A 2D Computational Model of An Active Magnetocaloric Regenerator With Parallel Plates
A 2D Computational Model of An Active Magnetocaloric Regenerator With Parallel Plates
1. School of Materials Science and Engineering, Costa Rica Institute of Technology, Cartago, Costa Rica.
2. Institute of Materials for Electronics and Magnetism, National Research Council, Parma, Italy.
3. Independent Researcher, Fidenza, Italy.
4. Department of Mathematical, Physical and Computer Sciences, University of Parma, Italy.
Abstract
In this work, a 2-dimensional time-dependent model of a magnetic refrigeration system with an active magnetic
regenerator (AMR) is developed using COMSOL Multiphysics ®. The model consists of a regenerator with
parallel plates, hot and cold heat exchangers, and a working fluid. It uses experimental measurements of
∆𝑇𝑎𝑑 (𝐻, 𝑇) and 𝑐𝑝 (𝐻, 𝑇) as an input to account for the MCE, later providing characteristic response metrics of the
cooling system such as the temperature span, pressure difference, field fluid velocity and cooling power. With this
approach, three different magnetocaloric materials (MCM) were investigated – Ni49.6Mn34.2In16.1, and Ni50Mn35In15
Heusler compounds, and Gd – with direct and inverse MCE, where most of the important operation conditions of
the system remained fixed, for instance, fluid flow rate, working frequency, magnetic field strength, and number
and dimensions of the plates. The results indicate that Gd performs better than the other two materials in terms of
cooling capacity and temperature span, being the Ni49.6Mn34.2In16.1 alloy the one that generates the lowest
performance. Even though the Heusler compounds did not perform as well as the Gd, this model encourages
future studies where the working parameters of the magnetic refrigeration system can be varied to enhance and
optimize the performance of these MCMs and overall, the response of the thermo-magnetic device.
Keywords: magnetocaloric materials, magnetic refrigeration, computational modeling and simulation, non-
isothermal flow, heat transfer, fluid dynamics.
1
free, making them a promising material for magnetic
refrigeration applications. However, many of them
exhibit low adiabatic temperature change under cy-
cling due to a large thermal hysteresis [20] [21] [22].
In the other hand, the material adiabatic temperature
change alone is not sufficient to achieve the temper-
atures required for most refrigeration applications –
∆𝑇𝑎𝑑 of Gd at 1T magnetic field is only ~3K, for
example. To expand this operating range, the princi-
ple of an active magnetic regenerator (AMR) is used.
An AMR is a structure composed of a magneto-
caloric material through which a fluid is pumped in Figure 1. Phases of the Brayton refrigeration cycle.
the opposite direction to the heat flow. This regen-
This work aims to study the performance of three dif-
erator has a double function, as it plays the role of
ferent MCMs – Ni49.6Mn34.2In16.1, and Ni50Mn35In15
both a cooling element and a heat regenerator [23].
Heusler compounds, and Gd – in an AMR cycle by
Therefore, to generate a large temperature gradient,
building a robust computational model in COMSOL
the operation of the AMR must ensure that the fluid
Multiphysics®. This approach, as shown in Fig. 2,
keeps cycling from a cold end to a hot end of the de-
uses a complete set of parallel plates as regenerator,
vice, taking the heat load and transferring it to the
cold and hot heat exchangers (CHEX and HHEX,
environment [24]. A full cycle, which is also known
respectively), and a working fluid. The model has a
as the Brayton refrigeration cycle [25], consists in
fixed geometry and operates with constant values
four different steps, as also shown in Fig. 1:
for fluid velocity, cycle period, and magnetic field,
a) Magnetization of the AMR as it is exposed to the
but changes the system initial temperature to match
magnetic field, resulting in the increment of the
the temperature of each MCM studied at which the
temperature of each piece of the MCM.
MCE is maximized (Curie temperature). The ∆𝑇𝑎𝑑
b) Fluid flow from the cold end through the heated
and heat capacities of the materials are measured
MCM to the hot end, where the heat received
experimentally rather than mean field approxima-
from the MCM is transmitted to the environment.
tions, and the fluid motion considers viscous losses.
c) Demagnetization of the AMR as the magnetic
Main metrics used to evaluate the magnetic device
field is removed, resulting in the decrease of the
performance are the maximum temperature span ob-
temperature of each piece of the MCM.
tained, the cooling capacity at no-load condition, and
d) Fluid flow from the hot end through the cooled
the coefficient of performance (COP).
MCM (where the fluid is cooled) to the cold end,
where the heat is absorbed from the surroundings
(the refrigerator chamber). AMR Modeling
Several computational studies have been carried out
to assess the performance of this AMR cycle using The model is based on the COMSOL Multiphysics ®
various magnetocaloric materials. Tusek et al. [26] Conjugate Heat Transfer module that combines the
used Gd in a packed-bed regenerator and found that Heat Transfer in Solids and Fluids and the Laminar
smaller spheres yielded larger cooling capacity due Flow physics under the Non-Isothermal Flow
to better heat transfer properties. Tomc [27] reported Multiphysics interface. The dependent variables,
the first method for optimizing the minimum number such as fluid pressure and velocity, and temperature
of layers necessary to increase the performance of an distribution across the AMR, are solved using the
AMR with parallel plates. Trevizoli et al. [28] [29] Finite Element Method. Therefore, the velocity and
developed a computational model that also uses an pressure profiles are first determined along the fluid
AMR with a packed-bed of spheres, concluding that and then they are used to solve the temperature dis-
in order to increase the precision of the simulations tribution in both the solid and fluid domains during
the irreversibility of the internal heat transfer of the the cold and hot fluid flows, respectively. This pro-
system, viscous losses of the working fluid, losses cess is repeated for several cooling cycles for the
due to the demagnetization phase, and heat losses to system to reach a steady-state condition.
the environment must be taken into account. Zhang
Governing equations of the model
et al. [30] used modeling and simulation techniques
to optimize the length of the AMR layers manufac- Assuming the fluid flow is laminar, the velocity dis-
tured with different LaFeMnSiH compounds. They tribution in the fluid is determined by solving the
found that the best performance of the regenerator Navier-Stokes momentum and continuity equations
occurred at a frequency of 0.1Hz with a layer length 𝜕𝑈
of 200mm, obtaining a simulated span temperature 𝜌𝑓 ( + (𝑈 · ∇)𝑈) − 𝜇𝑓 ∇2 𝑈 + ∇𝑝 = 0 (1)
𝜕𝑡
of 41K. Aprea et al. [2] [31] assessed six different
∇·𝑈 =0 (2)
AMRs, demonstrating that parallel plates regenera-
tors have greater efficiency, but only if the plates are where 𝜌𝑓 is the density of the fluid, 𝜇𝑓 is the dynamic
perfectly parallel, being the packed-bed of spheres viscosity of the fluid, 𝑈 is the fluid velocity field, 𝑝
the most viable option for real applications. is the pressure, and 𝑡 is time.
2
Ni₄₉.₆Mn₃₄.₂In₁₆.₁ (heating)
5
Ni₄₉.₆Mn₃₄.₂In₁₆.₁ (cooling)
4 Ni₅₀Mn₃₅In₁₅
Gd
3
∆T (K)
1
-1
3
Table 1. Geometrical configuration of the model. Table 2. Initial and working conditions of the model.
Part Dimensions (mm2) Parameter Value
Regenerator plates 80 x 0.25 Magnetic field strength 1.8T
Cold heat exchanger 50 x 10 Total cycle period 2s
Hot heat exchanger 50 x 5 Fluid flows step time 1s
Fluid channel 230 x 14 (de)magnetization step time 1s
Heat exchanger-regenerator gap 10 Fluid velocity 0.024 m/s
Gap between plates 0.01 Heat flux CHEX (hC) 0 W/(m2.K)
Heat flux HHEX (hH) 10E3 W/(m2.K)
the outward boundaries of the heat exchangers are Ni49.6Mn34.2In16.1 initial temperature 298K
provided in Table 2. For the latter parameter, perfect Ni50Mn35In15 initial temperature 316K
thermal contact between the hot heat exchanger and Gd initial temperature 292K
the outside environment is assumed by making the
value of the heat transfer coefficient in the outward where 𝜂𝑝𝑢𝑚𝑝 is the pump efficiency, assumed to be
boundary of the hot end very large. In the other hand, around 0.8 for most devices.
to assess the performance of the regenerator at max- Finally, the COP of the AMR is calculated by
imum cooling capacity, the heat transfer coefficient 𝑞𝑐′
at the CHEX is set to 0 W/(m2.K), i.e. no cooling- 𝐶𝑂𝑃 = − ′ (13)
𝑤𝑡𝑜𝑡
load is considered in this simulation.
4
Figure 6. Temperature gradient across the AMR during
(a) hot blow and (b) cold blow phases.
key parameter that directly determines the efficacy
of the AMR, further study on finding the optimal
value of this variable is needed, since if the fluid ve-
locity is too slow, the cooling effect of the MCM is
Figure 5. ∆𝑇 behavior over time at the hot and cold ends not fully utilized, but if it is too high, the CHEX will
of the AMR for (a) Ni49.6Mn34.2In16.1, (b) Ni50Mn35In15, absorb heat coming from the HHEX as well as the
and (c) Gd materials.
outside environment. In the simulations performed,
of the system. The other way around, during the hot with a fluid velocity inside the channels near 0.08m/s
blow phase, after the regenerator is demagnetized, the amount of fluid displaced through the channels
the temperature of the fluid is reduced by the colder in each cycle is 30% of the fluid inside the AMR.
AMR. Then, the cooled fluid is transferred towards Obtained ∆𝑇𝑠𝑝𝑎𝑛 , cooling capacity, and COP values
the CHEX, reducing the temperature of the cold side are summarized in Table 3. The first thing to note is
of the system. the COP negative value of Ni49.6Mn34.2In16.1, which
is explained with the fact exposed before, the AMR
Performance Evaluation working with this martensitic Heusler compound
Three metrics are used to evaluate the MCMs studied functions as a heat pumping device instead of a
in the simulations: first, the ∆𝑇𝑠𝑝𝑎𝑛 between the cold cooling system. Besides this behavior, its cooling
and hot heat exchangers of the system; and second capacity and ∆𝑇𝑠𝑝𝑎𝑛 are the lowest if compared with
and third, the cooling power and the coefficient of the values achieved by the Ni50Mn35In15 and the Gd.
performance COP at no-load. Now, the Gd performs better in terms of ∆𝑇𝑠𝑝𝑎𝑛 and
For the latter two parameters, as stated in Eq. 12, the cooling power calculated, but the Ni50Mn35In15 alloy
pressure losses along the AMR and the fluid velocity does not fall far from it, in fact, its numbers follow
are needed. Fig. 7 show the (a) change in pressure
across the regenerator, (b) the velocity profile during Table 3. Performance parameters for all MCMs.
the hot and cold fluid blows, and (c) the 2D velocity Parameter Value
distribution in the AMR. Pressure losses remain low Ni49.6Mn34.2In16.1
– ~3360Pa – due to the geometry of the AMR and Temperature span 4.5K
the perfect alignment between the parallel plates. In Cooling capacity 151.05W
a real regenerator, ensuring that each plate is perfect- Coefficient of performance -1.05
ly aligned is a difficult task to accomplish, leading to Ni50Mn35In15
major pressure losses, vortex generation in the fluid, Temperature span 14.89K
and temperature maldistribution. Cooling capacity 847.81W
Velocity profiles display a huge change in its value Coefficient of performance 1.80
when the fluid enters the regenerator channels. This Gadolinium
behavior obeys Bernoulli’s principle as the area is Temperature span 17.25K
drastically reduced coupled with the change in the Cooling capacity 974.78W
pressure. As the fluid velocity along the channel is a Coefficient of performance 0.79
5
Conclusions
Acknowledgements
Figure 7. AMR (a) pressure losses, (b) fluid velocity in
channels during hot and cold blow phases, and (c) 2D The first two authors gratefully acknowledge the
velocity profile during the fluid flows. financial aid provided by the Vicerrectoría de Inves-
closely the overall capabilities of Gd, with a ∆𝑇𝑠𝑝𝑎𝑛 tigación y Extensión of the Instituto Tecnológico de
and cooling power difference between them of about Costa Rica, through the project 5402-1351-2301.
2.3K and 125W, respectively. For COP metric, the
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