4 Chapter
4 Chapter
Co-generation is the system which produces two form of energy from one fuel. One of the form of energy
Must be heat and other may be electrical or mechanical.
In conventional power plant efficiency is only 35% & remaining 65% of energy is lost.
The conventional system uses energy of fuel to produce Electrical energy or Thermal
energy. Where as co-generation system produces both electrical energy & thermal
energy from same fuel.
The overall efficiency of energy use in co-generation can be up to 85% and above.
Lower volumes of CO2 emissions compared to the conventional system where separate production
of electricity & heat.
In co-generation system, heat generated is by-product in electricity generating process.
This heat can be used for other processes. Due to this energy cost are lowered.
Limited need of cooling water in co-generation system therefore reduces thermal pollution.
Q.3) State the factors to be considered for selection of cogeneration techniques. (W-15)
OR
What is co-generation? Explain any five factors governing the selection of the co-
generation system. (W-14)
Following are the factors to be considered for selection of co-generation techniques:
1) Base electrical load matching: - The co-generation system is designed to meet the minimum electricity
demand. The remaining power required is purchased from the utility grid.
2) Base thermal load matching: - The co-generation system is designed to supply the minimum thermal
energy requirement. Stand by boilers/ burners are used if the demand for heat is higher.
3) Electrical load matching: - This is stand alone system. The co-generation system is designed such that
total electricity required is generated. Therefore this co-generation system is totally independent of the
electricity utility grid. Sometimes if energy demand is higher, auxiliary boilers are used.
4) Thermal load matching: - The co-generation system is designed such that the total heat energy require
is generated. If required energy demand is higher electricity purchased from grid.
5) Availability of fuel : Cheap and easily availability of fuel helps to achieve good cogeneration.
6) Space requirement : The site if very limited in space does not support cogeneration system where as ample
space helps in installing the cogeneration system.
7) Initial and operating cost : Lower values encourages the installation of cogeneration system.
8) The quality of thermal energy: The quality of steam is decided by temperature & pressure of the steam.
Q.4) Give classification of cogeneration system based on sequence of energy generation. (W-14)
1) Topping cycle: the energy from fuel burnt is used to first produce power and
then the thermal energy which is a by-product of the cycle and is used to supply process heat
or other thermal requirements. Normally suitable where the processes of the industry need
low heat (temperatures).
2) Bottoming cycle: the energy from fuel burnt is used at the high temperature thermal energy
required for the process of the industry and then the heat rejected is recovered and used to generate
power.
Q.) Explain the classification of co-generation system on the basis of sequence of energy use
Prof. Rafat Jabeen 2
EE 5 G 7-CO GENERATION AND TARIFF ECA
Q.6) Describe combined Cycle Topping Cycle scheme of cogeneration with neat diagram(W-15)
Explanation:
The combined cycle topping system is as shown in above fig. In this system the fuel & air is burnt in the
combustion chamber for e.g. diesel or gas engine by which mechanical energy is obtained & it is coupled to
the generator so in first stage electrical energy is generated.
But in next stage the exhaust gases are passed through the exhaust heat boiler which generates sufficient
steam pressure to drive secondary steam turbine which is coupled to the generator by which electrical
Prof. Rafat Jabeen 3
EE 5 G 7-CO GENERATION AND TARIFF ECA
energy is obtained in next stage also. In later stage the steam output from the turbine is provide to the heat
exchanger to produce the usable heat.
Q.7) With help of neat labeled diagram explain working of Gas turbine co-generation system?
Ans: (W-14)
Gas turbine cogeneration systems can produce all or a part of the energy requirement of the site. The
energy released at height temperature in the exhaust stack be recovered for various heating cooling
applications. The typical range of gas turbines varies from a fraction of a 500KW to around 25``0
MW. Gas turbine cogeneration has probably experienced the most rapid development in the recent
years due to the greater availability of natural gas, rapid progress in the technology, significant
reduction in installation costs, & better environment performance. Gas turbine has a low short start
up time and provides the flexibility of intermittent operation. Though it has a low heat to power
conversion efficiency more heat can be recovered at higher temperatures. If the heat output is less
than that required by the user it is possible to have supplementary natural gas firing by mixing
additional fuel to the oxygen –rich exhaust gas to boost the thermal output more efficiently . Steam
generated from the exhaust gas of the gas turbine is passed through a backpressure of extraction –
condensing steam turbine to generate additional power. The exhaust or the extracted steam from the
steam turbine provides the required thermal energy.
Open cycle gas turbine: Combustion chamber receives atmospheric air through compressor at increased
temperature and pressure. This is mixed with injected fuel and burnt in the combustion chamber.
Combustion gases are supplied to gas turbine at high temperature and pressure where expansion takes place.
This produces mechanical energy which is used to drive electric generator and compressor. Turbine reject
exhaust gases at temperature in the range of 450 to 600 oC to the heat recovery boiler and useful heat is used
for process.
High temperature gases offer an advantage of efficient heat recovery. The exhaust gases hereafter are
liberated (and not circulated) thus classification as open cycle.
Installation may take 9-14 months for smaller units up to 7MW and 2 years for larger plants.
Closed cycle gas turbine : In contrast to open cycle system instead of combustion chamber and
external heat source is used to add heat at constant pressure. Working fluid (either helium or air)
circulates through closed circuit. It is heated at necessary inlet temp. by heat exchanger before it is
passed to the turbine . Here the compression and expansion occurs same as in previous system.
Max. temp. point of cycle is where the combustion process ends . This temp. depends on the max.
temp. which turbine blades are designed to withstand. More this temp. more is the efficiency.
Estimated installation time for a capacity of 25MW is near about 4 – 5 years. Useful service life is
about 20 years .
Q.8) Distinguish between open cycle and close cycle gas turbine cogeneration system. (W-15)
Q.9) Draw layout of steam turbine cogeneration system and label it. (W-14)
OR
Prof. Rafat Jabeen 6
EE 5 G 7-CO GENERATION AND TARIFF ECA
In this type of topping co generation system, the fuel which may be in the form of
coal, oil, wood etc. is burnt to produce high pressure steam which is passed through a steam turbine.
The low pressure steam obtained from the exhaust of turbine can be utilized for
other purposes such as heating of any other products of industry, houses or it may also be used in generating
plant for heating f feed water .
Also the flue gases going to the chimney from boiler may be utilized in
economizer to heat feed water to boiler itself.
Q.10) Describe with suitable diagram ; the reciprocating engine cogeneration system.
Ans) Reciprocating engine cogeneration system:
1) Spark Ignition Gas System:
Explanation
Spark ignition gas system is generally manufactured upto 4 MW. Generally for small capacity co-gen
plant.
In this system, Natural gas is provided & for burning of the gases the spark ignition method is applied.
The spark ignition method is similar to petrol or diesel engine. This is used to extract low pressure
steam.
In this co-generation system the duel fuel mode is not available. Efficiency of the plant is almost 35%.
Explanation
Compresses ignition engine is suitable for large capacity co-generation system upto 15 MW.
Efficiency of this co-generation plant is almost 40%.
In this co-gen system, the duel fuel mode can be used. The additional firing can be possible by excess
air, for this co-generation system complex cooling system is implemented.
The engine is directly coupled to the generator to get the electrical energy in 1 st stage & in another
stage the engine temperature is utilized for conversion of steam & hot water for further process
applications
The tariff is the rate at which the electrical energy is sold. There are various types of tariffs followed
in the market.
Tariff – Introduction:
Electrical energy produced by the power system is delivered to a large number of customers. The
tariff becomes the attention for the electric supply company. The company has to ensured that the
tariff such that it not only recovers total cost of producing electrical energy but also earns profit on
the capital investment.
CONNECTED LOAD: It is the sum of the power ratings (W or kW or MW) of all devices and
machines existing (installed) in the premises of consumer. It is used to decide the fixed charges to be
levied.
ELECTRICITY TAX: An amount levied by the state govt. normally as a percentage of the total
electricity bill which includes all amounts that go to the electricity supply agency.
TARIFF STRUCTURE: It is the methodology by which a consumer is billed for electricity which
may include the components such as fixed charges, MD charges, pf incentives/penalty, load factor
incentives/penalty, energy charges, TOD consumption charges etc.
LOAD FACTOR: ratio of the average load (kW) (over a specified period of time) to the maximum
load (kW) (in the same period of time). Thus it may be determined daily, monthly, yearly etc. or as
needed.
MAX. DEMAND: it is the highest demand (in kVA) of the premises under consideration over a
specified period of time. Used to decide the demand charges in tariff.
AVERAGE LOAD: it is the average (kW) of the loads drawing power over a specified period of
time determined by any recognized scientific method. Daily average load = (units supplied in 24 hrs-
kWh)/ (24 hrs).
Monthly average load = (units supplied in one month- kWh)/ (24x days in month).
PLANT CAPACITY FACTOR: It is the ratio of actual energy produced (generated) to the maximum
possible energy that could have been produced (generated) during a given period.
PLANT USE FACTOR : It is the ratio of number of unit (kWh) generated to the product of plant
capacity and the number of hours for which plant was in operation.
DIVERSITY FACTOR: The ratio of the sum of the individual consumers, maximum demand
to the maximum demand on power station
BILLING DEMAND : The demand on which the actual Billing is done which is recorded in the
billing period i.e. one month.
CONTRACT DEMAND : It is demand of power made by the consumer and mutually agreed
through written documents between the consumer and the supply authority it is in KW or KVA
SANCTIONED LOAD : It is the load which a consumer is going to use for his machinery,
equipments etc and is mutually agreed between the consumer and supply agency.
It is also measured in KW or KVA
FUEL SURCHARGE : It is the amount rhat utilities aaply on bills varying price of fuel or coal. The
price of fuel or coal changes every month based on demand and supply of coal and thus cost of
producing electricity changes accordingly
What are the various costs which have to be taken into account in fixation of Tariff ?
Ans: Following are the various costs which have to be taken into account in fixation of Tariff:
2. Fuel Cost
3. Maintenance cost
4. Operation cost
5. Other tax citation
6. Depreciation cost
7. Return of investment
8. Profit
9. Other duties
The following terms are always required to decide & implement the tariff
10. Unit consumed by consumer.
11. Total connected load of every consumer
12. Fixed charges
13. Electricity charges & tax
14. Tariff structure
Prof. Rafat Jabeen 10
EE 5 G 7-CO GENERATION AND TARIFF ECA
This type of tariff takes into account the fact of lower generation cost owing to higher energy
consumption consequent to improvement of load factor and there for promotes the use of
electricity.
DISADVANTAGE :- There is tendency of the consumer any how cross the step, to enter the
next one in order to reduce the total energy cost.
BLOCK RATE TARIFF:
When a given block of energy is charged at a specified rate and the succeeding blocks of energy
are charged at progressively reduced rates is called as block rate tariff.
In this type, the energy consumption is divided into many blocks and price per unit is fixed in
each block.
The example may be as follows : Suppose that a consumer 100 units he may be charged at Rs3/ unit
for first 20 units, at Rs 2/unit for next 30 units and at Rs1.50/unit for the remaining.
ADVANTAGE:- The consumer is charged at low rate if he uses more electricity. Which will
increases the load factor of the system and hence cost of generation is reduced.
DISADVANTAGE:- It does not take into account the maximum demand of the consumer.
Q.) Describe how load factor can contribute in reducing energy bill. (W-15)
charges for every percentage point increase in load factor from 75% to 85%
Generate load curve which helps to observe energy use trend ( Monitor power
consumption and max. demand)
Rescheduling of loads, storage of products, shedding of non-essential loads.
OR
Load factor and diversity factor play an important role in the cost of supply of electrical energy.
Higher the value of load factor and diversity factor, lower will be the overall cost per unit generated.
Higher load factor means greater average load, resulting in greater number of units generated for a
given maximum demand. Thus the standing charges which are proportional to maximum demand and
independent of number of units generated, can be distributed over a larger number of units supplied
and therefore overall cost per unit of electrical energy generated will be reduced. The capital cost of
power station depends upon the capacity of the power station. Lower the maximum demand of the
power station , the lower is the capacity required and therefore lower is the cpital cost of the plant.
With a given number of consumers the higher the diversity factor of their loads, the smaller will be
the capacity of the plant required and consequently the fixed charges due to capital investment will be
much reduced.
Forcing electricity consumers to maintain higher power factors leads to better performance of the
electric power system in terms of power availability, system efficiency etc. This is achieved by the
power factor related tariff offered to consumers making them to maintain higher power factor. The
power factor related tariff will bill consumers on the basis of their kVA MD and (kWh & kVARh).
By maintaining a higher power factor the consumers will be drawing lower currents for specified real
power loads. Thus the line losses are low leading to increased system efficiency. Thus lower losses
means lesser energy drawn and conservation of energy.
monthly bill including energy charges, ASC, FAC & fixed /demand charges but
excluding taxes & duty for every 1% improvement in p.f. above 0.95)
5. EC by improving Load Factor Incentive:
load factor above 75% up to 85% will be entitled to a rebate of 0.75% on energy
charges for every percentage point increase in load factor from 75% to 85%
Consumers having a load factor above 85% will be entitled to a rebate of 1%
Consumers will be entitled to a total rebate of 15% .
Generate load curve which helps to observe energy use trend ( Monitor power
consumption and max. demand)
Rescheduling of loads, storage of products, shedding of non-essential loads.
6. EC by Avoiding penalty for exceeding contract demand:
In case a high tension consumer exceeds his contract demand he will be billed at
the appropriate demand charges for demand actually recorded and will be charged
at the rate of 150% of the prevailing demand charges for the excess demand over
the contract demand
Re calculate and estimate existing connected load and assuming proper DF, decide
max. demand.
7. EC by improving Reactive power compensation:
Some utilities charge for reactive power consumption.
By providing capacitor bank and maintaining optimum p.f.( also reduces max.
demand)
If minimum demand of consumer is 500 kW, p.f 0.8 lag and load factor 70%. The tariff
applied is 80/ kVA of maximum demand and 20 paise per kWh consumed. Calculate annual
bill of consumer.
Ans: Given Data:
MD =500 kw P.f = 0.8 lagging load factor = 70% = 0.7
Tariff rate = RS. 80 / KVA, Energy cost = Rs. 20 paise /Kwh
1. Units consumed /year: Max. Demand x L.F. x Hrs in years
= (500) x (0.7) x (8760)
= 30.66 x 105 Kwh
2. Max. Demand in KVA = 500/p.f. = 500/0.8 = 625 KVA
3. Annual Bill = Max. Demand charges + Energy charges
= (625 x 80) + (20/100 x 30.66 x 105)
Annual Bill = Rs. 663200/
c) A consumer has a maximum demand of 100 kW at 30% load factor. If tariff is Rs.90/kW of
maximum demand plus 10 paise per kWh. Find overall cost per kWh.
Ans:
Assume given MD tariff is monthly.
Average load = MD x Load factor = 100 x 30/100 = 30 kW. Monthly units
consumed = average load x hours in month
= 30 kW x (30 x 24)hrs = 21600 kWh.