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4497-Yps1-7-31-0003-B - Material Take-Off

Qatar energy gasket specification

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0% found this document useful (0 votes)
278 views89 pages

4497-Yps1-7-31-0003-B - Material Take-Off

Qatar energy gasket specification

Uploaded by

Dinesh Adwani
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 89

CLASSIFICATION: C1 ‐ CONTROLLED

COMMENTS RESOLUTION SHEET


(CRS)

CONTRACT NUMBER GC21110900 (4497)


EPIC for ISND PH 5-2 - WHP-IS-T07, IS-S07 & IS-V09 Wellhead Platforms, Pipelines, Umbilical and Brownfield
CONTRACT TITLE:
Modification Works at PS1 Complex
QP EXTERNAL TRANSMITTAL REFERENCE, DATED: POI/GC21110900/EXT/TN/03769, 03/06/2024
Document number./Rev. No. /Title:
DOCUMENT NUMBER, REV & TITLE: 4497-YPS1-7-31-0003/B/Material Take-off Report for Flanges and Last Revision status: code 6
Hanger Flanges
PREVIOUS ISSUED DRAWING NUMBER MADE VOID (IF ANY)

QatarEnergy COMMENTS CONTRACTOR'S RESPONSE REMARKS


SR.
NO QP Engineer
Section Comments
Ref id.

2 PTE9112 No comments Noted.

3 PTE120 Noted
MR treated as "for info"
Nut material shall be ASTM A194 7M as per the FEED and in line with DEP. Revise sec 8.2 and Comments from 4497-YPS1-7-14-0003-A,
PTE719 Appendix A. Nut The MTO has been revised to incorporate the comments on specification Transmital No.:
grade ASTM A194 2HM is not compatible with ASTM A320 L7M bolts as per ASTM A320. POI/GC21110900/EXT/TN/03548

Page 1 of 1
CLASSIFICATION: C1 - CONTROLLED

CONTRACT NO.: GC21110900

PROJECT NO.: 4497


CONTRACT TITLE: EPIC FOR ISND PH 5-2 - WHP-IS-T07, IS-S07 & IS-V09 WELLHEAD
PLATFORMS, PIPELINES UMBILICALS AND BROWNFIELD
MODIFICATION WORKS AT PS1 COMPLEX

DOCUMENT TITLE :

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

14/06/2024 B Approval for Procurement (with HOLD) Wang Lin Cui Shao Min Wang Le Qin

Cui Shao Min


20/05/2024 A Approval for Procurement (with HOLD) Liu Ji Li Wang Le Qin
/ Wang Lin
Cui Shao Min
02/05/2024 2 Re-Issued For Approval Liu Ji Li Wang Le Qin
/ Wang Lin
Cui Shao Min
29/03/2024 1 Issued For Approval Liu Ji Li Wang Le Qin
/ Wang Lin
Issued For Comments Cui Shao Min
26/01/2024 0 Liu Ji Li Wang Le Qin
Previous Doc. No.: 4497-YPS1-7-31-0003 / Wang Lin

Approved
Date Rev Description Prepared Checked Approved
QatarEnergy

Document No. 4497-YPS1-7-31-0003 Page: 1 of 88


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MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

HOLDS LIST

The following is a list of HOLDs associated with this revision of the Material Take-off Report for Flanges
and Hanger Flanges.

Responsible Status of
HOLD No. and Details of HOLD
Party HOLD

1. Quantities of subsea pipeline flanges to be updated


after pipeline & umbilical route layout at PS-1K COOEC OPEN
approach is finalized.
2. Quantities of topside flanges to be updated following Ranhill
OPEN
detailed design maturation. Worley

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TABLE OF CONTENTS

1.0 INTRODUCTION .......................................................................................................................... 5


1.1 Project Background ...................................................................................................................... 5
1.2 Phase 5-2 Project Objectives........................................................................................................ 5
1.3 Acronyms and Definition ............................................................................................................... 5
1.4 Purpose of Document ................................................................................................................... 5
1.5 System of Units ............................................................................................................................ 6
2.0 GENERAL .................................................................................................................................... 7
3.0 MATERIAL CONTINGENCY PHILOSOPHY ................................................................................ 9
3.1 Flanges Contingency Philosophy .................................................................................................. 9
3.2 Bolts, Nuts and Gaskets Contingency Philosophy ........................................................................ 9
4.0 SUMMARY OF SUBSEA FLANGES .......................................................................................... 10
5.0 MATERIAL TAKE-OFF OF SUBSEA PIPELINE FLANGES AND FITTINGS ............................ 19
6.0 MATERIAL TAKE-OFF OF SUBSEA SKID FLANGES AND FITTINGS .................................... 52
7.0 MATERIAL TAKE-OFF OF TOPSIDE PIPING FLANGES AND FITTINGS ............................... 60
APP-A DATASHEET OF TOPSIDE PIPING FLANGES AND FITTINGS .......................................... 70

List of Figures
Figure 6-1 10” Blind Flange NPTF Hole Location Sketch................................................................ 54
Figure 6-2 2” Blind Flange NPTF Hole Location Sketch.................................................................. 55

List of Tables
Table 4-1 Subsea Flange MTO Summary ......................................................................................... 10
Table 4-2 Subsea Bolts and Nuts MTO Summary ............................................................................ 14
Table 4-3 Subsea Bolts, Nuts and Washers MTO Summary (for Subsea Skid piping supports) . 15
Table 4-4 Subsea Gaskets MTO Summary ....................................................................................... 16
Table 4-5 Test Rings MTO Summary ................................................................................................ 18
Table 5-1 Flange MTO for Subsea Pipelines .................................................................................... 19
Table 5-2 Bolts & Nuts MTO for Pipelines ........................................................................................ 32
Table 5-3 Gaskets MTO for Pipelines ............................................................................................... 41
Table 5-4 Test Ring MTO for Pipelines ............................................................................................. 51
Table 6-1 Flange MTO for Subsea Skids .......................................................................................... 52
Table 6-2 Bolts & Nuts MTO for Subsea Skids ................................................................................ 56
Table 6-3 Bolts, Nuts and Washers MTO for Subsea Skids Piping Supports ................................ 57
Table 6-4 Gaskets MTO for Subsea Skids ........................................................................................ 58
Table 6-5 Test Ring MTO for Subsea Skids...................................................................................... 59
Table 7-1 Flange MTO for Topside Piping ........................................................................................ 60
Table 7-2 Bolts & Nuts MTO for Topside Piping .............................................................................. 64
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Table 7-3 Gasket MTO for Topside Piping........................................................................................ 66


Table 7-4 Test Ring MTO for Topside Piping ................................................................................... 67
Table 7-5 Olet MTO for test of on-shore Installed Piping at GF Topside........................................ 69

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1.0 INTRODUCTION
1.1 Project Background
The Idd El Shargi (IS) field is located in the Arabian Gulf, 80 km east of the Qatar peninsula and 20 km
south of Halul Island. The majority of the processing of the IS production is carried out on a complex of
platforms called Production Station One (PS1), which has been extended and rearranged several times
over the lifetime of the field.

Oil and produced water from PS1 is transported to Halul Island via pipeline. The produced gas from
PS1 complex is compressed and dehydrated before it is exported to Mesaieed via 24” pipeline. Prior to
gas export it is blended with gas from PS2 and PS3. Part of the export gas is also used as fuel gas and
lift gas.

1.2 Phase 5-2 Project Objectives


The objective of the Phase 5-2 Project is to ensure non-interruption in the PS1 production and arrest
the production decline and maintain the production plateau of ISND Field.

Phase 5.2 Project includes three new wellhead platforms (WHP) IS-T07, IS-S07 and IS-V09, and
associated pipelines and umbilicals, and modifications at the existing PS1 platforms. These WHPs are
Normally Unattended Installations on 4 legged jackets with 16 slot design of 4x4 configuration.

1.3 ACRONYMS AND DEFINITION


Please refer to Project Acronyms and Definition (Document No.: 4497-0-OTH-0001) for details. The Idd
El Shargi (IS) field is located in the Arabian Gulf, 80 km east of the Qatar peninsula and 20 km south of
Halul Island. The majority of the processing of the IS production is carried out on a complex of
platforms called Production Station One (PS1), which has been extended and rearranged several times
over the lifetime of the field.

1.4 PURPOSE OF DOCUMENT


The scope of this report is to summarize quantity of all flanges and hanger flanges for the following
proposed subsea pipelines for phase 5-2 ISND EPCI project in accordance with QP-STD-R-001 (QP
Standard for Material Selection for Sour Services), DEP 31.40.21.34-Gen, DEP 31.40.21.37-Gen and
Project Specification for Flange Doc. No.4497-YPS1-7-14-0003 and Hanger Flange Doc. No.4497-
YPS1-7-14-0004.
• 12” Production Pipeline from IS-T07 to PS-1K
• 12” Production Pipeline from IS-S07 to PS-1K
• 12” Production Pipeline from IS-V09 to PS-1R
• 10” Gas Lift Pipeline from PS-1R to IS-V09
• 10” Gas Lift Pipeline from Subsea Wye (Near IS-S07) to IS-T07
• 10” Gas Lift Pipeline from Subsea Wye (Near PS-1K) to IS-S07
• 10” Water Injection Pipeline from PS-1W to IS-V09
• 10” Water Injection Pipeline from Subsea Wye (Near IS-S07) to IS-T07
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• 10” Water Injection Pipeline from Subsea Wye (Near PS-1K) to IS-S07
This report includes the quantities of flanges and fittings as listed below.
• Riser hanger flanges as summarized in Table 4-1 of Sec. 4 and also detailed in Table 5-1 of
Sec.5.
• Subsea flanges as summarized in Sec. 4 which include the followings.
̶ Subsea pipeline tie-in flanges (as detailed in Sec. 5);
̶ Flanges used on subsea skid piping and those used for subsea skid piping tie-in with
pipeline (as detailed in Sec. 6).
Subsea flanges may be updated based on finalized spool and subsea skid piping arrangement.
• Topside flanges and fittings along topside pipeline from riser top to pig launcher/receiver as
presented in Sec. 7.
The quantities are provided by piping discipline. However, this may be updated based on
finalized topside pipeline route layout.
• Welding test rings as summarized in Table 4-4 of Sec. 4.
1.5 SYSTEM OF UNITS
The international system (SI) of unit is adopted as the main system of units throughout the project,
unless otherwise noted. Although some of the computer programs have been developed using the
imperial units, the results shall be reported in SI units.

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2.0 GENERAL
Carbon steel forged flange shall be in accordance with QP-STD-R-001 (QP Standard for Material
Selection for Sour Services), DEP 31.40.21.34-Gen, DEP 31.40.21.37-Gen and Project Specification
for Flange Doc. No.4497-YPS1-7-14-0003 and Hanger Flange Doc. No.4497-YPS1-7-14-0004.

a Material grade for all flanges shall be ASTM A694 F65 and shall be suitable for sour service
requirements as per NACE MR0175/ISO 15156 with amendments/supplements in QP-STD-R-
001 Rev 3 and DEP 39.01.10.12-Gen.

b The flange type shall be designed in accordance with ASME B16.5 and ISO 15590-3.

c Gaskets for subsea flanges shall be designed in accordance with ASME B16.20 and shall be
octagonal “R” type RTJ gaskets, except for RF blind flange for pre-commissioning. RF spiral
wound gasket is used for RF blind flange for pre-commissioning.

d Subsea pipeline flanges for permanent usage shall receive a minimum of 3.2mm thick cladding
of Inconel Alloy 625 (UNS N06625) as per DEP 31.40.21.37-Gen. The entire flange face and
ring groove surfaces of subsea flanges are to be cladded.

e Blind flanges for temporary closure at riser bottom, pipeline pulling and termination heads,
which may be wet stored on seabed for a certain duration, and permanent blind flange on
subsea skids shall be cladded with a minimum of 3.2mm thick Inconel Alloy 625 on groove only.

f Flange supplied shall be suitable for welding to pipeline in accordance with Specification for
Pipeline Welding Doc. No. 4497-YPS1-7-14-0009.

g Internal diameter of flange shall match the ID of the pipelines.

h Subsea flanges for permanent usage shall be coated with thermally sprayed aluminum (TSA)
with minimum thickness of 250 microns.

i Bolts and nuts for subsea application shall be in compliance with ASTM A320 L7M and ASTM
A194 Gr. 7M respectively. For subsea bolts and nuts, the coating shall be SermaGard 1105
base-coat of 38-50 microns thickness and SermaGard 1280 top-coat of 12.5-25.4 microns
thickness based on section 10 of 4497-YPS1-5-0008.

j The stud bolt length shall be sufficient to accommodate hydraulic bolt tensioner equipment.
Subsea studs shall have additional length of 400mm to satisfy hydraulic tensioning
requirements.

k Nuts intended for subsea application shall be pre-drilled ‘Tommy bar’ holes to facilitate
tightening by the hydraulic tensioner.

l The requirements of bolts, nuts and gaskets shall be in accordance with Specification for
Flanges, Doc. No. 4497-YPS1-7-14-0003.

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m Hanger Flange shall have minimum 150mm straight hub length to meet the requirement for
further UT of field girth welds at both ends.

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3.0 MATERIAL CONTINGENCY PHILOSOPHY


Material quantities shall take into account requirements for additional materials with regard to testing
needs, possible damages during transportation and contingency stocks.

The contingency and spare quantities herein are based on common industry practice, code
requirement and identified quantities required for testing.

The below flanges and fittings’ contingency philosophy applies for the submarine pipelines.

3.1 Flanges Contingency Philosophy


• Spares are according to requirements of riser fabrication contractor and pipeline installation
contractor. At least one (1) spare is required for each type of flange.
• No spares are considered for hanger flange.
• Spares for weld neck (WN) RTJ flange for subsea installation is four (4) for each size.
• Spares for swivel RTJ flange for subsea installation is five (5) for each size.
• Number of weld neck (WN) RTJ Flange (temporary) on riser top is one (1) for each riser, one (1)
more for PS1R riser and one (1) spare for each size.
• Number of blind RTJ flange for onshore installed riser hydrotest & pre-commissioning is two (2)
for each pipeline and one (1) spare for each size.

3.2 Bolts, Nuts and Gaskets Contingency Philosophy


• The number of spare parts for subsea flange bolts and nuts for normal connection is equal to 30%
of the actual amount.
• The number of spare parts for blind flange bolts and nuts for pre-commissioning of spool piece,
offshore installed riser and subsea installation is equal to 30% of the actual amount.
• The number of spare parts for flange bolts and nuts for onshore installed riser pre-
commissioning is equal to 30% of the actual amount.
• The number of spare parts for flange gaskets for In-place tie-in is 200% of the number of
subsea flanges sets.
• The number of spare parts for blind flange gaskets for onshore installed riser pre-
commissioning is 1 piece for each riser.

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4.0 SUMMARY OF SUBSEA FLANGES


Subsea flange and fitting required quantities are summarized in Table 4-1, Table 4-2, Table 4-4 and Table 4-5. These summary tables shall be read in
conjunction with detailed information as presented in Section 5.0 and 6.0 for MTO of subsea pipeline flanges and MTO of subsea skid flanges respectively .
The final quantities to be supplied should be based on the quantities presented in section 5 and 6 if any discrepancies being identified.
Flange and fittings for topside piping are NOT included in this section. Detailed information of topside piping flange and fittings is presented in
Section 7, which is confirmed to be part of this scope of supply.
Table 4-1 Subsea Flange MTO Summary

Mating Pipe
Flange Coating Quantity (Nos.)
Item Flange (nominal) Material Flange
Cladding (Note- Remark
No. Type OD WT Grade Rating Requir
(Note-2&3) 3/4/5/6) Spare Total
(mm) (mm) ed
Riser Hanger ASTM TSA
1 323.9 22.2 1500# - 4 0 4 -
Flange A694 F65 Note 4
Riser Hanger ASTM TSA
2 273.1 18.3 1500# - 8 0 8 -
Flange A694 F65 Note 4
Weld Neck
ASTM 3.2mm Inconel TSA
3 (WN) RTJ 323.9 22.2 1500# 28 4 32 -
A694 F65 Alloy 625 Note 4
Flange
Weld Neck
ASTM Riser top
4 (WN) RTJ 323.9 22.2 1500# - Note 5 4 2 6
A694 F65 temporary
Flange
Weld Neck
ASTM 3.2mm Inconel Pulling head for
5 (WN) RTJ 323.9 22.2 1500# Note 6 8 0 8
A694 F65 Alloy 625 pipelay
Flange
Weld Neck
ASTM 3.2mm Inconel TSA
6 (WN) RTJ 273.1 18.3 1500# 43 4 47 -
A694 F65 Alloy 625 Note 4
Flange
7 Weld Neck 273.1 18.3 ASTM 1500# Note 5 8 2 10 Riser top

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Mating Pipe
Flange Coating Quantity (Nos.)
Item Flange (nominal) Material Flange
Cladding (Note- Remark
No. Type OD WT Grade Rating Requir
(Note-2&3) 3/4/5/6) Spare Total
(mm) (mm) ed
(WN) RTJ A694 F65 temporary
Flange
Weld Neck
ASTM 3.2mm Inconel Pulling head for
8 (WN) RTJ 273.1 18.3 1500# Note 6 12 - 12
A694 F65 Alloy 625 pipelay
Flange
Weld Neck
ASTM 3.2mm Inconel TSA
9 (WN) RTJ 273.1 18.3 1500# 10 2 12 For subsea skid
A694 F65 Alloy 625 Note 4
Flange
Weld Neck Y-tee intelligent
ASTM
10 (WN) RTJ 273.1 18.3 1500# - Note 6 3 - 3 pig pull-through
A694 F65
Flange test
Weld Neck
ASTM 3.2mm Inconel TSA
11 (WN) RTJ 60.3 11.1 1500# 4 1 5 For subsea skid
A694 F65 Alloy 625 Note 4
Flange
Swivel RTJ ASTM 3.2mm Inconel TSA
12 406.4 25.4 1500# 2 1 3 -
Flange A694 F65 Alloy 625 Note 4
Swivel RTJ ASTM 3.2mm Inconel TSA
13 323.9 22.2 1500# 28 5 33 -
Flange A694 F65 Alloy 625 Note 4
Swivel RTJ ASTM 3.2mm Inconel TSA
14 273.1 18.3 1500# 55 5 60 -
Flange A694 F65 Alloy 625 Note 4
Blind RTJ ASTM
15 406.4 25.4 1500# - Note 6 3 1 4 Spool temporary
Flange A694 F65
Blind RTJ ASTM
16 323.9 22.2 1500# - Note 6 40 - 40 Spool temporary
Flange A694 F65
Blind RTJ ASTM
17 273.1 18.3 1500# - Note 6 62 - 62 Spool temporary
Flange A694 F65
Blind RTJ ASTM Brown field riser
18 323.9 22.2 1500# - Note 5 1 - 1
Flange A694 F65 top
19 Blind RTJ 323.9 22.2 ASTM 1500# - Note 5 3 - 3 Green field riser

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Mating Pipe
Flange Coating Quantity (Nos.)
Item Flange (nominal) Material Flange
Cladding (Note- Remark
No. Type OD WT Grade Rating Requir
(Note-2&3) 3/4/5/6) Spare Total
(mm) (mm) ed
Flange A694 F65 top
Blind RTJ ASTM Brown field riser
20 323.9 22.2 1500# - Note 5 2 1 3
Flange A694 F65 top
Blind RTJ ASTM Green field riser
21 323.9 22.2 1500# - Note 5 6 - 6
Flange A694 F65 top
3.2mm Inconel
Blind RTJ ASTM TSA Brown field riser
22 323.9 22.2 1500# Alloy 625 on 1 - 1
Flange A694 F65 Note 4 bottom
groove only
3.2mm Inconel
Blind RTJ ASTM TSA Green field riser
23 323.9 22.2 1500# Alloy 625 on 3 1 4
Flange A694 F65 Note 4 bottom.
groove only
3.2mm Inconel End closure of
Blind RTJ ASTM TSA
24 323.9 22.2 1500# Alloy 625 on 8 - 8 pipeline after
Flange A694 F65 Note 4
groove only removing PLR
3.2mm Inconel
Blind RTJ ASTM TSA Brown field riser
25 273.1 18.3 1500# Alloy 625 on 2 1 3
Flange A694 F65 Note 4 bottom
groove only
3.2mm Inconel
Blind RTJ ASTM TSA Green field riser
26 273.1 18.3 1500# Alloy 625 on 6 1 7
Flange A694 F65 Note 4 bottom.
groove only
3.2mm Inconel End closure of
Blind RTJ ASTM TSA
27 273.1 18.3 1500# Alloy 625 on 12 - 12 pipeline after
Flange A694 F65 Note 4
groove only removing PLR
3.2mm Inconel
Blind RTJ ASTM TSA
28 273.1 18.3 1500# 625 on groove 10 2 12 For subsea skid
Flange A694 F65 Note 4
only
Blind RTJ ASTM For subsea skid
29 273.1 18.3 1500# - Note 6 10 0 10
Flange A694 F65 test
30 Blind RTJ 60.3 11.1 ASTM 1500# 3.2mm Inconel TSA 2 1 3 For subsea skid

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Mating Pipe
Flange Coating Quantity (Nos.)
Item Flange (nominal) Material Flange
Cladding (Note- Remark
No. Type OD WT Grade Rating Requir
(Note-2&3) 3/4/5/6) Spare Total
(mm) (mm) ed
Flange A694 F65 625 on groove Note 4
only
Blind RTJ ASTM For subsea skid
31 60.3 11.1 1500# - Note 6 3 0 3
Flange A694 F65 test
Offshore Pre-
Blind RF ASTM
32 406.4 25.4 1500# - Note 6 2 1 3 commissioning
Flange A694 F65
@PS-1K
Blind RF ASTM Offshore Pre-
33 323.9 22.2 1500# - Note 6 4 2 6
Flange A694 F65 commissioning
Blind RF ASTM Offshore Pre-
34 273.1 18.3 1500# - Note 6 8 0 8
Flange A694 F65 commissioning

Notes:
1. This summary list outlines the required quantities for subsea pipelines and skids only. For topside piping requirements, please refer to the relevant
tables in Section 7.0 of this MTO (Material Takeoff) document and consider them part of the scope of supply.
2. Cladding of pipeline flange requires 3.2mm Inconel 625 cladding on Ring groove, and flange face as per 4497-YPS1-7-14-0003.
3. Cladding of blind flanges requires 3.2mm Inconel 625 cladding on ring groove only.
4. TSA means the flange shall be coated with thermally sprayed aluminum (TSA) with minimum thickness of 250 microns.
5. 1UN means the flange shall be painted with schedule 1 UN external coating as per QP-SPC-L-002. 1UN shall be applied by EPIC CONTRACTOR at
fabrication yard. Flange supplier to apply water based anti-rust vanish before delivery to CONTRACTOR.
6. For temporary flange used for onshore hydrotest and pre-commissioning, water based anti-rust vanish is acceptable.
7. Hanger Flange shall have minimum 150mm straight hub length to meet the requirement for further UT of field girth welds at both ends (e.g. minimum
150mm).

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Table 4-2 Subsea Bolts and Nuts MTO Summary

Matching
Flange Bolt Required Quantity Spare Quantity Total Quantity
Description Pipe Size Nut Material
Rating Material
[mm] Bolt [Nos.] Nut [Nos.] Bolt [Nos.] Nut [Nos.] Bolt [Nos.] Nut [Nos.]
406.4 144 288 48 96 192 384
Stud bolts
with heavy 323.9 ASTM A320 ASTM A194 1632 3264 592 1184 2224 4448
1500#
hexagonal 273.1 L7M 7M 1944 3888 598 1196 2542 5084
nuts
60.3 64 128 32 64 96 192
Notes:
1. This summary list outlines the required quantities for subsea pipelines and skids only. For topside piping requirements, please refer to the relevant
tables in Section 7.0 of this MTO (Material Takeoff) document and consider them part of the scope of supply.

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Table 4-3 Subsea Bolts, Nuts and Washers MTO Summary (for Subsea Skid piping supports)

Required
Description Type Unit Spare Quantity Total Quantity
Quantity
M20x110 Lg Bolt c/w 2 ASTM A-193M Gr. B7, ASTM A194
Nos 120 60 180
Nuts & 2 Washers Gr. 7M, ASTM F436M TYPE III
M20x100 Lg Bolt c/w 2 ASTM A-193M Gr. B7, ASTM A194
Nos 24 12 36
Nuts & 2 Washers Gr. 7M, ASTM F436M TYPE III
M20x190 Lg Bolt c/w 2 ASTM A-193M Gr. B7, ASTM A194
Nos 72 36 108
Nuts & 2 Washers Gr. 7M, ASTM F436M TYPE III
Notes:

1. This summary list outlines the required quantities of subsea bolts, nuts and washers for Subsea Skid piping supports.

Template No.: 4497-0-08-0003


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CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

Table 4-4 Subsea Gaskets MTO Summary

Matching Pipe Required Spare Total


Item Description Flange Rating Gasket Material Quantity Quantity Quantity Remark
Size [mm] [Nos.] [Nos.] [Nos.]
RTJ Octagonal “R” Type
1 406.4 7 8 15
Gasket
Gasket spiral wound RF
2 CL 1500 4.5mm THK 406.4 3 6 9
ASME B16.20
RTJ Octagonal “R” Type
3 323.9 180 87 283
Gasket
Gasket spiral wound RF For Pipeline
4 CL 1500 4.5mm THK 323.9 6 12 18
ASME B16.20
UNS N06625 for
RTJ Octagonal “R” Type RTJ type
5 273.1 278 157 435
Gasket
Gasket spiral wound RF 1500# UNS S06625 inner
6 CL 1500 4.5mm THK 273.1 and outer ring plus 8 25 33
ASME B16.20 graphite filler for
spiral wound type.
RTJ Octagonal “R” Type
7 273.1 12 24 36
Gasket
RTJ Octagonal “R” Type
8 273.1 10 10 20
Gasket
RTJ Octagonal “R” Type 3 3 6 For Subsea
9 273.1
Gasket Skid
RTJ Octagonal “R” Type
10 60.3 5 10 15
Gasket
RTJ Octagonal “R” Type
11 60.3 3 3 6
Gasket
Template No.: 4497-0-08-0003
Template Rev.: 3
Page 16 of 88
CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

Notes:
1. This summary list outlines the required quantities for subsea pipelines and skids only. For topside piping requirements, please refer to the relevant
tables in Section 7.0 of this MTO (Material Takeoff) document and consider them part of the scope of supply.

Template No.: 4497-0-08-0003


Template Rev.: 3
Page 17 of 88
CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

Table 4-5 Test Rings MTO Summary

Pipe OD (mm) x WT Minimum Quantity (Nos.)


Item Description Material Grade Remark
(mm) Length (mm) Required Spare Total
WPQ and welder test for
1 Flange test ring 273.1x18.3 500 38 - 38
onshore installed riser

WPQ and welder test for


2 Flange test ring 406.4x25.4 500 4 - 4 offshore installed riser and
spool
ASTM A694 F65
WPQ and welder test for
3 Flange test ring 323.9 x 22.2 500 20 - 20 offshore installed riser and
spool
WPQ and welder test for
4 Flange test ring 273.1 x 18.3 500 20 - 20 offshore installed riser and
spool
WPQ and welder test for
5 Test Ring for ASTM A694 F65 273.1 x 18.3 500 16 - 16
Subsea skid flange
subsea skid
flanges WPQ and welder test for
6 ASTM A694 F65 60.3 x 11.1 500 32 - 32
Subsea skid flange
Notes:
1. This summary list outlines the required quantities for subsea pipelines and skids only. For topside piping requirements, please refer to the relevant
tables in Section 7.0 of this MTO (Material Takeoff) document and consider them part of the scope of supply.
2. Materials with the largest CE&PCM in the project regardless of size must be selected and supplied for welding procedure and welder qualification.
The CE of the welding qualification material shall not be lower than the maximum CE-0.02 of the project material; The PCM of the welding
qualification material shall not be lower than the maximum PCM-0.015 of the project material;
CE=C+Mn/6+(Cr+Mo+v)/5+(Cu+Ni)/15;PCM=C+Si/30+(Mn+Cu+Cr)/20+Ni/60+Mo/15+V/10+5B.

Template No.: 4497-0-08-0003


Template Rev.: 3
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CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

5.0 MATERIAL TAKE-OFF OF SUBSEA PIPELINE FLANGES AND FITTINGS


Table 5-1 Flange MTO for Subsea Pipelines

Mating Pipe
Flange Quantity (Nos.)
(nominal) Material Flange Coating
Pipeline Flange Type Cladding Remark
OD WT Grade Rating (Note 5\6\7) Require
(Note-3\4) Spare Total
(mm) (mm) d
Riser Hanger TSA
323.9 22.2 - 1 0 1 @ IS-T07
Flange Note 5
Weld Neck (WN) TSA @ IS-T07 Riser
323.9 22.2 1 0 1
RTJ Flange Note 5 Bottom
@ IS-T07 Spool
Weld Neck (WN) 3.2mm Inconel TSA Spare is considered
323.9 22.2 9 4 13
RTJ Flange Alloy 625 Note 5 for subsea
installation
Swivel RTJ TSA
323.9 22.2 10 5 15 @Spool
12" Flange Note 5
Production @ IS-T07 Riser Top
Weld Neck (WN) ASTM A694
Pipeline from 323.9 22.2 1500# - Note 6 1 1 2 (temporary, remove
RTJ Flange F65
IS-T07 to PS- offshore)
1K @ IS-T07 Riser Top
Blind RTJ Flange 323.9 22.2 - Note 6 1 0 1 (temporary, remove
offshore)
3.2mm Inconel @ IS-T07 Riser
TSA
Blind RTJ Flange 323.9 22.2 Alloy 625 on 1 1 2 Bottom (temporary,
Note 5
groove only remove offshore)
Spool onshore hydro-
Blind RTJ Flange 323.9 22.2 - Note 7 16 - 16
test (temporary)
Offshore Pre-
Blind RF Flange 323.9 22.2 - Note 7 1 1 2
commissioning @IS-

Template No.: 4497-0-08-0003


Template Rev.: 3
Page 19 of 88
CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

Mating Pipe
Flange Quantity (Nos.)
(nominal) Material Flange Coating
Pipeline Flange Type Cladding Remark
OD WT Grade Rating (Note 5\6\7) Require
(Note-3\4) Spare Total
(mm) (mm) d
T07
3.2mm Inconel End closure of
TSA
Blind RTJ Flange 323.9 22.2 Alloy 625 on 4 0 4 pipeline after
Note 5
groove only removing PLR
Temporary closure
Blind RTJ Flange 323.9 22.2 - Note 6 8 0 8
for spool installation
Temporary closure
Blind RTJ Flange 406.4 25.4 - Note 6 1 0 1
for spool installation
Weld Neck (WN) 3.2mm Inconel Pulling head for
323.9 22.2 Note 6 4 - 4
RTJ Flange Alloy 625 Pipelay
Swivel RTJ 3.2mm Inconel TSA Connection Flange
406.4 25.4 1 1 2
Flange Alloy 625 Note 5 with Riser @PS-1K
Spool onshore
hydrotest
Blind RTJ Flange 406.4 25.4 - Note 7 1 1 2
(temporary)-PS-1K
Tie-in
Offshore Pre-
Blind RF Flange 406.4 25.4 - Note 7 1 1 2 commissioning @PS-
1K
Riser Hanger TSA
323.9 22.2 - 1 0 1 @ IS-S07
Flange Note 5
12” Weld Neck (WN) TSA @ IS-S07 Riser
323.9 22.2 1 0 1
Production RTJ Flange Note 5 Bottom
ASTM A694 @Spool
Pipeline from 1500#
Weld Neck (WN) F65 3.2mm Inconel TSA Spare is considered
IS-S07 to PS- 323.9 22.2 7 0 7
RTJ Flange Alloy 625 Note 5 for subsea
1K
installation
Swivel RTJ 323.9 22.2 TSA 8 - 8 @ Spool

Template No.: 4497-0-08-0003


Template Rev.: 3
Page 20 of 88
CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

Mating Pipe
Flange Quantity (Nos.)
(nominal) Material Flange Coating
Pipeline Flange Type Cladding Remark
OD WT Grade Rating (Note 5\6\7) Require
(Note-3\4) Spare Total
(mm) (mm) d
Flange Note 5
@ IS-S07 Riser Top
Weld Neck (WN)
323.9 22.2 - Note 6 1 - 1 (temporary, remove
RTJ Flange
offshore)
1 For IS-T07 on-
shore hydrotest
(temporary, remove
Blind RTJ Flange 323.9 22.2 - Note 6 1 - 1
offshore)
2 For temporary
closure of riser top
1 For IS-T07 on-
shore hydrotest
3.2mm Inconel (temporary, remove
TSA
Blind RTJ Flange 323.9 22.2 Alloy 625 on 1 - 1 offshore)
Note 5
groove only 2 For temporary
closure of riser
bottom
3.2mm Inconel End closure of
TSA
Blind RTJ Flange 323.9 22.2 Alloy 625 on 2 0 2 pipeline after
Note 5
groove only removing PLR

Temporary closure
Blind RTJ Flange 323.9 22.2 - Note 7 8 0 8
for spool installation

Temporary closure
Blind RTJ Flange 406.4 25.4 - Note 7 1 0 1
for spool installation

Blind RF Flange 323.9 22.2 - Note 7 1 1 2 Offshore Pre-

Template No.: 4497-0-08-0003


Template Rev.: 3
Page 21 of 88
CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

Mating Pipe
Flange Quantity (Nos.)
(nominal) Material Flange Coating
Pipeline Flange Type Cladding Remark
OD WT Grade Rating (Note 5\6\7) Require
(Note-3\4) Spare Total
(mm) (mm) d
commissioning @IS-
S07
Weld Neck (WN) 3.2mm Inconel Pulling head for
323.9 22.2 Note 7 2 - 2
RTJ Flange Alloy 625 Pipelay
Swivel RTJ 3.2mm Inconel TSA Connection Flange
406.4 25.4 1 - 1
Flange Alloy 625 Note 5 with Riser @PS-1K
Offshore Pre-
Blind RF Flange 406.4 25.4 - Note 7 1 - 1 commissioning @PS-
1K
Riser Hanger TSA
323.9 22.2 - 1 0 1 @ IS-V09
Flange Note 5
Riser Hanger TSA
323.9 22.2 - 1 0 1 @ PS-1R
Flange Note 5
Weld Neck (WN) TSA @ IS-V09 Riser
323.9 22.2 1 - 1
RTJ Flange Note 5 Bottom
Weld Neck (WN) TSA @ PS-1R Riser
12” 323.9 22.2 1 - 1
RTJ Flange 3.2mm Inconel Note 5 Bottom
Production
Weld Neck (WN) ASTM A694 Alloy 625 TSA
Pipeline from 323.9 22.2 1500# 8 - 8 @Spool
RTJ Flange F65 Note 5
IS-V09 to PS-
1R Swivel RTJ TSA
323.9 22.2 10 - 10 @Spool
Flange Note 5
@IS-V09 Riser Top
Weld Neck (WN)
323.9 22.2 Note 6 1 - 1 (temporary, remove
RTJ Flange
offshore)
-
@PS-1R Riser Top
Weld Neck (WN)
323.9 22.2 Note 6 1 1 2 (temporary, remove
RTJ Flange
offshore)

Template No.: 4497-0-08-0003


Template Rev.: 3
Page 22 of 88
CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

Mating Pipe
Flange Quantity (Nos.)
(nominal) Material Flange Coating
Pipeline Flange Type Cladding Remark
OD WT Grade Rating (Note 5\6\7) Require
(Note-3\4) Spare Total
(mm) (mm) d
@IS-V09 Riser Top
Blind RTJ Flange 323.9 22.2 - Note 6 1 - 1 (temporary, remove
offshore)
3.2mm Inconel For IS-V09 riser
TSA
Blind RTJ Flange 323.9 22.2 Alloy 625 on 1 - 1 bottom (temporary,
Note 5
groove only remove offshore)
For PS-1R riser top
Blind RTJ Flange 323.9 22.2 - Note 6 1 - 1 (temporary, remove
offshore)
3.2mm Inconel For PS-1R riser
TSA
Blind RTJ Flange 323.9 22.2 Alloy 625 on 1 - 1 bottom (temporary,
Note 5
groove only remove offshore)
3.2mm Inconel End closure of
TSA
Blind RTJ Flange 323.9 22.2 Alloy 625 on 2 - 2 pipeline after
Note 5
groove only removing PLR
Temporary closure
Blind RTJ Flange 323.9 22.2 - Note 7 8 - 8
for spool installation
Offshore Pre-
Blind RF Flange 323.9 22.2 - Note 7 2 - 2
commissioning
Weld Neck (WN) 3.2mm Inconel Pulling head for
323.9 22.2 Note 7 2 - 2
RTJ Flange Alloy 625 Pipelay
Riser Hanger TSA
273.1 18.3 - 1 - 1 @IS-V09
Flange Note 5
10” Gas Lift
Riser Hanger TSA
Pipeline from 273.1 18.3 ASTM A694 - 1 - 1 @PS-1R
Flange 1500# Note 5
PS-1R to IS- F65
@Spool
V09 Weld Neck (WN) 3.2mm Inconel TSA
273.1 18.3 8 4 12 Spare for subsea
RTJ Flange Alloy 625 Note 5
installation

Template No.: 4497-0-08-0003


Template Rev.: 3
Page 23 of 88
CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

Mating Pipe
Flange Quantity (Nos.)
(nominal) Material Flange Coating
Pipeline Flange Type Cladding Remark
OD WT Grade Rating (Note 5\6\7) Require
(Note-3\4) Spare Total
(mm) (mm) d
Weld Neck (WN) TSA @IS-V09 Riser
273.1 18.3 1 0 1
RTJ Flange Note 5 Bottom
Weld Neck (WN) TSA @PS-1R Riser
273.1 18.3 1 0 1
RTJ Flange Note 5 Bottom
Swivel RTJ TSA Spare for subsea
273.1 18.3 10 5 15
Flange Note 5 installation
@IS-V09 Riser Top
Weld Neck (WN)
273.1 18.3 Note 6 1 1 2 (temporary, remove
RTJ Flange
offshore)
-
@PS-1R Riser Top
Weld Neck (WN)
273.1 18.3 Note 6 1 1 2 (temporary, remove
RTJ Flange
offshore)
For IS-V09 riser top
Blind RTJ Flange 273.1 18.3 - Note 6 1 - 1 (temporary, remove
offshore)
3.2mm Inconel For IS-V09 riser
TSA
Blind RTJ Flange 273.1 18.3 Alloy 625 on 1 1 2 bottom (temporary,
Note 5
groove only remove offshore)
Spool onshore hydro-
Blind RTJ Flange 273.1 18.3 - Note 7 18 - 18
test (temporary)
For PS-1R riser top
Blind RTJ Flange 273.1 18.3 - Note 6 1 1 2 (temporary, remove
offshore)
3.2mm Inconel For PS-1R riser
TSA
Blind RTJ Flange 273.1 18.3 Alloy 625 on 1 1 2 bottom (temporary,
Note 5
groove only remove offshore)
3.2mm Inconel TSA End closure of
Blind RTJ Flange 273.1 18.3 2 - 2
Alloy 625 on Note 5 pipeline after

Template No.: 4497-0-08-0003


Template Rev.: 3
Page 24 of 88
CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

Mating Pipe
Flange Quantity (Nos.)
(nominal) Material Flange Coating
Pipeline Flange Type Cladding Remark
OD WT Grade Rating (Note 5\6\7) Require
(Note-3\4) Spare Total
(mm) (mm) d
groove only removing PLR
Temporary closure
Blind RTJ Flange 273.1 18.3 - Note 7 8 - 8
for spool installation
Offshore Pre-
Blind RF Flange 273.1 18.3 - Note 7 2 - 2
commissioning
Weld Neck (WN) 3.2mm Inconel Pulling head for
273.1 18.3 Note 7 2 - 2
RTJ Flange Alloy 625 Pipelay
Riser Hanger TSA
273.1 18.3 - 1 - 1 @IS-T07
Flange Note 5
Weld Neck (WN) TSA @IS-T07 Riser
273.1 18.3 1 - 1
RTJ Flange Note 5 Bottom
Weld Neck (WN) 3.2mm Inconel TSA
273.1 18.3 2 - 2 @Spool
RTJ Flange Alloy 625 Note 5
Swivel RTJ TSA
273.1 18.3 6 - 6 @Spool
Flange Note 5
10” Gas Lift Weld Neck (WN)
@IS-T07 Riser Top
Pipeline from 273.1 18.3 - Note 7 1 - 1 (temporary, remove
RTJ Flange ASTM A694
Subsea Wye 1500# offshore)
F65
(Near IS-S07) @IS-T07 Riser Top
to IS-T07 Blind RTJ Flange 273.1 18.3 - Note 7 1 - 1 (temporary, remove
offshore)
3.2mm Inconel @IS-T07 Riser
TSA
Blind RTJ Flange 273.1 18.3 Alloy 625 on 1 - 1 Bottom (temporary,
Note 5
groove only remove offshore)
3.2mm Inconel End closure of
TSA
Blind RTJ Flange 273.1 18.3 Alloy 625 on 2 - 2 pipeline after
Note 5
groove only removing PLR

Template No.: 4497-0-08-0003


Template Rev.: 3
Page 25 of 88
CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

Mating Pipe
Flange Quantity (Nos.)
(nominal) Material Flange Coating
Pipeline Flange Type Cladding Remark
OD WT Grade Rating (Note 5\6\7) Require
(Note-3\4) Spare Total
(mm) (mm) d

Temporary closure
Blind RTJ Flange 273.1 18.3 - Note 7 4 - 4
for spool installation

Offshore Pre-
Blind RF Flange 273.1 18.3 - Note 7 1 - 1
commissioning
Weld Neck (WN) 3.2mm Inconel Pulling head for
273.1 18.3 Note 7 2 - 2
RTJ Flange Alloy 625 Pipelay
Riser Hanger TSA
273.1 18.3 - 1 - 1 @IS-S07
Flange Note 5
Weld Neck (WN) TSA @IS-S07 Riser
273.1 18.3 1 - 1
RTJ Flange Note 5 Bottom
Weld Neck (WN) 3.2mm Inconel TSA
273.1 18.3 6 6 @Spool
RTJ Flange Alloy 625 Note 5
Swivel RTJ TSA
273.1 18.3 12 - 12 @Spool
Flange Note 5
10” Gas Lift @IS-S07 Riser Top
Pipeline from Weld Neck (WN)
273.1 18.3 ASTM A694 - Note 6 1 - 1 (temporary, remove
Subsea Wye RTJ Flange 1500#
F65 offshore)
(Near PS-1K) @IS-S07 Riser Top
to IS-S07 Blind RTJ Flange 273.1 18.3 - Note 6 1 - 1 (temporary, remove
offshore)
3.2mm Inconel @IS-S07 Riser
TSA
Blind RTJ Flange 273.1 18.3 Alloy 625 on 1 - 1 Bottom (temporary,
Note 5
groove only remove offshore)
3.2mm Inconel End closure of
TSA
Blind RTJ Flange 273.1 18.3 Alloy 625 on 2 - 2 pipeline after
Note 5
groove only removing PLR

Template No.: 4497-0-08-0003


Template Rev.: 3
Page 26 of 88
CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

Mating Pipe
Flange Quantity (Nos.)
(nominal) Material Flange Coating
Pipeline Flange Type Cladding Remark
OD WT Grade Rating (Note 5\6\7) Require
(Note-3\4) Spare Total
(mm) (mm) d
Temporary closure
Blind RTJ Flange 273.1 18.3 - Note 7 8 - 8
for spool installation
Subsea Pre-
Blind RTJ Flange 273.1 18.3 - Note 7 1 - 1
commissioning
Offshore Pre-
Blind RF Flange 273.1 18.3 - Note 7 1 - 1
commissioning
Weld Neck (WN) 3.2mm Inconel Pulling head for
273.1 18.3 Note 7 2 - 2
RTJ Flange Alloy 625 Pipelay
Riser Hanger TSA
273.1 18.3 - 1 - 1 @IS-V09
Flange Note 5
Riser Hanger TSA
273.1 18.3 - 1 - 1 @PS-1W
Flange Note 5
Weld Neck (WN) TSA @IS-V09 Riser
273.1 18.3 1 - 1
RTJ Flange Note 5 Bottom
Weld Neck (WN) TSA @PS-1W Riser
10” Water 273.1 18.3 1 - 1
RTJ Flange 3.2mm Inconel Note 5 Bottom
Injection
Weld Neck (WN) ASTM A694 Alloy 625 TSA
Pipeline from 273.1 18.3 1500# 11 - 11 @Spool
RTJ Flange F65 Note 5
PS-1W to IS-
Swivel RTJ TSA
V09 273.1 18.3 13 - 13 @Spool
Flange Note 5
@IS-V09 Riser Top
Weld Neck (WN)
273.1 18.3 - Note 6 1 - 1 (temporary, remove
RTJ Flange
offshore)
@PS-1W Riser Top
Weld Neck (WN)
273.1 18.3 - Note 6 1 - 1 (temporary, remove
RTJ Flange
offshore)

Template No.: 4497-0-08-0003


Template Rev.: 3
Page 27 of 88
CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

Mating Pipe
Flange Quantity (Nos.)
(nominal) Material Flange Coating
Pipeline Flange Type Cladding Remark
OD WT Grade Rating (Note 5\6\7) Require
(Note-3\4) Spare Total
(mm) (mm) d
For IS-V09 riser top
Blind RTJ Flange 273.1 18.3 - Note 6 1 - 1 (temporary, remove
offshore)
3.2mm Inconel For IS-V09 riser
TSA
Blind RTJ Flange 273.1 18.3 Alloy 625 on 1 - 1 bottom (temporary,
Note 5
groove only remove offshore)
For PS-1W riser top
Blind RTJ Flange 273.1 18.3 - Note 6 1 - 1 (temporary, remove
offshore)
3.2mm Inconel For PS-1W riser
TSA
Blind RTJ Flange 273.1 18.3 Alloy 625 on 1 - 1 bottom (temporary,
Note 5
groove only remove offshore)
3.2mm Inconel End closure of
TSA
Blind RTJ Flange 273.1 18.3 Alloy 625 on 2 0 2 pipeline after
Note 5
groove only removing PLR
Temporary closure
Blind RTJ Flange 273.1 18.3 - Note 7 12 0 12
for spool installation
Offshore Pre-
Blind RF Flange 273.1 18.3 - Note 7 2 - 2
commissioning
Weld Neck (WN) 3.2mm Inconel Pulling head for
273.1 18.3 Note 7 2 - 2
RTJ Flange Alloy 625 Pipelay
Riser Hanger TSA
10” Water 273.1 18.3 - 1 - 1 @IS-T07
Flange Note 5
Injection Weld Neck (WN) TSA @IS-T07 Riser
Pipeline from 273.1 18.3 ASTM A694 1 0 1
RTJ Flange 1500# Note 5 Bottom
Subsea Wye Weld Neck (WN) F65 3.2mm Inconel TSA
(Near IS-S07) 273.1 18.3 Alloy 625 2 0 2 @Spool
RTJ Flange Note 5
to IS-T07
Swivel RTJ 273.1 18.3 TSA 4 - 4 @Spool
Template No.: 4497-0-08-0003
Template Rev.: 3
Page 28 of 88
CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

Mating Pipe
Flange Quantity (Nos.)
(nominal) Material Flange Coating
Pipeline Flange Type Cladding Remark
OD WT Grade Rating (Note 5\6\7) Require
(Note-3\4) Spare Total
(mm) (mm) d
Flange Note 5
@IS-T07 Riser Top
Weld Neck (WN)
273.1 18.3 - Note 7 1 - 1 (temporary, remove
RTJ Flange
offshore)
@IS-T07 Riser Top
Blind RTJ Flange 273.1 18.3 - Note 7 1 - 1 (temporary, remove
offshore)
3.2mm Inconel @IS-T07 Riser
TSA
Blind RTJ Flange 273.1 18.3 Alloy 625 on 1 - 1 Bottom (temporary,
Note 5
groove only remove offshore)
3.2mm Inconel End closure of
TSA
Blind RTJ Flange 273.1 18.3 Alloy 625 on 2 0 2 pipeline after
Note 5
groove only removing PLR

Temporary closure
Blind RTJ Flange 273.1 18.3 - Note 7 4 0 4
for spool installation

Offshore Pre-
Blind RF Flange 273.1 18.3 - Note 7 1 - 1
commissioning
Weld Neck (WN) 3.2mm Inconel Pulling head for
273.1 18.3 TEMP 2 - 2
RTJ Flange Alloy 625 Pipelay
Riser Hanger TSA
10” Water 273.1 18.3 - 1 - 1 @IS-S07
Flange Note 5
Injection Weld Neck (WN) TSA @IS-S07 Riser
Pipeline from 273.1 18.3 ASTM A694 1 0 1
RTJ Flange 1500# Note 5 Bottom
Subsea Wye Weld Neck (WN) F65 3.2mm Inconel TSA
(Near PS-1K) 273.1 18.3 Alloy 625 6 0 6 @Spool
RTJ Flange Note 5
to IS-S07
Swivel RTJ 273.1 18.3 TSA 10 - 10 @Spool
Template No.: 4497-0-08-0003
Template Rev.: 3
Page 29 of 88
CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

Mating Pipe
Flange Quantity (Nos.)
(nominal) Material Flange Coating
Pipeline Flange Type Cladding Remark
OD WT Grade Rating (Note 5\6\7) Require
(Note-3\4) Spare Total
(mm) (mm) d
Flange Note 5
@IS-S07 Riser Top
Weld Neck (WN)
273.1 18.3 - Note 6 1 - 1 (temporary, remove
RTJ Flange
offshore)
@IS-S07 Riser Top
Blind RTJ Flange 273.1 18.3 - Note 6 1 - 1 (temporary, remove
offshore)
3.2mm Inconel @IS-S07 Riser
TSA
Blind RTJ Flange 273.1 18.3 Alloy 625 on 1 - 1 Bottom (temporary,
Note 5
groove only remove offshore)
Subsea Pre-
Blind RTJ Flange 273.1 18.3 - Note 7 1 - 1
commissioning
3.2mm Inconel End closure of
TSA
Blind RTJ Flange 273.1 18.3 Alloy 625 on 2 0 2 pipeline after
Note 5
groove only removing PLR
Temporary closure
Blind RTJ Flange 273.1 18.3 - Note 7 6 0 6
for spool installation
Offshore Pre-
Blind RF Flange 273.1 18.3 - Note 7 1 - 1
commissioning
Weld Neck (WN) 3.2mm Inconel Pulling head for
273.1 18.3 Note 7 2 - 2
RTJ Flange Alloy 625 Pipelay

Notes:
1. Flange and hanger flange shall be in accordance with QP-STD-R-001 (QP Standard for Material Selection for Sour Services), DEP 31.40.21.34-Gen,
DEP 31.40.21.37-Gen, Project Specification for Flanges Doc. No. 4497-YPS1-7-14-0003 and Project Specification for Hanger Flanges Doc. No.
4497-YPS1-7-14-0004 respectively.
Template No.: 4497-0-08-0003
Template Rev.: 3
Page 30 of 88
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MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

2. The subsea flanges considered are from riser hanger flange (top of riser) to riser hanger flange (top of riser) at the other side, include swivel flange at
tie-in point of spool and skid piping. For subsea skid weld neck flange and topside piping flange refer to section 6.0 & 7.0 of this MTO respectively.
3. Cladding of pipeline WN and Swivel flanges require 3.2mm Inconel 625 cladding on Ring groove, and flange face as per 4497-YPS1-7-14-0003.
4. Cladding of blind flanges requires 3.2mm Inconel 625 cladding on ring groove only.
5. TSA means the flange shall be coated with thermally sprayed aluminum (TSA) with minimum thickness of 250 microns.
6. 1UN means the flange shall be painted with schedule 1 UN external coating as per QP-SPC-L-002. 1UN shall be applied by EPIC CONTRACTOR at
fabrication yard. Flange supplier to apply water based anti-rust vanish before delivery to CONTRACTOR.
7. For temporary flange used for onshore hydrotest and pre-commissioning, water based anti-rust vanish is acceptable.
8. Hanger Flange shall have minimum 150mm straight hub length to meet the requirement for further UT of field girth welds at both ends (e.g. minimum
150mm).

Template No.: 4497-0-08-0003


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MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

Table 5-2 Bolts & Nuts MTO for Pipelines

No. of Spare
Matching Required Quantity Total Quantity
Flange Bolt Nut Flange Quantity
Pipeline Description Used for Pipe Size
Rating Material Material Connection Bolt Nut Bolt Nut Bolt Nut
[mm]
[Nos.]
[Nos.] [Nos.] [Nos.] [Nos.] [Nos.] [Nos.]
Normal
323.9 15 240 480 72 144 312 624
connection
IS-T07 Riser
Blind Flange for
323.9 3 48 96 80 160 128 256
hydrotest
(temporary)
Blind Flange for
spool onshore
323.9 16 256 512 77 154 333 666
hydro-testing
12" (temporary)
Production Stud bolts with 12" RF Blind
Flange for pre- ASTM
Pipeline heavy 323.9 ASTM 2 32 64 10 20 42 84
commissioning 1500# A320
from IS- hexagonal A194 7M
(temporary) L7M
T07 to PS- nuts
1K Weld Neck (WN)
RTJ Flange for
323.9 4 64 128 20 40 84 168
Pulling head
(temporary)
Blind RTJ
323.9 4 64 128 32 64 96 192
Flange
Blind RTJ
323.9 15 120 240 36 72 156 312
Flange
Blind RTJ
406.4 1 8 16 4 8 12 24
Flange

Template No.: 4497-0-08-0003


Template Rev.: 3
Page 32 of 88
CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

No. of Spare
Matching Required Quantity Total Quantity
Flange Bolt Nut Flange Quantity
Pipeline Description Used for Pipe Size
Rating Material Material Connection Bolt Nut Bolt Nut Bolt Nut
[mm]
[Nos.]
[Nos.] [Nos.] [Nos.] [Nos.] [Nos.] [Nos.]
16“Swivel RTJ
406.4 2 32 64 10 20 42 84
Flange
16“Blind Flange
for spool
406.4 2 32 64 10 20 42 84
onshore hydro-
test (temporary)
16" RF Blind
Flange for pre-
406.4 2 32 64 10 20 42 84
commissioning
(temporary)
Normal
323.9 8 128 256 39 78 167 334
connection
IS-S07 Riser
Blind Flange for
323.9 2 32 64 10 20 42 84
hydrotest
12” (temporary)
Production Stud bolts with 12" RF Blind
ASTM
Pipeline heavy Flange for pre- ASTM
323.9 1500# A320 2 32 64 10 20 42 84
from IS- hexagonal commissioning A194 7M
L7M
S07 to PS- nuts (temporary)
1K Weld Neck (WN)
RTJ Flange for
323.9 2 32 64 10 20 42 84
Pulling Head
(temporary)
Blind RTJ
323.9 2 32 64 16 32 48 96
Flange

Template No.: 4497-0-08-0003


Template Rev.: 3
Page 33 of 88
CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

No. of Spare
Matching Required Quantity Total Quantity
Flange Bolt Nut Flange Quantity
Pipeline Description Used for Pipe Size
Rating Material Material Connection Bolt Nut Bolt Nut Bolt Nut
[mm]
[Nos.]
[Nos.] [Nos.] [Nos.] [Nos.] [Nos.] [Nos.]
Blind RTJ
323.9 13 104 208 32 64 136 272
Flange
Blind RTJ
406.4 1 8 16 4 8 12 24
Flange
16“Swivel RTJ
406.4 1 16 32 5 10 21 42
Flange
16" RF Blind
Flange for pre-
406.4 1 16 32 5 10 21 42
commissioning
(temporary)
Normal
10 160 320 48 96 208 416
connection
IS-V09 Riser
Blind Flange for
2 32 64 10 20 42 84
hydrotest
12” (temporary)
Production Stud bolts with 12" RF Blind
ASTM
Pipeline heavy Flange for pre- ASTM
323.9 1500# A320 2 32 64 10 20 42 84
from IS- hexagonal commissioning A194 7M
L7M
V09 to PS- nuts (temporary)
1R Weld Neck (WN)
RTJ Flange for
2 32 64 10 20 42 84
Pulling Head
(temporary)
Blind RTJ
2 32 64 12 24 44 88
Flange

Template No.: 4497-0-08-0003


Template Rev.: 3
Page 34 of 88
CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

No. of Spare
Matching Required Quantity Total Quantity
Flange Bolt Nut Flange Quantity
Pipeline Description Used for Pipe Size
Rating Material Material Connection Bolt Nut Bolt Nut Bolt Nut
[mm]
[Nos.]
[Nos.] [Nos.] [Nos.] [Nos.] [Nos.] [Nos.]
Blind RTJ
16 128 256 48 96 176 352
Flange
Blind Flange @
PS-1R Riser 2 32 64 10 20 42 84
(Top & Bottom)
Normal
15 180 360 54 108 234 468
connection
IS-V09 Riser
Blind Flange for
3 36 72 11 22 47 94
hydrotest
(temporary)
Blind Flange for
spool onshore
18 216 432 65 130 281 562
10” Gas hydro-testing
Lift Stud bolts with (temporary)
10" RF Blind ASTM
Pipeline heavy ASTM
Flange for pre- 273.1 1500# A320
from PS- hexagonal A194 7M 2 24 48 8 16 32 64
commissioning L7M
1R to IS- nuts
V09 (temporary)
Weld Neck (WN)
RTJ Flange for
2 24 48 8 16 32 64
Pulling Head
(temporary)
Blind RTJ
2 24 48 8 16 32 64
Flange
Blind RTJ
16 96 192 24 48 120 240
Flange

Template No.: 4497-0-08-0003


Template Rev.: 3
Page 35 of 88
CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

No. of Spare
Matching Required Quantity Total Quantity
Flange Bolt Nut Flange Quantity
Pipeline Description Used for Pipe Size
Rating Material Material Connection Bolt Nut Bolt Nut Bolt Nut
[mm]
[Nos.]
[Nos.] [Nos.] [Nos.] [Nos.] [Nos.] [Nos.]
Blind Flange @
PS-1R Riser 4 48 96 16 32 64 128
(Top & Bottom)
Normal
6 72 144 22 44 94 188
connection
IS-T07 Riser
Blind Flange for
2 24 48 8 16 32 64
hydrotest
10” Gas (temporary)
Lift 10" RF Blind
Pipeline Stud bolts with Flange for pre-
ASTM 1 12 24 4 8 16 32
from heavy commissioning ASTM
(temporary) 273.1 1500# A320
Subsea hexagonal A194 7M
L7M
Wye (Near nuts Blind RTJ
2 24 48 8 16 32 64
IS-S07) to Flange
IS-T07 Blind RTJ
6 36 72 12 24 48 96
Flange
Weld Neck (WN)
RTJ Flange for
2 24 48 8 16 32 64
Pulling Head
(temporary)
10” Gas Normal
12 144 288 44 88 188 376
Lift Stud bolts with connection
ASTM
Pipeline heavy IS-S07 Riser ASTM
273.1 1500# A320
from hexagonal Blind Flange for A194 7M
L7M 2 24 48 8 16 32 64
Subsea nuts hydrotest
Wye (Near (temporary)

Template No.: 4497-0-08-0003


Template Rev.: 3
Page 36 of 88
CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

No. of Spare
Matching Required Quantity Total Quantity
Flange Bolt Nut Flange Quantity
Pipeline Description Used for Pipe Size
Rating Material Material Connection Bolt Nut Bolt Nut Bolt Nut
[mm]
[Nos.]
[Nos.] [Nos.] [Nos.] [Nos.] [Nos.] [Nos.]
PS-1K) to Blind RTJ
IS-S07 Flange for pre-
1 12 24 4 8 16 32
commissioning
(temporary)
Blind RTJ
2 24 48 8 16 32 64
Flange
Blind RTJ
8 48 96 12 24 60 120
Flange
10" RF Blind
Flange for pre-
1 12 24 4 8 16 32
commissioning
(temporary)
Weld Neck (WN)
RTJ Flange for
2 24 48 8 16 32 64
Pulling Head
(temporary)
Normal
13 156 312 47 94 203 406
connection
10” Water IS-V09 Riser
Injection Stud bolts with Blind Flange for ASTM 2 24 48 8 16 32 64
Pipeline heavy hydrotest ASTM
273.1 1500# A320
from PS- hexagonal (temporary) A194 7M
L7M
1W to IS- nuts 10" RF Blind
V09 Flange for pre-
2 24 48 8 16 32 64
commissioning
(temporary)

Template No.: 4497-0-08-0003


Template Rev.: 3
Page 37 of 88
CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

No. of Spare
Matching Required Quantity Total Quantity
Flange Bolt Nut Flange Quantity
Pipeline Description Used for Pipe Size
Rating Material Material Connection Bolt Nut Bolt Nut Bolt Nut
[mm]
[Nos.]
[Nos.] [Nos.] [Nos.] [Nos.] [Nos.] [Nos.]
Blind RTJ
2 24 48 8 16 32 64
Flange
Blind RTJ
22 132 264 36 72 168 336
Flange
Weld Neck (WN)
RTJ Flange for
2 24 48 8 16 32 64
Pulling Head
(temporary)
Blind Flange @
PS-1R Riser 2 24 48 8 16 32 64
(Top & Bottom)
Normal
4 48 96 15 30 63 126
connection
IS-T07 Riser
10” Water Blind Flange for
Injection 2 24 48 8 16 32 64
hydrotest
Pipeline Stud bolts with (temporary) ASTM
from heavy 10" RF Blind ASTM
273.1 1500# A320
Subsea hexagonal Flange for pre- A194 7M
L7M 1 12 24 4 8 16 32
Wye (Near nuts commissioning
IS-S07) to (temporary)
IS-T07
Blind RTJ
2 24 48 8 16 32 64
Flange
Blind RTJ
4 24 48 8 16 32 64
Flange

Template No.: 4497-0-08-0003


Template Rev.: 3
Page 38 of 88
CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

No. of Spare
Matching Required Quantity Total Quantity
Flange Bolt Nut Flange Quantity
Pipeline Description Used for Pipe Size
Rating Material Material Connection Bolt Nut Bolt Nut Bolt Nut
[mm]
[Nos.]
[Nos.] [Nos.] [Nos.] [Nos.] [Nos.] [Nos.]
Weld Neck (WN)
RTJ Flange for
2 24 48 8 16 32 64
Pulling Head
(temporary)
Normal
10 120 240 36 72 156 312
connection
IS-S07 Riser
Blind Flange for
2 24 48 8 16 32 64
hydrotest
(temporary)
Blind Flange for
10” Water pre-
Injection 1 12 24 4 8 16 32
commissioning
Pipeline Stud bolts with (temporary) ASTM
from heavy 10" RF Blind ASTM
273.1 1500# A320
Subsea hexagonal Flange for pre- A194 7M
L7M 1 12 24 4 8 16 32
Wye (Near nuts commissioning
PS-1K) to (temporary)
IS-S07
Blind RTJ
2 24 48 8 16 32 64
Flange
Blind RTJ
6 36 72 12 24 48 96
Flange
Weld Neck (WN)
RTJ Flange for
2 24 48 8 16 32 64
Pulling Head
(temporary)

Template No.: 4497-0-08-0003


Template Rev.: 3
Page 39 of 88
CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

Notes:
1. The number of spare parts for flange bolts and nuts for onshore installed riser pre-commissioning is equal to 30% of the actual amount.
2. The number of spare parts for flange bolts and nuts for pre-commissioning of spool piece, offshore installed riser and subsea installation is equal to
30% of the actual amount.
3. Bolts shall be of sufficient length for the use of hydraulic bolt-tensioning equipment and nuts shall be provided with pre-drilled holes for the use of a
“Tommy bar” for bolt rotation.
4. Subsea studs shall have additional length of 400mm to satisfy hydraulic tensioning requirements.

5. For subsea pipeline and skid fasteners coating, the coating shall be SermaGard 1105 basecoat of 38-50 microns thickness and SermaGard 1280 top-
coat of 12.5-25.4 microns thickness per 4497-YPS1-5-0008.

Template No.: 4497-0-08-0003


Template Rev.: 3
Page 40 of 88
CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

Table 5-3 Gaskets MTO for Pipelines

Matching Flange Required Spare Total


Flange Gasket
Pipeline Description Used for Pipe Size Connection Quantity Quantity Quantity
Rating Material
[mm] [Nos.] [Nos.] [Nos.] [Nos.]

RTJ octagonal UNS


Normal connection 323.9 1500# 15 15 30 45
“R” type gasket N06625

RTJ octagonal IS-T07 Riser Blind Flange UNS


323.9 1500# 3 3 1 4
“R” type gasket for hydrotest (temporary) N06625
Blind Flange for spool
RTJ octagonal UNS
onshore hydro-testing 323.9 1500# 16 32 0 48
12" “R” type gasket N06625
Production (temporary)
Pipeline Gasket spiral UNS S06625
from IS- wound RF CL 12" RF Blind Flange for inner and
T07 to PS- 1500 4.5mm pre-commissioning 323.9 1500# outer ring 2 2 3 5
1K THK ASME (temporary) plus graphite
B16.20 filler
Weld Neck (WN) RTJ
RTJ octagonal UNS
Flange for Pulling head 323.9 1500# 4 8 4 12
“R” type gasket N06625
(temporary)
Blind Flange for blind
RTJ octagonal UNS
flange installation after 323.9 1500# 4 4 0 4
“R” type gasket N06625
removing PLR(temporary)

Template No.: 4497-0-08-0003


Template Rev.: 3
Page 41 of 88
CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

Matching Flange Required Spare Total


Flange Gasket
Pipeline Description Used for Pipe Size Connection Quantity Quantity Quantity
Rating Material
[mm] [Nos.] [Nos.] [Nos.] [Nos.]

RTJ octagonal Blind Flange for spool UNS


323.9 1500# 15 15 10 25
“R” type gasket Deployment(temporary) N06625

Blind Flange for blind


RTJ octagonal UNS
flange installation after 406.4 1500# 1 1 1 2
“R” type gasket N06625
removing PLR (temporary)
RTJ octagonal UNS
16“Swivel RTJ Flange 406.4 1500# 2 2 2 4
“R” type gasket N06625
16“Blind Flange for spool
RTJ octagonal UNS
onshore hydro-test 406.4 1500# 2 2 1 3
“R” type gasket N06625
(temporary)
Gasket spiral UNS S06625
wound RF CL 16" RF Blind Flange for inner and
1500 4.5mm pre-commissioning 406.4 1500# outer ring 2 2 3 5
THK ASME (temporary) plus graphite
B16.20 filler
RTJ octagonal UNS
Normal connection 323.9 1500# 8 8 16 24
“R” type gasket N06625
12”
Production
RTJ octagonal IS-S07 Riser Blind Flange UNS
Pipeline 323.9 1500# 2 2 1 3
“R” type gasket for hydrotest (temporary) N06625
from IS-
S07 to
PS-1K Blind Flange for spool
RTJ octagonal UNS
onshore hydro-testing 323.9 1500# 7 14 0 14
“R” type gasket N06625
(temporary)

Template No.: 4497-0-08-0003


Template Rev.: 3
Page 42 of 88
CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

Matching Flange Required Spare Total


Flange Gasket
Pipeline Description Used for Pipe Size Connection Quantity Quantity Quantity
Rating Material
[mm] [Nos.] [Nos.] [Nos.] [Nos.]
Gasket spiral UNS S06625
wound RF CL 12" RF Blind Flange for inner and
1500 4.5mm pre-commissioning 323.9 1500# outer ring 2 2 2 4
THK ASME (temporary) plus graphite
B16.20 filler
Weld Neck (WN) RTJ
RTJ octagonal UNS
Flange for Pulling 323.9 1500# 2 4 2 6
“R” type gasket N06625
Head(temporary)
RTJ octagonal UNS
16“Swivel RTJ Flange 406.4 1500# 1 1 4 5
“R” type gasket N06625

Blind Flange for blind


RTJ octagonal UNS
flange installation after 323.9 1500# 2 2 0 2
“R” type gasket N06625
removing PLR (temporary)

RTJ octagonal Blind Flange for spool UNS


323.9 1500# 13 13 0 13
“R” type gasket Deployment(temporary) N06625

Blind Flange for blind


RTJ octagonal UNS
flange installation after 406.4 1500# 1 1 0 1
“R” type gasket N06625
removing PLR (temporary)

Gasket spiral UNS S06625


wound RF CL 16" RF Blind Flange for inner and
1500 4.5mm pre-commissioning 406.4 1500# outer ring 1 1 3 4
THK ASME (temporary) plus graphite
B16.20 filler

Template No.: 4497-0-08-0003


Template Rev.: 3
Page 43 of 88
CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

Matching Flange Required Spare Total


Flange Gasket
Pipeline Description Used for Pipe Size Connection Quantity Quantity Quantity
Rating Material
[mm] [Nos.] [Nos.] [Nos.] [Nos.]

RTJ octagonal UNS


Normal connection 1500# 10 10 20 30
“R” type gasket N06625

RTJ octagonal IS-V09 Riser Blind Flange UNS


1500# 2 2 1 3
“R” type gasket for hydrotest (temporary) N06625
Blind Flange for spool
RTJ octagonal UNS
onshore hydro-testing 1500# 13 26 0 26
“R” type gasket N06625
(temporary)
12”
Gasket spiral UNS S06625
Production
wound RF CL 12" RF Blind Flange for inner and
Pipeline
1500 4.5mm pre-commissioning 323.9 1500# outer ring 2 2 7 9
from IS-
THK ASME (temporary) plus graphite
V09 to
B16.20 filler
PS-1R
Blind Flange for blind
RTJ octagonal UNS
flange installation after 1500# 2 2 0 2
“R” type gasket N06625
removing PLR (temporary)

RTJ octagonal Blind Flange for spool UNS


1500# 16 16 0 16
“R” type gasket Deployment(temporary) N06625

Weld Neck (WN) RTJ


RTJ octagonal UNS
Flange for Pulling 1500# 2 4 2 6
“R” type gasket N06625
Head(temporary)
10” Gas RTJ octagonal
Normal connection 1500#
UNS
15 15 30 45
Lift “R” type gasket N06625
273.1
Pipeline RTJ octagonal IS-V09 Riser Blind Flange UNS
1500# 3 3 1 4
from PS- “R” type gasket for hydrotest (temporary) N06625

Template No.: 4497-0-08-0003


Template Rev.: 3
Page 44 of 88
CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

Matching Flange Required Spare Total


Flange Gasket
Pipeline Description Used for Pipe Size Connection Quantity Quantity Quantity
Rating Material
[mm] [Nos.] [Nos.] [Nos.] [Nos.]
1R to IS- Blind Flange for spool
V09 RTJ octagonal UNS
onshore hydro-testing 1500# 13 26 0 26
“R” type gasket N06625
(temporary)

Blind Flange for blind


RTJ octagonal UNS
flange installation after 1500# 2 2 0 2
“R” type gasket N06625
removing PLR (temporary)

RTJ octagonal Blind Flange for spool UNS


1500# 16 16 16 32
“R” type gasket Deployment(temporary) N06625

Gasket spiral UNS S06625


wound RF CL 10" RF Blind Flange for inner and
1500 4.5mm pre-commissioning 1500# outer ring 2 2 6 8
THK ASME (temporary) plus graphite
B16.20 filler

Weld Neck (WN) RTJ


RTJ octagonal UNS
Flange for Pulling 1500# 2 4 2 6
“R” type gasket N06625
Head(temporary)

10” Gas RTJ octagonal UNS


Normal connection 1500# 6 6 12 18
Lift “R” type gasket N06625
Pipeline RTJ octagonal IS-T07 Riser Blind Flange UNS
1500# 2 2 1 3
from “R” type gasket for hydrotest (temporary) 273.1 N06625
Subsea Blind Flange for spool
Wye (Near RTJ octagonal UNS
onshore hydro-testing 1500# 4 8 0 8
IS-S07) to “R” type gasket N06625
(temporary)

Template No.: 4497-0-08-0003


Template Rev.: 3
Page 45 of 88
CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

Matching Flange Required Spare Total


Flange Gasket
Pipeline Description Used for Pipe Size Connection Quantity Quantity Quantity
Rating Material
[mm] [Nos.] [Nos.] [Nos.] [Nos.]
IS-T07
Blind Flange for blind
RTJ octagonal UNS
flange installation after 1500# 2 2 0 2
“R” type gasket N06625
removing PLR (temporary)

RTJ octagonal Blind Flange for spool UNS


1500# 6 6 0 6
“R” type gasket Deployment(temporary) N06625

Gasket spiral UNS S06625


wound RF CL 10" RF Blind Flange for inner and
1500 4.5mm pre-commissioning 1500# outer ring 1 1 3 4
THK ASME (temporary) plus graphite
B16.20 filler
Weld Neck (WN) RTJ
RTJ octagonal UNS
Flange for Pulling 1500# 2 4 2 6
“R” type gasket N06625
Head(temporary)
RTJ octagonal UNS
Normal connection 1500# 12 12 24 36
“R” type gasket N06625
10” Gas RTJ octagonal IS-S07 Riser Blind Flange UNS
1500# 2 2 1 3
Lift “R” type gasket for hydrotest (temporary) N06625
Pipeline
Blind Flange for spool
from RTJ octagonal UNS
onshore hydro-testing 273.1 1500# 10 20 0 20
Subsea “R” type gasket N06625
(temporary)
Wye (Near
PS-1K) to
10" RTJ Blind
IS-S07
RTJ octagonal Flange for Pre- UNS
1500# 1 1 1 2
“R” type gasket commissioning N06625
(temporary)

Template No.: 4497-0-08-0003


Template Rev.: 3
Page 46 of 88
CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

Matching Flange Required Spare Total


Flange Gasket
Pipeline Description Used for Pipe Size Connection Quantity Quantity Quantity
Rating Material
[mm] [Nos.] [Nos.] [Nos.] [Nos.]
Blind Flange for blind
RTJ octagonal UNS
flange installation after 1500# 2 2 0 2
“R” type gasket N06625
removing PLR (temporary)

RTJ octagonal Blind Flange for spool UNS


1500# 12 12 0 12
“R” type gasket Deployment(temporary) N06625

Gasket spiral UNS S06625


wound RF CL 10" RF Blind Flange for inner and
1500 4.5mm pre-commissioning 1500# outer ring 1 1 3 4
THK ASME (temporary) plus graphite
B16.20 filler
Weld Neck (WN) RTJ
RTJ octagonal UNS
Flange for Pulling 1500# 2 4 2 6
“R” type gasket N06625
Head(temporary)

RTJ octagonal UNS


Normal connection 1500# 13 13 26 39
“R” type gasket N06625

10” Water RTJ octagonal IS-V09 Riser Blind Flange UNS


1500# 2 2 1 3
Injection “R” type gasket for hydrotest (temporary) N06625
Pipeline Blind Flange for spool
RTJ octagonal 273.1 UNS
from PS- onshore hydro-testing 1500# 11 22 0 22
1W to IS- “R” type gasket N06625
(temporary)
V09
Blind Flange for blind
RTJ octagonal UNS
flange installation after 1500# 2 2 0 2
“R” type gasket N06625
removing PLR (temporary)

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Matching Flange Required Spare Total


Flange Gasket
Pipeline Description Used for Pipe Size Connection Quantity Quantity Quantity
Rating Material
[mm] [Nos.] [Nos.] [Nos.] [Nos.]

RTJ octagonal Blind Flange for spool UNS


1500# 22 22 0 22
“R” type gasket Deployment(temporary) N06625

Gasket spiral UNS S06625


wound RF CL 10" RF Blind Flange for inner and
1500 4.5mm pre-commissioning 1500# outer ring 2 2 7 9
THK ASME (temporary) plus graphite
B16.20 filler
Weld Neck (WN) RTJ
RTJ octagonal UNS
Flange for Pulling 1500# 2 4 2 6
“R” type gasket N06625
Head(temporary)

RTJ octagonal UNS


Normal connection 1500# 4 4 8 12
“R” type gasket N06625

RTJ octagonal IS-T07 Riser Blind Flange UNS


1500# 2 2 1 3
“R” type gasket for hydrotest (temporary) N06625
10” Water
Injection Blind Flange for spool
RTJ octagonal UNS
Pipeline onshore hydro-testing 1500# 2 4 0 4
“R” type gasket N06625
from (temporary)
273.1
Subsea 10" RTJ Blind
Wye (Near RTJ octagonal Flange for Pre- UNS
IS-S07) to 1500# 1 1 1 2
“R” type gasket commissioning N06625
IS-T07 (temporary)

Blind Flange for blind


RTJ octagonal UNS
flange installation after 1500# 2 2 0 2
“R” type gasket N06625
removing PLR (temporary)

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Matching Flange Required Spare Total


Flange Gasket
Pipeline Description Used for Pipe Size Connection Quantity Quantity Quantity
Rating Material
[mm] [Nos.] [Nos.] [Nos.] [Nos.]

RTJ octagonal Blind Flange for spool UNS


1500# 4 4 0 4
“R” type gasket Deployment(temporary) N06625

Gasket spiral UNS S06625


wound RF CL 10" RF Blind Flange for inner and
1500 4.5mm pre-commissioning 1500# outer ring 1 1 3 4
THK ASME (temporary) plus graphite
B16.20 filler
Weld Neck (WN) RTJ
RTJ octagonal UNS
Flange for Pulling 1500# 2 4 2 6
“R” type gasket N06625
Head(temporary)

RTJ octagonal UNS


Normal connection 1500# 10 10 20 30
“R” type gasket N06625

RTJ octagonal IS-S07 Riser Blind Flange UNS


1500# 2 2 1 3
“R” type gasket for hydrotest (temporary) N06625
10” Water
Injection Blind Flange for spool
RTJ octagonal UNS
Pipeline onshore hydro-testing 1500# 7 14 0 14
“R” type gasket N06625
from (temporary)
273.1
Subsea 10" RTJ Blind
Wye (Near RTJ octagonal Flange for Pre- UNS
PS-1K) to 1500# 1 1 1 2
“R” type gasket commissioning N06625
IS-S07 (temporary)

Blind Flange for blind


RTJ octagonal UNS
flange installation after 1500# 2 2 0 2
“R” type gasket N06625
removing PLR (temporary)

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Matching Flange Required Spare Total


Flange Gasket
Pipeline Description Used for Pipe Size Connection Quantity Quantity Quantity
Rating Material
[mm] [Nos.] [Nos.] [Nos.] [Nos.]

RTJ octagonal Blind Flange for spool UNS


1500# 12 12 0 12
“R” type gasket Deployment(temporary) N06625

Gasket spiral UNS S06625


wound RF CL 10" RF Blind Flange for inner and
1500 4.5mm pre-commissioning 1500# outer ring 1 1 3 4
THK ASME (temporary) plus graphite
B16.20 filler
Weld Neck (WN) RTJ
RTJ octagonal UNS
Flange for Pulling 1500# 2 4 2 6
“R” type gasket N06625
Head(temporary)
Notes:
1. The number of spare parts for normal subsea gaskets is 200% of the number of subsea flange sets.
2. The number of spare parts for flange gaskets for onshore installed riser pre-commissioning is 1 piece for each riser.

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Table 5-4 Test Ring MTO for Pipelines

Material Minimum Length Quantity (Nos.)


Item Description Pipe OD (mm) x WT (mm) Remark
Grade (mm)
Required Spare Total
WPQ and welder test
Flange
1 273.1x18.3 500 38 - 38 for onshore installed
test ring
riser & topside piping
WPQ and welder test
Test Ring for
2 406.4x25.4 500 4 - 4 for offshore installed
flanges
ASTM A694 riser and spool
F65 WPQ and welder test
Test Ring for
3 323.9 x 22.2 500 20 - 20 for offshore installed
flanges
riser and spool
WPQ and welder test
Test Ring for
4 273.1 x 18.3 500 20 - 20 for offshore installed
flanges
riser and spool

Notes:
1. Hanger flanges and subsea tie-in flanges shall be manufactured by the same manufacturer; test rings provided for pipe dimension apply for both
hanger flange and subsea tie-in flange.
2. Test ring bevel shall be beveled per requirement of approved WPS.
3. The material, specifications, heat treatment process, chemical composition, supply status, manufacturer, and batch number of the test rings shall be
consistent with the flanges.
4. Materials with the largest CE&PCM in the project regardless of size must be selected and supplied for welding procedure and welder qualification.
The CE of the welding qualification material shall not be lower than the maximum CE-0.02 of the project material; The PCM of the welding
qualification material shall not be lower than the maximum PCM-0.015 of the project material;
CE=C+Mn/6+(Cr+Mo+v)/5+(Cu+Ni)/15;PCM=C+Si/30+(Mn+Cu+Cr)/20+Ni/60+Mo/15+V/10+5B.

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6.0 MATERIAL TAKE-OFF OF SUBSEA SKID FLANGES AND FITTINGS


The MTO of subsea skid flange and fitting is based on requirements of subsea skid manufacturer.
Table 6-1 Flange MTO for Subsea Skids

Matching
Pipe Quantity (Nos.)
Material Flange
Item Flange Type (nominal) Clad Area Standard Coating Remark
Grade Rating
OD WT
Required Spare Total
(mm) (mm)
3.2mm Inconel 625
Weld Neck External For 10”
cladding on Ring ASME
1 (WN) RTJ min.250μ 10 2 12 header of
groove, B16.5
Flange m TSA subsea skids
and flange face
3.2mm Inconel 625 External
ASME Match with
2 Blind Flange cladding on Ring min.250μ 10 2 12
B16.5 item 1
ASTM groove only m TSA
273.1 18.3 1500# Blind flange
A694 F65 Anti-
Test Blind ASME for hydrotest,
3 - corrosion 10 - 10
Flange B16.5 match with
oil
item 1
Y-tee
Weld Neck
ASME intelligent pig
4 (WN) RTJ - - 3 - 3
B16.5 pull-through
Flange
test
3.2mm Inconel 625
Weld Neck External For 2” bleed
cladding on Ring ASME
5 (WN) RTJ min.250μ 4 1 5 pipe of
ASTM groove, B16.5
Flange 60.3 11.1 1500# m TSA subsea skids
A694 F65 and flange face
3.2mm Inconel 625 ASME External Match with
6 Blind Flange 2 1 3
cladding on Ring min.250μ item 5
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Matching
Pipe Quantity (Nos.)
Material Flange
Item Flange Type (nominal) Clad Area Standard Coating Remark
Grade Rating
OD WT
Required Spare Total
(mm) (mm)
groove only B16.5 m TSA

Blind flange
Anti-
Test Blind ASME for hydrotest,
7 - corrosion 3 - 3
Flange B16.5 match with
oil
item 5
Notes:

1. For item 3 and item 7 each test blind flange shall be drilled two holes with 1/2″ NPTF for easy to vent air and connection during pressure
testing. The location of holes refers to the following Figure 6-1 and Figure 6-2 respectively and shall be confirmed according to the actual
condition of flange on the subsea skids by subsea skids fabrication contractor.

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Figure 6-1 10” Blind Flange NPTF Hole Location Sketch

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Figure 6-2 2” Blind Flange NPTF Hole Location Sketch

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Table 6-2 Bolts & Nuts MTO for Subsea Skids

Required Total
Matching No. of Spare Quantity
Quantity Quantity
Pipe Flange Bolt Nut Flange
Item Description Used for
Size Rating Material Material Connection
Bolt Nut Bolt Nut Bolt Nut
[mm] [Nos.]
[Nos.] [Nos.] [Nos.] [Nos.] [Nos.] [Nos.]

1 Blind Flange 12 144 288 72 144 216 432


Blind Flange
2 10 120 240 60 120 180 360
Stud bolts for hydrotest
ASTM
with heavy Weld Neck ASTM
273.1 1500# A320
hexagonal (WN) RTJ A194 7M
L7M
nuts Flange for Y-
3 3 36 72 11 22 47 94
tee intelligent
pig pull-
through test
Weld Neck
4 Stud bolts (WN) RTJ 5 40 80 20 40 60 120
ASTM
with heavy Flange ASTM
60.3 1500# A320
hexagonal A194 7M
Blind Flange L7M
5 nuts 3 24 48 12 24 36 72
for hydrotest
Notes:

1. Bolts and Nuts for normal connection10” flange between spool and skid piping are included in Table 5-2.
2. The bolts and nuts for item 1, shall be suitable for special installation tool (hydraulic tensioner),the nuts shall have pre-drilled ‘tommy bar’
holes in their faces to accommodate tightening by hydraulic tensioner. 16-off item 4 Stud bolts shall be suitable for special installation tool
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(hydraulic tensioner). Typically, subsea studs shall have additional length of 400mm to satisfy hydraulic tensioning requirements.
3. For item 3, the number of spare parts for bolts and nuts is 30% of the number actual required.
4. For subsea bolts and nuts, the coating shall be SermaGard 1105 base-coat of 38-50 microns thickness and SermaGard 1280 top-coat of
12.5-25.4 microns thickness per 4497-YPS1-5-0008.

Table 6-3 Bolts, Nuts and Washers MTO for Subsea Skids Piping Supports

Required
Description Type Unit Spare Quantity Total Quantity
Quantity
M20x110 Lg Bolt c/w 2 ASTM A-193M Gr. B7, ASTM A194
Nos 120 60 180
Nuts & 2 Washers Gr. 7M, ASTM F436M TYPE III
M20x100 Lg Bolt c/w 2 ASTM A-193M Gr. B7, ASTM A194
Nos 24 12 36
Nuts & 2 Washers Gr. 7M, ASTM F436M TYPE III
M20x190 Lg Bolt c/w 2 ASTM A-193M Gr. B7, ASTM A194
Nos 72 36 108
Nuts & 2 Washers Gr. 7M, ASTM F436M TYPE III
Notes:

1. For subsea bolts and nuts, the coating shall be SermaGard 1105 base-coat of 38-50 microns thickness and SermaGard 1280 top-coat of
12.5-25.4 microns thickness per 4497-YPS1-5-0008.

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Table 6-4 Gaskets MTO for Subsea Skids

Matching
Flange Required Spare Total
Pipe Flange Gasket
Item Description Used for Connection Quantity Quantity Quantity
Size Rating Material
[Nos.] [Nos.] [Nos.] [Nos.]
[mm]
1 Blind Flange UNS N06625 12 12 24 36
Blind Flange for
2 RTJ Octagonal UNS N06625 10 10 10 20
hydrotest
“R” Type 273.1 1500#
Weld Neck (WN)
Gasket
RTJ Flange for Y-
3 UNS N06625 3 3 3 6
tee intelligent pig
pull-through test
Weld Neck (WN)
4 RTJ Octagonal UNS N06625 5 5 10 15
RTJ Flange
“R” Type 60.3 1500#
Gasket Blind Flange for
5 UNS N06625 3 3 3 6
hydrotest
Notes:

1. Gaskets for normal connection 10” flange between spool and skid piping are included in Table 5-3.
2. For item 1 and 4, the number of spare parts for gasket is 200% of the number actual required.
3. For item 2, 3 and 5, the number of spare parts for gasket is 100% of the number actual required.

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Table 6-5 Test Ring MTO for Subsea Skids

Minimum Quantity (Nos.)


Pipe OD (mm)
Description Material Grade Length Remark
x WT (mm) Required Spare Total
(mm)
WPQ and welder test for subsea
273.1 x 18.3 500 16 - 16
Test Ring for skids flange
ASTM A694 F65
flanges WPQ and welder test for subsea
60.3 x 11.1 500 32 - 32
skids flange
Notes:

1. The material, specifications, heat treatment process, chemical composition, supply status, manufacturer, and batch number of the test rings shall be
consistent with the flanges.
2. Materials with the largest CE&PCM in the project regardless of size must be selected and supplied for welding procedure and welder qualification.
The CE of the welding qualification material shall not be lower than the maximum CE-0.02 of the project material; The PCM of the welding
qualification material shall not be lower than the maximum PCM-0.015 of the project material;
CE=C+Mn/6+(Cr+Mo+v)/5+(Cu+Ni)/15;PCM=C+Si/30+(Mn+Cu+Cr)/20+Ni/60+Mo/15+V/10+5B.

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7.0 MATERIAL TAKE-OFF OF TOPSIDE PIPING FLANGES AND FITTINGS


The MTO of topside pipeline is provided by piping discipline based on topside pipeline routing from above hanger flange (top of riser) to temporary pig
launcher/receiver.
Table 7-1 Flange MTO for Topside Piping

Flange Flange Material Flange Quantity (Nos.)


Platform WT (mm) Remark
Type Size Grade Rating Required-DD Spare-DD Total
16" 25.4 6 2 8 Brownfield
Weld Neck
(WN) RF 12" 22.2 2 2 4 Brownfield
Flange 1500# 4
2" SCH160 ASTM A694 2 2 Brownfield
PS1K
F65
Blind RF 4
16” 2 2 Brownfield
Flange
25.4× 4
Weld-Olet 16”×2" MSS SP-97 2 2 Brownfield
SCH160
12" 22.2 4 1 5 Brownfield
Weld Neck 10" 18.3 3 1 4 Brownfield
(WN) RF
6" SCH120 1 1 2 Brownfield
Flange
1500#
2" SCH160 3 1 4 Brownfield
ASTM A694
PS1R 2
12" F65 1 1 Brownfield
Blind RF
Flange 10" 1 1 2 Brownfield
22.2× 3
12”×2" 1 2 Brownfield
Weld-Olet SCH160 MSS SP-97
10”×2" 18.3× 2 2 4 Brownfield

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Flange Flange Material Flange Quantity (Nos.)


Platform WT (mm) Remark
Type Size Grade Rating Required-DD Spare-DD Total
SCH160
Weld Neck 10" 18.3 4 1 5 Brownfield
(WN) RF
2" 2 1 3 Brownfield
Flange SCH160 1500#
ASTM A694
PS1W Blind RF
10" F65 1 1 2 Brownfield
Flange
18.3× 3
Weld-Olet 10”×2" MSS SP-97 2 1 Brownfield
SCH160
12" 22.2 6 1 7 Greenfield

10" 18.3 12 2 14 Greenfield

Weld Neck 2" SCH160 5 2 7 Greenfield


(WN) RF
3" SCH160 1 1 2 Greenfield
Flange
1500#
6" SCH120 1 1 2 Greenfield

8" SCH120 ASTM A694 1 1 2 Greenfield


IS-S07
F65 2
Blind RF 12" 1 1 Greenfield
Flang 10" 2 2 4 Greenfield
18.3× 4
10”×2" 3 1 Greenfield
SCH160
22.2× 3
Weld-Olet 12”×2" MSS SP-97 2 1 Greenfield
SCH160
22.2× 2
12”×3" 1 1 Greenfield
SCH160
IS-T07 Weld Neck 12" 22.2 ASTM A694 1500# 6 1 7 Greenfield

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Flange Flange Material Flange Quantity (Nos.)


Platform WT (mm) Remark
Type Size Grade Rating Required-DD Spare-DD Total
(WN) RF 10" 18.3 F65 12 2 14 Greenfield
Flange
2" SCH160 5 2 7 Greenfield

3" SCH160 1 1 2 Greenfield

6" SCH120 1 1 2 Greenfield

8" SCH120 1 1 2 Greenfield

12" 1 1 2 Greenfield
Blind RF
Flang 10" 2 2 4 Greenfield
18.3× 4
10”×2" 3 1 Greenfield
SCH160
22.2× 3
Weld-Olet 12”×2" MSS SP-97 2 1 Greenfield
SCH160
22.2× 2
12”×3" 1 1 Greenfield
SCH160
12" 22.2 6 1 7 Greenfield

10" 18.3 12 2 14 Greenfield


Weld Neck 2" SCH160 5 2 7 Greenfield
(WN) RF ASTM A694
IS-V09 3" SCH160 1500# 1 1 2 Greenfield
Flange F65
6" SCH120 1 1 2 Greenfield

8" SCH120 1 1 2 Greenfield

Blind RF 12" 1 1 2 Greenfield

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Flange Flange Material Flange Quantity (Nos.)


Platform WT (mm) Remark
Type Size Grade Rating Required-DD Spare-DD Total
Flang 10" 2 2 4 Greenfield
18.3× 4
10”×2" 3 1 Greenfield
SCH160
22.2× 8
Weld-Olet 12”×2" MSS SP-97 2 1 Greenfield
SCH160
22.2× 4
12”×3" 1 1 Greenfield
SCH160
Notes:

1. The flanges of topside piping do not need to be welded overlay Alloy 625 at flange face and ring groove.

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Table 7-2 Bolts & Nuts MTO for Topside Piping

No. of Total
Required Spare
Matching Flange Quantity
Descriptio Flange Flange Bolt Nut Quantity-DD Quantity-DD
Item Pipe Connecti [Nos.] Remark
n Type Rating Material Material
Size on Bolt Nut Bolt Nut Bolt Nut
[Nos.] [Nos.] [Nos.] [Nos.] [Nos.] [Nos.] [Nos.]
Weld Neck ASTM ASTM
Stud bolts (WN) RF A320 L7M A194 7M 8 128 256 64 128 192 384 Brownfield
with heavy Flange 16” Zn-Ni Zn-Ni
1 1500#
hexagonal (406.4mm) Electro pl + Electro pl
nuts Blind RF PTFE + PTFE 64 128
Flange 4 64 128 - - Brownfield
topcoat topcoat
Weld Neck ASTM ASTM
Stud bolts (WN) RF A320 L7M A194 7M 9 144 288 48 96 192 384 Brownfield
with heavy Flange 12” Zn-Ni Zn-Ni
2 1500#
hexagonal (323.9mm) Electro pl + Electro pl
nuts Blind RF PTFE + PTFE 32 64
Flange 2 32 64 - - Brownfield
topcoat topcoat
Weld Neck ASTM ASTM
Stud bolts (WN) RF A320 L7M A194 7M 9 108 216 36 72 144 288 Brownfield
with heavy Flange 10” Zn-Ni Zn-Ni
3 1500#
hexagonal (273.1mm) Electro pl + Electro pl
nuts Blind RF PTFE + PTFE 48 96
Flange 4 48 96 - - Brownfield
topcoat topcoat
Weld Neck ASTM ASTM
Stud bolts (WN) RF A320 L7M A194 7M 21 336 672 96 192 432 864 Greenfield
with heavy Flange 12” Zn-Ni Zn-Ni
4 1500#
hexagonal Blind RF (323.9mm) Electro pl + Electro pl
nuts Flange PTFE + PTFE 6 160 320 - - 160 320 Greenfield
topcoat topcoat
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No. of Total
Required Spare
Matching Flange Quantity
Descriptio Flange Flange Bolt Nut Quantity-DD Quantity-DD
Item Pipe Connecti [Nos.] Remark
n Type Rating Material Material
Size on Bolt Nut Bolt Nut Bolt Nut
[Nos.] [Nos.] [Nos.] [Nos.] [Nos.] [Nos.] [Nos.]
Weld Neck ASTM ASTM
Stud bolts (WN) RF A320 L7M A194 7M 42 504 1008 120 240 624 1248 Greenfield
with heavy Flange 10” Zn-Ni Zn-Ni
5 1500#
hexagonal Blind RF (273.1mm) Electro pl + Electro pl
nuts Flange PTFE top + PTFE 12 144 288 - - 144 288 Greenfield
coat top coat
Notes:

1. Only bolts and nuts for 16”,12” and 10” topside piping flange are included in this MTO. For others, please refer to topside piping material take-off
report.

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Table 7-3 Gasket MTO for Topside Piping

Required Spare
Matching Flange Total
Flange Gasket Quantity – Quantity –
Item Description Used for Pipe Size Connection Quantity Remark
Rating Material DD DD
[mm] [Nos.] [Nos.]
[Nos.] [Nos.]
Gasket spiral Weld Neck
1 wound RF CL 1500 8 8 16 24 Brownfield
(WN) RF Flange 16” (406.4mm) 1500#
4.5mm THK ASME
2 B16.20 Blind Flange 4 4 4 8 Brownfield
Gasket spiral Weld Neck
3 wound RF CL 1500 9 9 18 27 Brownfield
(WN) RF Flange 12” (323.9mm) 1500#
4.5mm THK ASME
4 B16.20 Blind Flange 2 2 2 4 Brownfield
UNS S06625
Gasket spiral Weld Neck inner and
5 wound RF CL 1500 outer ring 9 9 18 27 Brownfield
(WN) RF Flange 10” (273.1mm) 1500#
4.5mm THK ASME plus graphite
6 B16.20 Blind Flange filler 4 4 4 8 Brownfield
Gasket spiral Weld Neck
7 21 21 10 31 Greenfield
wound RF CL 1500 (WN) RF Flange
12” (323.9mm) 1500#
4.5mm THK ASME
8 Blind Flange 6 6 - 6 Greenfield
B16.20
Gasket spiral Weld Neck
9 42 42 16 58 Greenfield
wound RF CL 1500 (WN) RF Flange
10” (273.1mm) 1500#
4.5mm THK ASME
10 Blind Flange 12 12 - 12 Greenfield
B16.20
Notes:

1. Only gaskets for 16”,12” and 10” topside piping flange are included in this MTO. For others, please refer to topside piping material take-off report
2. Where piping systems are subjected to pigging operation, the usage of inner rings shall be determined based on the reduced inner diameter at the
gasket.
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Table 7-4 Test Ring MTO for Topside Piping

Quantity (Nos.)
Material Pipe OD (mm) x Minimum
Item Description Remark
Grade WT (mm) Length (mm)
Required Spare Total

WPQ and welder test for


1 406.4 x 25.4 500 14 - 14
offshore installed BF Topside

WPQ and welder test for


2 323.9 x 22.2 500 16 - 16
offshore installed BF Topside
Flange Test Ring
WPQ and welder test for
3 for BF Topside 273.1 x 18.3 500 14 - 14
offshore installed BF Topside
Piping ASTM A694
F65 WPQ and welder test for
4 6"-SCH120 500 16 - 16
offshore installed BF Topside

WPQ and welder test for


5 2"-SCH160 500 20 - 20
offshore installed BF Topside

Weld-Olet Test
WPQ and welder test for
6 Ring for BF 2"-SCH160 500 20 20
offshore installed BF Topside
Topside Piping

WPQ and welder test for


Flange 219.1x18.3(8" Sch
7 500 12 - 12 onshore installed GF
test ring 120)
ASTM A694 Topside
F65 WPQ and welder test for
Flange 168.3x14.3(6"
8 500 9 - 9 onshore installed GF
test ring SCH120)
Topside

Template No.: 4497-0-08-0003


Template Rev.: 3
Page 67 of 88
CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

Quantity (Nos.)
Material Pipe OD (mm) x Minimum
Item Description Remark
Grade WT (mm) Length (mm)
Required Spare Total

WPQ and welder test for


Flange 88.9*11.1(3"
9 500 18 - 18 onshore installed GF
test ring SCH160)
Topside

WPQ and welder test for


Flange 60.3x8.7(2"
10 500 22 - 22 onshore installed GF
test ring SCH160)
Topside

WPQ and welder test for


Olet 60.3x8.7(2"
11 500 22 - 22 onshore installed GF
test ring SCH160)
Topside

WPQ and welder test for


Olet 88.9*11.1(3"
12 500 18 - 18 onshore installed GF
test ring SCH160)
Topside

1. Test ring for green field 10” and 12” topside piping flange is included in Table 5-4 of this MTO. For others, please refer to topside piping material take-
off report.
2. Materials with the largest CE&PCM in the project regardless of size must be selected and supplied for welding procedure and welder qualification.
The CE of the welding qualification material shall not be lower than the maximum CE-0.02 of the project material; The PCM of the welding
qualification material shall not be lower than the maximum PCM-0.015 of the project material;
CE=C+Mn/6+(Cr+Mo+v)/5+(Cu+Ni)/15;PCM=C+Si/30+(Mn+Cu+Cr)/20+Ni/60+Mo/15+V/10+5B.

Template No.: 4497-0-08-0003


Template Rev.: 3
Page 68 of 88
CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

Table 7-5 Olet MTO for test of on-shore Installed Piping at GF Topside

Minimum Quantity (Nos.)


Material Pipe OD (mm)
Description Length Remark
Grade x WT (mm) Required Spare Total
(mm)

ASTM 12” ×2" WPQ and welder test for


Olet N/A 6 - 6
A694 F65 22.2×SCH160 onshore installed GF Topside

ASTM 12” ×3" WPQ and welder test for


Olet N/A 6 - 6
A694 F65 22.2×SCH160 onshore installed GF Topside

ASTM 10” ×2" WPQ and welder test for


Olet N/A 6 - 6
A694 F65 18.3×SCH160 onshore installed GF Topside

Template No.: 4497-0-08-0003


Template Rev.: 3
Page 69 of 88
CLASSIFICATION: C1 – CONTROLLED

MATERIAL TAKE-OFF REPORT FOR FLANGES AND HANGER FLANGES

DOC NO: 4497-YPS1-7-31-0003 REV. B

APP-A DATASHEET OF TOPSIDE PIPING FLANGES AND FITTINGS

APP-A.pdf

Template No.: 4497-0-08-0003


Template Rev.: 3
Page 70 of 88
CMT_14C_SI_OWNER Date printed : 01 June 2024

MESC 766212.680.1 76P110.680.1


Buying description Blind pipe flanges
Abbreviated description FLBL,GR.LF2,RF,LT, CL1500,DN250
F65 SOUR
Unit of issues PC
Product group 76AAFB
Additional Data

Attribute Value
Design spec ASME B16.5
Material CARBON STEEL LOW TEMP HIGH STRENGTH CARBON STEEL
Mat, spec ASTM A350 GRADE LF2, CLASS 1 ASTM A694-F65
Facing, flange RAISED FACE
Service(s) LOW TEMP SOUR
Pressure designation ASME CL 1500
Mandatory requirements MESC SPE 76/100 2018
MESC SPE 76/211 2019 ASTM A694 2016
Inspection, certif EN 10204 -3.1 3.2
ISO 10474 -3.1 3.2
Caps code BLFL KS01
Size DN 250
NPS 10

Page 1 of 0
Page 71 of 88
CMT_14C_SI_OWNER Date printed : 01 June 2024

MESC 766212.682.1 76P110.682.1


Buying description Blind pipe flanges
Abbreviated description FLBL,GR.LF2,RF,LT, CL1500,DN300
F65 SOUR

Unit of issues PC
Product group 76AAFB
Additional Data

Attribute Value
Design spec ASME B16.5
Material CARBON STEEL LOW TEMP HIGH STRENGTH CARBON STEEL
Mat, spec ASTM A350 GRADE LF2, CLASS 1 ASTM A694-F65
Facing, flange RAISED FACE
Service(s) LOW TEMP SOUR
Pressure designation ASME CL 1500
Mandatory requirements MESC SPE 76/100 2018
MESC SPE 76/211 2019 ASTM A694 2016
Inspection, certif EN 10204 -3.1 3.2
ISO 10474 -3.1 3.2
Caps code BLFL KS01
Size DN 300
NPS 12

Page 1 of 0
Page 72 of 88
CMT_14C_SI_OWNER Date printed : 01 June 2024

MESC 766212.686.1 76P110.686.1


Buying description Blind pipe flanges
Abbreviated description FLBL,GR.LF2,RF,LT, CL1500,DN400
F65 SOUR
Unit of issues PC
Product group 76AAFB
Additional Data

Attribute Value
Design spec ASME B16.5
Material CARBON STEEL LOW TEMP HIGH STRENGTH CARBON STEEL
Mat, spec ASTM A350 GRADE LF2, CLASS 1 ASTM A694-F65
Facing, flange RAISED FACE
Service(s) LOW TEMP SOUR
Pressure designation ASME CL 1500
Mandatory requirements MESC SPE 76/100 2018
MESC SPE 76/211 2019 ASTM A694 2016
Inspection, certif EN 10204 -3.1 3.2
ISO 10474 -3.1 3.2
Caps code BLFL KS01
Size DN 400
NPS 16

Page 1 of 0
Page 73 of 88
CMT_14C_SI_OWNER Date printed : 01 June 2024

MESC 766286.670.1 76P120.670.1


Buying description Welding neck pipe flanges
Abbreviated description FLWN,LF2,CL1500,LT, 160, DN50
F65 SOUR
Unit of issues PC
Product group 76AAFB
Additional Data

Attribute Value
Design spec ASME B16.5
Dimensional spec, pipe ASME B36.10M
Material CARBON STEEL LOW TEMP HIGH STRENGTH CARBON STEEL
Mat, spec ASTM A350 GRADE LF2, CLASS 1 ASTM A694-F65
Facing, flange RAISED FACE
Pressure designation ASME CL 1500
Service(s) LOW TEMP SOUR
Mandatory requirements MESC SPE 76/100 2018
MESC SPE 76/211 2019 ASTM A694 2016
Inspection, certif EN 10204 -3.1 3.2
ISO 10474 -3.1 3.2
Caps code WNFL KS01
Schedule number, hub 160
Size DN 50
NPS 2

Page 1 of 0
Page 74 of 88
CMT_14C_SI_OWNER Date printed : 01 June 2024

MESC 766286.672.1 76P120.672.1


Buying description Welding neck pipe flanges
Abbreviated description FLWN,LF2,CL1500,LT, 160, DN80
Unit of issues PC F65 SOUR
Product group 76AAFB
Additional Data

Attribute Value
Design spec ASME B16.5
Dimensional spec, pipe ASME B36.10M
Material CARBON STEEL LOW TEMP HIGH STRENGTH CARBON STEEL
Mat, spec ASTM A350 GRADE LF2, CLASS 1 ASTM A694-F65
Facing, flange RAISED FACE
Pressure designation ASME CL 1500
Service(s) LOW TEMP SOUR
Mandatory requirements MESC SPE 76/100 2018
MESC SPE 76/211 2019 ASTM A694 2016
Inspection, certif EN 10204 -3.1 3.2
ISO 10474 -3.1 3.2
Caps code WNFL KS01
Schedule number, hub 160
Size DN 80
NPS 3

Page 1 of 0
Page 75 of 88
CMT_14C_SI_OWNER Date printed : 01 June 2024

MESC 766286.676.1 76P120.676.1


Buying description Welding neck pipe flanges
Abbreviated description FLWN,LF2,CL1500,LT, 160, DN150
Unit of issues PC F65 SOUR, 120
Product group 76AAFB
Additional Data

Attribute Value
Design spec ASME B16.5
Dimensional spec, pipe ASME B36.10M
Material CARBON STEEL LOW TEMP HIGH STRENGTH CARBON STEEL
Mat, spec ASTM A350 GRADE LF2, CLASS 1 ASTM A694-F65
Facing, flange RAISED FACE
Pressure designation ASME CL 1500
Service(s) LOW TEMP SOUR
Mandatory requirements MESC SPE 76/100 2018
MESC SPE 76/211 2019 ASTM A694 2016
Inspection, certif EN 10204 -3.1 3.2
ISO 10474 -3.1 3.2
Caps code WNFL KS01
Schedule number, hub 160 120
Size DN 150
NPS 6

Page 1 of 0
Page 76 of 88
CMT_14C_SI_OWNER Date printed : 01 June 2024

MESC 766286.678.1 76P120.678.1


Buying description Welding neck pipe flanges
Abbreviated description FLWN,LF2,CL1500,LT, 160, DN200
Unit of issues PC F65 SOUR, 120
Product group 76AAFB
Additional Data

Attribute Value
Design spec ASME B16.5
Dimensional spec, pipe ASME B36.10M
Material CARBON STEEL LOW TEMP HIGH STRENGTH CARBON STEEL
Mat, spec ASTM A350 GRADE LF2, CLASS 1 ASTM A694-F65
Facing, flange RAISED FACE
Pressure designation ASME CL 1500
Service(s) LOW TEMP SOUR
Mandatory requirements MESC SPE 76/100 2018
MESC SPE 76/211 2019 ASTM A694 2016
Inspection, certif EN 10204 -3.1 3.2
ISO 10474 -3.1 3.2
Caps code WNFL KS01
Schedule number, hub 160 120
Size DN 200
NPS 8

Page 1 of 0
Page 77 of 88
CMT_14C_SI_OWNER Date printed : 01 June 2024

MESC 766286.680.1 76P120.680.1


Buying description Welding neck pipe flanges
Abbreviated description FLWN,LF2,CL1500,LT, 160, DN250
Unit of issues PC F65 SOUR, 18.3mm
Product group 76AAFB
Additional Data

Attribute Value
Design spec ASME B16.5
Dimensional spec, pipe ASME B36.10M
Material CARBON STEEL LOW TEMP HIGH STRENGTH CARBON STEEL
Mat, spec ASTM A350 GRADE LF2, CLASS 1 ASTM A694-F65
Facing, flange RAISED FACE
Pressure designation ASME CL 1500
Service(s) LOW TEMP SOUR
Mandatory requirements MESC SPE 76/100 2018
MESC SPE 76/211 2019 ASTM A694 2016
Inspection, certif EN 10204 -3.1 3.2
ISO 10474 -3.1 3.2
Caps code WNFL KS01
Schedule number, hub 160 18.3mm
Size DN 250
NPS 10

Page 1 of 0
Page 78 of 88
CMT_14C_SI_OWNER Date printed : 01 June 2024

MESC 766286.682.1 76P120.682.1


Buying description Welding neck pipe flanges
Abbreviated description FLWN,LF2,CL1500,LT, 160, DN300
F65 SOUR, 22.2mm
Unit of issues PC
Product group 76AAFB
Additional Data

Attribute Value
Design spec ASME B16.5
Dimensional spec, pipe ASME B36.10M
Material CARBON STEEL LOW TEMP HIGH STRENGTH CARBON STEEL
Mat, spec ASTM A350 GRADE LF2, CLASS 1 ASTM A694-F65
Facing, flange RAISED FACE
Pressure designation ASME CL 1500
Service(s) LOW TEMP SOUR
Mandatory requirements MESC SPE 76/100 2018
MESC SPE 76/211 2019 ASTM A694 2016
Inspection, certif EN 10204 -3.1 3.2
ISO 10474 -3.1 3.2
Caps code WNFL KS01
Schedule number, hub 160 22.2mm
Size DN 300
NPS 12

Page 1 of 0
Page 79 of 88
CMT_14C_SI_OWNER Date printed : 01 June 2024

MESC 766286.686.1 76P120.686.1


Buying description Welding neck pipe flanges
Abbreviated description FLWN,LF2,CL1500,LT, 160, DN400
F65 SOUR, 25.4mm
Unit of issues PC
Product group 76AAFB
Additional Data

Attribute Value
Design spec ASME B16.5
Dimensional spec, pipe ASME B36.10M
Material CARBON STEEL LOW TEMP HIGH STRENGTH CARBON STEEL
Mat, spec ASTM A350 GRADE LF2, CLASS 1 ASTM A694-F65
Facing, flange RAISED FACE
Pressure designation ASME CL 1500
Service(s) LOW TEMP SOUR
Mandatory requirements MESC SPE 76/100 2018
MESC SPE 76/211 2019 ASTM A694 2016
Inspection, certif EN 10204 -3.1 3.2
ISO 10474 -3.1 3.2
Caps code WNFL KS01
Schedule number, hub 160 25.4mm
Size DN 400
NPS 16

Page 1 of 0
Page 80 of 88
CMT_14C_SI_OWNER Date printed : 01 June 2024

MESC 767907.369.1 76P250.369.1


Buying description Butt-weld reducing pipe branch fittings
Abbreviated description BFB,LF2,LT, 160/XXS,250-450x50
F65, SOUR
Unit of issues PC
Product group 76AAAA
Additional Data

Attribute Value
Design spec MSS SP-97
Dimensional spec, pipe ASME B36.10M
Material CARBON STEEL LOW TEMP HIGH STRENGTH CARBON STEEL
Mat, spec ASTM A350 GRADE LF2, CLASS 1 ASTM A694-F65
Service(s) LOW TEMP SOUR
Pressure designation XXS/SCH 160
Mandatory requirements MESC SPE 76/030 2020
MESC SPE 76/211 2019 ASTM A694 2016
Inspection, certif EN 10204 -3.1 3.2
ISO 10474 -3.1 3.2
Caps code BR6B KS01
Schedule number (run x outlet) 160 / XXS
Size (run x outlet) DN 250 - 450 X DN 50
NPS 10 - 18 X NPS 2

Page 1 of 0
Page 81 of 88
CMT_14C_SI_OWNER Date printed : 01 June 2024

MESC 767907.400.1 76P250.400.1


Buying description Butt-weld reducing pipe branch fittings
Abbreviated description BFB,LF2,LT, 160/XXS,300x80
F65, SOUR
Unit of issues PC
Product group 76AAAA
Additional Data

Attribute Value
Design spec MSS SP-97
Dimensional spec, pipe ASME B36.10M
Material CARBON STEEL LOW TEMP HIGH STRENGTH CARBON STEEL
Mat, spec ASTM A350 GRADE LF2, CLASS 1 ASTM A694-F65
Service(s) LOW TEMP SOUR
Pressure designation XXS/SCH 160
Mandatory requirements MESC SPE 76/030 2020
MESC SPE 76/211 2019 ASTM A694 2016
Inspection, certif EN 10204 -3.1 3.2
ISO 10474 -3.1 3.2
Caps code BR6B KS01
Schedule number (run x outlet) 160 / XXS
Size (run x outlet) DN 300 X DN 80
NPS 12 X NPS 3

Page 1 of 0
Page 82 of 88
CMT_14C_SI_OWNER Date printed : 31 May 2024

MESC 813827.847.1
Buying description Stud bolts with nuts
Abbreviated description SB2N,A320-
L7M,CTD,8UN,390mm,1.7/8in
Unit of issues PC
Product group 81AAAA
Additional Data

Attribute Value
Mat spec, stud bolt(s) ASTM A320 GRADE L7M
Mat spec, nut(s) ASTM A194 GRADE 7M
Coating Zn-Ni ELECTROPL + PTFE TOPCOAT
Design spec, stud bolt BS 4882
Design spec, nut ASME B18.2.2
BS 4882
Thread class symbol, stud bolt ASME B1.1 CLASS 2A
Thread class symbol, nut ASME B1.1 CLASS 2B
Type of thread ASME B1.1 SERIE 8UN
Type, nut UN HEAVY HEXAGONAL
Number, nuts per stud bolt 2
Mandatory requirements MESC SPE 81/002 2020
MESC SPE 81/007 2020
Inspection, certif EN 10204 -3.1
ISO 10474 -3.1
Caps code STB1 L7MC
Length 390 mm
15.5 in
Size 1.7/8 in

Page 1 of 0
Page 83 of 88
CMT_14C_SI_OWNER Date printed : 31 May 2024

MESC 813827.907.1
Buying description Stud bolts with nuts
Abbreviated description SB2N,A320-L7M,CTD,8UN,430mm,2in
Unit of issues PC
Product group 81AAAA
Additional Data

Attribute Value
Mat spec, stud bolt(s) ASTM A320 GRADE L7M
Mat spec, nut(s) ASTM A194 GRADE 7M
Coating Zn-Ni ELECTROPL + PTFE TOPCOAT
Design spec, stud bolt BS 4882
Design spec, nut ASME B18.2.2
BS 4882
Thread class symbol, stud bolt ASME B1.1 CLASS 2A
Thread class symbol, nut ASME B1.1 CLASS 2B
Type of thread ASME B1.1 SERIE 8UN
Type, nut UN HEAVY HEXAGONAL
Number, nuts per stud bolt 2
Mandatory requirements MESC SPE 81/002 2020
MESC SPE 81/007 2020
Inspection, certif EN 10204 -3.1
ISO 10474 -3.1
Caps code STB1 L7MC
Length 430 mm
17 in
Size 2 in

Page 1 of 0
Page 84 of 88
CMT_14C_SI_OWNER Date printed : 31 May 2024

MESC 813828.486.1
Buying description Stud bolts with nuts
Abbreviated description SB2N,A320-
L7M,CTD,8UN,520mm,2.1/2in
Unit of issues PC
Product group 81AAAA
Additional Data

Attribute Value
Mat spec, stud bolt(s) ASTM A320 GRADE L7M
Mat spec, nut(s) ASTM A194 GRADE 7M
Coating Zn-Ni ELECTROPL + PTFE TOPCOAT
Design spec, stud bolt BS 4882
Design spec, nut ASME B18.2.2
BS 4882
Thread class symbol, stud bolt ASME B1.1 CLASS 2A
Thread class symbol, nut ASME B1.1 CLASS 2B
Type of thread ASME B1.1 SERIE 8UN
Type, nut UN HEAVY HEXAGONAL
Number, nuts per stud bolt 2
Mandatory requirements MESC SPE 81/002 2020
MESC SPE 81/007 2020
Inspection, certif EN 10204 -3.1
ISO 10474 -3.1
Caps code STB1 L7MC
Length 520 mm
20.5 in
Size 2.1/2 in

Page 1 of 0
Page 85 of 88
CMT_14C_SI_OWNER Date printed : 31 May 2024

MESC 854358.828.1X
Buying description Spiral wound gaskets
Abbreviated description GASW,CL1500,AL625,GPH,DN250
Unit of issues PC
Product group 85AACA
Additional Data

Attribute Value
Design spec ASME B16.20
Design spec, flange(s) ASME B16.5
BS 1560 SECTION 3.1
Temperature range MINUS 200 TO PLUS 425 deg C
MINUS 330 TO PLUS 800 deg F
Pressure designation ASME CL 1500
Thickness, gasket 4.5 mm
0.177 in
Thickness, inner ring 3.2 mm
0.13 in
Thickness, centring ring 3.2 mm
0.13 in
Mat, windings ALLOY 625
Mat, filler EXFOLIATED EXPANDED GRAPHITE
Mat, inner ring ALLOY 625
Mat, centring ring CARBON STEEL ALLOY 625
Mat spec, windings ASTM B443 UNS N06625 GRADE 1
Mat spec, inner ring ASTM B443 UNS N06625 GRADE 1
Mat spec, centring ring ASTM A285 GRADE C ASTM B443 UNS N06625 GRADE 1
ASTM A29 GRADE 1006
ASTM A29 GRADE 1008
ASTM A516 GRADE 60
EN 10025 S275JR
EN 10028 P235GH
EN 10130 DC01
Mandatory requirements MESC SPE 85/103 2019
MESC SPE 85/203 2018
Inspection, certif EN 10204 -2.1 3.1
ISO 10474 -2.1 3.1
Caps code GKSW NF13
Size, pipe, nominal DN 250
NPS 10

Page 1 of 0
Page 86 of 88
CMT_14C_SI_OWNER Date printed : 31 May 2024

MESC 854358.830.1X
Buying description Spiral wound gaskets
Abbreviated description GASW,CL1500,AL625,GPH,DN300
Unit of issues PC
Product group 85AACA
Additional Data

Attribute Value
Design spec ASME B16.20
Design spec, flange(s) ASME B16.5
BS 1560 SECTION 3.1
Temperature range MINUS 200 TO PLUS 425 deg C
MINUS 330 TO PLUS 800 deg F
Pressure designation ASME CL 1500
Thickness, gasket 4.5 mm
0.177 in
Thickness, inner ring 3.2 mm
0.13 in
Thickness, centring ring 3.2 mm
0.13 in
Mat, windings ALLOY 625
Mat, filler EXFOLIATED EXPANDED GRAPHITE
Mat, inner ring ALLOY 625
Mat, centring ring CARBON STEEL ALLOY 625
Mat spec, windings ASTM B443 UNS N06625 GRADE 1
Mat spec, inner ring ASTM B443 UNS N06625 GRADE 1
Mat spec, centring ring ASTM A285 GRADE C ASTM B443 UNS N06625 GRADE 1
ASTM A29 GRADE 1006
ASTM A29 GRADE 1008
ASTM A516 GRADE 60
EN 10025 S275JR
EN 10028 P235GH
EN 10130 DC01
Mandatory requirements MESC SPE 85/103 2019
MESC SPE 85/203 2018
Inspection, certif EN 10204 -2.1 3.1
ISO 10474 -2.1 3.1
Caps code GKSW NF13
Size, pipe, nominal DN 300
NPS 12

Page 1 of 0
Page 87 of 88
CMT_14C_SI_OWNER Date printed : 31 May 2024

MESC 854358.834.1X
Buying description Spiral wound gaskets
Abbreviated description GASW,CL1500,AL625,GPH,DN400
Unit of issues PC
Product group 85AACA
Additional Data

Attribute Value
Design spec ASME B16.20
Design spec, flange(s) ASME B16.5
BS 1560 SECTION 3.1
Temperature range MINUS 200 TO PLUS 425 deg C
MINUS 330 TO PLUS 800 deg F
Pressure designation ASME CL 1500
Thickness, gasket 4.5 mm
0.177 in
Thickness, inner ring 3.2 mm
0.13 in
Thickness, centring ring 3.2 mm
0.13 in
Mat, windings ALLOY 625
Mat, filler EXFOLIATED EXPANDED GRAPHITE
Mat, inner ring ALLOY 625
Mat, centring ring CARBON STEEL ALLOY 625
Mat spec, windings ASTM B443 UNS N06625 GRADE 1
Mat spec, inner ring ASTM B443 UNS N06625 GRADE 1
Mat spec, centring ring ASTM A285 GRADE C ASTM B443 UNS N06625 GRADE 1
ASTM A29 GRADE 1006
ASTM A29 GRADE 1008
ASTM A516 GRADE 60
EN 10025 S275JR
EN 10028 P235GH
EN 10130 DC01
Mandatory requirements MESC SPE 85/103 2019
MESC SPE 85/203 2018
Inspection, certif EN 10204 -2.1 3.1
ISO 10474 -2.1 3.1
Caps code GKSW NF13
Size, pipe, nominal DN 400
NPS 16

Page 1 of 0
Page 88 of 88

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