Gundlach CAGE-PAKTOR Cage Mills

Proving their Superiority at Major Processing Companies Worldwide

CAGE-PAKTOR
Application End Product Application End Product
Coal for coke oven feed 90% minus 6 mesh Graphite Minus 6 mesh
®
Crushing & mixing Minus 1/4” Calcined petroleum coke 6 (max.) x 35 mesh
(lead sinter & concentrate) (70-75% recovery)
Coke breeze for sinter fuel 90-92%, minus 1/8” Sea coal Minus 30 mesh

2C4R
Green petroleum coke Minus 1/4” Coke breeze Minus 20 mesh
Metallurgical coal to free sulfur Approx. 6 mesh Salt Max. 3/8” x 30 mesh
Limestone for ag lime Minus 8 mesh Iron ores for sintering Minus 1/4”
Trap rock for roofing granules Max. 10 x 35 mesh Power coal, Minus 1-1/4”
(60% yield) roller-mill feed
Coal refuse prior to pumping Minus 1” Solar salt Minus 30 mesh
Potash ore prior to flotation Minus 8 mesh Glass Minus 30 mesh
Compacted potash flake Max. 6 x 14 mesh Potash middlings Minus 3/8”
Phosphate tailings Minus 20 mesh Gypsum Minus 1/4”
Cement pellets Minus 200 mesh

Excelling in Applications that Require Various Product Sizes:

• Calcined Anthracite • Coal Middlings for ash and sulfur separation
• Closely-Sized Fine Limestone for glass manufacture and poultry feed supplement
• Coal for cyclone boiler feed, FB boilers, fuel injection into blast furnaces, and pipeline feed
• Coke Breeze for recycle to coke ovens • Fertilizer • Glass Sand • Iron Ores • Lightweight Aggregates
• Limestone for FB boilers • Metal-Bearing Ores • Refractory Materials • Silica • Sintered Fly Ash
• Slags • Stone Sand • Tailings

H inlet
CAGE-PAKTOR
2C4R Cage Mill
Specifications
Opposed Shaft Designs and Laboratory
Size Units are also available.

Model 40” 50” 60” 75”

Dimens. mm in. mm in. mm in. mm in.
A 2261 89 2845 112 3937 155 4140 163 K discharge
B 1727 68 2083 82 3226 127 3404 134 B
C 1626 64 2007 79 2616 103 2819 111 A
D 1372 54 1727 68 2235 88 2235 88 J inlet
E 737 29 914 36 1168 46 1270 50
F 74 2.9 97 3.8 137 5.4 137 5.4
G 165 6.5 201 7.9 325 12.8 325 12.8
H 356 14 533 21 660.4 26 838 33
J 356 14 483 19 533 21 737 29
New1
GF
K 1422 56 1778 70 2464 97 2667 105 C
L 457 18 610 24 737 29 737 29
Weight kgs lbs. kgs lbs. kgs lbs. kgs lbs.
4,105 9,050 7,462 16,450 16,136 35,500 19,732 43,500
E

For more information,

L discharge
contact your Gundlach D
representative today!

Gundlach Equipment Corporation

One Freedom Drive, Belleville, IL 62226 USA
TOLL-FREE: 1-877-GUNDLACH • Phone: +1 618-233-7208 • Fax: +1 618-641-6974
E-mail: [email protected] • Website: www.GundlachCrushers.com
 The CAGE-PAKTOR® Cage Mill Gundlach Puts Both Drives
Designed for Lowest Product on One Side, Minimizing Costs
Oversize, Highest Product Yield and Maximizing Productivity
CAGE-PAKTOR®
shown with and Best Crushing Efficiency More “Selective” Crushing Equals Less Horsepower
optional The CAGE-PAKTOR “selectively” crushes your material. Already-to-
cage jack. Versatility size particles pass through the crusher without major effect. Horse-
Sizes 100 mm feeds to 2 mm product. power required is in direct proportion to the work performed by the
crusher. More selective crushing reduces horsepower requirements.
Uniform crushing
The result: Lower operating cost.
Materials with sufficient mass are crushed while
already-to-size materials pass through a CAGE-PAKTOR.
Constant Material Processing Control
Economy
Economical design requires no screens and only crushes Through its design, CAGE-PAKTOR controls the path of material
oversized material. More selective crushing reduces as it passes through the multiple stages of impact. Gundlach’s Multiple rows of impact
power requirements and operating costs. patented striking plate design maintains desired product size plates (grey) are mounted
during the life of the plates. on counter-rotating
Compact The results: Adjustments for wear are unnecessary elements (tan and blue).
Unique design requires less floor space. resulting in constant processing control.

No adjustments needed Exclusive Shaft-Within-a-Shaft

The striking plate maintains Wrap-around strike plate (blue)
desired product size during design protects Design Makes for Small Footprint
the life of the plate. structure. and Easy Maintenance
Easy maintenance • Shaft-Within-a-Shaft design makes the CAGE-PAKTOR
Swing-away door gives immediate cage an exceptionally compact cage mill. In addition to
Material first enters (shown in yellow) taking up less floor space, this exclusive design keeps
access without the need to remove
through the low-friction input chute.
components. the motor(s) to one side, making the CAGE-PAKTOR
the industry’s easiest-maintenance cage mill.
• The swing-away door opens without removing any
How the CAGE-PAKTOR Cage Mill Works components to give immediate cage access. Shaft-within-a-shaft
design is a Gundlach
Crushing in the CAGE-PAKTOR is controlled by two key factors–the mass of the • Overhead cranes and extra help are eliminated to exclusive.
particle and the velocity at which the particle is hit. The CAGE-PAKTOR utilizes remove cages for repair with an optional cage jack.
multiple rows of impact bars to offer selective stages of impact reduction. The
• Replaceable “wrap-around” striking plates offer
beauty is in its simplicity–operating speed (rpm) is the only factor that affects
increased tonnage life plus wear protection to the
product size. Only particles large
structural members and are replaceable without
enough in mass are affected
dismantling any other components.
Moving rows of strike
Row 1 as they pass through the
plates impact product. clockwise
counter-rotating cages. • Gundlach provides connections for optional
2
Product enters first row Already-to-size particles Air-Cannon System. This keeps even the stickiest
from center input chute. 1
produced from material from building up and
previous stages clogging the CAGE-PAKTOR.
of reduction are
Row 2 Product enters next row and is impacted With these features Gundlach’s
counter-clockwise not reduced;
by strike plates moving in the opposite CAGE-PAKTOR is the first cage mill to
direction at a higher velocity. Only therefore less
make cage replacement fast and
3 the oversized product is reduced. fines are
easy. Only Gundlach’s
created.
Row 3
clockwise
exclusive cage mill
Meanwhile, the design saves you Swing-away door
multiple stages of crushing hours of labor by provides immediate
inside the CAGE-PAKTOR eliminating drive access for cage
Row 4
counter-clockwise minimize product oversize, removal, realignment replacement
achieve greater crushing and setup. in hours.
4 Oversized product continues efficiency and produce more
to be reduced as it travels through
rows of counter-rotating strike plates
product in the size range
moving at ever-increasing velocities. desired. An optional
Product exits CAGE-PAKTOR cage jack is available to
at desired finish size. 5 aid in cage removal.
 The CAGE-PAKTOR® Cage Mill Gundlach Puts Both Drives
Designed for Lowest Product on One Side, Minimizing Costs
Oversize, Highest Product Yield and Maximizing Productivity
CAGE-PAKTOR®
shown with and Best Crushing Efficiency More “Selective” Crushing Equals Less Horsepower
optional The CAGE-PAKTOR “selectively” crushes your material. Already-to-
cage jack. Versatility size particles pass through the crusher without major effect. Horse-
Sizes 100 mm feeds to 2 mm product. power required is in direct proportion to the work performed by the
crusher. More selective crushing reduces horsepower requirements.
Uniform crushing
The result: Lower operating cost.
Materials with sufficient mass are crushed while
already-to-size materials pass through a CAGE-PAKTOR.
Constant Material Processing Control
Economy
Economical design requires no screens and only crushes Through its design, CAGE-PAKTOR controls the path of material
oversized material. More selective crushing reduces as it passes through the multiple stages of impact. Gundlach’s Multiple rows of impact
power requirements and operating costs. patented striking plate design maintains desired product size plates (grey) are mounted
during the life of the plates. on counter-rotating
Compact The results: Adjustments for wear are unnecessary elements (tan and blue).
Unique design requires less floor space. resulting in constant processing control.

No adjustments needed Exclusive Shaft-Within-a-Shaft

The striking plate maintains Wrap-around strike plate (blue)
desired product size during design protects Design Makes for Small Footprint
the life of the plate. structure. and Easy Maintenance
Easy maintenance • Shaft-Within-a-Shaft design makes the CAGE-PAKTOR
Swing-away door gives immediate cage an exceptionally compact cage mill. In addition to
Material first enters (shown in yellow) taking up less floor space, this exclusive design keeps
access without the need to remove
through the low-friction input chute.
components. the motor(s) to one side, making the CAGE-PAKTOR
the industry’s easiest-maintenance cage mill.
• The swing-away door opens without removing any
How the CAGE-PAKTOR Cage Mill Works components to give immediate cage access. Shaft-within-a-shaft
design is a Gundlach
Crushing in the CAGE-PAKTOR is controlled by two key factors–the mass of the • Overhead cranes and extra help are eliminated to exclusive.
particle and the velocity at which the particle is hit. The CAGE-PAKTOR utilizes remove cages for repair with an optional cage jack.
multiple rows of impact bars to offer selective stages of impact reduction. The
• Replaceable “wrap-around” striking plates offer
beauty is in its simplicity–operating speed (rpm) is the only factor that affects
increased tonnage life plus wear protection to the
product size. Only particles large
structural members and are replaceable without
enough in mass are affected
dismantling any other components.
Moving rows of strike
Row 1 as they pass through the
plates impact product. clockwise
counter-rotating cages. • Gundlach provides connections for optional
2
Product enters first row Already-to-size particles Air-Cannon System. This keeps even the stickiest
from center input chute. 1
produced from material from building up and
previous stages clogging the CAGE-PAKTOR.
of reduction are
Row 2 Product enters next row and is impacted With these features Gundlach’s
counter-clockwise not reduced;
by strike plates moving in the opposite CAGE-PAKTOR is the first cage mill to
direction at a higher velocity. Only therefore less
make cage replacement fast and
3 the oversized product is reduced. fines are
easy. Only Gundlach’s
created.
Row 3
clockwise
exclusive cage mill
Meanwhile, the design saves you Swing-away door
multiple stages of crushing hours of labor by provides immediate
inside the CAGE-PAKTOR eliminating drive access for cage
Row 4
counter-clockwise minimize product oversize, removal, realignment replacement
achieve greater crushing and setup. in hours.
4 Oversized product continues efficiency and produce more
to be reduced as it travels through
rows of counter-rotating strike plates
product in the size range
moving at ever-increasing velocities. desired. An optional
Product exits CAGE-PAKTOR cage jack is available to
at desired finish size. 5 aid in cage removal.
 Gundlach CAGE-PAKTOR Cage Mills
Proving their Superiority at Major Processing Companies Worldwide

CAGE-PAKTOR
Application End Product Application End Product
Coal for coke oven feed 90% minus 6 mesh Graphite Minus 6 mesh
®
Crushing & mixing Minus 1/4” Calcined petroleum coke 6 (max.) x 35 mesh
(lead sinter & concentrate) (70-75% recovery)
Coke breeze for sinter fuel 90-92%, minus 1/8” Sea coal Minus 30 mesh

2C4R
Green petroleum coke Minus 1/4” Coke breeze Minus 20 mesh
Metallurgical coal to free sulfur Approx. 6 mesh Salt Max. 3/8” x 30 mesh
Limestone for ag lime Minus 8 mesh Iron ores for sintering Minus 1/4”
Trap rock for roofing granules Max. 10 x 35 mesh Power coal, Minus 1-1/4”
(60% yield) roller-mill feed
Coal refuse prior to pumping Minus 1” Solar salt Minus 30 mesh
Potash ore prior to flotation Minus 8 mesh Glass Minus 30 mesh
Compacted potash flake Max. 6 x 14 mesh Potash middlings Minus 3/8”
Phosphate tailings Minus 20 mesh Gypsum Minus 1/4”
Cement pellets Minus 200 mesh

Excelling in Applications that Require Various Product Sizes:

• Calcined Anthracite • Coal Middlings for ash and sulfur separation
• Closely-Sized Fine Limestone for glass manufacture and poultry feed supplement
• Coal for cyclone boiler feed, FB boilers, fuel injection into blast furnaces, and pipeline feed
• Coke Breeze for recycle to coke ovens • Fertilizer • Glass Sand • Iron Ores • Lightweight Aggregates
• Limestone for FB boilers • Metal-Bearing Ores • Refractory Materials • Silica • Sintered Fly Ash
• Slags • Stone Sand • Tailings

H inlet
CAGE-PAKTOR
2C4R Cage Mill
Specifications
Opposed Shaft Designs and Laboratory
Size Units are also available.

Model 40” 50” 60” 75”

Dimens. mm in. mm in. mm in. mm in.
A 2261 89 2845 112 3937 155 4140 163 K discharge
B 1727 68 2083 82 3226 127 3404 134 B
C 1626 64 2007 79 2616 103 2819 111 A
D 1372 54 1727 68 2235 88 2235 88 J inlet
E 737 29 914 36 1168 46 1270 50
F 74 2.9 97 3.8 137 5.4 137 5.4
G 165 6.5 201 7.9 325 12.8 325 12.8
H 356 14 533 21 660.4 26 838 33
J 356 14 483 19 533 21 737 29
New1
GF
K 1422 56 1778 70 2464 97 2667 105 C
L 457 18 610 24 737 29 737 29
Weight kgs lbs. kgs lbs. kgs lbs. kgs lbs.
4,105 9,050 7,462 16,450 16,136 35,500 19,732 43,500
E

For more information,

L discharge
contact your Gundlach D
representative today!

Gundlach Equipment Corporation

One Freedom Drive, Belleville, IL 62226 USA
TOLL-FREE: 1-877-GUNDLACH • Phone: +1 618-233-7208 • Fax: +1 618-641-6974
E-mail: [email protected] • Website: www.GundlachCrushers.com