Subject: Quotation for 6000 Liter Per Hour Low Buddget Mineral Water Plant.

Dear Sir,

We thank you very much for your kind interest in our range of products. We acknowledge with thanks the receipt
of your enquiry for the above subject matter. We are also pleased to introduce ourselves as one of the leading
company in the field of water Treatment, Filling systems and all other related machines and components.

We have designed the plant as per your requirement. We have included all the necessary equipments to give you
a well-engineered and reliable Water Treatment & Bottling Plant for Packaged Drinking Water. We have earned a
high reputation in the industry for our quality, design and performance.

Our technical expertise is always at your disposal to assist you in operating and maintaining the systems for
years to come.

We hope you will find our offer and business terms in the line of your requirement. Should you require any further
clarifications/information, we shall be glad to furnish the same.Please do not hesitate to ask any doubt, our pre-sale team
provides all technical knowledge & market information that may require for business.

Yours Truly,

For Krupashindu Consulting Engineers

Ram Gavhane
8080978282 / 9821022367
022 47489055
 Quotation

Sr. Description Qty Amount

Rate/pc
Automatic R O Plant capacity 6000 LPH

a) All Equipment make SS 304/316

b) SS 304/316 Inhouse fabricated 3000 liters
storage tank
c) Online Ozonation Systems with 2000 liter
ozonation tank
d) Added Mineral Technology
1 e) Post Filtration ( 0.45, 0.02 and UV)
f) Fully Automatic SS 304/316 Fabricated
Panal board with TDS and Ph Online
Detector.
g) All pipe line size 25 and 40mm with argon
welding with mirror buffing.
h) 304/316 Pipe Line from Plant to RFC and
other Filling Station.
i) Installation and Training. Full Set 14,00,000.00 14,00,000.00

Laboratory as per IS 14543

a) Micro laboratory with all instrument and media

2
b) Chemical Laboratory with all instrument
and chemicals.
c) Calibration certificate and staff training.
d) Installation and Training. Full Set 3,50,000.00 3,50,000.00

Semi automatic blowing machine with accessory

1200 BPH 20 HP Compress with 45 CFM
3 a) 2 ton chiller and dryer
b) 200 ml, 500ml 1000ml mold
c) Installation and Training. Full Set 10,00,000.00. 10,00,000.00.

Fully automatic mineral water RFC (PLC base)

a) Speed 60 BPM to 90 BPM
4 b) 16 feet out feed conveyer & 6 Feet Feed
c) Shrink tunnel with infection screen. Full set 17,00,000.00 17,00,000.00
d) Installation and Training
..
Fully Automatic Batch Coding Machine
5
a) 120 BPM
b) Installation and Training. Full Set 2,00,000.00 2,00,000.00
 20 Liter Jar Filling and Rinsing

a) SS 304 Roller conveyer.

b) SS 304 Inspection Screen
c) SS 304 two Filling Valves
6
d) Two heating hot guns
e) SS 304/316 Rising machine (300 BPH)
f) Installation and Training.

As per BIS Norms 10 Feet 1,15,000.00 1,15,000.00

LICENCE:
S.S.I License (Udyog Aadhar) : 00.00
M.P.C.B License with 1 yr.Fees : 1,600.00
FSSAI License with 1 yr. fees : 7,500.00
BIS License with one yr. fees : 1,18,000.00 GST No.: 27AFSPG1968G1Z2
Sample testing chg.for BIS : 42,000.00
Production of Items :
200ml bottle, 500 ml and 1000 ml bottle, 10 liter and 20 Total Project Cost. Rs. 47,65,000.00
liter jar.

THIS IS SAMPLE DESIGN FOR OUR ALL CAPACITY OF R.O. PLANT

WATER PROCESS DESCRIPTION

Raw water is chlorinated with the help of dosing pump, Sodium Hypo chloride is dosed in raw water before it
is taken into the raw water tank/s. (Storage tanks are considered in your scope and should be of 20 M3 to 50
M3 capacity). Storing of water into this tank will give retention period for water and thus chlorine will
effectively oxidize the organic impurities (kill bacteria and virus). This chlorinated water is passed through
Multi Media Filter with the help of Feed pump of suitable capacity to remove suspended impurities. This filter
unit gives the coarse filtration. Filtered water is then passed through Activated Carbon Filter to remove
excess chlorine (de-chlorination), odour, colour and turbidity due to colloidal suspended impurities and
organic impurities. De chlorinated water is then dosed with Anti Scalent Solution to avoid scale formation on
the membrane. This water is further passed through 10-micron Bag Filter Followed by 5 Micron Cartridge
filter to remove micron particles to avoid clogging of the RO membrane and to improve the silt density index.
This water is further dosed with SMBS solution to remove residual chlorine from Water. RO Unit is complete
with High Pressure Pump, Membranes with Pressure tubes, Electrical control panel and wet panel, piping with
valves and all the required accessories viz., pressure switch, solenoid valve etc. Reverse Osmosis unit will
reduce the dissolved Salts up to 95% of the in feed TDS. RO treated water is either adjusted for TDS by
blending Filtered water passed through 0.2 Micron Cartridge Filter followed by UV OR dosed with Mineral. pH
is also adjusted in case of pH below the limit to raise to 7.5. Treated water from RO unit will be stored into
SS tank of 3000 Lts capacity. This treated water is then passed through 0.2 micron cartridge filter before it is
taken for the filling. Ozonator unit producing ozone gas is installed in series at the outlet of UV System to
provide residual effect of ozone to the water.

EQUIPMENT SCHEDULE

 Chlorine Dosing System (Metering Pump)

To inject chlorine into feed water to inhibit the growth of bacteria and eliminate any existing bacterial
contamination in the feed water. Complete with 50 Lts capacity High Density Polyethylene tank. LMI
make High pressure chemical injection metering pump.

 Raw Water Booster Pump

To boost water pressure from raw water tank and to deliver to the pretreatment at pressure and
volume required.
 SS 304 Pump of Grundfoss or equivalent, skid complete with control box, pressure gauge, check
valves.

 Sand Filter
To filter sand and sediment (turbidity) down to 20 microns at 2 ppm
 Stainless Steel SS-304/316 tank with Praher or MIDAS make Austrian control valve for backwash,
rinse Filter media with graded sand, pressure gauge etc.

 Activated Carbon Filter

To remove taste odors, chlorine, color and other organic material from feed water prior to reverse
osmosis.
 Stainless Steel SS-304/316 tank with Praher or MIDAS make Austrian control valve for backwash,
rinse, 2 layers of media with granular activated carbon, pressure gauge etc.

 Anti Scalent Dosing System (Metering Pump)

To inject Anti Scalent Solution into feed water to avoid scale formation on the membrane.
 Complete with 100 Lts capacity High Density Polyethylene tank.
LMI make High pressure chemical injection metering pump.
 5 Micron Filter
To remove micron sediment particles from raw water prior to Reverse Osmosis system to avoid
clogging of membrane.
 SS housing with Micron Bag (washable) with pressure gauge etc.

 10 Micron Filter
To remove micron sediment particles from raw water prior to Reverse Osmosis system to avoid
clogging of membrane.
 SS housing with Micron Cartridges with pressure gauge etc.

 Fully Automatic Reverse Osmosis unit

To purify and remove 98% of all known contaminants.
 Fully automatic reverse osmosis system complete with High Pressure pump of Grundfoss or
equivalent, high performance membranes of 40” x 40” or 80-40 long, Solenoid valve, pressure
switch, Flow Indicators for reject and product water, state of the art control panel with TDS meter
to continuously monitor the product water quality, Piping, Valves etc..

 SMBS Dosing System (Metering Pump)

To inject SMBS Solution into feed water to remove residual Chlorine if any in water. Complete with 100
Ltrs capacity High Density Polyethylene tank. LMI make High pressure chemical injection metering
pump.

 SS Storage Tank for Storing Treated water

To store Reverse Osmosis permeate (product) water.
 SS 304/316 tank of 2000 Ltr. capacity. (Fabricated in House 2 to 3mm)

 SS Booster pump
To feed water to down stream micron filters and UV system.
 Stainless Steel Pump with control box, level switch interlocking, isolation valve etc.

 Micron filtration units

To remove micron particles up to 0.2 Micron sizes.
 Stainless steel micron filter housing with cartridge, pressure gauge, etc

 UV Sterilizer Unit
To eliminate bacteria and Virus from Water.
 Stainless steel housing with UV Lamps, Quartz Jacket, Ballast etc. etc

 Ozonation Unit with Re pressurization Pump

To re pressurize the product water after storage and also to generate, mix and inject ozone gas into
feed to filling system.
 Corona discharge ozonation unit with re pressurization pump, water sensor safety unit, ventury
injector, heater for removing moisture from silica quartz used to remove moisture from air.

 Electrical Control Panel

To control all the Pumps & Electrical units
 SS 304 Electrical control Panel with TDS meter, Starters, Relays, Level Switches etc.

  Wet Panel
To control Flows and Pressure of all the units of the System.
 Panel with Flow Indicators, Pressure Gauges, Control Valves, etc..

Treated Water Quality

The approximate quality of treated water is as follows considered for design of system.
Suspended Solids : Nil
Turbidity : Nil
pH : 7.00 to 7.5
T D S : Less than 40 ppm
Total Hardness : 30 ppm as CaCo3
Bacteria Coliform : Nil
The above water quality is approximate assumption, We can change property of
minerals/ions in water by editing the raw water in R.O. treated water.

Feed Water Conditions For R.O. Systems.

Max. Temperature : 40 deg. C
Free Chlorine, Bacteria, Oil, : Nil
Iron, Manganese.etc. : Nil
Turbidity : Less than 1.0 NTU

Scope of Exclusion
1. Foundation for Equipments and any Civil Works.
2. Power, Water and Electrifications.
3. Raw water storage.
4. Testing Chemicals and Facility.

Scope of Supply
The following are the technical specification for the equipments supply for packaged drinking
water project.

1A. CLORINE DOSING PUMP.

Type : Ele. Diaphragm type.
Capacity : 0 to 5 LPH
M.O.C. : PP
Dosing chemical : clorine
Dosing rate : 3 to 8 LPH.
Make of dosing pump : Edos

1B. DOSING TANK.

Type :Conical bottom.
Capacity. :100 liter.
M.O.C. :HDPE.
Make :Syntex
1C. RAW WATER FEEDING PUMP.
Type : Centrifugal
Max. Flow : 15.00 m3/hr.
Working flow : 12.50 m3/hr.
Working pressure : 3 kg/cm2
Power : 3.0 HP.
Make : CRI/Shakti/Kirloskar
Nos. Offered : One No.

2. PRESSURE SAND FILTER.

Type : Top and Bottom Mounting With Flance and TC
Model : KCE
M.O.C. : SS 304/316(Inside FRP Coating)
Size Dia X Height. : 700 x 1500 mm with 2mm thickness
Pipe Line Size : 40 mm.
Sand Qty. : 400 Kgs.
Valves : Multi valve.
Max. Flow : 15.00 m3/hr.
Working Flow : 12.50 m3/hr.

3. ACTIVATED CARBON FILTER.

Type : Top and Bottom Mounting with Flanch and T.C.
Model : KCE
M.O.C. : SS 316/304 (Inside FRP Coating)
Size Dia X Height. : 700mm x 1500 mm with 2mm thickness
Pipe Line Size : 40 mm.
Carbon Qty. : 225 Kgs.
Valves : Multi valve.
Max. Flow : 15.00 m3/hr.
Working Flow : 12.50 m3/hr.

4. MICRON CARTRIDGE FILTER.

Model : KCE 6x1
Size : 20” Long.
Micron Rating : 5 or 10 Micron.
Type of Candle : P.P. Wound.
Material Of Housing : SS 304
Nos. of Candles : 6 Nos
Max. Flow : 15.00 m3/hr.
Working Flow : 12.50 m3/hr.

5. HIGH PRESSURE PUMP.

Type : Vertical centrifugal pump
M.O.C. : S.S.304
Max. Pressure : 13 Kgs/cm2.
Working Pressure : 10.00Kgs/cm2.
Max. Flow : 15.96 m3/hr.
Working Flow : 12.00 m3/hr.
Motor : 6 KW, 3 phase
Make of pump : Grundfoss/Shakti
Nos. offered : 1 Nos.
6. DOSING PUMP.
Type : Ele. Diaphragm type.
Capacity : 0 to 5 LPH
Dosing chemical : Antiscalent.
Dosing rate : 3 to 4 LPH.
Make of dosing pump : E dose or equilent

7. DOSING TANK.
Type : Conical bottom.
Capacity. :100 liter.
M.O.C. : HDPE.
Make :Reputed.

8. DOSING PUMP.
Type : Ele. Diaphragm type.
Capacity : 0 to 5 LPH
M.O.C. : PP
Dosing chemical : SMPS
Dosing rate : 3 to 4 LPH.
Make of dosing pump : E dose or equilent

9. DOSING TANK.
Type :Conical bottom.
Capacity. :100 liter.
M.O.C. :HDPE.
Make :reputed.

10. R O MEMBRANE ELEMENTS.

Model : 8040 Element
Type : TFC Spiral Wound
Material : Polyamide.
Size : 8” DiaX 40” Long
Make : hydronotics/GE,
Nos. Offered : 6 Nos.

11. PRESSURE VESSELS.

M.O.C. : SS 304/316
Model : KCE
Type : Horizontal Tube Type
Size : 8” X 120”
Max. Pressure : 400 psi.
Working Pressure : 150 psi.
Nos. Offered : 2 Nos.
12. INSTRUMENTS

A Pressure Gauges
Type : Burdone Tube Type
Make : Krupashindu
Range : 0 – 7 Kg/cm2 low pressure
Range : 0 - 25 Kg/cm2
Quantity : 7 Nos.

B Rota meters
Type : Float
M.O.C. : Acrylic Body, SS Float.
Range : 100 LPH to 8000 LPH for Product Water
Range : 100 LPH to 8000 LPH for Reject Water
Range : 100 LPH to 3000 LPH for recirculation online
Make : Krupashindu

C Conductivity Meter
Type : Digital Type
Range : 0 - 999 micro mho/cm
Make : Aster Controls Mumbai
Quantity : 1 No.

D Pressure Switch
Type : Low/High Pr.
Make : Indfoss
Model : IPS 70/400.

13. DOSING PUMP.

Type : Ele. Diaphragm type.
Capacity : 0 to 5 LPH
M.O.C. : PP
Dosing chemical : Minerals
Dosing rate : 3 to 4 LPH.
Make of dosing pump : E dose or equilent

14. DOSING TANK.

Type :Conical bottom.
Capacity. :50 liter.
M.O.C. :HDPE.
Make :Reputed.

15. TREATED WATER STORAGE TANK

Nos. offered : one no.
Type : Vertically Cylindrical type.
MOC : SS 304
Holding Capacity : 3000 Liters.
Thickness for cell : 2 mm
Thickness for dish : 3 mm
Level Tube make and size : Acrylic and 8mm transparent
16. TREATED WATER TRANSFER PUMP
Type : Monoblock
M.O.C. : S.S.304
Max. Pressure : 3 Kgs/cm2.
Working Pressure : 2.00Kgs/cm2.
Max. Flow : 5 m3/hr.
Working Flow : 2.00 m3/hr.
Motor : 2.5 KW, 3 phase
Make of pump : Grundfoss/Shakti
Nos. offered : 1 Nos.

17. MICRON CARTRIDGE FILTER.

Model : KCE
Size : 30” Long.
Micron Rating : 0.45 Micron.
Type of Candle : Plated
Material Of Housing : SS 304
Nos. of Candles : 2 Nos
Max. Flow : 8.00 m3/hr.
Working Flow : 6.00 m3/hr.

17A. MICRON CARTRIDGE FILTER.

Model : KCE
Size : 30” Long.
Micron Rating : 0.2 Micron.
Type of Candle : Plated
Material Of Housing : SS 304
Nos. of Candles : 2 Nos
Max. Flow : 8.00 m3/hr.
Working Flow : 6.00 m3/hr.

18. U. V. DISINFECTION SYSTEM WITH HOURSE METER

Type : Fluorescent Tube
Working Flow : 7000 Lph
Working Pressure : 2 Kg/cm2
Material : SS 304
Make of UV Tube : Philips
No of UV system offered : 1 nos.

19. OZONE GENERATOR

No. offered : One set with 2000 liter ozonation tank
Type : Ozone from Natural Air type or Oxygen
Flow rate : 7000 Lph.
Ozone dosing : 1 PPM
MOC : S.S.304
Make of ozone generator : Krupashindu

20. STAND FOR UNIT

Complete stand for unit will be made of S.S.304 AND 40mm Squire pipe
21.INTERCONNECTING PIPE LINES
All interconnecting pipelines Raw water storage tank to Treated water storage tank will be
provided of S.S. 304 and orgon welding, mirror finishing buffing and T.C. fitted by us.

AUTOMATIC RINSING FILLING & CAPPING

MACHINE 60-90 BPM (12.11.4)

MACHINE OPERATION

INFEED AIR CONVEYOR

The empty bottles are loaded manually OR automatically from blow molding machine feed air conveyor where air
at high pressure from a blower is used for conveying bottles supported at the neck up to the in feed bottle transfer
rotor. The air conveyor permits different bottle sizes to run without making any adjustments.
INFEED BOTTLE TRANSFER ROTOR

The bottles are transferred to rinse rotor by the infeed bottle

transfer rotor. Bottles are held at the neck during transfer.

RINSE ROTOR

The automatic rinse rotor has spring loaded

grippers mounted radially which pick up bottles one by

one from the infeed transfer rotor. The bottle is inverted against a lever on the rinse valve to start the rinsing
operation. Thus we have NO
BOTTLE – NO RINSE. Bottles are
washed for up to three seconds each, before
draining (for removal of residual water)
and up righting for transfer to the filling
rotor. The rinsing medium is
generally product water.

FILLING ROTOR

The internationally accepted and

approved VENT PIPE filling principle ensures accurate level filling without spillage. The filling accuracy is +- 5ml. The fill
tank level is regulated automatically by a PLC controlled electronic probe.
CAP PICKING ROTOR

After completion of the filling operation,

bottles are transferred to the capping rotor
by the out cap picking rotor, the bottles
neck are picking up caps. With NO
BOTTLE NO CAP arrangement is there.

AUTOMATIC CAP ELEVATOR

Caps are stored in a SS 304 ground level hopper mounted at the base on the elevator column. The caps are
elevated/oriented and they are diverted into the cap chute leading to the filling machine. The operation of the
elevator is controlled automatically by a control panel mounted sensors, stops the cap elevator automatically once
the chute gets filled to capacity and restarts it on the caps get consumed.

OUTFEED SLAT CONVEYOR

Bottles after the completion of the rinse – fill- seal cycle are discharged on to the outfeed SS304 slat conveyor. The
bottles are visually inspected against fluorescent background light for detection of particles bottles. Mounted on the
inspection lamp. Also the bottles are counted with the help of a sensor which gives digital count on the control
panel indicating finished bottles. Put neck and body sleeve manually on line conveyor. Bottle will pass through
Heat shrink tunnel gets labeled. There after the bottle
are picked up manually for cartooning. After which
the finished bottles are picked up manually for
cartooning.

ELECTRICAL CONTROL PANEL

The panel has superior quality control devices with

variable speed AC Drive for regulation of
operating speed during production. All electrical motors
are protected individually by Overload Thermal Relays for safety. The Main MCB has inbuilt ELCB which
safeguards against live contact externally. The panel clearly marked cam switches indicating functions for ease of
operation. A Detachable remote control device is provided for facilitating maintenance and brief test runs.
 MACHINE SPEED VOLUME & MACHINE MODEL WISE

BOTTLE
VOLUME / 30-50 40-60 60-90 90-120 120-150 150-200
MODELS BPM BPH BPM BPM BPM BPM

120 150
250ML 50 BPM 60 BPM 90 BPM BPM BPM 200 BPM

120 150
500 ML 50 BPM 60 BPM 90 BPM BPM BPM 200 BPM

120
1000 ML 30 BPM 40 BPM 60 BPM 90 BPM BPM 150 BPM

2000 ML 15 BPM 20 BPM 30 BPM 45 BPM 60 BPM 75 BPM

WATER REQUIREMENT VOLUME WISE

Volume 250 ML 500 ML 1000 ML 2000 Ml

BPM (Bottle Per Minute) 90 90 60 30

BPH (Bottle Per Hour) 5400 5400 3600 1800

Rinsing Water Per Hour Required 135 270 360 360

Filling Water Per Hour Required 1350 2700 3600 3600

Total Water Per Hour 1485 2970 3960 3960

1) Main Motor 1.5 H.P1440 RPM :- Siemens / Crompton

2) Capper Motor 0.25 H.P :- Bonfilogi or Rotomotive or Crompton

3) Gear Box :- Elecon Make

4) Cap Feeder 0.25 H.P :- Bonfilogi or Rotomotive or Crompton

5) Conveyor Motor 0.25 H.P :- Bonfilogi or Rotomotive or Crompton

6) Switch Gear :- Siemens

7) PLC :- Selectron Make

8) Relay Card 230 V AC :- Omron

9) Material of Constructions :- SS 304 & Contact part SS316

10) Bearing – :- S.K.F.

11) Machine Weight :- 1.2 Ton

12) Accessories Weight :- 800 Kg

ACESSORIES OF MACHINE

1. Infeed Air Conveyor : 8 Feet Adjustable upto 100mm

2. Out Slat Conveyor : 20 Feet Adjustable upto 100mm
3. Inspection Screen : 2 Feet Length 18” Width With Emergency Stop Switches.
4. Cap Elavator : Ground Mounted Hopper
Storage Capacity 1500 Caps.
SPECIAL FEATURES OF MACHINE

1. MACHINE SAFETY AND

MAINTAINANCE

 Machine over load protection with mechanical

clutch +VFD (variable Frequency Drive) Protection
 Oil Central Lubrication Systems
 Instruction Manual & Indications Systems
 Programmable Logic Controls PLC
 Cap Hopper Elevator type & having capacity of 1500 caps at a time
2. PRODUCT SAFETY AND HYGINE

 In feed air blower conveyor SS 304 Air Filter

 Air coveyor with UV light
  Bottle Catching &all star wheels below the neck only
 Rinsing Water pressure Interlock
 Filling Water Tank low & High Level Inter lock
 Bottle Filling Level Set with Mechanical vent tube
 Cap feeder Cap empty single
 Capper torrent adjustment

3.MANUFACTURING SETUP

 All Machine parts With CNC Made

 All material of construction SS 304
 Contact parts SS 316
 All machine control by programmable logic control PLC
 Out Conveyor SS 304 , conveyor belt also SS 304

SPECIAL AUTOMATION

Overload Protection
1) Mechanical as well as Electrical Over load protection.

Rinsing
2) Rinsing Pressure Inter lock ( If Rinsing water pressure is low machine gives indicationand machine will gets
stop)

Filling
3) Filling tank level sensor ( If machine filling tank level is high filling pump will get automatically stop and If
machine filling tank low machine gives indication and machine will gets stop.)

Capping
4) Cap feeder :- If cap chute is full cap feeder gets automatically stop and If cap feeder is Empty machine gives
indication and machine will gets stop.
 ELECTRIC POWER REQUIREMENT

Description Qty Power KW Power HP

Main Machine Motor 1 1.1 1.5

Air Conveyor Motor 1 0.75 1

Out Conveyor Motor 1 0.18 0.25

Capfeeder Motor 1 0.18 0.25

Shrink Tunnel 1 6.18 6.85

Total 8.39 9.85

PET STRETCH BLOW MOULDING MACHINE ONE LITTRE AUTO DROP

SYSTEM
 CAVITY – TWO STAGE
 CAPACITY – 1100 BOTTLE PER HOUR
 PNUEMATICS VALVES – MERCURY PNUEMATICS MAKE
 CYLINDER – MERCURY MAKE/ FESTO MAKE
 HIGH PRESSER CONTROLER – FESTO PNUEMATICS
 MOTOR – DYNAFLEX
 HYDRO PNUEMATIC CYLINDER – 150 MM
 POWER STROK – 4 MM
 CLY. MANUFECTURING CO. – FESTO PNUEMATICS
 AIR FILTER – MERCURY PNUEMATICS
 WIRE AND CABLES – POLY CAB
 CONTROL PANNEL – SARIKA CONTROL
 MACHINE MEMORY – 24 MOULD
 POWER CONTROL – SEIMENCE
 HEATER MAKE – HEAT ONE TECHNOLOGY
 BLUE FITTINGS AND PIPES KBL – KBL
 TIE BAR – 50 MM VIRAZ ENG.
 BUSHES – PB (PHOSPHORUS BRASS)
 NECK SIZE – 28 MM STANDARD

TECHNICALSPECIFICATIONS
Cavity Pitch Mm 150

MouldThickness Mm 160max
Forming

Clamping Stroke Mm LINNER

Stretching Stroke Mm 450max

No .of Cavity Pcs 2

Product Height Mm 300max
Product

Neck Outer Diameter(Max) Mm 19–30

Product Outer Diameter( Max) mm 85

Theoretical Production pcs/hr. 1100/ bh

Total Consumption Power kw 28 Hp

Power

Heating Power kw 12KW

Number ofLamp pcs 6

Operation Pressure kg/cm 7

Air

Blowing Pressure Kg/cm 22-28

specifications are subject to change without prior notice.

Fully Automatic High Pressure Compressor for Pet Stretch
Blowing Machine
Description Specification

Model No. PC-23-115 HP

H.P 20

Type Reciprocating Air Cooled

Air Receiver Capacity 500 Liter

Oil Lubrication Splash Lubrication

No. of Stage Two Stage

No. of. Pistons 3

No. of Cylinder 3

Piston Displacement (c.f.m) 75.00

Free Air Delivery (c.f.m) 52.00

Electric Motor 20 H.P Included

Starter (Star Delta) Included

Pressure 25 kg/cm2

Water Cooled After Cooler With Moisture Included

Separator
 Accessories – Safety Valve, Pressure Gauge, Included
Drain Valve, Belt Guard, Air Filter, Motor
Pulley, Silencer Etc.

Auto-Start & Stop Control Included

Blow Down Valve Included

Solenoid Valve Included

20 Ltr JAR Washing & Filling Machine

1. Jar brusher Unit

Brusher unit is consisting of two nylon bristles rollers, placed in a SS tank having soap solution and brushes
will rotate in a clock wise and Anti Clock wise direction to each other. Jar is placed in between these two
rollers to clean jar externally to clean dirt from all the sides viz., bottom, side and top portion of the jar.

2. Jar Washer Unit – 2 nos.

Washer unit is consisting of Washing of Jar Internally with Soap Water & Final Treated water one by one. This
Unit is consisting of Tanks for preparing solution, Pumps, Switches conveyor etc.

3. Jar Filler Unit

This Jar is then taken to the filler station, where it will have filling Nozzles and jar will be filled and then
pushed away for capping. Cap will be placed manually after filling and will be pressed using cap presser.

MICRO AND CHEMICAL Laboratory EQUIPMENTS

List of Equipment
Sr. Name of Equipment Range Qty
No.
1 Hot Air Oven Digital Controlled With 50 to 2200 C 1 No
Thermometer
Sr. No : KCE 001
2 Water Bath Digital Controlled With Thermometer Room Temp to 950 C 1 No
 Sr. No : KCE 002

3 Hot Plate Digital Controlled 0 to 2500C 1 No

Sr. No : KCE 003

4 Gas Stripping Apparatus With Flow Pump & Flow 0 to 100 LPH 1 No
Meter L.C. 5 LPH

5 Ph Meter 0 to 14 PH 1 No
L.C. 0.01 PH
6 Turbidity Meter 0 to 1000 NTU 1 No
L.C. 0.1 NTU
7 Distillation Unit 4 Liter 1 No

8 Digital Spectrophotmeter With 10mm & 50mm 340 to 960 nm 1 No

Cell L.C. 1 nm

9 Single Pan Balance 0 to 200 gm 1 No

Sr. No : KCE 004 L.C. 0.1 mg

10 Magnetic Stirrer With Hot Plant Digital Controlled 1 No

With Thermometer
Sr. No. KCE 005

11 Bacteriological Incubator Digital Controlled With 1 No

0
Thermometer Ambient to 110 C
Sr. No : KCE 006 L.C. 0.10C

12 B.O.D. Incubator With Digital Display Of Temp 0 to 600C 1 No

(200C) L.C. 0.10C
Sr. No. KCE 007

13 B.O.D. Incubator With Digital Display Of Temp 0 to 600 C 1 No

(250C) L.C. 0.10 C
Sr. No : KCE 007

14 Centrifuge 4 Tube 1 No
UP to 3500 RPM
15 Microscope 10X, 45X 1 No

16 Colony Counter 0 to 999 1 No

17 Laminar Ari Flow - 1 No

18 Autoclave 0 to 2.1 kg/Cm2 1 No
Sr. No : KCE 008 0.005 kg/cm2
19 Filtration Assembly With Vacuum Pump For 1 No
 Microbiology
20 Dial Thickness Gauge 0 to 1 mm 1 No
L.C. 0.001 mm
21 Wooden Block 120 N 1 No

22 Scale 0 to 60 mm 1 No
L.C. 1 mm
23 Fuming Hood 1 No
24 Thermameter Range (0 to 360)deg 1 No
Sr. No : KCE 009 L.C. 1 deg
25 Thermameter Range (0 to 360) deg 1 No
Sr. No : KCE 010 L.C. 1 deg

List of Chemical
Sr. List of Equipment Rage Quantity

1 1,10 Phenanthroline Monohydrate 5 gm 1

2 Acetic Acid Glacial 500 ml 1
3 Activated Cabone 500 gm 1
4 Aluminium Potassium Sulphate 500 gm 1
5 Ammonia Solution 500 gm 1
6 Ammoniaum Ferrous Sulphate 500 gm 1
7 Ammoniaum Acetate 500 gm 1
8 Ammonium Chloride 500 gm 1
9 Ammonium Dichromate 100 gm 1
10 Ammonium Hydraxide 500 gm 1
11 Antimony Metal 25 gm 1
12 Ascorbic Acid 100 ml 1
13 Barium Chloride (Dihydrate) 500 gm 1
14 Boric Acid Powder 100 gm 1
15 Bromocresol Green 5 gm 1
16 Buffer Tablet 4ph 10 Tab 1
17 BufferTablet 7ph 10 Tab 1
18 Buffer Tablet 9.2ph 10 Tab 1
19 Calcium Carbonate 500 gm 1
20 Calaium Hydroxide 500 gm 1
21 Cholring Solution (Hypochloride) 500 gm 1
22 Chloroform 100ml 1
23 Chromotropic Acid Crystal 5 gm 1
24 Cobaltous ChkirudeCrystline 100 gm 1
25 Conc. HCL 500 ml 1
26 Conc. HNO3 500 ml 1
27 Conc. SulphuricAciid 500 ml 1
28 Copper Metel Powder 50 gm 1
29 Cyclohexanone 500 ml 1
30 Di (2-Ethyl Hexyl) Sulphosuccinate 100 gm 1
31 Di Isopropy ether 100 ml 1
32 Di Sodium EDTA 100 gm 1
33 Diammonium Hydrogen Phosphate 500 gm 1
34 Diethylene GllycolMonobuty ether 100 ml 1
35 Dipotassium Hydrogen Phosphate 500 gm 1
36 Dodecylbenzene Sulphonic Acid 10gm 1
37 EDTA 100 gm 1
38 Erochrome Black T 25 gm 1
39 Eriochrome Cyanine –R- Dye 10 gm 1
40 Ethanol 500ml 1
41 Ethyl Acetate 500 ml 1
42 Ethylene Glycol 500 gm 1
43 Ferric Chloride 500 gm 1
44 Ferric Cirtrate 500 gm 1
45 Gelatin Purified 100 gm 1
46 Gllycerol 100 ml 1
47 HexaMethykleneTetramine (Hexamine) 500 gm 1
48 Hydrazine Sulphate 100 gm 1
49 Hydrogen Peroxide 500 ml 1
50 Hydroxyl Amine Hydrochloride 100 gm 1
51 Isopropyl Alcohol 500 ml 1
52 Manganese Sulphate 100 gm 1
53 Mercuric Chloride 25 gm 1
54 Methanol 500 ml 1
55 Methyl orange 25 gm 1
56 Meethyl Red indicator 25 gm 1
57 Methylene Blue 25 gm 1
58 Murexide 25 gm 1
59 NED Dihydro Chloride 5 gm 1
60 Neocuproine 1 gm 1
61 N-N Dimethyl _P –Phenyline Oxalate 5 gm 1
62 Ortho –Toluidine Di hydrochloride 25gm 1
63 Patton & Reader’s Indicator 5 gm 1
64 Phosphoric Cynide 125 ml 1
65 Phosphoric Acid 500 gm 1
66 Potassium Cynide 100 gm 1
67 Poassium Chloride 500 gm 1
68 Potassium Chloroplatinate 1 gm 1
69 Potassium Chromate 100 gm 1
70 Potassium Dihydropltinate 500 gm 1
71 Potassium Iodide 100 gm 1
 72 Potassium Nitrate 500gm 1
73 Potassium Periodate 100 gm 1
74 Potassium Permanganate 100 gm 1
75 Potassium Dichromate 100 gm 1
76 Silver Nitrate Solid 5 gm 1
77 Sidium Acetate 500 gm 1
78 Sodium Arsebite 25 gm 1
79 Sodium Ascorbate 100 gm 1
80 Sodium Carbanate a Anhydrous 500 gm 1
81 Sodium Chloride 500 gm 1
82 Sodium Citrate 100 gm 1
83 Sodium Hydrogen Carbonate 500 gm 1
84 Sodium Hydroxide 500 gm 1
85 Sodium Nitrie 500 gm 1
86 Sodium Oxala 500 gm 1
87 Sodium Sulphate Anhydrous 500 gm 1
88 Sodium Sulphite 500 gm 1
89 Sodium Thiosulphate 500 gm 1
90 Starch Soluble 50 gm 1
91 Sulphanilamide Reagent 25 gm 1
92 Sulphurous acid N/50/Sulphar dioxide 100 ml 1
93 Triethanolamine 500 ml 1
94 Urea 500 gm 1
95 Zinc Granuals 100 gm 1
96 Zinc Sulphate 500 gm 1
97 Zincon 1 gm 1
98 Zinc Acetate 500 gm 1

MICRO BIOLOGICAL MEDIA LIST AS PAR IS 14543

Sr. Description Quantity
1 Aspargine Proline Broth 100 gm
2 Chlormphenicol Yeast Extract Dextrose Agar 100 gm
3 Differential Reinforced Clostridia Medium 100 gm
4 Plate Count Agar 100 gm
5 Brilliant Count Agar 100 gm
6 MacConkey’s Broth 100 gm
7 MacConkey’s Agar 100 gm
8 Milk Agar With Cetrimide (Twin) 100 gm
9 Nutrient Broth 100 gm
10 Nutrient Agar 100 gm
11 Simmon’s Citrate Agar 100 gm
12 Peptone Water 100 gm
13 MR-VP Medium 100 gm
14 Grams Staining Kit 1 Pkt
15 Tryptone Soy Agar 100 gm
16 Tryptophan Broth 100 gm
17 Oxidase Reagent 100 gm
18 Kovac’s Reagent 100 gm
19 Tryptone Bile Agar 100 gm
20 T.T.C. Solution 0.10 gm
21 Tergitol-7 100 gm
22 Lactose TTC 100 gm
23 Indole Reagent 10 gm
LIST OF GLASSWARES
Sr. Description Specification Quantity

1 Nesseler Cylinder 50 ml 5 No.

2 Volumetric Flask 10 ml 4 No.
50 ml 4 No.
100 ml 4 No.
250 ml 2 No.
500 ml 2 No.
1000 ml 1 No.
3 Graduated Pipette 1 ml 1 No.
5 ml 1 No.
10 ml 1 No.
25 ml 1 No.
4 Separating Funnel 125 ml 1 No.
500 ml 1 No.
5 Conical Flask 250 ml 4 No.
500 ml 2 No.
6 Beaker 50 ml 3 No.
100 ml 3 No.
250 ml 3 No.
500 ml 3 No.
7 Petri Dish ……. 20 Pair
8 Glass Slide ……. 1 Pkt
9 Wide Mouth Bottle 1000 ml 1 No.
10 Measuring Cylinder 50 ml 2 No.
100 ml 2 No.
11 Screw Cap Bottle 100 ml 4 No.
12 Iodine Flask 250 ml 1 No.
13 Whatman Filter Paper No. 40 1 Pkt
14 Pipette Stand ……. 1 No.
15 Burette Stand …… 1 No.
16 Carbon Column Stand 1 No.
17 Spechula ……. 1 No.
18 Wash Bottle 250 ml 2 No.
19 Evaporating Dish (Silica Dish) 30 ml 1 No.
 20 Durham’s Tube 1 Pkt
21 Test Tube 20 ml 10 No.
22 Test Tube Stand Vertical 1 No.
23 Test Tube Holder 1 No.
24 Dropper ……… 2 No.
25 Glass Rod ……… 2 No
26 Flask tong ……… 1 No
27 Burner with stop cocke ………. 1 No.
28 With Loop With Holder ………. 1 No.
29 Pipette Bulb Small 1 No.
30 Pipette Bulb Medium 1 No.
31 Tissue Paoer ………. 1 Roll
32 Cotton ……… 1 Roll
33 Carbon Column ……… 1 No
34 Filtration Flask (1Lit) 1000 ml 1 No
35 Beaker (Plasti) 50 ml 2 No
100 ml 2 no
250 ml 2 no.
500 ml 2 no.
250 ml 2 no.
36 Reagent Bottle (Plastic) 250 ml 24 no.
500 ml 12 no.
37 Desiccators 1 no.
38 Themometer (-10 to 110c) 01 Packet
39 Themometer (-10 to 110c) 01 Packet
40 Themometer (-10 to 110c) 01 Packet

SCHEDULE OF EXCLUSIONS
1. All civil works, such as plant building, shed, foundation of equipment’s, bolts, pipe Supports, supporting
structures, platforms and mass concreting.
2. Construction of drain sump and drain channels and any special lining.
3. Plant area, building illumination, ventilation and earthing.
4. Supply of power to motors and water.
5. Raw water storage tank and pump.
6. All PUC pipe work beyond our termination Points.
7. Layout of the equipments, piping, cabling and erection has been considered as per our standard layout
design. All piping, cabling, erection etc. required, as per client's specific requirement subsequent to order
finalization shall be at extra cost.
8. Transit insurance shall be client's responsibility. Insurance has been arranged by us on behalf of the client
for their convenience.
CIVIL WORK REQUIREMENT

Being a set- up of food industry, the plant and machinery require utmost hygienic conditions :
Water Treatment Plant : Proper Shed with dust proofatmosphere.
Bottle Blowing : Proper Shed with Dust Proof Atmosphere.
Rinse, Fill, Cap Machine. : Completely closed room.
Lab : Air Conditioned closed room.
Raw material, finished
Goods Storage. : Closed room, without dampness.
Flooring & Ceiling : Colour should be white.
The floor should be properly tiled.

* There is no exhaust and is completely pollution free plant.

We would require :

• Stable Raw Water supply.

• Raw water storage tank up to 10000 to 30000 ltrs.
• Proper building as per recommendation.
• 3 Phase (440 V) Electrical points.
• Stable electricity supply.

TERMS AND CONDITIONS

The Price Quoted Above is Ex Works Rabale, Navi Mumbai, Maharashtra, India

Price Quoted is EXCLUSIVE Of All Taxes, Transportation, Packaging and Transit Insurance (To be
charges extra / at actual at the time of supply.)
SUPERVISION OF ERECTION AND COMMISSIONING
Included in above Price.

TERMS OF PAYMENT:
30% advance along with PO and balance payment prior to dispatch on readiness of materials.

DELIVERY

The Equipment under our scope of supply shall be delivered within 1 to 4 weeks from the date of
receipt of firm technically and commercially clear order with advance.

WARRENTY

The system is warranted for TWELVE MONTHS from the date of supply against any manufacturing
defects. However any Electronics Items and Consumables (Cartridge filter, Chemicals, Filter media,
Membrane etc.) will not be covered under this warranty. Electrical components and equipment
burnt out due to faulty power will not be covered under warranty and the associated
replacement cost will be charged extra. This warranty would not be valid for the losses due to
system mishandling and operational mistakes, etc. In any such event, the repair/replacement of the
system or the components will be charged extra.

Jurisdiction : Subject to Navi Mumbai

Cancellation : once we confirm the order, we will take up manufacturing of the same machine
immediately in hand . Hence we can not do any cancellation of order and thus we cannot refund
your advance amount back to you. The placing of an order with us implies acceptance of the
conditions of sale here in state regardless of any constricting clauses in the buyers purchase
order.

For Krupashindu Consulting Engineers

Ram Gavhane
8080978282 /
9821022367