Semi Hermetic Gea Bock Ha Compressors 02 2018
Semi Hermetic Gea Bock Ha Compressors 02 2018
GEA Compressors
GEA Bock HA22e, HA34e, HA44e
2 · INTRODUCTION
Advanced competence,
in touch with you
In this brochure we present our current program of air
cooled semi-hermetic GEA compressors. Always close
to our customers' market and process requirements,
GEA offers the right compressors for refrigeration in all
commercial, industrial, and transport sectors.
You will find our semi-hermetic compressors across today's World-leading technology from GEA
food and beverage industries, spanning the entire cold GEA is one of the largest suppliers of process technology for the
chain. In addition to many other uses, these compressors food industry and for a wide range of other industries. As an
are ideally suited for refrigeration in supermarkets and food international technology group, the company focuses on world-
transport. Likewise, they support state-of-the-art refrigeration leading process solutions and components for sophisticated
and air-conditioning solutions in petrochemical, chemical, production processes.
pharmaceutical, marine and leisure facility applications.
Long-life, energy-efficient GEA solutions ensure both economical
We develop these compressors as a global refrigeration expert savings and reduced ecological footprint, to help you protect the
with more than a century of experience. All core components climate and your standing with customers and authorities.
are developed, manufactured, assembled, and tested at our own
facilities, always reflecting our enthusiasm for your success. Be inspired by our state-of-the-art products and the entire passion
Our worldwide dealer and service network is ready to show you that goes into each of our components.
compressors and maintenance solutions for your maximum
productivity, wherever you are.
INDEX · 3
Introduction 02
HA semi-hermetic GEA compressors 04
Improved technology 08
Unique features and advantages 10
GEA Service 40
4 · INTRODUCTION
Low-temperature applications place greater demands on For these refrigerants in low-temperature applications with
compressors. This applies particularly to suction-gas-cooled suction-gas-cooled semi-hermetic compressors it is important
semi-hermetic compressors. Within low-temperature that special technical measures are envisaged for reduction of
applications the refrigerant mass flow is smaller and is heated the discharge temperature!
up disproportionately by the drive motor. This has the
following effects on the operation of the compressor: The “HA principle” of air-cooled compressors, specially
developed by GEA, is the most efficient semi-hermetic solution
• The volumetric efficiency is reduced due to the decreasing for low-temperature applications. It employs a direct-suction
specific density. compressor combined with an air-cooled drive motor. The
• The discharge temperature and oil temperature are higher. suction gas is not heated additionally, but rather fed directly
This means that the oil ages more quickly and the lubrication into the cylinders without diversions via the motor. A compact
properties deteriorate. ventilation unit is integrated to cool the motor and provide air
flow for the cylinder heads, partially cooling them as well. This
This particularly affects refrigerants with a high isentropic solution reduces the discharge temperature, increasing capacity
exponent, such as the new HFO/HFC blends with lower GWP, and extending the range of applications.
which are envisaged as transitional R404A replacement
refrigerants.
200
HA44e
NEW
OPTIMIZED
100
57.7
49.2
41.3
27.3 33.1
18.8 22.1
11.1 13.7 16.5
°C
140 HG
HA
130
120
110
100
90
80
°C Discharge temperature
3 5 7 9 11 pV pV Pressure ratio
TYPE KEY
1)
HA = Hermetic Air-Cooled (low temperature application)
HA X 4 4 e / 465 – 4 2)
X = Ester oil filling
(HFC refrigerants e.g. R134a, R404A, R507, R407C)
3)
e = Additional marker for e-series compressors
P = Additional marker for Pluscom compressors
Number of poles
Swept volume
Series 3)
Number of cylinders
Size
Ester oil filling 2)
Series 1)
6 · INTRODUCTION
External fan
Newly designed housing for motor cooling
with optimised gas flow
Standard-position
sight glass
Standard footprint
HA22e
INTRODUCTION · 7
= efficiency
HA34e
HA44e
8 · INTRODUCTION
Improved technology
Optimized drive gear
• Optimized drive gear with thrust washer, improving emergency-mode operation and resistance against damage in case of
insufficient lubrication
• New, easy-to-remove oil strainer for easier maintenance and • Former version
increased availability
0 1 2 3 4
FC1.1 FC1.2
FC2
I> I> I> I> I> I>
50/50 winding sectioning
SF1 QA2
0 1 2 3 4
1 3 5 1 3 5 FC1.1
QA1 QA2 QA3
2 4 6 2 4 6
FC1.2
FC1.1 FC1.2
70% I> I> I> 30% I> I> I>
50% 50%
1 3 5 1 3 5
X SS L1 L2 L3 N PE 1 2 3 PE 4 5 6 7 8 9 10 11 12
QA1 QA2 QA3
2 4 6 2 4 6
EC1
11 12 14
1U1 2U1 L N
EB1
1V1 M 2V1
Y/YY
1W1 2W1
BT1 INT69
X SS L1 L2 L3 N PE 1 2 3 PE 4 5
Θ Θ
Anschlußkasten Verdichter
2
Datum 20.02.2009
Bearb. bauknecht
Gepr. 03.07.2014
Οnderung Datum Name Norm Urspr. Ers. f. Ers. d.
• New capacity regulator with lower height and higher operational safety due to high-pressure control
10 · UNIQUE FEATURES AND ADVANTAGES
R404A
R407A
R507
R407F
R449A R22
R448A
HA22e–HA44e
UNIQUE FEATURES AND ADVANTAGES · 11
Oil strainer
Over pressure Oil return
Oil pump
Inlet lubrication circuit
• All compressors with a conventional single circuit lubricating system • Oil pump lubrication independent of direction of rotation
• All compressors with oil pump lubrication independent of • Connection possibility for oil pressure monitoring
direction of rotation • Large-volume oil sump
• Minimized oil carryover • Coupling option for oil level regulator included as standard
• Service-friendly oil strainer
Service-friendly design
• Built-in motor easy to replace due to slide fit (not press fit)
12 · UNIQUE FEATURES AND ADVANTAGES
Connection plug for oil monitoring with oil pressure safety switch MP55
1
Bottom side of terminal box
• Easy electrical installation due to large internal volume • HA22e to HA44e equipped with plug to drain condensed water
• Terminal board with cable entry points in glass seal model from the terminal box under unfavorable circumstances (when
• 1 Electrical motor protection INT69 G integrated in use, IP class is reduced)
• High level of protection IP44
180°
14 · RUBRIC
GEA COMPRESSORS HA SEMI-HERMETIC · 15
GEA compressors
HA semi-hermetic
GEA Bock HA22e – HA44e
16 · GEA COMPRESSORS HA SEMI-HERMETIC
OPERATING LIMITS
1)
LP = low pressure, HP = high pressure
20
NOTES
R404A/R507 Notes
Restrictions to operating limits may occur when using a Frequency This leads to significant differences compared to systems with liquid
converter. subcooling and/or other suction gas temperatures.
For further explanations consult www.gea.com.
Performance data were compiled for R404A and R507.
The base values are the data for R404A.
PERFORMANCE DATA
R404A/R507 50 Hz
OPERATING LIMITS
1)
LP = low pressure, HP = high pressure
20
NOTES
R448A Notes
PERFORMANCE DATA
R448A 50 Hz
OPERATING LIMITS
1)
LP = low pressure, HP = high pressure
20
NOTES
R449A Notes
PERFORMANCE DATA
R449A 50 Hz
OPERATING LIMITS
1)
LP = low pressure, HP = high pressure
20
NOTES
R407A Notes
PERFORMANCE DATA
R407A 50 Hz
OPERATING LIMITS
1)
LP = low pressure, HP = high pressure
20
NOTES
R407F Notes
PERFORMANCE DATA
R407F 50 Hz
OPERATING LIMITS
NOTES
R22 Notes
Restrictions to operating limits may occur when using a Frequency This results in significant differences compared to specifications with
converter. liquid undercooling and/or suction-gas temperatures.
For further explanations consult www.gea.com. A comprehensive modification to 20 °C suction gas temperature will
follow at a later date.
PERFORMANCE DATA
R22 50 Hz
TECHNICAL DATA
HA
* PW = Part Winding, motors for part winding star 1 = 1st part winding 2 = 2nd part winding
Explanations:
1) Tolerance (± 10%) relates to the mean value of the voltage range. 3) 220-240 V ∆ / 380-420 V Y - 3 - 50 Hz,
Other voltages and current types on request. 265-290 V ∆ / 440-480 V Y - 3 - 60 Hz
2) • The specifications for max. power consumption apply for 50 Hz 4) PW = Part Winding, motors for part winding start
operation. For 60 Hz operation, the specifications have to be (no start unloaders required)
multiplied by the factor 1.2. The max. working current • Winding ratios: HA44e 50 % / 50 %
remains unchanged. • Designs for Y/∆ on request
• Take account of the max. operating current / max. power 5) For soldering connections
consumption when designing contactors, leads and fuses.
Switches: Service category AC3
Oil sump heater 110-240 V - 1 - 50/60 Hz (option) Fan motors for the HA version 230 V - 1 - 50/60 Hz
• HA22e, HA34e: 50–120 W • HA22e, HA34e: 38 W / 0.17 A
• PTC heater, self-regulating, installation in housing bore • HA44e: 140W / 0.71 A
Y
+2
4,5 118 361
A
B,L
+2
C
H,D1 B,L
369
408
D
F,M
155
O,K
142
J X
A Q 4x 15
100 235 256
367 300
+2
717
B A
B1 A1
DV SV
View X
12
4°
4°
of brands ESK, AC+R, CARLY (3 x M 6 x 10 deep)
Three-hole connection for oil level regulator
of brand TRAXOIL (3 x M 6 x 10 deep)
12
4°
Ø 47,6
Dimensions in mm
Type Øa b Øc d
HA22e 40 30 M 10 20
HA34e 40 30 M 10 20
HA44e 50 30 M 12 25
b
Dimensions in mm
d
Øa
32 · GEA COMPRESSORS HA SEMI-HERMETIC
D
2
A B
C
3 8
A B
Type A B D
Dimensions in mm
GEA COMPRESSORS HA SEMI-HERMETIC · 33
SV Suction line
please refer to technical data page 28
DV Discharge line
7/ "
16
D Connection oil pressure safety switch LP
UNF
M 12 M 12 M 12
F Oil drain plug
x 1,5 x 1,5 x 1,5
3 hole
K Sight glass 1 1/8" – 18 UNEF 1 1/8" – 18 UNEF
M6
M 12 M 12 M 12
M Oil strainer
x 1,5 x 1,5 x 1,5
3 hole
O Connection oil level regulator 1 1/8" – 18 UNEF 1 1/8" – 18 UNEF
M6
1/ "
8
Q Connection oil temperature sensor
NPTF
34 · GEA COMPRESSORS HA SEMI-HERMETIC
Winding protection with PTC resistor sensors with electronic triggering unit INT69 G
Oil pump
Oil charge: HA: FUCHS Reniso SP46, HAX: FUCHS Reniso Triton SE55
4 anti-vibration pads 1) 1) 1)
Sight glass
10 INT69 G Diagnose 115 V / 230 V Ac, 50/60 Hz, IP00 (INT69 G not applicable) 2) 2) 2)
11 DP-modbus Gateway 115 V / 230 V Ac, 50/60 Hz, IP00 incl. adapter cable 1) 1) 1)
ACCESSORIES
Thermal protection thermostat Oil sump heater Oil differential pressure sensor
1 2 3
Oil pressure safety switch Capacity regulator Prepared for capacity regulator
4 5 6
GEA COMPRESSORS HA SEMI-HERMETIC · 37
ESS Electronic Soft Start Oil temperature sensor Intermediate flange for suction valve
7 8 9
38 · GEA COMPRESSORS HA SEMI-HERMETIC
ACCESSORIES
INT69 G Diagnose
10
The INT69 G Diagnose also provides the usual functions, such as:
• Motor temperature monitoring
• Hot gas temperature monitoring
• Reconnection preventing device
• Reset function
11 12 13
Technical Data
Relay AC 240 V, 2,5 A, C300 AC 240 V, 2,5 A, C300 AC 240 V, 2,5 A, C300
Advantages:
• Simple operation
• Immediate diagnosis and precise problem solving
• Specially adaptable to the user’s needs
If required, data can be retrieved directly at each compressor via USB port. A Modbus interface is available for integration in a network.
The data is sent periodically via the DP-Modbus gateway and the Modbus-LAN gateway to a server and can be retrieved remotely by the
INTelligence diagnosis software. The INTelligence diagnosis software can be downloaded for free at www.kriwan.com.
INT69 GTML
Diagnose
”on site“ retrieval
Internet
DP-Modbus Modbus-LAN
Gateway Gateway
Customer Controller
Terminal box
40 · RUBRIC
GEA SERVICE · 41
GEA Service –
Because you never
stop learning
GEA training and workshops for
commerical compressors
For many years, GEA has intensified its commitment in the area
of customer training.
We offer a comprehensive array of attractive training events,
from two-day practitioners’ workshops in Frickenhausen to
after-work workshops throughout Germany, regardless of the
type of training you are interested in.
• Operating limits
• Technical data
• Performance data
• Scope of supply and accesories
• Dimensions and connections
• Product image
• Spare part list, drawings, 3D model etc.
GEA is a global technology company with multi-billion euro sales operations in more than 50 countries. Founded in
96461-02.2018-E © GEA Refrigeration Germany GmbH. All rights reserved. Subject to modifications. Printed in Germany.
1881 the company is one of the largest providers of innovative equipment and process technology. GEA is listed in the
STOXX® Europe 600 Index. In addition, the company is included in selected MSCI Global Sustainability Indexes.
GEA Germany
GEA Bock GmbH
Benzstraße 7 Tel +49 7022 9454-0 [email protected]
72636 Frickenhausen, Germany Fax +49 7022 9454-137 gea.com