Speedfire Service Manual
Speedfire Service Manual
2020
CEREC SpeedFire
Service Manual
English
Table of contents Dentsply Sirona
Service Manual CEREC SpeedFire
Table of contents
1 General data ........................................................................................................... 6
1.1 Scope........................................................................................................... 6
1.2 Other documentation required ..................................................................... 6
1.3 Structure of the document............................................................................ 6
1.3.1 Identification of the danger levels .................................................. 6
1.3.2 Formats and symbols used............................................................ 7
1.4 Legend ......................................................................................................... 8
1.5 Standards/ approvals/ certifications ............................................................. 10
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Service Manual CEREC SpeedFire
4 Troubleshooting ...................................................................................................... 34
4.1 Hints for troubleshooting .............................................................................. 34
4.2 Error with no message ................................................................................. 34
4.2.1 Furnace is not accessible on the network (W-LAN)....................... 34
4.2.2 Furnace is not accessible on the network (LAN) ........................... 35
4.2.3 The furnace cannot be switched on ............................................... 36
4.2.4 The control panel is sometimes dark ............................................. 37
4.2.5 USB mass storage (USB stick) not detected ................................. 37
4.3 System start error ........................................................................................ 37
4.4 Errors at the door and limit switches............................................................ 39
4.4.1 Error messages related to door and limit switches ........................ 39
4.4.2 The top limit switch is blocked – D(0X00000008) .......................... 41
4.4.3 The bottom limit switch is blocked! – D(0X00000020) ................... 41
4.4.4 The door cannot be opened while the thermocouple is in place. –
D(0X00000400).............................................................................. 41
4.4.5 Unknown error: Door 0x%08x........................................................ 41
4.5 Fan error (FAN 1 / 2).................................................................................... 42
4.6 Error in the cooling circuit – FS! – B(0X00000010), B(0X00020000)........... 42
4.6.1 General description........................................................................ 42
4.6.2 No coolant circuit detected!............................................................ 43
4.6.3 The coolant is too hot! – Sensor TS01 – B(0X00000008).............. 44
4.6.4 The coolant is too hot (switch)! – DN01 – B(0X0000001) .............. 44
4.6.5 The WP coolant pump has a malfunction. ..................................... 44
4.7 Thermocouple TS02 – B(0x00000020) ........................................................ 44
4.7.1 The thermocouple reports an error (short circuit)! ......................... 44
4.7.2 The TS02 thermocouple reports an error (interrupted)! –
B(0X00000040).............................................................................. 45
4.8 Error in the process – D(0X00000200), D(0X00000400), D(0X00000800).. 45
4.8.1 The process cannot be started. ..................................................... 45
4.8.2 The last process has been interrupted........................................... 46
4.8.3 Unknown error: Process 0x%08x................................................... 46
4.9 Other error messages .................................................................................. 47
4.9.1 DHCP error .................................................................................... 47
4.9.2 The furnace is not ready ................................................................ 47
4.9.3 The furnace is not ready (1SI) / (2SI)!............................................ 47
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Table of contents Dentsply Sirona
Service Manual CEREC SpeedFire
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Dentsply Sirona Table of contents
Service Manual CEREC SpeedFire
9 Disposal .................................................................................................................. 98
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1 General data Dentsply Sirona
1.1 Scope Service Manual CEREC SpeedFire
1 General data
1.1 Scope
This Service Manual describes the servicing of the CEREC SpeedFire
unit. It is intended for use exclusively by trained and authorized
distributors and service technicians.
Combi stick
(including electronic spare parts catalog)
● Order no. Combi stick 63 21 868
DANGER
An imminent danger that could result in serious bodily injury or death.
WARNING
A possibly dangerous situation that could result in serious bodily
injury or death.
CAUTION
A possibly dangerous situation that could result in slight bodily injury.
NOTE
A possibly harmful situation which could lead to damage of the
product or an object in its environment.
IMPORTANT
Application instructions and other important information.
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Dentsply Sirona 1 General data
Service Manual CEREC SpeedFire 1.3 Structure of the document
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1 General data Dentsply Sirona
1.4 Legend Service Manual CEREC SpeedFire
1.4 Legend
Year of manufacture
20XX
Accompanying documents This symbol can be found on the rating plate on the unit.
Meaning: Observe the Operating Instructions when operating the unit.
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Dentsply Sirona 1 General data
Service Manual CEREC SpeedFire 1.4 Legend
Top
Do not stack
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1 General data Dentsply Sirona
1.5 Standards/ approvals/ certifications Service Manual CEREC SpeedFire
EAC certification
Mark of conformity of the Eurasian Economic Community
GOST certification
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Dentsply Sirona 2 Safety instructions
Service Manual CEREC SpeedFire 2.1 Qualification of service personnel
2 Safety instructions
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2 Safety instructions Dentsply Sirona
2.6 Product-specific safety instructions Service Manual CEREC SpeedFire
CAUTION
Damage/danger resulting from unauthorized alterations
The CEREC SpeedFire high-temperature furnace may only be altered
with our express prior approval. We are not liable for unauthorized
alterations of any kind.
Prior to opening the unit, connecting a measuring instrument or
replacing parts:
➢ Switch off the unit.
➢ Disconnect the power plug.
WARNING
Risk for people with active implants, such as pacemakers.
The inductor installed in the device emits electromagnetic waves in a
frequency range which can represent a risk to people with an active
implant such as a pacemaker if they come into very close contact with
this assembly.
➢ Operating the device in an opened state is therefore prohibited!
WARNING
Risk of burns due to hot surfaces
Once the program has ended and the furnace has shut down, the
cooling fan will run until the interior temperature of the furnace has
been reduced to normal. The power plug may not be disconnected
prior to this point.
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Dentsply Sirona 2 Safety instructions
Service Manual CEREC SpeedFire 2.7 Replacing parts
WARNING
Risk of burns due to objects falling out
As there is a serious risk of burns in this case, it is essential to install
a fire-proof table and floor covering.
I. For safety reasons, the furnace must be operated when standing.
This is the only way that the user can quickly avoid any parts that fall
out.
II. You are advised to wear heat-proof protective clothing when
carrying out super speed sintering. In accordance with professional
association regulations, the operator of the site is responsible for
providing the user with appropriate protective clothing.
III. The operator of the site is responsible for providing the user with
appropriate safety instructions.
IV. If a fracture occurs during the sintering process as a result of a
failure to follow the recommended drying procedure, there is a risk
that hot objects will fall out as soon as the furnace door is opened.
V. The furnace should only be loaded and unloaded using the
tweezers. For safety reasons, a trained user must be present when
the furnace is being loaded or unloaded.
2.8 Measurements
Always switch off the device before connecting the measuring
instrument.
Select the correct current/voltage type and adjust the measuring range
to match the expected readings.
Perform continuity tests only on devices which are switched off.
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2 Safety instructions Dentsply Sirona
2.10 Insulation material of the furnace chamber Service Manual CEREC SpeedFire
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Dentsply Sirona 2 Safety instructions
Service Manual CEREC SpeedFire 2.11 Coolant
2.11 Coolant
CAUTION
Handling and disposing of the coolant
Keep coolant away from foodstuffs, beverages, and animal feed.
Wash hands before breaks and at the end of work.
The coolant is classified as slightly hazardous to water. Dispose of
contents/container in accordance with local/regional/national/
international regulations.
NOTE
Approved coolant
Only use original coolant (REF 65 81 636). Using third-party coolant
may impair the unit functionality.
CAUTION
Ethanediol
H373 Can damage the organs with longer or repeated exposure.
P260 Do not inhale dust/smoke/gas/mist/vapor/aerosol.
P314 Obtain medical advice/medical assistance if feeling unwell.
P501 Dispose of contents/container in accordance with local/regional/
national/international regulations.
Contains a mixture of: 5-chloro-2-methyl-2H-isothiazolin-3-one [EC
no. 247-500-7] und 2-methyl-2H-isothiazolin-3-one [EC no.
220-239-6] (3:1). May cause allergic reactions.
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3 Product description Dentsply Sirona
3.1 Technical data Service Manual CEREC SpeedFire
3 Product description
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Dentsply Sirona 3 Product description
Service Manual CEREC SpeedFire 3.2 Tools and auxiliary materials
Special tools
● Screwdriver Torx TX10 x 200 (REF 65 00 768)
● Screwdriver Torx TX20 x 250 (REF 65 00 776)
● Set with both screwdrivers (REF 65 81 875)
Measuring equipment
● Outside micrometer
● Caliper gage
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3 Product description Dentsply Sirona
3.3 Module overview Service Manual CEREC SpeedFire
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Dentsply Sirona 3 Product description
Service Manual CEREC SpeedFire 3.3 Module overview
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3 Product description Dentsply Sirona
3.3 Module overview Service Manual CEREC SpeedFire
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Dentsply Sirona 3 Product description
Service Manual CEREC SpeedFire 3.3 Module overview
A Control panel
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3 Product description Dentsply Sirona
3.4 Description of the service software Service Manual CEREC SpeedFire
NOTE
Assessment scores
Passed: If test results are scored "Passed", flawless operation of the
system is possible.
Not passed: If the test results are scored "Not passed", you must find
and eliminate the cause.
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Dentsply Sirona 3 Product description
Service Manual CEREC SpeedFire 3.4 Description of the service software
NOTE
Do not disclose the password scheme
Do not disclose the password creation scheme to others.
Before entering the password, always determine the date as
inconspicuously as possible.
Since the password is always valid for one single day only, it can be
passed on to the user in exceptional cases, e.g. to provide immediate
telephone support.
NOTE
Password input errors
If the commands are not enabled after you enter the password, check
the following:
- correct entry of the password,
- the system date set on the computer.
The dialog for setting the system time can be called up in all Windows
operating systems by double-clicking the time displayed in the systray.
Opening the service software 1. Call the service menu as follows.
"Start"/"Programs"/"Sirona Dental Systems"/"CEREC
SpeedFire"/“Tools”/"Service"
Ä The Service Login dialog box then opens for entering the
password:
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3 Product description Dentsply Sirona
3.4 Description of the service software Service Manual CEREC SpeedFire
Log file Each time the service software is run, a log file is created in HTML
format.
When an executed test is stored, then the test results are written to the
log file.
The log files are saved under:
"Start"/"Programs"/"Sirona Dental Systems"/"CEREC
SpeedFire"/“Tools”/"Service"/“Protocols”
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Dentsply Sirona 3 Product description
Service Manual CEREC SpeedFire 3.4 Description of the service software
Serial communication
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3 Product description Dentsply Sirona
3.4 Description of the service software Service Manual CEREC SpeedFire
Purpose of Test:
The different light signals of the furnace are tested.
All light signals are displayed on the furnace in succession. The service
software window changes to the same colors.
Once the test has completed the user is asked whether all light signals
are working.
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Dentsply Sirona 3 Product description
Service Manual CEREC SpeedFire 3.4 Description of the service software
Purpose of Test:
The following options are available here:
● "Movement test"
● "Calibration"
Movement test
The door approaches both limit switches in succession.
Once the top limit switch is reached and is working the "Reference
(upper)" field is marked green.
Once the bottom limit switch is reached and is working the "Reference
(lower)" field is marked green.
The difference between the travel ranges actually traveled to the travel
range saved is displayed in the "Moving test" field.
Calibration
The limit switch positions and the door travel range are programmed in
again automatically.
This is required e.g. if an error message is emitted for the door (e.g.
because the door has been blocked).
● "Reference (upper)": Once the top limit switch is reached the field is
marked green.
● "Reference (lower)": Once the bottom limit switch is reached the field
is marked green.
● "Moving test": The length of the travel range is displayed in mm.
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3 Product description Dentsply Sirona
3.4 Description of the service software Service Manual CEREC SpeedFire
Purpose of Test:
● Testing of the fan function
● Testing of the function of the coolant pump and of the coolant
temperature switch
The coolant pump and fans can be tested separately or at the same
time. For this place a check in "Water pump" and/or "Fan".
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Dentsply Sirona 3 Product description
Service Manual CEREC SpeedFire 3.4 Description of the service software
3.4.3.5 Sensors
Purpose of Test:
● Functional test of the safety-related sensors
● Functional test of the door limit switches
● Functional test of the thermocouples (internal thermocouple and
calibration tool)
Operating panel
● not assigned
Safety
The switching statuses are displayed for the sensors:
● Coolant temperature
● Furnace temperature
● PCB temperature
● Coolant flow rate
● Power supply (ready)
● SI-Enable 1
● SI-Enable 2
● Fan 1 (current)
● Fan 2 (current)
● Coolant pump (current)
● Coolant flow rate (pulses)
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3 Product description Dentsply Sirona
3.4 Description of the service software Service Manual CEREC SpeedFire
Door switches
The switching statuses are displayed for the top and bottom door limit
switches.
Thermo couple
The temperature measured for the thermocouples is tested:
● "Chamber": Thermocouple in the chamber
● "Chamber cold junction": Reference temperature for thermocouple
● "External": external thermocouple if connected. If no external
thermocouple is connected then the value 65535°C is displayed.
● "External cold junction": Reference temperature for external
thermocouple (calibration tool) if connected. If no external
thermocouple is connected then the value 65535°C is displayed.
The sensor switching statuses are displayed for the thermocouples
connected:
● "OK": Thermocouple is connected.
● "Open": No thermocouple is connected.
● "???": Terminal contacts for thermocouple have short-circuited.
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Dentsply Sirona 3 Product description
Service Manual CEREC SpeedFire 3.4 Description of the service software
3.4.3.6 Heating
Purpose of Test:
Heating test
Oszillator
You can enter the control voltage or the output in the "Oszillator" field.
Measurement data
The values measured are displayed in the "Measurement data" field
with the heating switched on.
The control voltage and output must roughly correspond with the values
that are entered in the "Oszillator" field.
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3 Product description Dentsply Sirona
3.4 Description of the service software Service Manual CEREC SpeedFire
Purpose of Test:
Test of the door drive and of the door limit switches.
Manual control
● "Open door": The door opens completely.
● "Close door": The door closes completely.
● "Absolute movement": The door moves to an absolute position.
● "Relative movement": The door travels by the step width entered.
The door travels up or down with the "Step down" and "Step up"
buttons.
Settings
In the "Settings" area you are able to enter the current consumption
("Current") and the travel speed ("Speed") for the door.
Meas. Values
The positions of the limit switches and the actual position of the door
are displayed in the "Meas. Values" area.
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Dentsply Sirona 3 Product description
Service Manual CEREC SpeedFire 3.4 Description of the service software
Machine information
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4 Troubleshooting Dentsply Sirona
4.1 Hints for troubleshooting Service Manual CEREC SpeedFire
4 Troubleshooting
IMPORTANT
Not all steps (1. to x.) under “Procedure” need to be processed. Only
proceed if the error has not been rectified in accordance with the
existing measures!
Procedure
1. Ensure that the furnace and acquisition unit are connected to the
same WLAN.
2. Disconnect the WLAN connection and reconnect.
3. Contact your network administrator.
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Dentsply Sirona 4 Troubleshooting
Service Manual CEREC SpeedFire 4.2 Error with no message
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4 Troubleshooting Dentsply Sirona
4.2 Error with no message Service Manual CEREC SpeedFire
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Dentsply Sirona 4 Troubleshooting
Service Manual CEREC SpeedFire 4.3 System start error
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4 Troubleshooting Dentsply Sirona
4.3 System start error Service Manual CEREC SpeedFire
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Dentsply Sirona 4 Troubleshooting
Service Manual CEREC SpeedFire 4.4 Errors at the door and limit switches
Procedure
Proceed as follows in order to rectify the errors stated above:
NOTE
Risk of damaging the worm gear
Moving the door upwards or downwards forcefully by hand may result
in irreparable damage to the worm gear that slips through as a result.
➢ Never move the door up or down forcefully!
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4 Troubleshooting Dentsply Sirona
4.4 Errors at the door and limit switches Service Manual CEREC SpeedFire
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Dentsply Sirona 4 Troubleshooting
Service Manual CEREC SpeedFire 4.4 Errors at the door and limit switches
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4 Troubleshooting Dentsply Sirona
4.5 Fan error (FAN 1 / 2) Service Manual CEREC SpeedFire
Procedure
Proceed as follows in order to rectify the errors stated above:
1. Check any potential block in the fans.
2. Check the correct function of the fans using the service software
("Cooling curcuit" -> "Fan").
3. Check the connection between the fans and the base plate.
Remove the left side cover, see “Removing the covers [→ 52]”.
4. Replace the relevant fan(s), see “Top unit fan [→ 74]” or “Bottom
unit fan [→ 76]”.
5. Replace the base plate, see “Base plate [→ 78]”.
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Dentsply Sirona 4 Troubleshooting
Service Manual CEREC SpeedFire 4.6 Error in the cooling circuit – FS! – B(0X00000010), B(0X00020000)
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4 Troubleshooting Dentsply Sirona
4.7 Thermocouple TS02 – B(0x00000020) Service Manual CEREC SpeedFire
Procedure
Proceed as follows in order to rectify the errors stated above:
1. Check the function of the pump using the service software ("Cooling
curcuit" -> "Water pump").
2. Check the coolant level, see “Coolant [→ 86]”.
3. Check the connection between the pump and base plate.
4. Replace the coolant pump, see “Coolant pump [→ 82]”.
5. Replace the base plate, see “Base plate [→ 78]”.
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Dentsply Sirona 4 Troubleshooting
Service Manual CEREC SpeedFire 4.8 Error in the process – D(0X00000200), D(0X00000400), D(0X00000800)
Procedure
Proceed as follows in order to rectify the errors stated above:
1. Restart the furnace and then start the process again.
2. Contact the hotline.
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4 Troubleshooting Dentsply Sirona
4.8 Error in the process – D(0X00000200), D(0X00000400), D(0X00000800) Service Manual CEREC SpeedFire
Procedure
Proceed as follows in order to rectify the errors stated above:
1. Check the restoration for usability, repeat the combustion process in
the event of any doubt and if necessary the production process
also. Jobs that have been terminated or completed can be found
again under “i” -> "Job Archive".
2. Check the furnace’s power supply in order to rule out defective
contacts.
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Dentsply Sirona 4 Troubleshooting
Service Manual CEREC SpeedFire 4.9 Other error messages
Procedure
Proceed as follows in order to rectify the errors stated above:
1. Check the function of the coolant circuit using the service software
("Cooling curcuit" -> "Water pump").
2. Check the function of the fans using the service software ("Cooling
curcuit" -> "Fan").
3. Restart the furnace.
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4 Troubleshooting Dentsply Sirona
4.9 Other error messages Service Manual CEREC SpeedFire
Procedure
Proceed as follows in order to rectify the errors stated above:
1. Use a different USB stick.
2. Do not disconnect the USB stick while the export is running.
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Dentsply Sirona 5 Test and repair
Service Manual CEREC SpeedFire 5.1 Preparations
5.1 Preparations
CAUTION
Wait until the unit has cooled down and the fans are no longer
running.
NOTE
Fuse type
The main fuses F1 and F2 are of the T12.5 A 250 V type. They are
available under the REF 65 81 891.
➢ Use only fuses of the same type!
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5 Test and repair Dentsply Sirona
5.2 Repairs without removing coverings Service Manual CEREC SpeedFire
2. Connect the new panel with the furnace and tighten the knurled
screws back on again.
2. Remove the rear enclosure by pulling it up. Remove the cable from
its recess (A). If the enclosure is difficult to remove, make sure that
the plastic part (B) is not caught in the sheet metal tab.
3. Push the SD card gently into the device using a pair of tweezers so
that it then pops out. If this does not happen remove the SD card
with the tweezers.
4. Insert a new SD card. Make sure that it is placed the right way up
and in the right direction. Ensure that the card is fully inserted.
5. Push the rear enclosure over the sheet metal enclosure once again
and place the cable back into its recess (A).
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Dentsply Sirona 5 Test and repair
Service Manual CEREC SpeedFire 5.2 Repairs without removing coverings
6. Press the enclosure right down and screw it in again with the 4
M3x4 screws.
CAUTION
Handling and disposing of the insulating material
Abrasion of insulating material in the furnace door area may occur,
which is visible as white dust. These deposits should:
- be wiped off with a moist cloth or
- be extracted with a vacuum cleaner with a fine particle filter (e.g.
HEPA / Dust category H),
- not be blown away with compressed air,
- not be blown away by the wind.
Direct skin contact may lead to skin irritation. Please therefore avoid
contact with the skin and eyes and wear gloves and safety goggles as
necessary. In the event of contact with the skin wash the dust of the
insulating material off with clear running water.
Always dispose of the insulating material in a closed container (see
also "Disposal").
CAUTION
1. Insert the positioning pin into the hole of the furnace door.
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5 Test and repair Dentsply Sirona
5.3 Removing the covers Service Manual CEREC SpeedFire
3. Insert the top door insulation onto the bottom door insulation.
If the unit is to be transported, remove the door insulation from the unit
and close the door prior to transportation.
Wait until the unit has cooled down and the fans are no longer
running.
WARNING
Electric shock
Switch the unit off and disconnect the power plug.
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Service Manual CEREC SpeedFire 5.3 Removing the covers
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5 Test and repair Dentsply Sirona
5.3 Removing the covers Service Manual CEREC SpeedFire
3. Next pull it off the unit upwards and to the front beginning away
from the unit until the 4 mushroom plugs (A) are released.
4. Proceed with the second side cover in the same way.
2. Insert the mushroom plugs (A) into the rubber grommets and then
press the covers on.
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Dentsply Sirona 5 Test and repair
Service Manual CEREC SpeedFire 5.3 Removing the covers
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5 Test and repair Dentsply Sirona
5.3 Removing the covers Service Manual CEREC SpeedFire
NOTE
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Dentsply Sirona 5 Test and repair
Service Manual CEREC SpeedFire 5.3 Removing the covers
2. Screw the top cover on tight at the top rear and front side with 2
screws (M4x6, TX 20) in each case.
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5 Test and repair Dentsply Sirona
5.3 Removing the covers Service Manual CEREC SpeedFire
2. Remove the two screws (A, M3x10, TX 10) at the front beneath the
cover from below.
3. Then remove the two screws (B, M4x6, TX 20) at the top rear on
the side. Remove the combustion chamber cover to the front and
up.
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Dentsply Sirona 5 Test and repair
Service Manual CEREC SpeedFire 5.3 Removing the covers
2. Place the cover onto its position from the top front, turn the side M4
screws (B) just a little initially.
3. Tighten both M3 screws (A) in from below and then screw the side
M4 screws (B) tight.
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5.4.1 Thermocouple
1. Pull the connector of the thermocouple from the base plate and
release the cable from the cable holders. You must also carefully
cut open the cable tie (A) for this with the side cutting pliers.
2. For USA version only with serial numbers ≥ 551058 and worldwide
version with serial numbers ≥ 501317:
Unscrew the screw from the cable bracket and remove the clamp
and M4x6 screw.
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5. Insert the fitting gage into the combustion chamber from below up to
the stop and hold it there. Push a new thermocouple into the holder
up to the stop.
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6. Push the fitting gage further upwards and fix the thermocouple with
the clamping screw.
7. Remove the fitting gage.
8. For USA version only with serial numbers < 551058 and worldwide
version with serial numbers < 501317.
Replace the rear left M4x6 screw on the retaining plate with the
spacer (B, CM4x40). You will need the screw again in the next step.
9. All devices:
Lay the cable as illustrated, route it with the cable clamp and fasten
it with the M4x6 screw.
10. Move the cable and reinsert the thermocouple connector into the
base plate.
11. Fix the cable again using a cable tie (A).
NOTE
Recalibrate the furnace
Following replacement of the thermocouple, the furnace must be
recalibrated (see the section "Performing calibration [→ 89]”).
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3. Remove the 3 screws (F4x8, TX 20) and detach the flow meter from
its retaining plate.
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4. Hold the flow meter upwards until both hoses have filled with air,
push the hose clamps further onto the hose (with universal tongs).
NOTE
Ensure that the ends of the hoses stay clearly above the unit in all
cases so that no coolant escapes.
NOTE
Observe the flow direction
The flow direction is marked on the flow meter. The flow rate goes
from the flow meter to the compensation tank.
1. First of all remove one hose and plug this into the corresponding
port of the new flow meter so that the flow direction cannot be
confused. Proceed in the same way for the second hose.
2. Push the hose clamps on the hose over the grommets again (with
universal tongs).
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3. Screw the flow meter back onto its retaining plate with 3 screws
(F4x8, TX 20).
4. Screw the retaining plate tightly onto the unit with both screws
(M4x6, TX 20 x 250). When so doing, make sure to bolt the
grounding strap as well with the screw (C).
NOTE
The flow meter may be damaged
The flow meter connector does not fit only one way into the socket!
Incorrect insertion may damage the flow meter.
➢ Plug the flow meter connector in correctly.
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2. Unscrew the two screws (M3x4, TX 10) and remove the thermal
switch.
3. Insert a new one into this position and screw it tightly using both
screws.
4. Plug both connector pins into the thermal switch, any polarity is
possible with this.
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1. Unscrew both fixing screws (A, M3x4, TX 10 x 100) out from inside
the unit.
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2. Carefully remove the power unit and pull both connectors (B) out.
NOTE
When attaching a new power unit ensure that the washers are used
under the screw heads.
5. Ensure that the cable to the power supply for the plate is placed
behind the cover plate as illustrated.
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1. Remove the 2 protecting covers at the top and bottom of the power
unit by unscrewing 2 screws in each case (M4x6, TX 20).
2. Disconnect the power input cables (A) and the output cables (B)
from the power unit and remove the small connector (C) of the
power unit controller.
3. Remove the power unit with its retaining plates by unscrewing the 4
screws (F, M4x6, TX 20).
4. Remove both screws (D) on the power unit and place these aside.
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5. Unscrew both retaining plates from the old power unit (screws G)
and screw them to the new one as shown. Both plates are the
same.
6. Now screw the power unit with its retaining plates onto the unit
again. When doing so attach the small protecting cover below the
65 W power unit using the screw (F).
7. Now attach all cables again in accordance with the label on the
power unit, observe the polarities and also fix the grounding strap to
the “V-” output (B).
8. Look for the 2 threaded holes (E) for the top protecting cover and
pierce the label there so that you are able to attach the protecting
cover.
9. Check all connections once again and finally attach both protecting
covers on the top and bottom of the power unit.
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2. From the rear side of the unit unscrew the 4 screws (M4x6, TX 20)
with which the radiator is fixed.
3. Pull the radiator from the side of the unit, turning it 90° counter-
clockwise in the process.
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4. Unscrew the 4 screws (M4x42, TX 20) and remove the fan from the
radiator.
NOTE
Observe the flow direction
The flow direction is marked on the fan (see arrows). With the top fan
the flow goes from inside the unit through the radiator outwards.
5. Attach a new fan and observe the direction of installation: the fan
must blow through the radiator out of the unit.
6. Install the radiator and fan again in reverse order, pull the connector
through the rubber grommet again and insert it into the socket on
the base plate.
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6. Leave the perforated plate in the unit and just pull out the fan.
NOTE
Observe the flow direction
The flow direction is marked on the fan (see arrows). With the bottom
fan the flow goes from outside into the interior of the unit.
7. Insert a new fan into the unit and observe the direction of
installation: the fan must blow air into the interior of the unit from
outside.
8. Screw the fan into the unit, pull the connector through the rubber
grommet again and then insert it into the socket on the base plate.
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1. Pull all connectors out of the base plate on both sides of the unit.
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4. Remove the screw (B, M3x4, TX 10) and then initially move the
plate forward until the display connection no longer protrudes from
the rear of the unit and then pull the plate out from the side.
5. Unscrew the retaining plate from the plate and screw it onto the new
plate again with the 2 screws (M3x4, TX 10).
6. Insert the plate into the side of the unit again and then push it back
until the display connection protrudes fully.
7. Screw both screw fittings of the display connection firmly on the left
and right and only then screw both screws on the left and right
tightly on the unit.
8. Finally insert all connectors in their sockets again on the base plate.
The connectors are polarized, any position is possible for the
connectors of both fans.
9. The next time that the furnace is switched on the latest firmware
must first be downloaded onto the furnace. For this press the Start
button (A) on the control panel and keep this pressed down until a
beep sounds on the furnace and the furnace restarts. This process
can take 2-3 minutes.
NOTE
Recalibrate the furnace
Following replacement of the base plate, the furnace must be
recalibrated (see the section "Performing calibration [→ 89]”).
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2. Remove the top protecting cover on the 1000 W power unit (M4x6,
TX 20), remove the transparent protective flap and loosen (Phillips
screwdriver) the blue and brown power cable:
3. Pull the protective ground wire (C) that leads into the unit out from
its contact.
5. Make sure that the ground wire and the power cables do not
become entangled.
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6. Before inserting the new line filter guide the power cables through
the cutout (D) from inside outwards.
7. Insert the line filter further into the unit, being careful of the power
cables in this process and guide the protective ground wire through
the cutout (E) out of the unit. Next push the line filter right into the
unit and fix it again with the 4 screws.
8. Plug the protective ground wire into its contact again and place the
power cable in its cable holders. Plug the connector into the 65 W
power unit, connect both power cables to the 1000 W power unit
again and clip the transparent protective flap on again.
9. Ensure that the cable to the power supply for the plate is placed
behind the cover plate as illustrated.
10. Next screw both protective covers back onto the 1000 W power unit
or over the 65 W power unit.
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4. If the rubber/metal dampers also turn you can initially remain at the
pump, alternatively they can also be held firmly with tongs.
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8. Now raise the pump until both connections are above the
compensation tank and there is air in both hoses.
9. Do not pull on the hoses while doing this. If the pump cannot be
raised high enough you should remove the inner perforated plate in
the bottom fan (see “Bottom unit fan [→ 76]”) and take it out.
NOTE
Observe the flow direction
The flow direction is marked on the pump. The flow goes from the
compensation tank up to the pump and out to the side to the HF
module.
10. Push the hose clamps further onto the hose with universal tongs.
First of all remove the connection from the suction side of the old
pump and place this on the new one (A).
11. Now remove the connection from the pressure side of the old pump
and place this on the new one (B).
12. Slide the hose clamps onto the grommets again, place the pump
cable into the socket on the pump and then attach the new pump as
above in reverse sequence.
13. Fix the bottom fan again if necessary, screw the temperature
measurement block in again and attach the compensation tank onto
the unit.
14. Let the pump run for 5 minutes using the service software so that
the system fills again consistently.
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Preparations
1. Remove the side covers.
2. Remove the top cover.
3. Remove the base plate.
NOTE
Risk of damage
In order to prevent damage, it is important to remove the base plate
(main plate) beforehand.
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5.4.16 Coolant
Refill bottle, coolant, 0.5 l, REF 6581636,
1. Check the coolant level. The system has been properly filled if the
filling level:
- is at the peak levels (B) of the notch on the tank retaining plate (up
to serial number 553037 for US devices and 502547 for worldwide
devices)
or
- is between "min" and "max" (from serial number 553038 for US
devices and 502548 for worldwide devices).
2. If it is difficult to identify the filling level you can improve visibility
using a light source (e.g. pocket torch).
3. If the coolant level is clearly too low (> 1 cm) you should add more
coolant.
4. Open the filler screw (TX 30) and add more coolant with a funnel if
necessary until the correct level is reached. When doing so let the
coolant pump run using the service software.
5. Once the filling level is correct again, switch the pump off and close
the filler opening again.
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Service Manual CEREC SpeedFire 6.1 Replacing the filter
3. Remove the contaminated filter fleece and insert the new filter
fleece.
4. Reinsert the metal cover and screw it tight with the 2 screws (A).
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7.1 General description Service Manual CEREC SpeedFire
IMPORTANT
A calibration is required:
➢ after replacing the base plate, unless the calibration data was
capable of being adopted,
➢ after replacing the thermocouple,
➢ in order to reexamine suspected errors or potential drift,
➢ if restorations show signs of fusion,
➢ if there are problems with fit,
➢ if restorations are too opaque, whitening.
IMPORTANT
The unit must be cold for calibration purposes.
NOTE
Sensitive measuring equipment
The thin protective tube on the calibration tool may break if not
handled correctly.
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Service Manual CEREC SpeedFire 7.2 Calibration set
Each calibration tool has a serial number. This is required for starting
the calibration process.
Example: 89986-006
CAUTION
Handling and disposing of the insulating material
Abrasion of insulating material in the furnace door area may occur,
which is visible as white dust. These deposits should:
- be wiped off with a moist cloth or
- be extracted with a vacuum cleaner with a fine particle filter (e.g.
HEPA / Dust category H),
- not be blown away with compressed air,
- not be blown away by the wind.
Direct skin contact may lead to skin irritation. Please therefore avoid
contact with the skin and eyes and wear gloves and safety goggles as
necessary. In the event of contact with the skin wash the dust of the
insulating material off with clear running water.
Always dispose of the insulating material in a closed container (see
also "Disposal").
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7.3 Performing calibration Service Manual CEREC SpeedFire
Preparations
1. Call up the Service menu on the operating software by tapping on
"Service" in the Settings menu.
IMPORTANT
The door should be closed when loosening the locking screw. This
prevents an overload on the door drive when particularly tight locking
screws are loosened.
2. If the furnace door is open tap on "open/ close door" to close it.
3. Loosen the locking screw by turning it approx. one rotation counter-
clockwise, e.g. using a coin.
4. Tap on "calibration" in the Service menu.
CAUTION
Risk of skin irritation when touching insulating materials.
Follow the safety instructions at the start of this section when handling
insulation materials.
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NOTE
Do not press the door up or down when removing the screw.
NOTE
Do not push the door up or down when screwing in.
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4. Install the top door insulation also supplied (with the continuous
drilled hole).
Ä The end of the calibration tool (small white tube) protrudes
approx. 10 mm out of the top door stone.
Cool-down phase
The furnace door travels up in the cool-down phase.
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CAUTION
Risk of burning!
The door insulation and calibration tool may still be hot!
➢ Do not touch the door insulation or the calibration tool until they
have cooled down.
IMPORTANT
The temperature jump in the furnace temperature displayed at the
end of the process is caused by the process. The reason is the
switchover from the temperature sensor on the calibration tool to the
temperature sensor installed (the furnace’s own sensor).
CAUTION
Risk of burning!
The door insulation and calibration tool may still be hot!
➢ Do not touch the door insulation or the calibration tool until they
have cooled down.
CAUTION
Risk of skin irritation when touching insulating materials.
Follow the safety instructions at the start of this section when handling
insulation materials.
NOTE
Do not push the door up or down when unscrewing.
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3. Unscrew the calibration tool on the knurled screw and pull it out of
the door.
NOTE
Do not push the door up or down when screwing in.
1. Place the positioning pin into the locking screw, and insert it through
the centering hole and through the bottom door insulation.
2. Screw in the locking screw so it is finger-tight.
3. Insert the top door insulation (without continuous drilled hole) onto
the bottom door insulation.
4. Tap on "finish" to finish.
IMPORTANT
The "finish" button only appears once the calibration tool has been
disconnected from the power.
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IMPORTANT
The unit must be cold for the new calibration.
NOTE
Only sinter rings from Dentsply Sirona may be used.
Procedure
1. Call up the Service menu on the operating software by tapping on
"Service" in the Settings menu.
2. Tap on "Service / Temperature test".
3. Select the test you want to perform: 800°C or 1510°C.
4. Position the firing tray in the center of the top door insulation.
NOTE! Ensure that the thickest leg points upwards on the firing
tray.
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CAUTION
Risk of burning!
The door insulation and sinter ring may still be hot!
➢ Do not touch the door insulation or the sinter ring.
➢ Use tweezers to remove the sinter ring.
NOTE
The temperature chart is batch-dependent and may only be used
together with the sinter rings supplied for this.
The batch number is imprinted on the ring.
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Service Manual CEREC SpeedFire
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Service Manual CEREC SpeedFire
9 Disposal
In accordance with Directive 2012/19/EU and national disposal
regulations regarding old electrical and electronic devices, please be
advised that such items must be disposed of in a special way within the
European Union (EU). These regulations require the environmentally
friendly recycling/disposal of old electrical and electronic devices. Such
items must not be disposed of as domestic refuse. This has been
expressed using the icon of the “crossed out trash can”.
Disposal procedure
We feel responsible for our products from the first idea to their disposal.
For this reason, we give you an option to return our old electronic and
electrical devices.
If you wish to dispose of your devices, please proceed as follows:
In Germany
To initiate return of the electrical device, please send a disposal request
to enretec GmbH. You have the following options here:
● Use the ‘Returning an electrical device’ button under the ‘eom’ menu
item on the enretec GmbH homepage (www.enretec.de).
● Alternatively, you can also contact enretec GmbH directly.
enretec GmbH
Kanalstraße 17
16727 Velten, Germany
Phone: +49 3304 3919-500
E-mail: [email protected]
In accordance with the national disposal regulations regarding old
electrical and electronic devices (ElektroG), as the manufacturer, we
assume the costs for disposing of the electrical and electronic devices
in question. Disassembly, transport and packaging costs shall be borne
by the owner / operator.
Prior to disassembly/disposal of the unit, it must be prepared
professionally (cleaned/disinfected/sterilized).
If your unit is not permanently installed, it will be collected from the
practice. If it is permanently installed, it will be picked up curbside at
your address by appointment.
Other countries
For country-specific information on disposal, contact your local dental
dealers.
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We reserve the right to make any alterations which may be required due to technical improvements.