Tailings Management Multi Criteria Analysis Option Review For TSFs
Tailings Management Multi Criteria Analysis Option Review For TSFs
Farzad Daliri
GHD Pty Ltd, Vancouver, BC, Canada
Cosmin Ghebosu
GHD Pty Ltd, Townsville, Queensland, Australia
David Brett, Rob Longey
GHD Pty Ltd, Hobart, Tasmania, Australia
ABSTRACT: This paper demonstrates how Multi Criteria Analysis (MCA) can be effectively
used to select tailings technologies and TSF locations for the new LOM plan for a mine located
in Australia, where conventionally thickened tailings have been discharged to a combination of
surface storage and underground paste backfill for a number of years. In 2022, the mining oper-
ator requested a review of the life of mine (LOM) tailings management plan based on a project-
ed tailings total of around 2 Mtpa. The methodology for the LOM study considered tailings
technology changes that could positively affect tailings management and provided conceptual
designs for long-term and short-term tailings management options. The MCA of tailings tech-
nologies focuses on dewatering technologies including thickened tailings, paste and filtered tail-
ings to evaluate the balance of the mechanical cost of dewatering technologies with benefits in-
cluding the greater recovery of water and reduced tailings storage volume requirement. The
original long term deposition plan proposed by the operators was to deposit in an open pit mine,
due to its perceived large capacity, potential benefits for remediating historical seepage and mit-
igating further disturbance, some of which were found not to be the case. This paper describes
the alternative long-term options for tailings storage which includes continuing depositing in the
open-pit building a new TSF site near the pit and building a new TSF site several kilometers
away. The MCA evaluates the options based on CAPEX and OPEX costs, timing and availabil-
ity, safety and technical risks, geotechnical considerations, water management and environmen-
tal considerations and is a good example of how MCA can be used to assess tailings manage-
ment options as suggested by the Global Industry Standard on Tailings Management (GISTM).
1 INTRODUCTION
This paper shows how Multi Criteria Analysis (MCA) can be effectively used to select tailings
technologies and TSF locations for TSF LOM reviews. An Australian mine has a current
planned Life of Mine (LOM) of 11 years but with intention to provide for further development.
The strategies for future tailings deposition plans for the mine are provided as below:
Prior to determining options for tailings storage, it is considered appropriate practice to review
the tailings technologies being used. This would include dewatering methods and potential pro-
cessing options (GISTM, 2021).
Dewatering tailings prior to deposition, initially proposed by Robinsky in the 1970s, has some
potential advantages, including increased water recovery, and improving stability of the deposit-
ed tailings. There is a spectrum of dewatering that may be employed before deposition. The
choice of the appropriate amount of tailings dewatering is related to the tailings technology and
dewatering the tailings from initial slurry-like state to a potentially soil-like state in filtered tail-
ings. The degree of dewatering increases from thickened tailings, to paste, to filtered tailings.
The cost of mechanical dewatering of tailings increases exponentially, which is balanced by
benefits including the greater recovery of water and process chemicals and reduced tailings stor-
age volume. Slurry and thickened tailings may readily be pumped using robust, inexpensive cen-
trifugal pumps. Paste tailings require positive displacement or diaphragm pumps, which are an
order of magnitude more expensive than centrifugal pumps and are more sensitive to variations
in the input tailings particle size distribution and chemistry. Figure 1 presents the tailings de-
watering continuum provided by Williams (2021).
2.1.6 Mud-Farming
Mud-farming is the mechanical working of tailings in-situ, aimed at increasing density. This is
primarily achieved by improving drying. At the extreme end, mud-farming uses purpose de-
signed amphibious tractors known as scrollers or amphirols. However, smaller equipment such
as swamp dozers could be used if the tailings beach can be trafficable within the cycle time of
tailings layer placement. Mud-farming could increase the tailings density from 1.5 t/m3 to at
least 1.7 t/m3. Trials at a similar Australian mine showed that compaction could increase density
to 1.9 to 2 t/m3 for their tailings. The cost of mud-farming is estimated to be around $1/t. If den-
sity was increased by 20 percent, this would add additional volume in the planned storage op-
tions at an equivalent cost of $5/t, which is competitive with embankment construction.
Mud-farming could also reduce seepage and potentially eliminate the potential for liquefaction
of the tailings. Trials would be needed to properly assess the density potential and cost. Mud-
farming has not been included in the MCA as it is not really a storage option, but rather an add-
ed process which could convert CTT towards a dry-stack outcome without the CAPEX involved
with the water removal processes.
• CAPEX Costs
• OPEX Costs
• Timing and Availability
• Safety and Technical Risks
• Water Recovery
• Geotechnical Considerations
• Construction and Operational Complexity
• Environmental Considerations
• Reclamation and closure
5 Excellent
4 Good
3 Acceptable
2 Poor
1 Very poor
Figure 2. The MCA results of tailings technology
3 TAILINGS STORAGE LONG-TERM OPTION MCA
Long-term options for tailings storages were developed to allow containment of tailings for the
current LOM. These include:
The options are described in the upcoming sections, and the storage volume are evaluated. High
level cost comparisons are made based on estimated quantities and likely rates allowing for
some differences between the sites. The rates are indicative only and to be used for comparison.
An overall storage cost of approximately $8/t was estimated for the pit use as a TSF.
3.2 TSF A
The full LOM capacity could be contained in a TSF developed in the gravity catchment of the
legacy waste rock dump and the open pit. This would require some perimeter embankments typ-
ical sections allowing centreline construction but potentially provided a closure benefit in diver-
sion of clean water from the waste rock dump system, creating an environmental benefit.
The plan of developing TSF requires access roads, a decant structure, pipeline extensions and
probably pump upgrades. It could be feasible to leave the storage unlined as it is anticipated that
seepage would continue to report through to the open pit. If lining is required then there would
need to be significant valley reshaping, possibly using waste rock, followed by placement of a
heavy geotextile and liner. An internal drainage system over the liner would be required for de-
watering during consolidation for CTT. Construction of embankments for the nearby TSF would
be largely delayed until the tailings level rose significantly, however some fill would need to be
placed to prepare for future raising. There is scope for a significant proportion of fill material to
be waste rock.
The estimated cost of the start-up of the nearby TSF is approximately $6.3/t, increasing to an
overall cost of approximately $6/t including closure following mine completion.
3.3 TSF B
The TSF B is a new site selected in a relatively flat area approximately 6 km from the process
plant, selected due to the expectation that the geology is basaltic with clay soil available for con-
struction. A concept for the TSF has been provided to give sufficient scope for drying and densi-
fying of CTT. The TSF would have perimeter embankments constructed using centreline meth-
ods with a central decant pond.
The TSF B would be constructed to just over 20m high to cater for the full LOM and would
have scope for significant further raising. Alternatively, the site has significant scope for dupli-
cation to cater for many years ongoing operation. The initial development of the greenfield TSF
is estimated at $10/t, reducing to approximately $7/t average over the LOM operation.
3.4 TSF C
The second greenfield TSF option was selected in a steep valley approximately 8km from the
process plant and was selected due to the topography of the site requiring minimal earthworks.
Site inspection of the site showed that a significant creek passed through the site with ponds
containing fish. Whilst the site would require minimal embankments to contain tailings, the pe-
rimeter steep cliff areas would make lining very difficult if this was required.
The initial development of Diamond TSF is estimated at approximately $11/t. Overall life-
time cost including closure is approximately equivalent to $6/t.
– CAPEX Costs
• Ongoing construction costs required for start up and lifts.
• Installation and upgrading of tailings delivery infrastructure.
• Staging of lifts and constructability.
• Cost of lift compared to available storage.
– OPEX Costs
• Ongoing maintenance costs.
– Geotechnical Considerations
• Challenging or unstable ground conditions.
• Requirement for ground improvement.
• Potential seepage pathways that may require grout curtains.
– Water management
• Potential seepage concerns.
• Removal of surface water.
• Impacts on current site water management plan.
– Environmental Considerations
• Potential seepage pathways.
• Risk of environmental harm during construction and operation.
• Dust management during construction.
• Clearing and disturbance of ground during construction and operation.
– Regulatory Approvals
• Complexity of additional studies required.
• Anticipated approvals timeframes.
4 CONCLUSIONS
The MCA for tailings technology has determined that the current CTT technology is appropri-
ate, with the design taking environmental targets into account. It was determined that tailings
dewatering technologies like HDTT and Paste are not a cost beneficial options for the LOM TSF
considering limited necessity to recycle water. However, the benefit of sulphide reduction tech-
nology has once again been raised as a benefit to environmental performance and closure in the
longer term if this could be found feasible.
The MCA for long-term storage clearly identified the TSF A as the preferred option, with
moderate OPEX increases, reduced technical risk from seepage impacts and geotechnical stabil-
ity, significant benefits in meeting positive water management and environmental objectives at
closure. A drawback of nearby TSF was its capacity for extension beyond LOM being limited.
Importantly the nearby TSF was considered to have a potentially quicker approval process due
being on lease, having a partially disturbed footprint and history of being identified as a site for
tailings storage.
The TSF B was marginally less favoured but was perceived to have excellent scope for virtu-
ally unlimited expansion for conceivable LOM extensions. The second greenfield site was not
favoured due to environmental impacts, perceived approval delays and opex costs and did not
score highly due to limited capacity and perceived construction, geotechnical, environmental,
approval and closure issues.
Multi-Criteria Assessment LONG TERM OPTIONS
(MCA)
Option
Name TSF A TSF B TSF C TSF D
Criteria Weighting
OBJECTIVES 3 5 4 1
Meets LOM storage requirement Just meets current LOM Yes Yes, however current No, currently on capable
15
but becomes expensive and unlimited scope for ex- survey available does of achieving around 50%
towards end pansion not allow for a of required
and no scope for expan- model to be developed volume
sion
CAPEX 3 2 5 4
Minimise initial costs
15
Embankment construc-
tion
Tailings delivery and return water infrastruc-
ture
4 2 2 5
CAPEX and OPEX Close to thickener. Ac- Long distance from thick- Long distance from thick- Tailings deposition infra-
Pumping costs, tailings and return cess tracks currently ener to TSF. Terrain will ener to TSF. Terrain will structure already available
water Cost of raises - mainte- 5 available to enable in- require access tracks to require access tracks to from previous works.
nance stallation of decant and enable spigots to be in- enable spigots to be in- Close distance to thickener
spigots stalled. High cost of in- stalled. High cost of instal- on site minimise mainte-
stallation lation nance and
of deposition and return of deposition and return pipe installation cost
lines lines
TIMING AND AVAILABILITY 4 1 1 1
Dependency on other development / mining Can be undertaken inde-
activities Construction schedule pendent to other mining Off lease. Additional ap- Off lease. Additional ap-
Construction dependent on
5. activities on site. Current- provals required. Not provals required. Not
lowering Epit water
ly on mine lease and immediately available. immediately available.
level
UEDD wall in place to en-
able
construction
SAFETY AND TECHNICAL RISK 5 5 3 2
Pit and embankment Unknown foundation and
stability Risk of flooding 15
Fairly stable. Advantage Unstable slope require ground water seepage
Design requirements / complexity Fairly stable pathway at higher eleva-
of drainage to the trimming of loose material
Consequence category (AN- tions.
north.
COLD)
GEOTECHNICAL CONSIDERATIONS 4 5 3 1
Foun- Potentially unstable
dations 5.
No clay Flat topography, clay base slopes/benches. Further
Potential fault
Seep- foundation investigation to
age be completed
TSF
raises
Pit stability for in-pit deposition
CONSTRUCTION AND OPERATIONAL 3 5 2 1
COMPLEXITY Minimal borrow sources Potential nearby borrow Potential nearby borrow Very constrainted area. Dif-
Availability of waste rock / clay / within footprint and may sources within footprint. sources within footprint. ficult to access due to to-
general fill Delivery pipelines and required sourcing from an- Limited access tracks No current access tracks, pography and exisitng in-
pumps other area on site. available will require extensive de- frastructure.
5
Deposition requirements (number of spigots velopment for access.
etc) Ongoing operational requirements
Accessibility
WATER MANAGEMENT 4 4 4 2
Impact on water re- Water will need to be Water will need to be Water will need to be
sources Diversion pumped back to site for pumped back to site for pumped back to site for
5
requirements Return use or evaporated. use or evaporated. use or evaporated.
water infrastructure
Stormwater man-
agement
Spill risk / impact on Mill Creek dam
ENVIRONMENTAL IMPACTS 5 3 2 1
Impact of TSF on
groundwater Poten- Unknown seepage paths at
.
tial seepage issues higher elevations. Further
Dust management assessments required to
10
Area of disturbance to natural habitat be undertaken..
REGULATORY APPROVALS 3 2 2 1
Currently approved
Approvals required / areas of dis-
turbance Length of approval pro-
Long lead time to approv- Likely positive response Likely positive response Likely DES resistance
cess 10
als from regulator from regulator due to seepage con-
Approval for ore sterili-
cerns
sation Closure concept
CLOSURE 5 5 5 1
Complexity of closure Clean water diversion will
Availability of construction materi- 5 Progressive closure Easy closure, no compli- Easy closure, no compli- be captured on site
als Implementation timeline possible. cations with other cations with other
areas. areas.