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Motor Starting Analysis with ETAP

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239 views6 pages

Motor Starting Analysis with ETAP

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Three Phase Induction Motor Starting Analysis Using ETAP

Experiment Findings · April 2019


DOI: 10.13140/RG.2.2.14480.64009

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International Journal of Latest Technology in Engineering, Management & Applied Science (IJLTEMAS)
Volume VIII, Issue IV, April 2019 | ISSN 2278-2540

Three Phase Induction Motor Starting Analysis Using


ETAP
Dr. Aung Zaw Latt
Department of Electrical Power Engineering, Technological University (Maubin), Maubin, Myanmar

Abstract— Three phase induction motors are the most rugged speed, as well as to find out the effect of VFD and auto-
and the most widely used machines in industry and agriculture. transformer at motor starting period.
These motor are frequently started by connecting them directly
across the supply line. It draws a large starting current from the II. THREE PHASE INDUCTION MOTOR STARTING
supply line, about 5 to 7 times of the motor rated current. If this Three phase induction motors are theoretically self starting.
causes appreciable voltage drop in the supply line, it may affect The stator of this motor consists of three phase windings,
other loads connected to the line. In addition, if a large current which when connected to a three phase supply produces a
flows for a long time, it may overheat the motor and damage the
rotating magnetic field. This will connect and cut the rotor
insulation. Therefore, the motor bus voltage should be
conductors which in turn will induce a current in the rotor
maintained at approximately 80 % of the rated voltage while
starting. In this paper, ETAP (Electrical Transient Analyzer
conductors and produce a rotor magnetic field. The magnetic
Program) is employed to investigate whether the starting motor field produced by the rotor will interact with the rotating
can be successfully started under the operating conditions magnetic field in the stator and produce rotation. Therefore,
without starter. Moreover, one more objective of motor starting three phase induction motors employ a starting method not to
analysis is to present the use of VFD (variable frequency drive) provide a starting torque at the rotor, but to reduce heavy
and auto-transformer that devices can maintain the bus voltage starting currents and prevent motor from overheating; there
and reduce the large starting current while motor starting on the are many methods in use to start three phase induction motors.
system. In this paper, auto-transformer starter method and variable
frequency drive (VFD) method are used to study three phase
Keywords— motor starting analysis, VFD, auto-transformer,
induction motor starting (dynamic motor acceleration).
large starting current, three phase induction motor, ETAP
(A) Auto- Transformer Starter
I. INTRODUCTION This method reduces the initial voltage applied to the motor

T hree phase induction motors on modern industrial systems


and agriculture applications are becoming increasingly
larger. Some are considered large even in comparison to the
The motor can be connected permanently in delta or in
star, is switched first on reduced voltage from a three phase
tapped auto-transformer and when it has accelerated
total capacity of system’s power. During the induction motor sufficiently, it is controled to the running (full voltage)
starting period, the starting motor appears to the system as position.
small impedance connected to a bus. This motor draws a large (B) Variable Frequency Drive (VFD)
current from the supply line, about 5 to 7 times of the motor
rated current, which therefore results in voltage drops in the VFD is an electronic motor starting device (commonly
supply line and imposes disturbances to the normal operation applied to pumps, fan, etc.). It controls by power electronic
of other system loads. As the induction motor acceleration principles in varying the frequency of the input power to the
torque is dependent on motor terminal voltage, in some cases motor thereby controlling the motor speed. This provides
the starting motor may not be able to reach its rated speed reduced motor starting current, reduction in thermal and
because of very low terminal voltage. This makes it necessary mechanical stresses on motor and belts during starting, etc.
to carry out a motor starting analysis.
III. DESCRIPTION OF ETAP TO STUDY MOTOR STARTING
In this paper, dynamic motor acceleration is studied by
ETAP is the most comprehensive solution for the
using the ETAP (Electrical Transient Analyzer Program). In
simulation, design and analysis of generation, transmission,
the dynamic motor acceleration study, the starting motors are
distribution, and industrial power systems. In ETAP, each
modeled by dynamic models and the motor acceleration
research project makes available a set of users, user access
module simulates the entire process of motor acceleration.
controls, and a separate database in which its elements and
This method is used to investigate if a motor can be started
connectivity data are stored. All interface views are fully
and how much time is needed for the motor to reach its rated
graphical and the engineering properties of each circuit
element can be edited directly from these views. The results

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International Journal of Latest Technology in Engineering, Management & Applied Science (IJLTEMAS)
Volume VIII, Issue IV, April 2019 | ISSN 2278-2540

are displayed on the interface views. Generally, ETAP has respectively. The input data or parameters setting of this one
three modes of operation under Network Systems; Edit, AC line diagram are shown in Tables I to VIII. A system base of
and DC Study. The AC Study mode consists of analysis such 100 MVA has been used for all studies. Base values of
as load flow, motor acceleration, transient stability, short 12.47kV, 480V have been considered for various systems
circuit, and protective device coordination. voltage level.
For creating research project on motor starting studies,
similar to load flow study ETAP requires selection of mode of
operation of power sources, which are swing mode, voltage
controlled mode, power factor controlled mode, Mvar
controlled mode. After mathematical modeling of source
model, load model and with appropriate selection of operating
mode, different load flow method are used to find different
electrical parameter at different bus. Methods are used for load
flow and motor starting simulations to find different parameter
are; (a) Accelerated gauss seidel (b) Newton-Raphson method
(c) Fast decoupled method. Among three methods, Guess
Seidel method is the simplest method but it is used for small
networks. Numbers of iterations requires to converse it
depends on number of bus and therefore it takes long time to
converse and sometimes diverse also for big complex
network. Newton-Rapson method is the unique choice for
large industrial networks. It only takes 3 to 5 iteration to
converse irrespective of numbers of bus. Newton Rapson
methods some assumptions are made to simplified Jacobean
simplified version of N-R method and give almost very Fig. 1 One line diagram for 3-phase induction motor starting analysis
approximate solutions. According to load flow analysis, buses
Tables I Machine Input Data
are divided as generation and load buses where some
parameters are specified such as power and voltage at ID Type
Rating Connected Bus
(MVA) kV Bus Type
generation bus and active and reactive power at load bus. One
U1 Utility 100000 12.470 Bus 1 Swing Bus
bus in the network keeps as swing or slack bus. Here, motor
starting analysis is performed by simulating motor starting Tables II 2-Winding Transformer Input Data
from 1 to 10 seconds to understand better starting scenarios.
Rating Attitude % %
ID Standard
To work in dynamic motor acceleration after creating the MVA Pri. kV Sec. kV (m) Z X/R

research project, follow these instructions: (a) Click the edit T1 1.0 12.47 0.48 ANSI 1000 5.75 5.79
button and create the solution parameters for VFD and auto- T2 1.0 12.47 0.48 ANSI 1000 5.75 5.79
transformer setting (b) to check the load flow, go to load flow T3 1.0 12.47 0.48 ANSI 1000 5.75 5.79
mode by clicking the load flow analysis button with Newton-
Raphson method on the mode toolbar. The load flow results is Tables III Three Phase Induction Motor Data
now displayed on the one line diagram and achieved from the Rating
ID Type Class Model ID Load
report manager (c) Click the dynamic motor acceleration HP kV
button on the motor acceleration analysis toolbar to see the Mtr1 SGL2 HV-HS-HT LV200HP2P 200 0.48 PUMP
alert view and study the results on the one-line diagram (d) Mtr 2 SGL2 HV-HS-HT LV200HP2P 200 0.48 PUMP
Click the motor starting plot button to get the comparison
Mtr 3 SGL2 HV-HS-HT LV200HP2P 200 0.48 PUMP
results of three motors; motor 1 without starter, motor 2 with
VFD, and motor 3 with auto-transformer. (e) Click the report Tables IV Circuit Breaker Data
manager button to view any part of the output report.
Library Inter Size Ratd
ID Standard
IV. CASE STUDY: DYNAMIC MOTOR ACCELERATION ANALYSIS Model kV(max) Pole kA (Amp) kV

USING ETAP CB 1 ANSI MDL 0.6 3 50 600 0.48

CB 2 ANSI MDL 0.6 3 50 600 0.48


Fig. 1 shows one line diagram for dynamic acceleration
analysis of three phase induction motor. In this figure, the CB 3 ANSI MDL 0.6 3 50 600 0.48
parameters setting for transformers (T1, T2, T3), circuit
breakers (CB1,CB2,CB3), cables (1,2,3) and three phase
induction motors (Mtr1, Mtr2, Mtr3) are the same values

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International Journal of Latest Technology in Engineering, Management & Applied Science (IJLTEMAS)
Volume VIII, Issue IV, April 2019 | ISSN 2278-2540

Tables V Cable Input Data Fig. 3 (a) to (j) shows the comparison plot for dynamic
motor acceleration analysis of three phase induction motor
ID Library Length (ft) Phase
without starter, with VFD, and with auto-transformer on the
Cable 1 0.6 LALN3 100 3 same system.
Cable 2 0.6 LALN3 100 3

Cable 3 0.6 LALN3 100 3

Tables VI VFD Starting Device


Switch Values V/HZ Ctrl
ID Motor Type
ing % % Type
VFD Mtr2 Frequency 0 0 960 Ramp

control 3 50 960 Ramp

6 100 960 Fixed


(a) % of motor speed – time
Tables VII VFD Input Data
In Fig. 3 (a), the motor speed starts at 1 second with 0 % of
% %
ID kVA kV FLA Hz
Imax PF rated speed for all motors, and rises to 100% of rated speed at
VFD 1 447 0.48 538 50 150 100 7 seconds with VFD, at 8.3 seconds with auto-transformer,
and at 7.7 seconds without starter. By using variable
Tables VIII Auto-transformer Starting Device frequency drive, the speed of motor 2 can be successfully
Ctrl started earlier than other two motors.
Type Motor Switching Values % Unit
Type
Auto-Xfmr Mtr3 0 Sec. 85 % Ramp

4 Sec. 100 Fixed

5 Sec. Remove

After creating the research project as shown in Fig. 1, load


flow analysis is run with Newton- Raphson method. This load
flow analysis is shown in Fig. 2
(b) % of load torque – time

In Fig. 3 (b), the load torque of all motors start at 1 second


with 10 % of rated load torque. The load torque rises to 92%
of rated load torque at 7 seconds for motor 2, at 8.3 seconds
for motor 3, and at 7.7 seconds for motor 1. As a result, by
using variable frequency drive, motor 2 can be achieved to
steady state values of load torque within 7 seconds.
Fig. 3 (c) shows that all motors can provide the identical
torque values (92% of rated load torque) at it’s steady state
time although the starting values of motor torque are different.

Fig. 2 Load flow analysis of test model


(c) % of motor torque – time

[Link] Page 147


International Journal of Latest Technology in Engineering, Management & Applied Science (IJLTEMAS)
Volume VIII, Issue IV, April 2019 | ISSN 2278-2540

shows there is no reactive power demand for motor 2.


Moreover, it can be seen that the reactive power demand for
starting motor 3 is less than motor 1 (without starter).
Therefore, the total energy of the system can be saved
significantly at motor starting by using VFD, and auto-
transformer.

(d) % of acceleration torque – time

In Fig. 3 (d), the acceleration torque of motor 2 and motor 3


are less than motor 1 at starting time. However, all motor can
operate with 92% of rated load torque because all motors are
zero acceleration torque at their steady time.

(h) Motor real power demand – time

In Fig. 3 (i), the bus voltage drop of motor 1 occurs 7.5 %


of bus norminal voltage, however the bus voltage drop of
motor 3 is 5% and the motor 2 is approximately 0.01 % of bus
norminal voltage at starting time. It is show that the buses
voltage of motor 2 and motor 3 can maintain at approximately
99.99 % and 95 % of bus norminal voltage (0.48 kV) at motor
starting time (1 second).
(e) % of motor slip – time

Fig. 3 (e) presents the slip of all motors are 100 % ( S= 1) at


starting time. And then the slip of each motors is arrived at 0
% (S=0). So, the induction machine is operating in motoring
mode ( 1 ≥ S ≥ 0). The difference between the rotor speed
and the synchronous speed of the rotating is called the slip.

(i) % of bus norminal voltage (bus 2,5,7) – time

(f) Motor real power output – time

(j) Motor line current – time


Fig. 3 Three phase induction motor’s dynamic acceleration analysis

In Fig. 3 (j), the line current of motor 1 and motor 3 are


600 % & 450 % of FLC (full load current) at 1 second , and
then the line current decrease until attaining a steady state
values about 99.99 % of FLC. The line current of motor 2 is
(g) Motor reactive power demand – time drawn 0 % of FLC at 1 second. The line current of motor 2
According to Fig. 3 (f), (g) and (h), the real power consume was increased gradually to reach about 140 % of FLC and
of all motors at the steady state is the same. But, Fig. 3 (g) then decreased immediately until achieving a steady state

[Link] Page 148


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International Journal of Latest Technology in Engineering, Management & Applied Science (IJLTEMAS)
Volume VIII, Issue IV, April 2019 | ISSN 2278-2540

values about 99 % of FLC at 7 seconds. It can be seen that the starter can provide a motor to be started successfully with a
line current of motor 2 and motor 3 can be reduced while small current, the less voltage drop (can maintain bus voltage
starting time by the use of VFD and auto-transformer. As a near rated voltage), a small torque and saving energy during
consequence, the motor terminal voltage profile can be the starting period. As can be seen from Fig. 3 (a- j), the
increased. starting motor with VFD method is better than auto-
transformer starter.
V. CONCLUSION
REFERENCES
Generally, there are two important things to be considered
in starting of three phase induction motors: (a) the starting [1]. DR. P. C. Sen, Principles of Electric Machines and Power
Electronics, Third Edition, John Wiley & Sons. Inc., USA, 2014.
current drawn from the supply line, and (b) the starting torque.
[2]. Velimir Lackovic, Char. Eng, Introduction to Motor Starting
The starting current should be kept small to avoid overheating Analysis, Course No.E05-008
of motor and excessive voltage drops in the system network. [3]. B. L. Theraja, A. K. Theraja, Electrical Technology, Multicolour
The starting torque must be regarding 50 to 100 % more than Illustrative Edition , S. Chand. Ltd, 2005..
[4]. A. E. Fitzgerald, Charles Kingsley, Jr., Stephen D. Umans, Electric
the expected load torque to ensure that the motor runs up in a
Machinery, Sixth Edition, Mc Graw Hill Companies, Inc, New
reasonably short time. York, 2003. O
[5]. K. C. Agrawal, Electrical Power Engineering Reference&
In this paper, ETAP is employed to study motor Applications Handbook, First Edition, ISBN:0-7506-7351-6, USA,
acceleration analysis of three phase induction motor for a 2007.
pump load. This motor starting analysis is described three [6]. Technical document, ETAP Motor Acceleration Analysis,
conditions; normal operation, with VFD and with auto- Operation Technology, Inc., 2009.
transformer. Through this study, VFD and auto-transformer

[Link] Page 149

Common questions

Powered by AI

An auto-transformer reduces the initial voltage applied to the motor, thus lessening the starting current and reducing voltage drops in the line. This makes it suitable for applications where reduced startup stress is vital. However, unlike VFDs, auto-transformers do not control the frequency of the input power, limiting their ability to gradually ramp up motor speed. When compared to VFDs, auto-transformers generally result in higher starting currents and greater voltage fluctuations, while VFDs offer more precise control over voltage and frequency, contributing to better energy efficiency and reduced mechanical stress .

Using a variable frequency drive (VFD) to start a three-phase induction motor offers several benefits. VFDs control the frequency of the input power to the motor, which allows for reduced starting currents and minimized thermal and mechanical stress on the motor and connected equipment. This method can lead to significant energy savings because the starting current is lower compared to traditional direct-on-line starting methods. Additionally, VFDs can maintain a more stable bus voltage, reducing voltage drop issues typically associated with high inrush currents during motor startup. The analysis shows that motors using VFDs reach steady state faster and consume less reactive power, therefore enhancing system efficiency .

Starting a three-phase induction motor directly across the supply line can result in several drawbacks due to the high inrush current, which can be about 5 to 7 times the motor's rated current. This large starting current can lead to significant voltage drops in the power supply network, adversely affecting other loads connected to the same line. Additionally, such high current levels can cause the motor to overheat, damaging the insulation and leading to reduced reliability and lifespan of the motor. These potential issues necessitate alternative starting methods to manage inrush current effectively .

The Newton-Raphson method in ETAP is instrumental for load flow analysis, which is a crucial part of motor starting analysis and system planning. It allows for accurate determination of voltage levels, currents, and power flows in complex electrical networks, particularly in large industrial environments. This method can converge rapidly with fewer iterations compared to others, making it suitable for analyzing large systems. It helps in determining the system's behavior during motor startup, aiding planners in designing more resilient and efficient networks by predicting the effects of different starting methods under various conditions .

Different motor starting methods significantly influence the power quality of an electrical system. Direct-on-line starting often results in high starting currents, causing voltage dips and potentially disturbing other connected loads. In contrast, using a VFD reduces these starting currents, leading to minimal voltage disturbances and improved voltage stability at the motor bus. Auto-transformers also lower voltage drops but are less effective than VFDs in maintaining power quality. Thus, methods like VFDs contribute to better overall power quality by managing the system's voltage and reducing the burden on energy supply .

The fast decoupled method might be preferred in scenarios where speed and computational efficiency are prioritized and the electrical network is relatively sparse. This method is less computationally demanding and typically provides rapid solutions, which is beneficial for real-time or iterative simulations under normal operating conditions. However, it may not be as suitable for networks with high R/X ratios, common in distribution systems. Its accuracy might be lower compared to the Newton-Raphson method, so it is best used in systems where approximations are acceptable and computation speed is critical .

ETAP software is used to simulate and analyze the starting methods of induction motors. It provides dynamic models to simulate motor acceleration, identifying whether motors can successfully start under given conditions and how long it takes to reach rated speed. ETAP offers functionalities to model different scenarios, such as starting motors directly or using devices like VFDs and auto-transformers, and shows the impact on electrical parameters like voltage levels and power consumption. It helps in understanding the impact on system performance, enabling engineers to choose appropriate starting methods .

Motor starting analysis helps in improving system stability and efficiency by enabling the examination and optimization of starting methods to avoid high inrush currents and their associated voltage drops. By analyzing different starting scenarios, engineers can choose methods such as VFDs or auto-transformers that minimize voltage fluctuations and starting currents. This also improves energy consumption, as these methods maintain power quality and reduce reactive power demand. Ultimately, motor starting analysis allows for better system design and operation, aligning load requirements with system capabilities, hence optimizing the overall efficiency .

When selecting a motor starting method for industrial applications, the main considerations include the magnitude of starting current, desired starting torque, impact on power quality, and the type of load driven by the motor. The starting method should minimize the inrush current to prevent voltage dips and protect the electrical infrastructure. It should also provide sufficient starting torque to overcome any initial load resistance. Furthermore, the choice must consider the reduction of mechanical and thermal stress on the motor and connected equipment. Lastly, the starting method should be cost-effective and match the overall energy efficiency goals of the facility .

The starting current for three-phase induction motors is typically very high, ranging from 5 to 7 times the rated current. This high inrush current can cause significant voltage drops in the supply network, potentially affecting the operation of other loads connected to the same network. Additionally, excessive starting currents can result in overheating of the motor, risking damage to the motor's insulation and reducing the motor's lifespan. Consequently, methods like using VFDs or auto-transformers are employed to mitigate these issues by reducing the magnitude of the starting current .

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