 MW 7.5MW
them include - Forest Stewardship Council (FSC)
certification for forest management & chain of Solar 78.5 kWp 3 MWp
custody, Well-being Out of Waste (WOW) for
Biofuels & Biogas from food waste & ETP secondary sludge Saw dust, paddy husk, woodchips,
waste segregation and recycling, Alliance for
Biomass charcoal dust, DOB, charcoal
Water Stewardship (AWS) for sustainable water Green boiler with wood bark & plantation waste chips, juliflora, turmeric waste,
management. food waste, refused derived fuel
Black liquor solids

26
ITC Limited, Paperboards and Specialty Papers Division
Building an Effective Waste Management
Water Security Waste Recycling Chain through Multi-Stakeholder Partnerships

ITC has an integrated and multi-faceted ITC's waste management plan for its ITC’s well-being out of waste (WOW) programme,
action plan to conserve and replenish operations is to minimize waste generation works in partnership with municipalities,
water within and beyond the fence. BCM through improvement in resource citizens, and waste collectors to promote source
and Kovai work to constantly improve utilization and to maximize recycling to segregation and recycling. WOW covers over 55
water efficiency performance through cut down the waste going to landfill. ITC lakh household country-wide.
reduce, reuse, recycle, and recharge PSPD Kovai and Bollaram units use post-
approach. Beyond the fence, ITC works consumer wastepaper instead of virgin
extensively with farmers through its fibre. ITC is also developing sustainable Citizens,
‘Watershed Development Programmes’. packaging solutions to minimize impact of schools,
post-consumer packaging waste. corporate Waste
collectors,
ITC self-help
groups, rag
pickers
Sustaining and Enhancing ITC’s
WOW
Carbon Sequestration
Waste
The social and farm forestry aggregator
& recyclers, NGOs
programme by ITC PSPD was started
industries
for promoting sustainable forests Urban local
management with practices in the bodies,
value chain and securing the supply municipal
of pulpwood for its paper mills. corporations
The programme has resulted in
greening over 10,43,000 acres of
land. The programme also helps in With a clear Company level commitment to
de-risking poor rural households by sustainability 2.0 goals, the individual units have
diversifying farm portfolios through clear targets and defined actions toward various
the promotion of tree-based farming. Sustainable Development Goals (SDG’s)
In addition to other environmental
benefits, the plantations also Contact:
sequester significant amount of CO2.
As a result, ITC has been carbon Mr Mohanty, BCM,
[email protected]
positive for 18 consecutive years.
Mr Venkatrao, Kovai
[email protected]

27
JK Cement, Muddapur

JK Cement Limited is one of India’s leading manufacturers of Grey Cement and one of the leading manufacturer of White Cement in the world. with an
installed Grey Cement production capacity of 20 MTPA and a total White Cement Capacity of 1.20 MTPA and wall putty capacity of 1.2 MTPA. JK Cement
Works, Muddapur is situated near Muddapur Village of Taluka- Mudhol, (Karnataka) has the latest state of the art technology to manufacture Cement. JK
Cement has built up well their capabilities to help India in building a Sustainable world and a greener tomorrow & This is the only plant running without
CF Silo. Their initiatives to protect and preserve the natural environment by collecting every drop, utilizing AFR solid waste to usable energy, minimizing
emissions, optimizing energy use and practicing green energy, and has been rated as GreenCo Platinum rated company under the CII Green Co Rating
system. JK Cement’s sustainability highlights include:

Developed sustainable
Green Belt Cover Clean Energy Achieved zero
water system- 100% Emits 30.7 % less
42.1 %, implemented transition strategies disposal by 100%
water sourcing from carbon in overall GHG
Miyawaki Plantation resulted in 11 % recycling of
rainwater harvesting emission through
method to create substitution from Hazardous waste and
in their premises and energy saving
safe and secure biomass and 6% replaced 18% fossil
improved the water projects, replacing
habitat for local flora onsite substitution fuel consumption
use efficiency by 11% fossil fuels by AFR,
and fauna to improve through Solar Power for transition to Net
reduction in SWC of etc.
ecological footprint. Plant. Zero.
Cement.

JK Cement Limited sets an ambition for Net Zero Cement & Concrete by 2050

Increasing the green power share - 75% by 2030

Water positivity – 5X by 2030

Resources (TSR rate) – > 35%

Specific Net Direct CO2 emissions (Scope 1+2 excluding CPP & AFR) – 465 kgCO2/tonne cementitious by 2030

Biodiversity(diversified native plantation) park development - 50,000 saplings in phases till FY 2025

28
JK Cement, Muddapur

CARBON NEUTRAL APPROACH ZERO WASTE TO LANDFILL APPROACH


In order to achieve net zero carbon JK Cement Limited is utilizing maximum
emissions, JK Cement has developed an solid waste generated in its operations,
action plan that includes reducing CO2 thereby achieving resource optimization and
emissions, offsetting CO2 emissions, and reducing waste generation. Other Waste
sequestering carbon emissions. such as fly ash, gypsum, oil, metal scrap are
disposed efficiently and responsibly with zero
WATER NEUTRAL APPROACH
hazardous waste being sent to landfills. Also,
Reduction in CO2 emissions JK Cement Limited follows zero liquid agro waste, carbon waste, RDF/municipal
discharge (ZLD) approach and also treat and waste are used in Kilns to partially replace
Reduction in Specific Electrical Consumption
reuse all domestic and industrial wastewater fossil fuels.
and increase use of alternate fuel.
generated on site. JK Cement Limited has
taken various initiatives, such as linking all
Offset CO2 emissions
mining pits by building pipes, installing drip
Switching to Green Electricity by using power irrigation systems, and 100% substitution of
from renewable sources. fresh water with rainwater.

Sequester carbon emissions


Biodiversity Park Development

Introduction of Paddy Husk Decking Technique in Blasting In their journey towards net zero, JK Cement is
aligned with the global goal and India’s vision of
By Introduction of Paddy Husk Decking Technique in Blasting & also use of single use plastic (SUP) decarbonization. The company is investing in the
bottles in blasting, they are using conventional method of blasting in Mines Pit No. 1 due to which latest and advance technology to minimize its
the column charge was increased thereby increase in explosives consumption. Reused discarded carbon footprint and is undertaking and exploring
single use water bottles made of PET & rice husk to provide air decking in between explosive the various steps which needs to be implemented
column. Nearly 1.0m of deck was introduced between the column charge which reduced the 2.5 Kg to reduce overall GHG emissions. They are also
of ANFO. Thereby resulting in reduced ammonium Nitrate consumption by 8% to 10%. working on carbon cost estimation and adaptation.
Savings achieved
 Energy Savings: 64,240 kWh/year
 Cost Savings: Rs. 26.75 lakhs/year Contact:
 Savings: 4 kg of NH4NO3 blast/hole Mr. Dinesh Pawar,
[email protected]

29
J K Tyre & Industries Limited

JK Tyre is among India’s leading tyre


manufacturers and among the top 25 tyre
manufacturers in the world. The Company is
respected for being one of the world’s ‘greenest’
Reduce specific Reduce specific Increase the use of
tyre companies, especially given its low carbon
consumption of generation of waste renewables, including
footprint, declining water consumption per unit energy and water by and reduce the renewable energy
of production and energy consumption. As part 2-5% every year over quantum of waste by 2-5% every year
of our founding principle, we take measures the next 10 years. going to landfills by in place of non-
to empower communities and achieve 2-5% every year over renewables over the
inclusive development of the surrounding next 10 years. next 10 years.
communities through adult literacy programs,
vocational trainings, income generation
activities, agriculture improvement, livestock
development, etc.

Increase the share of Strive to adopt green Incorporate life cycle


Being cognizant of the need of sustainable growth harvested rainwater in purchase policy and assessment criteria
and the dwindling stock of natural capital, JK Tyre, is overall annual use of incorporate the latest for evaluating new
committed to the attainment of 10 Natural Capital water by 2-5% every clean technologies. and alternative
Commandments within a set target. They have year over the next 10 technologies and
already made substantial progress along this route years. products.

Reduce specific greenhouse gas emissions Increase the use Take the lead in Reduce depletion of
and other process emissions by 2-5% every of recyclables and promoting and managing natural capital, which is
year over the next 10 years and explore enhance recyclability product stewardship directly attributable to JK
opportunities through Clean Development of resources used in programme by Tyre’s activities, products
Mechanism (CDM) and other Carbon the product by 2-5% forging partnerships and services by 2-5%
Exchange programmes. every year over the with businesses and every year over the next
next 10 years. communities. 10 years.

30
J K Tyre & Industries Limited
Environmental Stewardship

At JK Tyre, a culture of Environment- Social- Retreading is Recycling The Environmental Benefits of Tire
Governance (ESG) represents the essence of Retreading:
When you retread a truck tyre you save 20 ltrs. of
our business. The environment component
crude oil  18 Kg of Raw Material saved in every
of our ESG culture ensures that we consume
retreaded tire, Including rubber ,steel and
natural resources responsibly, utilise an  Major Focus developed for continuous growth
carbon
optimal quantum of finite fossil fuels, recycle in the re-tread segment, which utilise the tyre
waste, moderate our carbon footprint and casing repeatedly.  Retreading process helps to reduce 17%
build resistance to climate change. carbon emission
 Continuous growth in no of tyres re-treaded
with the continuous improved performance  Retreading proves Reliable, Durable, Safe
and Cost effective

6000 5490

5000
4122
4000
2930
3000

2000

1000

0
FY`16-17 FY`17-18 FY`18-19

WHAT WE OBTAIN ON RECYCLING TYRE TYRE – 100 % 5 Lakhs Re-treads per Year in Kankroli Unit
RECYCLABLE
PRODUCT

31
J K Tyre & Industries Limited
Rainwater harvesting at JK Tyre, Chennai Unit
WATER POSITIVE APPROACH The unit harvests 100% of roof and non-roof runoff water (around 10,000 m3) through RWH Pond
JK Tyre has emerged as a global benchmark and Percolation pits strategically placed on-site. Harvested Water used as make up Water in Process
for the lowest raw water use per kg of tyre Cooling Tower after Pre-treatment
manufactured.
Percolation Pit in Drains – 30 Pits
The Chennai Unit set a new benchmark
in water consumption by achieving the
milestone of 1.87 litre/kg of finished product,
an outcome of systematic initiatives over
the last five years. Plant
consumption (m3)
1,52,844
Improve water efficiency
Goal (water use per tonne of
finished product) by 5% YoY Harvesting
onsite (m3)
Action  Ensuring rainwater 10,839
plan harvesting and its integration
into the consumption side of
the water cycle at each of Harvested outside
our manufacturing locations the fence (m3)

 Monitor, measure, manage 4,50,486


and reduce water wastage. 1:3
Continue with the regular Recharge Onsite RWH Pond
water audits and monitor potential
losses. Implement standard
metering infrastructure
and procedures across
campuses
 Implement aerators, JK Tyre is actively driving towards a net-zero future,
waterless urinals etc. across prioritizing water positivity, eliminating waste to Contact:
all locations landfill, and achieving carbon neutrality. Through Mr Abhishek Gaggar
well-defined goals and a robust action plan, they [email protected]
are positioning themselves as trailblazers in
Suresh Kumar S
sustainable practices within the industry.
[email protected]

32
Kesoram Industries Ltd, Vasavadutta Cement, Sedam

Kesoram Industries (Cement Division) is at the forefront of the cement


sector producing OPC, PPC among others and driving sustainability
in the cement sector. By implementing advanced technologies “Grey to Green” aspiring long-term targets of
and processes, Kesoram Industries is successfully transforming
conventional cement production into an environmentally friendly and Vasavadutta Cement Sedam Unit to achieve net zero
sustainable process. Kesoram Industries sets a remarkable example in carbon emissions, water consumption, and waste
for the industry, proving that sustainable practices can coexist with
business growth. Vasavadutta Cement, Sedam Unit is the first to be generation.
rated GreenCo Platinum in the cement industry which is pioneering
sustainability with its “Grey to Green” initiatives. Few achievements
include:

To project
energy efficiency:
Zero waste to
renewable energy
Carbon Negative Landfill by 2026
mix of 10:90 to
One of the lowest 44 lakhs cubic by 2040 and Water Positive
reach the goal of
SEC in electrical meter of RWH Plant
reduction of GHG
and thermal capacity - 100%
intensity
energy - 52.7 kWh/ use of harvested
Ton of PPC and Rainwater and
698 kcal/kg of Zero discharge of
clinker effluent

Installation Installation of high


of waste heat efficiency 5 MWp
TSR% to 12%
recovery system – ground mounted
Meeting RPO Increased the use 13 MW solar PV
target of 10.5% of waste as lternate
of CPP power fuel leading to 5.98%
generation thermal substitution
rate (TSR)

33
Kesoram Industries Ltd, Vasavadutta Cement, Sedam
CARBON NEUTRAL APPROACH:
% of Rain Water Utilised
Vasavdutta, Sedam is committed to achieving
ZERO WASTE TO LANDFILL APPROACH
carbon neutrality through a comprehensive range
of initiatives: 2021-22 100% Vasavdutta, Sedam will focus on increasing the
co-processing of alternate fuels and utilizing
2020-21 92.00
alternate raw materials in cement production.
Renewable 58.00 This will contribute to reducing reliance on
2019-20
Waste heat biomass conventional fossil fuels, optimizing resource
recovery utilization in 2018-19 98.40 utilization. They will also implement measures
CPPs to reduce the specific unit of landfill waste
2017-18 74.86 and minimize lubricant consumption through
0.00 50.00 100.00
effective leak identification and plugging.
Various initiatives will be undertaken to reduce
Corporate battery usage, improve refractory maintenance,
Commissioning optimize kiln operations, recycle waste
procurement
solar and wind materials at plant and colony, and enhance mill
of renewable WATER NEUTRAL APPROACH:
projects performance.
energy
The unit will adopt a comprehensive approach
to achieve net-zero water consumption.
They will conduct a comprehensive water
Implementation audit, ensuring maximum operation of air-
Use of of heat cooled condensers in their processes. To
alternative electrification increase the cycle of concentration in cooling
fuels and solar towers, they will utilize mine pit/river water.
calcination Freshwater use will be entirely replaced by
treated sewage water through the installation
of new STPs. Continuous monitoring of
water treatment plants will be implemented
Optimizing to optimize operations. Furthermore, they
Elelectric
clinker use will implement water-saving devices and
vehicles
adopting construct check dams. Flash steam recovery
systems are being installed in a phase manner 100% Recycling in colony area
and additional softening plants will also be
installed to enhance water management
Carbon and move towards achieving net-zero water
Carbon capture and consumption.
sequestration utilization (CCU)
technologies

34
Kesoram Industries Ltd, Vasavadutta Cement, Sedam

ALTERNATE FUEL LIKE MSW, PLASTIC WASTE AND BLACK CARBON RAINWATER HARVESTING
FEEDING ARRANGEMENT PROJECTS
Sedam unit has developed a rainwater harvesting system with a capacity
Vasavdutta, Sedam is actively engaged in co-processing plastic waste of 44 lakh cubic meters, including the mines and power plant areas.
from various sources, including Goa Plastic Waste, Sunrays Compost, They have also established a network of stormwater drains in the colony,
3M plastic waste from Bengaluru, Bangalore Maha Nagara Palike, plant, and mines to manage the flow of rainwater. Garland drains have
Saahas Bangalore, Hasiru Dala Bangalore, RBI Mysore, and other been constructed around the mine pit to channelize rainwater from the
NGOs. They collect different types of waste from industries and catchment area into the pit. Additionally, a network of drains diverts water
segregate them into biodegradable and non-biodegradable categories. from the mines' catchment area to the mines' sump. The surrounding
Non-biodegradable plastics are baled and then supplied to VC for areas of ponds have been transformed into beautiful gardens, and all
co-processing, where they are converted into energy, contributing to the ponds are interconnected using pumps and piping systems. This
waste-to-energy initiatives and reducing the environmental impact of comprehensive approach allows for the capture and utilization of 100%
plastic waste disposal. of the captured rainwater, reducing the reliance on freshwater sources.
They have also constructed check dams beyond the fence.

Check Dam
Alternate Fuel Sources:
AFR CO-PROCESSED IN MT
 MSW & Plastic Waste 50000
45000 In their journey towards net
 Carbon Black 40000 zero, Vasavdutta Cement,
 Agriculture Waste
35000
30000
Sedam Unit are on the track
25000 towards water positivity, zero
 MSW-RDF 20000 waste to landfill and net zero
(GOA & BBMP) Contact:
carbon. Their aspiring targets
15000
10000
with specific action plan will Mr. U.V.Raju
 Plastic waste 5000

(3M, Sunrays, Sahaas,


0
2017-18 2018-19 2019-20 2020-21 2021-22
push the company to be a uv.raju@kesoram .com
Harisu, Dala & Railways) forerunner in sustainability.

35
Lakshmi Machine Works, Foundry Division, Coimbatore

Lakshmi Machine Works Limited, a leading Textile Machinery LMW HAS SET ANNUAL PLANT TARGETS AND BENCHMARKED
Manufacturer in India and one among the three in the world to AGAINST THE BEST INDUSTRY NORMS
produce the entire range of Spinning Machinery. In 1962, LMW
was founded to provide Indian textile mills with the latest Spinning
Indicator 2025 Targets
Technology. Established in 1993, LMW’s no bake Foundry division
caters to OEMs in global & domestic market with niche products. Its Melting Energy Efficiency (Against industry best 571 -5.5%
sustainability highlights include: kWh/ton liq. metal)

Specific water consumption (0.55KL/ton liq.metal) -5 %

Net Zero Carbon Footprint Specific manufacturing waste generation (HW & NHW) -15%

Water Efficient Manufacturing


Indicator 2025 Target
Scope 1 Emissions (Ton CO2 eq.) -15%
>90% Reuse and Recycle Valuable Resource
Scope 2 Emissions (Ton CO2 eq.) -50%
Improved Energy and Resource Efficiency Total renewable energy share >98%

98% Renewable Electricity

Rural development has always been a key focus


area for LMW. LMW's focus on holistic, sustainable
development principles, believes that for a
positive change to become sustainable, the active
participation and ownership of the community are
vital. As a Platinum rated foundry unit, energy, water
and material efficiency is at the forefront of LMW’s
sustainability initiatives.

36
Lakshmi Machine Works, Foundry Division, Coimbatore

ZERO WASTE TO LANDFILL APPROACH


Recycling of scrap metal generated onsite to efficiently use waste metal. Additionally,
CARBON NEUTRAL APPROACH: the molding sand used in the foundry is recycled into fresh sand for reuse again.
This circular approach helps eliminate CO2 emissions from transportation of fresh
LMW is committed to business practices that sand from riverbeds and also helps conserve natural resources.
safeguard the environment and ensure its
sustainability. Through employee participation,
LMW aims towards a net zero carbon footprint.

Reduction in CO2 emissions


Energy efficient machinery, BS VI fleet, local
purchase and processing of finished goods. Thermal Sand Reclamation Plant – FDY II

Offset CO2 emissions Thermal reclamation of sand with clean


LPG fuel helps conserve natural sand and
28 company owned off-site windmills for LMW minimize CO2 emissions during reclamation
group, 10 MW Solar PV plant, use of efficient process. (capacity of 3 Ton/hr).
electric induction furnaces.
This is off-set by complete elimination of CO2
Sequester carbon emissions emissions caused during transport of virgin
sand.
Large scale plantation, carbon capture & storage
Savings achieved
 98.2% recycling rate of sand in FDY II
(230 Kg/MT liq.metal)

WATER NEUTRAL APPROACH


Rainwater harvesting pits spread across the
facility help collect and recharge ground
water that is monitored via piezometers to Future performance targets to achieve net zero
monitor ground water level and supported Contact:
carbon emissions to be set in conjunction with
with beyond the fence initiatives. Use of Mr Navaneethakrishnan M,
SBTi guidelines. Updated targets shall be based
green casting helps minimize water losses [email protected]
on life cycle assessment of the casted products
in the foundry operations. and its carbon footprint. Mr Periannan P,
[email protected]

37
Marico Limited Perundurai

Marico Limited is a prominent player in India's consumer goods industry, focusing on beauty and wellness products. With a wide range of brands
spanning hair care, skin care, edible oils, healthy foods, male grooming, and fabric care, Marico has a significant presence in the lives of one out of
every three Indians. Brands like Parachute, Saffola, and Nihar Naturals are well-known household names. Marico's commitment to sustainability is
evident through its Perundurai plant, which is a certified “carbon neutral” plant and uses electricity from renewable sources such as wind & solar.
Marico drives its sustainability efforts through a self-developed Product Sustainability Index (PSI), reflecting their dedication to greener practices.

GHG EMISSIONS INTENSITY REDUCED BY 77.5% FROM


ENERGY INTENSITY REDUCED BY 73.0% FROM BASELINE FY13
BASELINE FY13

The organization has clear targets with focused targets on achieving net
zero in carbon emissions, water consumption, and waste generation.

Indicator 2025 Target


Energy productivity (2022) Reduce by 73%
Specific water (all sources) (2022) reduced by 63%
RE Share 93% by 2030
Water Harvesting 412 crore liter
Carbon intensity (2030) Reduce by 93%

Indicator 2025 Target


Packing Materials 100% recyclable
packaging Increase
the use of recycled
Content by 30%

38
Marico Limited Perundurai
CARBON NEUTRAL PLANT ZERO WASTE TO LANDFILL
CARBON NEUTRAL APPROACH
Marico’s Perundurai plant is certified as carbon Impact objectives of resource optimization,
Marico net zero carbon as reduction in neutral for last 3 years. responsible consumption, climate resilience,
CO2 emissions, offset CO2 emissions, and sustainable manufacturing operations and waste
improving equipment efficient. minimization are deep rooted in our company
WATER SAVING APPROACH goals, the organization co-processed 6300MT of
plastic waste.
Energy Efficiency Through various initiatives and improvements
the organization was able to reduce to water
Use of equipments that are energy effective in consumption by 50% WRT 2019 and 43 ponds
nature. constructed in FY22 which was able to save 3 crore
of water saving potential till date.
Sequester carbon emissions
Afforestation to support India's commitment.
Energy share at Perundurai
Renewable energy Wind Biomass Grid Solar Diesel LPG
93% of the energy is to be sourced from 47.6% 43.7% 5.5% 2.5% 0.5% 0.1%
renewable sources.

ALTERNATE FUEL
Marico is transitioning from petroleum-based to renewable solid fuels, exploring the use of waste
materials like coconut shells. They performed feasibility analysis and replaced FO boiler with SFB boiler.

Contact:
Mr Bipin Odhekar,
[email protected]

39
Rialto Enterprises Private Limited, Chennai

Rialto Enterprises Limited, based in Chennai, is emerging


as a trailblazer in sustainability and net-zero initiatives.
With a strong commitment to environmental stewardship,
the company is leading the way by implementing
innovative solutions and practices. Rialto Enterprises
Limited prioritizes sustainability across its operations,
incorporating eco-friendly technologies and practices to
reduce its water, waste, and carbon footprint. Highlights
of the company include:

Rialto initiated the production of manual toothbrushes in 2001. The site holds ISO:9001,
ISO:14001, ISO 45001, ISO13485, and GreenCo Platinum certifications. Rialto supplies
more than 140 countries globally. As of June 2023, the site has achieved an impressive
record of 2005 accident-free days. Rialto also adheres to nine voluntary codes,
demonstrating its commitment to safety, responsible, and sustainable manufacturing
practices.

GREEN MANUFACTURING AT RIALTO


Rialto stands as a best-in-class facility, excelling in energy and material efficiency while
operating a water-positive facility. With 65% of their energy coming from renewable
sources, they demonstrate their commitment to sustainability. Additionally, their zero
waste-to-landfill facility ensures responsible waste management practices. Rialto takes
pride in its sustainable green supply chain and implements design-for-environment
principles and product stewardship. The company also prioritizes green infrastructure,
showcasing its dedication to creating a sustainable and eco-friendly environment.

40
Rialto Enterprises Private Limited, Chennai

CARBON NEUTRAL APPROACH Scope 1 (Reduction of emissions): Ecofriendly refrigerant replacement, solar
power as backup during power failure to avoid using DG run.
The company has set a target of becoming Carbon neutral by 2028
and Net-Zero Carbon by 2040. The approach includes a reduction Scope 2 (Reduction of emissions):
in scope 1,2 and 3.
Solar Power Plant Installations:
 Phase 1: Installed 270 kWp, resulting in a reduction of 280 MT (Aug’20)
 Phases 2 and 3: Main Factory -1 and Stores Area installations of 507 kWp
(Sep’22), contributing to a reduction of 395 MT CO2e
 Phase – 3: Group Captive Power plant of 1 MW at Kamuthi (Jun’23), resulting
in a reduction of 1105 MT CO2e

Scope 3 (Reduction of emissions):


 Source change / Localization for Raw materials suppliers from other
countries to India resulted in a reduction of 169.81 MT
 Moving the suppliers closer to the site resulted in a reduction of 144.95 MT
 Introduction of Milk-run logistics & 90% reusable packaging from suppliers
resulted in a reduction of 164.6 MT
WATER NEUTRAL APPROACH
Water Neutral Approach: The unit has successfully attained
water positivity through the following strategies: ZERO WASTE TO LANDFILL
APPROACH
The unit has already achieved
zero waste to landfill Status.
They are targeting to achieve
Net Zero Hazardous waste
generation now by 2025 and
100% re-usable packaging
material will be received from
suppliers by 2025.

41
Rialto Enterprises Private Limited, Chennai
GSDP Supplier Awards - 2023
Green Supplier Development Program (GSDP) – Phase -1 Cumulative savings achieved
As an environmentally conscious GreenCo platinum-rated company,
Electrical energy savings 13,80,855 kWh
Rialto has taken the initiative to handhold all its supplier partners
on their green journey. Rialto launched GSDP - Phase 1 in March Thermal energy savings (Diesel & CNG) 35.5 kL of fuel
2022, to support its “7 Selected Supply Partners”, which is having
a major environmental impact in the value chain. The focus is on GHG emission mitigation 3739.4 MT of CO2 eq.
energy and water conservation, greenhouse gas emission reduction,
Renewable energy Addition 2411 kWp of RE
material conservation, and efficient waste management. The intent
is to evaluate the environmental performance of supply partners, Water Conservation 19,914 kL of water
support them in improving their performance, help them to evaluate
their GHG emissions, ensure compliance with legal regulations, and Resource conservation 241.5 MT of material
recognize the best supplier through the "Green Supplier Award”. The
Waste Reduction 12,693 kgs of waste
benefits achieved by the 7 suppliers of GSDP phase – 1 is provided
in the table. Total investment made 340 Rs Lakhs

Monetary savings 175.6 Rs Lakhs


GSDP Supplier Awards - 2023
ROI 2 years

With the success of the GSDP Phase-1 program, Rialto now launched
Phase – 2 in July 2023 with 6 suppliers.

In its journey towards sustainability, Rialto has already achieved


Water Neutrality and Zero Waste to Landfill and will soon reach
Carbon Neutral. However, this has not stopped here. The company
is now helping its suppliers become green spreading sustainability
and becoming an inspiration to others. Rialto also won the “Green
Champions Award” from Tamilnadu Pollution Control Board in June
2022.

Contact:
Mr Arun Kumar
[email protected]

42
Sagar Cement Bayyavaram, Vizag-Grinding Unit

Sagar Cements Limited is one of India’s leading Cement manufacturer with an installed production capacity of 10.85 MTPA. Sagar Cements Bayyavaram,
Vizag- Grinding Unit have always prioritsed sustainability and incorporating sustainable practices across the operations and improving the environmental
performance. Sagar Cement sustainability highlights include:

Appreciable
Unit met
Green Belt 34.5 % overall Emits 31.3 % 100 %
100% Water
41.3 % with specific less carbon Recycling
requirement
Conservation electrical in Scope 1 of Treated
from harvested
of 32 native energy & Scope 2 & Sewage
rainwater.
flora species reduction in the 81.53% offsite Wastewater
46.3% reduction
from forest last three years. renewable utilized in Plant
in SWC.
dept. energy. Operations.

Sagar Cements Limited focused on producing superior quality cement with Sagar Cement Limited, have clear targets defined in ESG roadmap,
initiatives to protect and preserve the natural environment by collecting every with focused targets on achieving net zero in carbon emissions, water
drop, converting waste heat to usable energy, cutting down on emissions, consumption, resource optimization, biodiversity and waste generation.
optimizing energy use and practicing green energy. Bayyavaram Grinding
Unit is recognized as GreenCo Platinum Rated company under the Green Indicator Targets
Rating system.
Increasing the green electrical energy ratio in 65 kWh/t of cement by 2030
operations to 50% by 2030 and 100% by 2050
Water positivity 10X by 2030
Resources (Reduction in Clinker Factor) 64% by 2030 & 50% by 2050
Use of Decarbonated Raw Material 2% by 2030

Indicator Targets
Net Zero & Align with SBTi 1.5°-scenario by 2030 2050
Increase use of Alternate Fuel 20% by 2030 & 50% by 2050
Zero Emission Vehicles 30% by 2030 & 100% by 2050
Biodiversity(diversified native plantation) 5 Hectare/yr with ~10,000
saplings

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Sagar Cement Bayyavaram, Vizag-Grinding Unit
WATER NEUTRAL APPROACH
CARBON NEUTRAL APPROACH Cement mill-3 booster fan DOL to VFD With a scientifically-designed rainwater harvesting
conversion system channeled to recharge pits and water
Carbon Neutral Approach: Sagar Cement
For booster fan, DOL methods have the basic bodies / collection ponds and with several beyond
develops approaches to achieve net zero
motor starting capabilities, while VFDs have the fence initiatives, Sagar Cement Limited have
carbon as reduction in CO2 emissions,
motor control throughout the start, stop and huge potential to become water neutral or water
offset CO2 emissions, and sequester
run time. The drive can dramatically reduce positive.
carbon emissions.
the energy consumption when compared
Reduction of Specific Electrical to DOL operation, where the motor runs
Consumption and increase use of at full speed regardless of the demand.
alternate fuel A VFD is extremely versatile and often used
in process applications where a constant
pressure or flow needs to be maintained. In
addition, because the motor can be run at
Increase Green Electricity
a slower speed and hence use less energy,
use of a VFD can facilitate significant power
savings.
Sequester carbon emissions with
diversified and native plantation Savings achieved
 Energy Savings: 64,240 kWh/year In their journey towards net zero, Sagar
 Cost Savings: Rs. 3.75 lakhs/year Cement is aligned with the global goal
and India’s vision of decarbonization.
ZERO WASTE TO LANDFILL APPROACH The company is investing in the latest
Sagar Cement Limited has clear waste mapping and advances technology to minimize
IMCC VFD Drive Booster Fan
across its facility enabling it in identification, its carbon footprint and is undertaking
segregation, and collection of waste in the plant. It and exploring the steps it needs to take
utilizes the waste generated by other industries as to reduce overall emissions. It is also
a feed to its operations , thereby achieving resource working on carbon cost estimation and
optimization and reducing waste generation. adaptation.
Waste such as fly ash, slag, gypsum, oil and metal
scrap are also disposed efficiently and responsibly
with zero hazardous waste making it to landfills.
Contact:
Mr K Srinivasa Rao
[email protected]
Mr N Satish
[email protected]

44
Tata Motors Limited

Tata Motors Limited is India’s largest original Equipment manufacturer (OEM) offering extensive range
of integrated, smart and e-mobility solutions. They are also making significant progress in sustainability
across various fronts. They are prioritizing the development and promotion of electric vehicles (EVs) to
reduce emissions and combat air pollution. The company is also investing in renewable energy, including
solar and wind power, to decrease reliance on non-renewable sources. Tata Motors is implementing
eco-friendly manufacturing practices, embracing energy efficiency, waste reduction, and water
conservation. By collaborating with stakeholders, they aim to create a sustainable ecosystem, emphasizing
responsible supply chain practices and the use of sustainable materials.

PROJECT AALINGANA
Tata Motors is leading the way towards achieving net zero emissions through its
sustainability initiative, Aalingana. Aalingana represents the group's dedication to
developing and scaling innovative technologies and solutions that drive the green
transition. By leveraging group synergies, Tata Motors aims to assist companies
in reaching their sustainability targets. As a signatory to RE100, Tata Motors has
pledged to meet 100% of its power requirements from renewable sources by
2030. Additionally, they have committed to the Science Based Targets Initiative
for setting ambitious greenhouse gas reduction targets. With a commitment to
achieving net zero emissions by 2040 for the Passenger Car business and by 2045
for the Commercial Vehicle business, Tata Motors is firmly on the path towards a
sustainable future.

45
Tata Motors Limited

WATER NEUTRAL APPROACH CARBON NEUTRAL APPROACH


Tata Motors demonstrates a strong Tata Motors is actively striving towards carbon neutrality through various initiatives. They have
commitment to efficient water use and implemented Energy Conservation (ENCON) projects across all their plants and offices, resulting
conservation. They prioritize measures in significant energy savings. In FY23 Tata Motors Pantnagar alone led to a reduction of 5,846
such as effluent recycling, leakage tCO2e in emissions through its 7MWp Solar Power Plant, localized solar power and solar heater
reduction, and the creation of water in canteen and ENCON Projects. These achievements showcase Tata Motors Pantnagar‘s
bodies through stormwater runoff and commitment to energy efficiency and environmental sustainability as they work towards their
groundwater recharge. In FY22, they goal of becoming carbon neutral.
conserved 9.24 lakh m3 of water, equivalent
to 19.7% of their total consumption. The
Pantnagar plant serves as an exemplary UTK: REDUCTION IN ENGINE TESTING TIME
model of water stewardship, recycling
treated effluent and raising awareness More the engine testing time more will be the fuel and power consumption and thus to meet
among local communities. Notably, the the customer demand the engine test beds are run in all the shifts. Tata Motors, Pantnagar, has
plant has surpassed water conservation successfully reduced their engine testing duration by 30.3% through various improvements
by replenishing more water than it without any impact on performance. They now conduct testing in two shifts to meet customer
consumes, thanks to well-designed demand. Measures such as adjusting power, reducing oil level, changing flywheel position,
groundwater recharge structures. Tata and installing a new resonator have enhanced efficiency in their engine testing process.
Motors' dedication to sustainability and Savings:
community contribution sets them as a 30.3 % reduction in engine testing time
water conservation role model.
Total annual saving: 7,64,400 kWh and fuel saving 2,028,000 Litres

Contact:
Mr Srinath Sharma
[email protected]
Amrendra singh
[email protected]

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Toyota Kirloskar Motor, Bidadi, Karnataka

Toyota Kirloskar Motor Private


Limited (TKM) is one of the
100% Renewable Reduction of 89% water >99.9% zero waste
leading auto manufacturers
Energy (in 37,329 Tons of CO2 demand met to landfill status
in India. TKM embraces sound
electricity) through utilization through recycled achieved.
governance practices to ensure
procured at Bidadi of Renewable & rainwater for
economic growth that goes * Direct disposal to landfill
Manufacturing Energy. production.
together with environment
plant since June
protection and value-creation
2021.
for all stakeholders.

Toyota, follows a philosophy of ‘Respect for the Planet’ by considering


environment as one of the primary stakeholders in every business decision.
TKM, a GreenCo Platinum rated plant is committed to environment
protection through adoption of eco-friendly systems and practices. TKM
employs the Toyota Earth Charter as the action plan for addressing the
issues of global environment and has formulated policies and targets
underneath this plan to drive environmental initiatives.

Toyota 2050 Environmental Challenge – 7th Environmental Action Plan (EAP 2021-25)
Toyota Environmental Challenge 2025 Reduction Targets
Challenge 1: New Vehicle Zero CO2 emission – Scope 3: Use phase 30% (gmCO2 eq./km)
Challenge 2: Lifecycle Zero CO2 emission – Scope 3: Supply chain Logistics: 12.5% (kgCO2eq/Veh)
Suppliers: 25% (KTonCO2eq)
Dealers: 15% (kgCO2eq/SVC)
Challenge 3: Plant Zero CO2 emission – Scope 1+2: Energy Efficiency Absolute CO2 target: 79% (TonCO2eq)
Energy target: 10% (GJ/Veh)
Challenge 4: Plant Water Consumption Reduction 67% (m3/Veh)
Challenge 5: Establishing a recycled based society and systems 2 Dismantling facilities in India
Challenge 6: Establishing a future society in Harmony with Nature Continuous contribution to society thru’ afforestation, environment
education & conservation projects
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Toyota Kirloskar Motor, Bidadi, Karnataka
CARBON NEUTRAL APPROACH New Vehicle Zero CO2 Emission
ZERO WASTE TO LANDFILL APPROACH
TKM has a three-pronged approach to achieve Net- Aimed towards reducing 90% of new vehicle CO2
emissions by 2050 (compared to 2010 global TKM has clear value stream mapping
Zero CO2 emissions aided by hybrid technology,
level emissions) thru’ GREEN MOBILITY. across its facility enabling the identification,
renewable power, carbon sequestration and
segregation, and collection of waste in each
efficiency improvements. Toyota Green Wave Lifecycle Zero CO2 Emission section. TKM recovers all material generated
Project since 2009 planted more than 3,23,000
Zero CO2 emission at Suppliers, Dealers, & within the plant, segregated at source and
plants to help sequester CO2.
Logistics through collaborative approach by sent daily to recycling centers. Initiatives taken
adopting on-site renewable energy, efficient to minimize the quantity of waste generated
resource utilization & knowledge sharing. and utilization of material like metals and
WATER NEUTRAL APPROACH plastic scrap generated back within the plant
Plant Zero CO2 Emission and affiliate partners is helping minimize
100% of waste-water generated is treated Energy efficiency improvement kaizens, capacity the total waste generated. The ETP waste
and water is reused back in the plant. utilization enhancement, 100% renewable generated is minimized by dry-booth painting
Supported by a hydrogeological study, electricity, switch to low emission fuel for thermal system, thereby reducing water consumption
scientifically-designed rainwater harvesting energy. while also improving painting efficiency.
system channel water to water bodies /
collection ponds and piezometers are used
to continuously monitor ground water level. Paint Sludge Reduction via Dry Paint Booth Category Savings
The Ecozone developed with two ponds
Wet paint booth converted to automated dry paint Electricity 1352 (Mwhr/year)
within the plant premises, and one beyond
the facility helps recharge the ground water booth that eliminates sludge and load on energy LPG 138 (Tons/year)
and support local stakeholders. intensive ETP, Further water consumption and Water Savings 889 (m3/year)
water circulation pump is eliminated.
CO2 reduction 1447 (Tons/year)
Total Cost Saving 25.56 mill Rs.

In their journey towards net zero, TKM’s 8th


Environmental Action Plan will incorporate SBTi targets
that were validated in Sept‘22. The plant has achieved
net zero waste to landfill and 100% Renewable electricity
status. It further aims to achieve > 2X water positivity
status, and net zero emissions status (In Scope 1+2+3).

Contact:
Mr G Manjunatha TKM, Bidadi,
[email protected]

48
Tata Steel Downstream Products Ltd, Ranjangoan

Tata Steel Downstream Products Limited


(TSDPL) was originally set up in 1997 as Tata TSDPL is India's Largest Steel Service Centre Organization with 9 large processing units, 16 sales
Ryerson Ltd., a joint venture between Tata and distribution locations and a host of partners like external processing agencies, suppliers and
Steel of India and Ryerson Inc. of USA. In other stakeholders. The Company caters to a broad spectrum of industries and has emerged as
2009, Tata Steel acquired the entire equity one of the leading Automotive Steel Supplier. World-class processing facilities and comprehensive
of Ryerson Inc. and thus was born TSDPL, a quality assurance systems combine to make TSDPL a benchmark in the steel service industry.
100% subsidiary of Tata Steel.
TSDPL is working towards net Zero

Reduce Energy Consumption (Scope 1 & 2) by installation/ upgrading


to energy efficient compressors & motors
Tata Steel
Downstream TSDPL
Reduce Emission (Scope 3) by optimising the routes of vehicles,
Products Ltd. Ranjangaon,
load on vehicles & usage of CNG based vehicles
aims to achieve Pune Achieved
emission intensity 231% CO2 Off-set
<0.003 TCO2e/mt against Scope-1,2.
by 2030. Recycle & Reuse -Water, steel strap, wood, plastic,etc

Enhance Renewable Energy Generation and Utilization

Reduced
TSDPL Pune
fresh Water
unit is the first Methodologies
consumption by
in Indian Steel
50% over last 5 Industry knowledge TSDPL is collaborating with various technical institutes and
Service Industry
years & using and open source technology start-ups/SMEs nationally and internationally to create an
to bag GreenCo
73% of renewable innovation ecosystem for cross-learning and collaborative working in emerging
Platinum Award.
energy. technologies, environment, Artificial Intelligence, robotics and other
long-term research assignments.
Strategic Focus To identify opportunities to go green in all aspects of business, in line
with TSDPL’s aspiration to be zero waste, water positive and sustain
platinum-rated facilities.

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Tata Steel Downstream Products Ltd, Ranjangoan

TSDPL’s Strategic focus on 3 Key themes- Reduce, Recycle and Reuse of Energy, Water and Waste

Reduce , Reuse & Recycle

Stoppage of Usage of RO MB plant for LDO fired boiler converted into biomass “Zero Used/ Spent Oil Disposal”
Pickling & boiler which saved daily 40KL briquette fired Boiler.
1.Filtration unit for Hydraulic Oil –Rs 3.2 Lacs
rejected water amounting to Rs 6 lacs.
Induced Draught fan and Forced draught invested for purchase of two machines.
fan used to support the combustion.
Reduction of Water at Source 2.100% RP oil collected and re-used.

Reuse of Packing Straps


“First Time in Industry” Recycling of HDPE, LDPE by conversion
5 Rolls Brushing Unit installed in Pickling Use of Bio-Mass Briquettes into granules.
& Oiling Line before Acid Tanks. This in Boiler Recycling & Reuse of Packaging wood.
resulted in reduction in use of Acid as
well reduced effluent generation. Waste Segregation, Recycling
CO2 Offset through Solar Power Plant.

Contact:
Venkat Vishwanath Pampatwar
[email protected]

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About CII About CII - GBC
The Confederation of Indian Industry (CII) works to create and sustain an CII — Sohrabji Godrej Green Business Centre (CII - GBC) is one of the 10 Centers
environment conducive to the development of India, partnering Industry, of Excellences of the Confederation of Indian Industry (CII). CII-Sohrabji Godrej
Government, and civil society, through advisory and consultative processes. Green Business Centre offers advisory services in environmental issues and
policies. CII-Godrej GBC works closely with the stakeholders in facilitating India
CII is a non-government, not-for-profit, industry-led and industry-managed
emerge as one of the global leaders in Green Business. The Centre is housed
organization, with around 9,000 members from the private as well as public
in Hyderabad and is one of the greenest buildings in the world. The Centre was
sectors, including SMEs and MNCs, and an indirect membership of over 300,000
inaugurated by Dr A P J Abdul Kalam, the then President of India, on July 14, 2004.
enterprises from 286 national and regional sectoral industry bodies.
Under the aegis of Green Business Centre, there are six councils having expertise
For more than 125 years, CII has been engaged in shaping India's development in six different parameters of Environmental sustainability. These councils are
journey and works proactively on transforming Indian Industry's engagement headed by stalwarts of Indian industry who have emotional and professional
in national development. CII charts change by working closely with Government connect with the respective subject matters. The six councils are:
on policy issues, interfacing with thought leaders, and enhancing efficiency,
 Energy Efficiency Council
competitiveness and business opportunities for industry through a range of
specialized services and strategic global linkages. It also provides a platform for  Green Company Council
consensus-building and networking on key issues.
 Green Entrepreneurship Council
Extending its agenda beyond business, CII assists industry to identify and execute
 Green Products Council
corporate citizenship programmes. Partnerships with civil society organizations
carry forward corporate initiatives for integrated and inclusive development  Indian Green Building Council
across diverse domains including affirmative action, livelihoods, diversity
 Renewable Energy Council
management, skill development, empowerment of women, and sustainable
development, to name a few.
As India strategizes for the next 25 years to India@100, Indian industry must scale
the competitiveness ladder to drive growth. It must also internalize the tenets
of sustainability and climate action and accelerate its globalisation journey for
leadership in a changing world. The role played by Indian industry will be central
to the country's progress and success as a nation. CII, with the Theme for 2023-
24 as 'Towards a Competitive and Sustainable India@100: Growth, Inclusiveness,
Globalisation, Building Trust' has prioritized 6 action themes that will catalyze the
journey of the country towards the vision of India@100.
With 65 offices, including 10 Centres of Excellence, in India, and 8 overseas offices
in Australia, Egypt, Germany, Indonesia, Singapore, UAE, UK, and USA, as well as
institutional partnerships with 350 counterpart organizations in 133 countries,
CII serves as a reference point for Indian industry and the international business
community.
CII - Sohrabji Godrej Green Business Centre
Survey No 64, Kothaguda Post, Hyderabad 500 084
Tel: +91 40 44185155; Fax: +91 40 44185189
Email: [email protected]/[email protected]
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