Drive Electronics \ Drive Automation \ System Integration \ Services

Operating Instructions

MOVITRAC® LT
Option Cards

Edition 09/2009 16822013 / EN

SEW-EURODRIVE—Driving the world
 1 Important Notes................................................................................................. 5
1.1 How to use the operating instructions ....................................................... 5
1.2 Structure of the safety notes ..................................................................... 5
1.3 Right to claim under limited warranty ........................................................ 6
1.4 Exclusion of liability ................................................................................... 6
1.5 Copyright notice ........................................................................................ 6
1.6 Waste disposal.......................................................................................... 7

2 Safety Notes ...................................................................................................... 8

2.1 Preliminary information ............................................................................. 8
2.2 General ..................................................................................................... 8
2.3 Target group ............................................................................................. 9
2.4 Designated use ......................................................................................... 9
2.5 Transport................................................................................................. 10
2.6 Installation / assembly............................................................................. 10
2.7 Electrical connection ............................................................................... 11
2.8 Safe disconnection.................................................................................. 11
2.9 Startup / operation .................................................................................. 11
2.10 Operation and servicing .......................................................................... 12

3 Mechanical Installation ................................................................................... 13

3.1 Preliminary work...................................................................................... 13
3.2 Installation procedure.............................................................................. 13

4 Second Analog Input ...................................................................................... 15

4.1 Supported unit types ............................................................................... 15
4.2 Overview ................................................................................................. 15
4.3 Technical data......................................................................................... 15
4.4 Electrical interface................................................................................... 16
4.5 Operation ................................................................................................ 17

5 Second relay output........................................................................................ 18

5.1 Supported unit types ............................................................................... 18
5.2 Overview ................................................................................................. 18
5.3 Electrical interface................................................................................... 19
5.4 Technical data......................................................................................... 19
5.5 Operation ................................................................................................ 20

6 Third relay output............................................................................................ 22

6.1 Supported unit types ............................................................................... 22
6.2 Overview ................................................................................................. 22
6.3 Electrical interface................................................................................... 23
6.4 Technical data......................................................................................... 23
6.5 Operation ................................................................................................ 24

7 Two indicator relay.......................................................................................... 25

7.1 Supported unit types ............................................................................... 25
7.2 Overview ................................................................................................. 25
7.3 Electrical interface................................................................................... 26
7.4 Technical data......................................................................................... 27
7.5 Operation in MOVITRAC® LTE-B ........................................................... 27
7.6 Operation in MOVITRAC® LTP............................................................... 28

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Operating Instructions – MOVITRAC® LT Option Cards 3
 8 PI Controller..................................................................................................... 29
8.1 Supported unit types ............................................................................... 29
8.2 Overview ................................................................................................. 29
8.3 Electrical interface................................................................................... 30
8.4 Technical data......................................................................................... 30
8.5 Operation ................................................................................................ 31

9 Converter card................................................................................................. 33
9.1 Supported unit types ............................................................................... 33
9.2 Overview ................................................................................................. 33
9.3 Electrical interface................................................................................... 34
9.4 Technical data......................................................................................... 34
9.5 Operation ................................................................................................ 35

10 Local switchboard........................................................................................... 36
10.1 Supported unit types ............................................................................... 36
10.2 Overview ................................................................................................. 36
10.3 Electrical interface................................................................................... 37
10.4 Technical data......................................................................................... 37

11 Index ................................................................................................................. 38

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4 Operating Instructions – MOVITRAC® LT Option Cards
 Important Notes
How to use the operating instructions
1

1 Important Notes
Operating Instructions

1.1 How to use the operating instructions

The operating instructions are an integral part of the product and contain important
information on operation and service. The operating instructions are written for all
employees who assemble, install, startup, and service this product.
The operating instructions must be accessible and legible. Make sure that persons
responsible for the system and its operation, as well as persons who work independently
on the unit, have read through the operating instructions carefully and understood them.
Consult SEW-EURODRIVE if you have any questions or if you require further informa-
tion.

1.2 Structure of the safety notes

The safety notes in these operating instructions are structured as follows:

Symbol SIGNAL WORD

Nature and source of danger.
Possible consequence(s) if the safety notes are disregarded.
• Measure(s) to prevent the danger.

Symbol Signal Word Meaning Consequences if

disregarded
Example: DANGER Imminent danger Severe or fatal injuries

WARNING Possible dangerous situation Severe or fatal injuries

General hazard

CAUTION Possible dangerous situation Minor injuries

Specific hazard,
e.g. electric shock
NOTICE Possible damage to property Damage to the drive system or its environ-
ment

TIP Useful information or tip.

Simplifies the handling of the
drive system.

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Operating Instructions – MOVITRAC® LT Option Cards 5
 Important Notes
1 Right to claim under limited warranty

Unless the information in the operating instructions is adhered to, it will be impossible to
ensure:
• Trouble-free operation
• Fulfilment of any rights to claim under guarantee

Consequently, read the operating instructions before you start working with the
product!

1.3 Right to claim under limited warranty

Adhering to the operating instructions is a prerequisite for fault-free operation and the
fulfillment of any right to claim under warranty. Read the operating instructions before
you start working with the unit.
Make sure that the operating instructions are available to persons responsible for the
system and its operation as well as to persons who work independently on the unit. You
must also ensure that the documentation is legible.

1.4 Exclusion of liability

You must comply with the information contained in these operating instructions to
ensure safe operation of the MOVITRAC® LT and to achieve the specified product char-
acteristics and performance requirements. SEW-EURODRIVE does not assume liability
for injury to persons or damage to equipment or property resulting from non-observance
of these operating instructions. In such cases, any liability for defects is excluded.

1.5 Copyright notice

© 2008 – SEW-EURODRIVE. All rights reserved.
Any reproduction, modification, distribution or unintended use, in whole or in part, is
prohibited.

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6 Operating Instructions – MOVITRAC® LT Option Cards
 Important Notes
Waste disposal
1

1.6 Waste disposal

Please dispose of the following parts in accordance with the current regulations:
• Electronics scrap (printed-circuit boards)
• Plastic (housing)
• Sheet metal
• Copper

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Operating Instructions – MOVITRAC® LT Option Cards 7
 Safety Notes
2 Preliminary information

2 Safety Notes
The following basic safety notes must be read carefully to prevent injury to persons and
damage to property. The operator must ensure that the basic safety notes are read and
observed. Make sure that persons responsible for the plant and its operation, as well as
persons who work independently on the unit, have read through the operating instruc-
tions carefully and understood them.
If you are unclear about any of the information in this documentation, or if you require
further information, please contact SEW-EURODRIVE.

2.1 Preliminary information

The following safety notes predominantly refer to the use of frequency inverters and their
accessories. Additionally, when using drives with motors or gearmotors, observe the
corresponding safety notes in the respective operating instructions.
Please also observe the supplementary safety notes in the individual sections of this
document.

2.2 General

DANGER
During operation, frequency inverters and their accessories can have live, bare parts
according to their degree of protection.
Severe or fatal injuries.
• All work related to transportation, storage, setup / mounting, connection, startup,
maintenance and repair may only be carried out by qualified personnel, in strict
observation of:
– The relevant detailed operating instructions
– The warning and safety signs on the motor / gearmotor and electronic compo-
nents
– All other project planning documents, operating instructions and wiring
diagrams related to the drive
– The specific regulations and requirements for the system
– The national / regional regulations governing safety and the prevention of
accidents
• Never install damaged products.
• Immediately report any damages to the shipping company.

Removing covers without authorization, improper use as well as incorrect installation or

operation may result in severe injuries to persons or damage to property.

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8 Operating Instructions – MOVITRAC® LT Option Cards
 Safety Notes
Target group
2

2.3 Target group

Any mechanical work may only be performed by adequately qualified personnel.
Qualified personnel in this context are persons who are familiar with the setup,
mechanical installation, trouble shooting and maintenance for this product. Further, they
are qualified as follows:
• Training in mechanical engineering, e.g. as a mechanic or mechatronics technician
(final examinations must have been passed).
• They are familiar with these operating instructions.
Any electronic work may only be performed by adequately qualified electricians.
Qualified electricians in this context are persons who are familiar with the electronic
installation, startup, trouble shooting and maintenance for this product. Further, they are
qualified as follows:
• Training in electrical engineering, e.g. as an electrician or mechatronics technician
(final examinations must have been passed).
• They are familiar with these operating instructions.
All work in further areas of transportation, storage, operation and waste disposal may be
carried out only by persons who are trained appropriately.

2.4 Designated use

Frequency inverters and their accessories are components for controlling asynchronous
AC motors. Frequency inverters are components intended for installation in electrical
systems or machines. Never connect capacitive loads. Operation with capacitive loads
results in over voltages and may destroy the unit.
The following standards apply, if the frequency inverters are marketed in the EU / EFTA:
• In case of installation in machines, startup of the drive inverters (meaning the start of
proper use) is prohibited until it is determined that the machine meets the require-
ments stipulated in the EC Directive 98/37/EC (machine directive); observe
EN 60204.
• Startup (i.e. the start of designated use) is only permitted under observance of the
EMC (2004/108/EC) directive.
• The frequency inverters comply with the requirements of the Low Voltage Directive
2006/95/EC. The harmonized standards of the EN 61800-5-1/DIN VDE T105 series
in connection with EN 60439-1/VDE 0660 part 500 and EN 60146/VDE 0558 are
applied to these frequency inverters.
Observe the technical data and the connection requirements specified on the nameplate
and the operating instructions.

2.4.1 Safety functions

Frequency inverters from SEW-EURODRIVE must not perform any safety functions
unless the inverters are subordinate to other safety systems.
Use higher-level safety systems to ensure protection of equipment and personnel.

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Operating Instructions – MOVITRAC® LT Option Cards 9
 Safety Notes
2 Transport

2.5 Transport
Immediately upon receipt, inspect the shipment for any damage that may have occurred
during transportation.
Never install or start up damaged products. In the event of damage please submit a
complaint to the transport company immediately.

2.6 Installation / assembly

The units must be installed and cooled according to the regulations and specifications
in this documentation.
Protect the frequency inverters from excessive strain. Do not twist any components and
do not modify the insulation spaces. Do not touch any electronic components or
contacts.
Frequency inverters contain components that can easily be damaged by electrostatic
energy and improper handling. Electric components must not be mechanically damaged
or destroyed.
The unit meets all requirements for reliable isolation of power and electronics
connections in accordance with UL508. All connected circuits must also satisfy the
requirements for reliable isolation so as to guarantee reliable isolation.
Take suitable measures to ensure that the connected motor does not start up
automatically when the inverter is switched on. To do this, connect binary inputs DI01
through DI03 to GND / 0V.
The following applications are prohibited unless the unit is explicitly designed for such
use:
• Use in potentially explosive atmospheres.
• Use in environments with harmful substances:
– Oils
– Acids
– Gases
– Vapors
– Dust
– Radiated interference
– Other harmful environments
• Use subject to mechanical vibration and shock loads in excess of the requirements
in EN 50178.
• Use in non-stationary applications which are subject to mechanical vibration and
impact loads in excess of the requirements in EN 61800-5-1.
• If the inverter or its accessories perform safety functions which have to guarantee the
protection of machinery and people.

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10 Operating Instructions – MOVITRAC® LT Option Cards
 Safety Notes
Electrical connection
2

2.7 Electrical connection

Observe the applicable national accident prevention guidelines when working on live
frequency inverters (e.g. BGV A3 for Germany).
During installation, observe the specifications regarding cable cross sections, fusing and
protective conductor connection.
Protective measures and protection devices must comply with the regulations in force
(e.g. EN 60204 or EN 61800-5-1).
– Grounding the unit is a necessary protective measure.
– Overcurrent protection devices are a necessary protective measure.

2.8 Safe disconnection

The MOVITRAC® LT units and their accessories meet all requirements for safe
disconnection of power and electronic connections in accordance with EN 61800-5-1.
All connected circuits must also satisfy the requirements for safe disconnection.

2.9 Startup / operation

Systems with integrated frequency inverters must be equipped with additional monitor-
ing and protection devices, as applicable, according to the relevant safety guidelines
and regulations, such as legislation governing technical equipment, accident prevention
regulations, etc.
Do not touch live components or power connections until 10 minutes after disconnecting
the frequency inverters from the supply voltage because there may still be some
charged capacitors. Observe the corresponding labels on the frequency inverter.
Keep all covers and doors closed during operation.
The fact that the status LED and other display elements are no longer illuminated does
not indicate that the unit has been disconnected from the mains and no longer carries
any voltage.
Mechanical blocking or safety functions inside the unit may result in the motor coming
to a standstill. Eliminating the cause of the problem or performing a reset may result in
the drive restarting automatically. If, for safety reasons, this is not permitted for the
driven machine, disconnect the unit from the supply system before correcting the error.

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Operating Instructions – MOVITRAC® LT Option Cards 11
 Safety Notes
2 Operation and servicing

2.10 Operation and servicing

WARNING
Dangerous voltages are present in the output terminals and the cables and motor
terminals connected to them when the unit is switched on.
The unit is not necessarily deenergized when the LEDs and the 7-segment display
are off. Dangerous voltages may also be present when the unit is inhibited and the
motor at a standstill.
High voltages are also present in the terminals and within the drive for up to 10 min-
utes after the electrical supply has been disconnected.
Severe or fatal injuries from electric shock.
• Disconnect and isolate the MOVITRAC® LT from the electrical supply at least
10 minutes before commencing any work on it.

WARNING
Safety functions inside the unit or a mechanical blockage may cause the motor to
stop. The removal of the source of the malfunction or a reset can result in an
automatic restart of the drive.
Severe or fatal injuries.
• Disconnect the unit from the supply system before correcting the fault.

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12 Operating Instructions – MOVITRAC® LT Option Cards
 Mechanical Installation
Preliminary work
3

3 Mechanical Installation
3.1 Preliminary work
• Turn the drive off and wait at least 10 minutes before installing the option card.

WARNING
Dangerous voltages are present in the output terminals and the cables and motor
terminals connected to them when the unit is switched on.
The unit is not necessarily deenergized when the LEDs and the 7-segment display
are off. Dangerous voltages may also be present when the unit is inhibited and the
motor at a standstill.
High voltages are also present in the terminals and within the drive for up to 10 min-
utes after the electrical supply has been disconnected.
Severe or fatal injuries from electric shock.
• Disconnect and isolate the MOVITRAC® LT from the electrical supply at least
10 minutes before commencing any work on it.

3.2 Installation procedure

• Insert the option card into the MOVITRAC® LT control terminal strip.
• Tighten all 11 terminal screws on the MOVITRAC® LT to ensure good electrical
contact.

TIP
When installing an option card into the following units, support the option card whilst
tightening the terminal screws.
• MOVITRAC® LTP, Size 1
• MOVITRAC® LTP IP55 (all sizes)
• MOVITRAC® LTE-B (all sizes)

TIP
Once the option cards have been installed and fully wired into an IP55 / NEMA 12 drive,
the board must be bent slightly in a downwards direction to enable the front cover to be
closed. This does not affect the function of the option board.

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Operating Instructions – MOVITRAC® LT Option Cards 13
 Mechanical Installation
3 Installation procedure

IP20 IP55

65875AXX 65874AXX

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14 Operating Instructions – MOVITRAC® LT Option Cards
 Second Analog Input
Supported unit types
4

4 Second Analog Input

Type Part number

OB LT 2ANIN 1820 1547

64759AXX

4.1 Supported unit types

TIP
This option is only available for MOVITRAC® LTE-A.

4.2 Overview
The second analog input can be used in applications where the speed reference for the
drive is required to be switched between 2 analog references.
The typical application is where a drive is controlled remotely using a current reference
but needs to have a local option of control, usually with a potentiometer.

4.3 Technical data

Analog input 1 DC ±10 V, 4 – 20 mA

Analog input 1 DC ±10 V, 4 – 20 mA
Maximum input voltage DC ±50 V
Ambient temperature –10 – +50 °C
Conformity IP00, UL94V-0
Dimensions [mm] 56 × 24 (not pins) × 14
[in] 2.20 × 0.98 (not pins) × 0.56

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Operating Instructions – MOVITRAC® LT Option Cards 15
 Second Analog Input
4 Electrical interface

4.4 Electrical interface

1 2 3 4 5 6 7 8 9 10 11
64746AXX

Pin Signal Connection Description

no.
1 0V 0 V common for AI Ref. to activate DI1 – DI3 (100 mA max.)
2 DI1 Digital Input 1 Positive logic
’Logic 1" input voltage range: DC 8 – 30 V
3 DI 2 Digital Input 2
"Logic 0" input voltage range: DC 0 – 2 V
4 DI3 Digital Input 3 Compatible with PLC-requirement when 0 V is con-
nected
5 +10 V +10 V 10 V ref for AI / DI
6 AI 1 Analog Input 1 0 – 10 V, 0 – 20 mA
7 AI 2 Analog Input 2
8 AO / DO Analog Output (10-bit) / 0 – 10 V, 20 mA analog
Digital output 24 V / 20 mA digital
9 0V 0 V common 0 V ref for analog output
10 Relay contact Relay contact N.O. relay contact (AC 250 V / DC 30 V @ 1 A)
11 Relay common Relay common

TIP
The signal connected to Digital Input 3 is used to switch between Analog Input 1
(terminal 6) and Analog Input 2 (terminal 7).

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16 Operating Instructions – MOVITRAC® LT Option Cards
 Second Analog Input
Operation
4

4.5 Operation
4.5.1 Switching between a voltage and a current speed reference

• Connect the voltage signal to terminal 6 and the current signal to terminal 7 of the
option module.
– Each of these signals is referenced to terminal 9 (0 V).
– The digital signal used to switch between the voltage and current inputs should
be connected to terminal 4 (digital input 3).
• Set the parameters as follows:
– P-19 = 0
– P-16 = 4 – 20 mA (or 0 – 20 mA / 20 – 4 mA, depending on required format)

TIP
When digital input 3 is open, the voltage format signal (connected to terminal 6) will be
selected.

4.5.2 Hand – Off – Auto-operation

• Connect the required analog reference signals to terminals 6 and 7 as described

above. This mode of operation requires a 2-pole change-over, centre-off switch.
– The first pole of the switch is used to enable the drive, where both "Hand" and
"Auto" positions should be connected to digital input 1.
– The second pole of the switch is connected to digital input 3, as described above.
• Connect the common connection point of each of the switches to terminal 1 (0 V).
• In a typical configuration, "Hand" will enable the drive using the voltage (local) refer-
ence, "Auto" will enable the drive using the current (remote) reference.

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Operating Instructions – MOVITRAC® LT Option Cards 17
 Second relay output
5 Supported unit types

5 Second relay output

Type Part number

OB LT 2ROUT 1822 3168
OB LT 2ROUTB 1820 1555

64759AXX

5.1 Supported unit types

This option is available in 2 versions:
• OB LT 2ROUT for MOVITRAC® LTE-A
• OB LT 2ROUTB for MOVITRAC® LTE-B and MOVITRAC® LTP

5.2 Overview
The 2nd relay output module can be used in applications where the analog output from
the drive is converted to a relay output.
Typical applications are where 2 relay outputs are required. The functions of the relays
are programmable in the drive and can be any of the following:
• Drive enabled
• Drive healthy
• Drive at set speed
• Drive at zero speed
• Drive at maximum speed
• Motor in overload

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18 Operating Instructions – MOVITRAC® LT Option Cards
 Second relay output
Electrical interface
5

5.3 Electrical interface

1 2 3 4 5 6 7 8 9 10 11
64746AXX

Terminal Signal Connection Description

no.
1 +24 V +24 V ref out Ref. to activate DI1 – DI3 (100 mA max.)
2 DI 1 Digital input 1 Positive logic
"Logic 1" input voltage range: DC 8 – 30 V
3 DI 2 Digital input 2
"Logic 0" input voltage range: DC 0 – 2 V
4 DI 3 Digital input 3 / Compatible with PLC requirement when 0 V is
thermistor contact connected.
5 +10 V +10 V ref out 10 V ref for analog input
(pot supply +, 10 mA max., 1 K Ω min.)
6 AI / DI Analog input (12 bit) 0 – 10 V, 0 – 20 mA, 4 – 20 mA
Digital input 4 "Logic 1" input voltage range: DC 8 – 30 V
7 0V 0 V common 0 V ref for analog input (pot supply –)
8 Relay 2 contact Relay contact N.O. relay contact (AC 250 V / DC 30 V @ 1 A)
9 Relay 2 common Relay common
10 Relay 1 contact Relay contact N.O. relay contact (AC 250 V / DC 30 V @ 1 A)
11 Relay 1 common Relay common

TIP
The second relay output contacts are available on terminals 8 & 9. This relay utilises
the drive’s analog / digital output for operation. Therefore the analog input is not avail-
able when this module is fitted.

5.4 Technical data

Max. relay switching voltage AC 250 V / DC 220 V

Max. relay switching current 1A
Max. input voltage DC ±50 V
Conformity IP00, UL94V-0
Environmental –10 – +50 °C
Dimensions [mm] 56 × 24 (not pins) × 14
[in] 2.20 × 0.98 (not pins) × 0.56

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Operating Instructions – MOVITRAC® LT Option Cards 19
 Second relay output
5 Operation

5.5 Operation
5.5.1 Operation MOVITRAC® LTE-A (OB LT 2ROUT)
Programming the first relay output

Since the first relay output is programmed using parameter P-18 in MOVITRAC® LTE-A,
2 completely independent relay outputs are available. The following options are
supported for relay 1:
P-18 Relay 1 output function select
0: Drive enabled Defines the function of User Relay 1 when the operating conditions
are met.
1: Drive healthy
• Disabled: Contacts open
2: Motor at target speed • Enabled: Contacts closed
3: Motor speed at 0
4: Motor speed at maximum (P-01)
5: Motor overload (current > P-08)

Programming the second relay output

The second relay output is controlled using MOVITRAC®LTE-A parameter P-25. This
should be set to either 2 or 3 as described below:
P-25 Relay 2 output function select
0: Motor speed Function not available for relay operation.
1: Motor current
2: Drive enabled Defines the function of User Relay 2 when the operating conditions
are met.
3: Motor at set speed • Disabled: Contacts open
• Enabled: Contacts closed

5.5.2 Operation MOVITRAC® LTE-B (OB LT 2ROUTB)

Programming the first relay output

Since the first relay output is programmed using paramter P-18 in MOVITRAC® LTE-B,
2 completely independent relay outputs are available. The following options are
supported for relay 1:
P-18 Relay 1 output function select
0: Drive enabled Defines the function of User Relay 1 when the operating conditions
are met.
1: Drive healthy
• Disabled: Contacts open
2: Motor at target speed • Enabled: Contacts closed
3: Drive tripped
Options 4 – 7:
4: Motor speed ≥ limit The relay output is enabled using the level set in parameter P-19.
5: Motor current ≥ limit
6: Motor speed < limit
7: Motor current < limit

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20 Operating Instructions – MOVITRAC® LT Option Cards
 Second relay output
Operation
5

Programming the second relay output

The second relay output is controlled using MOVITRAC® LTE-B parameter P-25. This
can be set to any of the choices 0 – 7 as described below:
P-25 Relay 2 output function select
0: Drive enabled Defines the function of User Relay 2 when the operating conditions
are met.
1: Drive healthy
• Disabled: Contacts open
2: Motor at target speed • Enabled: Contacts closed
3: Drive tripped
Options 4 – 7:
4: Motor speed ≥ limit The relay output is enabled using the level set in parameter P-19.
5: Motor current ≥ limit
6: Motor speed < limit
7: Motor current < limit

5.5.3 Operation MOVITRAC® LTP (OB LT 2ROUTB)

Programming the first relay output

Since the first relay output is programmed using parameter P2-13 in MOVITRAC® LTP,
2 completely independent relay outputs are available. The following options are
supported for relay 1:
P2-13 Relay 1 output function select
0: Drive enabled If P2-15 = 0 (Normally Open), the relay contacts are closed when
the selected condition is fulfilled.
1: Drive healthy
2: Motor at target speed If P2-15 = 1 (Normally Closed), the relay contacts are open when
the selected condition is fulfilled.
3: Motor speed >0
4: Motor speed > limit
5: Motor torque > limit
6: 2nd analog input > limit

Programming the second relay output

The second relay output is controlled using MOVITRAC® LTP parameter P2-11. This
can be set to any of the choices 0 – 6 as described below:
P2-11 Relay 2 output function select
0: Drive enabled Defines the function of User Relay 2 when the operating conditions
are met.
1: Drive healthy
• Disabled: Contacts open
2: Motor at target speed • Enabled: Contacts closed
3: Motor speed >0
The control limit used for settings 4, 5 & 6 is defined in parameter
4: Motor speed > limit P2-12.
5: Motor torque > limit
6: 2nd analog input > limit

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Operating Instructions – MOVITRAC® LT Option Cards 21
 Third relay output
6 Supported unit types

6 Third relay output

Type Part number

LT 3RO 00A 18208762

64760AXX

6.1 Supported unit types

This option is only available for MOVITRAC® LTP.

6.2 Overview
This plug-in module provides 2 additional relay outputs. Relay 1 and 2 can be
programmed via parameters (see following list).
The function of the 3rd relay output is fixed to represent "Drive healthy". By using the
N.O. / N.C. contacts the 3rd relay output can represent both "Drive healthy" or "Drive
fault".
The functions of the 1st and 2nd relay output are programmable in the drive and can be
any of the following (set in parameters P2-11 & P2-13):
• Drive enabled
• Drive healthy
• Motor at target speed
• Motor speed >0
• Motor speed > limit
• Motor torque or motor current > limit
• 2nd analog input > limit

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22 Operating Instructions – MOVITRAC® LT Option Cards
 Third relay output
Electrical interface
6

6.3 Electrical interface

12 13 14

1 2 3 4 5 6 7 8 9 10 11
65689AXX

Terminal Signal Connection Description

no.
1 +24 V +24 V ref out Ref. to activate DI1 – DI3 (100 mA max.)
2 DI 1 Digital input 1 Not affected
3 DI 2 Digital input 2 Not available if P2-01 = 20, 21 or 22
4 DI 3 Digital input 3 / Not affected
thermistor contact
5 +10 V +10 V ref out 10 V ref for analog input
(pot supply +, 10 mA max., 1 K Ω min.)
6 AI / DI Analog input (12 bit) / 0 – 10 V, 0 – 20 mA, 4 – 20 mA
Digital input 4 "Logic 1" input voltage range: DC 8 – 30 V
7 0V 0 V common 0 V ref for analog input (pot supply –)
8 Relay 2 contact Relay contact N.O. relay contact (AC 250 V / DC 30 V @ 1 A)
9 Relay 2 common Relay common
10 Relay 1 contact Relay contact N.O. relay contact (AC 250 V / DC 30 V @ 1 A)
11 Relay 1 common Relay common
12 Relay 3 contact Relay contact N.O. relay contact
13 Relay 3 common Relay common –
14 Relay 3 contact Relay contact N.C. relay contact

6.4 Technical data

Max. relay switching voltage AC 250 V / DC 220 V

Max. relay switching current 1A
Max. input voltage DC ±50 V
Conformity IP00, UL94V-0
Environmental –10 – +50 °C
Dimensions [mm] 56 × 24 (not pins) × 14
[in] 2.20 × 0.98 (not pins) × 0.56

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Operating Instructions – MOVITRAC® LT Option Cards 23
 Third relay output
6 Operation

6.5 Operation
Programming the first relay output

The first relay output is programmed using parameter P2-13 in the drive. The following
options are supported for relay 1:
P2-13 Relay 1 output function select
0: Drive enabled If P2-15 = 0 (Normally Open), the relay contacts are closed
when the selected condition is fulfilled.
1: Drive healthy
2: Motor at target speed If P2-15 = 1 (Normally Closed), the relay contacts are open
when the selected condition is fulfilled.
3: Motor speed >0
4: Motor speed > limit
5: Motor torque / current > limit
6: 2nd analog imput > limit

Parameter P2-15 allows the relay to be programmed to operate in N.O. (normally open)
or N.C. (normally closed) mode (see corresponding operating instructions for further
information).

Programming the second relay output

The second relay output is controlled using parameter P2-11 in the drive. The following
options are supported for relay 2:
P2-11 Relay 2 output function select
0: Drive enabled Defines the function of User Relay 2 when the operating condi-
tions are met.
1: Drive healthy • Disabled: Contacts open
2: Motor at target speed • Enabled: Contacts closed
3: Motor speed >0
The control limit used for settings 4, 5 & 6 is defined in parame-
4: Motor speed > limit ter P2-12.
5: Motor torque / current > limit
6: 2nd analog imput > limit

Programming the third relay output

The 3rd relay output function is fixed to represent "Drive healthy" or "Drive tripped",
depending on whether the N.C. or N.O. contacts are used, and is enabled when
parameter P2-01 = 20, 21 or 22.
Since the 3rd relay output is controlled by the digital output signal on Terminal 3, the 2nd
digital input is not available in this mode.

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24 Operating Instructions – MOVITRAC® LT Option Cards
 Two indicator relay
Supported unit types
7

7 Two indicator relay

Type Part number

OB LT HVAC-B 1821 8180

64760AXX

7.1 Supported unit types

This option is available for the following products:
• MOVITRAC® LTE-B
• MOVITRAC® LTP

7.2 Overview
The HVAC relay option module can be used in applications where 2 indicators are
required showing "Drive running" and "Drive tripped".

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Operating Instructions – MOVITRAC® LT Option Cards 25
 Two indicator relay
7 Electrical interface

7.3 Electrical interface

12 13

1 2 3 4 5 6 7 8 9 10 11

64748AXX

Terminal Signal Connection Description

no.
1 +24 V +24 V ref out Ref. to activate DI1 – DI3 (100 mA max.)
2 DI 1 Digital input 1 Positive logic
"Logic 1" input voltage range: DC 8 – 30 V
3 DI 2 Digital input 2
"Logic 0" input voltage range: DC 0 – 2 V
4 DI 3 Digital input 3 / Compatible with PLC requirement when 0 V is
thermistor contact connected.
5 +10 V +10 V ref out 10 V ref for analog input
(pot supply +, 10 mA max., 1 K Ω min.)
6 AI / DI Analog input (12 bit) 0 – 10 V, 0 – 20 mA, 4 – 20 mA
Digital input 4 "Logic 1" input voltage range: DC 8 – 30 V
7 0V 0 V common 0 V ref for analog input (pot supply –)
8 AO / DO Analog output (10 bit) 0 – 10 V, 20 mA analog
Digital output 24 V / 20 mA digital
9 0V 0 V common 0 V ref for analog output
10 Relay 1 contact Relay contact N.O. relay contact (AC 250 V / DC 30 V @ 1 A)
11 Relay 1 common Relay common
12 Relay 2 contact Relay contact N.O. relay contact (AC 250 V / DC 30 V @ 1 A)
13 Relay 2 common Relay common

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26 Operating Instructions – MOVITRAC® LT Option Cards
 Two indicator relay
Technical data
7

7.4 Technical data

Max. relay switching voltage AC 250 V / DC 220 V

Max. relay switching current 1A
Max. input voltage DC ±50 V
Conformity IP00, UL94V-0
Environmental –10 – +50 °C
Dimensions [mm] 56 × 24 (not pins) × 14
[in] 2.20 × 0.98 (not pins) × 0.56

7.5 Operation in MOVITRAC® LTE-B

7.5.1 Programming the first relay output

For typical operation set parameter P-18 to 1. For example, relay 2 closed on enable
(drive running, green LED) and relay 1 closed when drive tripped (red LED).
Use the following information to set parameter P-18 for other types of relay output.
Since the 1st relay output (fitted within the drive) is programmed using parameter P-18
in the drive, 2 completely independent relay outputs are available. The following options
are supported for relay 1:
P-18
0: Relay 1 is closed when drive is disabled
1: Relay 1 is closed when drive is tripped
2: Relay 1 is closed when drive output is not at set speed
3: Relay 1 is closed when drive is switched off
4: Relay 1 is closed when drive output is not at maximum speed
5: Relay 1 is closed when drive output is not in overload

7.5.2 Programming the second relay output

The second relay output only has 1 practical setting:

P-18
1: Relay 2 is closed when drive is running

TIP
The two indicator relay (HVAC) option card only operates when P-15 is set to a number
where DI01 sets the enable signal for the drive, e.g. in Terminal Mode P-15 = 0 – 4, 6,
8 or 12. Further information can be found in the MOVITRAC® LTE-B Operating Instruc-
tions.
All other I/Os are not affected.

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Operating Instructions – MOVITRAC® LT Option Cards 27
 Two indicator relay
7 Operation in MOVITRAC® LTP

7.6 Operation in MOVITRAC® LTP

7.6.1 Programming the first relay output

For typical operation set parameter P2-13 to 1. For example, relay 2 closed on enable
(drive running, green LED) and relay 1 closed when drive tripped (red LED).
Use the following information to set parameter P2-13 for other types of relay output.
Since the 1st relay output (fitted within the drive) is programmed using parameter P2-13
in the drive, 2 completely independent relay outputs are available. The following options
are supported for relay 1:
P2-13
0: Relay 1 is closed when drive is disabled
1: Relay 1 is closed when drive is tripped
2: Relay 1 is closed when drive output is not at set speed
3: Relay 1 is closed when drive is switched off
4: Relay 1 is closed when drive output is not at maximum speed
5: Relay 1 is closed when drive output is not in overload
6: Relay 1 is closed when 2nd analog input is below limit

7.6.2 Programming the second relay output

The second relay output only has 1 practical setting:

P2-13
1: Relay 2 closed when drive is running

TIP
The two indicator relay (HVAC) option card only operates when P2-01 is set to a
number where DI01 sets the enable signal for the drive, e.g. in Terminal Mode
P2-01 = 0 – 6, 11, 12, 15, 16 or 18 – 22. Further information can be found in the
MOVITRAC® LTP Operating Instructions.
All other I/Os are not affected.

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28 Operating Instructions – MOVITRAC® LT Option Cards
 PI Controller
Supported unit types
8

8 PI Controller

Type Part number

OB LT PICON-B 1821 8172

64759AXX

8.1 Supported unit types

This option is only available for MOVITRAC® LTE-B.

8.2 Overview
The PI controller can be used in applications where there is a transducer giving feed-
back from a system that the drive is controlling. For example the pressure can be
controlled in a system where the drive controls a pump and a pressure transducer gives
feedback to the PI controller.
Key benefits:
• Small physical size
• Potted for robustness and environmental protection
• Minimal setup for quick and easy commissioning
– integral gain set by 2 switches
– proportional gain set by potentiometer
• Built in reference potentiometer for convenient setup for feedback reference point.

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Operating Instructions – MOVITRAC® LT Option Cards 29
 PI Controller
8 Electrical interface

8.3 Electrical interface

ON POT1

POT2 TEST PT
12 34

1 2 3 4 5 6 7 8 9 10 11

64747AXX

Terminal Signal Connection Description

no.
1 +24 V +24 V ref out Ref. to activate DI1 – DI3 (100 mA max.)
2 DI 1 Digital input 1 Positive logic
"Logic 1" input voltage range: DC 8 – 30 V
3 DI 2 Digital input 2
"Logic 0" input voltage range: DC 0 – 2 V
4 DI 3 Digital input 3 / Compatible with PLC requirement when 0 V is
thermistor contact connected.
5 +10 V +10 V ref out 10 V ref for analog input
6 AI1 Analog input (12 bit) 0 – 10 V, 0 – 20 mA, 4 – 20 mA
7 AF Analog feedback in Feedback input for PI reference
8 AO / DO Analog output (10 bit) 0 – 10 V, 20 mA analog
Digital output 24 V / 20 mA digital
9 0V 0 V common
10 Relay contact Relay contact N.O. relay contact (AC 250 V / DC 30 V @ 5 A)
11 Relay common Relay common

8.4 Technical data

Rated reference input ± 10 V or 4 – 20 mA

Proportional gain range 0.2 – 30
Rated feedback input ± 10 V or 4 – 20 mA
Max. input voltage DC ±50 V
Integral gain settings 0.1 s, 1 s, 10 s
Conformity IP00, UL90V-0
Environmental –10 – +50 °C
Dimensions [mm] 56 × 33 (not pins) × 16
[in] 2.20 × 1.31 × 0.64

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30 Operating Instructions – MOVITRAC® LT Option Cards
 PI Controller
Operation
8

8.5 Operation
The PI controller card must be set up by adjusting the proportional gain, reference volt-
age preset and integral gain. The following diagram shows the schematic operation of
the PI controller card.

12

Upper Limit (10V)

10

8
Output Voltage [V]

6
Setpoint
Actual value
4

Reference Voltage preset (offset)

0
0 0,5 1 1,5 2 2,5
Time
65765AEN

Reference voltage
preset (Offset)

Proportional gain Integral gain

Output PI
+
Setpoint (actual value)

65771AEN

8.5.1 Potentiometer 1 (POT1): Proportional gain adjust

The proportional gain of the PI controller is adjusted using POT1. Minimum gain is
achieved by turning the potentiometer fully counterclockwise (5 turns).
SEW-EURODRIVE recommends using this setting as the starting point during startup
of this option with the MOVITRAC® LT in any application.

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Operating Instructions – MOVITRAC® LT Option Cards 31
 PI Controller
8 Operation

8.5.2 Potentiometer 2 (POT2): Reference voltage preset

For those applications that require a fixed preset operating point, an on-board preset
potentiometer (POT2) is available to avoid having to use an external potentiometer for
this type of application. To use this feature, S4 must be open (Off).
The preset voltage ranges from 0 V (fully counterclockwise) to 10 V (fully clockwise).
The preset voltage can be measured on the PI Option test point .

TIP
• If an external reference is used (either voltage or current format), this potentiometer
must be turned to zero (fully counterclockwise). If this is not done, an offset will be
introduced by POT2.
• When the 4 – 20 mA setting is used for either the feedback (pin 7) or reference
(pin 6) input and the 0 – 10 V setting is used for the other input (e.g. 0 – 10 V ref,
4 – 20 mA feedback), the voltages measured on pins 6 and 7 will be different under
stable operating conditions. This is due to an offset of 2.5 V, which is introduced
internally to support 4 – 20 mA operation. Control settles with the 0 – 10 V input
nominally 2.5 V lower than the 4 – 20 mA input.
• Both potentiometers 1 and 2 are 5-turn types, i.e. they require 5 full turns to cover
the full range. In the event of the maximum or minimum point being reached, the
adjustment disengages to avoid mechanical damage. The factory setting of both
POT 1 and 2 is the minimum value (turned fully counterclockwise).

8.5.3 Integral gain switch

The integral gain value can be set using switches S1 and S2 on the board. The time can
be set in 3 steps (0.1 s, 1 s and 10 s). The greater integral time will take precedence if
S1 and S2 are closed at the same time.
Switch no. Switch open (OFF) Switch closed (ON)
S1 Integral gain 0.1 s Integral gain 1 s
S2 Integral gain 0.1 s Integral gain 10 s
S3 Feedback format 0 – 10 V Feedback format 4 – 20 mA
S4 Reference format 0 – 10 V Reference format 4 – 20 mA

TIP

Parameter P-16 must be set to voltage mode (0 – 10 V) to support the PI controller.

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32 Operating Instructions – MOVITRAC® LT Option Cards
 Converter card
Supported unit types
9

9 Converter card

Type Part number Description

OB LT VCON A 1821 7672 110 V / 24 V converter
OB LT VCON B 1822 1947 240 V / 24 V converter

64760AXX

9.1 Supported unit types

This option is available for the following products:
• MOVITRAC® LTE-B
• MOVITRAC® LTP

9.2 Overview
There are 2 versions of the module:
• 110 V version for voltages ranging from AC 100 – 120 V
• 230 V version for voltages ranging from AC 200 – 240 V

The converter card allows the digital inputs of the drive to be controlled directly from a
110 V or 240 V control supply without the need for interfacing relays.

TIP
The existing analog input can still be used by connecting the analog signal input on
terminal 6. Alternatively a 4th AC 110 V or AC 230 V digital input can be connected via
the removable plug. All other inputs and outputs to the drive are not affected.
Analog input and digital input 4 cannot be used simultaneously.

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Operating Instructions – MOVITRAC® LT Option Cards 33
 Converter card
9 Electrical interface

9.3 Electrical interface

12 13

1 2 3 4 5 6 7 8 9 10 11

64748AXX

Terminal Signal Connection Description

no.
1 Neutral Neutral Must not be connected to 0 V
2 DI 1 Digital input 1 AC 80 – 250 V, 68 k Ω impedance
3 DI 2 Digital input 2
4 DI 3 Digital input 3
5 +10 V +10 V ref out 10 V ref for analog input
(pot supply +, 10 mA max., 1 K Ω min.)
6 AI / DI Analog input (12 bit) 0 – 10 V, 0 – 20 mA, 4 – 20 mA
Digital input 4 "Logic 1" input voltage range: DC 8 – 30 V
7 0V 0 V common 0 V ref for analog input (pot supply –)
8 AO / DO Analog output (10 bit) 0 – 10 V, 20 mA analog
Digital output 24 V / 20 mA digital
9 0V 0 V common 0 V ref for analog output
10 Relay 1 contact Relay contact N.O. relay contact (AC 250 V / DC 30 V @ 1 A)
11 Relay 1 common Relay common
12 Neutral Neutral Must not be connected to 0 V
13 DI4 Digital input 4 AC 80 – 250 V, 68 k Ω impedance

NOTICE
The digital input terminals are optically isolated from the remaining terminals and the
drive terminals. Terminals 1 and 12 are connected internally and must not be connect-
ed to terminal 7 (0 V / GND) as this could result in damage to the option card.

9.4 Technical data

Max. relay switching voltage AC 250 V / DC 220 V

Max. relay switching current 1A
Conformity IP00, UL94V-0
Environmental 0 – +50 °C
Dimensions [mm] 56 × 24 (not pins) × 14
[in] 2.20 × 0.98 (not pins) × 0.56

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34 Operating Instructions – MOVITRAC® LT Option Cards
 Converter card
Operation
9

9.5 Operation
9.5.1 Applications requiring 3 digital inputs and 1 analog input

This is the default setting of the drive. The analog input is connected to terminal 6 of the
converter card and this connects straight to the drive’s analog input and works as
standard.

9.5.2 Applications requiring 4 digital inputs

The drive needs to be set up for 4 digital inputs. Further information on this setup can
be found under the following parameters in the corresponding operating instructions:
• MOVITRAC® LTP: Parameter P2-01
• MOVITRAC® LTE-B: Parameter P-15

The 4th digital input is activated by one of the following options:

• applying 0 – 10 volts to terminal 6
• applying AC 110 V to terminal 13

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Operating Instructions – MOVITRAC® LT Option Cards 35
 Local switchboard
10 Supported unit types

10 Local switchboard

Type Part number

OB LT LOCMO 1820 5607

64771AXX

10.1 Supported unit types

This option is available for the following products:
• MOVITRAC® LTE-B
• MOVITRAC® LTP

10.2 Overview
The local switchboard is an auxiliary way to enable and control the speed of the drive
via the input terminal block. The board has switches which are directly connected to the
digital inputs. The potentiometer is connected to the analog input.

TIP
This option should only be used for test purposes. For field application a hard wire
connection must be used to control the drive.

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36 Operating Instructions – MOVITRAC® LT Option Cards
 Local switchboard
Electrical interface
10

10.3 Electrical interface

1 2 3 4 5 6 7 8 9 10 11

64770AXX

TIP
The terminal connections on the local switchboard are the same as those on the
MOVITRAC® LTE-B / MOVITRAC® LTP unit. Refer to the operating instructions for
further information.

10.4 Technical data

Conformity IP00, UL90V-0

Environmental –10 – +50 °C
Dimensions [mm] 56 × 33 (not pins) × 16
[in] 2.20 × 1.31 (not pins) × 0.64

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Operating Instructions – MOVITRAC® LT Option Cards 37
 Index

11 Index
A T
Analog input, second...................................... 15 Third relay output ........................................... 22
Two indicator relay ......................................... 25

C
Converter card ............................................... 33 W
Copyright.......................................................... 6 Waste disposal ................................................. 7

E
Exclusion of liability .......................................... 6
Explanation of symbols .................................... 5

I
Important notes ................................................ 5
Indicator relay................................................. 25
Installation ...................................................... 10
Installation, mechanical.................................. 13

L
Local switchboard .......................................... 36

M
Mechanical installation ................................... 13

O
Operation ....................................................... 12

P
PI Controller ................................................... 29

R
Recycling.......................................................... 7
Relay output, second ..................................... 18
Relay output, third .......................................... 22
Right to claim under limited warranty ............... 6

S
Safety notes ..................................................... 8
Installation and startup ............................ 10
Operation and servicing........................... 12
Second analog input ...................................... 15
Second relay output ....................................... 18
Servicing ........................................................ 12
Startup ........................................................... 10
Switchboard, local .......................................... 36
Symbols, explanation ....................................... 5

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38 Operating Instructions – MOVITRAC® LT Option Cards