DIAGRAMS

B60HD2 [C262];B80ZHD2 [C257];B60ZAC2 [E230]

PART NO. 4206458 8000 SRM 2104

 SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• The Service Manuals are updated on a regular basis, but may not reflect recent design changes to the
product. Updated technical service information may be available from your local authorized Hyster®
dealer. Service Manuals provide general guidelines for maintenance and service and are intended for
use by trained and experienced technicians. Failure to properly maintain equipment or to follow
instructions contained in the Service Manual could result in damage to the products, personal injury,
property damage or death.
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and
that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to
support the weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift
trucks. Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT
TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or
exceed the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to
remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit
needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are
flammable. Be sure to follow the necessary safety precautions when handling these fuels and when
working on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the
area. Make sure the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this
manual:

WARNING
Indicates a hazardous situation which, if not avoided, could result in death
or serious injury.

CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.
On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.
 WARNING

California Proposition 65 - Operating, servicing and maintaining a powered industrial truck can
expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are
known to the State of California to cause cancer and birth defects or other reproductive harm. For
more information, go to www.P65Warnings.ca.gov.
 Table of Contents

TABLE OF CONTENTS
Schematics/Diagrams............................................................................................................................................ 1

©2022 HYSTER COMPANY i

"THE
QUALITY
KEEPERS"

HYSTER
APPROVED
PARTS
8000 SRM 2104 Schematics/Diagrams

Schematics/Diagrams

1
Schematics/Diagrams 8000 SRM 2104

Figure 1. Electrical Schematic - End Rider (Sheet 1 of 23)

2
8000 SRM 2104 Schematics/Diagrams

Figure 1. Electrical Schematic - End Rider (Sheet 2 of 23)

3
Schematics/Diagrams 8000 SRM 2104

Figure 1. Electrical Schematic - End Rider (Sheet 3 of 23)

4
8000 SRM 2104 Schematics/Diagrams

Figure 1. Electrical Schematic - End Rider (Sheet 4 of 23)

5
Schematics/Diagrams 8000 SRM 2104

Figure 1. Electrical Schematic - End Rider (Sheet 5 of 23)

6
8000 SRM 2104 Schematics/Diagrams

Figure 1. Electrical Schematic - End Rider (Sheet 6 of 23)

7
Schematics/Diagrams 8000 SRM 2104

Figure 1. Electrical Schematic - End Rider (Sheet 7 of 23)

8
8000 SRM 2104 Schematics/Diagrams

Figure 1. Electrical Schematic - End Rider (Sheet 8 of 23)

9
Schematics/Diagrams 8000 SRM 2104

Figure 1. Electrical Schematic - End Rider (Sheet 9 of 23)

10
8000 SRM 2104 Schematics/Diagrams

Figure 1. Electrical Schematic - End Rider (Sheet 10 of 23)

11
Schematics/Diagrams 8000 SRM 2104

Figure 1. Electrical Schematic - End Rider (Sheet 11 of 23)

12
8000 SRM 2104 Schematics/Diagrams

Figure 1. Electrical Schematic - End Rider (Sheet 12 of 23)

13
Schematics/Diagrams 8000 SRM 2104

Figure 1. Electrical Schematic - End Rider (Sheet 13 of 23)

14
8000 SRM 2104 Schematics/Diagrams

Figure 1. Electrical Schematic - End Rider (Sheet 14 of 23)

15
Schematics/Diagrams 8000 SRM 2104

Figure 1. Electrical Schematic - End Rider (Sheet 15 of 23)

16
8000 SRM 2104 Schematics/Diagrams

Figure 1. Electrical Schematic - End Rider (Sheet 16 of 23)

17
Schematics/Diagrams 8000 SRM 2104

Figure 1. Electrical Schematic - End Rider (Sheet 17 of 23)

18
8000 SRM 2104 Schematics/Diagrams

Figure 1. Electrical Schematic - End Rider (Sheet 18 of 23)

19
Schematics/Diagrams 8000 SRM 2104

Figure 1. Electrical Schematic - End Rider (Sheet 19 of 23)

20
8000 SRM 2104 Schematics/Diagrams

Figure 1. Electrical Schematic - End Rider (Sheet 20 of 23)

21
Schematics/Diagrams 8000 SRM 2104

Figure 1. Electrical Schematic - End Rider (Sheet 21 of 23)

22
8000 SRM 2104 Schematics/Diagrams

Figure 1. Electrical Schematic - End Rider (Sheet 22 of 23)

23
Schematics/Diagrams 8000 SRM 2104

Figure 1. Electrical Schematic - End Rider (Sheet 23 of 23)

24
8000 SRM 2104 Schematics/Diagrams

Figure 2. Hydraulic Diagram

25
 TECHNICAL PUBLICATIONS

8000 SRM 2104 1/22 (7/19)(12/18)(10/18)(6/18)