B0205-III

CNC PRECISION AUTOMATIC LATHE

• 20mm Capacity Swissturn
• 4 Backworking Tools
• Direct Drive Rotary Guide Bushing
• High Rigidity Bed
• Fanuc 0i-TF Plus CNC Control

tsugamiamerica.com
 b0205-ii
5-AXIS OPPOSED GANG TOOL SWISS CNC LATHE
SPEED
• The B0205-III features the state of the
art Fanuc control for low idle times
and high speed cutting.

• Your B0205-III is our fastest 20mm

machine! The main spindle can run
10,000 rpm and the back spindle can
run 12,000 rpm.

• The horizontally opposed gang tool

layout offers the shortest path tool
to tool and therefore, the quickest
possible chip to chip time.

• Rounding out the features are

integral servo spindle motors and
servo driven bushing for fastest
possible acc/dec times and quick
C-axis positioning.

ACCURACY
• Tsugami has a long-term reputation
for machine accuracy. It all starts
with their world-class engineering,
incorporating symmetrically designed
castings and an “A-frame” design of
the gang slide. Utilizing the highest
quality, motors, ball screws, rails
and bearings assure precise motion
control, and unique spindle cooling
all work in concert and contribute to
repeatable accuracy over the long life
of the machine tool.

RIGIDITY
• Tsugami has the most rigid gang tool
post in the industry due to opposing
rail slides.

• Built on a heavy duty one piece cast

iron base with thermally symmetrical
construction. A more rigid platform
allows higher speeds and feeds.

• For extra peace of mind, the

machines, motors, and Fanuc controls
are covered by an industry leading B0205-III Tool Zone Servo Driven Guide Bushing
two-year parts and service warranty.

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 WORK ZONE & MODULAR TOOLING
4x Static Backworking Stations
(Standard)

Live Backworking Station

2x Live, 2x Static (optional)
Four Cross Mill Station
(Standard)

6x Turning Stations

Standard Four Cross Milling Stations

2x ER16 & 2x ER11 for Increased Productivity

bo205-IiI

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 CHUCKER Convertible
The B0205-III can be changed over in minutes. Adding a Chucker Kit allows you
to convert your B0205-III from a traditional sliding headstock Swiss function to
standard lathe-type chucker mode. This allows you to run high precision parts
utilizing standard drawn barstock. Other benefits include shorter remnant,
better concentricity and more. This quick-change flexibility makes these
machines ready to tackle whatever job comes in the door.

Running in Swiss Mode Running in Chucker Mode

NEED SOMETHING CUSTOM?

From the machine Make Ready process, to integrating mechanical and robotic
loading and unloading systems, to custom tool creation and spindle repair, IMG
is dedicated to supporting all Tsugami users in North America!

Grinding Room Make Ready Facility Milling Room

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 OSCILLATION CUTTING
Oscillation Cutting is a technological breakthrough that oscillates a servo axis
to help break chips in tough to cut materials, reduces heat in the cut, while not
diminishing tool life.
Productivity is increased by significantly
reducing operator interruption to remove
hanging or bird nesting chips.
Easy to program by special G code
Oscillation parameters can be changed
easily within the program for machining
multiple features with multiple tools.
Can be used for many machining WITHOUT WITH
operations including OD turning, OSCILLATION OSCILLATION
drilling, boring, grooving, cutoff, circular
interpolation, and most FANUC canned
AVAILABLE ON ALL PATHS
cycles.

ABILE SOFTWARE
Developed by Tsugami, Abile is capable
of programming moderately complex
machined parts. Abile incorporates all
basic machines featured and several
material types with predetermined feed
rates.

Abile allows first time users to quickly

become proficient with Swiss processing
despite having limited knowledge.
Program Generator
Abile comes free with your machine
purchase and requires no license fees,
maintenance agreements, or seat
limitations.

Abile allows you to generate a 2 or 3-path

part program, complete, with specific
and editable codes in standard FANUC
G Code format. Abile automatically
generates machine process and provides
component run times.
Tool Setting

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MACHINE STANDARD SPECIFICATIONS
ITEMS B0205-III

Working Barstock Diameter ø3 mm (.12 in.) to ø20 mm (.79 in.)

170 mm (8.26 in.) (Rotary Guide Bushing)

Max. Machining Length
45 mm (1.77 in.) (Chucker Mode)

Max. Main Spindle Drilling Diameter ø10 mm (.39 in.)

MACHINING RANGE

Max. Main Spindle Tapping Diameter M10

Max. Back Spindle Chucking Diameter ø20 mm (.79 in.)

Max. Back Spindle Drilling Diameter ø8 mm (.31 in.)

Max. Back Spindle Tapping Diameter M8

Max. Cross Drilling Diameter ø7 mm (.275 in.)/ER11and ø10 mm (.393 in)/ER16

Max. Cross Tapping Diameter M5 x 0.8 (option)

Max. Tool Spindle Slotting Cutter Diameter ø30 mm (1.18 in.)

Max. Back Live Drilling Diameter ø6 mm (.236 in.)

Max. Back Live Tapping Diameter M5

MACHINING CAPABILITY

Main Spindle Speed 200 to 10,000 min-1

Back Spindle Speed 200 to 12,000 min-1

Rotary Guide Bushing Speed 200 to 10,000 min-1: Direct-drive rotary guide bushing

Live Tool Speed 200 to 8,000 min-1

Total Tool Storage Capacity 21

Tool Size .5 in. x .5 in. square, 20 mm round

32 m/min (105 ft/min)

Rapid Traverse Rate
[(X1/Y1: 24 m/min (78.74 ft/min)] Y2: 15m/min (49 ft/min)

Controlled Axes (linear axes) 5-Axis

Main Spindle 3/5 Hp (2.2/3.7 kW)

Back Spindle 2/3 Hp (1.5/2.2kW)

MOTORS

Axis 0.7 Hp (0.5 kW) - X1,X2,Y1,Z1,Z2

Cross Dill 1 Hp (0.75 kW)

Coolant Pump 0.4 Hp (0.25 kW)

Lubricating Oil Pump 3W

Power Source Requirement 12 kVA

Compressed Air Requirement 0.4 Mpa or above

OTHER

Air Discharge Rate 50 NL/min

Coolant Tank Capacity 180 L

1,655 x 1,135 x 1,700mm

Width x Depth x Height
65.16” x 44.29” x 66.93”

Weight 2,000 kg (4,409.25 lbs.)

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 NC SPECIFICATIONS
ITEMS B0205-III

NC Unit FANUC 0i-TF Plus

Controlled Axes X1, Z1, Y1, X2, Z2, C1, C2
Least Input Increment 0.001 mm (X1/X2 axis in diameter)
Least Command Increment 0.0005 mm (X1/X2 axis in diameter)
Maximum Programmable Value ± 8 digits
Interpolation Method Linear/Circular

Feedrate Function 1 to 6,000 mm/min

Feedrate Override 0 to 150%, 10% step
Dwell G04 0 to 99999.999

ABS/INC Command X, Z, Y, C: Absolute U, W, V, H: Incremental

Tool Offset Pairs Main: 64, Back: 64

LCD/MDI 8.4” color LCD

Display Language Japanese/English

2 1
Part Program Storage Size 1 Mbyte (equivalent to 2560m)
(main and back in total)
Registrable Programs 800 (main and back in total)
Miscellaneous Functions M5 digits
Spindle Function S5 digits
Tool Function T4 digits

7'1"

5'11"

3'9"

UNLESS OTHERWISE SPECIFIED: NAME DATE

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DIMENSIONS ARE IN INCHES DRAWN 8/23/2021
TOLERANCES:
FRACTIONAL CHECKED TITLE:
ANGULAR: MACH BEND
 Since 1978, Tsugami America (formerly known as Tsugami/Rem Sales) has been the exclusive
source for Precision Tsugami CNC machine tools in North America. Headquartered in
Windsor, CT, Tsugami America provides machine tools and engineering expertise through
an extensive network of authorized distributors and technical centers. Technical support and
customer service are available throughout North America. Our distributors’ trained service
personnel provide technical support throughout the long life-cycle of our Tsugami machine
tools, and work hand-in-hand with Tsugami America’s engineers to deliver common-sense
solutions to everyday problems.

Our application engineers help customers tackle and solve the toughest high-precision
manufacturing challenges, on-time and on-budget. We have a 35-year history and reputation
of serving the needs of small parts manufacturers in North America with the highest level of
expertise and customer care. Our industry-respected, knowledgeable staff is comprised of
both long-time employees and fresh faces all who share a commitment to provide you, our
customers, with the competitive advantage to “do more with less” every day.

DISTRIBUTION NETWORK
The Robert E. Morris Company Cnczilla Co. Arizona CNC
Serving: CT, MA, RI, NH, VT, ME, NY, NJ Serving: PA, NJ, DE, MD Serving: AZ, NV
www.robertemorris.com www.cnczilla.com www.arizonacnc.com

Morris South Technical Equipment Sales Co EMEC Machine Tools Inc.

Serving: NC, SC, GA, VA, AL, MS, TN, Serving: OH, IN, KY Serving: Eastern Canada
AR, FL www.techequip.com www.emecmt.com
www.morrissouth.com
Ellison Technologies Trident Machine Tools Southeast
Morris Great Lakes Serving: CA, WA, OR, NV Serving: FL
Serving: NY, PA, WV www.ellisontechnologies.com www.trident-se.com
www.morrisgreatlakes.com
Hartwig, Inc. Methods & Equipment
Morris Midwest Minnesota Serving: MO, IL, IA, KS, CO, OK, TX, Associates
Serving: MN, ND, SD LA, MT, UT, NM, ID, WY Serving: MI
www.morrismidwest.com www.hartwiginc.com www.methods-equipment.com

Morris Midwest Wisconsin & Illinois Protecnic de México, S.A de C.V. Thomas Skinner
Serving: WI, IL, MI Upper Peninsula Serving: Mexico Serving: Western Canada
www.morrismidwest.com www.protecnic.com.mx www.thomasskinner.com

tsugami america locations

ELGIN, IL WINDSOR, CT FULLERTON, CA
Technical Center Corporate Headquarters Technical Center
2400 Vantage Dr. 910 Day Hill Road 1521 E Orangethorpe Ave, Suite E
Elgin, IL 60124 Windsor, CT 06095 Fullerton, CA 92831

860-687-3400 Phone | 860-687-3401 Fax | www.tsugamiamerica.com | [email protected]

Tsugami America is ISO 9001:2015 Certified QMS