The paper used in this manual

is elemental chlorine free.

・FURUNO Authorized Distributor/Dealer

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All rights reserved. Printed in Japan A : NOV . 2008

Pub. No. SME-44370-A

(KAOK ) VR-3000/3000S *00017033710*
*00017033710*
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 CONTENTS

Chapter 1 General
1.1 What is VDR/S-VDR ............................................................................ 1
1.2 System Configuration........................................................................... 2

Chapter 2 Functional Description

2.1 Data Storage Device ............................................................................ 3
2.2 Partition on Memory Device ................................................................. 4
2.3 IEEE1394 Communication Lines.......................................................... 5
2.4 Audio Input Circuit ................................................................................ 6
2.4.1 Bridge microphone ................................................................................. 6
2.4.2 VHF interface unit................................................................................. 10
2.4.3 Connection of bridge microphone to IF-5200 ....................................... 10

2.5 Video Signal Input Circuit ....................................................................11

2.5.1 Connection of radar .............................................................................. 11
2.5.2 RGB board (03P9229) .......................................................................... 11
2.5.3 Connecting VGA output to video port.................................................... 12
2.5.4 Video channel setting............................................................................ 14

2.6 Serial Signal Input Circuit ................................................................... 22

2.6.1 Connection on remote junction box....................................................... 23

2.7 Digital Signal Input Circuit ................................................................. 26

2.8 Analog Signal Input Circuit.................................................................. 28
2.9 LAN Interface Circuit........................................................................... 29
2.10 Telnet Connection ............................................................................. 30
2.11 Power Supply Circuit......................................................................... 31
2.12 Start-up Sequence............................................................................ 32
2.13 Web Configurator.............................................................................. 35

Chapter 3 Location of Parts .................................................................. 38

Chapter 4 Maintenance ......................................................................... 47

4.1 Jumper and Switch Settings ............................................................... 47
4.1.1 Data collection unit (DCU) .................................................................... 47
4.1.2 VHF interface unit ................................................................................. 49

i VR-3000/3000S SME
 4.1.3 Remote junction box ............................................................................. 49

4.2 Voltage Check and Adjustment ........................................................... 51

4.2.1 24 VDC in DCU ..................................................................................... 51
4.2.2 Beacon battery voltage ......................................................................... 52
4.2.3 DC/DC converter output........................................................................ 52
4.2.4 DC/DC converter output........................................................................ 52

4.3 LED Status ......................................................................................... 53

4.4 Buzzer Volume .................................................................................. 54
4.5 Beacon Operational Check ................................................................. 54
4.6 Handling “Configuration” Data............................................................. 55
4.6.1 Download ............................................................................................. 55
4.6.2 Upload ................................................................................................. 56

4.7 Clear Index ......................................................................................... 58

4.8 Clear Configuration ............................................................................. 60
4.9 Software Update ................................................................................. 61
4.10 Burning CF Card............................................................................... 67
4.11 BIOS Setting ..................................................................................... 68
4.12 How to Use Auto Partition Tool.......................................................... 69
4.13 Showing Partition Table..................................................................... 71
4.14 2-hour Bridge Audio Recording Test.................................................. 72
4.15 Status Display ................................................................................... 72
4.16 Web Configurator Main Display......................................................... 74
4.17 Checking DRU and HDD................................................................... 76
4.18 Adding Beacon Cover ....................................................................... 77

Chapter 5 Replacement of Parts

5.1 Fuse .................................................................................................... 79
5.2 Backup Hard Disk (HDD) .................................................................... 79
5.3 Batteries .............................................................................................. 80
5.4 Compact Flash (CF) Card ................................................................... 82
5.5 DCU Fan ............................................................................................. 82
5.6 CPU Cooler (CPU fan) ........................................................................ 83
5.7 BIOS Battery ....................................................................................... 83
5.8 Power Switch Block ............................................................................. 84
5.9 Repeaters............................................................................................ 84

VR-3000/3000S SME ii
 5.10 Printed Circuit Board Case................................................................ 85
5.11 TB Block ............................................................................................ 86
5.12 PDU Board (24P0083) ...................................................................... 87
5.13 AC/DC and DC/DC Converters.......................................................... 88
5.14 IF Board ............................................................................................ 89
5.15 CPU Board ........................................................................................ 90
5.16 SDRAM Board................................................................................... 91
5.17 DC/DC Converter Fan ....................................................................... 92
5.18 Acoustic Beacon................................................................................ 92
5.19 DRU................................................................................................... 92

Chapter 6 Troubleshooting
6.1 Selftest ................................................................................................ 94
6.2 PDU Status Indication ......................................................................... 95
6.3 Error Codes......................................................................................... 95
6.4 Typical Symptoms................................................................................ 99
6.5 Q&A................................................................................................... 108
6.6 When Technical Support is Required................................................. 109

Schematic Diagrams

VR-3000/3000S SME iii

 Chapter 1 General

1.1 What is VDR/S-VDR

A Voyage Data Recorder is a device that records and saves the input signals from various
pieces of navigation equipment. A VDR is similar to the “Black Box” on the commercial
airplanes and is used to assist in the reconstruction and evaluation of events following an
accident.

There are two types of devices used to record voyage data: the VDR and the Simplified Voyage
Data Recorder (S-VDR). Compared to the VDR, the S-VDR has more flexibility in data input
requirements. See Table 1.1.

Both the VDR and the S-VDR must be connected to the ship’s emergency source of electrical
power to ensure the data-recording process is not interrupted by a loss of power. In the event of
a failure to the ship’s source of emergency power, both systems continue to record the bridge
audio using built-in batteries, or reserve source of power for two hours.

Our VDR, VR-3000 is comprised of Data Collecting Unit, Data Recording Unit (Protective
capsule), Remote Junction Box, and Bridge Microphone while the S-VDR, VR-3000S is
comprised of Data Collecting Unit, Data Recording Unit, and Bridge Microphone. See Fig.1.1
on the next page.

Table 1.1 Data to be recorded by VDR and S-VDR

Data to be Recorded VDR S-VDR

Bridge audio and one VHF radio communication Yes Yes
Date, time, position from the ship’s GPS Yes Yes
Ship’s heading from the ship’s gyrocompass Yes Yes
Speed from the ship’s speed measuring device Yes Yes
(Speed over ground or through the water)
Radar picture from the ship’s radar Yes Note 1
Automatic Identification System (AIS) Not required Note 1
Depth information from the ship’s echo sounder Yes Note 2
Engine demand and response signals Yes Note 2
Main alarms, fire alarms, bilge alarms, etc. Yes Note 2
Watertight and fire door status Yes Note 2
Rudder order and response from the ship’s helm Yes Note 2
Wind and speed direction Yes Note 2
Hull stresses and acceleration Yes, if fitted Note 2

Note 1) Record radar if off the shelf RGB interface is available,

otherwise record AIS data. AIS is not required if radar is
connected.
Note 2) Yes, if the data is available in IEC format.

1
 Chapter 1 General

1.2 System Configuration

Fig.1.1 shows VR-3000/3000S system configurations.

Fig.1.1 VR-3000/3000S system configurations

Acronyms used in this manual are;

Unit Name Acronym

Data Collecting Unit DCU
Data Recording Unit DRU
Remote Alarm Panel RAP
Remote Junction Box RJB

2
 Chapter 2 Functional Description

2.1 Data Storage Device

The system records and saves the input signals onto the flash memory in the DRU and the backup
hard disk (HDD) in the DCU, continuously erasing old data as new data is recorded.

The recording time is;

DRU: 12 hours to 13 hours depending on the number of sensor connected. 6-GB DRU
is required for single radar connection and 9-GB DRU for two radar connections.
HDD: 48 hours regardless of the number of connected radar

Ten memory buffers numbered 0 through 9 are used for data writing and reading in the DCU. The
input signal is written onto one of the buffers every 15 seconds and the data is transferred from
the buffer to both the DRU and HDD via IEEE1394 every 15 seconds.

The data transferred to the memory device is numbered, called “Record number” which increases
every 15 seconds. The buffer in use and the record number are displayed on the Status monitor
screen and Web Status display as shown in Fig.2.1.

The record number is reset to zero by carrying out “Index Clear.”

Record number DeviceBACKUP/Record number DeviceDRU

Buffer in use

Buffer in use

Fig. 2.1 Status monitor display

3
 Chapter 2 Functional Description

2.2 Partition on Memory Device

The memory device is partitioned into four primary partitions of 1, 2, 3, and 4. The partition is
a contiguous set of blocks on a memory device that are treated as an independent memory. The
following data is stored onto each partition.

Web Configuration data: Partition 1

Index data: Partition 2
Received sensor data: Partition 3
Log data: Partition 4

The partition is created on the flash memory devices, both DRU and HDD with the following
block count values.

/dev/sda 1: 8000 or above

/dev/sda 2: 8000 or above
/dev/sda 3: any value
/dev/sda 4: 24000 or above

The DRUs having serial number 4999 and before use three flash memories and the DRUs 5000
and after one flash memory.

4
 Chapter 2 Functional Description

2.3 IEEE1394 Communication Lines

The CPU is connected to the data storage devices, DRU and HDD with IEEE1394 cables as
shown in Fig.2.2. The IEEE1394 interface is a serial bus interface standard, for high-speed
communications with great capacity and isochronous real-time data transfer. The interface is
also known by the brand names of FireWire (Apple's name) and i.LINK (Sony's name).
The connection is hot-swappable within 90 seconds, allowing us to connect or disconnect
devices without turning off the system.

To prevent a loose connection, the IEEE1394 plug is fixed to its guide plate with a cable tie.

CPU board

J4
CPU
3-port J5
HDD repeater SW1
PLAYBACK

24Vdc

IEEE1394
Repeater

J7
TB1 board
24P0078
J8 J6
(LivePlayer Pro)
DRU PC

Fig.2.2 IEEE1394 circuit

PLAY

Fig.2.3 Connection on data selector, SW1

5
 Chapter 2 Functional Description

2.4 Audio Input Circuit

The system provides 6 audio channels for the connection of the bridge microphone and 2 audio
channels for VHF audio connection. Two microphone signals are mixed in the TB1 board as
shown in Fig.2.4. The mixed audio signal cannot be play-backed separately. The TB2 board
sends audio signal to Audio I/F board, PCI-9111DG in the pcb case.

MIC1 Memory
Mixer
MIC2 A
Audio I/F
Memory CPU
MIC3 board
Mixer
B board
MIC4 PCI-9111DG

MIC5 Memory
Mixer
C
MIC6
TB2 board

Fig. 2.4 Block diagram of audio circuit

2.4.1 Bridge microphone

The bridge microphone consists of a microphone, a buzzer, and an amplifier. The buzzer is
used to test the microphone.

Microphone (VR-5011)
MIC 24V
MIC
Amplifier MIC 0V

A
Buzzer
B

Fig.2.5 Bridge microphone

Here is how the microphone is tested.

1. Turn off all microphones.

2. Turn on microphones 1, 3, and 5, and +24 Vdc is supplied to the buzzer in the
microphone via relay K1 on TB board.
3. Record a beep and check the received audio level.
4. Turn off microphones.
5. Turn on microphones 2, 4, and 6, and +24 Vdc is supplied to the buzzer in the
microphone via relay K2 on TB board.
6. Record a beep and check received audio level.
7. Turn off microphones.
8. Turn on all microphones.

6
 Chapter 2 Functional Description

The microphone test is automatically carried out at power-on and then every 12 hours in
accordance to the IMO standard. The manual microphone test is made by pressing Test
Microphone button in the Configuration menu.
If MIC1, MIC3, and MIC5 are found to be No Good (NG) by the manual microphone test, the
relay K1 on the TB2 board may be defective. If MIC2, MIC4, and MIC6 are found to be NG
by the manual microphone test, the relay K2 on the TB2 board may be defective.

7
 Chapter 2 Functional Description

J12 J3
MIC_24V_ A 1 1
1 FL K1 24 V
TB6 MIC_0V
4 FL 9 13 0V
(MIC 1) 2 MIC_ A1
FL 13 14 U11
MIC_ B1
3 FL 14 9 (1/4) VOICE 3
J4
MIC_24V_ B U12
1 FL 5 5 K2 24 V U14 7
TB7 MIC_0V (1/4)
4 FL 9 15 0V
(MIC 2) 2 MIC_ A2
FL 15 16 U11
MIC_ B2
3 FL 16 9 (2/4)

MIC_24V_ A
1 FL 1 1 K1 24 V
MIC_0V
TB8 4 FL 9 17 0V
MIC_ A3
2 FL 17 18 U11
(MIC 3 FL
MIC_ B3
3 18 9 (3/4) VOICE 4
MIC_24V_ B U12
1 FL 5 5 K2 24 V U15
MIC_0V (2/4) 9
TB9 4 FL 9 19 0V
MIC_ A4
(MIC 4) 2 FL
MIC_ B4
19 20 U11
3 FL
20 9 (4/4)

MIC_24V_ A
1 FL 1 1 K1 24 V
MIC_0V
TB10 4 FL 9 21 0V
MIC_ A5
FL
(MIC 5) 2 MIC_ B5
21 22 U13
3 FL 22 (1/4)
9 VOICE 5
MIC_24V_ B U12
1 FL 5 5 K2 24 V U16 11
TB11 MIC_0V (3/4)
4 FL 9 23 0V
(MIC 6) 2 MIC_ A6
FL 23 24
MIC_ B6 U13
3 FL
24 9 (2/4) U11 to U13:
OPA4227
U14 U18:
MIC_24V_ A
1 FL 1 1 K1 24 V
TB12 MIC_0V
4 FL 9 25 0V VOICE 1
VHF_A1
(VHF 1) 2 FL 25
VHF_ A1 26 U13
3 FL 26
U17 3
9 (3/4)
MIC_24V_ B
1 FL 5 5 K2 24 V
TB13 4 FL
MIC_0V
9 27 0V VOICE 2
VHF_ A2
(VHF 2) 2 FL 27 28 U13
VHF_ B2 U18 5
3 FL 28 (4/4)
9
TB1 board (24P0078) TB2 board (24P0079)

Fig.2.6 Flow of audio signal on TB1 and TB2 boards

8
 MIC2, MIC4, MIC6
K1 & K2
J3
Parts name: Relay
Type: G6A-274P-DC12V (Omron)
C/N: 000-157-949

MIC1, MIC3, MIC5

MIC2, MIC4, MIC6

Mark1

9
J4

“Mark” signal is applied when microphone test is made.

Fig. 2.7 K1 and K2 on TB2 board used for microphone test

Chapter 2 Functional Description
 Chapter 2 Functional Description

2.4.2 VHF interface unit

An optional VHF interface unit, IF-5200 is used to mix audio signals from MIC and SP
(Speaker) lines. When the VHF does not have the VDR port, microphone and speaker lines
from the VHF handset are mixed for the connection to the VDR/S-VDR by using this interface
unit.
FM-8700 and FM-8700 do not have the VDR port and need the VHF interface unit when
connecting it to the VDR/S-VDR, but the latest model, FM-8800 has the VDR port which
outputs mixed signal of microphone and speaker lines and does not required the VHF interface
unit. The VHF interface unit is also used when connecting the VHF of other makes and when
connecting more than 6 microphones and more than three VHF.

The unit has two identical circuits called channel 1 and channel 2. The attenuators, DS1 for
channel 1 and DS3 for channel 2 adjust audio level of microphone line. Each digit of the DIP
switch attenuates the signal by 10 dB, 20 dB, 30 dB, and 40 dB from left. The factory-default
is 10 dB for all Furuno VHF. The output signal from channels 1 and 2 is mixed with the jumper
wire, JP1 removed.
10 dB, 20 dB, 30 dB, and40 dB from left
The audio level of the speaker line is
attenuated by 10 dB when #1 of DS2
(channel 1) and DS4 (channel 2) are set to
ON. The DIP switch, #2 of DS2 and DS4
selects either connection of VHF or bridge
microphone.

Fig.2.8 IF-5200

2.4.3 Connection of bridge microphone to IF-5200

If more than 6 bridge microphones are required, use the VHF interface unit, IF-5200. Two
microphones can be connected to the VHF interface unit as shown in Fig.2.9 with the DIP
switches, #2 of S2 and S4 in IF-5200 are set to ON position.

Remove this cable assembly when not S1/S3 All OFF

used, otherwise recode audio has noises.

L (+), L (-) MIC L (+)

L (+), L (-) MIC L (-)

IF-5200 MIC 24V (+)

Microphone
MIC 24V (-)
VR-5011 S2/S4: #1: OFF; #2: ON

Microphone
VR-5011
Fig.2.9 Connection of bridge microphones to IF-5200

10
 Chapter 2 Functional Description

2.5 Video Signal Input Circuit

The system can receive the video signal that meet the VESA (Video Electronics Standards
Association) standard. The video signal is connected to the frame grabber board, or Radar I/F
board with a Dsub15 connector. The frame grabber supports video signals up to 1600x1200
video resolution, 60 Hz vertical synchronous signal, and 162 MHz pixel rate.

Receivable synchronous signals are Separate, Composite, and Sync-on-Green types. One of
these types is selected through the video channel menu.

The grabber board has four ports and the channel is activated through the menu. The output
from the grabber board is connected to DRU, HDD, and/or the network through the menu. The
6-GB DRU is connected to one video channel output, 9-GB DRU two channels, and HDD two
channels. A maximum of four video channels is connected to the PC with LivePlayer software
via Ethernet.

2.5.1 Connection of radar

The Furuno radar is connected to VDR/S-VDR as shown in Fig.2.15, page 13. To connect the
radar to the VDR/S-VDR, an optional RGB buffer board, 03P9229 is built-in the radar.

2.5.2 RGB board (03P9229)

The type A RGB board is used for FR-2xx5 and the type B for FAR-2xx7. Table 2.1 shows the
differences between A and B boards. Jumpers, J4, J5, and J6 are set to B for all Furuno radars.

Table 2.1
PCB type Model R9 R10 R12 R13 R15 R16 R20 R21 R22
03P9229A FR-2xx5 560 330 560 330 560 330 75 75 75
03P9229B FAR-2xx7 390 390 390 390 390 390 75 75 75
(Unit: ohms)

A Reversed B Not reversed (Default)

J5 (V SYNC Polarity) J4 (H SYNC polarity)

A -5 V B -12 V (Default) J6 (Voltage selection)

Fig. 2.10 RGB board (03P9229)

11
 Chapter 2 Functional Description

Figs. 2.11 to 2.13 are output signals from the RGB board in FAR-2xx7 with VDR/S-VDR
disconnected.

1.3V
4.5V
0V 0V

15us

Fig. 2.11 Video Signal Fig. 2.12 H SYNC signal

4.5V
0V
17ms

Fig. 2.13 V SYNC signal

2.5.3 Connecting VGA output to video port

The VGA output (J4) is connected to the video port for the test purpose as shown in Fig.2.14 if
necessary. The Radar Model in Video Channel Edit menu is set to 8->SXGA@60Hz.

Video CH2

Video CH1

Fig.2.14 Connecting VGA output to video port for test purpose

12
 Chapter 2 Functional Description

VR-3000/S
L=400 and L=700

DSUB
Frame grabber
(Radar I/F
board)

BNC x 5

75-ohm coaxial cable

Radar I/F kit with a BNC connector
Type: RI-3010 at both ends
C/No. 004-388-070

BNC x 5 Radar
DSUB/BNC converter
(optional) No buffer circuit)
Type: DUSB-BNC-1 RGB DVI/RBG
C/No. 000-148-528 DSUB DSUB board board
L=2m
(FAR-2XX7)

VGA cable with a DSUB15 at

both ends
VDR I/F kit (optional)
Type: KB-HD152K FAR-2XX7: OP03-180-2,
C/No. 000-152-099 008-536-070

FAR-28X5 (before 06/2002):

OP03-177, 008-528-270
FAR-28X5 (after 06/2002):
OP03-178, 008-528-280

Fig.2.15 Connection of Radar FR-21X5: OP03-162, 008-501-130

13
 Chapter 2 Functional Description

2.5.4 Video channel setting

Table 2.2 describes “Video channel” menu. The video channel is automatically setup for the
following radars and video signals.

1 -> FR21X5 2 -> FAR28X5 3 -> FAR21X7

4 -> FAR28X7 5 -> 1024x768 6 -> EC1000C
7 -> StatusVGA 8 -> SXGA@60Hz 9 -> SXGA@75Hz
10 -> SXGA@85Hz 11 -> UXGA@60Hz

Table 2.2
Name Parameter Description
Save IMAGE to DRU ON/OFF Selects whether data is recorded
onto DRU or not.
Save IMAGE to VDR ON/OFF Selects whether data is recorded
BACKUP Disk onto HDD or not.
Transmit IMAGE to ON/OFF Selects whether data is sent to
NETWORK Network (LivePlayer) or not.
Channel# VD1/VD2/VD3/VD4 Video channel to be edited
Channel id Identification of connected radar
(ex. No.1 Radar S band)
Source Radar model (ex. FAR-2127)
Source type Not used
Radar Model Automatic setting for known radar
model
Horizontal offset about 100 to 300 Adjusts horizontal position.
Vertical offset about 10 to 50 Adjusts vertical position.
PLL multiplier Pixel rate is divided by Horizontal
frequency. For example, when
(Horizontal scan time)
Horizontal frequency is 48.363 kHz
and Pixel rate is 65 MHz, PLL
multiplier is 65/48.363 = 1344.

Horizontal frequency =
49.09 MHz/(Horizontal LOW
counter + Horizontal HIGH
counter)
Horizontal SYNC Polarity 0 -> Positive Horizontal LOW counter >
Horizontal HIGH counter; Positive
1 -> Negative
Horizontal LOW counter >
Horizontal HIGH counter; Negative
Vertical SYNC Polarity 0 -> Positive Vertical LOW counter > Vertical
HIGH counter; Positive (0)
1 -> Negative
Vertical LOW counter < Vertical
HIGH counter; Negative (1)
Horizontal Resolution Find in radar specifications.
Vertical Resolution Find in radar specifications.
Pixel Rate 0 -> 0 - 19 MHz Find in radar specifications.
1 -> 19 - 38 MHz
2 -> 38 - 75 MHz
3 -> 75 -120 MHz
4 ->120 -162 MHz

14
 Chapter 2 Functional Description

Charge Pump Current 0 -> 0.1 mA Use default setting.

1 -> 0.5 mA (Default)
2 -> 1 mA
Phase 0 to 63 When pixel rate is 120 MHz or
high, adjustment of this value is
required. After changing the value,
readjust horizontal position.
Video Clock Polarity 0 -> Through (Default) Use default setting.
1 -> Reverse
Counter Clock Selection 0 -> 49 MHz (Default) Use default setting.
1 -> Pixel Rate
Save Image to Web Saved as JPEG
Color Mask Bit 6 bit to 21 bit 15 bit (248) or less typically
The higher the value, the more the
memory required. Use the smallest
value.
Sample Rate 15 secs fixed
Interlace Type 0 -> Not Interlace When Hd/Vd Phase counter
changes, choose 1 (Interlace).
1 -> Interlace
Pulse Position for Interlace 0 to 4092, 1/4 of Horizontal LOW Counter
plus Horizontal HIGH Counter
Detection (only for Interlace) multiple of 4
Pulse Width for Interlace 0 to 4092, 1/2 of Horizontal LOW Counter
plus Horizontal HIGH Counter
Detection (only for Interlace) multiple of 4
Interlace Filed Polarity 0 -> Positive (Default) Use default setting.
When image deforms, change
1 -> Negative
setting.
Sync Type 0 -> Separate SYNC Find in radar specifications.
1 -> SYNC on Green
2 -> SYNC HD
3 -> SYNC VD
Pulse Width for VD 0 to 1020, To receive Composite and SOG
type signals, enter the value twice
Detection (Composite and multiple of 4
that of Horizontal HIGH Counter.
SOG)
HD/VD Sync Termination 0 -> Open Choose “1” to receive Composite
Sync signal.
(Composite Sync) 1 -> 75 Ohms
VCO Clock Hold 0 -> Off (Default) Change setting if the image is not
synchronized when receiving
(Composite Sync) 1 -> On
composite and SOG type signal.
Gain Red, Gain Green, and 0 to 255 (default: 54) Increasing gain setting results in
an image with less contrast.
Gain Blue
Use default setting.

Offset Red, Offset Green, 0 to 255 (Default: 165) Changes image brightness.
Use default setting.
and Offset Blue
Black bottom Level 0 to 255 (Default: 54)
Note Radar manufacturer (ex. Furuno)

15
 Chapter 2 Functional Description

Connecting Furuno radar

When Furuno radar is connected, select Radar Model from the pull-down menu and all
necessary settings are made automatically. However, the polarity of Horizontal and Vertical
synchronous signal differs depending on installation. If no video appears on the Test display,
change the polarity setting. The default Hs and Vs polarity settings of FAR-2xx7 sometimes
require to be changed.

Connecting other make radar

Following describes how to setup video channel for other make’s radars. Before setting up the
video channel for other make’s radars, get the following information on radar video signals.

1) Horizontal SYNC Polarity

2) Vertical SYNC Polarity
3) PLL Counter (called “Horizontal scan time” sometimes)
4) Horizontal Resolution
5) Vertical Resolution
6) Pixel Rate
7) Interlace Type
8) Sync Type
9) Horizontal Frequency (Horizontal refresh rate)

At least, Horizontal and Vertical resolutions and Sync type are necessary. Other data can be
calculated or decided as below. If no framegrabber frontend data is displayed in Video Channel
monitor, no signal is input to the VDR/S-VDR in most case. Check the connection and the
signal level. Sometimes, the sync signal level is low and a buffer unit such as RGB buffer
available in a PC shop or Furuno 03P9039 board is required. The sync signal level is 2 V or
more.

(a) Horizontal Frequency (Fh)

Use the following formula to calculate Fh.

49.09 (MHz)
Fh =
(Horizontal LOW Counter + Horizontal HIGH Counter)

In the example of Fig.2.16, Fh = 49.09/(1196 + 186) = 49.09/1382 = 35.52 kHz.

Fig. 2.16 Frame grabber front data

16
 Chapter 2 Functional Description

(b) SYNC signal Polarity

Horizontal SYNC Polarity; when Horizontal LOW (HIGH) counter is higher than
Horizontal HIGH (LOW) counter in the Video Channel monitor, the polarity is positive
(negative).

Vertical SYNC Polarity; when Vertical LOW (HIGH) counter is higher than Vertical HIGH
(LOW) counter, the polarity is positive (negative).

(c) Pixel rate

Based on the Horizontal frequency (Fh), find the Pixel rate in the table below. For example,
when the resolution is 1024x768 and Fh is 35.52 kHz, Pixel rate is 44.900 MHz.

The following table, typical video timing data gives not only Pixel rate, but also PLL
multiplier.
Table 2.3
640x480 640x480 640x480 640x480 640x480
H resolution 640 640 640 640 640
V resolution 480 480 480 480 480
Pixel rate (MHz) 25.175 25.175 31.500 31.500 36.000
PLL multiplier 800 800 832 840 840
Hs Polarity - - - - -
Vs Polarity - - - - -
Sync on Green No No No No No
Fh (kHz) 31.469 31.469 37.861 37.500 43.269
Fv (Hz) 59.941 50.030 72.810 75.000 85.008
1024x768 1024x768 1024x768 1024x768 1024x768
H resolution 1024 1024 1024 1024 1024
V resolution 768 768 768 768 768
Pixel rate (MHz) 44.900 78.750 94.500 65.000 75.000
PLL multiplier 1264 1312 1376 1344 1328
Hs Polarity + + + - -
Vs Polarity + + + - -
Sync on Green No No No No No
Fh (kHz) 35.522 60.023 68.677 48.363 56.746
Fv (Hz) 43.479 75.029 84.996 60.004 70.069
1024x768 1280x1024 1280x1024 1280x1024 1280x1024
H resolution 1024 1280 1280 1280 1280
V resolution 768 1024 1024 1024 1024
Pixel rate (MHz) 65.000 100.000 110.160 107.012 127.000
PLL multiplier 1352 1648 1728 1664 1696
Hs Polarity - + - + +
Vs Polarity - + - + +
Sync on Green No No No Yes Yes
Fh (kHz) 48.077 60.680 63.750 64.310 74.882
Fv (Hz) 59.797 57.030 59.747 60.385 69.853
1280x1024 1280x1024 1280x1024 1280x1024 1280x1024
H resolution 1280 1280 1280 1280 1280
V resolution 1024 1024 1024 1024 1024
Pixel rate (MHz) 135.000 135.000 108.000 135.000 157.500
PLL multiplier 1712 1728 1688 1688 1728
Hs Polarity + + + + +
Vs Polarity + + + + +
Sync on Green Yes Yes No No No
Fh (kHz) 78.855 78.125 63.981 79.976 91.146
Fv (Hz) 74.112 72.005 60.020 75.024 85.024

17
 Chapter 2 Functional Description

(d) PLL multiplier

Use the following formula to calculate PLL multiplier. The value is also listed in the table
on the previous page.

Pixel rate
PLL multiplier =
Horizontal frequency (Fh)

For example, when pixel rate is 44.900 MHz and Fh is 35.52 kHz, PLL multiplier is;

44.900/35.52 = 1264

(e) Interlace type

When the Hd/Vd Phase Counter in the framegrabber frontend data changes, the scanning
system is Interlace. When the data remains almost the same value, the scanning system is
Non-interlace.

Following describes the framegrabber frontend data in the Video Channel monitor.

(1) Horizontal LOW counter (0 to 4095):

The number of the narrower pulses in the horizontal sync signal
(2) Horizontal HIGH counter (0 to 4095):
The number of the wider pulses in the horizontal sync signal
(3) Vertical LOW counter (0 to 4095):
The number of the narrower pulses in the vertical sync signal
(4) Vertical HIGH counter (0 to 4095):
The number of the wider pulses in the vertical sync signal
(5) Hd/Vd Phase Counter (0 to 4095):
The phase difference between Horizontal and Vertical sync signals
This value changes each scan in the scanning system of Interlace type,
while the value does not change in non-interlace type.

Connection of Tokimec Radar (BR-3440)

The radar requires a Tokimec optional buffer board to connect it to the VDR/S-VDR. The radar
is connected with the VDR/S-VDR with single cable because the radar outputs composite
video signal.

Select FR21x5 in radar model pull-down menu in Video Channel Edit menu and change
following settings.

Horizontal Sync Polarity: 1. Negative

Vertical Sync Polarity: 1. Negative
Sync Type: 1. Sync On Green
HD/VD Sync Termination: 1. 75 ohm

For fine adjustment, slightly change the

PLL multiplier : 1688±5
Phase
Horizontal Offset
Vertical Offset
Pulse Width for VD Detection
VCO Clock Hold
18
 Chapter 2 Functional Description

Specification of Video signal from BR-3440

Screen resolution: 1280 dots (H)×1024 dots (V)
Refresh rate: V sync. Frequency = 58.5 Hz
H sync. Frequency = 62.2 kHz
Video signal: Green signal level (composite sync) = 0.3 V to 1.0 V
Polarity = positive
Sync signal: Composite sync (Sync ON Green only
Signal level 0.0 V to 0.3 V
Polarity = negative
Band width of video signal (Dot Clock Rate): 107.5 MHz

Connection of JRC radar

To connect JMA-9900 and JMA-9800MK2, select “1024x768” in Radar Model pull-down
menu in Radar Channel Edit menu. These radars are VGA (1024x768), 0.5Vpp positive RGB,
and negative TTL Hs and Vs. Depending on installation, the JRC radar requires an amplifier to
amplify the Hs and Vs signal.

JMA-5300 outputs 1280x1024 and fH 63.9 kHz video signal.

Table 2.4
Connectivity to VGA
Model Necessary Kit (Optional)
VDR/S-VDR Output
JMA-3900 Yes CQD-1891 and CFQ-8914
JMA-5300 Yes Optional CQD-1891, CFQ-8914 and CAD-249
JMA-6000 No
JMA-7000 No
JMA-7700 Yes CQD-1891 and CFQ-8914
JMA-8000 No
JMA-9000 No
JMA-9700 No
JMA-9800MK1 Yes NAD-30 (Video Buffer) and MPBC36097
JMA-9800MK2 Yes Standard CQD-1891
JMA-9900 Yes Standard CQD-1891

CQD-1891 is a 3C-2V cable kit.

19
 Chapter 2 Functional Description

Frame Grabber Setup Flow Chart

Start

Select VIDEO>Channels>Edit and set parameters as

below. Settings in parenthesis are reference only.
These parameters are set according to video signal.

Horizontal offset: 0
Vertical offset: 0
Horizontal sync polarity: (Positive)
Vertical sync polarity: (Positive)
Phase: 0
Horizontal resolution: (1280)
Vertical resolution: (1024)
Pixel rate: (according to resolution)
PLL (according to resolution)
Save image to web: Saved as JPEG
Sample rate: 15 seconds
Sync type: (Separate SYNC)

Click Calibrate button.

Change following parameters

one at a time.

1) First, Vertical offset

2) Next, Horizontal offset
3) Then, PLL multiplier

Click Test button and wait for 15 seconds.

No Picture is in position
Picture is aligned?
and correct size?

Yes

Change Phase setting.

From next page

20
 Chapter 2 Functional Description

To previous page

Click Test button and wait for 15 seconds.

No Find a vertical line and

Picture shape OK?
make it a straight line.
Yes

Change Gain / Offset settings.

Click Test button and wait for 15 seconds.

No
Picture is good?

Yes

Change Color mask setting.

Yes

Click Test button and wait for 15 seconds.

No
Noise is eliminated?

Yes

Click Submit button.

Press Web-STATUS button in

Main menu and read image size.

No
750,000 or less?

Yes
End

21
 Chapter 2 Functional Description

2.6 Serial Signal Input Circuit

The RS-422 serial signal is connected to TB14 (CH1) to TB21 (CH8) on TB1 board. The
signal is sent to the RS422 I/F board via TB2 board. Channels 1 (TB14) and 2 (TB15) receive
IEC61162-1 and -2 with an IEC61162-2 I/F circuit while other channels only IEC61162-1
signal with a photo coupler, PC400.

J5
SR_A J6
TB14 1 FL 3 3
SR_B I/F 1 2 RX0-
2 FL 2 2
(CH 1) SR_G (U19, T1)
3 FL 1 1 Y 1 RX0+

U19, U20: LTC1535C

SR_A
TB15 1 6 6
SR_B I/F
2 4 RX1-
2 FL 5 5
(CH 2) SR_G (U20, T2) Y 3 RX1+
3 FL 4 4
U27

R74, R77: 470

TB16 SR_A 6 RX2-
1 FL 3
7 7 R74
(CH 3) SR_B U21 5
2 FL 8 8 Y RX2+

U21, U22: PC400

TB17 SR_A 4 8 RX3-
1 FL 9 9 R77
SR_B U22 Y 7
(CH 4) 2 FL 10 10 RX3+

R80, R83: 470

SR_A
TB18 1 FL 11 11 R80 1 10 RX4-
SR_B U23
(CH 5) 2 FL 12 12 9 RX4+
Y
U23, U24: PC400

TB19 SR_A
1 FL 13 13 R83 2 12 RX5-
SR_B U24
(CH 6) 2 FL 14 14 11
Y RX5+

U28

R86, R89: 470

SR_A
1 FL 15 R86 3 14 RX6-
TB20 15 U25
SR_B
2 FL 16 16 13 RX6+
(CH 7) Y
U25, U26: PC400
SR_A 4 16 RX7-
TB21 1 FL 17 17 R89
SR_B U26
(CH 8) 2 FL 18 18 Y 15 RX7+

TB1 board (24P0078) TB2 board (24P0079)

Fig.2.17 Serial signal input circuit on TB1 and TB2 boards

22
 Chapter 2 Functional Description

At factory, CH1 is set for the connection of GPS/DGPS receiver at 4800 bps and CH2 for AIS
at 38400 bps. When the GPS/DGPS is connected to other channel than CH1, the UTC and
Position Source menu needs to be reset. For example, if the high speed heading signal is
connected to CH1 at 38400 bps, the GPS/DGPS is connected to one of CH3 to CH8 (say CH3)
and the UTC and Position Source menu is changed from CH1 to CH3.

2.6.1 Connection on remote junction box

The DCU has the eight channels for serial signal connection and the optional Remote Junction
Box also has 8 channels. Channels 1 and 2 receive IEC61162-1 and -2 signals and channels 3
to 8 IEC61162-1 signal only. The baud rate for the signal to be received is set by the DIP
switches S3 and S4 in the Remote Junction Box.
The additional RJB is connected to the serial channel of the standard RJB at 19200 bps as
shown in Fig.1.18. Only channel 3 is used in the additional RJB to receive the serial signal.

19200bps
CH3
LAN
DCU RJB 19200bps SERIAL RS422 signal
CH4 CH3

CH1, CH2, CH5 to CH8

Serial signal SERIAL
RS422 signal
CH3

Fig.2.18 Connection of Serial signal to RJB

The LED on each serial channel on the RJB board blinks when receiving the signal normally.

Table 2.5 LEDs in serial signal input circuit

Channel No. CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8
LED CR8 CR9 CR11 CR10 CR16 CR17 CR19 CR18

23
 Chapter 2 Functional Description

Block Diagram of Typical ICs

Photocoupler
Type: PC400

Output
Input

Isolated RS485
Transceiver

Type: LTC1535C

Operational
Amplifier

Type: OPA4227

24
 Chapter 2 Functional Description

Lowpass switched
capacitors filter

Type: MAX293CWE

Vcc
Quadruple Differential Line
Driver

Type: SN75ALS172DW

25
 Chapter 2 Functional Description

2.7 Digital Signal Input Circuit

Digital signals, 10 to 32 V and contact-closure signal are connected to the Remote Junction
Box (RJB), IF-8530. The signal is received by a photocoupler as shown in Figs. 2.19 and 2.20.
The contact-closure signal is connected to pins B and G with a jumper wire between pins 24
and A.
Table 2.6
Channel CH1 CH2 CH 3 CH 4 CH 5 CH 6 CH 7 CH 8
IC number U25 U24 U23 U22 U21 U20 U19 U18
Channel CH 9 CH 10 CH 11 CH 12 CH 13 CH 14 CH 15 CH 16
IC number U46 U45 U44 U43 U42 U41 U40 U39
Channel CH 17 CH 18 CH 19 CH 20 CH 21 CH 22 CH 23 CH 24
IC number U56 U55 U54 U53 U52 U51 U50 U49
Channel CH 25 CH 26 CH 27 CH 28 CH 29 CH 30 CH 31 CH 32
IC number U76 U75 U74 U73 U72 U71 U70 U69
Channel CH 33 CH 34 CH 35 CH 36 CH 37 CH 38 CH 39 CH 40
IC number U89 U88 U87 U86 U85 U84 U83 U82
Channel CH 41 CH 42 CH 43 CH 44 CH 45 CH 46 CH 47 CH 48
IC number U104 U103 U102 U101 U100 U99 U98 U97
Channel CH 49 CH 50 CH 51 CH 52 CH 53 CH 54 CH 55 CH 56
IC number U5 U6 U7 U8 U9 U10 U11 U12
Channel CH 57 CH 58 CH 59 CH 60 CH 61 CH 62 CH 63 CH 64
IC number U26 U27 U28 U29 U30 U31 U32 U33

4.7K
24 24 V
1/2W
PC354N
4.7K 1 4
10 to 32 Vdc A
1/2W
2 3
Vdc B

G GND

Fig.2.19 Connection of voltage signal

4.7K
24 24 V
1/2W

PC354N
4.7K 1
A 4
1/2W
2 3
B

G
GND

Fig.2.20 Connection of contact-closure signal

26
 Chapter 2 Functional Description

Two more remote junction boxes can be used to increase the number of digital channel. When
two or three RJBs are used, the DIP switches #6 to #8 of S5 are set to as shown in Table 2.7 for
channel identification. The SERIAL OUT CH1 port in the additional RJB is connected to one
of channels 3 to 8 of the standard RJB via RS-422 at 19200 bps.

Table 2.7
Remote Junction Box Box Number S5 #6 S5 #7 S5 #8
Standard RJB No.0 OFF OFF OFF
First additional RJB No.1 OFF OFF ON
Second additional RJB No.2 OFF ON OFF

The channel where the additional RJB is connected is set to receive the signal at 19200 bps by
DIP switches.

Remote 19200 bps

CH3 SERIAL OUT CH1
LAN Junction
DCU Box CH4 Digital signals
RJB (No. )
(No.0) (64 channels)

Digital signals SERIAL OUT CH1

19200 bps Digital signals
(64 channels)
RJB (No.2) (64 channels)

Fig.2.21 Connection of digital signals to RJBs

27
 Chapter 2 Functional Description

2.8 Analog Signal Input Circuit

The analog signal input circuit in the Remote Junction Box receives voltage signal in the range
from -10 V to 10 V and current signal in the range from 4 to 20 mA.

The voltage signal is connected to terminals V and G. The current signal is connected to
terminals I and G with a jumper wire between V and I. The current signal is converted to the
voltage signal with 470-ohm resistor.

The signal is amplified by the isolation amplifier and then operational amplifier. See Fig.2.22.

The Remote Junction Box has 16 analog channels. The analog channel in the additional RJB
cannot be used.

Fig.2.20 shows the block diagram of analog signal input circuit.

V
Isolation
I OP-Amplifier 12 Vdc
Amplifier
470 ohms
2W ISO122U
DC/DC converter
G

24 Vdc

Fig. 2.22 Analog signal input circuit

Table 2.8
Channel Number CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8
ISO amplifier U110 U111 U127 U128 U129 U130 U142 U143
DC/DC converter U109 U119 U126 U139 U113 U121 U131 U144
OP amplifier U112 U112 U120 U120 U141 U141 U140 U140
Channel Number CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16
ISO amplifier U116 U115 U133 U134 U136 U135 U149 U148
DC/DC converter U122 U114 U132 U145 U124 U118 U150 U137
OP amplifier U112 U112 U120 U120 U146 U146 U147 U147

28
 Chapter 2 Functional Description

2.9 LAN Interface Circuit

The LAN ports, J10 and J14 on the DCU are used for the connection of Remote Junction Box
and PC for servicing/Playback respectively with a crossed cable.

The IP address is set as shown in Table below.

Table 2.9
J10 (RJB) J14 (LIVE PLAYER) J1(DCU) on RJB
IP address 172.31.24.1 10.0.0.100 172.31.24.2
Subnet Mask 255.0.0.0 255.0.0.0 255.0.0.0

The PC is setup to connect it to the DCU in the following IP address.

IP address: 10.0.0.102
Subnet Mask: 255.0.0.0

The LAN port is checked by using Ping command. For example, to check J10 on the DCU;

1. Setup network settings on the PC.

IP address: 172.31.24.101
Subnet Mask: 255.0.0.0
2. Connect the PC to J10 on the DCU with a crossed LAN cable.
3. Open Command prompt display.
4. Type ping (space) 172.31.24.1 and press Enter. The reply is received as shown in Fig.2.23.

Fig.2.23

5. IP address setting on the PC is changed to 10.0.0.102 for connection to Web Configuration

and LivePlayer Pro.

Check of J1 port on RJB

Use the same procedure as Check of J10 on DCU. The ping command to be used is ping
(space) 172.31.24.2.

29
 Chapter 2 Functional Description

2.10 Telnet Connection

The system can be operated from the PC, connecting via “Telnet.”

1. Connect the PC to J14 with a LAN crossed cable.

2. Open MS DOS command prompt display.
3. Type telnet 10.0.0.100 and press Enter.

Fig.2.24

4. Type root in the login line and press Enter.

Fig.2.25

5. Type control –S 0 (zero) and press Enter to stop the system running.
6. Use the following commands.

Table 2.10 Telnet commands

Operation Commands
Deleting ini file on CF card rm (apace) –f (space) /mnt/boot/user.ini*
Checking existence of ini file on CF ls (space) –l (space) /mnt/boot/user.ini*
card
Displaying partition list of memory fdisk (space) –ls
Checking connected memory device control (space) –d
*: vdr.ini in some sets

7. Turn off the DCU and on it again to return to normal recording mode.

30
 Chapter 2 Functional Description

2.11 Power Supply Circuit

The power supply circuit consists of PDU (PWR) board, 24P008, AC/DC converter,
RTW28-11RN- , DC/DC converter, ACE-716C, and two 12 V batteries.
The diode switching circuit selects the power supply to be used. Fig.2.26 shows simplified
block diagram of the power supply circuit. Normally the system works from 29.2 V generated
by the AC/DC converter.

The PDU (PWR) board has a microcontroller IC to monitor the power supply status and send
the status to the main CPU.

The battery power LED blinks when the battery charger charges the battery and comes on
when full charge is reached. The charger cannot charge the battery 19.8 V or less.

29.2 Vdc
AD/DC Battery
AC mains Converter Charger

27.8 Vdc
Battery
DC mains DC/DC (12 V 2 pcs.)
Converter
24.6 Vdc

Fig.2.26 Power supply circuit

31
 Chapter 2 Functional Description

2.12 Start-up Sequence

At power-on, the status monitor connected to Dsub VGA connector on the DCU shows
following displays.

1) First, Windows XP runs and the VDR/S-VDR program on the CF card is loaded.

Fig.2.27

2) The system continues to load the VDR/S-VDR program.

Fig.2.28

32
 Chapter 2 Functional Description

3) The system carries out the start-up selftest.

Fig.2.29

4) The result of the selftest is displayed.

Fig.2.30

33
 Chapter 2 Functional Description

5) The system loads the data to show the Status display.

Fig.2.31

34
2.13 Web Configurator
Following shows the menu tree of the Web Configurator.

Main menu Source: UNDEFINED

- System version Submenu Sample data size: 8-bit Fixed
- Nodes Submenu Source type: 0
- Audio Submenu Note:
- Video Submenu Active: x
- Serial Submenu Channel#: MIC X / MIC X
- Digital Submenu Channel id: UNDEFINED
- Analog Submenu Sample rate: 15625 Hz Fixed
- NMEA Submenu Source: UNDEFINED
- Vessel Submenu Sample data size: 8-bit Fixed
- UTC POS Submenu MIC X Active: x
- Configuration Submenu MIC X Active: x
- Passwords Submenu Source type: 0
Note:
System version submenu
System- firmware version: V0.12.03 Video card
System-config version: V0.12.03 Active: x
Config last changed 15:04:31 22/11-2005 Name: FG-3010
Node id: 1
Node configuration Number of channels: 4
Location
Eth 1 mac addr: Video channel
Eth 1 IP addr: 10.0.0.100 Active: x
Eth 1 IP mask: 255.0.0.0 Save IMAGE to DRU: x
Eth 2 mac addr: Save IMAGE to BACKUP Disk: x
Eth 2 IP addr: 172.31.24.1 Transmit IMAGE to NETWORK: x
Eth 2 IP mask: 255.255.0.0 Channel#: VD1
Enable multicast: x Channel id: UNDEFINED
Multicast Group: 239.255.0.1 Source: SXGA(60)
Valid multicast groups: Source type: 1
Remote Junction Box selected: x Radar Model: (8) 8->SXGA(60)
Horizontal offset: 240
Audio card Vertical offset: 38
Active: x Pll multiplier: 1688
Name: ADLINK 9111DG Horizontal sync polarity: Negativ
Node id: 1 Phase: 0
Number of channels: 5 Horizontal resolution: 1280
Audio codec: Dynamic Range 64 codec Vertical resolution: 1024
VCO range: 11
Audio channel Save image to web: save as JPEG
Active: x Debug level: None
Channel#: VHF X Color mask bit: 12-bit (11110000x3)
Channel id: UNDEFINED Sample rate: 15 secs Fixed
Sample rate: 15625 Hz Fixed Interlace type: Not Interlaced

35
Sync type: Separate SYNC Parity bit: 0
Contrast/GAIN Red: 58 Stop bit: 1
Contrast/GAIN Green: 58 NMEA Version: 8-IEC61162-1
Contrast/GAIN Blue: 58 Note: NO NOTES
Brilliance/OFFSET Red: 164
Brilliance/OFFSET Green: 164 Digital card
Brilliance/OFFSET Blue: 164 Active: x
Black bottom level: 55 Name: RJB
Note: Node id: 1
Number of channels: 64
RS422 serial card
Active: x Digital channel
Name: CONTROL RS422#1 Active: x
Node id: 1 Channel#: DCXX
Number of channel: 8 Channel id: UNDEFINED
Source: UNDEFINED
Active: x Source type: 0
Name: RJB Type: Normal
Node id: 2 Sample rate (Hz): 2 Hz Fixed
Number of channel: 8 Note:

RS422 serial channel Digital channel Monitor

Active: x Channel id: DCXX
Channel#: SI00 Source: UNDEFINED
Channel id: UNDEFINED Type: Normal
Serial input data type: NMEA data Inactive state: CLOSED
Antenna position: UNDEFINED Active state: OPEN
Source type: 0 Note:
Time out: 10 sec Swap Active/Inactive values
Baud rate: 4800
Data bits: 8 Analog card
Parity bit: 0 Active: x
Stop bit: 1 Name: RJB
NMEA Version: 8-IEC61162-1 Node id: 1
Note: Number of channels: 16

Active: x Analog channel

Channel#: SI0X Active: x
Channel id: UNDEFINED Channel#: AN00
Serial input data type: NMEA data Channel id: UNDEFINED
Source: UNDEFINED Source: UNDEFINED
Source type: 0 Source type: 0
Time out: no timeout Sample rate (Hz): 2 Hz Fixed
Baud rate: 4800 Analog calibration point 1: 0
Data bits: 8 Analog calibration point 2: 0

36
Note: Clear Web-Log
Channel Calibrated: No Reboot VR-3000
Analog channel calibrate Handle CONFIGURATION-file
Channel#: AN00 Show Index: 0=>All drives
Source: UNDEFINED Clear Index: 0=>All drives
Calibration point 1: Set1 Show config info
Calibration point 2: Set2 Clear config
Note: Status display: Enable
Select number of flash-devices in DRU: 3
NMEA Version Handle CONFIG-file
NMEA Version/IEC-61162-1->SI00: Test Microphone
NMEA Version/IEC-61162-1->SI01: Clear Web-Log
NMEA Version/IEC-61162-1->SI02: Reboot VR-3000
NMEA Version/IEC-61162-1->SI03:
NMEA Version/IEC-61162-1->SI04: Passwords
NMEA Version/IEC-61162-1->SI05: VR3000super password
NMEA Version/IEC-61162-1->SI06: VR3000 password
NMEA Version/IEC-61162-1->SI07: Live Player Pro Master password
Live Player Pro Guest password
Vessel ID Live Player Pro Audio password
Approval of authority:
Vessel name:
Vessel IMO no:
Vessel MMSI no:
Vessel flag:

UTC and position source

UTC source – no checksum:
UTC source: SI00
UTC Note:
Antenna position: UNDEFINED
-
Position source: SI00
Position Note:
Antenna position: UNDEFINED

Configuration menu
Show Index: 0=>All drives
Clear Index: 0=>All drives
Show config info
Clear config
Status display: Enable
Select number of flash-devices in DRU: 3
Handle CONFIG-file
Test Microphone

37
 Chapter 3 Location of Parts

Built-in Battery
12V x 2 pcs.
3.1 DCU ()

PCB Case
Removable Hard Disk
(HDD)
CF card
(w/o cover)

Error Indicator
Status LEDs
SAVE/NORMAL/
ERROR

Power LEDs

JB Power Switches
BAT/DC/AC

Fig. 3.1 DCU with cover removed

NOTE
All DRU have the beacon cover. If not, modify it with the
beacon cover modification kit (VR-5020).

Acoustic Beacon (DK-120

Fig.3.2 Beacon without cover

Fig.3.3 DRU without beacon cover

38
 Chapter 3 Location of Parts

Red line, far right

CF DISK board
24P0085 (LF), CPU board
004387720
CPU board
Type: VR-3010/S
C/N: 004-383-400

CPU chassis
Type: VR-3010/S
C/N: 001-025-310

Fig.3.4 CPU chassis with I/F boards removed

Lithium battery
CR-2032, 000-159-662

SDRAM card CPU cooler

B4734830, 000-158-665 B83000561, 000-159-870

Fig.3.5 CPU board

39
 Chapter 3 Location of Parts

When the radar I/F board is not used,

A cover the hole with the filler plate.

Type: PCBC-SLOT-CVR (10 pcs.)

C/N: 000-169-068

Radar I/F board (RI-3010, 000-159-458) or

Frame Grabber board

Audio I/F board (PCI-9111DG, 000-148-411)

RS-422 I/F board (99033-8, 000-156-911)

View from “A”

Riser card (24P0068, 004-385-070)

View from “B”

Fig.3.6 I/F boards

40
 Chapter 3 Location of Parts

J3
J15

J11
J8 J4
J9

J2

J14

J12
R42
J1
J13

J10 (Not used) J5 J6 J7

Fig.3.7 PDU board, 24P0083

See Fig.3.9.

AC/DC converter

DC/DC converter

Fig.3.8 AC/DC and DC/DC converters

41
 Chapter 3 Location of Parts

VR726 AC input
+ - Status LED
DC output (29.2 Vdc)

Fig.3.9 AC/DC converter

Fig.3.10 DC/DC converter with cover removed

42
 Chapter 3 Location of Parts

K1 and K2 (Omron G6A-274P) for microphone test

TB1 TB2

TB1 board (24P0078) TB2 board (24P0079

Fig.3.11 TB1 and TB2 boards

Filter, MYB-1206-33

MAIN board
24P0075B

Filter,
MYB-1210-33

LED PANEL board PANEL board

24P0082 24P0076B

Fig.3.12 Power switch block

43
 Chapter 3 Location of Parts

3 port repeater,
IOI-1394R3A

IEEE1394 repeater,
24P0080

24Vdc from
PDU board

To HDD
Fig.3.13 Repeaters

IEEE1394 repeater, 24P0080

Fig.3.14 IEEE1394 repeater

44
 Chapter 3 Location of Parts

RAP PANEL board

24P0076A, 004-385-560

R1

RAP MAIN board 24P0075A, 004-385-520

Fig.3.15 RAP with cover removed, rear view

HDD I/F board

(a) HDD in DCU

(b) HDD rear view with cover removed

Fig.3.16 Removable Hard Disk (Backup Hard Disk)

45
 Chapter 3 Location of Parts

Fig.3.17 RJB MAIN board, 24P0069

46
 Chapter 4 Maintenance
This chapter describes settings, software update, 2H recording test and how to beacon cover kit.

4.1 Jumper and Switch Settings

Jumpers and switches are set as below.

4.1.1 Data collection unit (DCU)

a) CPU board (PEB-3730VL2A)
Jumpers on the CPU board are set as below. Fig.4.3 on the next page shows the location of
the jumpers.
Table 4.1
JP1 1-2 JP6 1-2, 3-4
JP3 1-2 JP7 2-3
JP4 1-2 JP8 2-3
JP5 No jumper JP9 3-4, 7-9, 8-10, 13-15,
14-16, 21-22

b) Audio I/F boardPCI-9111DG

Jumper, JP1 is set to B1.

c) Radar I/F board (RI-3010)

Rotary switch is set to 0 (zero).

d) RS422 I/F board (99033-8)

Switches #1 to #8 are set to OFF.

Rotary SW
Lever SW

Fig.4.1 Switch on Radar I/F board Fig.4.2 Switch on RS422 I/F board

e) TB1 board (24P0078)

Slide switch, SW1 (HSW1034-01) is set to “CPU” for normal operation and “PLAY BACK”
when the recorded data in the DRU and HDD is playbacked and retrieved.

f) TB2 board (24P0079)

Both JP1 and JP2 have a jumper plug between 1 and 2.

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Fig.4.3 Jumpers on CPU board
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4.1.2 VHF interface unit

DS1 and DS3: Input audio attenuator
(#1: 10 dB, default, #2: 20 dB, #3: 30 dB, #4: 40 dB)
DS2 and DS4: #1: When set to ON, the speaker signal is attenuated by 10 dB. The default
setting is OFF.
#2: When set to OFF, either MIC or SP signal is output according to PTT
setting of the handset. When set to ON, the input signal is output
always.

4.1.3 Remote junction box

The remote junction box includes DIP switches as shown in Fig.4.4.

DIP switch
(From left, S5, S4, S3, S2, and S1)

Fig.4.4 DIP switches in remote junction box

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 Chapter 4 Maintenance

- S1 and S2: All OFF

- S3 and S4: See table below. (Baud rate setting for serial channel)

Table 4.2 Baud rate setting (Setting of S3 and S4)

CH No. SW No. 4800 bps 9600 bps 19200 bps 38400 bps
CH1 S4, #1 OFF - - ON
S4, #2 OFF - - ON
CH2 S4, #3 OFF - - ON
S4, #4 OFF - - ON
CH3 S4, #5 OFF ON OFF -
S4, #6 OFF OFF ON -
CH4 S4, #7 OFF ON OFF -
S4, #8 OFF OFF ON -
CH5 S3, #1 OFF ON OFF -
S3, #2 OFF OFF ON -
CH6 S3, #3 OFF ON OFF -
S3, #4 OFF OFF ON -
CH7 S3, #5 OFF ON OFF -
S3, #6 OFF OFF ON -
CH8 S3, #7 OFF ON OFF -
S3, #8 OFF OFF ON -

-S5
#1 to #5 of S5 are set to OFF and #6 to #8 are used for setting remote junction box number
as below.

Table 4.3 Setting of S5

Remote Junction Box JB No. S5 #1 to #5 S5 #6 S5 #7 S5 #8
One connected to DCU No.0 All OFF OFF OFF OFF
First Additional RJB No.1 All OFF OFF OFF ON
Second Additional RJB No.2 All OFF OFF ON OFF

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 Chapter 4 Maintenance

4.2 Voltage Check and Adjustment

The DCU outputs 24V dc from TB3 to the RJB.

4.2.1 24 VDC in DCU

Connect a multimeter to TB3 in the DCU to check 24 V line. Voltage differs according to
the power supply source in use. Power is not supplied to the RJB when the system works
from the built-in batteries because the record of analog, digital, and serial signal with the
batteries is not required.

When operating from AC power source: 28.6 to 29.0 Vdc

When operating from DC power source: 28.0 to 28.4 Vdc
When operating with the built-in battery: 0 Vdc

TB3 Fig.4.5 TB3 in DCU

Adjustment
Output voltage from PDU board is adjusted to 28.2 V with DC power source.

Signal name Adjuster Ratings Test point Remarks

24V OUT R42 28.2 V±0.1 TB3 DC source (AC and
BAT switches are
off.)

R42 access hole

24P0083

R42

Fig.4.6 R42 on PDU (PWR) board

VR726 access hole

TB3

Fig.4.7 Adjuster access holes

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4.2.2 Beacon battery voltage

The beacon battery voltage differs according to the battery code. If the voltage is lower than
the rating, the beacon does not operate for more than 30 days, the requirement of IMO.

Battery Code Ratings

A More than 3.55 Vdc
B More than 2.97 Vdc
C More than 2.97 Vdc
D More than 2.97 Vdc
V Battery code

Fig.4.8 Acoustic Beacon

4.2.3 DC/DC converter output
The DC/DC converter (ACE-716C-RS) outputs following voltages.

Table 4.4
Check between Ratings
5V1
5 V1 5V1 and GND1 4.86 to 5.14 V 5V2
5 V2 5V and GND2 4.86 to 5.14 V GND1
GND2
12 V 12V and GND3 11.55 to 12.45 V

GND3
Fig. 4.9 DC/DC converter 12V
(ACE-716C-RS)

4.2.4 DC/DC converter output

The output voltage from AC/DC converter (RTW28-11RN-1) is adjusted to 29.2 Vdc with
VR726. Use table below when the voltage is measured at TB3.

Signal name Adjuster Rating Check point Remarks

24V OUT VR726 28.8V±0.1 TB3 DC and BAT switches are off.

Fig.4.10 AC/DC converter

(RTW28-11RN-1)
29.2 V (No load) VR726
AC input

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4.3 LED Status

Following describes the LED status during normal operation.

1) PDU board and AC/DC converter

The green status LED on the PDU board and AC/DC converter are on. These LEDs can be seen
through the holes as shown in Fig.4.11.

Hole for Status LED

on PDU board

Hole for Status LED

on AC/DC converter

Fig.4.11 DCU

2) RJB MAIN board (24P0069)

The LEDs in the RJB MAIN board functions as below.

Table 4.5
LED Usage Status LED Usage Status
CR1 CPU Status Blinking CR18 CH8 serial input Off*
CR2 LAN A communication Blinking CR19 CH7 serial input Off*
CR3 LAN B communication On CR23 3.3 V On
CR8 CH1 serial input Off* CR25 5V On
CR9 CH2 serial input Off* CR26 15 V On
CR10 CH4 serial input Off* CR27 -15 V On
CR11 CH3 serial input Off* CR28 24 V On
CR16 CH5 serial input Off* CR29 CH1 serial output Off*
CR17 CH6 serial input Off*
*: Blinks when transmitting and receiving signal.

3) RAP/AP MAIN board (24P0075A/B)

Table 4.6
LED CR1 CR3 CR4
Usage CPU status TX line RX line
Status Blinking On when transmitting On when receiving

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4.4 Buzzer Volume

R1 in the Remote Alarm Panel adjusts the alarm sound level.

R1

Fig.4.12 RAP with cover removed

4.5 Beacon Operational Check

Use a beacon tester, Dukane 42A12D or equivalent to test the beacon. The beacon transmits 37.5
kHz +/- 1 kHz pulse signal. Make a short circuit between the water switch and the case with a
jumper wire to activate the beacon. See Fig.4.13.

Water switch

Jumper between
water switch and
case

Fig.4.13 Beacon

Frequency Volume

Fig.4.14 Beacon tester, Dukane 42A12D Fig.4.15 Beacon operational test

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4.6 Handling “Configuration” Data

Setup data in the Web Configurator is called “Configuration data”, or Config data. Following
describes how to download and upload the Configuration data from/to the DRU. The downloaded
configuration file is called Config file (sometimes INI file). The file has the extension of “ini”
automatically.

The file can be edited on Wordpad if necessary. This feature is useful to use the file for the sister
ships.

4.6.1 Download
To download Config data;

1. Click Configuration in Main menu.

Fig.4.16

2. Click Handle CONFIG-file in Configuration menu.

3. Click Download.

Fig.4.17 Fig.4.18

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 Chapter 4 Maintenance

4. Click Save in the File Download Security Warning dialog.

Name: config.ini
Type: xxxxx, 333KB
From: 10.0.0.100

Fig.4.19

5. Enter the file name and click Save. It is recommended to use the ship’s name as a file name.
Do not change the extension of the file name, INI.

4.6.2 Upload

To upload Config data;

1. Open Handle CONFIGRATION-file display. (Configuration menu > Handle

CONFIG-file.)
2. Click Upload.

Fig.4.20

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3. Click Browse.
4. Select the desired ini file and click Open.

Fig.4.21 Fig.4.22

5. Click Upload.
6. Clock Back.
7. Click Sysload.
8. Click Back.

Fig.4.23

9. Click “Save CONFIGURATION” Save and then Back.

10. Click Back to return to Main menu.
11. Turn off the unit and on it again.
12. Check Web Configurator settings.

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4.7 Clear Index

“Clear Index” is required to reuse the HDD after pressing the SAVE key on the RAP. Clear Index
erases all data saved onto the memory devices. Make sure before preceding the following steps that
the data is unnecessary or the data is already retrieved.

Clear Index is also carried out at the repair service to clear the memory.

After Clear Index, make sure that Time Stamp Data and Recording Number are zero. Time
Stamp Data is shown by pressing Show Index button in the Configuration mennu and
Recording Number is displayed in the Status display.

Procedure
1. Open Configuration menu.
2. Select the memory device from the pull down menu. For example, select “4: Backup” to make
Clear Index on the HDD. If 0 (All drives) is selected, all recorded data on both HDD and DRU
is erased.
3. Click Clear Index in Configuration menu.

Fig.4.24

4. Wait until message “init_index on ALL-device completed” appears.

5. Click Back to return to Configuration menu.

Fig.4.25

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6. Click Show Index.

Fig.4.26

7. Make sure that all “Time stamp (Open/Closed)” data is set to default value. If not, repeat steps
1 to 6.

Fig.4.27 Time stamp

8. Change the drive in the box right to the Show index button and click Show index.

9. Repeat step 10 for all drives.

1: Drive1 DRU
2: Drive2 DRU
3: Drive3 DRU
4: Drive4 BACKUP 1st 24Hrs
5: Drive5 BACKUP 2nd 24Hrs

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4.8 Clear Configuration

Data setup after logging in Web Configurator is called “Configuration” data. To delete
this data, or reset the data to factory default, carry out Clear configuration by using
the following steps.

Procedure

1. Open Configuration menu.

2. Click Clear Config.

Fig.4.28

3. Click Yes.

Fig.4.29

4. Wait until “Clear config completed” appears.

5. Click Back and Back to return to Main menu.
6. Close Internet Explorer and turn off the DCU. Count ten and turn on the DCU.

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4.9 Software Update

VR-3000 (VDR) and VR-3000S (S-VDR) use the same software. To update VDR/S-VDR software,
use the steps below.

1. Extract the data from the DRU, if necessary.

2. Turn off the DCU and on it again.
3. Run Internet Explorer (IE) and open Web Configurator.
3.1 Click Connect.

Fig. 4.30

3.2 Click Login.

Fig.4.31

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3.3 Enter User and Password and then click Submit.

User vr3000super
Password nopassword

Fig.4.32

3.4 Click Configuration to open Configuration menu.

Fig. 4.33

3.5 Click Handle Config File.

Fig.4.34

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3.6 Click Download.

Fig.4.35

3.7 Click Save.

Fig. 4.36

3.8 Enter a file name, ship’s name (.ini) and click Save. The extension of “ini” is
automatically generated.

3.9 Click Back.

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4. Carry out Clear Index and Clear Configuration.

4.1 Click Clear Index in Configuration Menu.
4.2 Wait until “init_index on ALL-device completed” appears. Then click Back to return to
Configuration menu.

Fig.4.37

4.3 Click Clear Config and then Yes.

Fig.4.38

4.4 Wait until “Clear config completed” appears. Then, click Back and Back to return to Main
Menu.
4.5 Close Internet Explorer and turn off the DCU.
4.6 Wait for 10 seconds and then turn on the DCU.
4.7 Take steps 3.1 to 3.4 to show Handle CONFIGURATION-file menu.

4.8 Click Show Index to check that the time stamp of all data is reset to 01/01/1970. This check
is carried out for all memory devices: 1: Drive1 (DRU); 2: Drive2 (DRU); 3: Drive3 (DRU);

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4: Drive4 (BACKUP 1st 24Hrs); and 5: Drive5 (BACKUP 2nd 24Hrs).

Fig.4.39 Show index

Fig.4.40 Time stamp

5. Close Internet Explorer and change the CF card with the current software.
6. Turn on the DCUand open Web Configurator.
7. Upload and save the Configuration file.
7.1 Take steps 3.1 to 3.5 to open Handle CONFIGRATION-file menu.
7.2 Click Upload.

Fig.4.41
7.3 Click Browse.

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7.4 Select “ini” file and click Open.

7.5 Click Upload.

Fig.4.42

7.6 Click Back.

7.7 Click Sysload and then, Back.

Fig.4.43

7.8 Click “Save CONFIGURATION” Save and then, Back.

8. Click Back to return to Main menu. Turn off the DCU. Wait for 10 seconds and then turn on the
DCU.
9. Open Web Configurator to check the data is uploaded correctly.
10. Carry out Index Clear and then turn off the DCU.
11. Turn on the DCU and ensure that the system shows no error (---) for more than 5 minutes.

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4.10 Burning CF Card (V1.xx)

The software for VDR/S-VDR is burned onto the compact flash (CF) card by using the procedure
below. Do not copy and paste the software file onto the CF card.

Following is the procedure to burn V1.02 software onto the CF card.

1. Copy the folder 2450031-01_02 onto Drive C.

2. Insert the CF card into the slot on the card reader.
3. Format the CF card as FAT, if necessary.
4. Run Command Prompt.
5. Enter cd.. until prompt C:¥> appears. (¥ is backslash.)
6. Type cd (space) 2450031-01_02 and press Enter key.
7. Make sure that the prompt is C:¥2450031-01_02>.
8. Windows XP/2000: Enter gf_vr3000_xp (space) e: and press Enter key. Message “Burn
Flash??” appears. e is the port where CF card reader is connected.
9. Type y and press Enter key. Message “-Erasing files E:¥ . …… (Y/N) ” appears.
10. Type y and press Enter key.
11. Wait few minutes after the appearance of the message “Complete.”
12. Remove the CF card.

The CF card includes the following files after saving the program file.

Fig.4.44 Files in CF card

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4.11 BIOS Setting

If the voltage of the BIOS battery becomes low, the BIOS setting is reset to the factory-default
when power is removed. If so, following settings are made through the BIOS menu.

Once you enter the computer's BIOS, use the arrow keys and tab key to move between elements
and press enter to select an item to change.

1. Connect the monitor and the key board to the DCU.

2. Turn on the VDR/S-VDR.
3. Press DEL key to run Setup.

4. Select Standard CMOS Features in BIOS

CMOS Setup Utility.

(2 )

5. Set Date and Time.

Halt on [No Errors]

Halt On [No Errors]

6. Change Halt On to No Errors.

7. Return to the top menu.

8. Select Advanced BIOS Features.

9. Change First Boot Device, Boot Other

Device, and Boot UP Floppy Seek as left.

10. Press F10 key to save changes.

11. Press Y key.

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4.12 How to Use Auto Partition Tool

The Auto Partition Tool or “Initialize VDR Disk” software is used for partitioning the flash memory
in the HDD and the DRU automatically. Partitioning is a means to divide a single memory device
into many logical memories. A partition is a contiguous set of blocks on a memory device that are
treated as an independent memory.

Note: This Auto Partition Tool is used for V1.XX VDR/S-VDR and cannot be used for
V2.XX.

To create partitions on memory device in DRU;

1. Connect a PC to J6 on the DCU with an IEEE1394 cable.

2. Unplug the IEEE1394 connector on the HDD.
3. Set the slide switch on the DCU to the PLAYBACK position.
4. Turn on the DCU.
5. Run the partition tool, or InitializeVDRDisk. The tool detects the memory device in the DRU.

DRU having serial number 4999 and before: Three flash memories in DRU
DRU having serial number 5000 and after: One flash memory in DRU

Fig.4.45 Memory devices in DRU having serial number 4999 and before

6. Select the first Disk Ready For Partitioning, the top one.
7. Click Initialize Disk.
8. Click OK in the confirmation (Are you sure…) window.

Fig.4.46
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9. Wait until the message “The disk has successfully been initialized appears (about 20 seconds).

10. Click OK.

Fig.4.47

11. Repeat steps 6 to 9 to complete partitioning three memory devices.

12. Turn off the DCU and disconnect the IEEE1394 cable.
13. Set the slide switch to CPU position for normal operation

To create partitions on HDD;

Do the same as DRU. Fig.4.48 shows the InitializeVDRDisks display when the HDD is detected.

Fig.4.48

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4.13 Showing Partition Table

Following describes “fdisk command” to display information about memory device partitions,
called Partition table. To use “fdisk command”, log in as root via telnet.

1. Open Command prompt.

2. Type telnet 10.0.0.100.
3. Log in by typing root.
4. Type control (space) –S (space) 0 (zero) after the prompt “sh-2.05a#.”
5. Type fdisk (space) –ls.

Here are partition tables of memory devices:

(1) HDD

Device Boot Start End Block Id System

/dev/sda1 1 1 8001 83 Linux
/dev/sda2 2 2 8032+ 83 Linux
/dev/sda3 3 4861 39029917+ 83 Linux
/dev/sda4 862 4864 24097+ 83 Linux

(2) 6GB DRU (Serial number 4999 and before)

Device Boot Start End Blocks Id System

/dev/sdb1 1 1 8001 83 Linux
/dev/sdb2 2 2 8032+ 83 Linux
/dev/sdb3 3 246 1959930 83 Linux
/dev/sdb4 247 249 24097+ 83 Linux

(3) 6GB DRU (Serial number 5000 and after)

Device Boot Start End Blocks Id System

/dev/sdb1 1 1 8001 83 Linux
/dev/sdb2 2 2 8032+ 83 Linux
/dev/sdb3 3 749 6000277+ 83 Linux
/dev/sdb4 750 752 24097+ 83 Linux

The device is one of the followings: /dev/sda; /dev/sdb; /dev/sdc; and /dev/sdb. In the above
partition table, sda is for HDD and sdb for DRU. Note that the HDD is NOT always “sda,” but
“sdb” or “sdd” sometimes. The partition tables for three memory devices in the DRU, #4999 and
before are displayed with a device name of sd [b-d] or sd [a-c].

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4.14 2-hour Bridge Audio Recording Test

Following describes how to check 2-hour audio recording function with built-in batteries.
Note that if an actual 2H recording test is made with batteries, it takes 8 to 15 hours to charge
batteries fully. Confirm that batteries are fully charged before you leave the ship.

1. Turn on AC, DC (if provided), and BAT power switches.

2. Confirm that the BAT power LED is on. If blinking, wait until it comes on.
3. Turn off AC and DC power switches.
4. Ensure that error code “214” is displayed on the alarm panel.
5. Measure battery voltage after a two-minute recording with built-in batteries. If the
voltage is more than 24.4 V (VR-3000/3000S), 2-hour audio recording test is passed.
6. Turn on AC/DC power switches.

Fig.4.49 Measuring Battery Voltage

4.15 Status Display

Refer to the next page.

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 Buffer in use:
Changing every 15 seconds, 0 to 9

Channel where UTC date is connected

Recording status on HDD: Recording status on DRU: Power Status
Counting up ever 15 seconds Counting up ever 15 seconds
System Status

Error count
number
should be 0.

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Audio I/F board

Video and RS422

I/F board

Analog and
Digital I/F board

1 is normal.
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Fig. 4.50 Status Display

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4.16 Web Configurator Main Display

Following describes indications and buttons in the Main display of Web configurator. No red
indication appears in the Main display when the system is operating normally.

To open the Main display, connect the PC to the DCU with a LAN crossed cable, open Internet
Explorer, and access Web configurator (10.0.0.100).

Fig.4.51 shows the Main display of Web configurator.

System Time PDU Status

Data storage device Config Data

Fig.4.51 Web configurator Main Display

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System time: UTC synchronized date and time are displayed. The UTC data is input from the
GPS/DGPS.

PDU Status: The PDU status is displayed. Refer to Chapter 6.

Data storage device: The correct memory size is displayed right to FlashdevicesDRU
and Backupdrive indications.

Config Data: The line includes “Config saved!” message.

[Web-RAP]: Shows pending errors. Pressing Ack button stops the alarm sound from the RAP.

Fig.4.52 Web RAP

[Web-STATUS]: Shows the same display as the Status monitor.

[Web-DIAG]: Shows the selftest result.

[ErrorCodes]: Shows the list of the error codes.

[Login]: Used to log in Installation menu (Web configurator.

[Show Log]: Shows the system log. Copy the text and past it in Wordpad

[Refresh]: Used to refresh the data in status display.

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4.17 Checking DRU and HDD

The DRU and HDD are checked as below, disconnecting and removing from the DCU.

IEEE1394 cable IEEE1394 cable

IEEE1394 repeater
PC DRU/HDD
24P0080

DC 24V

Fig.4.53

1. Open Control Panel.

2. Select Administrative Tools > Computer management > Storage.
3. Click Disk Management.
4. Ensure that the memory device(s) in the DRU, serial number 4999 and before is detected as
shown in Fig.4.54.

Fig.4.54 Devices in DRU having serial number 4999 and before

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4.18 Adding Beacon Cover

The beacon is covered, otherwise the battery life shortens. All DRU without the beacon cover are
modified as below.
Necessary Parts: Beacon Maintenance Kit VR-5020 (Code No. 001-004-790)

Put the beacon rubber band at both ends.

Fix the beacon to the beacon base plate with the fixtures.

Fig.4.55

Fix the cover fixing plate to the base.

Fig.4.56

Fig.4.x
Fig.4.57

Mount the beacon onto the DRU with the water switch at right hand side.
Put the cover. Apply silicone sealant, S-8400W or equivalent to the screws.

Fig.4.59
Fig.4.58

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 Chapter 5 Replacement of Parts
Photos in this chapter are not exactly the same as production sets.

The PCB case, Power switch block, and TB block can be removed from DCU (Data Collecting
Unit) easily.
1.

PCB case

Power switch block

TB block
Fig.5.1 Three major blocks in DCU

Batteries

DCU fan
Backup Disk,
PDU (PWR) board
or HDD

AC/DC converter

DC/DC converter 3-port and IEEE1394

repeaters

Fig.5.2 DCU with three major blocks removed

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 Chapter 5 Replacement of Parts

5.1 Fuse

The built in batteries are connected to PDU board via 10 A fuses in front of the HDD.

1. Unclamp the fuse.

2. Unplug J3 on PDU board.
3. Replace the fuse in the fuse holder with new one.

J3, PDU board

10A
2
10 A fuses J3
10A
1
Fig.5.3

Fuse holder

Fig.5.4 (a) 10A fuse

Clamps Fig.5.4 (b)

5.2 Backup Hard Disk (HDD)

To remove the HDD from the holder;
1. Pull the black knob while pressing the cover against the HDD with the other hand.
2. Disconnect the IEEE1394 cable from the HDD.

Reverse the above steps to put the HDD back.

IEEE1394 cable

Knob

Cover

Fig.5.5 Backup Hard Disk (HDD)

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5.3 Batteries
The battery is replaced with new one every four years.

Danger: Heavy Weight

Batteries with the mounting plate weight about 15 kg. Be

careful not to drop batteries on your toes. It is
recommended to hold batteries by two persons.

CAUTION
(1) Do not throw the battery into fire or heat up the battery.
(2) Do not disassemble or modify the battery.
(3) Do not charge or discharge the battery with an inverse polarity
connection between the battery and the charger or the load.( i.e Do
not connect + terminal of the battery with - terminal of the charger
or the load.)
(4) Do not use together the batteries differing in type, capacity or
manufacturer.
(5) Do not give the battery strong shock or thrown down.
(6) Never short the positive terminal and the negative terminal of the
battery.

To replace the battery;

1. Unfasten the clamp fixing the fuse holder.
2. Disconnect J3 on PDU board.

Fuse holder clamp

J3 on PDU
board

Fig.5.6 (b)

Fig.5.6 (a) Battery Fuses

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3. Remove two M6x16 bolts fixing the battery mounting plate.

4. Draw out the batteries.
5. Disengage the stopper by inclining the batteries.
6. Remove the batteries from the DCU by two people.
7. Replace the batteries with new ones.

Type: NPH16-12T

Fig.5.7 (a) 12 V Batteries with the mounting plate removed from DCU

8. Put the batteries back in the DCU. To put the batteries back into the floor mounting DCU,
one person pulls the stopper up and the other one places the batteries.

Batteries with plate

Stopper

Fig.5.7 (b) Putting Batteries back

Disposal of used battery

The used battery should be recycled. When

disposing of the battery, follow the regulations
prevailing in your country and make necessary
arrangements.

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5.4 Compact Flash (CF) Card

Program flash card, or Compact Flash (CF) card is covered by the plate as shown in Fig.5.8. To
remove the card, loosen the screw fixing the cover to the chassis and pull out the card. The
card is inserted with the label facing right. The card will drop inside the case if it is not inserted
into the socket correctly.

CF cover fixing screw

Fig.5.8 CF card

5.5 DCU Fan

The DCU fan on the left hand side panel of the DCU is replaced by taking the following steps.

Finger guards DCU Fan

1. Remove the PCB case from the DCU.
2. Unplug J11 on PDU board.
3. Loosen screws fixing the fan to the panel. Fan Nut

Label
Mount the DCU fan with the label facing outside.

DCU left panel XH-2P

PDU (PWR) board
Fig.5.9 DCU fan

A
J11
DCU fan
(109P0924W407)

Fig.5.10 DCU with pcb case removed Fig.5. 11 View from A, DCU fan

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5.6 CPU Cooler (CPU fan)

CPU cooler on the CPU board is replaced by using the following procedure.

1. Remove the PCB case cover by loosening screws.

2. Remove the fan, loosening four screws (X in Fig.5.12) fixing the CPU fan onto the base.
3. Unplug J15.
4. Fix new fan as shown in Fig.5.12 and connect the plug to J15.

5.7 BIOS Battery

The BIOS battery lasts four to five years. After replacing the BIOS battery, BIOS setting is
carried out. To replace the battery;

1. Remove the PCB case cover by loosening screws

2. Remove the silicone sealant which fixes the battery to the holder.
3. Change the battery.
4. Fix the battery to the holder with silicone sealant (KE-348T).

BIOS Battery
Type: CR2032 (00015966210)

J15

CPU cooler
Type: B8300561; Code No. 00015987000

Fig.5.12 CPU cooler and BIOS battery on CPU board

3mm or less
Silicone sealant

Holder 3mm or less

Battery
CPU board

Fig.5.13 BIOS battery on CPU board

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 Chapter 5 Replacement of Parts

5.8 Power Switch Block

The power switch block is removed by using steps below.

1. Ensure that power is removed from the DCU.

2. Unplug four connectors arrowed.
3. Remove two M4x10 bolts (X).
4. Remove the block from the DCU.
A

View from “A”

Fig.5.14

5.9 Repeaters
To remove the 3-port and IEEE1394 repeaters;

1. Remove the power switch block.

2. Loosen two M4x10 screws (X) which fix the repeater assembly to the chassis.
3. Remove an M4x10 screw (Y).
4. Cut out the cable ties which fix the IEEE1394 and power supply cables.

NOTE
After changing repeater, Y
cables are fixed with a
cable tie as it was before.

Fig.5.15 Repeater assembly

X X

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5.10 Printed Circuit Board Case

To remove the Printed Circuit Board (PCB) case;

1. Unplug connectors at the right side of the case.

2. Remove three M4x10 screws (X).
3. Loosen two M4x10 screws (Y). These screws have a stopper to prevent dropping and
do not come off.
4. Remove the pcb case from the DCU.

Screw “Y”
Stopper

Bottom side

PCB case removed from DCU

X
Y
First, unplug
X connectors.

PCB Case

X
Y

Fig.5.16 Removing PCB case

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5.11 TB Block

The TB block consists of TB1 and TB2 boards and the TB board panel. To remove this block;

1. Remove six M4x10 bolt (X) fixing the block to the chassis.
2. Unplug connectors on the back side of the TB1 and TB2 boards.

X X

X X

X X
IEEE1394 connectors
Fig.5.17 TB block in DCU
Fig.5.18 TB block, rear view

IMPORTANT!

IEEE1394 plugs are labeled J5 and J7. These labels

match ones on the TB1 board respectively.

IEEE1394 cable must be fixed with a cable tie as shown in

Fig. 5.19.

To PDU

To HDD

J5

Backside of TB1 board Fix with

cable tie.

J7

Connector on TB board
Repeater assembly

Fig.5.19 IEEE1394 connectors

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5.12 PDU Board (24P0083)

The PDU board is removed from the DCU with the mounting plate by using the procedure
below.

1. Remove the pcb case.

2. Unplug all connectors on the PDU board.
3. Remove the cables from the wire mount.
4. Loosen two M4x10 screws (X).
5. Remove three M4x10 screws (arrowed, not shown).
6. Take out the PDU board with the mounting plate from the DCU.
7. Put the board back by reversing the above steps. Cables are inserted into the wire mount.

Wire
mount
X
Fig.5.20 PDU board, 24P0083

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5.13 AC/DC and DC/DC Converters

AC/DC (RTW28-11RN-1) and DC/DC (ACE-716C-RS) converters are removed from the
DCU together with its mounting plate.

1. Remove the pcb case and the TB block.

2. Unplug J7, J8, and J12 on the PDU board.
3. Remove the cables from the four wire mounts (X).
4. Remove the cables from the wire mount which locates at the lower left corner of the
PDU board.
5. Remove the terminal cover of AC/DC converter and disconnect the grounding wire,
third terminal from the bottom.
6. Loosen three M4x10 screws (X).
7. Remove three M4x10 screws (Y).

PDU board J8
J7
J12
J7 from AC/DC converter
J8 and J12 from DC/DC converter X X X X
X Y

AC/DC converter
X Y

DC/DC converter
X Y

Fig.5.21

8. Remove the AC/DC and DC/DC converters with the plate as shown in Fig.5.22.

Fig.5.22

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9. Remove three M4x10 screws to separate the AC/DC converter from the plate.
10. Remove four N0.6-32UNLX8 at the backside of the mounting plate to
separate the DC/DC converter from the plate.

AC/DC
Converter

DC/DC converter fixing screws

DC/DC converter, ACE-716C-RS

DC/DC Converter

Fig. 5.23 AC/DC and DC/DC converters

5.14 IF Board
IF boards are plugged into the socket on the riser card plugged in the CPU card.

To remove IF board; X X
1. Remove four screws (X) in Fig.5.24.
2. Pull the cover upward using holes in
the cover. X X

Connector for riser card

Fig.5.24

Riser card
Fig.5.25

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 Chapter 5 Replacement of Parts

3. Remove M3x8 screws to Board fixing screw (M3x8)

remove the board fixing plate.

RS422 I/F board

(99033-8)

Audio I/F board

(PCI-9111DG)

Board fixing plate

The number of these screws, M3x8
have been changed from the second Radar I/F board
lot. (RI-3010),
Called Frame grabber
sometimes
Fig.5.26

5.15 CPU Board

Many small connectors are used on the CPU board. It is recommended to replace the CPU
board with one with the chassis called “CPU chassis without I/F boards” to prevent the damage
to the connectors.

1. Remove the pcb case cover with I/F boards.

2. Remove the CPU board with the chassis.
3. Fixing new CPU chassis without I/F boards and

CPU board

SDRAM board

Fig.5.27 CPU chassis without I/F boards

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5.16 SDRAM Board

SDRAM board is fixed with silicone sealant to the CPU board and the socket as shown in
Fig.5.29.

Electrostatic Sensitive Device

1) Always ground yourself before touching the board.
2) Wear the wrist strap when removing and installing the board.
3) Handle the board by the edges; always avoid contact with pins.
4) Keep board in their protective anti-static bag.

Silicone sealant
KE-348T

RAM board
Socket or less
CPU board

Fig.5.28 Fixing RAM board with silicone sealant

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5.17 DC/DC Converter Fan

The fan in the DC/DC converter, ACE-716C-RS is removed by using the following procedure.

1. Remove four screws (M3x4) which fix the cover at both sides.
2. Remove two screws fixing the fan motor.
3. Disconnect the

Fan fixing screw Cover fixing screw

Fig. 5.29 DC/DC converter, side view (1) Fig. 5.30 DC/DC converter, side view (2)

DC/DC converter fan

Fan connector

Fig.5.31 DC/DC converter with cover removed

5.18 Acoustic Beacon

Remove the beacon cover and beacon fixture. Apply silicone rubber, or corrosion- preventive
compound, S-8400W to all screws. Refer to Section 4.17, Chapter 4.

5.19 DRU
The DRU cannot be disassembled. After replacing the DRU, upload the “config” file.

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6.1 Selftest
Power-on selftest is carried out automatically to check the following hardware. If the test detects
any failure, SelfTest FAILED! message appears in red.

1) RAM card
2) Circuits on CPU board
3) I/F boards (Audio, RS422, and Radar)

The selftest result is displayed by clicking Web-DIAG button in Web Configurator Main menu.

Isolate the problem, analyzing the selftest result. Table 6.1 shows I/F boards and circuit to be
checked.
Table 6.1
Indication Board name Type Code number
RocketPort RS422 I/F board 99033-8 000-156-911
Adlink 9111 Audio I/F board PCI-9111DG 000-148-411
Framegrabber Radar I/F board RI-3010 000-159-458
FireWire controller CPU board VR-3010/S 001-025-310

Audio I/F board

RS422 I/F board
Radar I/F board

Fig.6.1 Selftest results

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6.2 PDU Status Indication

Power Distribution Unit (PDU) status is shown in the status monitor and Main page of the Web
configuratior.

Indication Meaning

POWER_STAT_OK Normal operation, running on AC, DC and BATT present

DC_NAC Running on DC, AC not present
BATT_NAC_NDC Running on BATT, AC & DC not present
AC_NDC_FBATT Running on AC, DC not present, Battery failed
AC_FDC_FBATT Running on AC, DC and BATT failed
DC_FAC Running on DC, AC failed
BATT_FAC_NDC Running on BATT, AC failed, DC not present
AC_NDC Running on AC, DC not present
AC_FDC Running on AC, DC failed
DC_FAC_FBATT Running on DC, AC and BATT failed
BATT_FDC_NAC Running on BATT, DC failed, AC not present
BATT_LOW Battery low voltage
AC_FBATT Running on AC, BATT failed
DC_NAC_FBATT Running on DC, AC not present, BATT failed
BATT_FAC_FDC Running on BATT, AC and DC failed

6.3 Error Codes

An error code is displayed in the Alarm Panel (AP) in the DCU and the Remote Alarm Panel
(RAP). Three bars are displayed when the system works normally. Three 8 (888) is displayed
during the start-up sequence. The error codes are listed on the following pages.

No error

Fig.6.2 Error indicator (Alarm Panel) in DCU

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Table 6.2 List of Error codes

Code Name Description Action
--- (Three bars)

Hdd BACKUP_HDD_MISSING Backup HDD not connected When SAVE is pressed,

to VDR. carry out Clear Index.
Check connection.
010 PRC_STATUS_DRU_ System does not Check connection between
FAILURE_INDICATION communicate with DRU. DCU and DRU (cable and
repeaters).
014 PRC_STATUS_BACKUP_ Backup device is either faulty Replace or reconfigure
DEVICE_FAILURE or not set up correctly. backup device.
018 PRC_STATUS STORAGE This indicates that the Check BACKUP HDD
BACKUP_CONNECTION_ BACKUP has been connection.
TIMEOUT disconnected more than
120 seconds.
022 PRC_STATUS_STORAGE_ DRU has been disconnected Check DRU connection.
DRU_CONNECTION_ more than 120 seconds. The repeater board may be
TIMEOUT defective.
026 PRC_STATUS_TIMEDIFF_TO This indicates that the time Check that the CMOS
O_BIG difference between system clock is set correctly. If
time and time supplied by not, set it and restart
UTC source is more than one VR-3000/S.
hour.
034 PRC_STATUS_STORAGE_ Problem with data on storage Send LOG file to Furuno
FAILURE_INDICATION devices. for investigation.
042 PRC_STATUS_GRABBER_ One of the active/enabled Check radar connection
FAILURE_INDICATION video channels can’t grab and Video channel
from the channel. This can be settings.
either because radar is turned
OFF or wrong configuration.
046 PRC_STATUS_DRU_ This indicates problem with Clear Index.
INDEX_ERROR INDEX in DRU.
062 PRC_STATUS_STORAGE_ Storage problem with Send LOG file to Furuno
LAST_BUFFER_NOT_ DRU/BACKUP. for investigation.
SAVED
066 PRC_STATUS_ This indicates that Send LOG file to Furuno
CONFIGURATION CONFIG was unable to for investigation.
INITIALIZATION FAILED initialize CONFIGURATION.
082 PRC_STATUS_RAP_ RAP is missing. Check cabling to RAP.
MISSING Connection to RAP is lost. Reconnect RAP.
084 PRC_STATUS_AP_ No alarm panel connection Check connection of
MISSING Alarm Panel in DCU.
086 PRC_STATUS_CONFIG_ Built-in configuration in Clear Config data and
VDRDEFAULT_ERROR VR-3000/S system software restart VR-3000/S. If the
failed to load into DRU. error still occurs, check
Reason can be firmware itself partitions for correct size.
or problem with DRU.
088 PRC_RJB_MISSING Indicates the Junction Check cabling.
Box is missing.
094 PRC_RECORDING_ Indicates that Backup is Use another Backup HDD
BACKUP_INACTIVE inactive – not storing data. for test. Check partition of
HDD. Initialize HDD.
(Cont’d)

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Code Name Description Action

098 PRC_RECORDING_DRU_ Indicates that DRU is inactive Check partition of DRU.
INACTIVE – not storing data. Initialize DRU.
102 PRC_STATUS_CONFIG_ VR-3000/S could not save Check DRU connected;
UNABLE_TO_SAVE configuration to BACKUP DRIVE OK;
DRU/BACKUP-DRIVE.

106 PRC_STATUS_SYSTEM_ SYSTEM_STOP request has Turn off all power

STOPPED been completed (system has switches to power down,
stopped collecting data). or recycle power to restart.
130 PRC_STATUS_DATIO_ Problem with Replace RJB board.
FAILURE_INDICATION ANALOG/DIGITAL interface
board.
138 PRC_STATUS_CONFIG_ Unexpected error when trying Carry out Clear Config.
FAILURE_INDICATION to read CONFIG.
150 PRC_STATUS_CONFIG_ Size of CONFIG_area in Carry out Clear Config.
INVALID_SIZE DRU is different from
expected one. This should
only happen during
installation/service and
upgrade of software.
154 PRC_STATUS_CONFIG_ CONFIG_area in the DRU is Restart VR-3000/S.
INVALID_START_TAG clean. This should only
happen during
installation/service. This will
also be displayed at first boot
after CONFIG_area is cleared.
170 PRC_STATUS_FATAL_ Fatal system error Replace CPU board.
FAILURE_INDICATION
186 PRC_STATUS_GRABBER_ Video image capture from Check quality of captured
IMAGE_TOO_BIG radar is larger than expected. image color mask (video
channels) and re-adjust
frame grabber.
206 PRC_RECORDING_ The system has stopped Reconnect AC or DC
STOPPED_INDICATION recording. The system has power.
been running on BATTERY
only, for more than two hours.
214 PRC_STATUS Both AC and DC power are Reconnect AC or DC
RUNNING_ON_BATTERY down. Audible alarms will power.
only be generated for max.
two minutes.
218 PRC_STATUS_MIC_TEST_ The microphone test fails. Carry out manual
FAILED microphone test through
Configuration menu.
Check for loose
connection of the
microphone which does
not pass the test. Replace
the microphone.
226 PRC_NUM_FLASH_DRU_ The number of FLASH Check that Configuration
ERROR devices found in menu is set correctly.
DRU is not the same as one Replace DRU.
defined in Configuration menu
(1 or 3).
(Cont’d)

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Code Name Description Action

234 PRC_UTC_TIMEOUT System has not received Check that a valid UTC
UTC data within two minutes source is connected to the
after system start up serial port defined as UTC
source.
238 PRC_SYSTEM_DRIVE_ System did not find valid Replace DRU.
FAILURE system drive (DRU).
246 PRC_STATUS_PDU_NO_ The cable between PDU and Connect the cable between
CONNECTION CPU is not connected. PDU and CPU.
254 PRC_SELFTEST_FAILED System failed SELFTEST. Connect via web browser
or VGA screen to see
reason for failure.
300 to PRC_SERIAL_TIMEOUT (250) A serial channel has not Reconnect serial data.
315 delivered data within the Check failed device.
specified timeout period.
For example, code 300
indicates the error on the
serial channel 1 and 315 on
the channel 16.

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6.4 Typical Symptoms

Symptom 1) Error code remains 888.
Cause: a) OS or VDR/S-VDR software does not run.
b) Selftest fails.
Remedy: Use the follow chart below.

Connect SXGA monitor or

XGA with a multi-scan
function to DCU.

Nothing on the screen

Display? (1) Loose connection on RAM card
(2) Defective CPU board
Something on (3) Wrong connection on CPU board
the screen (The symptom occurs after CPU
board replacement.)

BIOS (CMOS) Yes

(1) Setup BIOS.
Error?
(2) Replace BIOS battery.

No

Disk boot failure, insert system disk and press Enter.

Yes
Disk boot failure
indication? (1) Insert CF card correctly.
(2) Replace CF card.
No (3) Rewrite program onto CF card
(Furuno logo (4) Replace card slot board, 24P0085.
is displayed.)

Yes
Selftest
Open Web DIAG in Web configurator.
Failure?
(1) Check for loose connection of the
board not found.
(2) Replace the board.
Normal

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Symptom 2) The system is not turned on.

Cause: a) Loose connection of SW connector on DC/DC converter,
b) Melt-adhesion of relay contacts
Remedy: a) Replace short plug with new type.
b) Replace K1 and K2 on TB2 board, 24P00709 with new one.

Type: Z-252
C/N: 000-152-206

Fig.6.3 Original short plug Fig.6.4 Current short plug

Symptom 3) 082 on RAP, 084 on AP, and LED on HDD not blinking
Cause: The operating system does not run.
Remedy: Connect a SXGA monitor. If nothing appears on the monitor, replace CPU board. If the
VDR/S-VDR records data normally, check the connection between CPU board and TB
board. Probably, the CPU board does not receive the signal from AP/RAP via TB
board.

Symptom 4) Web Configurator does not open.

Cause: a) The system does not boot up.
b) LAN cable is not “crossed” cable.
c) PC has wrong setting.

Remedy: a) Connect a monitor and check that the system boots up normally.
b) Use crossed LAN cable or another crossed cable.
c) Ensure that IP address of your PC is 10.0.0.102.
d) Ensure that Pop-up blocker is not ON.
e) Ensure that Proxy server is set to OFF.
(Tools > Internet Options > Connections tab > LAN Settings, and then make sure
the "automatically detect proxy settings" and "use a proxy automatic
configuration script" options are not checked.)

Fig.6.5

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Symptom 5) Web configurator does not open with the display of Fig.6.6.

Fig.6.6

Remedy: Delete Temporary Internet files and Cookies.

(TOOLS > INTERNET OPTIONS > Delete Cookies > OK > Delete Files > OK)

Fig.6.7

Fig.6.8

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 Chapter 6 Troubleshooting

Symptom 6) Only ship’s name appears in LivePlayer Pro.

Remedy: Ensure that DPI setting is Normal size (96 DPI).
(Start > Control Panel > double-click Display > Settings tab > "DPI Setting" >
Apply > OK)

Fig.6.9

Fig.6.10

Symptom 7) LivePlayer Pro does not detect DRU/HDD.

Remedy: a) Reinstall LivePlayer Pro onto your PC.
b) Ensure that Firewall is disabled. (Start > Control Panel > Security > Security Center
> Firewall)

Symptom 8) LivePlayer Pro does not run with the following error message (Fig.6.11).
Cause: An audio driver is not installed onto the PC.
Remedy: Install the audio driver.

Fig.6.11 LivePlayer “Start-up” error

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Symptom 9) No error code on the Alarm Panel (AP).

Cause: Loose connection
Remedy: Check connections between CPU and AP board. The AP board is connected to the CPU
via TB1 board as shown in Fig.6.12. Check for bad crimp on a connector pin.

J4
J11
AP board
XH connector assy.
J5
TB1 board
J9
SM-PH connector assy.
Pcb case
SM-10P
Fig.6.12

B
A J5
J4

Fig.6.13 DCU Fig.6.14 View from “A”

Fig.6.15 View from “B”, SM10

connector on pcb case

SM 10P connector

Symptom 10) The Web audio player always

plays first recorded audio.

Remedy: Select “Every visit to the page” in

Internet Explorer Cache Settings.
(Tools > Internet Options >
General tab > Settings in
Temporary Internet Files section)

Fig.6.16

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Symptom 11) Error codes 018/022 or 018/022/026

Cause: The system does not detect the memory devices.
Typically, the defective DRU causes this symptom. NOTE that the defective DRU
sometimes generates two error codes 018 and 022.

a) Defective DRU
b) Defective -port repeater
c) Defective IEEE1394 repeater
d) No power supply to 3-port repeater
e) Loose connection, CN2 on CPU board
f) Loose connection of IEEE1394 connector
g) Poor contact on SW1 on TB1 board

Remedy: To isolate the problem, use the follow chart on the next page.

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Flow Chart to Remove Error Codes, 018 and 022

Typically, error codes 018 and 022 are generated with the defective DRU. The flow chart
shows the general check procedure.

Start

VR-3010S: 4418-0904 and after

VR-3010: 4417-0351, 0354, 0356,
and after Serial Number?

Yes SW1 TB1 board

TB1 board
has a blue or green label No label on TB1 board
near slide switch SW1?

No

Slide S1 on TB1 board left and right about

10 times. (Probably, SW1 is making poor
contact.)

Yes
Error is removed? Defective SW1
(Poor contact on S1)
Use a spring-powered
No desoldering pump to
remove the slide switch.
LED on HDD No
24 Vdc not supplied to
lights?
3-port repeater or
defective HDD
Yes

Disconnect DRU and set SW1 on TB1 board

to PLAY BACK position. Then, Connect PC
to J6 with IEEE1394 cable.

Yes
PC detects
HDD? Defective SW1 or TB1 board

No

On 3-port repeater, disconnect cable

from TB1 board (cable #4) and connect
PC to that port. See Fig.4.

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PC detects No
HDD? Defective 3-port repeater

Yes

Check connections between; 1) Unplug IEEE1394

1) 3-port repeater and TB1 connector and plug it again.
2) TB1 and CPU case 2) Check each wire’s
3) CPU case and CPU board (CN2). connection by gently pulling
on PH and SM connectors.

Yes
Connection OK? Defective TB1 board or SW1

No
Make good connection.

HDD 2 3-port 4
repeater CPU

TB1
1 24Vdc

3
IEEE1394
DRU
repeater

24 Vdc HDD

Cable 3 Cable 2

DRU <<>> TB1

3-port repeater
CPU <<>> S1 <<>> TB1 (top),
Connect a PC here for IEEE1394
repeater check. repeater
Cable 4 (bottom, not
shown)
Cable 1

Fig.6.17 DCU with power switch block removed, lower right corner

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Symptom 12) Error code 042

Cause: The CPU board does not receive video signal.

a) Radar is not turned on.
b) The radar I/F board is defective or has loose connection.
c) Video channel setting is incorrect.

Remedy: a) Turn on the radar.

b) Connect the VGA cable between the VGA port and the video port (VD1) on the
DCU to check the radar I/F board. Connect the video signal to another channel and
read the Framegrabber frontend data. If the data remains unchanged., the board is
defective. In the example of Fig.6.18, Vertical LOW Counter/Vertical HIGH
Counter reads always 1.

Fig.6.18 Framegrabber frontend data

c) Check video channel settings.

Note
During video channel adjustment, turn off the DCU
periodically, otherwise the change is not loaded.

Symptom 13) When FAR-2xx7 series radar is connected, no picture appears on the test
display.

Remedy: Reverse the polarity of the Hs and Vs signal. (0: positive; 1: negative)

Symptom 14) When FR-21x5 series radar is connected, video level becomes low.

Remedy: Remove R20, R21, and R22 from the RGB board.

Symptom 15) Error code 026

Cause: The system time is reset to the default time due to low voltage of BIOS battery.

Remedy: Replace the BIOS battery and set the system time through BIOS menu.

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Symptom 16) Error code 088

Cause: Loose connection of J1 on TB1 board

Remedy: Check J1 on TB1 board for loose connection.

Symptom 17) No AIS graphic display in LivePlayer Pro

Remedy: Use LivePlayer Pro of version number V03.20 or above. The earlier version of LivePlayer
Pro does not support this feature.

6.5 Q&A
Q1: Is GPS connected to the VDR/S-VDR as a speed sensor?
A1: Ask your class society. Some class societies (for example, ABS) allow to connect the satellite
navigation system to the VDR/S-VDR to receive Speed over ground.

Q2: Can GPS be used as a heading sensor?

A2: No, IMO says ”As indicated by the ship's compass.“

Q3: What specification is required to install LivePlayer Pro on my PC.

A3: CPU: Pentium4 (1.8 GHz) or latest
RAM: 256 MB or more (Windows XP: 512 MB or more)
Resolution: VGA or more (SXGA, 1280x1024 recommended)
OS: Windows 2000Professinal SP4, Windows XP Professional SP2, DirectX9.0 or above
CD-ROM drive: required
IEEE1394a 4-pin port: required

Q4: Which log serial converter is recommended?

A4: RFQ KW909FM (AMI GFV Marine Ltd)
http://www.amimarine.net/da/26244
or
Baboon4-RS (MARIN ELEKTRONIK)
http://www.marinelektronik.se

Q5: Is it normal that TB3 is 0 V when the system is operating from the built-in batteries?
A5: Yes, it is normal. It is not necessary to record analog, digital, and serial data with the built-in
batteries. Requested is recording bridge audio data.

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6.6 When Technical Support is Required

If you need a technical advice about VDR/S-VDR service, please attach the following data to
your email as well as the error code.

1) Web-status data
The data is downloaded by using Web-Configurator: Connect > Web-Status > Save_to_PC.
The file name is status_(Ship’s name).

2) Web-Dialog data
The data is downloaded by using Web-Configurator: Connect > Web-Diag > Save_to_PC. The
file name is web_diag_(Ship’s name).

3) Log data
The data is downloaded by using Web-Configurator: Connect > Show log > Copy text in Log
window > Past the data in Word Pad. The file name is web_log_(Ship’s name).

4) Config file
The data is downloaded by using Web-Configurator: Log in > Configuration > Handle-Config
file > Download. The file name is config_(Ship’s name).

5) Index data
The data is copied by using Web-Configurator: Log in > Configuration > show index > Index
window, copy the text in the window and paste them in Wordpad. File name: index_dru1_ship’s
name, index_dru2_ship’s name, index_dru3_ship’s name, and index_backup_ship’s name.

6) Log data in DRU and HDD

Download the log data from DRU and HDD by using software “log-tool.exe” downloadable from
the Technet. File name: DRU_log_Device number_ship’s name and HDD_log_ship’s name

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 List of Schematic Diagrams

Drawing Name Dwg No.

VR-3010 Data Collecting Unit (DCU) Exposed view 1/4 C4437-E03

VR-3010 Data Collecting Unit (DCU) Exposed view 2/4 C4437-E04
VR-3010 Data Collecting Unit (DCU) Exposed view 3/4 C4437-E05
VR-3010 Data Collecting Unit (DCU) Exposed view 4/4 C4437-E06

VR-5020 Data Recording Unit (DCU) Exposed view C4418-E03

VR-3016 remote Alarm Panel (RAP) Exposed view C4437-E01

IF-8530 Remote Junction Box (RJB) Exposed view C4437-E02

VR-3000 Interconnection diagram C4437-C01

VR-3000S Interconnection diagram C4436-C01

IF-8530 Interconnection diagram C4437-C02

IF-5200 Interconnection diagram (W/FM-8500) C4418-C02
IF-5200 Interconnection diagram (W/FM-8700 C4418-C03

VR-3010 DCU General Drawing C4437-K01

VR-3016 Remote Alarm Panel (RAP) General Drawing C4437-K02
IF-5830 Remote Junction Box (RJB) General Drawing 1/2 C4437-K03
IF-5830 Remote Junction Box (RJB) General Drawing 2/2 C4437-K04

RGB Buffer Board, 03P9229 C3464-K25

1
E-1
E-2
E-3
E-4
E-5
E-6
E-7
 D
C
B
A

注記
*1 TB6
24V 1 TTYCS-4 1 24V
マイクロフォン A 2 2 A

BOARD(1)
TERMINAL
MIC1 MICROPHONE P P
VR-5011 B 3 3 B
OV 4 4 OV

＊３）切断不可
5

＊２）オプション
＊１）造船所手配
*1
1

TB7
TTYCS-4 1 24V *3 データ記録器
J8 IEEE1394
同上 1394M1A1 AG, 20/30m,φ15 DATA RECORDING UNIT
MIC2 2 A +24V 1
DITTO P P

＊４）ロシア仕様のみ。
3 B GND 2 VR-5020-6G/9G

(最大６台)
音声マイク
4 OV TP B- 3
*1 TB8 TP B+ 4
同上 TTYCS-4
MIC3 1 24V TP A- 5
DITTO

NOTE
2 A TP A+ 6
P P 3 B
4 OV TB4 *1 TB4

AUDIO MIC
*1 TTYCS-4
TB9 COM2 RX- 1 1 TD_A

*2. OPTION.
同上 TTYCS-4 P

(MAX. 6 SETS)
MIC4 1 24V COM2 RX+ 2 2 TD_B
VR-3016

DITTO
2 A COM2 TX- 3 3 RD_A
P P 3 B COM2 TX+ 4
P 4 RD_B
マイクロフォン 4 OV COM2 GND 5 5 GND
*1

*1. SHIPYARD SUPPLY.

MICROPHONE TB10 +24V 6 6 +24V
VR-5011 または OR TTYCS-4 1 24V OV 7
P
7 OV
MIC5

*3. NEVER CUT THE CABLE.

防水型マイク
REMOTE ALARM PANEL
リモートアラームパネル

2 A
WATERPROOF MIC P P 3 B
VR-3012W *1
*1

4 OV TB5
IV-8sq.

*1 TTYCS-4

FOR WING
2

TB11 SYS_FAIL(NC) 1 アラームモニタリングシステム

ウイング用
同上 TTYCS-4 P
MIC6 1 24V SYS_FAIL(COM) 2 ALARM MONITORING SYSTEM

各信号の接続に関しては造船所/船主との事前打合せが必要です。
DITTO
2 A SYS_FAIL(NO) 3

*4. FOR RUSSIAN SPECIFICATION ONLY.

P P 3 B LOCAL_ACK(NC) 4
1m 4 OV P
VHF1 LOCAL_ACK(COM) 5
VHF INTERFACE
TB12 LOCAL_ACK(NO) 6

CONSULT WITH SHIPOWNER AND/OR SHIPYARD ABOUT CONNECTION OF DEVICES.

TTYCS-1 *1 IF-5200
24VDC *1 1 24V REMOTE_ACK(+) 7
TTYCS-1 2 A P
VHF1 REMOTE_ACK(-) 8
3 B
VHF RECEIVER 4 OV J6 IEEE1394
(MAX. 2 ch) TB13 1
*1 1 24V GND 2
TTYCS-1 2 A TP B- 3 AIE896,2m(IEEE1394)
VHF2
1m 3 B TP B+ 4 P
VHF2 VHF INTERFACE
TTYCS-1 *1 4 OV TP A- 5
24VDC IF-5200 *1 TP A+ P PC (LIVE PLAYER)
TB14 6
TTYCS-1Q
SERIAL CH1 1 A1
IEC61162-2 2 B1 J14 RJ45
3 G1 LAN2_BI_DA+ 1 ALT-03BX,3m OR
*1 LAN2_BI_DA- 2 P STP-CAT5,CROSS(*1)
TB15
TTYCS-1Q
3

SERIAL CH2 1 A2 LAN2_BI_DB+ 3

IEC61162-2 2 B2 LAN2_BI_DC- 4
3 G2 LAN2_BI_DC+ 5 P P
*1 TB16 LAN2_BI_DB- 6
TTYCS-1 LAN2_BI_DD+ 7
SERIAL CH3 1 A
LAN2_BI_DD- 8 P
IEC61162-1 2 B
*1 TB17
TTYCS-1 1 A *1
SERIAL CH4 J10 RJ45 RJ45 J1
STP LAN CABLE(CAT5)
IEC61162-1 2 B LAN1_BI_DA+ 1 1 TX-P
*1 P
TB18 LAN1_BI_DA- 2 2 TX-N
TTYCS-1
接続箱

SERIAL CH5 1 A LAN1_BI_DB+ 3 3 RX-P

IEC61162-1 2 B LAN1_BI_DC- 4 4
*1 LAN1_BI_DC+ 5 P P 5
TB19
IF-8530 *2

TTYCS-1
JUNCTION BOX

SERIAL CH6 1 A LAN1_BI_DB- 6 6 RX-N

IEC61162-1 2 B LAN1_BI_DD+ 7 7
*1 LAN1_BI_DD- 8 P 8
TB20
TTYCS-1
SERIAL CH7 1 A DC OUT DC IN
IEC61162-1 2 B TB3 *1 TB1
*1 24V 1 DPYC-1.5 1 24V
TB21
TTYCS-1 1 A 0V 2 2 0V
SERIAL CH8
4

IEC61162-1 2 B

SCALE
DRAWN

DWG No.
CHECKED
COAX. CABLE(x5) (*1) OR

APPROVED
1.5C2V-3C2V-T-20M/30M
DC IN VGA1 BNC
保護アース
*1
PE IV-8sq.

*1 TB2 R 1 R
20/30m,φ21 *2 レーダーまたはECDIS
*1 DPYC-2.5 G 2 RADAR OR ECDIS
24VDC 1 24V
VR-3010
RI-3010

100-230VAC DPYC-1.5

Jan. 15 '07
1 H 2 0V B 3 G
RADAR I/F

1φ,50/60Hz 2 C 4
3 AC IN 5 B

MASS
4 TB1 R_GND 6

Y.Htai
H 5 1 L G_GND 7 H

C4437-C01- F
C 6 2 N B_GND 8
E.MIYOSHI
電源制御部
BNCX5-DSUB15-L400

DATA COLLECTING UNIT

データ収集ユニット

3 G 9 V

kg
TAKAHASHI.T
SYNC_GND 10
J4 11
POWER SUPPLY UNIT
*4

1 R 12
PANEL

保護アース
PE IV-8sq.

2 G H_SYNC 13
REF.No.
3 B V_SYNC 14
CONNECTOR

4 15 COAX. CABLE(x5) (*1) OR

5 1.5C2V-3C2V-T-20M/30M
VGA2 BNC 20/30m,φ21 *2 レーダーまたはECDIS
5

6 R_GND R 1 R
RADAR OR ECDIS
7 G_GND G 2
VGA

8 B_GND B 3 G
9 R_GND 6
10 SYNC_GND G_GND 7 B
11 B_GND 8
12 SYNC_GND 10 H
13 H_SYNC H_SYNC 13
BNCX5-DSUB15-L700

14 V_SYNC V_SYNC 14 V
15 15
J5 COAX. CABLE(x5) (*1) OR
NAME
名称

1.5C2V-3C2V-T-20M/30M
TITLE

1 VGA3 BNC 20/30m,φ21 *2 レーダーまたはECDIS

2 COM1 RXD R 1 R
3 COM1 TXD RADAR OR ECDIS
G 2
4 B 3 G
5 COM1 GND R_GND 6
RS-232C

6 G_GND 7 B
6

7 B_GND 8
VR-3000

8 SYNC_GND 10 H
(FOR MAINTENANCE)

9 H_SYNC 13
相互結線図

J2 V_SYNC 14 V
1 15
BNCX5-DSUB15-L400 *2

2 MOUSE_DATA COAX. CABLE(x5) (*1) OR

1.5C2V-3C2V-T-20M/30M
3 GND_1 VGA4 BNC 20/30m,φ21 *2 レーダーまたはECDIS
航海情報記録装置

4 5V_1 R 1 R
RADAR OR ECDIS
5 G 2
PS/2 MOUSE

6 MOUSE_CLK B 3 G
VOYAGE DATA RECORDER

J3 R_GND 6
1 KYBD_DATA G_GND 7 B
INTERCONNECTION DIAGRAM

2 B_GND 8
3 GND_2 SYNC_GND 10 H
4 5V_2 H_SYNC 13
5 KYBD_CLK V_SYNC 14 V
6 15
BNCX5-DSUB15-L700 *2

PS/2 KEYBOARD
S-1
 D
C
B
A
RJ-45 浮遊型データ記録器
*1 FR-FTPC-CY,30/50m,φ13 FLOOT FREE DRU

注記
TB6 TPB0+ 1
24V 1 TTYCS-4 1 24V TPB0- 2 VR-3030-6G/9G
マイク OV 4 P 4 OV TPA0+ 3

BOARD(1)
TERMINAL
MICROPHONE
MIC1 A 2 2 A +24V 4
選択

VR-5011 P
B 3 3 B GND 5

＊３）切断不可
5 TPA0- 6
*1

＊２）オプション
＊１）造船所手配
TB7 TPA0+ 7
1

TTYCS-4
SELECT

1 24V TPA0- 8
同上 P
MIC2 4 OV *3 データ記録器
DITTO J8
2 A 1394M1A1 DATA RECORDING UNIT
P +24V 1

(最大６台)
音声マイク
3 B 30m,φ6.3
*1 GND 2 VR-5020-6G/9G
同上 TB8 TP B- 3
TTYCS-4 1 24V
MIC3 DITTO TP B+ 4
P 4 OV

NOTE
TP A- 5
2 A
P TP A+ 6
3 B

AUDIO MIC
*1 J6
同上 TB9
TTYCS-4 1

*2. OPTION.
(MAX. 6 SETS)
MIC4 1 24V
DITTO P 2
4 OV
TP
B- 3
2 A
P TP
B+ 4
3 B リモートアラームパネル
*1 TP
A- 5
TB10

*1. SHIPYARD SUPPLY.

LIVE PLAYER
同上 TTYCS-4 TP
A+ 6 REMOTE ALARM PANEL
MIC5 1 24V

(FOR MAINTENANCE)
DITTO P TB4 *1 TB4 VR-3016
4 OV TTYCS-4

*3. NEVER CUT THE CABLE.

COM2 RX- 1 1 TD_A
2 A P
P COM2 RX+ 2 2 TD_B
3 B
*1 COM2 TX- 3 3 RD_A
TB11 P
2

同上 TTYCS-4 COM2 TX+ 4 4 RD_B

MIC6 1 24V
DITTO P COM2 GND 5 5 GND
4 OV
+24V 6 6 +24V
2 A P
P OV 7 7 OV
3 B
TB12 TB5 *1
VHF INTERFACE TTYCS-4
VHF1 1 24V SYS_FAIL(NC) 1 AMS
IF-5200 *1 P
4 OV SYS_FAIL(COM) 2
TTYCS-1 2 A SYS_FAIL(NO) 3
VHF1
VHF RECEIVER 3 B LOCAL_ACK(NC) 4
(MAX. 2 ch) *1 LOCAL_ACK(COM) 5 P
TB13
TTYCS-1 2 A LOCAL_ACK(NO) 6
VHF2
3 B REMOTE_ACK(+) 7
VHF INTERFACE P
VHF2 IF-5200 1 24V REMOTE_ACK(-) 8
4 OV *1
*1 J14 RJ45
TB14 LAN2_BI_DA+ 1 STP LAN CABLE(CAT5)
TTYCS-1Q LIVE PLAYER
SERIAL CH1 1 A1 P
LAN2_BI_DA- 2
2 B1
LAN2_BI_DB+ 3
3 G1
*1 LAN2_BI_DC- 4
TB15 LAN2_BI_DC+ 5 PP
TTYCS-1Q
SERIAL CH2 1 A2
3

LAN2_BI_DB- 6
2 B2
LAN2_BI_DD+ 7
3 G2 P
*1 LAN2_BI_DD- 8
TB16
TTYCS-1 *1 接続箱
SERIAL CH3 1 A J10 RJ45 RJ45 J1
2 B LAN1_BI_DA+ 1 STP LAN CABLE(CAT5) 1 TX-P REMOTE
*1 P P JUNCTION BOX
TB17 LAN1_BI_DA- 2 2 TX-N
TTYCS-1 IF-8530 *2
SERIAL CH4 1 A LAN1_BI_DB+ 3 3 RX-P
2 B LAN1_BI_DC- 4 4
*1 LAN1_BI_DC+ 5 P 5
TB18
TTYCS-1
SERIAL CH5 1 A LAN1_BI_DB- 6 6 RX-N

各信号の接続に関しては造船所/船主との事前打合せが必要です。
2 B LAN1_BI_DD+ 7 7
*1 LAN1_BI_DD- 8 P 8
TB19
TTYCS-1
SERIAL CH6 1 A DC OUT DC IN
2 B TB3 *1 TB1

CONSULT WITH SHIPOWNER AND/OR SHIPYARD ABOUT CONNECTION OF DEVICES.

*1 24V 1 DPYC-2.5 1 24V
TB20
TTYCS-1 1 A 0V 2 2 0V
SERIAL CH7
2 B
*1 TB21 *1
*2
*2

TTYCS-1 1 A VGA1 BNC COAX. CABLE

SCALE
DRAWN
SERIAL CH8 BNCX5-DSUB15-L400
R 1 R

DWG No.
CHECKED
2 B

APPROVED
4

FG-3010

G 2
B 3 G
DC IN
*1 4
FRAME GRABBER

TB2 レーダーまたはECDIS
DPYC-2.5 5 B
24VDC 1 24V RADAR OR ECDIS
R_GND 6
VR-3010

2 0V
G_GND 7 H
B_GND 8

MASS
AC IN
*1 9 V
TB1
100-230VAC DPYC-2.5 SYNC_GND 10
Nov. 21 '05 T.TAKENO

1 L

C4436-C01- 2
データ収集部

1φ,50/60Hz 2 N
11
Nov. 21 '05 T.MATSUGUCHI
12

kg
3 G
H_SYNC 13
V_SYNC 14
J4
15
1 R
REF.No. *1
PANEL

2 G VGA2 *2 BNC
BNCX5-DSUB15-L400 COAX. CABLE
3 B R 1 R
DATA COLLECTING UNIT CONNECTOR

4 G 2
5 B 3 G
6 R_GND 4
5 B レーダーまたはECDIS
7 G_GND RADAR OR ECDIS
5

R_GND 6
VGA

8 B_GND
9 G_GND 7 H
10 SYNC_GND B_GND 8
11 9 V
12 SYNC_GND 10
13 H_SYNC 11
14 V_SYNC 12
15 H_SYNC 13
NAME
名称

V_SYNC 14
TITLE

J5
1 15
2 COM1 RXD *1
VGA3 *2 BNC
*2

3 COM1 TXD
BNCX5-DSUB15-L700 COAX. CABLE
4 R 1 R
5 COM1 GND G 2
FG-3011

B 3 G
RS-232C
6

6
7 R_GND 6
G_GND 7 B レーダーまたはECDIS
VR-3000S

8 RADAR OR ECDIS
(FOR MAINTENANCE)

9 B_GND 8
相互結線図

J2 SYNC_GND 10 H
1 H_SYNC 13
2 MOUSE_DATA V_SYNC 14 V
3 GND_1 15
4 5V_1 *2 BNC *1
VGA4 COAX. CABLE
5 BNCX5-DSUB15-L700
PS/2 MOUSE

R 1 R
6 MOUSE_CLK G 2
J3
簡易型航海情報記録装置

B 3 G
INTERCONNECTION DIAGRAM

1 KYBD_DATA R_GND 6
2 G_GND 7 B レーダーまたはECDIS
3 GND_2 RADAR OR ECDIS
B_GND 8
4 5V_2 SYNC_GND 10 H
5 KYBD_CLK H_SYNC 13
6
SIMPLIFIED VOYAGE DATA RECORDER
S-2

V_SYNC 14 V
15
PS/2 KEYBOARD *IV-8sq.
 S-3
1 2 3 4 5 6
接続箱 JUNCTION BOX IF-8530
24P0077 RJB-TMB DIGITAL TB22 RJB-TMB TB32 DIGITAL *1 TB45 TB41 *1 ANALOG
(VOLTAGE) *1 24P0077 *1 (VOLTAGE) TTYCS-1Q TTYCS-1
TB2 TB12 1 24:24V 24:24V 1 SERIAL CH1 1 A:SER_A1 V:AN_SIG1 1 CH1
DIGITAL 1 24:24V 24:24V 1 DIGITAL CH33 TTYCS-1 2 A:DIG_SIG33 A:DIG_SIG49 2 TTYCS-1
CH49 IEC61162-1/2 2 B:SER_B1 I:470ohm1 2
(CONTACT) *1 *6 *6 *1 (CONTACT) *4 *1
2 A:DIG_SIG1 A:DIG_SIG17 2 3 B:DIG_RTN33 B:DIG_RTN49 3 3 G:SER_ISOGND1 G:AN_RTN1 3
TTYCS-1
CH1 TTYCS-1 3 B:DIG_RTN1 B:DIG_RTN17 3 CH17 4 G:GND G:GND 4 *1 TB50 V:AN_SIG2 4
TTYCS-1
CH2
*1 *1 TTYCS-1Q
4 G:GND G:GND 4
TTYCS-1
5 24:24V 24:24V 5
TTYCS-1
CH2 1 A:SER_A2 I:470ohm2 5
*4
5 24:24V 24:24V 5 CH34 6 A:DIG_SIG34 A:DIG_SIG50 6 CH50 2 B:SER_B2 G:AN_RTN2 6
*1 *6 6 A:DIG_SIG2 A:DIG_SIG18 6 *6 *1 7 B:DIG_RTN34 B:DIG_RTN50 7 3 G:SER_ISOGND2 TB42 *1
TTYCS-1 TTYCS-1 *1 TTYCS-1
A CH2 7 B:DIG_RTN2 B:DIG_RTN18 7 CH18 8 G:GND G:GND 8 TB11 V:AN_SIG3 1 CH3
TTYCS-1
8 G:GND G:GND 8 TB23 TB33 SERIAL CH3 1 A:SER_A3 I:470ohm3 2
*4
TB3 TB13 *1 1 24:24V 24:24V 1 *1 IEC61162-1 2 B:SER_B3 G:AN_RTN3 3 *1
TTYCS-1 TTYCS-1 *1 TTYCS-1
1 24:24V 24:24V 1 CH35 2 A:DIG_SIG35 A:DIG_SIG51 2 CH51 TB16 V:AN_SIG4 4 CH4
*1 *6 *6 *1 TTYCS-1
2 A:DIG_SIG3 A:DIG_SIG19 2 3 B:DIG_RTN35 B:DIG_RTN51 3 CH4 1 A:SER_A4 I:470ohm4 5
*4
TTYCS-1 TTYCS-1
CH3 3 B:DIG_RTN3 B:DIG_RTN19 3 CH19 4 G:GND G:GND 4 2 B:SER_B4 G:AN_RTN4 6
4 G:GND G:GND 4 *1 5 24:24V 24:24V 5 *1 *1 TB21 TB43 *1
5 24:24V 24:24V 5 CH36 TTYCS-1 6 A:DIG_SIG36 A:DIG_SIG52 6 TTYCS-1
CH52 CH5
TTYCS-1
1 A:SER_A5 V:AN_SIG5 1 TTYCS-1
CH5
*1 *6 6 A:DIG_SIG4 A:DIG_SIG20 6 *6 *1 7 B:DIG_RTN36 B:DIG_RTN52 7 2 B:SER_B5 I:470ohm5 2
TTYCS-1 TTYCS-1 *1 *4 *1
CH4 7 B:DIG_RTN4 B:DIG_RTN20 7 CH20 8 G:GND G:GND 8 TB26 G:AN_RTN5 3
TTYCS-1 TTYCS-1
8 G:GND G:GND 8 TB24 TB34 CH6 1 A:SER_A6 V:AN_SIG6 4 CH6
TB4 TB14 *1 1 24:24V 24V 1 *1 2 B:SER_B6 I:470ohm6 5
TTYCS-1 TTYCS-1 *1 *4
1 24:24V 24:24V 1 CH37 2 A:DIG_SIG37 A:DIG_SIG53 2 CH53 TB31 G:AN_RTN6 6
*1 *6 *6 *1 TTYCS-1 *1
2 A:DIG_SIG5 A:DIG_SIG21 2 3 B:DIG_RTN37 B:DIG_RTN53 3 CH7 1 A:SER_A7 TB44
TTYCS-1 TTYCS-1 TTYCS-1
CH5 3 B:DIG_RTN5 B:DIG_RTN21 3 CH21 4 G:GND G:GND 4 2 B:SER_B7 V:AN_SIG7 1 CH7
4 G:GND G:GND 4 *1 5 24:24V 24:24V 5 *1 *1 TB36 I:470ohm7 2
TTYCS-1 TTYCS-1 TTYCS-1 *4 *1
5 24:24V 24:24V 5 CH38 6 A:DIG_SIG38 A:DIG_SIG54 6 CH54 CH8 1 A:SER_A8 G:AN_RTN7 3
*1 *6 *6 *1 TTYCS-1
6 A:DIG_SIG6 A:DIG_SIG22 6 7 B:DIG_RTN38 B:DIG_RTN54 7 2 B:SER_B8 V:AN_SIG8 4 CH8
TTYCS-1 TTYCS-1
CH6 7 B:DIG_RTN6 B:DIG_RTN22 7 CH22 8 G:GND G:GND 8 I:470ohm8 5
*4
8 G:GND G:GND 8 TB25 TB35 G:AN_RTN8 6
*1 1 24:24V 24:24V 1 *1 *1 TB6 *1
B TB5
1 24:24V
TB15
24:24V 1 CH39 TTYCS-1 2 A:DIG_SIG39 A:DIG_SIG55 2 TTYCS-1
CH55
JUNCTION BOX TTYCS-1
1 SER_OUT_A
TB46
V:AN_SIG9 1 TTYCS-1
CH9
*1 *6 *6 *1 IF-8530
2 A:DIG_SIG7 A:DIG_SIG23 2 3 B:DIG_RTN39 B:DIG_RTN55 3 *5 2 SER_OUT_B I:470ohm9 2
TTYCS-1 TTYCS-1 *4 *1
CH7 3 B:DIG_RTN7 B:DIG_RTN23 3 CH23 4 G:GND G:GND 4 SERIAL CH3～CH8 3 G:AN_RTN9 3
*1 *1 4 TTYCS-1
4 G:GND G:GND 4
TTYCS-1
5 24:24V 24:24V 5
TTYCS-1
(CASCADE CONNECTION) V:AN_SIG10 4 CH10
5 24:24V 24:24V 5 CH40 6 A:DIG_SIG40 A:DIG_SIG56 6 CH56 I:470ohm10 5
*4
*1 *6 6 A:DIG_SIG8 A:DIG_SIG24 6 *6 *1 7 B:DIG_RTN40 B:DIG_RTN56 7 G:AN_RTN10 6
TTYCS-1 TTYCS-1 *1
CH8 7 B:DIG_RTN8 B:DIG_RTN24 7 CH24 8 G:GND G:GND 8 TB47
TTYCS-1
8 G:GND G:GND 8 TB27 TB37 V:AN_SIG11 1 CH11
TB7 TB17 *1 1 24:24V 24:24V 1 *1 I:470ohm11 2
TTYCS-1 TTYCS-1 *4 *1
1 24:24V 24:24V 1 CH41 2 A:DIG_SIG41 A:DIG_SIG57 2 CH57 G:AN_RTN11 3
*1 *6 *6 *1 TTYCS-1
2 A:DIG_SIG9 A:DIG_SIG25 2 3 B:DIG_RTN41 B:DIG_RTN57 3 V:AN_SIG12 4 CH12
TTYCS-1 TTYCS-1
CH9 3 B:DIG_RTN9 B:DIG_RTN25 3 CH25 4 G:GND G:GND 4 I:470ohm12 5
*4
4 G:GND G:GND 4 *1 5 24:24V 24:24V 5 *1 G:AN_RTN12 6
TTYCS-1 TTYCS-1 *1
5 24:24V 24:24V 5 CH42 6 A:DIG_SIG42 A:DIG_SIG58 6 CH58 TB48
*1 *6 *6 *1 TTYCS-1
6 A:DIG_SIG10 A:DIG_SIG26 6 7 B:DIG_RTN42 B:DIG_RTN58 7 V:AN_SIG13 1 CH13
TTYCS-1 TTYCS-1
CH10 7 B:DIG_RTN10 B:DIG_RTN26 7 CH26 8 G:GND G:GND 8 I:470ohm13 2
*4
8 G:GND G:GND 8 TB28 TB38 G:AN_RTN13 3 *1
*1 *1 V:AN_SIG14 4 TTYCS-1
TB8 TB18
TTYCS-1
1 24:24V 24:24V 1
TTYCS-1
CH14
1 24:24V 24:24V 1 CH43 2 A:DIG_SIG43 A:DIG_SIG59 2 CH59 I:470ohm14 5
*4
*1 *6 2 A:DIG_SIG11 A:DIG_SIG27 2 *6 *1 3 B:DIG_RTN43 B:DIG_RTN59 3 G:AN_RTN14 6
C CH11 TTYCS-1 3 B:DIG_RTN11 B:DIG_RTN27 3 TTYCS-1
CH27 4 G:GND G:GND 4 TB49 *1
*1 *1 TTYCS-1
4 G:GND G:GND 4 5 24:24V 24:24V 5 V:AN_SIG15 1 CH15
TTYCS-1 TTYCS-1
5 24:24V 24:24V 5 CH44 6 A:DIG_SIG44 A:DIG_SIG60 6 CH60 I:470ohm15 2
*4
*1 *6 6 A:DIG_SIG12 A:DIG_SIG28 6 *6 *1 7 B:DIG_RTN44 B:DIG_RTN60 7 G:AN_RTN15 3 *1
TTYCS-1 TTYCS-1 TTYCS-1
CH12 7 B:DIG_RTN12 B:DIG_RTN28 7 CH28 8 G:GND G:GND 8 V:AN_SIG16 4 CH16
8 G:GND G:GND 8 TB29 TB39 I:470ohm16 5
*4
TB9 TB19 *1 1 24:24V 24:24V 1 *1 G:AN_RTN16 6
1 24:24V 24:24V 1 CH45 TTYCS-1 2 A:DIG_SIG45 A:DIG_SIG61 2
TTYCS-1
CH61 TB1
*1 *2
DPYC-1.5
TB3 データ収集ﾕﾆｯﾄ
*1 *6 2 A:DIG_SIG13 A:DIG_SIG29 2 *6 *1 3 B:DIG_RTN45 B:DIG_RTN61 3 24V 1 1 DATA COLLECTING
TTYCS-1 TTYCS-1 RJB-TMB
CH13 3 B:DIG_RTN13 B:DIG_RTN29 3 CH29 4 G:GND G:GND 4
24P0077
OV 2 2 UNIT
4 G:GND G:GND 4 *1 5 24:24V 24:24V 5 *1 VR-3010
5 24:24V 24:24V 5 CH46 TTYCS-1 6 A:DIG_SIG46 A:DIG_SIG62 6
TTYCS-1
CH62 J1 RJ45 *1 *3 RJ45
*1 *6 *6 *1 STP LAN CABLE J10
6 A:DIG_SIG14 A:DIG_SIG30 6 7 B:DIG_RTN46 B:DIG_RTN62 7 TX-P 1
TTYCS-1 TTYCS-1 P
CH14 7 B:DIG_RTN14 B:DIG_RTN30 7 CH30 8 G:GND G:GND 8 TX-N 2
8 G:GND G:GND 8 TB30 TB40 RX-P 3
TB10 TB20 *1 1 24:24V 24:24V 1 *1 4
1 24:24V 24:24V 1 CH47 TTYCS-1 2 A:DIG_SIG47 A:DIG_SIG63 2
TTYCS-1
CH63 5
P P
*1 *6 2 A:DIG_SIG15 A:DIG_SIG31 2 *6 *1 3 B:DIG_RTN47 B:DIG_RTN63 3 RX-N 6
TTYCS-1 TTYCS-1
CH15 3 B:DIG_RTN15 B:DIG_RTN31 3 CH31 4 G:GND G:GND 4 7
4 G:GND *1 *1 RJB-MAIN P
G:GND 4 5 24:24V 24:24V 5 8
D 5 24:24V 24:24V 5 CH48 TTYCS-1 6 A:DIG_SIG48 A:DIG_SIG64 6
TTYCS-1
CH64
24P0069
*1 *6 6 A:DIG_SIG16 A:DIG_SIG32 6 *6 *1 7 B:DIG_RTN48 B:DIG_RTN64 7
*1
CH16 TTYCS-1 7 B:DIG_RTN16 B:DIG_RTN32 7
TTYCS-1
CH32 8 G:GND G:GND 8 IV-8sq.
8 G:GND G:GND 8

各信号の接続に関しては造船所/船主との事前打合せが必要です。 CONSULT WITH SHIPOWNER AND/OR SHIPYARD ABOUT CONNECTION OF DEVICES. DRAWN TITLE
注記 NOTE
Nov. 2 '07 T.YAMASAKI IF-8530
＊１）造船所手配。 *1. SHIPYARD SUPPLY. CHECKED 名称
＊２）JBをカスケード接続するときは、別途DC24V電源が必要。 *2. EXTERNAL 24VDC POWER SUPPLY IS REQUIRED FOR CASCADE CONNECTION OF JB.
Nov. 2 '07 T.TAKENO 接続箱
＊３）JBをカスケード接続するときは不使用。 *3. NOT USED FOR CASCADE CONNECTION OF JB. APPROVED
＊４）入力信号が4-20mAの場合はV-I間をショートすること。 *4. SET JUMPER BETWEEN I AND V FOR 4-20mA SIGNAL. VR-3000/3000S 相互結線図
＊５）直列接続のNo.2、No.3接続箱ではシリアルデータはCH3のみ利用可能。 *5. FOR CASCADE CONNECTED No.2 & No.3 JB, ONLY CH3 IS AVAILABLE FOR SERIAL DATA PORT. SCALE MASS NAME
＊６）接点信号接続用に24V-A端子間にジャンパー取付済。 *6: JUMPER SET BETWEEN 24V AND A-TERMINAL AT FACTORY. kg JUNCTION BOX
電圧信号接続時は設定を変更する。 MODIFY SETTING TO CONNECT A VOLTAGE LINE. DWG No. REF.No.
C4437-C02- H INTERCONNECTION DIAGRAM
 S-4
1 2 3

A
VHFインターフェイス VHF送受信機
VHF INTERFACE VHF TRANSCEIVER UNIT
IF-5200 FM-8500
*2 付属ケーブル *2 HANDSET
ハンドセットハンガー *2 ATTACHED CABLE
FM10PS-6H CN3 CN4 NH8P FM10PS-6H J1105
HANDSET HANGER CC490,1m
1 0V 0V 1 1 0V
HSC701K-B20 2 PTT SW PTT SW 2 2 PTT SW
3 MIC-H MIC-H 3 3 MIC-H
4 MIC-C MIC-C 4 4 MIC-C
5 SP(H) SP(H) 5 5 HS SP
6 THRU1 THRU1 6 6 HOOK SW
THRU2 7
0V 8
付属ケーブル WING HANDSET
*2 ATTACHED CABLE *2
*1 CN5 CN7/8 FM14-7P J602
TTYCY-4S NH8P CC491,1m
マイクレセプタクル 1 1 0V 0V 1 1 0V
ボックス P
2 2 PTT SW PTT SW 2 2 W_PTT SW
MIC RECEPTACLE BOX 3 3 MIC-H MIC-H 3 3 W_MIC
B RBD-VHF/VHF-B P
4 MIC-C MIC-C 4 4 W_SP
No.1 4 5 SP(H) SP(H) 5 5 TX/RX
6 THRU1 THRU1 6 6 +15V
7 THRU2 THRU2 7 7 0V
8 0V 0V 8

ウイングハンドセット
WING HANDSET
HS6000FZ-6/5 *3

*1 *1
CN6 CN9 TTYCS-1
マイクレセプタクル 1 TTYCY-4S 1 0V 24VDC(+) 1
P 24VDC
ボックス 2 2 PTT SW 24VDC(-) 2
MIC RECEPTACLE BOX 3 3 MIC-H *1
3 TTYCS-1 VHF-1
RBD-VHF/VHF-B P
4 MIC-C OUT1(H) 4 L+ VR-5000
No.2 4 5 SP(H) OUT1(L) 5 L-
*1 データ収録ユニット
6 THRU1 6 VHF-2
TTYCS-1 DATA COLLECTING UNIT
7 THRU2 OUT2(H) 7 L+
C 8 0V OUT2(L) 8 L- VR-5010

ウイングハンドセット
WING HANDSET TB-12
*3 2 A VR-3000/3000S
HS6000FZ-6/5
3 B データ収録ユニット
TB-13 DATA COLLECTING UNIT
2 A
3 B VR-3010

注記
＊１）造船所手配。
＊２）工場にて取付済み。
＊３）1台のウイングハンドセットを共用する。
D
NOTE
*1. SHIPYARD SUPPLY.
*2. FITTED AT FACTORY.
*3. ONE WING HANDSET IS USED IN COMMON.

DRAWN TITLE
MAY 23, '06 E.MIYOSHI IF-5200 (W/FM-8500)
CHECKED 名称
TAKAHASHI.T VHFインターフェイス
APPROVED
相互結線図
SCALE MASS NAME
kg VHF INTERFACE
DWG.No.
C4418-C02- J INTERCONNECTION DIAGRAM
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