INSTALLATION & OPERATING MANUAL OF

UPS SYSTEM

CLIENT : JSW STEEL LIMITED

PROJECT : 20 MTPA CPU AT NUAGOAN AND
10 MTPA CPU AT NARAYANPOSHI
MINES

MODEL : HI-PULSE D
RATING : 2x50 KVA
SR. NO. : P2301HPD0018 & P2301HPD0019
REV. NO. : 00
Uninterruptible Power System INSTALLATION & OPERATION MANUAL is a single
volume source of information. Please go through the manual before operating the
UPS.

This manual must be studied prior to connecting the power supply. Connections must
be made by qualified technician with experience in the installation of electrical
equipment.

This manual contains information for the installation, start up and the operation of
Uninterruptible Power System (UPS).

The last page of the handbook has been reserved for the User's observations.
AII your suggestions, indications of errors or omission will be appreciated.

CAUTION
Warning: This is a product for restricted sales distribution to
informed Partners. Installation restrictions or additional
measures may be needed to prevent radio interferences. In a
domestic environment, this product may cause radio interface in
which case the user may be required to take additional
measures.

This UPS does not incorporate automatic backfeed protection. A

warning lable must be fitted to all external primary power
isolations stating;

“ Insulate the Uninterruptible Power System before working on

this circuit ”

Instruction Manual / Project / Rev. 7 / April 2019

Table of Content

1 Introduction. 1
2 Safety Instructions during Operation & Maintenance. 2
3 Preparation for Installation 8
4 Designation of Parts 11
5 Front, Back View & Control 12
5.1 TB Details (N.A.) 13
5.2 Termination & Recommended cable Details. 14
6 LCD & Mimic Display. 15
7 Operating Instructions . 16
8 Specifications . 18
9 Test Report. 19
10 Single Line Diagram 20
11 System Description 21
11.1 Hot Standby Configuration. 22
11.2 Parallel Redundant Configuration. 23
12 Do’s and Don’ts. 24
13 Fault Reporting. 25
14 Periodical Maintenance Check. 26
15 Trouble Shooting. 27
16 Accessories. (Optional) 30
17 Recommended Spares List 31
18 Environmental Compatibility, Disposal 33

Annexure

A. Battery Stand
B. Wiring Diagram
C. Bill of Material
D. Stabilizer
E. ACDB
SYMBOLS USED

The following symbols are used in this handbook :

CAUTION
Failure to observe the appropriate safety measures will result
in death, severe injury or considerable damage to property.

Caution : Static sensitive devices. Handle with care.

Instruction Manual / Project / Rev. 7 / April 2019

1
Introduction

Dear Users,

We thank you for buying our Hi -Tech & Reliable UPS / Inverter system for the specific application.
We have been designing, manufacturing and supplying UPSs / Inverters of wide varieties and
ranges for last thirty years. Besides UPSs / Inverters manufactured to our standard specifications,
we have distinguished ourselves by providing custom built power solutions to very special
customers like you. Our R&D set up, one of the best in India, offers distinct advantages in
developing design philosophies which precisely meet customers needs.

Our thousands of installations in Heavy industries, Process industries, Hydrocarbon, IT Industry,

Banking, Insurance, Hospitals, Hotels and many others have indicated our claims and inherent
strength in indigenous designs. Association with distinguished customers like ISRO, Bhabha Atomic
Energy, Nuclear Power Corporation, HAL, R&D Labs have given us the confidence of accepting
any challenges in providing power solutions for variety of electrical applications.

You not only have made the right choice in buying our UPS / Inverter, but have now inherited our
well groomed UPS culture, very carefully built through, Three modern manufacturing plants, 550
engineers and our vast after sales network controlled from 50 major cities in India. We are
confident that you will become our special customer who would built permanent relation with us.

Proper installation and operations of UPS / Inverter are important factors in reliable functioning of
the system. This manual will give you required information on installation, operation and
maintenance of the UPS / Inverter system.

We look forward to associate with your future special power requirements.

CAUTION We request to read the entire Manual prior to installation, performing start up
procedures or system operation, or maintenance. Should you require any
assistance for information on installation please call on our nearest service
office by giving information such as Model No, Sr. No., Date of Purchase and
your observations, if any.

Instruction Manual / Project / Rev. 7 / April 2019 1

2
Safety Instructions during Operation & Maintenance

1.0 General
The interior of an UPS cubical, when it is installed has hazardous AC & DC voltages on exposed
terminals and printed circuit boards, even when all the switches are OFF.

UPS must be protected against over - voltages deriving from the feeding mains. The device was
developed in accordance with the product normative EN 50091-2, which relates to the
IEC 1000-4-5. Over - voltages must be planned for in the power supply system, including those
caused by lightning strikes as well as those produced internally as the result of switching inductive
or capacitive loads, such as power transformers or capacitor banks or as the result of short - circuit
shut-downs. With all supplies isolated the battery is still live and appropriate precaution must be
taken.

2.0 Safety Recommendations

Warning : UPS / Inverter, is equipped with its internal power source, i.e. the battery backup.
Consequently the load may be ON, even if the AC input power supply has been cut off.

If UPS / Inverter remains unused for a long period, refreshing of the batteries
for 24 hour is advised by recharging them. Otherwise, the battery may get damaged.

3.0 Electrical Shock

Switch off the supply or use insulating material to protect yourself while pulling the casualty clear of
any conductor.

Do not touch the casualty with your bare hands until he is clear of any conductor.
Send immediately for trained qualified help.

4.0 Safety Warning

8 Remove watches, rings, earrings and other metal jeweleries and any loose material like pens,
tools or metal objects from pocket before working on the equipment.

8 Do not touch printed circuit boards. High voltages exist, there is hazard of electric shock.

8 Use only isolated tools.

8 Never work alone, learn first aid, especially cardiopulmonary resuscitation (CPR), for electrical
accident victims. Unless power is removed from the equipment, person should never work
alone. Another person should be standing by to assist him. Extra care required when working
on battery / Battery bank.

8 Turn off power before working on electric or electronic circuit, except when absolutely
necessary.

8 Consider all wire and terminals to be live until proven otherwise by a safe test method.

Instruction Manual / Project / Rev. 7 / April 2019 2

8 Always check the electrical rating of equipment you use, and be sure you use that equipment
within its ratings.

8 Never block or insert any object in to the ventilation holes or other openings.

8 Turn the UPS / Inverter off and isolate the UPS / Inverter before cleaning. Use only a soft cloth,
never use liquid or aerosol cleaners. Keep the front and rear vents free of dust accumulation
that could restrict airflow, required for cooling. This equipment contains several circuits that are
energized with high voltage. Only test equipment designated for troubleshooting should be
used. This is particularly to be observed for using oscilloscopes.

Always check voltages with an AC & DC voltmeter to ensure safety before making contact or
using tools. Even the power is turned off, dangerously high potentials may exist at the capacitor
banks.

Only qualified service personnel should perform maintenance on the UPS / Inverter system. When
performing maintenance with any part of the equipment under power, service personnel and test
equipment should be standing on rubber mats. The service personnel should wear insulating shoes
for isolation from direct contact with the floor (Earth ground).

5.0 Safety precautions for Battery

Electrolyte : The alkaline electrolytic ( solution of potassium hydroxide in DM/DI water) is a strong
caustic agent. Wear rubber gloves, eye protection and long sleeved clothing when working on the
battery. Before working with electrolyte, make sure that water for washings is easily available.
If electrolyte is splashed on the skin or clothing, wash immediately with water for 10 to 15 minutes.
If eyes are affected, flood with water followed by eye wash solution and obtain immediate medical
attention.

8 Keep flames away.

8 Do not adjust connections etc., while charging or in the first hour after charging.

8 Keep the battery location well ventilated to prevent buildup of the oxygen and hydrogen gases
and do not cover the battery during charging.

8 Do not place or drop metal objects on top of the battery.

6.0 Handling the batteries

Caution : Batteries are a potential source of danger due to their electrical charge and
chemical composition. Therefore, observe the battery handling instructions of the
manufacturer. These can usually be found in the material which accompanies the shipment.

Instruction Manual / Project / Rev. 7 / April 2019 3

6.1 Recharging batteries
When recharging, observe the instructions on the packaging.

As per battery manufacturers recommendation , during the storage interval (i.e. between date of
shipment and date of installation) , a freshening charge should be given once in every six months.
Storage at elevated temperatures will result in accelerated rates of self discharges.

One full charge-discharge cycle shall be conducted minimum once in a year if frequency of mains input
supply failure is very low.

6.2 Exchanging batteries

Before exchanging batteries, both the batteries in the battery cabinet, as well as those to be installed
must be fully charged.

6.3 Connecting batteries

Caution : If the battery was disconnected and is to be reconnected, the battery isolator may
only be reconnected after you have made certain that voltage with the correct polarity is
present in the intermediate circuit. If the battery is connected to the intermediate circuit while
the circuit is de-energised or with incorrect polarity, the intermediate-circuit capacitors could
explode!

6.4 Stripping down, repackaging

Caution : The UPS contains capacitors which continue to store energy for a period of time
after the device has been disconnected from the mains supply and battery. This voltage
present at the battery terminals. Before stripping down, check that the UPS and the external
mains separation device are switched off and the battery fuses removed. Measure the voltage
at the battery terminals and wait until the voltage has dropped to 0 V or wait at least five
minutes. Failure to do this can lead to severe electrical shock and even death.

7.0 Safety precautions for AC Capacitor

8 Handle capacitor units carefully as they may be charged even after disconnection, due to faulty
discharge devices.

8 Consider terminals of capacitor, connected bus bars and cables and other devices which are
connected with them, as energized voltage may present.

Note : If system is Inverter, then do not follow Battery related Instructions.

Instruction Manual / Project / Rev. 7 / April 2019 4

 Unpacking of Wooden packed systems

Instruction Manual / Project / Rev. 7 / April 2019 5

 Unpacking Of Systems In Corrugated Material

Instruction Manual / Project / Rev. 7 / April 2019 6

 Unpacking of Wooden packed systems (Export)

Instruction Manual / Project / Rev. 7 / April 2019 7

3
Preparation for Installation
A) Unloading / Handling
1. Before unloading compare contents of delivery challan with bill & report any missing items
to the transporter & Customer Service center.

2. Minimum four persons are required for unloading and handling the equipment.
Ensure proper unloading facility exists with transporter / local sub-contractor.

3. Use a fork lift or other material handling device to move the equipment as close as
possible to the final installation on site.

4. Ensure that the equipment is kept upright as per the arrow mark indication on its packing.
During unloading, ensure that the unit is not tilted beyond 45 degree angle with the
ground surface, to prevent internal damages.

B) Storage
1. If equipment remains unused for a long period, replace silica gel bags after each six
months.

2. Preconditioning of DC capacitors required if equipment is unused for more than 6 months.

3. A freshening charge should be given once in every six months. Storage at elevated
temperatures will result in accelerated rates of self - discharge.

C) Unpacking
1. The UPS is mounted on a wooden base palette and fixed onto the same. The unit is
wrapped in polythene sheets and enclosed in the suitable enclosure box.

2. Keep box on the floor in such a way that THE ARROW ON THE BOX SHOULD POINT
VERTICALLY UPWARDS.

3. Remove battens from all sides if your unit is packed in wooden container EXCEPT from
BOTTOM SIDE. The unit is fixed with bolts at four corners by bolts size 12 X 130 mm to
the wooden base, remove these bolts & then bottom battens.

4. If unit is with corrugated packing, then simply remove external box and then the
plastic cover and now the unit is ready for external wiring and operation.

5. The equipment Serial No. plate should be checked to ensure that Serial No. is as
mentioned on the Invoice.

6. Refer the set no. before installation. Even the logic of set 1 & set 2 is similar and
installation like UPS1 from set 1 & UPS 2 from set 2 may cause functional error due to
setting tolerance. Hence it is recommended to install the system as per defined set as
tested in factory.
Applicability : All system with more then one panels.

Instruction Manual / Project / Rev. 7 / April 2019 8

D) External Inspection
Inspect the equipment for any signs of damage or mishandling. If damage is apparent,
do not attempt to install the system. File a report with the transporter and inform to
Customer Support Center.

E) Installation Procedure
(i) Floor Loading

The route and foundation to the installation site must be capable of supporting the
weight of the equipment.

(ii) Access to the Area

1. Plan the route, so that unit will pass through all elevations, corners & doorways to
prevent damage.

2. Ensure adequate service maintenance space - minimum 1000 mm from front,

300 mm from back & 600 mm from both sides of the equipment.

(iii) Environment Requirement

0
1. The maximum ambient temperature should be around 40 C. When operation in
locations where temperature is higher, additional ventilation & cooling must be
provided.

2. Avoid using equipment in locations with high humidity, corrosive gasses and dust.

3. Install equipment in locations free from shock and vibrations.

4. Ensure that the place is dry and ventilated.

5. UPS and Battery shall be preferable installed in separate room.

(iv) Electrical Cabling

1. All external terminations are inside the panel at front side.

2. Keep the Input Battery and Output Breaker / Switches in 'OFF' position.

3. Connect Input, Bypass And Battery supply to UPS

CAUTION Improper installation of the UPS / Inverter may cause injury to

personnel or damage to equipment.

High earth leakage current: Earth connection is essential before

connecting the input supply.
( The equipment must be earthed in accordance with local electrical codes.)

CAUTION Ensure, with multimeter that the battery voltage is of correct

polarity, before switching ON battery breaker / Switch. Do not
operate battery breaker / Switch in conditions like mains failure or

Instruction Manual / Project / Rev. 7 / April 2019 9

 4. Ensure that the Phase and Neutral wires of Bypass supply are appropriately
connected on the respective terminals provided. (i.e. phase on LEFT and neutral
on Right hand side)

5. Ensure the phase sequence of input supply.

Ensure the phase sequence of bypass (for 3 Ph. output system)

6. Ensure proper earthing of the equipment.

7. Connect load cables

kVA wise cable cross sections for Input, battery, output & Bypass are mentioned in cable
details. Cable dimensions are purely indicative. They are applicable only in the following
cases
0
1 Copper wire with PVC insulation (max. operating temperature = 70 C, multi - core - to
2 2
35mm , single - core - greater than 35mm )
1 Cables are fitted in separate conduits for each line (input, output, battery)
0
1 Air temperature in conduits does not exceed 30 c
1 The maximum number of cables per conduit is 4
1 When laying in channels or for electric installation conduits
1 For cable lengths up to 30 m
If conditions are different refer to DIN VDE 0298 part 4. When selecting the conductor cross
section, local conditions and standards, as well as application - specific voltage drops due to cable
lengths, must be taken into account. If the UPS is to supply predominantly non - linear loads,
multiply the quotes cross section.

Installation Tips :

8 UPS / Inverter must not be installed near liquids or in an excessively humid

environment.

8 UPS / Inverter must be protected from penetration by liquids or extraneous objects.

8 Ventilation must remain free.

8 UPS / Inverter must not be installed in direct sunlight or near a heat source.

8 Prior to installation, store UPS / Inverter in dry location. Storage temperatures must
0 0
be between 0 C and +55 C

Note : If system is Inverter, then do not follow Battery related Instructions.

Please call the Customer Support Engineer for final commissioning.

Refer Service Centers list included at the end of this manual.
Please refer terms of Contract / Purchase Order

Instruction Manual / Project / Rev. 7 / April 2019 10

4
Designation for Parts

1. HALL DEVICE BM
2. TEMPERATURE SENSOR BT
3. CAPACITOR C
4. DC-DC CONVERTER CN
5. FAN E
6. FUSE F
7. HEAT SINK HS
8. RELAY KA
9. CONTACTOR KM
10. CHOKE L
11. LINE FILTER LF
12. ISOLATING LINKS LK
13. AMMETER PA
14. PRINTED CIRCUIT BOARD PB
15. VOLTMETER PV
16. BREAKER (MCBs, MCCBs) Q
17. RESISTOR R
18. R. C. NETWORK RC
19. SPACE HEATER RH
20. METAL OXIDE VARISTOR RV
21. SWITCH, ISOLATOR S
22. STATIC SWITCH MODULE STSW
23. CURRENT TRANSFORMER TA
24. POTENTIAL TRANSFORMER TM, TV
25. DIODE VD
26. DIODE-DIODE MODULE VDD
27. IGBT MODULE VQM
28. THYRISTOR-DIODE MODULE VTD
29. THYRISTOR-THYRISTOR MODULE VTT
30. CONNECTOR X
31. TERMINAL BLOCK XM, XD
32. TERMINAL STRIP XS

Instruction Manual / Project / Rev. 7 / April 2019 11

5
Front, Back View & Control

....Enclosed....

Instruction Manual / Project I Rev. 7/ April 2019 12

 1 2 3 4 5 6 7 8
529MK22-FV

A A
TOP VIEW

B B

PANEL DIMENSIONS :-

Liebert Hipulse D Liebert Hipulse D

MATERIAL :-
C Bypass Isolator ON
Load On Manual Bypass

Load On Static Bypass Bypass Isolator ON

Load On Manual Bypass

Load On Static Bypass

UPS SCVS C
Bypass Bypass

Input Isolator ON Inverter ON Input Isolator ON Inverter ON

Mains Reset Mains Reset
Rectifier On Load On Inverter To Load Rectifier On Load On Inverter To Load
- + - +
Load On Battery Load On Battery

Battery Isolator ON Battery Isolator ON

PGM PGM
Boost Float Boost Float

PAINTING DETAILS FOR ALL DOOR'S & COVERS :-

PAINTING DETAILS FOR FRAME & BASE FRAME :-

SCVS UPS 1 UPS 2

D D

# #

* * #

E FRONT VIEW SIDE VIEW * E

THIS DOCUMENT IS THE PROPERTY OF

-
PRIOR PERMISSION IS PROHIBITED.

DRAWING NO. REV.

REPRODUCTION OR USE WITHOUT

MATERIAL: ALL
VERTIV ENERGY PRIVATE LIMITED.

DIMENSIONS
TITLE :-
IN mm.
FRONT VIEW OF Hipulse D 2x50KVA.
529MK22-FV 00
TOLERANCE ± 0.5 SHEET 1 OF 3
TREATMENT : UNLESS APPD. PGP 19.09.22
HOLES: ±0.2
OTHERWISE
STATED. ANGLES: ±0.5 CHKD. VRS 19.09.22
F SCALE: - DRAWN NSS 19.09.22

VERTIV ENERGY PRIVATE LIMITED DRG.SIZE

00 First Release NSS / 19.09.22
REV. DESCRIPTION INITIAL / DATE
(formerly Emerson Network Power (India) Private Limited)
Plot No. 115/2,Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA, - 411013
A3
Version 0.0
 1 2 3 4 5 6 7 8
529MK22-FD

A A

B SCVS
UPS 1 UPS 2 B

C C

D D

FRONT SIDE

E E
THIS DOCUMENT IS THE PROPERTY OF

-
PRIOR PERMISSION IS PROHIBITED.

DRAWING NO. REV.

REPRODUCTION OR USE WITHOUT

MATERIAL: ALL
VERTIV ENERGY PRIVATE LIMITED.

DIMENSIONS
TITLE :-
IN mm.
FOUNDATION DETAILS FOR Hipulse D 2x50KVA.
529MK22-FD 00
TOLERANCE ± 0.5 SHEET 2 OF 3
TREATMENT : UNLESS APPD. PGP 19.09.22
HOLES: ±0.2
OTHERWISE
STATED. ANGLES: ±0.5 CHKD. VRS 19.09.22
F SCALE: - DRAWN NSS 19.09.22

VERTIV ENERGY PRIVATE LIMITED DRG.SIZE

00 First Release NSS / 19.09.22
REV. DESCRIPTION INITIAL / DATE
(formerly Emerson Network Power (India) Private Limited)
Plot No. 115/2,Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA, - 411013
A3
Version 0.0
5.1
TB Details (N.A.)

....Enclosed....

Instruction Manual / Project I Rev. 7/ April 2019 13

5.2
Termination Details
Termination Details
Single Phase System Three Phase S ystem
TB No .
Pin Details Pin Details
XM1 1 Input U Phase 1 Input U Phase
2 Input V Phase 2 Input V Phase
3 Input W Phase 3 Input W Phase
4 Input Neutral (N.A) 4 Input Neutral
XM2 1 Battery B+ 1 Battery B+
2 Battery B- 2 Battery B-
XM3 1 Bypass U1 Phase 1 Bypass U1 Phase
2 Bypass N1 Neutral 2 Bypass V1 Phase
-- -- 3 Bypass W1 Phase
-- -- 4 Bypass N1 Neutral
XM4 1 Output U2 Phase 1 Output U2 Phase
2 Output N2 Neutral 2 Output V2 Phase
-- -- 3 Output W2 Phase
-- -- 4 Output N2 Neutral

Note
1. AL Cable 650 / 1100 Volts HRPVC Insulation.
2.Use battery cable single core, copper multi-stranded, flexible (FINOLEX make)
3. Additional Single core of same rating cable in recommended for neutral.
(Applicable to all 3 PH output & Bypass Neutral)

Instruction Manual / Project / Rev. 7 / April 2019 14

6
LCD & MIMIC Display
For UPS with Single Phase output

LCD
LOAD ON MANUAL BYPASS

BYPASS OK LOAD ON BYPASS

BYPASS
INPUT OK INVERTER OK LOAD ON INVERTER

INPUT
TO LOAD
LOAD ON BATTERY
+ -

Description of LCD display

A) Indications

1) INPUT OK Flashes incase Mains fail, Single Phase preventer / Phase rev,
I/P Under voltage / Over voltage or any rectifier faults such
as Rect.Over voltage.

2) INVERTER OK Flashes incase of Inverter fault such as

output Under voltage / Over voltage, O/POverload,
Inverter Over Temperature, O/P short circuit,
Transformer Over Temperature.

3) LOAD ON INVERTER Glows incase of Load ON Inverter.

4) LOAD ON BYPASS Glows incase of Load ON Bypass

5) BYPASS OK Flash incase of bypass abnormal

(voltage or frequency abnormal).

6) LOAD ON MANUAL BYPASS Glows Incase of Load ON Manual Bypass

7) LOAD ON BATTERY Flash incase battery fault batt. Over Voltage,

Batt, Low pre alarm, Batt. Low Trip

B) Parameters on LCD display

a) Input Input Voltage P - N

Rectifier / DC voltage
Input Currents (for systems above 25 kVA)

b) Battery Battery Voltage

Battery Current

Instruction Manual / Project / Rev. 7 / April 2019 15

c) Output Output Voltage
Output Current in Percentage & in Amp
Output Frequency
Inverter Heat Sink temperature

d) Bypass Bypass Voltage

Bypass Frequency

e) General System Rating

System Sr. No
Date & Time

f) Optional ----------------------------------------------------------------

-----------------------------------------------------------------

C) Faults displayed on LCD display

A) Input Input abnormal, Mains Fail

Rectifier over Voltage
DC under voltage / Over Voltage

b) Battery Battery low Prealarm

Battery Low Trip
Battery over Voltage
Battery status
Battery on float charge
Battery on normal charge
Battery discharging

c) Output Output undervoltage

Output over voltage
Output overload
Over temperature
Output short circuit

d) Bypass Bypass Voltage abnormal

Bypass Frequency abnormal
Load ON manual bypass

e) Optional -----------------------------------------------------------------

-----------------------------------------------------------------

D) PFC 1. Inverter Trip 2. Rectifier Trip

3. Load on Static Bypass 4. Battery Low Pre Alarm
5. Load on Battery 6. Common Fault

Instruction Manual / Project / Rev. 7 / April 2019 15.1

 SHIFT KEY When pressed, you can changeover from group parameters to group alarms.
Also if acknowledge key is pressed followed by shift key, you get into setting
mode. In this mode you can view & alter Date & Time parameters. To change
press shift key, parameters will be selected then to change setting use UP or
DOWN key. To skip press shift key.

UP KEY a) To increase any value during setting.

b) To see the set of parameters or group which is UP in order to that which is

displayed presently.

DOWN KEY a) To decrease any value during setting.

b) To see the set of parameters or group which is DOWN in order to that which
is displayed presently.

ACKNOWLEDGE
KEY
To silence alarm in case of any fault.

INVERTER a) To turn ON Inverter.

ON KEY
b) To reset Inverter fault after corrective action is taken.
I

INVERTER
OFF KEY
To switch OFF Inverter (when pressed for more than 2 seconds).
O

RTC SETTING With Date & Time parameters on LCD display, Press first acknowledge key,
then shift key to enter in RTC setting mode. Use UP/ DOWN key change the
setting of day, date & time. SHIFT key is used to select day, date & time.

STORED FAULTS In alarm group, using DOWN key, we can see the stored faults in that group.
To see previous fault press DOWN key & see recent fault stored press UP key.

Instruction Manual / Project / Rev. 7 / April 2019 15.2

7
Operating Instructions

A) STARTING UP SEQUENCE

1. Ensure that force transfer to bypass switch S4 is at 'Inverter' position.

2. Ensure that Manual Bypass Switch is at Inverter / Static Bypass position and Total
Output Breaker / Switch is in 'ON' position.

3. Switch 'ON' Bypass Breaker / Switch, load gets connected to Bypass through
Static Switch. (Not applicable for system without bypass.)

4. Switch 'ON' input Breaker / Switch, dc voltage rises and Inverter gets 'ON'. Observe
output voltage on display. After synchronization load gets retransferred to Inverter
automatically.

5. Observe Battery voltage on display, and then switch ON Battery Breaker / Switch.

B) STATIC BYPASS OPERATION

1. In the event of failure of Inverter, load gets transferred to Static Bypass automatically.

2. To put load on Static Bypass when Inverter is 'ON', change force transfer to bypass
switch S4 from 'Inverter' to 'Static Bypass' position, load will get connected to Static
Bypass.

C) MANUAL BYPASS OPERATION

1. Change force transfer to Bypass Switch S4 From 'Inverter' to 'Static Bypass’ position.
(Not applicable for system with only manual bypass.)

2. Switch the Bypass Switch to Manual Bypass position.

3. Switch 'OFF' Output Breaker / Switch.

D) TO SHUT DOWN THE SYSTEM

1. Switch OFF output breaker / switch.

2. Switch 'OFF' bypass breaker / switch.

3. Switch OFF battery breaker / switch.

4. Switch OFF input breaker / switch.

Note :

1. Press reset switch to reset Inverter fault.

2. If system is without Bypass then do not follow bypass related instructions.

Instruction Manual / Project / Rev. 7 / April 2019 16

 3. If system is with only manual bypass, then do not follow static bypass related instructions.

4. connect same Bypass Source to UPS for all parallel & common bus systems.

CAUTION

For parallel systems operating instructions will remains

same as above

8 Do not operate Battery Breaker/Switch in Mains fail or Rectifier trip condition.

8 Do not operate Inverter 'ON/OFF' switch from mimic Display until Output Breaker /
Switch is 'OFF’

CAUTION
“Disconnect the battery after battery voltage reaches low
voltage protection threshold, in order to avoid potential
damage to the battery”

Instruction Manual / Project / Rev. 7 / April 2019 17

8
Specifications

....Enclosed....

Instruction Manual / Project I Rev. 7/ April 2019 18

 TECHNICAL SPECIFICATIONS
A. UPS SYSTEM
a) GENERAL
1 Make Vertiv Energy Private Limited
Double Conversion True On-Line Parallel
1
2 Type Redundant Load Sharing UPS System.
3 Reference standard IEC 62040-3
4 No. of cabinets 03 Nos.
Dimension of UPS System (Rectifier + UPS 1&2: W1400mm X D1000mm X H2040mm
5 Charger+ Inverter + Static Switch) (W x D x H) SCVS: W800mm X D1000mm X H2020mm
6 Overall dimension (W x D x H) W3600mm X D1000mm X H2040mm
7 Ambient temperature 50 Deg C
8 Configuration Parallel Redundant
9 Noise Level 1 ≤ 71 dB from 1 m distance ( Ref : ISO 3746)
10 Overall Efficiency (Approx.) 90%
b) RECTIFIER / BATTERY CHARGER
3Ph, Full Wave, Advanced PFC rectifier with
1 Type IGBT-based charger.
2 Input voltage 415 V AC 3 Ph, 4 W (+10% /-15% )
3 Frequency ± % variation 50 Hz ±3%
4 Regulation at Nominal Voltage ±1%
5 Ripple content in DC output with battery <1%
Ripple content in DC output without battery
6 at charger output <1%
7 Power factor at rated load ≥0.93 at full load and Nominal input Voltage
c) STATIC INVERTER
1 Type IGBT Based PWM technology
2 AC output voltage 110V
1
3 AC output voltage ± % Regulation ±1%
4 Frequency ± variation 50 Hz (+/- 0.1Hz)
5 Rated full load capacity at 0.8 power factor 50kVA/ 40kW
6 Total harmonic content at 100% linear load <2%
THIS DOCUMENT IS THE PROPERTY OF VERTIV ENERGY PRIVATE LIMITED.

Total harmonic content at 100% non-linear

REPRODUCTION OR USE WITHOUT PRIOR PERMISSION IS PROHIBITED.

7 load <5% (Ref: IEC 62040-3)

8 Overload capacity i) 125% for 10 Min
ii) 150% for 1 Min

01 Revised As Per Comment 12.10.22

00 FIRST ISSUE 19.09.22
REV. DESCRIPTION DATE REMARKS
TITLE : DRAWING NO. REVISION
TECHNICAL SPECIFICATIONS 529MK22-DS
SHEET OF
01
1 3
APPD. PGP 19.09.22 DRG.SIZE

A4
VERTIV ENERGY PRIVATE LIMITED CHKD.
(formerly Emerson Network Power (India) Private Limited)
VRS 19.09.22
Plot No. 115/2, Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA - 411013 DRAWN NSS 19.09.22

VERSION 0.0
 9 Slew rate 0.2 Hz/ Sec
d) STATIC TRANSFER SWITCH
1 Type SCR-SCR Based
2 Rated voltage 1600V
1
3 Rated current 570A
4 Transfer time No break in Sync mode
<10 msec. in async. Mode
5 Overload capacity i) 125% for 10min
ii) 150% for 60 sec
iii) 1000% for 100msec.
e) MANUAL BYPASS SWITCH
1 Type Load Break Type
2 Rated current 630A (2X320A ,2P IN //EL) LOAD BREAK SWITCH
B. BATTERY
1 Type Ni-Cd _KPH_259AH_1.2V
2 Rated voltage 336 V DC
3 No. of Batteries. 280 Cells (1.2 Volt Each Cell)
4 Minimum cell voltage during duty cycle ECV 1.1V/cell
5 Maximum charging current 51.8A
6 Backup Time 60 Min
C. ACDB
1 Make Vertiv Approved
2 Input voltage 110 V AC
3 Input Frequency 50 Hz
4 Type Freestanding Floor Mounting
5 Construction Non-Compartmentalized
6 Dimensions Refer ACDB Details
7 Ingress Protection (IP) IP-42
D. SUB ACDB
1 Make Vertiv Approved
2 Input voltage 110 V AC
3 Input Frequency 50 Hz
4 Type Wall Mounting
5 Construction Non-Compartmentalized
THIS DOCUMENT IS THE PROPERTY OF VERTIV ENERGY PRIVATE LIMITED.
REPRODUCTION OR USE WITHOUT PRIOR PERMISSION IS PROHIBITED.

6 Dimensions Refer SUB-ACDB Details

7 Ingress Protection (IP) IP-42

01 Revised As Per Comment 12.10.22

00 FIRST ISSUE 19.09.22
REV. DESCRIPTION DATE REMARKS
TITLE : DRAWING NO. REVISION
TECHNICAL SPECIFICATIONS 529MK22-DS
SHEET OF
01
2 3
APPD. PGP 19.09.22 DRG.SIZE

A4
VERTIV ENERGY PRIVATE LIMITED CHKD.
(formerly Emerson Network Power (India) Private Limited)
VRS 19.09.22
Plot No. 115/2, Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA - 411013 DRAWN NSS 19.09.22

VERSION 0.0
9
Test Report

....Enclosed....

Instruction Manual / Project I Rev. 7/ April 2019 19

 Form No.: MF.FT.FR01.2

TEST REPORT FOR UPS SYSTEM

SYSTEM RATING: 2x50 kVA UPS 1 No: P2301HPD0018 UPS2 No: P2301HPD0019 STAMP

CLIENT: JSW STEEL LIMITED MODEL: HIPULSE D REV:- 00

PROJECT: 20 MTPA CPU AT NUAGOAN AND 10 MTPA CPU AT NARAYANPOSHI MINES

TESTED BY: G. Khandare SIGN INSPECTED BY: M.B. Surwase SIGN

DATE: 24/01/2023 DATE: 24/01/2023

Battery Voltage:
Battery: SMF / Lead Acid / Ni-cd 259 AH No. of cells: 280
336 VDC
Make: Saft

SETTINGS
Description of setting Typical value Tolerance Set Value / Remark

INPUT UPS 1 UPS 2

Insulation Resistance
1 > 5MΩ --- 440 MΩ 450 MΩ
Test

2 H.V. Test Withstand 2 KV for 1 Min --- Withstood Withstood

Line Regulation
0.4 % 0.6 %
3 Input Range: Output voltage shall remain within ± 1%. ± 1%.
OK OK
352 V to 457 V AC
4 Input Power factor ≥0.93 --- 0.93 0.93
RECTIFIER
Hi pulse D 6
pulse / 12 pulse
5 DC Voltage Lxi 300 V DC Rg 654 V DC ±5V 600 V DC 600 V DC
rectifier
600 V / 630 VDC
Hi pulse D Rg 720 V DC 792 V
6 DC OV 1 & 2 (Rectifier) Lxi 340 V DC ±5V 750 V DC 750 V DC
750 V DC DC for LA Battery
Hi pulse D Rg 725 V DC 797 V
7 DC OV 3 (Inverter) Lxi 345 V DC ±5V 720 V DC 720 V DC
720 V DC DC for LA Battery
BATTERY
Battery Lead
8 SMF Ni- Cd Ni- Cd Ni- Cd
Make Acid
Exide,
Uplus, 2.27 2.15 1.4 392.0 V DC 392.0 V DC
Float Rocket
±1%
V / Cell: Quanta,
Amara Raja, 2.25 --- --- --- V DC --- V DC
HAZE.
Charger Voltage For Exide,
9
Battery Uplus, 2.35 2.40 1.6 448.0 V DC 448.0 V DC
Normal: Rocket
±1%
V / Cell: Quanta,
Amara Raja, 2.30 --- --- --- V DC --- V DC
HAZE.
Boost:
--- --- 2.62 --- ±1% --- V DC --- V DC
V / Cell:
10 Charger Over voltage V / Cell: --- 2.59 2.75 1.72 481.6 V DC 481.6 V DC

11 Battery Low pre-alarm V / Cell: --- 1.80 1.80 1.13 316.4 V DC 316.4 V DC
Battery low trip (Refer
12 V / Cell: --- 1.75 1.75 1.1 308.0 V DC 308.0 V DC
Note 1)
13 Normal to Float 40% of charging current ± 10 % 10.36 A 10.36 A

SMF : 10 % of AH In case of common Battery total 10-20% of

--- A --- A
Battery Charging Lead Acid : 14 % of AH Charger current 10-20% of AH. AH
14 current limit (Refer
Note 2) In case of common Battery total 18- 22% of
Ni-cd : 20% of AH 25.9 A 25.9 A
Charger current < 20% of AH. AH

Page 1
 Form No.: MF.FT.FR01.2

Description of setting Typical value Tolerance Set Value / Remark

OUTPUT UPS 1 UPS 2

1Ph ( L-N ) 3Ph ( L-L ) ± 1 % & For
Output Voltage at
15 110 / 115 / 220 / 230 / 110V / 115V ± 110 V AC 110 V AC
Nominal Input. VAC 380 / 400 /415
240 2%
Output Rated Current
16 454.5 A A/ph ±5% 454 A 454 A
A
17 Output Frequency Hz. 50 Hz in Free Running Mode ± 0.1Hz 50.02 Hz 50.03 Hz

18 Output Under Voltage -10% of Output voltage ±2 VAC 99 V AC 99 V AC

19 Output Over Voltage +10% of Output Voltage ±2 VAC 121 V AC 121 V AC

20 Output Voltage THD < 2% --- 1.88 % 1.92 %

Note 1: Battery charging voltage, Battery low trip may change as per customer request.
Note 2: In case of low battery AH charging current can be increase up to 25%

PERFORMANCE TESTS
Sr. Set Value / Remark
Test Typical value
No. UPS 1 UPS 2
Smooth transition of Load From Mains to Battery.
21 AC input failure test Output voltage within ± 1% 0.8 % 0.6 %
OK OK
No break in Output

Rectifier soft start operation

22 AC input return test Smooth transition of Load From Battery to Mains OK OK
Inverter Synchronization with bypass.

For 0 to 100 % step load change the output shall remain within ± 5% &
3.5 % 3.7 %
23 Dynamic Response recovers to 98 % within 20 ms
Output frequency Shall be within specified Limit. 15 ms 16 ms

Transfer In Sync. Mode – 0 ms 0.0 ms 0.0 ms

24
(Inverter to Bypass) In Async. Mode – < 10 ms 4.4 ms 4.1 ms

Retransfer In Sync. Mode – 0 ms 0.0 ms 0.0 ms

25
(Bypass to Inverter) In Async.Mode – Not Applicable N.A. N.A.
Manual bypass
26 No break in output (Provision for UPS Maintenance) Provided Provided
operation

27 Load regulation test Output voltage should remain within ± 1% 0.5 % 0.6 %

125 % for 10 min. 10 min 10 min

28 Output Overload
150 % for 60 sec. 60 sec 60 sec

Output short circuit System should trip and after removal of short circuit and resetting restarts
29 OK OK
test again

Transformers and
F class: < 100 Deg. C at rated load.
30 chock temperature Passed Passed
H class : <125 Deg C at rated load.
rise.

31 Heat-sink temperature. <70 Deg. C Passed Passed

32 Indications and alarms As per STD. specifications OK OK

33 Overall efficiency > 90 % 90.07 % 90.10 %

Single / Parallel redundant / Hot standby / Critical-non- critical / ON Line / Parallel Parallel
34 Configuration Check Redundant Redundant
OFF Line / LBS /
RS232 / RS 485 / MODBUS / SNMP / J BUS / REMOTE / MODBUS to RS232 / RS232 /
35 Connectivity installed
TCP/IP Converter MODBUS MODBUS

Page 2
10
Single Line Diagram

....Enclosed....

Instruction Manual/ Project I Rev. 7 / April 2019 20

 1 2 3 4 5 6 7 8
529MK22-SLD

A A

B B
UPS 1

C C

UPS 2
D D

BATTERY

E E
THIS DOCUMENT IS THE PROPERTY OF

-
PRIOR PERMISSION IS PROHIBITED.

DRAWING NO. REV.

REPRODUCTION OR USE WITHOUT

MATERIAL: ALL
VERTIV ENERGY PRIVATE LIMITED.

DIMENSIONS
TITLE :-
IN mm.
POWER WIRING DIAGRAM
529MK22-SLD 01
TOLERANCE ± 0.5 SHEET 1 OF
UNLESS OF 2x50kVA HIPULSE D PGP 19.09.22
TREATMENT : HOLES: ±0.2 APPD.
OTHERWISE
STATED. ANGLES: ±0.5 CHKD. VRS 19.09.22
F SCALE: NTS DRAWN NSS 19.09.22
01 Revised As Per Comment NSS / 12.10.22 VERTIV ENERGY PRIVATE LIMITED
00 FIRST ISSUE NSS / 19.09.22 (formerly Emerson Network Power (India) Private Limited)
Plot No. 115/2,Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA, - 411013
A3
Version 0.0
11
System Description

Scope
This section describes an On line, Three phase input, Single phase output or Three phase input,
Three phase output, IGBT based UPS / Inverter. The UPS / Inverter shall provide high quality
conditioned AC power to the equipment loads. The UPS / Inverter shall automatically provide
continuity of electrical power, in case of failure of mains (AC utility source) within the defined limits.
The system consists of a solid state Converter with Battery Charger, PWM Inverter, Automatic static
bypass transfer circuit, and integral maintenance bypass circuit.

System Description
The UPS / Inverter consists of following major components :

n Rectifier & IGBT based charger / PWM Rectifier (IGBT as switching device)

n PWM Inverter utilising IGBT as switching device

n Electronic static bypass switch

n Manual maintenance bypass switch

n Microprocessor based Data monitoring system

Normal Operation
Inverter continuously supplies stable conditioned AC power to the critical load. The rectifier cum
battery charger converts AC Input power to regulated DC power. This DC is in turn used for Inverter
input as well as for the charging of battery connected to it. With the inbuilt CVCC charger control
circuit, these batteries are always maintained in fully charged and optimum operational condition.
When the AC utility input voltage drops below the specified limits or in case of power failure, the
Inverter will continue to supply constant voltage to the equipment load utilising the battery as a
power source.

Static Bypass Operation

The continuity of power to critical load can further be maintained through static bypass in case the
Inverter fails / trips. The transfer from Inverter to Bypass takes place without any interruptions if the
Inverter is properly within the synchronization band. The retransfer operation from Bypass to the
Inverter is possible, only in the synchronised condition.

The bypass assistance handles the extra inrush current demand and there by relieve the Inverter,
in case of excess current demanded by the load.

Manual Bypass Operation

This feature gives the maintenance facility for UPS / Inverter system by transferring the load
bypass manually.

Instruction Manual / Project / Rev. 7 / April 2019 21

11.1
Hot Standby Configuration

System Description

Two UPS/Inverter are connected in Hot Standby configuration. Load is connected to

UPS 1/ Inverter 1. Output of UPS 2/ Inverter 2 is connected as standby source to
UPS 1 / Inverter 1. UPS 1 / Inverter 1 & UPS 2 / Inverter 2 are backed either by Common battery
bank or separate battery bank.

In case of failure of UPS 1 / Inverter 1, load gets transferred to UPS 2 / Inverter 2 automatically via
a static switch. In case of failure of UPS 2 / Inverter 2 load gets transferred to bypass source. On
rectification of fault, load is automatically re-transferred to healthy UPS / Inverter.

Note

For above configuration, UPS 1 / Inverter 1 & UPS 2 / Inverter 2 identification & model no is marked
on front door.

Instruction Manual / Project / Rev. 7 / April 2019 22

11.2
Parallel Redundant Configuration

System Description

The output of two such systems are paralleled to form a common AC Bus, which is connected to load.
Paralleling Control Circuit ensures equal load sharing between two UPS systems. In case of failure of
any one of the system, other system supplies power to load.

In case of failure of one UPS / Inverter, the entire load is transferred to the other one. Hence both the
UPS / Inverter should be able to provide 100% load individually.

In case of failure of both the systems (mains-fail & battery-low) the load is automatically transferred
to bypass source via static switch without any interruption.

On rectification of the fault or mains resumption, the load is retransferred. Both UPS / Inverter are
backed by either separate or common battery. Parallel redundant system with separate battery is
beneficial as compared to system with common battery considering the uninterrupted power that is
made available.

Note

For this configuration, instead of Model No. kVA rating is mentioned on front door &
UPS 1 / Inverter 1, UPS 2 / Inverter 2 identification is marked on front door.

Instruction Manual / Project / Rev. 7 / April 2019 23

12
Do's and Don'ts

Do's

1. Follow definite sequence of starting the system, mentioned in the Operating Instructions in this
manual. (Section 7)

2. If the system trips due to O/P Under voltage / Over voltage, Press the 'RESET' switch on front
panel, before restarting the system.

Dangerous voltage levels are present inside the system. Any servicing requiring removal of the
protection panel must be carried out by qualified engineer, certified by us.

If either the AC supply or the batteries are connected, do not remove the access cover unless
you have undergone a through out approved training course.

8 Turn off power to equipment before checking or replacing fuses. Locate and correct the
cause of a fuse blown or circuit breaker tripping before replacing of the fuse or resetting
the breaker.

3. If Battery Temperature Compensation is enabled then Battery Temperature Sensor must be

connected at X3-1 & X3-3 of PB1.

Don'ts

1. Do not tamper with presets on any of the cards.

2. Do not operate battery switch, if charger output voltage is absent or if Input supply is absent.

Instruction Manual / Project / Rev. 7 / April 2019 24

13
Fault Reporting

1. When the system trips, observe indications on the front fascia of the
UPS / Inverter

2. Note the observations.

3. While reporting failure, mention details of observations.

4. Also mention at which instant system failed,

whether during switching 'ON' of UPS/Inverter,

or in the running condition of UPS / Inverter,

or while making changes at load side

or during change over from Mains to Generator or similar condition

or any abnormal condition

Please send following details while reporting system failure :

1. Input voltage

2. Output voltage

3. Indication on the front fascia.

4. Specific observations / comments (if any).

Instruction Manual / Project / Rev. 7 / April 2019 25

14
Periodical Maintenance Check

We recommends to carry out periodic maintenance of the UPS / Inverter system by authorised
service engineer. Following are the guide lines for the same.

Please ensure that the ventilation and cleanliness surrounding the UPS / Inverter.

Regularly check, the arrangements made for the same are in working condition.
0 0
We strictly recommend to keep Battery Room temperature at about 25 C (+/- 5 C ) ,
for the better life cycle of the Batteries.

Check list

A. Quarterly

8 All electrical power connections for tightness.

8 Ensure proper battery maintenance.

8 Check battery inter cell connectors for tightness.

8 Check status of corrosion on the battery terminals, If found clean it.

8 Follow battery manufacturers instructions for the lead acid, (wet cell) batteries for electrolyte
batteries.

8 Battery test simulation by switching off input power to UPS / Inverter. It is recommended by the
battery manufacturer to conduct at least one complete discharge cycle of the batteries once in
three months.

8 Verify the Input, Output, Bypass cabling and its terminations.

8 Cleaning of the dust filters provided on the Front and Back doors.

B. Yearly

8 Apart from above, open the UPS / Inverter and check Power transformer cable connections.

8 Working condition of UPS / Inverter exhaust fan.

8 Physical condition of DC capacitors and AC capacitors.

(Report if any abnormalities found in shape etc.)

NOTE : Don't follow battery related instruction for Inverter system

Instruction Manual / Project / Rev. 7 / April 2019 26

15
Trouble Shooting

No.Fault displayed on Probable Causes Solution

Mimic / LCD display

1 Input Abnormal Input Single Phasing Check utility source

Wrong Input phase sequence Correct the phase sequence
Problem in UPS input AC Verify the power connections
distortion Connection problem Verify the power connections at
at Input supply TB Frequency distribution & UPS input
or Voltage of the Input supply Check utility source
is outside the acceptable range

}
Input Voltage sensor failed.
(synchronization transformer) Contact Service Center
Rectifier control card failed

2 Rectifier Over voltage Heavy fluctuations in utility Check utility source

source
High I/P voltage during Check DG source
changeover from utility
source to DG

Rectifier control card failed To reset the fault, press reset

switch on rectifier control card.
If fault repeats contact Service Center

3 Over Temperature High ambient temperature Check UPS room ventilation system
0
(Rectifier over (> 40 C) Rectifier cooling
temperature) fan failed Temperature
sensor failed Rectifier
control card failed Inverter
} Contact Service Center

over load Reduce the load

4 Battery Low Pre-alarm Utility supply failed

Utility supply outside the limit
Input single phasing or
} Check utility source

phase reversal

}
5 Battery Low Trip Utility supply failed
Utility supply outside the limit
Check utility source
Input Single Phasing or
Phase reversal

Instruction Manual / Project / Rev. 7 / April 2019 27

No. Fault Displayed on Probable Causes Solution
Mimic / LCD Display

6 Output Under Voltage Output short circuit Check load is proper

}
Inverter Input fuse fail
Inverter control card failed
Driver card failed
Driver converter failed To reset the fault press Reset
Data logger card failed
Filter capacitor failed
No feed forward signal
switch on front mimic display.
Hall device failed If fault repeats
IGBT module failed
Contact Service Center
Schedule shut down
Inverter over temperature

}
7 Output Over Voltage Reverse power flow
Loss of control feedback signal If Reset is not possible
Inverter control card faulty Contact Service Center
Data logger card faulty

8 Inverter Over temp. High ambient Temperature Check UPS room

ventilation is proper
Output overload Reduce the load
Inverter cooling fan failed
Temperature sensor failed
Inverter control card failed
Data logger card failed
} Contact Service Center

9 DC Over voltage Reverse power flow

Synchronisation card failed
Inverter control card failed
} If reset is not possible
Contact Service Center

10 Fan Fail Fan failed

Fuse in the fan supply failed } Contact Service Center

Instruction Manual / Project / Rev. 7 / April 2019 28

No. Fault Observed Probable Causes Solution

1 a. Charger Voltage a. Battery temperature a. Check that battery temperature

is connected.
low than set value compensation is enabled &
b. Inverter will not Sensor is not connected or
short b. Replace Battery Temperature
getting ON due to Sensor
charger Low b. Battery temperature is high
voltage c. Check Battery Temperature

c. Battery d. Contact Service Center

temperature
compensation not
working

1. When Battery Temperature Sensor is not connected / Open , Charger voltage will decrease
0.798V per cell. So for 20 blocks of 12 V, Charger output Voltage will decrease by 95Vdc.
2. When Battery Temperature Sensor is short , Charger voltage will increase 0.075V per cell.
So for 20 black of 12V, Charger output voltage will increase by 0.45Vdc.

Instruction Manual / Project / Rev. 7 / April 2019 29

16
Accessories (Optional)

RS - 232 interface port is provided at the rear side of the UPS panel. It is used to communicate
with Microprocessor based i remote panel or the same port is also useful for establishing communication
with Computer system installed with "UPSMON II" software.

a) iRemote
It is Microprocessor based remote panel for monitoring data/status/information of UPS systems
from EDP, Computer room or any convenient location through Ethernet. Maximum four UPS can be
monitored, when they are connected through LAN. With auto detection software, it is possible to
set network parameters & UPS parameters.
It has inbuilt battery for backup. It comprises of LCD display to monitor UPS parameters & faults,
LED indications for various faults. It also has user friendly keypad for user to interface with UPS.

b) UPSMON II software

This software enables to communicate with UPS / Inverter for data monitoring and fault diagnosis.
This software provides user in depth monitoring knowledge of the UPS / Inverter system.
The UPS / Inverter MON II is available for different operating as well as networking systems.

c) Serial to Ethernet device

Serial to Ethernet device is a small microprocessor based multifunction hardware which can be
installed within/outside the UPS. It has one RJ45 connector for Ethernet communication with
different monitoring system supporting different networking protocols and one RS232 port to
communicate with the UPS at specific baud rate. Therefore this device operate as a server for
different monitoring systems. This device supports different networking protocols as TCP/IP,HTTP
and SNMP.

D) Supports to MODBUS protocol

Instruction Manual / Project / Rev. 7 / April 2019 30

17
Recommended Spares List

Sr.No. PART NAME SPECIFICATIONS QTY

1. THYRISTOR DIODE 55A / 95A / 162A / 250A / 1200V-1600V

MODULE o SKKH-57/92/12/14/16/18E o MCD56-14/16/18//io1B/io8B 3 Nos.
(RECTIFIER) o SKKH162/12/14/16/18E o MCD95-14/16/18/io1B/io8B
o SKKH250/12/14/16/18E o MCD162-14/16/18/io1B/io8B
o MCD310-12/14/16/io1B o MCD250-14/16/18/io1B/io8B
o SKKH330-18E o SKKH273/16E o MD7LK97/16
2. THYRISTOR 55A / 95A / 162A / 250A / 310A / 508A / 1200V-1600V 2 Nos.
THYRISTOR o SKKT57B/12/14/16/18E o SKET800/18GH4
MODULE o SKKT330-18E o MCC56-14/16/18/io1B/io8B
(STATIC SWITCH) o SKKT92B/12/14/16/18E o MCC95-14/16/18/io1B/io8B
o SKKT162/12/14/16/18E o MCC250-14/16/18/io1B/io8B
o SKKT250/12/14/16/18E o MCC310-14/16/18/io1B/io8B
o SKKT500/12/14/16/18E o T508N16 o SKKT 323/16/18E
o MD13LC250/12/14/16/18 o MCC312-16/io1B/io8B
o SKKT273/16E/18E o TT250N18K o SKET740/18GH4
3. INPUT FUSE o TIS63/63K07/63EET o URGM200/300/355/500 3 Nos.
o GSG1000/110/150/200/300/350/355/400/500
o 110EET/160EET/200FM/315MMT/400MMT/630FMM/
355MMT/500MMT/630MMT o 710MMT / 800A
o 110A,6.9URT217 o 200A,6.9URR36/200 o 6.9URGM236/355
4. BATTERY FUSES o URGM200 / 300 / 355 / 500 o URGM200 / 300 / 355 / 500 2 Nos.
(SEMI CONDUCTOR) o GSG1000/110/150/200/300/350/355/400/500
o 110EET/160EET/200FM/315MMT/ 400MMT/630FMM/
355MMT/500MMT/630MMT o 710MMT / 800A
o 110A,6.9URT217 o 200A,6.9URGM36/200
o 6.9URGM236/355

5. INVERTER FUSE o TIS63/63K07/63EET o URGM200 / 300 / 355 / 500 2 Nos.

o GSG1000/110/150/200/300/350/355/400/500
o 110EET/160EET/200FM/315MMT/
355MMT/500MMT/630MMT o 710MMT / 800A

6. IGBT o BSM 300GB 120 DLC o FF150R 12KE3 o FF450R 12KE4 2 Nos./
o BSM 300GB
FF400R 120 DLC
12KE3 o FF300R 12KE3 o FF300R 12KE4 3 Nos
o 2MBI300U4H - 120E
FF400R 12KE3 / KT3 o BSM 200GB 060 DLC
o 2MBI400U4H - 120E o SKM400GB126D o SKM 200GB12E4
o SKM 300GB 12E4 o SKM200GB126D
o SKM 400GB 12E4 o SKM600GB126D
o CM100DY-24NF o CM200DY-24A o FF200R12KT3/KE3
7. DC CAPACITOR o 2200 µfd / 450V DC o 4700 µfd / 350V DC 2Nos./
o 4700 µfd / 450V DC o 5600 µfd / 350V DC 6 Nos.
o 3300 µfd / 350V DC
o 10,000 µfd / 350V DC

Instruction Manual / Project / Rev. 7 / April 2019 31

Sr.No. PART NAME SPECIFICATIONS QTY

8. FAN o 4 INCH - 4656ZW 230V AC(NADI) o DP200A 2123 XBL(SUNON) 1 No.

o 6 INCH W2S-130AA03-01(NADI) o A2175-HBL.TC(SUNON) 1 No.
o 8 INCH W2E 200 HK38-01 CENTRUFUGAL FAN R2E225 BD92-09(SBM) 1 No.
o BLOWER FAN D2E 133-A M47-011 No. o 2RRE35225X63RB28A1(ECOFIT)
o Centrifugal fan R2E190 - A026 - 05 ( I ) (EBM) o 2RRE15192X40RB47A1(ECOFIT)

9. PCB'S BUCK BOOST CONTROL CARD 1 No

PWM RECT.CARD EACH
INVERTER CONTROL CARD
DRIVER CARD
DATA LOGGER CARD
DC - DC Convertor Card
10. AC CAPACITOR o 50 µFD / 500V AC o 50 µFD / 550V AC 2 Nos.
o 100 µFD / 550V AC/370V AC o 50 µFD / 500V (250 Hz)
o 3 KVAR /5 KVAR / 440V AC o 100 µFD / 500V AC
o 8.3 KVAR / 525V AC o 10KVAR / 440V AC
o 16.7 KVAR / 525V AC

Instruction Manual / Project / Rev. 7 / April 2019 32

18
Environmental Compatibility, Disposal

Environmental concerns during development

In contrast to earlier UPS devices, the number of components has been greatly
reduced through the use of highly integrated components and modular construction.
As a result, energy consumption during production has been reduced.

Particular attention was paid to reducing the volume, mass and variety of metals and
plastics used. Environmental compatibility was an important criterion in to the election
of parts obtained from vendors.

Environmental concerns during production

Components obtained from vendors are delivered primarily in reusable packaging.

ASIC components and SMD elements are used on the flat component groups.

Environmental concerns for disposal

The device can be stripped down into recyclable mechanical components with screw
and snap connections. Within the area of the EU, disposal should be carried out by a
certified disposal company .In other countries local regulations must be observed.

Instruction Manual / Project / Rev. 7 / April 2019 33

Instruction Manual I Project I Rev. 7/ April 2019 34
Instruction Manual I Project I Rev. 7/ April 2019 35
ANNEXURE
BATTERY STAND
 Monday, September 19, 2022

Urja stationary batteries, solutions you can count on!

1x280 x KPH259P 280xKPH259P+TS4S2TW875

Stand proposal / Battery layout / approx packing information 2

Battery part list 7
 Monday, September 19, 2022

Stand proposal
Project name 50kVA--JSW STEEL LTD-529MK22
Project reference P_19Sep22_Sagar_a
System name 280 x KPH259P - Layout
System reference 280 x KPH259P
Customer Vertiv Energy Pvt. Ltd.
Customer reference

Battery
Cell type KPH 259 P
Part number Description Quantity
Cells number 280
W2310100 KPH 259 P 280
Stand number 2
T423032 TS4S2TW875 - 2
Cell container material PP 3700 mm
Handle No
Electrolyte Type-II
Wiring principle Crosswise
Battery terminal access Conventional
Connector between rows Cable

Proposed stand
Stand N° Stand details Page

1 140 cell(s) KPH 259 P - TS4S2TW875 - 3700 3

2 140 cell(s) KPH 259 P - TS4S2TW875 - 3700 5
Options
Terminal Connection End Lug - Dow-M10_70 : A=70 (mm²) : M20
Cables
End lugs are used to connect the external cables to the cells.

Summary of the system :

Electrolyte volume 1,940 L

System volume 8.95 m³
System weight 4,294 Kg

Room Layout Option

URJA confidential and proprietary. The data herein given are for information purposes only and are not binding on URJA. They may be
modified without prior notice. Please contact a URJA representative in order to obtain confirmation of the above data.
Visit our website at www.saftbatteries.com
Page 2/8
(378528) Version: 3.05, Last updated on 08/2022
 Monday, September 19, 2022

Layout Proposal

Battery

Cell type KPH 259 P

Cells included in this stand 140 Part number Description Quantity
Cell container material PP W2310100 KPH 259 P 140

Handle No T423032 TS4S2TW875 - 2

Electrolyte Type-II 3700 mm

Wiring principle Crosswise

Proposed Layout
Stand type TS4S2TW875
Material MILD STEEL
Color & Coating POWDER COATED ALKALI RESISTANT HAVING RAL 7032 SHADE MIN
50 MICRON
Stand dimensions (including cells) Length (L) 3,700.00 mm
Width (W) 875.00 mm
Total height (H) 2,305.00 mm
Total weight 3,379.4 Kg

Cells volume 4.48 m³

URJA confidential and proprietary. The data herein given are for information purposes only and are not binding on URJA. They may be
modified without prior notice. Please contact a URJA representative in order to obtain confirmation of the above data.
Visit our website at www.saftbatteries.com
Page 3/8
(378528) Version: 3.05, Last updated on 08/2022
 Monday, September 19, 2022

Battery layout
Stand : 1 x TS4S2TW875 - 3700
Battery : 140 x KPH 259 P

Cell 1 starts from Positive pole

URJA confidential and proprietary. The data herein given are for information purposes only and are not binding on URJA. They may be
modified without prior notice. Please contact a URJA representative in order to obtain confirmation of the above data.
Visit our website at www.saftbatteries.com
Page 4/8
(378528) Version: 3.05, Last updated on 08/2022
 Monday, September 19, 2022

Layout Proposal

Battery

Cell type KPH 259 P

Cells included in this stand 140 Part number Description Quantity
Cell container material PP W2310100 KPH 259 P 140

Handle No T423032 TS4S2TW875 - 2

Electrolyte Type-II 3700 mm

Wiring principle Crosswise

Proposed Layout
Stand type TS4S2TW875
Material MILD STEEL
Color & Coating POWDER COATED ALKALI RESISTANT HAVING RAL 7032 SHADE MIN
50 MICRON
Stand dimensions (including cells) Length (L) 3,700.00 mm
Width (W) 875.00 mm
Total height (H) 2,305.00 mm
Total weight 3,379.4 Kg

Cells volume 4.48 m³

URJA confidential and proprietary. The data herein given are for information purposes only and are not binding on URJA. They may be
modified without prior notice. Please contact a URJA representative in order to obtain confirmation of the above data.
Visit our website at www.saftbatteries.com
Page 5/8
(378528) Version: 3.05, Last updated on 08/2022
 Monday, September 19, 2022

Battery layout
Stand : 1 x TS4S2TW875 - 3700
Battery : 140 x KPH 259 P

Cell 1 starts from Positive pole

URJA confidential and proprietary. The data herein given are for information purposes only and are not binding on URJA. They may be
modified without prior notice. Please contact a URJA representative in order to obtain confirmation of the above data.
Visit our website at www.saftbatteries.com
Page 6/8
(378528) Version: 3.05, Last updated on 08/2022
 Monday, September 19, 2022

Battery part list

280 x KPH 259 P
2 x Stand TS4S2TW875 - 3700 mm

Project name 50kVA--JSW STEEL LTD-529MK22

Project reference P_19Sep22_Sagar_a State of charge Empty and discharged
System name 280 x KPH259P - Layout Cell container PP
System reference 280 x KPH259P material
Handle No
Customer
Electrolyte Type-II
Wiring principle Crosswise
Description Part number Quantity

KPH 259 P W2310100 280

Connector between blocks C5105901 528

IP2X Collecting bar C5202001 560
End Lug Dow-M10_70 8
Cable between steps/rows, inside-outside 350_70_M10 24
Cable between tiers 1250_70_M10 4
Connector cover A0100300 264

Stand TS4S2TW875 - 3700 mm T423032 2

Packed Road
Estimated despatch date

Special warranty No
Special requirement :

Visit our website at www.saftbatteries.com

Page 7/8
(378528) Version: 3.05, Last updated on 08/2022
 Monday, September 19, 2022

Battery part list

Quantity : 2

Stand : TS4S2TW875 3,700 mm

Battery : 140 x KPH 259 P

Visit our website at www.saftbatteries.com

Page 8/8
(378528) Version: 3.05, Last updated on 08/2022
WIRING DIAGRAM
 190723080300

Power wire chart for 230V / 110V Output (All Wire Sizes in sq.mm.)
EARTHING
EARTHING I/P Fuses F1
SYSTEM INPUT SQ.MM. (WOUND COMP. &
(DOORS) to F3
CHASSIS)
U8 / 35 sq.mm Yellow 2.5 sq.mm Yellow
30 kVA 16 sqmm PVC with Green Strip with Green Strip
/ 35 sq.mm Yellow 2.5 sq.mm Yellow
40 kVA 25 sqmm PVC with Green Strip with Green Strip 0.5 sqmm
U6 / 35 sq.mm Yellow 2.5 sq.mm Yellow Rubber
60 kVA 50 sqmm PVC with Green Strip with Green Strip
U2 / 35 sq.mm Yellow 2.5 sq.mm Yellow
80 kVA 70 sqmm PVC with Green Strip with Green Strip
- DRAWING NO. REV.
MATERIAL: TITLE :-
06 Implemented ECO4-769, Schematics corrected for PCA, 619DB ARB / 10.12.18 190723080300
IN mm.
Wiring Diagram for, 06
05 Implemented ECO4-600, Added PCA, DC Over Voltage Detection Card 619DB ARB / 11.08.18 TOLERANCE 0.5 SHEET 2 OF 22
04 ECO4-545, Added Timer card for softstart as optional ARB / 12.03.18 UNLESS HIPULSE D,
TREATMENT : APPD. USY 10.12.18
OTHERWISE 25 - 80kVA, 230V /110V Output, 1 Phase,
03 Implemented ECO4-201, Added Blocking Diode as a Optional on Pg4 ARB / 24.02.17 ANGLES: ±0.5 CHKD. NRW/ SDK 10.12.18
02 Implemented ECO4-173, Added Resistor Block optional, Corrected Power Schematic SKB / 05.01.18 NTS DRAWN ARB 10.12.18
01 Implemented ECO4-68 ARB / 16.07.17 VERTIV ENERGY PRIVATE LIMITED
00 First release, (Reference drawing - WR133), Implemented ECO4-36 ARB / 30.05.16 (formerly Emerson Network Power (India) Private Limited)
Plot No. 115/2,Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA, - 411013
A3
Version 0.0
 190723080300
PB121
TEMP.SENSOR CARD
760DB

Power wire chart for 230V / 110V Output (All Wire Sizes in sq.mm.)
EARTHING
DC Battery Path Battery Path Wire at (WOUND EARTHING
SYSTEM (240V DC) (110V DC) DC Cap. C7 COMP. & (DOORS)
PATH R
CHASSIS)
U8 / U10 / 10 sq.mm Y+ G 2.5 sq.mm Y+
30 kVA 25 sqmm PVC U4 10 sqmm PVC Strip G Strip
/ U10 / 10 sq.mm Y+ G 2.5 sq.mm Y+
40 kVA 35 sqmm PVC U4 10 sqmm PVC Strip G Strip
U2 / U2 / U10 / 10 sq.mm Y+ G 2.5 sq.mm Y+
60 kVA 70 sqmm PVC 70 sqmm PVC 10 sqmm PVC Strip G Strip
/ / U10 / 10 sq.mm Y+ G 2.5 sq.mm Y+
80 kVA 70 sqmm PVC 95 sqmm PVC 10 sqmm PVC Strip G Strip
-
TITLE :-
MATERIAL: DRAWING NO. REV.
06 Implemented ECO4-769, Schematics corrected for PCA, 619DB ARB / 10.12.18 190723080300
IN mm.
Wiring Diagram for, 06
05 Implemented ECO4-600, Added PCA, DC Over Voltage Detection Card 619DB ARB / 11.08.18 TOLERANCE 0.5 SHEET 4 OF 22
04 ECO4-545, Added Timer card for softstart as optional ARB / 12.03.18 UNLESS HIPULSE D,
TREATMENT : APPD. USY 10.12.18
OTHERWISE 25 - 80kVA, 230V /110V Output, 1 Phase,
03 Implemented ECO4-201, Added Blocking Diode as a Optional on Pg4 ARB / 24.02.17 ANGLES: ±0.5 CHKD. NRW/ SDK 10.12.18
02 Implemented ECO4-173, Added Resistor Block optional, Corrected Power Schematic SKB / 05.01.18 NTS DRAWN ARB 10.12.18
01 Implemented ECO4-68 ARB / 16.07.17 VERTIV ENERGY PRIVATE LIMITED
00 First release, (Reference drawing - WR133), Implemented ECO4-36 ARB / 30.05.16 (formerly Emerson Network Power (India) Private Limited)
Plot No. 115/2,Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA, - 411013
A3
Version 0.0
 190723080300

Power wire chart for 230V Output (All

Wire Sizes in sq.mm.)
SYSTEM O/P 230V O/P 110V
U4 / U00 / (230V) (110V)
30 kVA 50 sqmm PVC 120 sqmm PVC SYSTEM
/ / C25 C27 C25 C27
40 kVA 70 sqmm PVC 2 X 70 sqmm PVC 30 kVA * - - *
U00 / U00 /
60 kVA 120 sqmm PVC 120 sqmm PVC
40 kVA * - - -
/ /
60 kVA * - - *
80 kVA 2 X 70 sqmm PVC 3 X 95 sqmm PVC 80 kVA - * * *

-
TITLE :-
MATERIAL: DRAWING NO. REV.
06 Implemented ECO4-769, Schematics corrected for PCA, 619DB ARB / 10.12.18 190723080300
IN mm.
Wiring Diagram for, 06
05 Implemented ECO4-600, Added PCA, DC Over Voltage Detection Card 619DB ARB / 11.08.18 TOLERANCE 0.5 SHEET 8 OF 22
04 ECO4-545, Added Timer card for softstart as optional ARB / 12.03.18 UNLESS HIPULSE D,
TREATMENT : APPD. USY 10.12.18
OTHERWISE 25 - 80kVA, 230V /110V Output, 1 Phase,
03 Implemented ECO4-201, Added Blocking Diode as a Optional on Pg4 ARB / 24.02.17 ANGLES: ±0.5 CHKD. NRW/ SDK 10.12.18
02 Implemented ECO4-173, Added Resistor Block optional, Corrected Power Schematic SKB / 05.01.18 NTS DRAWN ARB 10.12.18
01 Implemented ECO4-68 ARB / 16.07.17 VERTIV ENERGY PRIVATE LIMITED
00 First release, (Reference drawing - WR133), Implemented ECO4-36 ARB / 30.05.16 (formerly Emerson Network Power (India) Private Limited)
Plot No. 115/2,Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA, - 411013
A3
Version 0.0
 190723080300

XM15
TB FOR PFC

-
TITLE :-
MATERIAL: DRAWING NO. REV.
06 Implemented ECO4-769, Schematics corrected for PCA, 619DB ARB / 10.12.18 190723080300
IN mm.
Wiring Diagram for, 06
05 Implemented ECO4-600, Added PCA, DC Over Voltage Detection Card 619DB ARB / 11.08.18 TOLERANCE 0.5 SHEET 18 OF 22
04 ECO4-545, Added Timer card for softstart as optional ARB / 12.03.18 UNLESS HIPULSE D,
TREATMENT : APPD. USY 10.12.18
OTHERWISE 25 - 80kVA, 230V /110V Output, 1 Phase,
03 Implemented ECO4-201, Added Blocking Diode as a Optional on Pg4 ARB / 24.02.17 ANGLES: ±0.5 CHKD. NRW/ SDK 10.12.18
02 Implemented ECO4-173, Added Resistor Block optional, Corrected Power Schematic SKB / 05.01.18 NTS DRAWN ARB 10.12.18
01 Implemented ECO4-68 ARB / 16.07.17 VERTIV ENERGY PRIVATE LIMITED
00 First release, (Reference drawing - WR133), Implemented ECO4-36 ARB / 30.05.16 (formerly Emerson Network Power (India) Private Limited)
Plot No. 115/2,Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA, - 411013
A3
Version 0.0
BILL OF MATERIAL
 BILL OF MATERIAL

Assembly Item NLevel Component Item Reference Designator Description Quantity

551500500035 1 0000000C5014 (SNUBBER CAP/A (SNUBBER CAPA/BOOST CON./C10,C11,C10A,11/CITORS),C6,C6A/FOR BUCK- Capacitor, Metallized Polypropylene Film, Panel Mounted, Ring Type, 0.68 uF, 1250 Vdc, +/-10 Percent, -40 to 85 Deg C, 25.5 mm, 20 X 36 X 42 mm, RoHS 6
551500500035 1 0000000C5070 &BAT),C5 CAPACI/C8(8),(CAPACITO/OR AT B/B/R AT RECT ,INV Capacitor, Aluminum Electrolytic, Panel Mounted, Screw Lead, 10000 uF, 350 Vdc, +/-20 Percent, -40 to 85 Deg C, 31.6 mm, D76 X 220 mm, RoHS 12
551500500035 1 0000000C5115 CLAMPS (CLAMPS/FOR C7) Clamp, MS CRCA, Capacitor, 76mm Diameter X 105mm Height 2
551500500035 1 0000000C5135 C101-109 (Capac/P, BATT.,O/P)/itor at I/P, BY Capacitor, Metallized Polypropylene Film, Panel Mounted, Ring and Snap on Type, 0.22 uF, 2000 Vdc, +/-10 Percent, -40 to 85 Deg C, 20 X 36 X 42 mm, RoHS 9
551500500035 1 0000000D0265 BRIDGE )/E FOR RECTIFIER/VTD1-3(SCR DIOD Diode SCR, Module Heat Sink Mountable, Power Rectifier, 150 Amp RMS, 95 Amp Average, 1600 V 3
551500500035 1 0000000E5009 & INV)/E1& 2 ,E3(FAN F/OR RECT. & B/B Fan, Centrifugal, 230 Vac, 1 Phase, 50 Hz, 335.48 CFM, 2500 RPM, Ball Bearing, 50 Deg C, Plastic, 190 X 68.5 mm 6
551500500035 1 0000000F0103 F1-F3 (INPUT BR/IDGE FUSE) Fuse, Stud Mount, Cartridge Blade , Semiconductor, 200 Amp, 690 Vac, 18500 Amp Sq.Sec at 690 V, BS88, 113 mm L x 38.1 mm D 3
551500500035 1 0000000F0188 F36,36A (FUSE A/SE AT PB115)/T TV10),F50 (FU Fuse, No lead, Glass cartridge, Fast acting, 1 Amp, 250 Vac, 5 mm x 20 mm 6
551500500035 1 0000000F0189 FUSE AT TV31 )/,A (FUSE FOR FA/33 (FUSE AT/F12,A, 13, A,14/N E1-E2-3),F32,/TV4),F41,F41A Fuse, No lead, Glass cartridge, Fast acting, 2 Amp, 250 Vac, 5 mm x 20 mm 48
551500500035 1 0000000F0191 AT CN1)/F11, F11A (FUSE Fuse, No lead, Glass cartridge, Fast acting, 4 Amp, 250 Vac, 5 mm x 20 mm 4
551500500035 1 0000000F0194 ,F49 (FUSE AT P/B115)/E AT PB114),F48/F46,47,38 ( FUS Fuse, No lead, Glass cartridge, Fast acting, 500 MiliAmp, 250 Vac, 5 mm x 20 mm 10
551500500035 1 0000000H0637 CH AT FAN)/S30,31,32 (SWIT Switch, Thermal, 10 Amp, Normally Open Automatic Reset, 250 Vac 3
551500500035 1 0000000J0143 FUSE )/BASE ( BASE FOR Fuse Base, 2 Way, 8.2 mm Width, DIN Rail Mounted, 6.3 Amp, 500 V, RoHS 34
551500500035 1 0000000J0161 FOR TWISTED)/ SUPPLY),XS7(2)/(TS FOR PFC),/3) BRK ),XS4(TS/FOR CONTROL/PFC ),XS (TS/T(3) & BATTERY(/XM15 ( TS FOR/XS1(TS FOR Terminal Block, 2 Conductor through Terminal Block, Pitch 6 mm, DIN Rail Mounted, 24 Amp 61
551500500035 1 0000000J0162 7),END PLATE FO/END PLATE(FOR/R TWISTING/XS4,XS1,XM15,XS Connector Accessory, End Plate with Fixing Flange for Wago Connector 18
551500500035 1 0000000J0175 END LOCK (END L/OCK FOR FUSE) Connector Accessory, End Lock for Fuse 6
551500500035 1 0000000J0283 END PLATE Connector Accessory, End Plate, Din Rail Mounted, 18 Amp, 400 V 3
551500500035 1 0000000J5056 WAGO TS FOR FAN Terminal Block, Pluggable 4 Way, 3.2 mm, 16-28 AWG, 18 Amp, 400 V, RoHS 16
551500500035 1 0000000Q5052 OOSTER/VQM5 IGBT FOR B IGBT, Dual module, , 324 Amp, 1200 V, , , D56, 2
551500500035 1 0000000R0183 CROSS C7,8 )/R85-86,R87-88(A Resistor, Leaded, Thick film - Metal, Axial, 47 K Ohm, 6 W, 200 PPM, RoHS 14
551500500035 1 0000000R0191 IN //EL )/NNING TA11 )( 2/R68 ( RES AT TU Resistor, Leaded, Metal oxide, Axial, 18 Ohm, 2 W, RoHS 2
551500500035 1 0000000R0199 R97 (RESIS ACRO/SS C25,) Resistor, Leaded, Thick film - Metal, Axial, 47 K Ohm, 10 W, +/-5%, 200 PPM, RoHS 1
551500500035 1 0000000R0210 A3-5) (2 IN PAR/ALLEL)/R58-R60 ( RES T Resistor, Leaded, Metal oxide, Axial, 120 Ohm, 2 W, RoHS 6
551500500035 1 000000BP5022 PB74 (POWER SUP/PLY CARD) PCA - DC - DC Converter, 28 V to Multiple Supply, 1093DB-2 1
551500500035 1 000000BP5032 CARD)/PB35 (FUSE FAIL PCA - Fuse Fail Card for 360 Vdc, 1170DB-2 1
551500500035 1 000000BP5050 ACK CARD)/PB82(MAIN FEEDB PCA - Manis Feedback and Syncronisation Supply Transformer Card, 3 Phase without Neutral, 1022DB-3 1
551500500035 1 000000BP5051 D)/PB114 (XMER CAR PCA - Input and Output Voltage Feedback Card, 240 Vdc, 1254DB-2 1
551500500035 1 000000BP5059 PB3 (DRIVER CON/VERTER CARD) PCA - Driver Square Wave Supply Card for VLA Driver, 1150DB-2 / 1 1
551500500035 1 000000BP5063 CARD,RELAY CAR/D)/PB56, 56A ( PFC PCA - Potential Free Contact Card, 957DB-2 2
551500500035 1 000000BP5068 G CARD)/PB113(SCR FIRIN PCA - Rectifier Pulse Amplifier and RC Card, 1201DB-1 1
551500500035 1 000000BP5083 PB14 (HOOTER CA/RD) PCA - Hooter Card, CT Hooter, 928DB-3 / 4 1
551500500035 1 000000BP5110 AT BYPASS STSW)/PB90 (MOV CARD PCA - MOV Card for 1 Phase, 933DB-1 / 1 1
551500500035 1 000000BP5141 22 (TEMP. SENSO/PB120,PB121,PB1/R CARD) PCA - Temperature Sensor Card, 760DB-3 3
551500500035 1 000000BP5142 ONTROL CARD)/PB1(RECTIFIER C PCA - Micro Proceessor Based SMD Buck Boost Control Card, 1333DB-3 1
551500500035 1 000000BP5180 PB2,18,18A (DRI/V,B/B)/VER CARD FOR IN PCA - Two Way IGBT Driver Card with VLA502, 1306DB-2 3
551500500035 1 000000BP5230 INTERFACE CARD)/PB10 (COMPUTER PCA - Bought out PCB BOM for Computer Interface Card, 932DB-4 1
551500500035 1 000000BP5364 CONNECTION CAR/D)/PB105 (CUSTOMER PCA - PC Interface board for UPS system, IPRO 3100, 1185DB-3 1
551500500035 1 000000CT5058 ENT)/TA3-TA5 ( I/P C/URRENT MEASUREM Current Transformer, Bar Primary, Sensing, 150:0.1, 1 VA, Class 1.0, Moulded Resin, with Lug fitting 4
551500500035 1 000000H05304 FRONT DOOR )/H1 ( LAMP FOR 7 to 12 WATT - LED / CFL LAMP OSRAM / HPL/PHILIPS/PANASONIC/WIPRO/EVEREADY/CROMPTON/HAVELL’S 1
551500500035 1 000000H05305 HOLDER (FOR LAM/P) Battem Holder for 11W CFL lamp, Anchor Make , RoHS 1
551500500035 1 000000H05336 OCKET )/OCKET ACESS ( S/UP1 ( UTILITY S Utility Socket, Delux SS, Combined 2 in with Box 1
551500500035 1 000000H05988 STICKER Sticker, for Part No.& Safety Sticker ,For Synergy I Pro 3100 -5-120KVA, STICKER PAGE -1 SIZE - 395mm X 237mm, MATERIAL : Polostier Sticker Paper 1
551500500035 1 000000H06057 CIRCUIT BOARD L/OCKING SUPPORT Circuit board locking system, Panduit make, CBLS75-C, RoHS 20
551500500035 1 000000HD5078 BRIDGE),PB/(BM1) (HALL FOR/BATTERY CURRENT/BM10 HALL DEVIC/E IN BATT.PATH,/PB(BM2)(FOR INV Hall Effect Sensor, 300 Amp, 0 to+/- 900 Amp, +/- 4 V, Open Loop, +/- 15 V, Panel Mounting, HTA 3
551500500035 1 000000IC5113 LCD DISPLAY IC, Display, 20 Characters X 2 Lines PLED Module 1
551500500035 1 000000SW5084 R LAMP )/S22 ( SWITCH FO Switch, Panel Mounting, Plunger, 0.1 Amp, 250 Vac with 1 Normal Close Contact, SC71B2 1
551500500035 1 00000X5090AN L3 (INPUT REACT/OR) Inductor AC, Al, CRNGO, 0.5mH/115A 3PH. 1
551500500035 1 WRSTND01 Warranty Standa/rd Warranty Standard - 12 Months 1
551500500035 1 256901600000 (KEYPAD)/PB13 Keypad, 5 to 160 kVA, 3 X 1, For Synergy I Pro 3100 / FP50Z 1
551500500035 1 10P218122004 PB162 PCA - Resistor PCB for R-C Filter Circuit 1
551500500035 1 10P203122008 PB163 PCA - Capacitor PCB For Control Supply 1
551500500035 1 10P219122013 PB164 PCA - Switch PCB For STSW On/Off Indication 1
551500500035 1 297800920000 TV10 FOR UTLITY Transfomer, Control, Isolation, Copper, 1 Phase, PRI - 415 V, SEC -230 V / 400mAmp, Class H, CRGO, 92VA With PCA Mounted 1
551500500035 1 297804150000 TV31 FOR LAMP Transfomer, Control, Auto, Copper, 1 Phase, 0 - 230 - 415 V / 1 Amp at 230 V, Class H, CRNGO, 415 VA With PCA Mounted 1
551500500035 1 222000000012 Bezel, EBA Polyster, Flat, with new cutout 1
551500500035 1 103000220002 Label, Vertiv Badge, Master Brand, Pin Type, Stacked, Size - Large, 101.6 mm x 82.6 mm 1
551500500035 1 261330000001 Assembly, Label, Vertiv Product Badge, Liebert Hipulse D, Size - Large Regular 1
551500500035 1 90601200000 Busbar, Copper, Strip Busbar, Transformer Cable Junction, 50kVA to 120kVA, FP 50 Z, UPS 1
551500500035 1 152900000006 Insulation Paper-2, 10 mil Thick, Black Colour, for 76mm Dia Capacitor 2
551500500035 1 71200000015 Glue Sticks, Jet Melt 3764, 5/8 inch X 8 inch 1
551500500035 1 00000BRD5762 Hardware Kit, for 50-60Kva, 3x1, Synergy I pro, FP-50Z, MS with Trivalent plating with top coat 1
551500500035 1 0000000R0277 R65 Resistor, Leaded, Metal oxide, Axial, 33 Ohm, 2 W, RoHS 1
551500500035 1 0000000R5241 Resistor, Leaded, Carbon film, Axial, 680 Ohm, 2 W, +/-5%, 250 PPM, RoHS 1
551500500035 1 106219112002 (ST/SW CONTROL/)/PB24 ,PB24A/CARD BP PCA - Static Switch Control Card, 1192DB-2 2
551500500035 1 000000BP5163 PB115(XMER CARD PCA - Input and Output Voltage Feedback Card, 110 Vac, 1255DB-3 / 1 1
551500500035 1 0000000CT038 /TA8 (FOR INV./FEED/FORWARD) 600:0.1A 1VA 1
551500500035 1 297705000000 TM2 Transformer, Power, Al, CRNO, 1 Phase, Isolation, P : 0-280 V , S : 0-120 V / 50kVA 1
551500500035 1 286732084220 S1,S8 Switch, Panel Mount, Load Break, 320 Amp, 4 Pole, On / Off, 415 Vac with Aux contact, 1 Normal Open, 1 Normal Close, Without Clamp & Plastic Spreader 2
551500500035 1 000000TH5012 & INV. STSW)//SCR FOR BYP//VTT1-VTT2(SCR Thyristor, Heatsink Mounted, Dual, 1000 Amp RMS, 570 Amp Average, 1600 V 2
551500500035 1 000000X1099N TV33,34,35 Transformer, Auto, Control, Copper, 1 Phase, 0-110V-230V/ 2 A, Class H, CRNGO 3
551500500035 1 000000WR8342 Wire Harness, Control, for 40-80kVA, Synergy I PRO 3100 and Hipulse D 3100 UPS Chassis MF-832/1 1
551500500035 1 000000WR7888 Wire Harness, Power, for Synergy I PRO 3100, UPS, 60kVA, 1 Phase, 110V Output, NYVIN cable 1
551500500035 1 000000WR8007 Wire Harness, Flat, 50kVA, 230V Output, Synergy I PRO 3100, UPS, 1 Phase, for MF832/1 1
551500500035 1 000000HS5220 Heatsink, Aluminum, 550mm x 205GC, Rectifier-Buck Boost, for 45kVA, Without Isolation, 1P, 3x1, FP50Z 1
551500500035 1 000000HS5219 Heatsink, Aluminum, 550mm x 205GC, Rectifier-Inverter, for 45kVA 1P 3x1, Without Isolation, FP50Z 2
551500500035 1 000000CA5642 Busbar, Copper, Sheet, Set, Positive and Negative, Inverter, 45kVA, 3x1, FP50Z 2
551500500035 1 236701695000 RB1 RC Filter Resistor, Terminal, Al Housing, 3 x 16 Ohm, 50 W, +/-5% 1
551500500035 1 0000000C5123 C25 EPCOS-36MFD/450V AC AL CAN B32332-I61 2
551500500035 1 0000000C0347 C27 CAPACITOR, METALLIZED POLYPROPYLENE FILM, PANEL MOUNTED, STUD TERMINAL, 50 UF, 500 VAC, -25 TO 55 DEG C, D78.4 X 153 MM, ROHS 1
551500500035 1 361521005003 Kit Busbar, Copper, Sheet, Positive and Negative, UPS, 50 kVA, 3 X 1, Hipulse D 1
551500500035 1 000000FI6080 Tray, GI, for Capacitor Mounting, 190 mm X 218 mm with 2 mm Thickness, 3
551500500035 1 152900800029 Insulation plate, Polycarbonate, DC, 80kVA, 12 Pulse, 3X1, Hipulse D 3
551500500035 1 231430717010 C9 Capacitor, Metallized Polypropylene Film, Panel Mounted, Stud terminal, 300 uF, 150 Vac, 0%, 10%, RoHS 6
551500500035 1 000000BP5044 PB7 PCA - Inverter Control Card 1 Phase, Parallel without IPT LCD / Mini LCD, 859DB-5 / 169 1
551500500035 1 000000X5305N TV4 Transfomer, Control, Isolation, Copper, PRI - 0-415 V, SEC - 0 - 260 - 290 V/ 400 mAmp for 1193DB, Class H, CRNGO 1
551500500035 1 00000X2130AN L5 Inductor DC, PWM, 0.7 mH, 200 Amp, Aluminium, Class H, CRNGO 1
551500500035 1 000000BP5025 CN1 PCA - DC-DC Converter Card, Input 300 / 360 V, Output 30 V, 1130DB-1 1
551500500035 1 152900750014 Insulation, Nomex paper, Bridge Assembly, 75 kVA, Hipulse D 3 X 1, 110V Output 1
551500500035 1 261524020000 Packing Kit, Local, for loose raw material, 40-200kVA, for, Panel Size, 1400X900X1600 1
551500500035 1 361504005018 Assembly, Cabinet, MS CRCA, Frame, Covers, Doors, Plinth, Canopy, (1400Wx1000Dx1750H), UPS, 50 KVA, 110 V, Hipulse D, 3X1 1
551500500035 1 13700500006 Heatsink, Aluminium, 550mm x 205GC, Static Switch, UPS, 50 KVA, Hipulse D, 3X1 1
551500500035 1 152900600115 Sheet, Polycarbonate, Front Switch Assembly, Bottom Cover, 1400mm Cabinet, 60kVA, 3 X 1, Hipulse D 1
551500500035 1 106204112034 PCA - Data Logger 875DB-11 For 1Ph Systems, 1.6 mm Thick, 1Oz Base Cu, 2 Layer, PTH, 229 X 165 mm, 377.85 Sq. Cm. 1
551500500035 1 000000CA6090 Busbar, GI, Earthing, 50 mm (Width) X 1395 mm (Length) X 6 mm (Thickness) 1
551500500035 1 000000CB5347 Q2 Circuit Breaker, Moulded Case, 200 Amp, AC / DC,415 Vac, 3 Pole, 18 kA, A2B, ABB 1
551500500035 1 280901002000 AUX FOR Q2 Circuit Breaker Accessories, Auxillary Contact, 1 Q, 1 SY, 250 Vac / Vdc, for XT1 - XT4 MCCB 1
551500500035 1 280206306461 Q3 Circuit Breaker, Moulded Case, 630 Amp, 415 Vac, 3 Pole, 35 kA, Panel Mounting 1
551500500035 1 280906302232 AUX Q3 Circuit Breaker Accessories, Auxillary Contact, 1 Q, 1 SY, 250 Vac / Vdc, for T1 - T6 MCCB 2
551500500035 1 0000000F0184 F6 Fuse, Stud Mount, Cartridge Blade , Semiconductor, 710 Amp, 690 Vac / 500Vdc, 850000 Amp Sq.Sec at 690 V, 113 mm L x 83 mm W 1
551500500035 1 280201606351 Q1 Circuit Breaker, Moulded Case, 160 Amp, 690 Vac, 500 Vdc, 3 Pole, 50 kA, Panel Mounting 1
551500500035 1 0000000Q5050 VQM1-4 IGBT, Dual module, , 474 Amp, 1200 V, , , D56, 4
551500500035 1 0000000F0161 F4,F4A Fuse, Stud Mount, Cartridge Blade , Semiconductor, 500 Amp, 690 Vac / 500Vdc, 450000 Amp Sq.Sec at 660 V, 113 mm L x 83 mm W 2
551500500035 1 231010928060 C7 Capacitor, Panel Mounted, Aluminum Electrolytic, Radial, 10000uF, 315 Vdc, ± 20%, -40 to + 85° C, Pitch 31.6 mm, D 76 x L 220 mm, Screw Terminals with Stud 2
551500500035 1 152900500165 Cover, Polycarbonate, Switch And MCCB Assembly, 3 MM Thick, 50kVA, 415V Input, 110V output, Liebert Hipulse D, 3 x 1 1
551500500035 1 361521005059 Kit Busbar, Copper, Bridge Assembly, UPS, 50 kVA, 415V Input, 110V output, Liebert Hipulse D, 3 x 1 1
551500500035 1 361521005058 Kit Busbar, Copper, Strip, 160A Input And 200A Battery MCCB,UPS, 50kVA, 415V Input, 110V output, Liebert Hipulse D, 3 x 1 1
 BILL OF MATERIAL

Assembly Item NLevel Component Item Reference Designator Description Quantity

361502005011 1 0000000F0188 F26( AT PB116),/F51(AT PB115) I/N UPS1 & 2 Fuse, No lead, Glass cartridge, Fast acting, 1 Amp, 250 Vac, 5 mm x 20 mm 8
361502005011 1 0000000J0143 F26,F51 )(IN U/FUSE BASE ( FOR/PS1&2) Fuse Base, 2 Way, 8.2 mm Width, DIN Rail Mounted, 6.3 Amp, 500 V, RoHS 4
361502005011 1 0000000J0161 (FOR IND.)/(PLACED IN/IN UPS1&2)XS8 (/RCONN.)(PLACED/UPS1& 2)/XS6(TS FOR INTE Terminal Block, 2 Conductor through Terminal Block, Pitch 6 mm, DIN Rail Mounted, 24 Amp 14
361502005011 1 0000000J0162 (PLACED IN/ACED IN UPS1&2)/EP ( FOR XS8)/EP (FOR XS6)(PL/UPS 1 & 2 ) Connector Accessory, End Plate with Fixing Flange for Wago Connector 4
361502005011 1 0000000R0187 )/R65(RES. AT TA8 Resistor, Leaded, Metal oxide, Axial, 22 Ohm, 2 W, RoHS 2
361502005011 1 106216112008 ER CARD)/PB116(TRANSFORM PCA Main BOM - Power factor Components and Input OutPut Voltage feedback card, 110 Vac, 1256DB-2 / 1 2
361502005011 1 000000BP5084 .CARD)(PLACED I/N UPS1 &2)/PB22(MAINS SYNC PCA - Bypass Synchronisation Card, 3 Phase, 884DB-6 2
361502005011 1 000000BP5134 )/PB72( OPTO CARD PCA - OPTO Card, 1092DB-2 2
361502005011 1 000000BP5236 ECTION CARD)/PB117(INTERCONN PCA - Connector Card - 25-25, 1252DB-2 2
361502005011 1 000000WR5444 LAPP CABLE CORE CABEL, 5 MTR LENGTH, 25PIN WITH SHIELD+'D'CON & CO 1
361502005011 1 00000X5239AN )/L6(OUTPUT CHOKE Inductor AC, Al, CRNO, 1 Phase, 15 uH, 520 Amp 2
361502005011 1 000000WR7889 Wire Harness, Power, 2 X Parallel, for Synergy I PRO 3100, UPS, 60kVA, 1 Phase, 110V Output, NYVIN cable 1
361502005011 1 000000WR8006 Wire Harness, Control, 2 X Parallel, 50kVA, 230V Output, Synergy I PRO 3100, UPS, 1 Phase, for MF832/1 2
361502005011 1 106216112010 PCBA - Assembled Board, Single Phase Paralleling Card (1097DB-2) 2
361502005011 1 000000CA5499 Busbar, GI, Strip, Short, 50 mm (Width) X 120 mm (Length) X 6 mm (Thickness) 2
 BILL OF MATERIAL

Assembly Item NLevel Component Item Description Quantity

361502005012 1 0000000F0161 Fuse, Stud Mount, Cartridge Blade , Semiconductor, 500 Amp, 690 Vac / 500Vdc, 450000 Amp Sq.Sec at 660 V, 113 mm L x 83 mm W 1
361502005012 1 0000000F0184 Fuse, Stud Mount, Cartridge Blade , Semiconductor, 710 Amp, 690 Vac / 500Vdc, 850000 Amp Sq.Sec at 690 V, 113 mm L x 83 mm W 1
361502005012 1 0000000F0103 Fuse, Stud Mount, Cartridge Blade , Semiconductor, 200 Amp, 690 Vac, 18500 Amp Sq.Sec at 690 V, BS88, 113 mm L x 38.1 mm D 3
361502005012 1 0000000F0188 Fuse, No lead, Glass cartridge, Fast acting, 1 Amp, 250 Vac, 5 mm x 20 mm 16
361502005012 1 0000000F0189 Fuse, No lead, Glass cartridge, Fast acting, 2 Amp, 250 Vac, 5 mm x 20 mm 20
361502005012 1 0000000F0191 Fuse, No lead, Glass cartridge, Fast acting, 4 Amp, 250 Vac, 5 mm x 20 mm 4
361502005012 1 0000000F0194 Fuse, No lead, Glass cartridge, Fast acting, 500 MiliAmp, 250 Vac, 5 mm x 20 mm 10
361502005012 1 0000000Q5052 IGBT, Dual module, , 324 Amp, 1200 V, , , D56, 1
361502005012 1 0000000Q5050 IGBT, Dual module, , 474 Amp, 1200 V, , , D56, 1
361502005012 1 0000000D0265 Diode SCR, Module Heat Sink Mountable, Power Rectifier, 150 Amp RMS, 95 Amp Average, 1600 V 1
361502005012 1 000000TH5012 Thyristor, Heatsink Mounted, Dual, 1000 Amp RMS, 570 Amp Average, 1600 V 1
361502005012 1 000000BP5142 PCA - Micro Proceessor Based SMD Buck Boost Control Card, 1333DB-3 1
361502005012 1 000000BP5025 PCA - DC-DC Converter Card, Input 300 / 360 V, Output 30 V, 1130DB-1 1
361502005012 1 000000BP5044 PCA - Inverter Control Card 1 Phase, Parallel without IPT LCD / Mini LCD, 859DB-5 / 169 1
361502005012 1 000000BP5022 PCA - DC - DC Converter, 28 V to Multiple Supply, 1093DB-2 1
361502005012 1 000000BP5180 PCA - Two Way IGBT Driver Card with VLA502, 1306DB-2 1
361502005012 1 106216112010 PCBA - Assembled Board, Single Phase Paralleling Card (1097DB-2) 1
361502005012 1 000000BP5084 PCA - Bypass Synchronisation Card, 3 Phase, 884DB-6 1
STABILIZER
 INSTALLATION & OPERATING MANUAL OF SCVS

Customer : Vertiv Energy Pvt. Ltd.

Project : JSW STEEL LIMITED

Equipment : SCVS 50 KVA 3Ph to 1Ph

Office File No. : FY22 1663-1666

Mfg.Sr.No. : 202301RI0026

Item Code : 127100500037

WARRANTY

We provide warrantee for this product for a period of twenty-four

months from date of invoice/purchase or eighteen months from the date
of commissioning whichever is earlier against manufacturing defects.
This warranty is valid only if the product is used in accordance with its
electrical, mechanical and environmental specification. Any indirect or
consequential damage is excluded from the warrantee obligation of Rishab
Industries.
This product has been tested and inspected as per specification.
In case of difficulty contact us

For Rishab Industries

Plot No. 57/7, Sector No. 10, Pradhikaran

industrial Area, Near Times of India, Bhosari, Pune
- 411 026, India.
Tel.:+91 020 66305241/42/43
www.rishabindustries.com
Authorised Signatory
 INSTRUCTION MANUAL FOR SCVS
TABLE OF CONTENTS

Sr. No. Description Page No.

1 Cover Page & Warrantee ---

2 Introduction 1

3 Important Safety Warning 1

4 Transport 1

5 SETUP 1

6 Installation 2

7 Electrical Cabling 3

8 Operation 3

9 Maintenance, Servicing & Faults 3

10 Front, Back View Details 3

11 LCD & MIMIC Display Details 3

12 Operating Instructions 3

13 Specifications 3

14 Do's and Don'ts 4

15 Fault Reporting 4

16 Periodical Maintenance Check 4

17 Recommended Spares List 4

18 Test Report 5&6

19 Single Line Diagram & pcb connection 7&8

20 GA Drawing 9

21 BOM 10
 INSTRUCTION MANUAL FOR SCVS

1. Introduction 2. Important Safety Warning

Dear Users, As dangerous voltages are present within the
We thank you for buying our Hi -Tech & Reliable SCVS SCVS, only Expert technician is permitted to open
system for the specific application. it. Failure to observe this could result in electric
We have been designing, manufacturing and supplying shock risk and invalidation of any implied
SCVS of wide varieties. Besides SCVS manufactured warranty.
to our standard specifications, we have distinguished
ourselves by providing custom built power solutions
 Remove watches, rings, or metal objects from
(Magnetics, Isolation cubicle, SVR) to very special
pocket before working on the equipment.
customers like you. Our Design set up, offers distinct
advantages in developing design philosophies which  Use only isolated tools.
precisely meet customers’ needs.  Never work alone on equipment.
 Consider all wire and terminals to be live until
You not only have made the right choice in buying our proven otherwise by a safe test method.
SCVS, but have now innate our well groomed SCVS  Turn off power before working on electric or
culture, very carefully built through, modern electronic circuit,
manufacturing plant. We are confident that you will  Check always the electrical rating of equipment
become our special customer who would build you use, and be sure you use that equipment
permanent relation with us. within its ratings.
Proper installation and operations of SCVS are  Do not touch printed circuit boards. There is
important factors in reliable functioning of the system. hazard of electric shock.
This manual will give you required information on
installation, operation and maintenance of the SCVS
system.
3. Transport
We look forward to associate with your future special
power requirements. Please transport the equipment only in the original
packaging.
1. Before unloading compare contents of delivery
A typical voltage stabilizer is able to respond to
challan with bill & report any missing items to the
changes in the voltage level on the input line. These
transporter.
changes are called sags (voltage drops) and surges
(voltage peaks).Sags might be due to undersized 2. Minimum four persons are required for unloading
distribution lines, connection of large loads to the and handling the equipment.
network, ground faults, etc. Ensure proper unloading facility exists with
Surges might be generated by disconnection of large transporter.
loads, increased voltage at the generating plant, 3. Use a fork lift material handling to move the
atmospheric events, etc. equipment as close as possible to the final installation
The duration of such phenomena depends on their on site.
cause and is not easily predictable. Sags are generally 4. Ensure that the equipment is kept upright as per the
more common especially where the distribution is not arrow mark indication on its packing.
wide and efficient. During unloading, ensure that the unit is not tilted
Other disturbances like spikes, transients, high beyond 45 degree angle with the ground surface, to
frequency noise and harmonic distortion have to be prevent internal Damages
treated with the addition of specific filtering systems.
The good functioning of the majority of electrical and 4. Setup
electronic equipment depends on the supply voltage
correctness and steadiness. Nowadays, many
industrial and private users are subject to long‐lasting • Do not install the equipment near water or in damp
environments.
fluctuations that can be inconvenient or even
dangerous. • Do not install the equipment where it would be
This equipment has been manufactured to precise exposed to direct sunlight or near heat source.
specifications, utilizing the latest State-of -art • Do not block off ventilation openings in the equipment
Technology with professional grade electrical & housing.
electronic component .All the parameters have been • All external terminations are inside the panel at front
checked adequately to ensure long & trouble free side.
service.

Page - 1 -
 INSTRUCTION MANUAL FOR SCVS
5. Installation
4. If unit is with corrugated packing, then simply
This manual contains information concerning the remove external box and then the plastic cover
installation and operation of the Micro controller and now the unit is ready for external wiring
based SCVS and operation.
All relevant parts of the manual should be read
5. The equipment Serial No. plate should be
prior to commencing the installation.
checked to ensure that Serial No. is as
Before installation, please be sure that nothing mentioned on the Invoice.
inside the package is damaged.

• Ensure not to connect equipment which leads

Installation Procedure
equipment to overload. The route and foundation to the installation site must
be capable of supporting the weight of the equipment.
• Place cables in such a way that no one can step on
Plan the route, so that unit will pass through all
or trip over them.
elevations, corners & doorways to prevent damage.
• For shock proof operation always connect proper Ensure adequate service maintenance space -
earthling to equipment before switching it on. minimum 800 mm from front & back 600 mm from both
• Ensure that input to the equipment & load cable are sides of the equipment. The maximum ambient
shock proof. temperature should be around 40 0C. When operation
• The equipment must be serviced by an authorized in locations where temperature is higher, additional
representative. Failure to do so could result in ventilation & cooling must be provided. Avoid using
personnel safety risk, equipment malfunction and equipment in locations with high humidity, corrosive
invalidation of warranty. gasses and dust. Install equipment in locations free
• If equipment remains unused for a long period, from shock and vibrations.
replace silica gel bags.
• Equipment has been designed for
Commercial/Industrial use only.
•Before energizing the equipment ensure input, output
and earth connections are proper.

Unpacking

1. The equipment is mounted on a wooden base

palette
and fixed onto the same. The unit is wrapped
in polythene sheets and enclosed in the
suitable enclosure box.

2. Keep the box on the floor in such a way that

THE ARROW ON THE BOX SHOULD POINT
VERTICALLY UPWARDS.

3. Remove battens from all sides if your unit is

packed in wooden container EXCEPT from
BOTTOM SIDE. The unit is fixed with bolts at
four corners by bolts size 12 X 130 mm to the
wooden base, remove these bolts & then
bottom battens.

CAUTION: Improper installation of the SCVS may cause injury to personnel or damage to equipment.

High earth leakage current: Earth connection is essential Before connecting the input supply.

(The equipment must be earthed in accordance with local electrical codes.)

Page - 2 -
 INSTRUCTION MANUAL FOR SCVS
6. Electrical Cabling 10. LCD & MIMIC Display Details
1. All external terminations are inside the
equipment at front side.
2. Ensure that the O/P Phase and Neutral wires
of equipment are properly connected on the respective
terminals provided. (i.e. phase on LEFT and neutral on
Right hand side)
3. Ensure the phase sequence of input supply.
4. Ensure proper earthing of the equipment.
5. Connect load cables.
Note
1. Aluminum Cable 650 / 1100 Volts HRPVC
Insulation.
2. Additional Single core of same rating cable in Description of LCD display
recommended for neutral. (Applicable to all 3ph to 3ph
equipment) A) Indications
1) Input OK: Glows whenever Input supply is healthy
7. Operation 2) Input ON: Glows when Input Breaker is switch ON
• Do not disconnect the mains cable on the SCVS 3) SCVS ON: Glows when SCVS healthy
system during operation. 4) Output ON: Glows when Output contactor ON
• Before disconnection the SCVS ensure load is safely 5) Under Voltage: Flash in case of Input OR Output
shutdown. voltage goes on lower limit.
• Ensure that no fluids or other foreign objects can 6) Over Voltage : Flash in case of Input OR Output
enter the SCVS system.
voltage goes on Upper limit.
7) Over Load: Flash in case of Output load goes on
8. Maintenance Servicing And Faults above 105%. OR O/P short circuit,
• The SCVS system operates with hazardous voltages. 8) SCVS Trip: Flash in case of any above fault occurs.
Repairs may be carried out only by qualified B) Parameters on LCD display
maintenance personnel.
a) Input : Input Voltage P - P
• Before carrying out any kind of servicing and/or
b) Output : Output Voltage P – N (for 1ph O/P)
maintenance, disconnect the input and verify that no
current is present and no hazardous voltage exists in : Output Voltage P – P (for 3ph O/P)
the system. : Output Current in %age & in Amp
• Do not dismantle the SCVS system. : Output Frequency
Only qualified service personnel should perform c) General : System Rating
maintenance on the equipment. When Doing : System Sr. No
maintenance with any part of the equipment under Optional : Input Current
power, service personnel and test equipment should : Date & Time
be standing on rubber mats. The service personnel
C) Faults displayed on LCD display
should wear insulating shoes for isolation from direct
contact with the floor (Earth ground). Output over Voltage , Output under Voltage
Output Over load , Fan Fail (Optional)
9. Operating Instructions Over temperature (Optional)
D) Front Key functions Details
A) Starting up
UP KEY: To see the set of parameters which
is UP in order to that which is displayed
Switch on input breaker and SCVS gets 'ON'.
presently.
Observe output voltage on display. After hysteresis
DOWN KEY: To see the set of parameters
delay,
which is DOWN in order to that which is
Contactor gets ON & O/P voltage gets on O/P
displayed presently.
TB
ACKNOWLEDGE KEY: To silent alarm in
case of any fault. OR To reset SCVS O/L fault
B) To Shut Down the SCVS
after corrective action is taken
1. Switch OFF output Load.
ENTER KEY: To hold the required parameters
2. Switch OFF input breaker / switch of SCVS
on display

Page - 3 -
 INSTRUCTION MANUAL FOR SCVS

1. Do's and Don'ts 3. Periodical Maintenance Check

We recommend carrying out periodic maintenance of

Do's the SCVS by authorized service engineer. Following
1. Follow definite sequence of starting the equipment, are the guide lines for the same.
mentioned in the Operating Instructions in this manual. Please ensure that the ventilation and cleanliness
2. If the equipment trips due to over load Press the surrounding the SCVS.
'RESET' switch on front panel, before restarting the Regularly check, the arrangements made for the same
system. are in working condition.
 Turn off power to equipment before checking or Half Yearly
replacing fuses. Locate and correct the cause of a  Apart from above, open the SCVS and check
fuse blown or circuit breaker tripping before Power transformer cable connections.
replacing of the fuse or resetting the breaker.
 Working condition of SCVS exhaust fan if used
 All electrical power connections for tightness
Don'ts
1. Do not tamper with presets on any of the cards.  Verify the Input, Output, cabling and its
terminations.
2. Fault Reporting  Cleaning of the dust filters if provided on the Front
and Back doors.
1. When the SCVS trips, observe indications on the  Cleaning of the dust of Servo motor.
front fascia of the equipment.  Check the condition of Carbon brush.
2. Note the observations.  Contactor contacts cleaning.
3. While reporting failure, mention details of
observations. 4. Recommended Spares List
4. Also mention at which instant system failed,
Whether during switching 'ON' of SCVS, Sr. PART SPECIFICATIONS QTY.
Or in the running condition of SCVS, No. NAME
Or while making changes at load side
Or any abnormal condition
1 Carbon - 01
Please send following details while reporting system brush
failure:
1. Input voltage 2 Glass fuse 1Amp (20mm) 04
2. Output voltage
3. Indication on the front fascia. 3 PCBs SCVS controlled card One
4. Specific observations / comments (if any). Triac card Each

Page - 4 -
 TEST CERTIFICATE FOR SCVS

Supplier : Rishab Industries, Bhosari, Pune.

Customer : Vertiv Energy Pvt. Ltd. Office File No.: FY22/1663-1666
Project : JSW STEEL LIMITED
Equipment : SCVS 50 KVA 3Ph to 1Ph Mfg. Sr. No. : 202301RI0026
Configuration : SCVS 50 KVA I/P 415V 3Ph, O/P 110V 1Ph with Isolation Item Code : 127100500037

No. Parameter to be checked Results Acceptance Norms Remarks

1 Megger test >200MOhm > 5MOhm OK

2 HV test. Pass Withstood 1min. for 2KV. OK

3 Leakage current. 20mA - OK

4 Set output voltage 110V +/-1% OK

5 Output Phase OV 116V + 5% of O/P Voltage OK

6 Output Phase UV 104V - 5% of O/P Voltage OK

7 Line regulation R Y B

8 Nominal Input : 415 415 415 +/-1% OK

9 Minimum input : 374 374 374 +/-1% OK

10 Maximum input : 457 457 457 +/-1% OK

11 Electronic overload protection 106% to 125% for 10 min, 125% for 10 min +/- 5% OK
126% to 150% for 60 sec.
150% for 60 sec. +/- 5%
Above 150% immediate trip
Above 150% immediate trip

12 Auto restart test Pass Auto restart at mains OK

resumes.
Safe shutdown
13 Input Ph. Reverse protection test ( Optional ) - OK
Safe shutdown
14 Input single phasing test Pass OK

Page 1 of 2
No. Parameter to be checked Results Acceptance Norms Remarks

15 Voltage ratio test ( Rated supply given to Pass +/- 0.5% of rated voltage OK
primary)

16 Magnetizing current 2.83 A 2 to 6% of rated current OK

17 Impedance measurement 5.98 2 to 6% OK

18 Transformer insulation class H H OK

19 Core loss 386.00 W Actual value to be noted OK

20 Copper loss 898.78 W Actual value to be noted OK

Up to 15KVA ≥ 94%
21 Transformer efficiency 97.54 % OK
20-60 KVA ≥ 96%
80-250 KVA ≥ 96.5%

22 DVDF test Pass - OK

23 Transformer OT sensor Pass 180 O C OK

O
24 Heat run test Coil 1 : 89.60 C Actual value to be noted OK
O
Duration : 4 Hrs. Coil 2 : 92.10 C Actual value to be noted OK
O O
Ambient temp. : 29.1 C Coil 3 : 90.80 C Actual value to be noted OK
O
Output current: 455 Amp. Core : 66.40 C Actual value to be noted OK

25 Display Parameter check Found Ok As per specification OK

26 Indications check Found Ok As per specification OK

27 Cabinet IP class IP42 As per specification OK

28 Cabinet Color RAL7035 As per specification OK

for front door & back cover
RAL7035
for side covers
RAL7035
for frame & plinth

29 Cabinet Overall Dimensions (WxDxH) 800mm x1000mmx2020mm As per specification OK

Inspected By : Navnath Bhusale Verified By :

Date : 25.01.2023 Date :

Seal : Seal :

Page 2 of 2
 1 2 3 4 5 6 7 8
RI/VE/SCVS/050

A A

B B

C C

D D

GND GND SP CB T2 TH
E E

-
RIOR PERMISSION IS PROHIBITED.

MATERIAL: ALL DRAWING NO. REV.

DIMENSIONS
TITLE :-
IN mm. RI/VE/SCVS/050 00
SCVS 50KVA
TOLERANCE ± 0.5 SHEET 2 OF 3
UNLESS 3PH - 1PH R.B.C 17.01.2023
TREATMENT : HOLES: ±0.2 APPD.
OTHERWISE JSW STEEL LIMITED
STATED. ANGLES: ±0.5 CHKD. A.B.M 17.01.2023
F SCALE: NTS DRAWN A.B.M 17.01.2023

VERTIV ENERGY PRIVATE LIMITED

00 Initial Release A.B.M/17.01.2023 (formerly Emerson Network Power (India) Private Limited)
Plot No. 115/2,Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA, - 411013
A3
 1 2 3 4 5 6 7 8
RI/VE/SCVS/050

A A

B B

C C

D D

E E

-
RIOR PERMISSION IS PROHIBITED.

MATERIAL: ALL DRAWING NO. REV.

DIMENSIONS
TITLE :-
IN mm. RI/VE/SCVS/050 00
SCVS 50KVA
TOLERANCE ± 0.5 SHEET 3 OF 3
UNLESS 3PH - 1PH R.B.C 17.01.2023
TREATMENT : HOLES: ±0.2 APPD.
OTHERWISE JSW STEEL LIMITED
STATED. ANGLES: ±0.5 CHKD. A.B.M 17.01.2023
F SCALE: NTS DRAWN A.B.M 17.01.2023

VERTIV ENERGY PRIVATE LIMITED

00 Initial Release A.B.M/17.01.2023 (formerly Emerson Network Power (India) Private Limited)
Plot No. 115/2,Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA, - 411013
A3
 1 2 3 4 5 6 7 8
RI/VE/SCVS/050

A A

B F1 F2 F3
B

C C

D D

E E

-
RIOR PERMISSION IS PROHIBITED.

MATERIAL: ALL DRAWING NO. REV.

DIMENSIONS
TITLE :-
IN mm. RI/VE/SCVS/050 00
SCVS 50KVA
TOLERANCE ± 0.5 SHEET 1 OF 3
UNLESS 3PH - 1PH R.B.C 17.01.2023
TREATMENT : HOLES: ±0.2 APPD.
OTHERWISE JSW STEEL LIMITED
STATED. ANGLES: ±0.5 CHKD. A.B.M 17.01.2023
F SCALE: NTS DRAWN A.B.M 17.01.2023

VERTIV ENERGY PRIVATE LIMITED

00 Initial Release A.B.M/17.01.2023 (formerly Emerson Network Power (India) Private Limited)
Plot No. 115/2,Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA, - 411013
A3
SCVS Type : 3Ph I/P - 1Ph O/P KVA : 50KVA Current : 455A
I/P Voltage : 415V L-L +10%, -10% O/P Voltage : 110V Ac / 50Hz
Sr. No. Item Description Make Part No. Qty.
1 TM3 50KVA OPEN-DELTA Transformer Rishab RI-611 1
2 TM11 BBT Buck Boost Transformer Rishab RI-612 1
3 TM11 DIM 60A Dimmer Aux.240V tap at 95v,105v & 115v Hi-Tronics 1
4 Q17 200A, 3P, 50KA MCCB ABB 1SDA068220R1 1
5 MCCB.Aux MCCB Aux.Contact ABB 1SDA066422R1 1
6 Spreader Terminals ABB 1SDA066899R1 1
7 PB2 Input Sensing Card Rishab 1
8 PB3 Output Sensing Card Rishab 1
9 TM1 Control XMR P : 415V S : 230V Rishab 1
10 TM2 Control XMR P :110V S : 230V Rishab 1
11 Display Keypad With LCD Display Protolab 1
12 PB1 1PH SCVS Control Card Rishab 1
13 PB4 1Ph Motor Control Card Rishab 1
14 CT CT 600 / 30 mA Current Control 1
15 SW1 Door limit Switch Jainson 1
16 H1 Illumination Lamp 11W with lamp holder HPL 1
17 SH Space Heater 80W Girish 1
18 TH Thermostate with Mounting Pipe Girish 1
19 SPD SPD PHONIX 1
Revision No. : 0
Revision Date : Rishab Industries
ACDB
 DETAMAN ELECTRICALS PVT LTD. 26/8, NARHE ROAD, NARHE - 411041
PHONE : (020) 24690530 / 31. E-Mail : [email protected]

TEST CERTIFICATE FOR ACDB

Supplier : DETAMAN ELECTRICALS PVT. LTD. Mfg.Sr.No. : 202212DM161

Customer : : JSW STEEL LIMITED.
Project : ---- SO. NO.: ----
Equipment : : 50KVA ACDB FOR UPSDB#1_NARAYANPOSHI Office File No.: FY22/1663-1666
No. Parameter to be checked Acceptance Norms Results Remarks
1 Sheet thickness Drawing 2/1.6mm CRCA Sheet O.K.
2 Overall dimension ( L x H x D )mm Drawing 750x1850x350mm O.K.
3 Cable entry from Bottom/Top Drawing Bottom O.K.
4 Busbar arrangements & Clearance Minimum 19mm More than 19mm O.K.
5 Shade of Paint Drawing HAWELLS GRAY (RAL 7035) O.K.
6 Paint finish Uniform/wrinkle free Structure O.K.
7 Paint thickness 80 to 120 micron 95 micron O.K.
8 Earth Busbar & size Drawing 25x5mm 'AL' Busbar O.K.
9 Earthing of chassis/doors Drawing/ specs. 2.5 sq.mm Cu flexible cable O.K.
10 Functional Test for all feeders Drawing/ specs. Found O.K. O.K.
11 Megger Test ( Insulation Resistance ) > 5 M Ohm 50 M Ohm O.K.
12 High Voltage Test 2 KV for 1 min. 2 KV for 1 min. O.K.
13 Termination & shrouding Visual Found O.K. O.K.
14 Overall workmanship & cleanliness Visual Found O.K. O.K.
15 Protection Class Drawing : IP-42 Found O.K. O.K.
16 Bill Of Material Drawing As per drawing O.K.
17 Name Plates Drawing As per drawing O.K.
18 Component identification & labelling Drawing As per drawing O.K.
Inspected By : Verified By :
1) Miss. Sukanya Bari

2) Mr. Nilesh Ahirao

.
Date : 09.01.23 Date : 09.01.23
 529MK22-ACDB1

- DRAWING NO. REV.

MATERIAL: TITLE :-
529MK22-ACDB1
IN mm.
FRONT VIEW FOR 50KVA ACDB 02
TOLERANCE 0.5 SHEET 01 OF 06
UNLESS FOR UPSDB # 1_NARAYANPOSHI DCF 14.10.22
TREATMENT : APPD.
OTHERWISE
CHKD. DCF 14.10.22
02 32A (2Nos.) & 6A (3Nos.) FEEDER ADDED SHITAL/14.10.22 NTS DRAWN SHITAL 14.10.22
01 REVISED AS PER COMMENTS SHITAL/12.10.22 VERTIV ENERGY PRIVATE LIMITED
00 FIRST ISSUE SHITAL/21.09.22 (formerly Emerson Network Power (India) Private Limited)
Plot No. 115/2,Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA, - 411013
A3
 529MK22-ACDB1

- DRAWING NO. REV.

MATERIAL: TITLE :-
529MK22-ACDB1
IN mm.
WIRING FOR 50KVA ACDB
02 06
02
TOLERANCE 0.5 SHEET OF
UNLESS FOR UPSDB # 1_NARAYANPOSHI DCF 14.10.22
TREATMENT : APPD.
OTHERWISE
CHKD. DCF 14.10.22
02 32A (2Nos.) & 6A (3Nos.) FEEDER ADDED SHITAL/14.10.22 NTS DRAWN SHITAL 14.10.22
01 REVISED AS PER COMMENTS SHITAL/12.10.22 VERTIV ENERGY PRIVATE LIMITED
00 FIRST ISSUE SHITAL/21.09.22 (formerly Emerson Network Power (India) Private Limited)
Plot No. 115/2,Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA, - 411013
A3
 529MK22-ACDB1

- DRAWING NO. REV.

MATERIAL: TITLE :-
529MK22-ACDB1
IN mm.
WIRING FOR 50KVA ACDB
03 06
02
TOLERANCE 0.5 SHEET OF
UNLESS FOR UPSDB # 1_NARAYANPOSHI DCF 14.10.22
TREATMENT : APPD.
OTHERWISE
CHKD. DCF 14.10.22
02 32A (2Nos.) & 6A (3Nos.) FEEDER ADDED SHITAL/14.10.22 NTS DRAWN SHITAL 14.10.22
01 REVISED AS PER COMMENTS SHITAL/12.10.22 VERTIV ENERGY PRIVATE LIMITED
00 FIRST ISSUE SHITAL/21.09.22 (formerly Emerson Network Power (India) Private Limited)
Plot No. 115/2,Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA, - 411013
A3
 529MK22-ACDB1

- DRAWING NO. REV.

MATERIAL: TITLE :-
529MK22-ACDB1
IN mm.
WIRING FOR 50KVA ACDB
04 06
02
TOLERANCE 0.5 SHEET OF
UNLESS FOR UPSDB # 1_NARAYANPOSHI DCF 14.10.22
TREATMENT : APPD.
OTHERWISE
CHKD. DCF 14.10.22
02 32A (2Nos.) & 6A (3Nos.) FEEDER ADDED SHITAL/14.10.22 NTS DRAWN SHITAL 14.10.22
01 REVISED AS PER COMMENTS SHITAL/12.10.22 VERTIV ENERGY PRIVATE LIMITED
00 FIRST ISSUE SHITAL/21.09.22 (formerly Emerson Network Power (India) Private Limited)
Plot No. 115/2,Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA, - 411013
A3
 529MK22-ACDB1

- DRAWING NO. REV.

MATERIAL: TITLE :-
529MK22-ACDB1
IN mm.
WIRING FOR 50KVA ACDB
05 06
02
TOLERANCE 0.5 SHEET OF
UNLESS FOR UPSDB # 1_NARAYANPOSHI DCF 14.10.22
TREATMENT : APPD.
OTHERWISE
CHKD. DCF 14.10.22
02 32A (2Nos.) & 6A (3Nos.) FEEDER ADDED SHITAL/14.10.22 NTS DRAWN SHITAL 14.10.22
01 REVISED AS PER COMMENTS SHITAL/12.10.22 VERTIV ENERGY PRIVATE LIMITED
00 FIRST ISSUE SHITAL/21.09.22 (formerly Emerson Network Power (India) Private Limited)
Plot No. 115/2,Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA, - 411013
A3
 529MK22-ACDB1

- DRAWING NO. REV.

MATERIAL: TITLE :-
529MK22-ACDB1
IN mm.
WIRING FOR 50KVA ACDB
06 06
02
TOLERANCE 0.5 SHEET OF
UNLESS FOR UPSDB # 1_NARAYANPOSHI DCF 14.10.22
TREATMENT : APPD.
OTHERWISE
CHKD. DCF 14.10.22
02 32A (2Nos.) & 6A (3Nos.) FEEDER ADDED SHITAL/14.10.22 NTS DRAWN SHITAL 14.10.22
01 REVISED AS PER COMMENTS SHITAL/12.10.22 VERTIV ENERGY PRIVATE LIMITED
00 FIRST ISSUE SHITAL/21.09.22 (formerly Emerson Network Power (India) Private Limited)
Plot No. 115/2,Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA, - 411013
A3
 Page 1 of 1

BOQ DETAMAN ELECTRICALS (P) LTD PROJECT JSW STEEL

Job Name 50KVA ACDB for UPSDB # 1 NARAYANPOSHI, O.F.NO.-FY22/1663-1666. QTY-1NO. LIMITED
Job No. 221166161 Drg No. 529MK22-ACDB1

Sr ITEM DESCRIPTION / SPECS MAKE CAT No. QTY

1 MCCB 630A,TP,36KA,TH.MG.OL/SC PROTECTION ,DN3-630D, SPRDR SEPARATE L&T CM94006OOT1OG 1

2 SPREADER FOR MCCB DN3-630,DP,SET OF 6,WITH PHASE BARRIER L&T ST98054OOOO 1
3 AUX. CONTACT 6A, 1C/O, FOR MCCB, DN2/DN3B/DN3/DN4 L&T CM99801OOOO 1
4 MCB 32A,DP,10KA, Acti 9,C-TYPE SCHNEIDER A9N2P32C 13
5 MCB 16A,DP,10KA, Acti 9,C-TYPE SCHNEIDER A9N2P16C 15
6 MCB 6A,DP,10KA, Acti 9,C-TYPE SCHNEIDER A9N2P06C 11
7 AUX. SWITCH 6A, 1C/O, RH MOUNT, FOR MCB, Acti 9 SCHNEIDER A9N26924 39
8 IND LAMP LED,110VAC,RED,22.5 Dia CRAFTECH CR-PL-110-A-RD 40
9 AMMETER 0-600A,96#,CT/5,MI,CL1.5 RISHABH 1
10 VOLTMETER 0-150VAC,96#,DIRECT,MI,CL1.5 RISHABH 1
11 CT 600/5A,5VA,CL1,TAPE WOUND, BAR PRI.,ID60 STARLIT 1

TOTAL 124
 DETAMAN ELECTRICALS PVT LTD. 26/8, NARHE ROAD, NARHE - 411041
PHONE : (020) 24690530 / 31. E-Mail : [email protected]

TEST CERTIFICATE FOR ACDB

Supplier : DETAMAN ELECTRICALS PVT. LTD. Mfg.Sr.No. : 202212DM162

Customer : : JSW STEEL LIMITED.
Project : ---- SO. NO.: ----
Equipment : : 50KVA SUB ACDB FOR UPSDB#2_NARAYANPOSHI Office File No.: FY22/1663-1666
No. Parameter to be checked Acceptance Norms Results Remarks
1 Sheet thickness Drawing 2/1.6mm CRCA Sheet O.K.
2 Overall dimension ( L x H x D )mm Drawing 625x875x225mm O.K.
3 Cable entry from Bottom/Top Drawing Bottom O.K.
4 Busbar arrangements & Clearance Minimum 19mm More than 19mm O.K.
5 Shade of Paint Drawing HAWELLS GRAY (RAL 7035) O.K.
6 Paint finish Uniform/wrinkle free Structure O.K.
7 Paint thickness 80 to 120 micron 95 micron O.K.
8 Earth Busbar & size Drawing 25x3mm 'AL' Busbar O.K.
9 Earthing of chassis/doors Drawing/ specs. 2.5 sq.mm Cu flexible cable O.K.
10 Functional Test for all feeders Drawing/ specs. Found O.K. O.K.
11 Megger Test ( Insulation Resistance ) > 5 M Ohm 50 M Ohm O.K.
12 High Voltage Test 2 KV for 1 min. 2 KV for 1 min. O.K.
13 Termination & shrouding Visual Found O.K. O.K.
14 Overall workmanship & cleanliness Visual Found O.K. O.K.
15 Protection Class Drawing : IP-42 Found O.K. O.K.
16 Bill Of Material Drawing As per drawing O.K.
17 Name Plates Drawing As per drawing O.K.
18 Component identification & labelling Drawing As per drawing O.K.
Inspected By : Verified By :
1) Miss. Sukanya Bari

2) Mr. Nilesh Ahirao

.
Date : 09.01.23 Date : 09.01.23
 529MK22-SUBACDB1

- DRAWING NO. REV.

MATERIAL: TITLE :-
529MK22-SUBACDB1
IN mm.
FRONT VIEW FOR SUB-ACDB 01
TOLERANCE 0.5 SHEET 01 OF 03
UNLESS UPSDB#2_NARAYANPOSHI DCF 12.10.22
TREATMENT : APPD.
OTHERWISE
CHKD. DCF 12.10.22
NTS DRAWN SHITAL 12.10.22
01 REVISED AS PER COMMENTS SHITAL/12.10.22 VERTIV ENERGY PRIVATE LIMITED
00 FIRST ISSUE SHITAL/21.09.22 (formerly Emerson Network Power (India) Private Limited)
Plot No. 115/2,Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA, - 411013
A3
 529MK22-SUBACDB1

- DRAWING NO. REV.

MATERIAL: TITLE :-
529MK22-SUBACDB1
IN mm.
WIRING FOR SUB-ACDB
02 03
01
TOLERANCE 0.5 SHEET OF
UNLESS UPSDB#2_NARAYANPOSHI DCF 12.10.22
TREATMENT : APPD.
OTHERWISE
CHKD. DCF 12.10.22
NTS DRAWN SHITAL 12.10.22
01 REVISED AS PER COMMENTS SHITAL/12.10.22 VERTIV ENERGY PRIVATE LIMITED
00 FIRST ISSUE SHITAL/21.09.22 (formerly Emerson Network Power (India) Private Limited)
Plot No. 115/2,Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA, - 411013
A3
 529MK22-SUBACDB1

- DRAWING NO. REV.

MATERIAL: TITLE :-
529MK22-SUBACDB1
IN mm.
WIRING FOR SUB-ACDB
03 03
01
TOLERANCE 0.5 SHEET OF
UNLESS UPSDB#2_NARAYANPOSHI DCF 12.10.22
TREATMENT : APPD.
OTHERWISE
CHKD. DCF 12.10.22
NTS DRAWN SHITAL 12.10.22
01 REVISED AS PER COMMENTS SHITAL/12.10.22 VERTIV ENERGY PRIVATE LIMITED
00 FIRST ISSUE SHITAL/21.09.22 (formerly Emerson Network Power (India) Private Limited)
Plot No. 115/2,Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA, - 411013
A3
 Page 1 of 1

BOQ DETAMAN ELECTRICALS (P) LTD PROJECT JSW STEEL

Job Name SUB ACDB for UPSDB # 2_NARAYANPOSHI, O.F.NO.-FY22/1663-1666. QTY-1NO. LIMITED
Job No. 221166162 Drg No. 529MK22-SUBACDB1

Sr ITEM DESCRIPTION / SPECS MAKE CAT No. QTY

1 MCCB 100A,DP,25KA,TH.MG.OL/SC PROTECTION, DY125U, WITH SPRDR L&T EM90982OOKO 1

2 AUX. CONTACT 6A, 1C/O, FOR MCCB, DY125U L&T EM90966OOOO 1
3 MCB 32A,DP,10KA, Acti 9,C-TYPE SCHNEIDER A9N2P32C 8
4 MCB 16A,DP,10KA, Acti 9,C-TYPE SCHNEIDER A9N2P16C 7
5 AUX. SWITCH 6A, 1C/O, RH MOUNT, FOR MCB, Acti 9 SCHNEIDER A9N26924 15
6 IND LAMP LED,110VAC,RED,22.5 Dia CRAFTECH CR-PL-110-A-RD 16
7 AMMETER 0-100A,72#,CT/5,MI,CL1.5 RISHABH 1
8 VOLTMETER 0-150VAC,72#,DIRECT,MI,CL1.5 RISHABH 1
9 CT 100/5A,5VA,CL1,TAPE WOUND, BAR PRI.,ID35 STARLIT 1

TOTAL 51