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Industrial Sludge Treatment Solutions

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0% found this document useful (0 votes)
86 views20 pages

Industrial Sludge Treatment Solutions

Uploaded by

korirjeptanui410
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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BELT FILTER PRESS

AND ACCESSORIES
We give a promise
for a cleaner future
We provide equipment for water, wastewater and sludge
treatment, as well as for the drying of various biomasses
under our DEWA brand. Our goal is to be the most trusted and
well-known partner in our field globally. Flexible and reliable
operations and meeting customers’ needs with high-quality
and globally competitive products and services are at the
heart of our operations. We value and respect our partners
and customers and strive to serve them with quality on a
long-term basis and creating lasting value in an economically,
environmentally and socially sustainable way.

We have implemented high-level solutions across different


industries and municipalities around the globe, spanning more
than 90 countries since 1986. We offer non-metallic chain
scraper systems and accessories for sludge and scum collection
for a wide range of applications. For sludge thickening and
dewatering, we offer everything you need from single units to
full systems. Our equipment is all designed and manufactured in
Finland.

It takes more than the right equipment to successfully carry out a


project that meets the goals set for efficiency and sustainability.
Quality, know-how, flexibility, accuracy, honesty, and the right
attitude are must haves to establish trustworthy partnerships
that lead to a cleaner future. This is what we offer at DEWA.
Globally tested and proven quality

DEWA N-PD XL
Introducing our premium Belt Unbeatable value
Filter Press with an integrated Belt for a wide range of solutions
Thickener, featuring a completely Discover the versatility of our N-PD XL Belt Filter
separate belt and drive unit. Press, available in various sizes to accommodate
diverse sludge quantities and loads. With
This powerful product excels in minimal operational and maintenance costs,
delivering outstanding results this model proves to be a substantial investment
and flexibility, making it ideal for your projects, ensuring efficiency without
compromising your budget.
for both municipal and industrial
applications. Elevate your water
and wastewater treatment
processes with this top-of-the-line
solution.
BELT FILTER POLYMER CONTROL
THICKENERS FLOCCULATOR CONVEYORS ACCESSORIES
PRESSES UNITS PANELS

N-PD7 XL N-PD11 XL N-PD16 XL N-PD21 XL N-PD26 XL N-PD31 XL

Power (kW) 0.92 0.92 0.92 0.92 0.92 1.65

Weight (kg) 1400 1700 2200 2900 2400 4000

Belt width
700 1100 1600 2100 2600 3100
(mm)

Effective filtrate
6.3 10.1 14.5 19.5 24.2 29
area (m2)

Key features Customize to your needs


▸ Independent operation: Separate thickener ▸ Efficient filtrate management: Filtrate
and pressing sections with distinct belts and collection tray for seamless handling.
drive units. ▸ Sludge cake discharge: Discharge hopper
▸ Energy efficiency: Low energy consumption designed for effective sludge cake outlet.
for cost-effective performance. ▸ Intelligent control system: Cutting-edge
▸ Optimized drive units: Drive units equipped control system for precision and ease of
with frequency speed inverters for efficient operation.
operation. ▸ Enhanced automation: Extended automation
▸ Pneumatic steering and tensioning: features for increased efficiency.
Implemented on both sections (thickener & ▸ Odor management integration: Odor
pressing) for precise control. connection for a comprehensive solution.
▸ Efficient cleaning system: Three belts, each ▸ Filtrate water recycling: Recycling water
featuring a spray cleaning system for effective system dedicated to filtrate water for
maintenance. sustainable usage.
▸ Roller configuration: Three rollers in the
thickening area and twenty rollers in the
pressing area for enhanced functionality.
▸ Premium material construction: Every
component crafted from premium stainless
steel or high-grade plastic materials.
▸ Easy accessibility: Designed for easy access
and straightforward maintenance.
▸ Convenient covers: Large, lightweight
covers facilitate convenient access during
maintenance.
▸ Long-lasting durability: Remarkably long
lifespan, ensuring durability and reliability.
Your ultimate solution for high-performance sludge dewatering

DEWA AURA PRESS

Quality and cost efficiency Three stages of excellence


combined What sets AURA PRESS apart is its innovative
At DEWACO, we understand that your requirements design, which incorporates three meticulously
vary – encompassing the need for high crafted dewatering stages: the ’pre-dewatering
performance, uncompromising quality, and budget- zone,’ the ’low-pressure zone,’ and the ’high-
conscious solutions. That’s why AURA PRESS pressure zone.’ These stages work in harmony to
stands as the definitive solution to your challenges. deliver the utmost sludge dryness achievable.
Our unwavering commitment to excellence
is evident in every aspect of its construction,
featuring high-quality stainless steel for both frame
and rollers. This ensures unrivalled durability and
reliability throughout its lifespan.

AURA PRESS 11 AURA PRESS 16 AURA PRESS 21 AURA PRESS 26 AURA PRESS 31

Belt width (mm) 1100 1600 2100 2600 3100

Filtration area (m2) 11.2 15.6 20.6 25.3 30.1

Power (kW) 0.55 0.55 0.55 0.55 1.1

Weight (kg) 1200 1500 2000 2700 3800


Efficiency redefined consumption. Additionally, we provide you with
the flexibility of choosing from our range of drum
But we don’t stop there. Recognizing the roller options. This empowers you to tailor the
importance of cost efficiency, we’ve taken into system precisely to your unique requirements
account every detail, making AURA PRESS – ensuring not only superior dryness levels
exceptionally suitable for shipping. This but also delivering energy savings that align
equipment is thoughtfully designed to fit snugly seamlessly with your specific needs.
inside containers of all sizes, effectively reducing
your shipping costs whether you’re purchasing,
Your dedicated solution
storing, or transporting it internally.
AURA PRESS is more than just a belt press – it’s
Customization for savings a dedicated solution designed with your success
in mind. Explore the possibilities, embrace
To further enhance cost-effectiveness, AURA efficiency, and elevate your sludge dewatering
PRESS is equipped with a single powerful operations with AURA PRESS, where innovation
geared motor, celebrated for its minimal energy meets performance.

Key features
▸ Three Dewatering Stages: AURA PRESS ▸ Durable Construction: AURA PRESS features
boasts three precision-engineered dewatering a robust stainless steel frame and rollers,
stages to maximise sludge dryness: thickening ensuring longevity and reliability.
zone, low-pressure zone, and high-pressure ▸ Accessible Maintenance: Designed for
zone. easy access and maintenance to minimise
▸ Energy Efficiency: With low energy downtime.
consumption, AURA PRESS is designed to save ▸ Lightweight Covers: Large, lightweight covers
on operational costs. enhance usability without compromising on
▸ Variable Speed Control: The unit offers durability.
flexibility through speed adjustment via a ▸ Extended Lifespan: AURA PRESS is
frequency inverter in the drive unit. engineered for an exceptionally long lifespan,
▸ Effortless Management: Equipped with a offering enduring performance.
pneumatic steering and tensioning system for ▸ Logistical Efficiency: Excels in logistics as all
smooth operation. sizes of this model can be delivered inside a
▸ Efficient Cleaning: Each of the two belts is standard container, eliminating the need for
equipped with a spray cleaning system to flat transportation.
maintain peak performance.

Customise to your needs:


Tailor AURA PRESS to your specific requirements ▸ Control System: Choose from a variety of
with a range of customizable options: control systems to suit your operational
preferences.
▸ Filtrate Collection Tray: Effortlessly collect ▸ Odor Control: Implement an odor connection
filtrate water and connect it to your pipeline for to maintain a pleasant working environment.
seamless recycling.
▸ Drum Roller: Select from our range of drum
▸ Discharge Hopper: Add a discharge hopper for roller options to further optimise performance.
efficient sludge cake outlet management.
A tailored solution designed to your sludge dewatering applications

DEWA P-C PRESS


DEWA P-C Press makes your
sludge dewatering process
smoother, quicker, and more
effective.
Our Efficient and Cost-Effective Smoothing Your Process
Small-Scale Sludge Dewatering Our team of experts has meticulously designed
Partner the DEWA P-C to make your sludge dewatering
When it comes to sludge dewatering for smaller process smoother, quicker, and more effective.
quantities, we understand the unique challenges We understand that every drop counts and our
you face. That’s why we’ve engineered the DEWA solution is here to ensure you maximize your
P-C Sludge Dewatering Unit as your top choice resources.
and the most cost-effective solution in the DEWA
family of belt filter presses. Choose the DEWA P-C Sludge Dewatering Unit
for a new era of efficiency, effectiveness, and
ease in your sludge dewatering applications. It’s
Unlocking Efficiency
not only the most efficient but also the most cost-
Bid farewell to the headaches of inefficient effective solution tailored to your specific needs.
dewatering. The DEWA P-C is more than just
equipment – it’s your dedicated partner in
streamlining operations, enhancing efficiency,
and guaranteeing optimal results.

Key Features
▸ Cost-Effective Performance: Saves costs ▸ Enhanced Filtration with Gravity Section:
without compromising results. Integrated gravity section for better results.
▸ Space-Optimizing Compact Design: Compact ▸ Eco-Friendly Energy Efficiency: Low energy
design that optimizes limited spaces. use for both cost and eco-savings.
▸ Productivity-Boosting Simplicity: Simple ▸ Durable Construction: Premium stainless
operation that boosts productivity. steel ensures durability.
▸ Versatile Sizing Options: Three sizes available ▸ Hassle-Free Maintenance: Streamlined
to match your volume needs. design for hassle-free care.

MODEL P-C 7 P-C 11 P-C 16

Power (kW) 0.37 0.37 0.55

Filtrate area (m2) 3.3 5.3 7.5

Weight (kg) 700 900 1200

Width mm 1350 1750 2250

Length mm 2290 2290 2290

Height mm 1560 1560 1560


Gravity belt thickener

DEWA BTN THICKENER


The DEWA BTN Gravity Belt Thickener is a fully enclosed system
designed to significantly increase the concentration of dry solids
in the feed sludge.

Elevating efficiency,
reducing volume,
maximizing results.
Elevating Productivity seamlessly with DEWA Belt Filter Presses,
creating a setup that efficiently handles higher
Discover the DEWA BTN Gravity Belt Thickener dewatering volumes.
– a smart solution that enhances your productivity
and maintains cleanliness. By significantly
Water Optimization
increasing solid concentration in incoming sludge,
our system simplifies your processes.
Specially designed ploughs enhance water
removal, while transverse beams beneath the
Odor-Free Workspace belt prevent surface tension. These features work
Our enclosed design ensures a fresh workspace together to optimize water extraction and keep
by containing any odors. The integrated your operations smooth.
ventilation pipe ensures a pleasant, odor-free
working environment. Built for Quality
Quality is paramount. The BTN Belt Thickener is
Hassle-Free Maintenance crafted from durable stainless steel, providing a
Maintenance is hassle-free with components like reliable solution for your dewatering needs. We
electrical systems, pneumatics, and bearings prioritize your efficiency and a clean workspace,
positioned for easy access. The BTN works offering a solution that suits your requirements.

Key features
▸ Enclosed efficiency: Fully enclosed and ▸ Robust, non-corrosive frame: Constructed
compact design for optimal space utilization. with a robust, non-corrosive frame for long-
▸ Energy-efficient operation: Low energy lasting durability.
consumption to minimize costs. ▸ Automated operational excellence: Fully
▸ High sludge volume capacity: Designed to automated operation for streamlined
handle high sludge volumes effectively. efficiency.
▸ Configurable flexibility: Flexible configuration ▸ Minimal spare parts: Minimal spare part
options to meet diverse operational needs. requirements, ensuring cost-effective
maintenance.

Capacity and Dimension Table

MODEL BTN1020 BTN1035 BTN1535 BTN2035 BTN2535 BTN3035

Belt width (mm) 1100 1100 1600 2000 2500 3100

Filtrate area (mm) 2.0 3.5 5.3 7.0 8.8 10.5

Power (kW) 0.37 0.37 0.37 0.55 0.55 0.75

Weight (kg) 750 1100 1350 1600 1800 2000

Width 1900 1900 2410 2980 3450 3950

Length 2700 4800 4800 4800 4800 4800

Height 1700 1700 1700 1700 1700 1700

Reach out to our knowledgeable experts for additional information and assistance with sizing.
Gravity belt thickener

DEWA HGT THICKENER


DEWA HGT Thickener enhances dry solid concentration in incoming
sludge. Its enclosed design curbs odors, while its adaptability effortlessly
accommodates varying volumes. Crafted from stainless steel, this
thickener ensures lasting reliability. Beyond mere equipment, DEWA
HGT Thickener becomes your trusted ally – a choice of efficiency and
excellence.

Our solution adapts to


varying needs, easily
handling high sludge
volumes.
Tailored to Your Capacity Needs User-Friendly Access
Do you handle various sludge types while and Inspections
seeking exceptional results? The DEWA HGT Belt Equipped with a high-grade, non-metallic
Thickener offers a broad capacity range to meet cover, our thickener ensures easy access and
your unique requirements. inspections, making it user-friendly and efficient.

Effortless Operation Transport and


and Efficiency Storage Convenience
Our innovative design features static belt All sizes of the thickener are container-friendly,
steering and mechanical belt tensioning, minimizing transportation costs and simplifying
streamlining operations and reducing the need storage.
for extra equipment.
Choose the DEWA HGT Belt Thickener for a
versatile and cost-effective solution that caters
to your specific sludge management needs.
Experience efficiency like never before.

Key Features
▸ Tailored sludge treatment: Adjustable ▸ User-friendly operation: User-friendly
Belt Speed for customizing speed based on Operation with no need for complex systems.
different sludge types. ▸ Portable convenience: Easy to Move,
▸ Efficiency with cost savings: Efficient and designed to fit in containers, making relocation
cost-effective design, delivering good results hassle-free.
without high operational costs. ▸ Enhanced performance options: Better
▸ Simplified upkeep: Easy Maintenance Performance Choices, including the option
with open hatches for straightforward and to add DEWA pressuring plate for improved
uncomplicated care. dewatering.

MODEL HGT 1025 HGT 1040 HGT1525 HGT 1540 HGT 2025 HGT 2040

Belt width (mm) 1100 1100 1600 1600 2000 2000

Filtrate area (m2) 2.5 4.0 3.75 6.0 5.0 8.0

Power (kW) 0.37 0.37 0.37 0.37 0.55 0.55

Width mm 1040 1040 1560 1560 2060 2060

Length mm 2700 4600 2700 4600 2400 4600

Height mm 1700 1700 1700 1700 1700 1700

Reach out to our knowledgeable experts for additional information and assistance with sizing.
Robust and reliable solution

DEWA F-M FLOCCULATOR


The DEWA F-M Flocculator is an important tool in treating water and
wastewater. It helps make water clearer and forms groups of particles
called flocs. In sludge dewatering, it’s important to prepare the sludge
with a special substance before removing the water. The DEWA F-M
Flocculator does this job.

Polymer-Powered Efficiency
Let’s make your sludge dewatering process even better with
the DEWA F-M Sludge Conditioner.

We know that getting rid of water from sludge works best


when we prepare it with something special called a polymer.
Our F-M Sludge Conditioner is made just for that — help to
create perfect groups of stuff called flocs.

Control at Your Fingertips


Picture having more control. Our F-M Sludge Conditioner
comes with a stirring paddle, and you can make it go slower
or faster, from 20 to 100 rounds per minute.

Versatile Sizing Options


Whether you have lots or a little bit of sludge, we’ve got you
covered. You can choose from different sizes of tanks that fit
your needs.

Built to Last
You can trust us. The DEWA F-M is strong and reliable
because we built it with tough stainless steel. We know that
everything fitting together smoothly matters. That’s why we
have different ways to connect the F-M to other equipment,
so it all works together well in your setup.

Tailored Solutions
Trust a solution that achieves what you need. Choose the
DEWA F-M Sludge Conditioner and see how dewatering can
be even better. This helps make the flocks perfect for your
processes.
Perfect fit for other
Dewa dewatering
instruments.

Key features
▸ Effective mixing: Stirring stick for good
mixing, featuring a dynamic paddle stirrer.
▸ Versatile connection options: Different ways
to connect, providing versatile flange and tray
options.
▸ Durable construction: Made from strong
stainless steel, ensuring robust material and
parts for both the body and paddle.
▸ Tailored size options: Choose the size for your
sludge with convenient model selection.
▸ Stability support: Comes with legs for
stability, with supporting legs included for
added security.

F-M1700
MODEL F-M75 F-M110 F-M170 F-M250 F-M350 F-M500 F-M700 F-M1000
Rectangular

Capacity in liter 75 110 170 250 350 500 700 1000 1700

Height (mm) 1370 1370 1600 1600 1950 2000 2150 2580 1600

Weight (kg) 80 90 120 135 160 200 330 480 580

Power (kW) 0.37 0.37 0.37 0.55 0.55 0.55 0.75 0.75 1.5
Automated polymer preparation unit

DEWA A-P POLYMER UNIT


Our Approach to Efficiency
DEWA’s Polymer Preparation Units are
designed for maximum efficiency, ensuring
your operations run smoothly. With our batch
preparation philosophy, you can achieve the
ideal concentration quickly, thanks to a one-
hour aging process from start to finish. High-
quality stainless steel materials and components
guarantee both product excellence and long-
term reliability.

Tailoring polymer concentration to your specific


needs is easy. Our units offer precise calibration
for the dry polymer feed rate and dilution water
flow rate, all easily adjustable through the user-
friendly PLC panel. Experience flexibility like
never before, with standard volumes ranging
from 1 m³ to 10 m³ and strengths from 0.05% to
0.4%. Need further dilution? We’ve got
you covered.

Unmatched Efficiency and


Savings
DEWA Polymer Prep Units redefine
efficiency and savings. Fully automatic,
they streamline operations and
dramatically reduce maintenance costs.
Say goodbye to time-consuming
manual processes and costly
upkeep. Our units optimize polymer
consumption, minimizing waste
and maximizing performance.

DEWA’s commitment is to enhance


your operations with effortless
efficiency. Our units save you
time, money, and effort, all while
delivering superior results.
Experience the future of polymer
preparation. Contact us today.
Key features
▸ Efficient batch preparation: Designed for
maximum efficiency with a batch preparation
philosophy, ensuring smooth operations.
▸ Premium stainless steel construction:
High-quality stainless steel materials and
components guarantee product excellence and
long-term reliability.
▸ User-friendly PLC Panel: Adjust dry polymer
feed rate and dilution water flow rate easily
through the user-friendly PLC panel.
▸ Fully automatic operation: DEWA Polymer
Prep Units are fully automatic, streamlining
operations and reducing maintenance costs.
▸ Optimized polymer consumption: Units
optimize polymer consumption, minimizing
waste and maximizing performance.

MODEL A-P 1 A-P 2 A-P 3 A-P 4 A-P 5 A-P 7.5

Storage capacity (m3) 1.0 2.0 3.0 4.0 5.0 7.5

Preparation (m3/h) 0.8 1.8 2.8 3.8 4.8 7.3

Power (kW) 2.38 2.38 2.38 2.38 2.38 10.08

Length (mm) 1500 2100 2200 2200 2800 2400

Width (mm) 1000 1500 1500 2000 2000 2400

Height (mm) 2850 3200 3500 3600 4400 2700

Weight (kg) 450 550 800 950 1140 1600

Reach out to our knowledgeable experts for additional information and assistance with sizing.
DEWA – Your DEWA dewatering equipment advantages

▸ Low energy consumption


dewatering specialist ▸ Lowest polymer dosage
▸ Easy to operate and maintain
Sludge thickening and dewatering is an ▸ Most repairs can be made in a couple of hours
important part of the water and wastewater
▸ Easy start up and shutdown
treatment process. We want to help you with our
▸ Least expensive total life cycle cost
full range of sludge treatment equipment that
provide superior performance and reliability, ▸ Higher cake solids than rotary centrifuge
user friendly features and efficient operation with for most sludge types
minimum operational costs.

Our clients and partners


Our equipment is trusted and used by municipal ▸ Global contractors
and industrial customers worldwide, from small ▸ Pulp & Paper
private companies to leading international
▸ Oil & Gas, Petrochemicals, Renewable Energy
contractors.
▸ Food & Agriculture
▸ Municipalities

Average units sold


Europe
1700
East Asia
North
America MENA 1300
region Central Asia
100 600 900

Africa

Latin
50 Pacific
America
150
50
We provide equipment and services globally.
Our systems are used in over 90 countries.
Please contact your local DEWA reseller when available.
You can easily find our local resellers and service providers, and your primary
DEWA contact details on our website’s sales page.

For more info visit our website at www.dewaco.fi

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