Welcome to Activated Heat
Exchanger in Aspen HYSYS
Webinar
We will start at 4.00 PM GMT+8
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Activated Heat Exchanger
in Aspen HYSYS
28 Apr 2024
Fauzi Djauhari
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Registration For This Demo Sessions
Date Time Time Zone Duration Title Language Webinar Registration Link
Activated Exchanger in Aspen Plus - Session 1
28-Apr-24 9:00 AM GMT + 8 1 hr (Morning Asia) English Register here
Activated Exchanger in Aspen Plus - Session 2
28-Apr-24 8:30 PM GMT + 8 1 hr (Evening Asia) English Register here
Activated Exchanger in Aspen HYSYS - Session 3 (in
28-Apr-24 4:00 PM GMT + 8 1 hr Bahasa Indonesia) Indonesian Register here
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Registration For Upcoming Sharing Sessions
Date Time Time Zone Duration Title Language Webinar Registration Link
Aspen HYSYS User Certification Preparation Sharing
11-May-24 9:00 AM GMT + 8 1 hr - Session 1 (Morning Asia) English Register here
Aspen HYSYS User Certification Preparation Sharing
11-May-24 8:30 PM GMT + 8 1 hr - Session 2 (Evening Asia) English Register here
Aspen HYSYS User Certification Preparation Sharing
11-May-24 4:00 PM GMT + 8 1 hr - Session 3 (in Bahasa Indonesia) Indonesian Register here
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Disclaimer
• The presenter is speaking in his/her personal capacity and NOT
representing his/her current employer or past employers. All views
stated/expressed is the presenter’s own personal view and own
industrial experiences. They may or may NOT be supported by the
presenter’s current employer or past employers.
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Agenda
Introduction
Build a simple heat exchanger model in HYSYS/Aspen Plus
Size of the heat exchanger directly within HYSYS/Aspen Plus
Save the EDR design case and perform a more detailed HE design in
Aspen EDR
Convert the heat exchanger from design to rating mode
Import the heat exchanger geometry into HYSYS/Aspen Plus
Convert back rigorous HE model to simple HE model
Bonus: generate HE datasheet (if time allows)
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Introduction: My Journey so far …
Terminal
Front End,
operations and
Feasibility, Due
Master of modifications,
Undergraduate FEED Diligence,
Business new business Solution Consulting,
Chemical EPC LNG Financial
Administration for terminals Technical Account
Engineering Regasification, Modeling
National Upstream LNG Planning, Process
(2002) Refinery, LNG
University of McDermott Regasification, Digitalization Road Map
Institut Chemicals Regasification,
Singapore Oil and Southeast Asia
Teknologi Worley Refinery, Power
(2014) Chemical Aspen Technology
Bandung Plant
Terminals
Advisian
Vopak
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Disclaimer
• I am not an expert on heat exchanger design.
• It is NOT about designing heat exchanger.
• This is meant to show various workflows between process simulation (Aspen HYSYS/Aspen
Plus) and Aspen Exchanger Design and Rating
• This can be applied for other heat exchanger types also.
• For HE design guideline, refer to books,
standards, technical articles, etc.
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Housekeeping
• Please help keep your microphone on mute during presentation.
• You can type your questions on the Q&A window. I will review
them at the end of the presentation
• Feedback form:
• The recording and slide deck PDF will be sent to email after filling up the
feedback form.
• Sign-up for email notification for future technical sessions in the feedback
form.
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Workshop 1: Simple Heat Exchanger Model
• Open Aspen HYSYS
• Create New Case
• Properties Environment → Component Lists → Add → HYSYS
• Add Methane and Water (H2O)
• Go to Fluid Packages → Add HYSYS
• Choose Peng Robinson
• Go to Simulation Environment
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Workshop 1: Simple Heat Exchanger Model
• Add Heat Exchanger from the
model palete
• Add the following
connections/streams
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Workshop 1: Simple Heat Exchanger Model
• Specify pressure drop for both shell and tube sides: 70 kPa
• Enter the following data
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Workshop 1: Simple Heat Exchanger Model
• Enter the following data
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Workshop 1: Simple Heat Exchanger Model
• Copy E-100 and all the connecting stream and paste them on the
same flowsheet
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Workshop 1: Simple Heat Exchanger Model
• Remove temperature specification from CW Outlet-2
• Add Balance operation
• Set Mass Flow
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Workshop 2: Size of the heat exchanger
directly within HYSYS/Aspen Plus
• Open/Double-click E-100-2
• Click Size Exchanger
• Choose Size Interactively → Click Convert
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Workshop 2: Size of the heat exchanger
directly within HYSYS/Aspen Plus
• EDR Page will Open
Basic Geometry to be optimized
Parameters which will be calculated / optimized
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Workshop 2: Size of the heat exchanger
directly within HYSYS/Aspen Plus
• Go to Process tab
• Note that all process data are
copied from HYSYS.
• We can add margin in term of
Flowrate multiplier or heat
exchanged multiplier.
• We can define fouling
resistance as appropriate
• Click Size
• EDR perform iteration for
finding optimum S&T HE
Design
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Workshop 2: Size of the heat exchanger
directly within HYSYS/Aspen Plus
• Click Save, save the file
to HE Design.edr
We can open the EDR
file for a more detailed
HE design
• Click Accept Design to
transfer the geometry
result to HYSYS
• Click Yes
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Workshop 2: Size of the heat exchanger
directly within HYSYS/Aspen Plus
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Workshop 3: Open the EDR design case and
perform a more detailed HE design in Aspen EDR
• Open HE Design.edr
• In EDR we can review the optimization path, define constraints for the optimization and many
other
• Note that the mode is Design (Sizing)
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Workshop 3: Open the EDR design case and
perform a more detailed HE design in Aspen EDR
• Design file cannot be imported to HYSYS as it doesn’t contain the geometry
information yet.
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Workshop 3: Open the EDR design case and
perform a more detailed HE design in Aspen EDR
• We define the design options, including constraints/limits
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Workshop 3: Open the EDR design case and
perform a more detailed HE design in Aspen EDR
• Go to Result Summary → Optimization Path
• Let’s say that the we have limitation in the length, and Case 3 is better for the length
• Click row 3, then click Select
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Workshop 3: Open the EDR design case and
perform a more detailed HE design in Aspen EDR
• Now our HE is
a little bit
shorter
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Workshop 4: Convert the heat exchanger from
design to rating mode
• Click Rating/Checking under Run Mode
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Workshop 4: Convert the heat exchanger from
design to rating mode
• Now the geometry information is specified
• Save the file as HE Rating2.edr
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Workshop 5: Import the heat exchanger
geometry into HYSYS/Aspen Plus
• Remember that previously we
have accepted design with
2.85m length and the EDR
geometry has been transferred
into HYSYS
• Click Under Rigorous Shell &
Tube → Exchanger
• Now click Import and point to
HE Rating2.edr
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Workshop 5: Import the heat exchanger
geometry into HYSYS/Aspen Plus
• Now the HYSYS simulation is with the new rigorous EDR geometry
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Workshop 6: Convert back rigorous HE model
to simple HE model
• Sometimes we want to have a faster simulation (with larger, more
complex flowsheet)
• We want to revert back the simulation to simple HE with UA
specification from the EDR file.
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Workshop 6: Convert back rigorous HE model
to simple HE model
• Select
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Workshop 7: Generate HE datasheet
• Aspen Basic Engineering must be
installed on the machine.
• Select Datasheet → Select
Workspace
• Select Use Personal Workspace
• In Enterprise deployment, a server will be
setup.
Then select Join a Project Team
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Workshop 7: Generate HE datasheet
• Select only item related to E-100-2 then
click Transfer
• Click OK
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Workshop 7: Generate HE datasheet
• Click Explorer
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Workshop 7: Generate HE datasheet
• Select E-100-2 then Click Add New Datasheet
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Workshop 7: Generate HE datasheet
• Select E-100-2 AT Shell And Tube HE Template
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Workshop 7: Generate HE datasheet
• Process Data is transferred
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Workshop 7: Generate HE datasheet
• Size / dimension imported
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Workshop 7: Generate HE datasheet
• Open Aspen Basic Engineering Explorer
• Connect to “ActivatedHE” Workspace
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Workshop 7: Generate HE datasheet
• Click Tools → Thermal Design
• Import from HE Rating2.edr
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Workshop 7: Generate HE datasheet
• Click OK
• Click No
• Close Thermal Design Windows
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Workshop 7: Generate HE datasheet
• Select All Datasheets, Double Click E-100-2
• It will open the datasheet in Excel Editor
• All mechanical data is completed
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Apply, Let us hear your success!
• Apply the knowledge, share with us
your success! Tag me on LinkedIn
• Connect with me on LinkedIn
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auhari/
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Feedback Form
• Fill-up the Feedback Form
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• Get the slide deck and link to the recording
• If you want to be notified for future
technical sessions
• I’ll see you on the next technical sessions:
• Blowdown
• Distillation
• You suggest!
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Registration For Upcoming Sharing Sessions
Date Time Time Zone Duration Title Language Webinar Registration Link
Aspen HYSYS User Certification Preparation Sharing
11-May-24 9:00 AM GMT + 8 1 hr - Session 1 (Morning Asia) English Register here
Aspen HYSYS User Certification Preparation Sharing
11-May-24 8:30 PM GMT + 8 1 hr - Session 2 (Evening Asia) English Register here
Aspen HYSYS User Certification Preparation Sharing
11-May-24 4:00 PM GMT + 8 1 hr - Session 3 (in Bahasa Indonesia) Indonesian Register here
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Thank you and See you in
future sessions!
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